K E E P E R S O F T H E F L A M E
L P Gas Grill Use and Care
For Outdoor Use Only
™
To installer or person assembling grill: Leave this manual with grill for future reference.
To consumer: Keep this manual for future reference.
This manual applies to a variety of grill styles. Your grill will not have all of the features shown.
WARNING
Read this manual before cooking on grill. Failure to follow all manufacturers’ instructions could result in serious
personal injury and/or property damage.
Combustion by-products produced when using this product contain chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Printed in USA
2005 Generic U & C_E • 4165451 (01-31-05) 2
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Table of Contents
For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Call Grill Service Center For Help and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Fill Out Warranty Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table of Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Warranty’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
LP Tank Removal, Transport and Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
LP Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
LP (Liquefied Petroleum Gas) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
LP Tank Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
LP Tank Exchange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
LP Tank Leak Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Connecting Regulator To The LP Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 7
Safety Tips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Leak Testing Valves, Hoses and Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Valve Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Hose Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Turning Grill Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Ignitor Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
For Safe Use Of Your Grill and To Avoid Serious Injury. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Ignitor Lighting and Match Lighting Traditional Series, QuickSet and QuickSet Traditional . . . . . . . . . . . . . . . 9
Ignitor Lighting and Match Lighting Performance and Advantage Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Sideburner Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Rotisserie Burner Ignitor and Match Lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Sideburner Ignitor and Match Lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Burner Flame Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Before Your First Cookout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Cleaning The Traditional Series, QuickSet and QuickSet Traditional Burner Assembly . . . . . . . . . . . . . . . . . . 12, 13
Cleaning The Performance and Advantage Burner Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14, 15
Cleaning The Rotisserie Burner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Rotisserie Burner Use, Cooking Chart and Cooking Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
General Grill Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Care And Cleaning Of Stainless Steel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Natural Hazard Spiders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Charcoal/Gas Grills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Cooking Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Food Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
How To Tell If Meat Is Grilled Throughly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Storing Your Grill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24, 25
Troubleshooting - Electronic Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Recipes by Chef Christopher Koetke, CEC, CCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Recipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
www.grillregistration.com. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3
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Safety Symbols
Warranty
The symbols and boxes shown below explain what
each heading means. Read and follow all of the
messages found throughout the manual.
Manufacturer warrants to the original consumer-purchaser
only that this product shall be free from defects in workmanship
and materials after correct assembly and under normal and
reasonable home use for the periods indicated below beginning
with the date of purchase.
DANGER
DANGER: Indicates an imminently hazardous
situation which, if not avoided, will result in death or
serious injury.
Castings - Limited Lifetime
All Burner - 3 years
Electronic ignition (excluding battery) - 3 years
Remaining parts (excluding battery) - 1 year
This limited warranty is for replacement of defective parts only.
Manufacturer will not be responsible for failure or damage resulting
from use, accident, alteration, misuse, transportation, commercial
use, abuse, hostile environments, improper installation or
installation not in accordance with local codes.
WARNING
Manufacturer will, at its option, refinish or replace any product
or part found to be defective during its respective warranty period.
Manufacturer will require return of the part(s) claimed to be
defective, for its inspection, freight or postage prepaid.
Manufacturer may require reasonable proof of purchase and
suggests that receipts be retained.
WARNING: Indicates a potentially hazardous
situation which, if not avoided, could result in death
or serious injury.
This limited warranty does not cover scratches, dents,
corrosion or discoloring by heat, abrasive and chemical cleaners or
any tools used in the assembly or installation of the appliance. This
limited warranty does not cover surface rust, or the discoloration of
stainless steel surfaces. This limited warranty does not include the
cost of any inconvenience, personal injury or property damage due
to failure of the product.
CAUTION
CAUTION: Indicates a potentially hazardous
situation or unsafe practice which, if not avoided,
may result in minor or moderate injury.
THIS EXPRESS WARRANTY IS THE SOLE WARRANTY
GIVEN BY THE MANUFACTURER AND IS IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR
A PARTICULAR PURPOSE OR USE.
Neither dealers nor the retail establishment selling this product
has any authority to make any additional warranties or to promise
remedies in addition to or inconsistent with those stated above.
Manufacturer’s maximum liability, in any event, shall not exceed the
purchase price of the product paid by the original consumer-
purchaser.
NOTE: Some states do not allow an exclusion or limitation of
incidental or consequential damages, so the above limitations or
exclusions may not apply to you. This limited warranty gives you
specific legal rights as set forth herein. You may also have other
rights which vary from state to state. In the state of California only, if
refinishing or replacement of the product is not commercially
practicable, the retailer selling this product or the Manufacturer will
refund the purchase price paid for the product, less the amount
directly attributable to use by the original consumer-purchaser prior
to discovery of the nonconformity. In addition, in the state of
California only, you may take the product to the retail establishment
selling this product in order to obtain performance under this limited
warranty.
If you wish to obtain performance of any obligation under this
limited warranty, you should write to:
Consumer Warranty / P.O. Box 1240
Columbus, GA 31902-1240
4
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LP Tank Removal, Transport And Storage
• Turn OFF all control knobs and LP tank valve. Turn
coupling nut counterclockwise by hand only - do not
use tools to disconnect. Remove attachment
holding LP tank, then lift up and off support bracket.
Install safety cap onto LP tank valve. Always use
cap and strap supplied with valve. Failure to use
safety cap as directed may result in serious
personal injury and/or property damage.
DANGER
• Never fill the cylinder beyond 80% full. An overfilled
LP tank is hazardous due to possible gas released
from the safety relief valve.
• The safety relief valve on the LP tank could activate
releasing gas and cause an intense fire with risk of
property damage, serious injury or death.
• NEVER store a spare LP tank under or near grill or
in enclosed areas.
LP Tank Valve
Safety Cap
Retainer Strap
• A disconnected LP tank in storage or being
transported must have a safety cap installed (as
shown). Do not store an LP tank in enclosed
spaces such as a carport, garage, porch, covered
patio or other building. Never leave an LP tank
inside a vehicle which may become overheated by
the sun. Always keep LP tank in upright position
during use, transit or storage.
• Do not store an LP tank in an area where children
play.
LP Tank
• If you see, smell or hear escaping gas, immediately
get away from the LP tank/grill and call your fire
department.
• The LP tank used with your grill must meet the
following requirements:
• Use LP tanks only with these required
measurements: 12" (30.5cm) (diameter) x 18" (45.7
cm) (tall) with 20 lb. (9 kg.) capacity maximum.
• All spare LP tanks must have safety caps installed
on the LP tank outlet.
• LP tanks must be constructed and marked in
accordance with specifications for LP tank of the
U.S. Department of Transportation (DOT) or for
Canada, CAN/CSA-B339, cylinders, spheres and
tubes for transportation of dangerous goods.
Transport Canada (TC). See LP tank collar for
marking.
• LP tank valve must have:
• Type 1 outlet compatible with regulator or grill.
• Safety relief valve.
• UL listed Overfill Protection Device
(OPD). This OPD safety feature is
identified by a unique triangular
hand wheel. Use only LP tanks
equipped with this type of valve.
OPD Hand Wheel
• LP tank must be arranged for vapor withdrawal and
include collar to protect LP tank valve.
