Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual
near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and
the receipt in a safe and dry place for future reference.
ITEM 69452
1H/2"EvAaRViaYBleDSPUeeTDYRevDeRRSiIBLleL
email our technical support at: [email protected]
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-800-444-3353 as soon as possible.
©
®
Copyright 2012 by Harbor Freight Tools . All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product.
Failure to do so can result in serious injury.
Save thiS manual.
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electrical safety
1. Power tool plugs must match the outlet.
never modify the plug in any way.
4. Do not abuse the cord. never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled
Do not use any adapter plugs with grounded
power tools. Unmodified plugs and matching
outlets will reduce risk of electric shock.
cords increase the risk of electric shock.
2. avoid body contact with grounded surfaces
such as pipes, radiators, ranges and
5. When operating a power tool outdoors,
use an extension cord suitable for
refrigerators. There is an increased risk of
electric shock if your body is grounded.
outdoor use. Use of a cord suitable for outdoor
use reduces the risk of electric shock.
3. Do not expose power tools to rain or wet
conditions. Water entering a power tool
will increase the risk of electric shock.
6. if operating a power tool in a damp location
is unavoidable, use a Ground Fault Circuit
interrupter (GFCi) protected supply.
Use of a GFCI reduces the risk of electric shock.
Personal safety
1. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired
or under the influence of drugs, alcohol or
medication. A moment of inattention while operating
power tools may result in serious personal injury.
5. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or
jewelry. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewelry
or long hair can be caught in moving parts.
2. use personal protective equipment. always wear
eye protection. Safety equipment such as
dust mask, non-skid safety shoes, hard hat,
or hearing protection used for appropriate
conditions will reduce personal injuries.
7. if devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
these devices can reduce dust-related hazards.
3. Prevent unintentional starting. ensure the switch
is in the off-position before connecting to
power source, picking up or carrying the tool.
Carrying power tools with your finger on
8. Only use safety equipment that has been
approved by an appropriate standards agency.
Unapproved safety equipment may not provide
adequate protection. Eye protection must be
ANSI-approved and breathing protection
must be NIOSH-approved for the
the switch or energizing power tools that
have the switch on invites accidents.
4. Remove any adjusting key or wrench
before turning the power tool on.
specific hazards in the work area.
A wrench or a key left attached to a rotating part
of the power tool may result in personal injury.
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Power tool use and care
1. Do not force the power tool. use the
correct power tool for your application.
The correct power tool will do the job better and
safer at the rate for which it was designed.
5. maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. if damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
2. Do not use the power tool if the
switch does not turn it on and off.
Any power tool that cannot be controlled with the
switch is dangerous and must be repaired.
6. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
3. Disconnect the plug from the power source
before making any adjustments, changing
accessories, or storing power tools.
7. use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the
power tool for operations different from those
intended could result in a hazardous situation.
Such preventive safety measures reduce the
risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions
to operate the power tool. Power tools are
dangerous in the hands of untrained users.
Service
have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is maintained.
Drill Safety Warnings
1. use auxiliary handles supplied with the tool.
9. Do not leave the tool unattended when it is plugged
into an electrical outlet. Turn off the tool, and
unplug it from its electrical outlet before leaving.
Loss of control can cause personal injury.
2. hold power tools by insulated gripping surfaces
when performing an operation where the cutting
tool may contact hidden wiring or its own cord.
Contact with a ″live″ wire will make exposed metal
parts of the tool ″live″ and shock the operator.
10. This product is not a toy.
Keep it out of reach of children.
11. People with pacemakers should consult their
physician(s) before use. Electromagnetic fields in
close proximity to heart pacemaker could cause
pacemaker interference or pacemaker failure. In
addition, people with pacemakers should:
• Avoid operating alone.
3. Let bit cool before touching, changing
or adjusting it. Bits heat up dramatically
while in use, and can burn you.
4. If the drill bit jams, release the trigger immediately;
drill torque can cause injury or break bit.
