Char Broil Gas Grill 463742112 User Manual

PRODUCT GUIDE

MODEL 463742112

C-23G3L / M370

IMPORTANT: Fill out the product record information below.

Serial Number

See rating label on grill for serial number.

Date Purchased

For support and to register your

grill, please visit us at

www.charbroil.com

If you have questions or need

assistance during assembly,

please call 1-800-241-7548.

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07/06/11 • G312-001-060801

Printed in China

WARNING

CAUTION

CALIFORNIA PROPOSITION 65

Using pots larger than 6 quarts in capacity could

exceed weight limit of the

side burner shelf

1. Combustion by-products produced when using

this product contain chemicals known to the State of

California to cause cancer, birth defects, and other

reproductive harm.

or side shelf,

resulting in failure

2. This product contains chemicals, including lead

and lead compounds, known to the State of

California to cause cancer, birth defects or other

reproductive harm.

of grill cart

components.

Wash your hands after handling this product.

Installation Safety Precautions

• Use grill, as purchased, only with LP (propane) gas and the

regulator/valve assembly supplied. If your grill is Dual Fuel ready,

a conversion kit must be purchased for use with natural gas.

• Grill installation must conform with local codes, or in their

absence of local codes, with either the National Fuel Gas

Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane

Installation Code, CSA B149.1, or Propane Storage and

Handling Code, B149.2.

• All electrical accessories (such as rotisserie) must be

electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70 or Canadian

Electrical Code, CSA C22.1. Keep any electrical cords and/or

fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States and/or

Canada only. Do not modify for use in any other location.

Modification will result in a safety hazard.

WARNING

Do not attempt to repair or alter the

hose/valve/regulator for any “assumed” defect. Any

modification to this assembly will void your warranty

and create the risk of a gas leak and fire. Use only

authorized replacement parts supplied by

manufacturer.

NOTE: DO NOT over tighten screws and

washers that come into contact with porcelain

coated surfaces. Over tightening may cause the

porcelain coating to crack and break, resulting in

exposed metal that will be prone to rust.

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GRILLING GUIDE – Getting Started

Temperature - Convective Grills ONLY.

The temperature gauge in the hood of your new grill measures

air temperature. The air temperature inside your grill will never

be as hot as the temperature at the cooking surface.

First Time Use

Read your Assembly Manual and ensure the grill is put together

properly. Remove all Point-of-Purchase advertising material from

all grill surfaces before first use. We recommend operating your

grill on its highest setting for 15-20 minutes prior to your first use.

This aids in removing the oils used during manufacturing.

Note: Since 1995, all regulators (the part that attaches to the gas

tank to regulate the flow of gas) have included a safety feature

that restricts gas flow in the event of a gas leak. You can

inadvertently activate this safety feature without having a gas

leak. This typically occurs when you turn on the gas using the

grill control knob before you turn on the LP tank valve. If the gas

regulator safety feature activates, the grill will only reach

temperatures between 250°F and 300°F even with all burners on

the high setting.

Lava Rock / Briquettes

This gas grill has been designed, engineered, and tested to be

used with flame tamers or heat distribution plates to provide

more even heating, improve the cleaning process, and reduce

flare-ups. The addition of after market lava rocks, charcoal, or

briquettes of any type will cause poor combustion and increase

the likelihood of a grease fire, and is not recommended. Using

briquettes, lava rock, or charcoal in this grill will void your

warranty. For extra smoke flavor, we recommend using a

smoker box with wood chips.

Regulator

Coupling Nut

If your grill is not getting hotter than 250°F to 300°F these

steps should be taken first to reset the gas regulator safety

device:

1. Open the grill lid.

2. Turn off all knobs on the control panel in front.

3. Turn off the tank knob.

4. Disconnect the regulator from the LP tank.

5. Wait 30 seconds.

6. Reconnect the regulator to the LP tank.

7. Slowly open the LP tank knob all the way. Do not put

excessive force on the valve at the full open position to avoid

damaging the valve.

8. Turn on the appropriate control knob and light the grill per the

instructions on the control panel.