5
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• Use a clean paint brush and a 50/50 soap and
water solution. Use mild soap and water. s Do
not use household cleaning agents. Damage to
gas train components can result.
LP (Liquefied Petroleum Gas)
• LP gas is nontoxic, odorless and colorless when
produced. For Your Safety, LP gas has been given
an odor (similar to rotten cabbage) so that it can be
smelled.
• LP gas is highly flammable and may ignite
unexpectedly when mixed with air.
Brush soapy solution onto
areas indicated by arrows.
LP Tank Filling
• Use only licensed and experienced dealers.
• LP dealer must purge a new tank before filling.
• Dealer should NEVER fill LP tank more than 80% of
LP tank volume. Volume of propane in tank will vary
by temperature.
• A frosty regulator indicates gas overfill. Immediately
close LP tank valve and call local LP gas dealer for
assistance.
• Do not release liquid propane (LP) gas into the
atmosphere. This is a hazardous practice.
WARNING
If “growing” bubbles appear do not use or
move the LP tank. Contact an LP gas supplier
or your fire department!
• To remove gas from LP tank, contact an LP dealer
or call a local fire department for assistance. Check
the telephone directory under “Gas Companies” for
nearest certified LP dealers.
LP Tank Exchange
Connecting Regulator To The LP Tank
• Many retailers that sell grills offer you the option of
replacing your empty LP tank through an exchange
service. Use only those reputable exchange
companies that inspect, precision fill, test and certify
their cylinders. Exchange your tank only for an
OPD safety feature-equipped tank as described
in the "LP Tank" section of this manual.
1. LP tank must be properly secured onto grill. (Refer
to Assembly Manual)
2. Turn all control knobs including sideburner (if
featured) to the OFF position.
3. Turn LP tank OFF by turning hand-wheel clockwise
to a full stop.
• Always keep new and exchanged LP tanks in
upright position during use, transit or storage.
4. Remove the protective cap from LP tank valve.
Always use cap and strap supplied with valve.
• Leak test new and exchanged LP tanks BEFORE
connecting to grill.
LP Tank Leak Test
For your safety
OPD Hand Wheel
Type 1 outlet with
thread on outside
• Leak test must be repeated each time LP tank is
exchanged or refilled.
• Do not smoke during leak test.
Safety Relief Valve
• Do not use an open flame to check for gas leaks.
• Grill must be leak tested outdoors in a well-
ventilated area, away from ignition sources such as
gas fired or electrical appliances. During leak test,
keep grill away from open flames or sparks.
Strap and Cap
6
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Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature
of the valve.
DANGER
• Do not insert any tool or foreign objects into
the valve outlet or safety relief valve. You may
damage the valve and cause a leak. Leaking
propane may result in explosion, fire, severe
personal injury, or death.
5. Hold regulator and insert nipple into LP tank valve.
Hand-tighten the coupling nut, holding regulator in
a straight line with LP tank valve so as to not cross-
thread the connection.
• If a leak is detected at any time, STOP and call
the fire department.
• If you cannot stop a gas leak, immediately
close LP tank valve and call LP gas supplier
or your fire department!
Nipple has to be centered
into the LP tank valve.
WARNING
• Never attempt to attach this grill to the self-
contained LP gas system of a camper trailer
or motor home.
• Do not use grill until leak-tested.
Safety Tips
s Before opening LP tank valve, check the
coupling nut for tightness.
s When grill is not in use, turn off all control knobs
and LP tank valve.
s Never move grill while in operation or still hot.
s Use long-handled barbecue utensils and oven
mitts to avoid burns and splatters.
s Maximum load for sideburner and side shelf is
Hold coupling nut and regulator
as shown for proper connection
to LP tank valve.
10 lbs.
s Do not use a cooking pot larger than 9” on the
sideburner.
s A soup can or grease cup must be attached to
grease clip/grease tray and emptied after each
use. Do not remove soup can/grease cup until
grill has completely cooled.
6. Turn the coupling nut clockwise and tighten to a full
solid stop. The regulator will seal on the back-
check feature in the LP tank valve, resulting in
some resistance. An additional one-half to three-
quarters turn is required to complete the
connection. Tighten by hand only – do not use
tools.
s If you notice grease or other hot material
dripping from grill onto valve, hose or regulator,
turn off gas supply at once. Determine the
cause, correct it, then clean and inspect valve,
hose and regulator before continuing. Perform a
leak test.
NOTE:
If you cannot complete the connection, disconnect
regulator and repeat steps 5 and 6. If you are still
unable to complete the connection, do not use this
regulator!
s The regulator may make a humming or whistling
noise during operation. This will not affect safety
or use of grill.
s If you have a grill problem see the
"Troubleshooting Section".
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Leak Testing Valves, Hose and Regulator
1. Turn all grill control knob(s) to OFF.
WARNING
• If the regulator frosts turn off grill and LP tank
valve immediately. This indicates a problem
with the tank and it should not be used on
any product. Return to supplier!
2. Be sure regulator is tightly connected to LP tank.
3. Completely open LP tank valve by turning hand
wheel counterclockwise. If you hear a rushing
sound, turn gas off immediately. There is a major
leak at the connection. Correct before
proceeding.
4. Brush soapy solution onto areas where bubbles are
Valve Check
shown:
• Important: Make sure gas is OFF at LP tank
before checking valves. Knobs lock in OFF
position. To check valves, first push in knobs and
release, knobs should spring back. If knobs do not
spring back, replace valve assembly before using
grill. Turn knobs to LOW position then turn back to
OFF position. Valves should turn smoothly.
Sideburner Hose
(if featured)
Hose Check
• Before each use, check to see if hoses are cut,
worn or kinked. Replace damaged hoses before
using grill. Use only valve/hose/regulator specified
by manufacturer.
HeatWave Hose
(if featured)
s Never remove opening
at end of valve.
Normal
Hose
Kinked
Hose
Turning Grill Off
• Turn all knobs to OFF position. Turn LP tank OFF
by turning hand-wheel clockwise to a full stop.
Sideburner
Valve
Ignitor Check
• Turn gas off at LP tank. Press ignitor button or
turn ignitor knob rapidly. "Click" should be heard
and spark seen each time between collector box or
burner and electrode. See "Troubleshooting" if no
click or spark.
5. If “growing” bubbles appear, there is a leak.
Close LP tank valve immediately and re-tighten
connections. If leaks cannot be stopped “do not
try to repair” call for replacement parts. Order
new parts by giving the serial number, model
number and name of items needed to the Grill
Service Center at 1-800-241-7548.
6. Always close LP tank valve after performing leak
test by turning hand wheel clockwise.
8
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Ignitor Lighting Traditions Series, QuickSet
and QuickSet Traditional
WARNING
s Do not lean over grill while lighting.
1. Open lid during lighting. Turn on gas at LP tank.
2. Turn LEFT knob to IGNITE.
For Safe Use Of Your Grill And To Avoid
Serious Injury:
• Do not let children operate or play near grill.
3. Push
Piezo Ignitor Button rapidly, or hold
Rotary Ignitor
Electronic Ignition, or turn
Knob (up to 5 times) to light. Be sure burner lights
and stays lit.
• Keep grill area clear and free from materials that
burn.
4. If ignition does NOT occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat
the lighting procedure.