• Do not use with power switch locked on.
• Properly maintain and inspect to avoid
electrical shock.
• Properly ground power cord. Ground Fault Circuit
Interrupter (GFCI) should also be implemented
– it prevents sustained electrical shock.
5. Maintain labels and nameplates on the tool.
These carry important safety information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
12. WARNING: Some dust created by power sanding,
sawing, grinding, drilling, and other construction
activities, contains chemicals known [to the State
of California] to cause cancer, birth defects or
other reproductive harm. Some examples of
these chemicals are:
6. Avoid unintentional starting.
Prepare to begin work before turning on the tool.
7. Do not lay the tool down until it has come to
a complete stop. Moving parts can grab the
surface and pull the tool out of your control.
• Lead from lead-based paints
8. When using a handheld power tool,
maintain a firm grip on the tool with both
hands to resist starting torque.
• Crystalline silica from bricks and cement or
other masonry products
• Arsenic and chromium from
chemically treated lumber
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Drill Safety Warnings (cont.)
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to
filter out microscopic particles.
14. The warnings, precautions, and instructions
discussed in this instruction manual cannot
cover all possible conditions and situations
that may occur. It must be understood by the
operator that common sense and caution are
factors which cannot be built into this product,
but must be supplied by the operator.
(California Health & Safety Code § 25249.5, et seq.)
13. WARNING: Handling the cord on this product will
expose you to lead, a chemical known to the State of
California to cause cancer, and birth defects or other
reproductive harm. Wash hands after handling.
(California Health & Safety Code § 25249.5, et seq.)
vibration Safety
This tool vibrates during use.
2. Do not smoke during use. Nicotine reduces
the blood supply to the hands and fingers,
increasing the risk of vibration-related injury.
Repeated or long-term exposure to vibration may
cause temporary or permanent physical injury,
particularly to the hands, arms and shoulders.
To reduce the risk of vibration-related injury:
3. Wear suitable gloves to reduce the
vibration effects on the user.
1. Anyone using vibrating tools regularly or for an
extended period should first be examined by a
doctor and then have regular medical check-ups to
ensure medical problems are not being caused or
worsened from use. Pregnant women or people who
have impaired blood circulation to the hand, past
hand injuries, nervous system disorders, diabetes,
or Raynaud’s Disease should not use this tool.
If you feel any symptoms related to vibration (such
as tingling, numbness, and white or blue fingers),
seek medical advice as soon as possible.
4. Use tools with the lowest vibration
when there is a choice.
5. Include vibration-free periods each day of work.
6. Grip tool as lightly as possible (while still keeping
safe control of it). Let the tool do the work.
7. To reduce vibration, maintain the tool as
explained in this manual. If any abnormal
vibration occurs, stop use immediately.
Save theSe inStRuCtiOnS.
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Grounding
tO PRevent eleCtRiC ShOCK anD Death FROm inCORReCt GROunDinG
WiRe COnneCtiOn:
Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded.
Do not modify the power cord plug provided with the tool. never remove the grounding prong from
the plug. Do not use the tool if the power cord or plug is damaged. if damaged, have it repaired by a service
facility before use. if the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.
Grounded tools: tools with three Prong Plugs
2. The grounding prong in the plug is connected through
the green wire inside the cord to the grounding
system in the tool. The green wire in the cord must
be the only wire connected to the tool’s grounding
system and must never be attached to an electrically
“live” terminal. (See 3-Prong Plug and Outlet.)
3. The tool must be plugged into an appropriate outlet,
properly installed and grounded in accordance with
all codes and ordinances. The plug and outlet should
look like those in the preceding illustration.
3-Prong Plug and Outlet
(See 3-Prong Plug and Outlet.)
1. Tools marked with “Grounding Required” have a three
wire cord and three prong grounding plug. The plug
must be connected to a properly grounded outlet.
If the tool should electrically malfunction or break
down, grounding provides a low resistance path to
carry electricity away from the user, reducing the risk
of electric shock. (See 3-Prong Plug and Outlet.)