An illustration of this process is included in this Product Guide.

See Troubleshooting section for additional information.

Pre-Heating Your Grill

Just like your home oven, your grill should be pre-heated to

provide optimum performance. Pre-heat the grill on high for 10-

15 minutes – longer if weather conditions require. Please refer to

the lighting instructions inside the Product Guide if you have

questions about how to light your grill. A match-light chain and

hole is provided for your convenience.

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Rotisserie Cooking

GRILLING GUIDE – Grilling 101

Rotisserie cooking is best for 'round' meat, such as large roasts,

whole poultry, and pork. It generally requires an accessory motor

and spit rod that allows the meat to be turned at a constant

speed. Rotisserie cooking is best done in front of a special

rotisserie burner, or utilizing an indirect cooking burner

arrangement. A pan can be placed underneath the meat to catch

grease and food drippings, and helps minimize clean-up.

Outdoor grilling is really quite simple. You'll succeed with

burgers, dogs, or steaks usually on your very first try. With

experience, you will learn how to work with your grill, creating

more imaginative meals all the time. This knowledge makes up

the art of grilling. Before you start grilling, organize your food

according to cooking technique and required cooking time, and

optimize the use of your grilling area.

Direct Cooking

Direct cooking involves grilling your meat directly over high heat.

It is perfect for searing steaks, chops, and other smaller pieces of

meat and vegetables that quickly make their way to the table.

Indirect Cooking

Indirect cooking utilizes select burners to circulate heat

throughout the grill, without direct contact between the meat and

the flame. The meat is placed over the burner that is 'off'. This

method is generally used to slow cook large cuts of meat and

poultry. A pan can be placed underneath the meat to catch

grease and food drippings, and helps minimize clean-up.

Food Safety

Food safety is a very important part of enjoying the outdoor

cooking experience. To keep food safe from harmful bacteria,

follow these four basic steps:

Clean: Wash hands, utensils, and surfaces with hot soapy water

before and after handling raw meat.

Separate: Separate raw meats from ready-to-eat foods to avoid

cross contamination. Use a clean platter and utensils when

removing cooked foods.

Cook: Cook meat and poultry thoroughly to kill bacteria. Use a

thermometer to ensure proper internal food temperatures.

Chill: Refrigerate prepared foods and leftovers promptly.

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Wood Chips

GRILLING GUIDE – Tips & Tricks

For extra smoke flavor when grilling, try adding wood chips.

Soak the chips in water for approximately 30 minutes before

adding to a smoke box or pan. Place smoke box or pan on top of

the cooking grate above the flame. Turn grill on high until the

wood starts to smoke. Reduce heat to desired temperature for

cooking, and place food on cooking grate as desired. Close lid to

retain more smoke. Hardwood varieties that work particularly

well with grilled foods include Alder, Apple, Cherry, Grapevines,

Hickory, Mesquite, Oak, Rosemary and Sassafras.

Cooking on your new grill is a hands-on experience, and it is

recommended to remain outside with your grill while cooking.

Grilling can be affected by many external conditions. In cold

weather, you will need more heat to reach an ideal cooking

temperature, and grilling may take longer. The meat's internal

temperature and thickness can also affect cooking times. Cold

and thicker meats will take longer to cook.

Internal Meat Temperatures

Meat cooked on a grill often browns very fast on the outside.

Therefore, use a meat thermometer to ensure it has reached

safe internal temperatures.

USDA Recommended Safe Minimum

Internal Temperatures

145° F

Beef, Veal, Lamb, Steak, Roasts, & Whole Pork

(with a 3 minute rest time)

Skewers

145° F

160° F

165° F

Fish

Metal skewers should be flat, with long handles. Round skewers

allow food to roll when turned, so it may not cook as evenly. Use

metal skewers when cooking meat kabobs. Wooden skewers

should be soaked in water for an hour before use, and are best

used for quick cooking foods such as vegetables and fruits.