• Do not block holes in bottom or back of grill.
• Check burner flames regularly.
5. To ignite right burner, turn right knob to
.
6. If IGNITOR does not work, follow match lighting
instructions.
• Usegrillonlyinwell-ventilatedspace.NEVERusein
enclosedspacesuchascarport,garage,porch,
coveredpatio,orunderanoverheadstructureofany
kind.
After Lighting: Turn knobs to HI position for warm-up.
Do not warm up grill with knobs on IGNITE. Knobs
and handle will become uncomfortably hot if left in
IGNITE positions.
• Donotusecharcoalorceramicbriquetsinagasgrill.
(Unlessbriquetsaresuppliedwithyourgrill).
Match Lighting Traditions Series, QuickSet and
QuickSet Traditional
s Do not lean over grill while lighting.
1. Open lid. Turn on gas at LP tank.
2. Place lit match into match lighting hole from
outside grill bottom (as shown).
• Usegrillatleast3ft.from
anywallorsurface.
Maintain10ft.clearance
toobjectsthatcancatch
3. Push in and turn RIGHT knob to IGNITE. Be
sure burner lights and stays lit.
fireorsourcesofignition
4. Light left burner by pushing LEFT knob in and
turning to IGNITE.
suchaspilotlightsonwater
heaters,liveelectricalappliances,etc.
After Lighting: Turn knobs to HI for warm-up.
• ApartmentDwellers:
Check with management to learn the
requirements and fire codes for using an LP gas
grill in your apartment complex. If allowed, use
outside on the ground floor with a three (3) foot
clearance from walls or rails. Do not use on or
under balconies.
• NEVER attempt to light burner with lid closed.
A buildup of non-ignited gas inside a closed
grill is hazardous.
• Never operate grill with LP tank out of correct
position specified in assembly instructions.
Match-lighting hole is
in bottom or side
• Always close LP tank valve and remove
coupling nut before moving LP tank from
specified operation position.
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Match Lighting for Four Burner Grills
s Do not lean over grill while lighting.
1. Open lid. Turn on gas at LP tank.
Ignitor Lighting:
Performance and Advantage Series
Two Burner Grill:
s Do not lean over grill while lighting.
2. Place lit match into match lighting hole from
outside of grill bottom (as shown).
1. Open lid. Turn on gas at LP tank.
3. Push in and turn right knob to . Be sure
burner lights and stays lit. Push in right-center
burner to light, left center and left burner.
2. Turn left knob to
.
3. Push and hold Electronic Ignitor button.
4. If ignition does NOT occur in 5 seconds, turn the
burner controls off, wait 5 minutes and repeat the
lighting procedure.
5. To ignite right burner, turn right knob to
.
Three Burner Grill:
s Do not lean over grill while lighting.
1. Open lid. Turn on gas at LP tank.
2. Turn left knob to
.
3. Push and hold Electronic Ignitor button.
4. If ignition does NOT occur in 5 seconds, turn the
burner controls off, wait 5 minutes and repeat the
lighting procedure.
Match-lighting hole is
on side of grill bottom
5. Ignite center burner by turning center knob to
,
then ignite right burner by turning right knob to
.
Four Burner Grill:
s Do not lean over grill while lighting.
1. Open lid. Turn on gas at LP tank.
CAUTION
If burner does not light, turn knob(s) to OFF,
wait 5 minutes, try again. If the burner does
not ignite with the valve open, gas will
continue to flow out of the burner and could
accidentally ignite with risk of injury.
2. Turn left knob to
3. Push and hold Electronic Ignitor button.
4. If ignition does NOT occur in 5 seconds, turn the
.
burner controls off, wait 5 minutes and repeat the
lighting procedure.
5. Ignite left-center burner by turning left-center knob
to , then ignite right-center burner by turning
right-center knob to , then ignite right burner by
• Sideburner Use
Do not use a cooking pot larger than 9” on grid.
turning right knob to
.
Match Lighting for Two and Three Burner Grills
s Do not lean over grill while lighting.
1. Open lid. Turn on gas at LP tank.
Remove grid from sideburner before using griddle.
Never exceed griddle zone value setting shown on
graphics. Damage to Teflan® may occur. Do not
close lid when using griddle.
2. Match holder is on the right rear leg.
Attach match to match holder, light match.
Place match into match lighting hole from
outside of grill bottom (as shown).
Griddle
3. Push in and turn right knob to . Be sure
burner lights and stays lit.
4. Two burner grills, push in and turn left knob
Grid
to
Three burner grill, push in and turn center
knob to and then right knob to
.
.
Match holder for two and three
burner grills
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Rotisserie Burner Ignitor Lighting
1. Turn all knobs to OFF.
2. Open lid during lighting. Turn gas on at LP
Tank.
3. Push in and turn Burner Selector Knob to ON
ROTISSERIE BURNER.
Burner Flame Check
• Light burner, rotate knob(s) from HIGH to LOW. You
should see a smaller flame in LOW position than
seen on HIGH. Always check flame prior to each
use. Perform flame check on sideburner (if
equipped). If only low flame is seen refer to
"Sudden drop or low flame" in the Troubleshooting
Section.
4. Press
Piezo Ignitor Button or
Electronic
Rotary
Ignition hold up to 5 seconds. Or turn
Ignitor Knob rapidly (up to 5 times). Be sure
burner lights and stays lit.
HIGH
5. If IGNITOR does not work, follow match
lighting instructions above.
LOW
Match Lighting
1. Open lid. Turn on gas at LP tank.
2. Place lit match near porthole of burner.
3. Push in and turn Burner Selector Knob to
ON ROTISSERIE BURNER. Be sure burner
lights and stays lit.
Rotisserie burner only has one setting so flame
cannot be checked.
Before Your First Cookout
• Light burners, check to make sure they are lit, close
the lid and warm up grill on HI for 15 minutes.
Curing of paint and parts will produce an odor only
on first lighting.
To match light use
first opening in burner
Note: Rotisserie burner and main burner cannot
be used at the same time.
CAUTION
Sideburner Ignitor Lighting
1. Turn gas on at LP tank.
2. Push in and turn knob to HIGH.
• Putting out grease fires by closing the lid is
not possible. Grills are well ventilated for
safety reasons.
3. Turn or push
(up to 5 times to light
• Do not use water on a grease fire. Personal
injury may result. If a grease fire develops,
turn knobs and LP tank off.
burner). Be sure burner lights and stays lit.
4. If burner does not light turn knob(s) to OFF, wait 5
minutes, try again.
• Do not leave grill unattended while
preheating or burning off food residue on HI.
If grill has not been regularly cleaned, a
grease fire can occur that may damage the
product.
Match Lighting
1. Turn gas on at LP tank.
2. Hold lit match to any port
on the burner. Push in and
turn sideburner knob to HIGH.
Be sure burner lights and stays lit.
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Cleaning The Traditional Series, QuickSet and QuickSet Traditional Burner Assembly
Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting the
grill.
1. Turn gas off at control knobs and LP tank.
2. Remove cooking grate and V-Bar.
3. Under grill remove soup can, (unscrew ignitor button and remove battery on electronic ignition
models), disconnect short ignitor wire (A) and clips from burner (B). To remove clips pull down on large
end of clip attached to the valve, turn away from valve, rotate upward and remove small end of clip
from burner tube.