Double insulated tools: tools with two Prong Plugs
1. Tools marked “Double Insulated” do not
require grounding. They have a special
double insulation system which satisfies
OSHA requirements and complies with
the applicable standards of Underwriters
Laboratories, Inc., the Canadian Standard
Association, and the National Electrical Code.
2. Double insulated tools may be used in either of the
120 volt outlets shown in the preceding illustration.
(See Outlets for 2-Prong Plug.)
Outlets for 2-Prong Plug
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extension Cords
1. Grounded tools require a three wire extension cord.
Double Insulated tools can use either
7. Make sure the extension cord is properly wired
and in good electrical condition. Always replace
a damaged extension cord or have it repaired
by a qualified electrician before using it.
a two or three wire extension cord.
2. As the distance from the supply outlet increases,
you must use a heavier gauge extension cord.
Using extension cords with inadequately sized
wire causes a serious drop in voltage, resulting
in loss of power and possible tool damage.
(See table a on page 7.)
8. Protect the extension cords from sharp objects,
excessive heat, and damp or wet areas.
taBle a: ReCOmmenDeD minimum WiRe
GauGe FOR eXtenSiOn CORDS* (120/240 vOlt)
eXtenSiOn CORD
lenGth
namePlate
3. The smaller the gauge number of the wire, the
greater the capacity of the cord. For example,
a 14 gauge cord can carry a higher current
than a 16 gauge cord. (See table a.)
amPeReS
(at full load)
25´ 50´ 75´ 100´ 150´
0 – 2.0
2.1 – 3.4
18
18
18
18
18
14
12
18
18
18
16
14
12
10
18
18
16
14
12
10
-
18
16
14
12
10
-
16
14
12
12
-
4. When using more than one extension cord to make
up the total length, make sure each cord contains at
least the minimum wire size required. (See table a.)
3.5 – 5.0
5.1 – 7.0
5. If you are using one extension cord for more
than one tool, add the nameplate amperes
and use the sum to determine the required
minimum cord size. (See table a.)
7.1 – 12.0
12.1 – 16.0
16.1 – 20.0
-
-
-
* Based on limiting the line voltage drop to five volts at
6. If you are using an extension cord outdoors, make
sure it is marked with the suffix “W-A” (“W” in
150% of the rated amperes.
Canada) to indicate it is acceptable for outdoor use.
Symbology
WARNING marking concerning Risk
of Eye Injury. Wear ANSI-approved
safety goggles with side shields.
Double Insulated
Canadian Standards Association
Underwriters Laboratories, Inc.
Read the manual before
set-up and/or use.
WARNING marking concerning
Risk of Hearing Loss.
Wear hearing protection.
Volts Alternating Current
v~
a
WARNING marking
concerning Risk of Fire.
Do not cover ventilation ducts.
Keep flammable objects away.
WARNING marking concerning
Risk of Electric Shock.
Amperes
No Load Revolutions per Minute (RPM)
n xxxx/min.
0
Properly connect power cord
to appropriate outlet.
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Specifications
Electrical Rating
120V~ / 60Hz / 6.3A
0-1200 RPM
Motor No Load Speed
Chuck Capacity
1/16" - 1/2"
Max. Bit Diameter
1/2" / 12.7mm
254813
Setup - Before use:
Read the entiRe imPORtant SaFetY inFORmatiOn section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
tO PRevent SeRiOuS injuRY FROm aCCiDental OPeRatiOn:
Disengage the lock Button, release the trigger and unplug the tool from its
electrical outlet before assembling or making any adjustments to the tool.
note: For additional information regarding the parts listed in the following
pages, refer to Parts List and Diagram on page 12.
assembly
Thread the Side Handle onto the body of the drill
on either the right or left side of the body.