Beef, Veal, Lamb, and Pork - Ground

Egg Dishes

Turkey, Chicken &

Duck-Whole, Pieces &

Ground

Please refer to the USDA for complete, up-to-date information.

Our internal temperature chart is based on USDA standards for

meat doneness. Check it out at www.isitdoneyet.gov

Sauces

Sauces containing sugars and fats can cause flare-ups, and your

food may burn. In general, apply these sauces during the final

10 minutes of cooking. Keep in mind, use of excessive sauces

or glazes will also require extra cleaning afterwards.

Marinades and Rubs

To enhance the flavor of grilled foods, a liquid marinade or dry

rub can be used prior to cooking. Meat can be either soaked or

injected with liquid marinade up to 24 hours prior to grilling. Dry

rubs can be applied directly to the meat immediately before

grilling.

Utensils

Use tongs or a spatula to handle the food instead of a fork, and

don't turn the food too

often. Piercing the food

with a fork will release

juices that you want in

the meat, and may

cause flare-ups.

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Cooking surfaces: If a bristle brush is used to clean any of the

grill cooking surfaces, ensure no loose bristles remain on cooking

surfaces prior to grilling. It is not recommended to clean cooking

surfaces while grill is hot.

GRILLING GUIDE – Cleaning Your Grill

Why Clean?

We've all heard the saying 'An ounce of prevention is worth a

pound of cure'. This is great advice when it comes to keeping

your grill clean.

Storing Your Grill

• Clean cooking grates.

• Store grill in dry location.

Routine Care

• When LP cylinder is connected to grill, store outdoors in a well

ventilated space and out of reach of children.

• Cover grill if stored outdoors. Choose from a variety of grill

covers offered by manufacturer.

Periodic cleaning of this grill is necessary,

as grill fires can occur when grease and

food debris collect in the bottom of the grill.

After each use, remove any remaining

food particles from the cooking grate and

inside of the grill using a grill brush. Do

this after the grill has cooled down, yet is

still warm. It is much easier to clean food

particles while warmth is still present, than

after the food particles have completely

cooled and hardened. This grill is not

designed to be 'burned off' by closing the

lid and turning the burners on High for an

extended time. The excessive heat

generated can cause leftover grease to

catch fire, and can cause permanent

damage to your grill.

• Store grill indoors ONLY if LP cylinder is turned off,

disconnected, and removed from grill. Never store LP cylinder

indoors.

• When removing grill from storage, follow the 'Cleaning the

Burner Assembly' instructions in the Use and Care section of

the Product Guide.

General Cleaning

Plastic parts: Wash with warm soapy water and wipe dry. Do not

use abrasive cleaners, degreasers or a concentrated grill cleaner

on plastic parts. Damage to and failure of parts can result.

Porcelain surfaces: Because of glass-like composition, most

residue can be wiped away with baking soda/water solution or

glass cleaner. Use non-abrasive scouring powder for stubborn

stains.

Painted surfaces: Wash with mild detergent or non-abrasive

cleaner and warm water. Wipe dry with a soft non-abrasive cloth.

Critters

Spiders like to make their homes in the venturi tubes of grills.

These must be inspected and cleaned regularly to ensure there

are no blockages. Refer to the Use and Care portion of this

Product Guide for complete information.

Stainless steel surfaces: Stainless steel can rust under certain

conditions. This can be caused by environmental conditions

such as chlorine or salt water, or improper

cleaning tools such as wire or steel

wool. It can also discolor due to heat,

chemicals, or grease build-up. To

maintain your grill's high quality

appearance, wash with mild detergent

and warm water, or use a stainless

steel grill cleaner. Baked-on grease

deposits may require the use of an

abrasive plastic cleaning pad. Use only

in direction of brushed finish to avoid

damage. Do not use abrasive pad on

areas with graphics.

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LP Cylinder

USE AND CARE

•The LP cylinder used with your grill must meet the

following requirements:

•Use LP cylinders only with these required measurements: 12"

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)

capacity maximum.