4. Inside grill remove burner assembly (C), clean ceramic portion of electrode with rubbing alcohol and a
swab.
5. Clean outside of burner with soap and water. Lay burner upside down on flat surface, insert garden
hose to force water through tubes. Make sure water comes out of all burner holes. Open clogged
holes with a thin wire. Shake out excess water and examine holes. Due to normal wear and corrosion
some holes may become enlarged. If any large cracks or holes are found replace burner.
6. If grill is to be stored, coat burner lightly with cooking oil. Wrap in protective cover to keep insects out.
7. If not storing grill after cleaning, replace burner into grill bottom (C).
8. To reattach clips hold large curved end away from burner tube, insert small curved end into hole under
burner tubes, turn clip towards valve, snap into place.
VERY IMPORTANT: Clips must be attached correctly for proper grill function (B).
9. Reattach ignitor wire to ignitor (A). (Reinstall battery and ignitor button on electronic ignition models.)
10. Reposition v-bar and cooking grate(s). Reattach clean can to grease clip.
11. Before cooking again on grill, perform a “Leak Test” and “Burner Flame Check”.
s Do not use ceramic briquets or charcoal
unless a charcoal pan comes with your grill.
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QuickSet Burner
Electrode
Burner Tube
Valve
Clip
B
C
A
Short Ignitor Wire
Remove button and battery on
electronic ignition models
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Cleaning The Performance and Advantage Burner Assembly
Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting the
grill.
1. Turn gas off at control knobs and LP tank.
2. Remove cooking grids and vaporizer tents.
3. Remove two pal nuts, carry-over tube and burners.
4. Under grill remove grease pan and tray. Clean with soap and water.
5. Disconnect battery and under console disengage ignitor wire.
6. Wipe ceramic electrode with rubbing alcohol and cloth.
7. Clean carry-over tube and burners exterior with soap and water. Lay burners on flat surface, insert
garden hose (preferably with nozzle), into burner tubes forcing water through tubes. Make sure water
comes out of every porthole. Open clogged portholes with a thin wire. Shake out excess water and
examine porthole. Due to normal wear and corrosion some portholes may become enlarged, if so
replace burner. If any horizontal cracks appear from porthole to porthole or large holes (other than
portholes) are found replace burner.
8. If grill is to be stored, coat burners lightly with cooking oil. Wrap in protective cover to keep insects out.
If not storing use following steps.
VERY IMPORTANT: Burner tubes must engage valve openings as shown (A).
9. Attach ignitor wire to electrode. Replace battery.
10. Reposition cooking grids and vaporizer tents. Place clean grease tray and pan into grill bottom.
11. Before cooking again on grill, perform a “Leak Test” and “Burner Flame Check”.
s Do not use ceramic briquets or charcoal in your grill.
Cleaning the Performance and Advantage Grease Tray
Performance and Advantage Series grills are equipped with a removable grease tray. Although grease
will drain from the grease tray to the grease cup provided, food particles and debris may accumulate in the
bottom and should be removed after cooking 5 to 10 times. This can easily be done by sliding the grease
tray out of the rear of the unit. Make sure in replacing the tray to push it all the way forward.
CAUTION
• Handles close to the lid can become hot. Lift
handle in the middle where it remains cool.
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Vaporizer
Tents
Pal Nuts
Carry-Over Tube
Burner
Burner tubes correctly
engaged in valves
A
Burner
Tube
Valve
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Cleaning The Rotisserie Burner
Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting the
grill.
1. Turn gas off at control knobs and LP tank.
2. Disconnect ignitor wire from electrode (A).
3. Remove thumbscrew from shield (B), remove shield and clean any accumulation of grease with soap
and water.
4. Unfasten hinge pins and hitch pin. Note how hinge pins and hitch pins are attached.
5. Using a garden hose (preferably with nozzle), force water through burner tube. Make sure water
comes out of every burner porthole. Open clogged portholes with a thin wire.
6. Examine rotisserie housing and burner closely (C). If any cracks or large holes (other than portholes)
are found replace rotisserie burner.
7. Wipe ceramic portion of electrode (A) with rubbing alcohol and cloth.
8. If grill is to be stored, coat burners lightly with cooking oil. Wrap in protective cover to keep insects out.
If not storing use following steps.
9. After burner has been cleaned, place rotisserie burner onto back of grill bottom and attach with hinge
pins and hitch pins.
10. Place gas tube inside burner tube, put shield over burner tube and secure with thumbscrew.
VERY IMPORTANT: Burner tubes must engage gas tube as shown (D).
11. Attach flat end of ignitor wire (A) to electrode.
Thumbscrew
Shield
B
Hitch Pin
Burner Tube
Hinge Pin
Gas Tube
Rotisserie Burner
A
BACK OF GRILL
Electrode
Hinge Pin
Hitch Pin
Housing
Ignitor Wire
D
C
Burner Tube
Gas Tube
Burner Portholes
Burner Tube
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Rotisserie Burner Use
The rotisserie burner is a 10,500 BTU radiant heat burner that transforms your grill into a multilevel
cooking center. It is attached to the back of the bottom casting, above the main grid.
You can use the burner as a broiler to cook foods on the cooking grates or bonus-grid. If you do, then
you cannot use the bottom burner.
Or, you can remove the cooking grates or bonus grid, install a rotisserie and use the burner to perfectly
roast foods on the split. This is the most common use for the burner. You cannot use the bottom burner
with this process either.
By not using the lower burner, the grease and food drippings won’t burn and cause flare-ups. It’s
healthier, it’s fuel-efficient, and it creates a delicious slow-cooked roast beef, chicken, or veggie kabob on
the rotisserie...or a beautiful broiled salmon, lobster, or vegetable medley on the grid.
Cooking Chart For Rotisserie Burner
Item
Weight
3.5 lbs.
2.5 lbs.
Time
Tips
Internal temperature 1800F
Internal temperature 1700F
Chicken/Fryer
Turkey Breast/
Bone-in
65 minutes
1 hr: 30 min.
Internal temperature 1800F
Internal temperature 1800F
Cornish Hens
Duck
20 oz.
4.5lbs.
1 hr: 10 min.
2 hr: 15 min.
Pork Shoulder
3.25 lbs. 2 hr: 45 min.
Place pan of water in bottom of grill. Internal
temperature 1700F.
Place pan of water in bottom of grill. Internal
temperature 1700F.
Internal temperature: Med: 1600F
Well: 1700F
Pork Boston Butt 3.3 lbs.
Roast
2 hr: 45 min.
Pork Tenderloin 1.25 lbs. Med: 40 min.
Well: 50 min.
Place pan of water in bottom of grill.
Pork Spareribs/ 2.75 lbs. 1 hr: 30 min.
Beef Back Ribs
Internal temperature: Med rare: 1400F
Med: 1500F
Well: 1600F
Beef Bottom
Round Roast
3.3 lbs.
Med rare: 1 hr 50 min.
Med: 2 hrs.
Well: 2 hrs: 10 min.
Cooking Tips
•
If you set a foil pan in the bottom casting, right on the burner, it will catch any food drippings created by
cooking with the Rotisserie Burner. You’ll have no grease in the grill to clean.