Functions
Power Indicator Light
Chuck
Lock ON Button
Side Handle
Trigger
Directional Switch
Figure a
Page 8
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Operating instructions
Read the entiRe imPORtant SaFetY inFORmatiOn section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
tool Set up
tO PRevent SeRiOuS injuRY FROm aCCiDental OPeRatiOn:
Disengage the lock Button, release the trigger and unplug the tool from its
electrical outlet before adjusting tool or installing accessories.
1. Loosen the Chuck with the Chuck Key until the jaws
of the drill are opened enough to fit the drill bit.
3. With heavy leather gloves on, tug on the bit to
make sure it is securely attached. Check that it is
installed straight in the center of the chuck opening.
2. Insert the drill bit (sold separately) all
the way into the opening and tighten it
securely in place with the Chuck Key.
note: Use sharp bits. Dull, bent, or damaged bits may
cause stress on the drill and break causing injury.
Workpiece and Work area Set up
1. Designate a work area that is clean and well-
lit. The work area must not allow access by
children or pets to prevent distraction and injury.
3. Secure loose workpieces using a vise or clamps
(not included) to prevent movement while working.
4. There must not be objects, such as utility lines,
nearby that will present a hazard while working.
2. Route the power cord along a safe route to reach
the work area without creating a tripping hazard or
exposing the power cord to possible damage. The
power cord must reach the work area with enough
extra length to allow free movement while working.
General Operating instructions
1. Plug the Power Cord into a 120V~60Hz outlet.
2. Slide the Directional Switch to the forward setting.
3. Place the tip of the drill bit on the workpiece.
8. To prevent accidents, turn off the tool and
disconnect its power supply after use. Clean, then
store the tool indoors out of children’s reach.
CautiOn! The bit may be hot to the touch.
Allow the bit to cool before removing.
4. Grasp the handles firmly with both hands
and slowly squeeze the Trigger.
note: If a bit becomes wedged into workpiece,
stop and slide the Directional Switch to the
reverse setting. Then slowly squeeze the
Trigger to back the bit out of the workpiece.
5. To lock the Drill on, press and hold the Trigger
then press the Lock ON Button. Release the
Trigger then the Lock ON Button. Press and
release the Trigger to turn the Drill off.
note: When drilling wood, plastic or plastic coated chip
board, place bit at point to be drilled. When drilling metal,
use a punch (sold separately) to mark the drilling position.
Use a lubricant to the prolong life of bit and increase
drilling action with most metals. With steel, tin, and sheet
metal use a light machine oil, with aluminum, use paraffin.
Do not use lubricants with brass, copper, and cast iron.
6. Allow the bit to cut the hole.
7. Remove the bit from the finished hole then release
the Trigger, or press and release the Trigger if the
Lock ON Button is engaged. Wait for the Drill to come
to a complete stop before laying the tool down.
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maintenance and Servicing
Procedures not specifically explained in this manual must
be performed only by a qualified technician.
tO PRevent SeRiOuS injuRY FROm aCCiDental OPeRatiOn:
Disengage the lock Button, release the trigger and unplug the tool from its electrical
outlet before performing any inspection, maintenance, or cleaning procedures.
tO PRevent SeRiOuS injuRY FROm tOOl FailuRe:
Do not use damaged equipment. if abnormal noise or vibration
occurs, have the problem corrected before further use.
Cleaning, maintenance, and lubrication
1. BeFORe eaCh uSe, inspect the general
2. aFteR uSe, wipe external surfaces
condition of the tool. Check for:
of the tool with clean cloth.
• loose hardware,
3.
WaRninG! if the supply cord of this
power tool is damaged, it must be replaced
only by a qualified service technician.
• misalignment or binding of moving parts,
• cracked or broken parts,
• damaged electrical wiring, and
• any other condition that may
affect its safe operation.
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troubleshooting
Problem
Possible Causes
likely Solutions
Tool will not start.
1. Cord not connected.
1. Check that cord is plugged in.
2. No power at outlet.
2. Check power at outlet. If outlet is unpowered,
turn off tool and check circuit breaker. If breaker
is tripped, make sure circuit is right capacity
for tool and circuit has no other loads.