•LP cylinders must be constructed and marked in accordance

with specifications for LP cylinders of the U.S. Department of

Transportation (DOT) or for Canada, CAN/CSA-B339,

cylinders, spheres and tubes for transportation of dangerous

goods. Transport Canada (TC). See LP cylinder collar for

marking.

DANGER

• NEVER store a spare LP cylinder under or near

the appliance or in an enclosed area.

•LP cylinder valve must have:

•Type 1 outlet compatible with

regulator or grill.

•Safety relief valve.

•UL listed Overfill Protection

Device (OPD). This OPD safety

OPD Hand Wheel

feature is identified by a unique triangular hand wheel. Use

only LP cylinders equipped with this type of valve.

•LP cylinder must be arranged for vapor withdrawal and include

collar to protect LP cylinder valve. Always keep LP cylinders in

upright position during use, transit or storage.

• Never fill a cylinder beyond 80% full.

• An over filled or improperly stored cylinder is a

hazard due to possible gas release from the

safety relief valve. This could cause an intense

fire with risk of property damage, serious injury or

death.

• If you see, smell or hear gas escaping,

LP cylinder in upright position for vapor withdrawal

immediately get away from the LP

LP (Liquefied Petroleum Gas)

•LP gas is nontoxic, odorless and colorless when produced. For

Your Safety, LP gas has been given an odor (similar to rotten

cabbage) so that it can be smelled.

cylinder/appliance and call your fire department.

LP Cylinder Removal, Transport and Storage

•Turn OFF all control knobs and LP cylinder valve. Turn coupling

nut counterclockwise by hand only - do not use tools to

disconnect. Loosen cylinder screw beneath bottom shelf or

disconnect other retention means, then lift PL cylinder up and

and out of cart. Install safety cap onto LP cylinder valve.

Always use cap and strap supplied with valve.

•LP gas is highly flammable and may ignite unexpectedly when

mixed with air.

LP Cylinder Filling

•Use only licensed and experienced dealers.

•LP dealer must purge new cylinder before filling.

•Dealer should NEVER fill LP cylinder more than 80% of LP

cylinder volume. Volume of propane in cylinder will vary by

temperature.

Failure to use safety cap as directed may result in serious

personal injury and/or property damage.

LP Cylinder Valve

•A disconnected LP cylinder in

storage or being transported

•A frosty regulator indicates gas overfill. Immediately close LP

cylinder valve and call local LP gas dealer for assistance.

must have a safety cap installed (as shown).

Do not store an LP cylinder in enclosed spaces

such as a carport, garage, porch, covered

patio or other building. Never leave an LP cylinder

inside a vehicle which may become overheated

by the sun.

•Do not release liquid propane (LP) gas into the atmosphere.

This is a hazardous practice.

Safety

Cap

Retainer Strap

•To remove gas from LP cylinder, contact an LP dealer or call a

local fire department for assistance. Check the telephone

directory under “Gas Companies” for nearest certified LP

dealers.

•Do not store an LP cylinder in an area where children play.

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LP Cylinder Exchange

Connecting Regulator to the LP Cylinder

•Many retailers that sell grills offer you the option of replacing

your empty LP cylinder through an exchange service. Use only

those reputable exchange companies that inspect, precision fill,

test and certify their cylinders. Exchange your cylinder only

for an OPD safety feature-equipped cylinder as described

in the "LP Cylinder" section of this manual.

1.LP cylinder must be properly secured onto grill. (Refer to

assembly section.)

2.Turn all control knobs to the OFF position.

3.Turn LP cylinder OFF by turning hand-wheel clockwise to a

full stop.

•Always keep new and exchanged LP cylinders in upright

4.Remove the protective cap from LP cylinder valve. Always use

position during use, transit or storage.

cap and strap supplied with valve.

•Leak test new and exchanged LP cylinders BEFORE

connecting to grill.

•Place dust cap on cylinder valve outlet whenever the cylinder is

not in use. Only install the type of dust cap on the cylinder valve

outlet that is provided with the cylinder valve. Other types of caps

or plugs may result in leakage of propane.