•
If you group different vegetables by the length of time it takes to cook, then everything will be done at
the same time. Check the enclosed food chart for cooking times.
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General Grill Cleaning
Repainting Your Grill
• Keep the outside of your grill looking new by
cleaning it once a month with warm soap and water
or a non-abrasive cleaner. If you don’t have a grill
cover, wipe off dust and grime before starting your
grill.
• After extended use and exposure to weather, paint
on grill may change color slightly or become
spotted. Although this detracts from grill’s
appearance, it will not impair its performance.
• To refinish your grill brush outside of grill lid and
bottom with wire brush and lightly sand with fine grit
sandpaper. Sanding allows new paint to adhere
more easily. Wash grill lid and bottom with soap and
water to remove dust and grease. Do not use a grill
cleaner on outside of grill. Wipe with vinegar.
Refinish outside with heat-resistant paint. Do not
paint inside of grill.
• Coating the cooking grids with spray-on cooking oil
will keep the food from sticking and make clean up
easier. After cooking, scrape the grates with a long
handled, brass wire bristle brush.
• Check inside the grill bottom for grease build-up
and clean often, especially after cooking fatty meat.
• Do not mistake brown or black accumulation of
grease and smoke for paint. Interiors of gas grills
are not painted at the factory (and should never
be painted). Apply a strong solution of detergent
and water or use a grill cleaner with scrub brush on
insides of grill lid and bottom. Rinse and allow to
completely air dry. Do not apply a caustic
grill/oven cleaner to painted surfaces.
•Vaporizer Tents: Will eventually decompose and
weaken with use. Remove from grill and tap to
loosen any scaling. Brush vigorously with a wire
brush to remove any additional scaling, rust or
residue.
• Plated wire grate(s): Wash grate(s) and V- bar
with concentrated grill cleaner or use soap and
water solution. Dry thoroughly and store indoors
between cookouts.
• Plastic parts: Wash with warm soapy water and
wipe dry. s Do not use citrisol, abrasive cleaners,
degreasers or a concentrated grill cleaner on plastic
parts. Damage to and failure of parts can result.
• Porcelain grate(s): Because of glass-like
composition, most residue can be wiped away with
baking soda/water solution or specially formulated
cleaner. Use non-abrasive scouring powder for
stubborn stains.
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Care And Cleaning Of Stainless Steel
Routine cleaning is necessary to preserve the appearance and corrosion resistance of Stainless Steel. The methods below are
suggestions for cleaning stainless steel surfaces. Choose a cleaning method appropriate to the requirement. If you choose to use
scouring powder or solvents, consult with the solvent manufacturer or supplier before use.
Before cleaning, first test any cleaning product in an inconspicuous location and consider the possibility of scratching and the
potential for corrosion caused by not completely removing cleaners. Never use brushes or steel wool as they will scratch and leave
particles embedded on stainless steel surfaces, which can lead to rusting. Always rub or wipe in the direction of the polish lines in
the stainless steel surface, not across them. Thorough rinsing with clean water is recommended after all cleaning procedures. Dry
all surfaces completely after rinsing. Be careful not to let any stainless steel cleaner come in contact with painted or plastic
components as damage may occur.
Routine Care
The Char-Broil® Stainless Steel Grill Cleaner and the Thermos® Stainless Steel Grill Cleaner are good choices for routine cleaning
of stainless steel surfaces. Mild stains and loose dirt and soil can also be removed with a soft cloth and clean warm water. Rinse
with clean water and wipe dry.
Stubborn Stains
Stubborn stains, discoloration and possibly rust and rust pitting can occur from cooking, exposure to harsh outdoor conditions, or
extreme cooking temperatures. There are many cleaning agents commercially available formulated to restore the finish of stainless
steel. Obtain advice from the solvent manufacturer or supplier when choosing the appropriate cleaner for your requirement. These
cleaners can be acidic. Care should be taken to avoid contact with eyes or mouth. Be careful not let any powder or solvent come in
contact with painted or plastic components as damage may occur.
The chart below has been reproduced with permission from the Specialty Steel Institute of North America. For additional details
Job
Cleaning Agents*
Comments
Routine Cleaning
Warm Water, Soap, Ammonia, Detergent
Apply with sponge or soft cloth.
Can be used on all finishes.
Fingerprints and Smears 3M Stainless Steel Cleaner and Polish, Arcal 20, Lac-O-Nu,
Lumin Wash, O’Cedar Cream Polish, Stainless Shine
Provides barrier film to minimize
fingerprints. Can be used on all finishes.
Stubborn Stains
and Discoloration
3M Stainless Steel Cleaner and Polish, All chem Concentrated Rub lightly, using dry damp cloth, in
Cleaner, Samae, Twinkle, Cameo Copper Cleaner, Grade FFF
or Grade F Italian Pumice, Whiting or Talc, Liquid Nu Steel,
Copper’s or Revere Stainless Steel Cleaner, Household
Cleaners, Lumin Cleaner, Zud Restoro, Sta-Clean, Highlite,
Allen Polish, Penny-Brite, Copper-Brite
the direction of polish lines on the
stainless steel.
Grease and Blood
Burnt-on or
Baked-on Foods
Scotch-Brite Power Pad 2001, Easy-Off, De-Grease-It, 4% to
6% hot solution of such agents as tri-sodium polyphosphate,
5% to 15% caustic soda solution
Excellent removal on acids, all finishes.
Particularly useful where rubbing
is not practical.
Grease and Oil
Any good commercial detergent or caustic cleanser.
Apply with sponge or soft cloth in
direction of polish lines.
*NOTE: Use of proprietary names is intended only to indicate a type of cleaner and does not constitute an endorsement. Omission of
any proprietary cleanser does not imply its inadequacy. All products should be used in strict accordance with instructions on package.
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CAUTION
NATURAL HAZARD • SPIDERS
FACT: Sometimes spiders and other small insects climb into the burner
tubes attached to the burner. The spiders spin webs, build nests and lay
eggs. The webs or nests can be very small, but they are very strong and
can block the flow of gas. Clean burner(s) prior to use after storing, at the
beginning of grilling season or after a period of one month not being used.
Typical spider webs inside burner
Spider Guards are on the air intakes in an effort to reduce this problem, but
it will not eliminate it! An obstruction can result in a “flashback” (a fire in the
burner tubes). The grill may still light, but the obstruction does not allow full
gas flow to the burner(s).
IF YOU EXPERIENCE THE FOLLOWING:
1. Smell gas.
2. Burner(s) will not light.
3. A small yellow flame from burner
(should be blue).
4. Fire coming from around or behind a
control knob.
STOP!
Immediately turn off gas at LP tank.
s After a venturi fire you must inspect the hose
and do a “Leak Test” to assure no damage
has occurred to the parts.
SOLUTION: Wait for grill to cool.
Follow the cleaning instructions for your appropriate grill. Clean burners often.
Spiders and insects don’t care if your grill is brand new or you just cleaned it.
We have found in trying to remove web’s from the burner tubes a 12” pipe
cleaner cleans out the tubes, or water from a hose with a nozzle attached.
Forced water is needed to wash out the web.
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Charcoal/Gas Grills
Warming Rack
If you haven’t attached the handles to the grate follow step 1.
Handle in correct position
.