3. Tool’s thermal reset breaker
tripped (if equipped).
3. Turn off tool and allow to cool.
Press reset button on tool.
4. Internal damage or wear.
(Carbon brushes or
4. Have technician service tool.
switch, for example.)
Tool operates slowly. Extension cord too long or
cord diameter too small.
Eliminate use of extension cord. If an extension
cord is needed, use one with the proper diameter
for its length and load. See Extension Cords
in Grounding section on page 6.
Performance
1. Bit dull or damaged.
1. Keep cutting accessories sharp. Replace as needed.
decreases over time.
2. Carbon brushes worn
2. Have qualified technician replace brushes.
or damaged.
Excessive noise
or rattling.
Overheating.
Internal damage or wear. (Carbon
brushes or bearings, for example.)
1. Forcing tool to work too fast.
Have technician service tool.
1. Allow tool to work at its own rate.
2. Bit misaligned.
2. Check and correct bit alignment.
3. Bit dull or damaged.
4. Blocked motor housing vents.
3. Keep cutting accessories sharp. Replace as needed.
4. Wear ANSI-approved safety goggles and
NIOSH-approved dust mask/respirator while
blowing dust out of motor using compressed air.
5. Motor being strained by long or
small diameter extension cord.
5. Eliminate use of extension cord. If an extension
cord is needed, use one with the proper diameter
for its length and load. See Extension Cords
in Grounding section on page 6.
Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect power
supply before service.
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Parts list and Diagram
PleaSe ReaD the FOllOWinG CaReFullY
THe MANuFACTuReR AND/oR DISTRIBuToR HAS PRovIDeD THe PARTS LIST AND ASSeMBLy DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
qUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS qUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR ExPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING ouT oF HIS oR HeR RePAIRS To THe oRIGINAL PRoDuCT oR RePLACeMeNT PARTS
THeReTo, oR ARISING ouT oF HIS oR HeR INSTALLATIoN oF RePLACeMeNT PARTS THeReTo.
Parts list
Part
1
2
3
4
5
6
7
8
Description
Qty
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Part
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
Description
Qty
1
2
1
1
1
1
1
2
1
6
1
1
1
1
1
2
2
2
2
3
1
1
1
1
Screw M5x20
Baffle Ring
Spring Washer
Chuck 13 mm
Output Spindle
Key 3x3.7x10
Circlip For Flange 32
Bearing 6002-2Z
Screw st4.2x32
Screw st4.2x55
Head Shell
Screw st4.2x60
Stator (Φ58.5x47)
Aluminum Sleeve
Name Plate
Housing
Right Plate
Screw st4.2x18
Right Handle
Screw st4.2x16
Name Plate
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Circlip For Shaft 15
Big Gear
Indicator-Lamp Cover
Indicator-Lamp
Left Name Plate
Trigger
Carbon Brush Cover
Big T-Shape Male Tab
Carbon Brush
Carbon Brush Holder
Screw st4.2x14
Power Cord
Circlip For Shaft 12
Needle Bearing hk0810
Needle Bearing hk0708
Middle Spindle Gear
Small Gear
Washer
Needle Bearing hk0609
Gear Box
Bearing 608-2Z
Rotor
Bearing 6007-2Z
607 Bearing Sleeve
Cable Sleeve
Cable Plate
Side Handle
Record Product’s Serial number here:
note: If product has no serial number, record month and year of purchase instead.
note: Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
Page 12
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assembly Diagram
1
2
3
4
5
15
6
7
16
8
4
17
9
48
14
18
10
19
20
11
21
12
22
13
23
24
25
26
27
28
29
30
31
32
33
35
36
37
38
39
34
40
41
42
43
44
45
46
47
44
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limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS ExPRESSLY IN LIEU OF ALL OTHER
WARRANTIeS, exPReSS oR IMPLIeD, INCLuDING THe WARRANTIeS oF MeRCHANTABILITy AND FITNeSS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
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