OPD Hand Wheel

Type 1 outlet with

thread on outside

LP Cylinder Leak Test

For your safety

•Leak test must be repeated each time LP cylinder is exchanged

or refilled.

Safety Relief Valve

•Do not smoke during leak test.

•Do not use an open flame to check for gas leaks.

•Grill must be leak tested outdoors in a well-ventilated area,

away from ignition sources such as gas fired or electrical

appliances. During leak test, keep grill away from open flames

or sparks.

Strap and Cap

•Use a clean paintbrush and a 50/50 mild soap and water

solution. Brush soapy solution onto areas indicated by arrows

in figure below.

Do not use a POL transport plug

(plastic part with external threads)!

It will defeat the safety feature of

the valve.

Do not use household cleaning agents. Damage to gas

train components can result.

5.Hold regulator and insert nipple into LP

cylinder valve. Hand-tighten the

coupling nut, holding regulator in a

straight line with LP cylinder valve so

as not to cross-thread the connection.

Nipple has to be centered

into the LP cylinder valve.

WARNING

If “growing” bubbles appear do not use or move the LP

cylinder. Contact an LP gas supplier or your fire

department!

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Leak Testing Valves, Hose and Regulator

1.Turn all grill control knobs to OFF.

2.Be sure regulator is tightly connected to LP cylinder.

3.Completely open LP cylinder valve by turning hand wheel

counterclockwise. If you hear a rushing sound, turn gas off

immediately. There is a major leak at the connection. Correct

before proceeding.

4.Brush soapy solution onto areas circled below, or other similar

fittings on your grill.

Hold coupling nut and regulator

as shown for proper connection

to LP cylinder valve.

6.Turn the coupling nut clockwise and tighten to a full stop. The

regulator will seal on the back-check feature in the LP cylinder

valve, resulting in some resistance. An additional one-half to

three-quarters turn is required to complete the

connection. Tighten by hand only – do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and

repeat steps 5 and 6. If you are still unable to complete the

connection, do not use this regulator!

DANGER

• Do not insert any tool or foreign object into the valve

outlet or safety relief valve. You may damage the valve

and cause a leak. Leaking propane may result in

explosion, fire, severe personal injury, or death.

NOTE: Your grill

NOTE: Sideburner

shelf fascia not

may NOT be

equipped with a

sideburner.

shown for clarity.

WARNING

• Outdoor gas appliance is not intended to be installed

5.If “growing” bubbles appear, there is a leak. Close LP

cylinder valve immediately and retighten connections. If leaks

cannot be stopped do not try to repair. Call for replacement

parts.

in or on a boat.

• Outdoor gas appliance is not intended to be installed

in or on an RV.

• Never attempt to attach this grill to the self-contained

6.Always close LP cylinder valve after performing leak test by

LP gas system of a camper trailer or motor home.

turning hand wheel clockwise.

• Do not use grill until leak-tested.

• If a leak is detected at any time, STOP and call the fire

department.

• If you cannot stop a gas leak, immediately close

LP cylinder valve and call LP gas supplier or your fire

department!

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Safety Tips

Before opening LP cylinder valve, check the coupling nut for

WARNING

tightness.

When grill is not in use, turn off all control knobs and LP

cylinder valve.

Never move grill while in operation or still hot.

Use long-handled barbecue utensils and oven mitts to avoid

burns and splatters.

Maximum load for sideburner and side shelf is 10 lbs.

For Safe Use of Your Grill and to Avoid Serious

Injury:

• Do not let children operate or play near grill.

• Keep grill area clear and free from materials that burn.

• Do not block holes in sides or back of grill.

• Check burner flames regularly.

• Use grill only in well-ventilated space. NEVER use in

enclosed space such as carport, garage, porch,

covered patio, or under an overhead structure of any

kind.

The grease tray or cup must be installed during use and

emptied after each use. Do not remove grease tray or cup

until grill has completely cooled.

Clean grill often, preferably after each cookout. If a bristle

brush is used to clean any of the grill cooking surfaces,

ensure no loose bristles remain on cooking surfaces prior to

grilling. It is not recommended to clean cooking surfaces

while grill is hot.