Step 1. Left handle is shown in the correct position between second
and third wire from end. Hook end of right handle over back
and pull to hook over front wire.
Grate support wires
•
•
•
•
•
•
•
•
Remove cooking grate(s) and hang on back of grill using the hanger wire.
Remove V-bar and place two pan supports into grill bottom.
Remove warming rack from leg wire and straight wire.
Rotate leg wire toward back of grill bottom.
Place charcoal tray on pan supports.
Rotate grate support wires in the tray into upright positions.
Fill charcoal tray with one layer of charcoal briquettes.
Place warming rack in the upper position on the wire grate supports.
s Use oven mitts
during cooking.
Grill Series: 7000 & 8000 QuickSet Traditional
•
•
•
•
•
•
Follow standard lighting instructions to light the grill.
Turn both control knobs to “HI” position.
Close lid and wait 10 minutes.
Open lid and continue to heat for 5 to 10 minutes.
Turn control knobs to “OFF” position.
Let charcoal briquettes continue to whiten for 10 to 15
minutes.
WARNING
s Make sure ashes are cool and there are no hot embers prior to storing your grill. Do not store grill until coals are cold.
s Use only enough charcoal to cover the bottom of the pan.
Grill Series 7000: 4 briquets wide by 10 long
Grill Series 8000: 5 briquets wide by 12 long
s Always light grill using gas. Never use lighter fluid, kerosene, gasoline or alcohol.
s Burning charcoal produces carbon monoxide, a toxic odorless fume. Carbon monoxide accumulation may cause illness
and/or death.
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Cooking Chart
Cooking times and temperatures may vary according to specific recipes, cooking conditions or barbecue
equipment used. Take these factors into consideration to insure best results. If you use the indirect cooking
method (indirect cooking is lighting only one burner and placing food on opposite side of cooking grate), allow
more grilling time.
Temperatures: High = 650°F / Medium = 450°F / Low = 300°F.
Food
Setting
Cooking Time
Beef
Hamburger 1/2” thick
Medium
Medium-Hot
Low
Med: 7-10 min. / Well done: 10-15 min.
Steak 1/2”
Roast
Rare: 3-6 min. / Med: 6-9 min. / Well done: 9-12 min.
Rare: 18-22min. per lb. / Med: 22-28 min. per lb. / Well done: 28-32 min. per lb.
Pork
Chops 1/2”
Medium
Well done: 15-20 min.
Well done: 45-90 min.
Well done: 18-23 min. per lb.
12-15 min.
Ribs 5-6 lbs.
Low-Medium
Low-Medium
Medium-Hot
Low-Medium
Roast 3-5 lbs.
Ham Steak 1/2”
Ham 5 lb. fully cooked
20 min. per lb.
Lamb
Chops 1/2”
Medium
6-12 min.
Poultry
Chicken 2-1/2 to 3-1/2 lbs.
Low
1 hr., 15 min. to 1 hr., 30 min.
40-60 min.
Low
Chicken halved or quartered
Turkey
Low-Medium
18-20 min. per lb.
Seafood
Steaks 1” thick
Medium-Hot
Medium-Hot
Low-Medium
Well done: 10-25 min.
8-12 min.
Fillets 6-8 oz.
8-12 min.
Shrimp large or jumbo
Venison
Steak 1” thick
Medium
Rare: 8-10 min. / Med: 10-12 min.
Medium
Rare: 10-12 min. / Med: 12-15 min.
Burgers 1/2”
Low-Medium
Rare: 20-22 min. per lb. / Med: 22-25 min. per lb.
Roast 3-4 lbs.
Wrap vegetables in foil
55-60 min.
Vegetables
Baking Potato whole
Low
Low
45 min.
Onions whole
Tomatoes half
Corn whole
Medium
Low
30-40 min.
35-45 min.
15-20 min.
Medium
Mushrooms
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Food Safety
• Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful
bacteria, follow these four basic steps:
Clean: Wash hands, utensils and surfaces with hot soapy water before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat foods to avoid cross contamination. Use a clean platter
and utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a thermometer to ensure proper internal food
temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hotline at
1-800-535-4555 in Washington, DC (202) 720-3333, 10:00 am-4:00 pm EST
How To Tell If Meat Is Grilled Throughly
• Meat and poultry cooked on a grill often browns very fast on the outside. Use a meat thermometer to be sure food
has reached a safe internal temperature, and cut into food to check for visual signs of doneness.
• Whole poultry should reach 1800F; breasts 1700F. Juices should run clear and flesh should not be pink.
• Hamburgers made of any ground meat or poultry should reach 1600F, and be brown in the middle with no pink
juices. Beef, veal and lamb steaks, roasts and chops can be cooked to 1450F. All cuts of pork should reach 1600F.
• NEVER partially grill meat or poultry and finish cooking later. Cook food completely to destroy harmful bacteria.
• When reheating takeout foods or fully cooked meats like hot dogs, grill to 1650F, or until steaming hot.
Storing Your Grill
• Clean cooking grate(s) and discard old briquets.
• Store in dry location.
• When LP tank is connected to grill, store outdoors in well-ventilated space and out of reach of children.
• Cover grill if stored outdoors. Choose from a variety of grill covers offered by Char-Broil.
• Store grill indoors ONLY if LP tank is turned off and disconnected, removed from grill and stored
outdoors.
• When removing grill from storage follow “Cleaning Burner Assembly” instructions before starting grill.
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Troubleshooting
Emergencies
Possible Cause
Prevention/Solution
Gas leaking from
cracked/cut/burned
hose.
• Old hose, cut in hose.
• Turn off gas at LP tank or at source on natural gas systems. If
hose is cut or cracked, replace valve/hose/regulator. If burned,
discontinue use of product until a gas service technician/plumber
has investigated cause and correction is made.
Gas leaking from LP
tank.
• Mechanical failure due to rusting or
mishandling.
• Turn off LP tank valve.
Gas leaking from LP
tank valve.
• Failure of tank valve from mishandling or
mechanical failure.
• Call LP gas dealer 800-number on tank label or call local fire
department.
Gas leaking between
LP tank and regulator
connection.
• Improper installation, connection not
tight, failure of rubber seal.
• Remove regulator from tank and visually inspect rubber seal for
damage. Reinstall and check for leaks. Ensure black knob is on
tight.
Fire coming through
control panel.
• Fire in burner tube section of burner due
to partial blockage.
• Turn off LP tank valve (if possible without injury to self). If fire
cannot be controlled with baking soda/extinguisher, call local fire
department. Remove burner and inspect for spider nest or rust.
Clean using bottle brush.
• Misalignment of valve to burner tube.
• Too much grease buildup in burner area.
• Ensure valves and burner tubes are aligned per assembly
instructions.
Grease fire or
• Turn off LP tank valve. Leave lid open to allow flames to die down.
After cooling, clean food particles and excess grease from inside
firebox area, grease cup/pan/tray, and other surfaces.
continuous excessive
flames above cooking
surface.
Problem
Possible Cause
Prevention/Solution
GAS ISSUES:
• Trying to light wrong burner.
Burner(s) will not light
using ignitor.
• See instructions on control panel and in Use and Care manual.
(See Electronic Ignition
Troubleshooting also)
• Burner not engaged with control valve.