If you notice grease or other hot material dripping from grill

• Do not use charcoal or ceramic briquets in a gas grill.

onto valve, hose or regulator, turn off gas supply at once.

Determine the cause, correct it, then clean and inspect valve,

hose and regulator before continuing. Perform a leak test.

(Unless briquets are supplied with your grill.)

•

Do not cover grates with aluminum foil or any other

material. This will block burner ventilation and create

a potentially dangerous condition resulting in

property damage and/or personal injury.

Keep ventilation openings in cylinder enclosure (grill cart) free

and clear of debris.

Do not store objects or materials inside the grill cart

enclosure that would block the flow of combustion air to the

underside of either the control panel or the firebox bowl.

Use grill at least 3 ft. from any wall or surface.

Maintain 10 ft. clearance to objects that can catch fire

or sources of ignition such as pilot lights on water

heaters, live electrical appliances, etc.

The regulator may make a humming or whistling noise during

operation. This will not affect safety or use of grill.

If you have a grill problem see the "Troubleshooting Section".

If the regulator frosts, turn off grill and LP cylinder valve

immediately. This indicates a problem with the cylinder and it

should not be used on any product. Return to supplier!

CAUTION

• Putting out grease fires by closing the lid is not possible.

Grills are well ventilated for safety reasons.

• Do not use water on a grease fire. Personal injury may

result. If a grease fire develops, turn knobs and LP

cylinder off.

• Do not leave grill unattended while preheating or burning

off food residue on HI. If grill has not been regularly

cleaned, a grease fire can occur that may damage the

product. Follow instructions on General Grill Cleaning

and Cleaning The Burner Assembly to prevent grease fires.

• Apartment Dwellers:

Check with management to learn the requirements

and fire codes for using an LP gas grill in your

apartment complex. If allowed, use outside on the

ground floor with a three (3) foot clearance from walls

or rails. Do not use on or under balconies.

• NEVER attempt to light burner with lid closed. A

buildup of non-ignited gas inside a closed grill is

hazardous.

Ignitor Lighting

Do not lean over grill while lighting.

1. Turn OFF gas burner control valves.

2. Turn ON gas at LP cylinder.

3. Open lid during lighting.

4. To ignite, turn IGNITION BURNER knob to the HI position.

5. Push IGNITOR button rapidly.

6. If ignition does NOT occur in 5 seconds, turn the burner controls

OFF, wait 5 minutes and repeat the lighting procedure.

7. Ignite remaining burners by turning to the HI position, starting

with the burners closest to the IGNITION BURNER first.

• Never operate grill with LP cylinder out of correct

position specified in assembly instructions.

• Always close LP cylinder valve and remove

coupling nut before moving LP cylinder from

specified operation position.

If ignition still does not occur, follow match-lighting

instructions.

Lighting instructions are continued on the next page

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Burner Flame Check

• Remove cooking grates and flame tamers. Light burners, rotate

knobs from HI to LOW. You should see a smaller flame in

LOW position than seen on HI. Perform burner flame check

on sideburner, also. Always check flame prior to each use. If

only low flame is seen refer to "Sudden drop or low flame" in

the Troubleshooting Section.

WARNING

Turn controls and gas source or tank OFF when not

in use.

CAUTION

LOW

If ignition does NOT occur in 5 seconds, turn the

burner controls OFF, wait 5 minutes and repeat the

lighting procedure. If the burner does not ignite with

the valve open, gas will continue to flow out of the

burner and could accidently ignite with risk of injury.

Turning Grill Off

• Turn all knobs to the OFFposition. Turn LP cylinder OFF by turning

hand-wheel clockwise to a full stop.

Ignitor Check

Match-Lighting

• Turn gas off at LP cylinder. Press and hold electronic ignitor

button. "Click" should be heard and spark seen each time

between each collector box or burner and electrode. See

"Troubleshooting" if no click or spark.

Do not lean over grill while lighting.

1. Turn OFF gas burner control valves.

2. Turn ON gas at LP cylinder.

3. Open lid during lighting.

Valve Check

4. Place match into match holder (hanging from side of cart).

Strike the match.

• Important: Make sure gas is off at LP cylinder before

checking valves. Knobs lock in OFF position. To check

valves, first push in knobs and release, knobs should spring

back. If knobs do not spring back, replace valve assembly

before using grill. Turn knobs to LOW position then turn back to

OFF position. Valves should turn smoothly.

5. Place lit match through the match light hole and near the

burner. Push in and turn left knob to the HI position. Be sure

the burner lights and stays lit.

6. Light adjacent burners in sequence by pushing knobs in and

turning to the HI position.

Hose Check

• Before each use, check to see if hoses are cut or worn or linked.

Replace damaged hoses before using grill. Use only

valve/hose/regulator specified by manufacturer.

General Grill Cleaning

• Do not mistake brown or black accumulation of grease and

smoke for paint. Interiors of gas grills are not painted at the

factory (and should never be painted). Apply a strong solution

of detergent and water or use a grill cleaner with scrub brush

on insides of grill lid and bottom. Rinse and allow to completely

air dry. Do not apply a caustic grill/oven cleaner to painted

surfaces.

NOTE: Your grill may NOT be equipped with a Sideburner!

Sideburner Ignitor Lighting

• Plastic parts: Wash with warm soapy water and wipe dry.

Do not use citrisol, abrasive cleaners, degreasers or a

1. Turn OFF gas burner control valves.

concentrated grill cleaner on plastic parts. Damage to and

failure of parts can result.

Turn ON gas at LP cylinder.

3. To ignite SIDEBURNER, open sideburner cover.

4. Turn sideburner knob to the HI position. Push

IGNITOR button rapidly.

• Porcelain surfaces: Because of glass-like composition, most

residue can be wiped away with baking soda/water solution or

specially formulated cleaner. Use nonabrasive scouring powder

for stubborn stains.

5. If sideburner does not light in 5 seconds, turn knob to OFF,

wait 5 minutes, then repeat lighting procedure.

• Painted surfaces: Wash with mild detergent or nonabrasive

cleaner and warm soapy water. Wipe dry with a soft

nonabrasive cloth.

Sideburner Match Lighting

1. Turn ON gas at LP cylinder.

2. Hold lit match to any port on

the burner. Push in and turn

sideburner knob to the

HI position.

• Stainless steel surfaces: To maintain your grill’s high quality

appearance, wash with mild detergent and warm soapy water

and wipe dry with a soft cloth after each use. Baked-on grease

deposits may require the use of an abrasive plastic cleaning

pad. Use only in direction of brushed finish to avoid damage.

Do not use abrasive pad on areas with graphics.

• Cooking surfaces: If a bristle brush is used to clean any of

the grill cooking surfaces, ensure no loose bristles remain on

cooking surfaces prior to grilling. It is not recommended to

clean cooking surfaces while grill is hot.

Be sure the burner

lights and stays lit.

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3. Remove carryover tubes and burners.

Detach electrode from burner.

CAUTION

NOTE: Removal/Detachment method will depend on the

burner configuration. See different configurations in

illustrations below.

SPIDER ALERT!

5. Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one

SPIDER AND WEBS

INSIDE BURNER TUBE

easiest for you.

(A) Bend a stiff wire (a light weight coat hanger works well)

into a small hook. Run the hook through each burner

tube several times.

(B) Use a narrow bottle brush with a flexible handle (do not

use a brass wire brush), run the brush through each

burner tube several times.

If you notice that your grill is getting hard to light or that the

flame isn’t as strong as it should be, take the time to check and

clean the venturi’s.

the burner tube and out the burner ports. Check each

port to make sure air comes out each hole.

6. Wire brush entire outer surface of burner to remove food

residue and dirt.

7. Clean any blocked ports with a stiff wire such as an open

paper clip.

VALVE

SPIDER WEBS

CONTROL PANEL

INSIDE VENTURI

8. Check burner for damage, due to normal wear and corrosion

some holes may become enlarged. If any large cracks or

holes are found replace burner.