• Obstruction in burner.
• Make sure valves are positioned inside of burner tubes with clips
attached (if featured).
Continued on next
page.
• Ensure burner tubes are not obstructed with spider webs or other
matter. See cleaning section of Use and Care manual.
• No gas flow.
• Make sure LP tank is not empty. If LP tank is not empty, refer to
“Sudden drop in gas flow.”
• Vapor lock at coupling nut to LP tank.
• Turn off knobs and disconnect coupling nut from LP tank.
Reconnect and retry.
• Coupling nut and LP tank valve not fully
connected.
• Turn the coupling nut approximately one-half to three-quarters
additional turn until solid stop. Tighten by hand only - do not use
tools.
ELECTRICAL ISSUES:
• Electrode cracked or broken; “sparks at
crack.”
• Replace electrode(s).
Main Burners Traditional Series, QuickSet and QuickSet Series:
• Tip of electrode should be pointing toward tip of collector box . The
distance should be 1/8” to 1/4”. Adjust if necessary.
Main Burners Performance and Advantage Series:
• Tip of electrode should be pointing toward port hole in burner. The
distance should be 1/8” to 3/16”. Adjust if necessary.
Sideburner:
• Electrode tip not in proper position.
• Tip of electrode should be pointing toward gas port opening on
burner. The distance should be 1/8” to 3/16”. Adjust if necessary.
• Wire and/or electrode covered with
cooking residue.
• Clean wire and/or electrode with rubbing alcohol and clean swab.
• Wires are loose or disconnected.
• Reconnect wires or replace electrode/wire assembly.
• Replace ignitor wire.
• Wires are shorting (sparking) between
ignitor and electrode.
• Dead battery.
• Replace with a new AAA-size alkaline battery.
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Troubleshooting (continued)
Problem
Possible Cause
Prevention/Solution
Burner(s) will not light
using ignitor.
(See Electronic Ignition
Troubleshooting also)
ELECTRONIC IGNITION:
• No spark, no ignition noise.
• See Section I of Electronic Ignition System.
• See Section II of Electronic Ignition System.
• See Section III of Electronic Ignition System.
• No spark, some ignition noise.
• Sparks, but not at electrode or at full
strength.
PIEZO PUSH-BUTTON AND ROTARY:
• Push-button sticks at bottom.
• Replace ignitor.
• Replace knob.
• Rotary knob rotates without clicking.
• Sparking between ignitor and electrode.
• Inspect wire insulation and proper connection. Replace wires if
insulation is broken.
Burner(s) will not
match light.
• See “GAS ISSUES:” on previous page.
• Match will not reach.
• Use paper match, long-stem match (fireplace match) or match
holder (where supplied).
• Improper method of match-lighting.
• See “Match-Lighting” section of Use and Care manual.
• Check for gas in LP tank.
Sudden drop in gas
flow or low flame.
• Out of gas.
• Excess flow valve tripped.
• Turn off knobs, wait 30 seconds and light grill. If flames are still low,
turn off knobs and LP tank valve. Disconnect regulator. Reconnect
regulator and leak-test. Turn on LP tank valve, wait 30 seconds and
then light grill.
• Vapor lock at coupling nut/LP tank
connection.
• Turn off knobs and LP tank valve. Disconnect coupling nut from
tank. Reconnect and retry.
Flames blow out.
• High or gusting winds.
• Low on LP gas.
• Turn front of grill to face wind or increase flame height.
• Refill LP tank.
• Excess flow valve tripped.
• Refer to “Sudden drop in gas flow” above.
Flare-up.
• Grease buildup.
• Clean burners and inside of grill/firebox.
• Trim fat from meat before grilling.
• Excessive fat in meat.
• Excessive cooking temperature.
• Adjust (lower) temperature accordingly.
Persistent grease fire.
• Grease trapped by food buildup around
burner system.
• Turn knobs to OFF. Turn gas off at LP tank. Leave lid in position and
let fire burn out. After grill cools, remove and clean all parts.
Flashback...
(fire in burner tube(s)).
• Burner and/or burner tubes are blocked.
• Turn knobs to OFF. Clean burner and/or burner tubes. See burner
cleaning section of Use and Care manual.
Unable to fill LP tank.
• Some dealers have older fill nozzles
with worn threads.
• The worn nozzles don’t have enough “bite” to engage the valve. Try
a second LP dealer.
One burner does not
light from other
burner(s).
• Grease buildup or food particles in
end(s) of carryover tube(s).
• Clean carry-over tube(s) with wire brush.
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Troubleshooting - Electronic Ignition
Problem (Ignition)
Possible Cause
Check Procedure
Prevention/Solution
SECTION I
• Battery not installed
properly.
• Check battery orientation.
• Install battery (make sure that “–” and “+”
connectors are oriented correctly, with “–” end up
and “+” end down.)
No sparks appear at
any electrodes when
ignition button is
pushed; no noise can
be heard from spark
module.
• Dead battery.
• Has battery been used
previously?
• Replace battery with new AAA-size alkaline battery.
• Button assembly not
installed properly.
• Check to ensure button
assembly is fully engaged.
Button should travel up and
down without binding.
• Remove button cap assembly and reinstall, making
sure it can be fully engaged.
• Faulty spark module.
• If no sparks are generated
with new battery and good
wire connections, module is
faulty.
• Replace spark module assembly.
SECTION II
• Output lead
connections not
connected.
• Are output connections on
and tight?
• Remove and reconnect all output connections at
module and electrodes.
No sparks appear at
any electrodes when
ignition switch is
pushed; noise can be
heard from spark
module.
• Electrode tip not in
proper position.
• Are the electrode tips
pointing in the right
direction? Is the gap too big?
Main Burners:
Traditional Series, QuickSet or QuickSet Traditional:
• Tip of electrode should be pointing toward tip of
collector box. The distance should be 1/8” to 1/4”.
Adjust if necessary.
Performance and Advantage Series:
• Tip of electrode should be pointing toward port hole
in burner. The distance should be 1/8” to 3/16”.
Adjust if necessary.
Sideburner:
• Tip of electrode should be pointing toward gas port
opening on burner. The distance should be 1/8” to
3/16”. Adjust if necessary.
SECTION III
Sparks are present
but not at all
electrodes and/or not
at full strength
• Output lead
connections not
connected.
• Are output connections on
and tight?
• Remove and reconnect all output connections at
module and electrodes.
• Arcing to grill away
from burner(s).
• If possible, observe grill in
dark location. Operate
ignition system and look for
arcing between output wires
and grill frame.
• If sparks are observed other than from burner(s),
wire insulation may be damaged. Replace wires.
• Weak battery.
• All sparks present but weak
or at slow rate.
• Replace battery with a new AAA-size alkaline
battery.
• Electrodes are wet.
• Has moisture accumulated
on electrode and/or in burner
ports?
• Use paper towel to remove moisture.
• Replace cracked or broken electrodes.
• Electrodes cracked or
broken “sparks at
crack”.
• Inspect electrodes for
cracks.
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Recipes by Chef Christopher Koetke, CEC, CCE
Five-Spice Grilled Duck Breast with Asian BBQ Sauce
Serves 4
4 boneless skinless duck breasts
2 teas. finely grated orange zest
1-1/2 teas. salt
1 garlic clove, minced
1-1/2 teas. five spice mix
1/4 teas. black pepper
Combine garlic, orange zest, five spice, salt and pepper with duck breasts. Let marinate in
refrigerator for 4-24 hours. Grill duck breasts over high heat. Turn the breasts and liberally brush
Asian BBQ sauce on top. Grill until breasts are 150-1550 internal temperature. While breast are
cooking, grill green onions over high heat until they begin to soften (about 2 minutes). Serve with
duck breasts. Additional Asian BBQ sauce (perhaps thinned with a little water) can be served on
the side.
Asian BBQ Sauce
2 Tbles. oyster sauce
1/4 teas. Tabasco
1 teas. sesame oil
Serves 3-4
6 Tbles. hoisin sauce
2 Tbles. orange juice
Mix ingredients together until blended. Store covered in refrigerator until needed.
Ratatouille Melts
Serves 3-4
2 zucchini, diced (about 3 cups)
1 large red pepper, diced (about 1-1/2 cups)
4 garlic cloves, minced
1 medium eggplant, diced (about 4 cups)
1 large onion, finely diced (about 1-1/2 cups)
4 large tomatoes, seeded and diced
1-1/2 teas. salt
1/2 to 3/4 cup extra virgin olive oil
1/2 teas. black pepper
1/3 cup Parmesan cheese
2 cups grated Mozzarella cheese
1 foot long French bread
1/2 cup chopped fresh basil
In a large sauté pan, sauté zucchini over high heat in 2 Tbles. olive oil. Cook until zucchini are
lightly browned and softened. Set aside in a bowl. Sauté eggplant over high heat in 3-4 Tbles.
olive oil until lightly browned and softened. Add to bowl. In the same sauté pan, sauté red pepper
over moderate heat in 2 Tbles. olive oil. Cook until red peppers are lightly browned and softened.
Add to bowl. Sauté onions in 3 Tbles. olive oil until translucent, add garlic, cook 2 more minutes.
Add zucchini, eggplant and red pepper. Reduce heat and cook 15 minutes, or until all ingredients
are very soft. Season with salt and pepper. (At this point, ratatouille can be chilled and reheated
when necessary). Cut bread in half lengthwise. Scoop out center of bread so that it looks like a
boat. Fill bread with hot ratatouille. Sprinkle with Basil, Parmesan and Mozzarella. Place filled
breads over low heat. Cover grill and cook until cheese is melted and bread is toasted.
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Char-Broil Turkey
Yield: 14 to 16 generous servings or 1 lb. per person
Cooking time: 25 minutes per pound • Method: Grill on low
12 to 14 lb. turkey, thawed completely
1 large apple, quartered
vegetable oil
1 quart water
1-1/2 sticks butter
2 stalks celery, cut in 2” pieces
2 onions, cut in large cubes
salt and pepper
1 orange, quartered
1 lemon, thinly sliced or 4 tbs. lemon juice
cheesecloth (optional)
Heat grill to medium. Wash and rinse turkey, removing giblets. Dry with absorbent paper. Bend
wings back behind turkey. Season inside of turkey with salt and pepper. Rub outside of bird with
oil. Stuff with onions, celery, orange and apple. Completely fill cavity (this gives moisture to the
turkey). Cover openings of turkey with excess skin. Melt butter in a large aluminum foil pan. Add
turkey, water and lemon juice. Place on grill and turn heat to low. Baste with butter, cover top with
cheesecloth and baste again. Baste every 1/2 hour until done. Serve with Giblet Gravy.
Giblet Gravy
2 to 3 turkey or chicken giblets
3-4 lbs. turkey or chicken fat
1/4 cup flour
salt and pepper to taste
1/4 teas. Accent
dash of thyme
2 cups fat-free pan juices
2 hard boiled eggs, finely chopped
giblet broth, if needed
1/8 teas. Kitchen Bouquet
milk, if needed
Boil giblets until tender, reserving broth. Chop giblets and set aside. Remove grilled turkey
from baking pan and place on hot platter. Pour all pan juices into large measuring cup. Skim off
fat, reserving 3 to 4 Tbles. Place reserved fat into a deep saucepan, heating over moderate heat.
Stir in flour, whisking well with wire whisk. Cook over low heat until bubbly then remove from heat.
Add fat free pan juices (add milk and giblet broth to juices to make 2 full cups). Blend well with
wire whisk. Season with salt, pepper, Accent, thyme and Kitchen Bouquet, whisking continuously.
Return mixture to heat and continue stirring for 3 to 4 minutes. Add chopped eggs.
Smoked Turkey Breast
Cooking time: 25 minutes per pound • Method: Grill indirect heat
1 turkey breast, fresh or thawed
1 large plastic roasting bag
1 large bottle Italian dressing
1 small bottle soy sauce
Mix dressing and soy sauce. Place turkey breast in bag and pour mixture over turkey breast.
Marinate in refrigerator overnight. Light one side of grill with setting on low. Remove turkey from
marinade and reserve liquid. Put meat thermometer in turkey breast being certain not to touch
bone. Place turkey on the grill away from direct heat. Grill over low fire, basting and rotating often.
Remove when meat thermometer registers 1800F.
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Please register your grill online at:
WWW.GRILLREGISTRATION.COM
(If you register online, you do not need to send in this registration card.)
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Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®, Char-Diamonds®, Cooking Zone and Design®, Diamond
Flame®, Executive Chef®, Faststart®, Flare Fighter®, FlavorMaster®, Gas Grill Silouette and Design®, H2O Smoker®, Lava Flame®, MasterFlame®, MasterFlame
Precision Cooking System®, PowerSpark®, Quantum®, PrecisionFlame and Design®, Sierra® and TruFlame® are registered Trademarks of the W.C. Bradley
Company. Thermos® is a registered trademark of the Thermos Company and its affiliates.
Artisan Collectiion by Char-Broil™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the
Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and
Design™, SmokerTents™, The Big East™. The Minute Grill™, The Edge™, The Tuscan Collection™, and The Urban Grill™ are Trademarks of the W.C. Bradley
Company. Universal Grill Parts and Design™ is a trademark of the Thermos Company and its affiliates.
Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240; 4,747,391; 4,747,391; 4,817,583; 4,924,846; 4,989,579; 5,003,960; 5,076,256;
5,076,257; 5,090,398; 5,109,834; 5,224,676; 5,277,106; 5,421,319; 5,441,226; 5,452,707;5,458,309; 5,566,606; 5,579,755; 5,582,094; 5,613,486; 5,649,475;
5,706,797; 5,711,663; 5,765,543; 5,931,149; 5,996,573; 6,095,132; 6,135,104; 6,173,644; 6,279,566; 6,397,731; 6,418,923;6,439,222; 6,523,461; 6,792,936;
D282,619; D339,714; D341,292; D343,337; D358,059; D361,466; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D405,643; D406,005;
D406,009; D413,043; D413,229; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D422,516; D423,274; D423,876; D428,303; D435,396; D463,004;
D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975;
D449,492; D451,759; D456,202S; D460,313; D461,359 and D477,501. Canada: 87743; 87744; 92607; 92608 and 1,316,424. Other Patents Pending.©2004 W.C.
Bradley Co., All Rights Reserved.
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