BURNER

VERY IMPORTANT: Burner tubes must reengage valve

openings. See illustrations at right.

Correct

9. Attach electrode to burner.

burner-to-valve

In some areas of the country, spiders or small insects have been

known to create “flashback” problems. The spiders spin webs, build

nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of

gas to the burner. The backed-up gas can ignite in the venturi behind

the control panel. This is known as a flashback and it can damage

your grill and even cause injury.

10. Carefully replace burners.

engagement

11. Attach burners to brackets on firebox.

12. Reposition carryover tubes and attach

to burners. Replace flame tamers and

cooking grates.

Remove screws

To prevent flashbacks and ensure good performance the burner and

venturi assembly should be removed from the grill and cleaned

before use whenever the grill has been idle for an extended period.

Storing Your Grill

• Clean cooking grates.

• Store in dry location.

• When LP cylinder is connected to grill, store outdoors in a well-

ventilated space and out of reach of children.

• Cover grill if stored outdoors. Choose from a variety of grill

covers offered by manufacturers.

Firebox

Electrode

burner

bracket

• Store grill indoors ONLY if LP cylinder is turned off and

disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow “Cleaning the Burner

Assembly” instructions before starting grill.

Cleaning the Burner Assembly

Electrode

Follow these instructions to clean and/or replace parts of burner

assembly or if you have trouble igniting grill.

1. Turn gas OFF at control knobs and LP cylinder.

2. Remove cooking grates and flame tamers.

Pry off

electrode with

a flat blade

screwdriver

Firebox burner

bracket

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LIMITED WARRANTY

This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this

product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods

indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or

freight pre-paid by the consumer for review and examination.

SCOPE OF COVERAGE

PERIOD OF COVERAGE

TYPE OF FAILURE COVERAGE

1 year from date of purchase*

PERFORATION, MANUFACTURING,

AND MATERIAL DEFECTS ONLY

All Parts

*Note: A dated sales reciept WILL be required for warranty service.

The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.

This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable.

Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a

substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records.

This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or

discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the

discoloration of stainless steel surfaces. RUST is not considered a manufacturing or materials defect.

This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.

ITEMS MANUFACTURER WILL NOT PAY FOR:

1. Shipping cost, standard or expedited, for warranty and replacement parts

2. Service calls to your home.

3. Repairs when your product is used for other than normal, single-family household or residential use.

4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood,

acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use

of products not approved by the manufacturer.

5. Any food loss due to product failures or operating difficulties.

6. Replacement parts or repair labor costs for units operated outside the United States or Canada.

7. Pickup and delivery of your product.

8. Repairs to parts or systems resulting from unauthorized modifications made to the product.

9. The removal and/or reinstallation of your product.

DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES

Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues,

the manufacturer reserves the right to substitute like or similar parts that are equally functional.

Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any

applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration,

replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather,

acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.

THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE

SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET

FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE,

INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY

LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.

Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies

in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the

product paid by the original consumer.

NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions

may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state

to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or

the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser

prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this

product in order to obtain performance under this limited warranty.

If you wish to obtain performance of any obligation under this limited warranty, you should

write to:

Consumer Relations

P. O. Box 1240

Columbus, GA 31902-1240

Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of

the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be

refused.

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PARTS LIST

Key Qty Description

NOT Pictured

TOP LID

UPPER HINGE

LOGO PLATE

…

HARDWARE PACK

ASSY INSTRUCTION, ENGLISH

ASSY INSTRUCTION, SPANISH

HANDLE

FIREBOX

LOWER HINGE

BURNER

HEAT TENT

FLAME CARRYOVER TUBE

ELECTRODE

GREASE CUP CLIP

GREASE CUP

COOKING GRATE

SWINGAWAY GRID

LEFT CART FRAME

RIGHT CART FRAME

UPPER LEFT CART FRAME

UPPER RIGHT CART FRAME

UPPER CART BRACE

CONTROL PANEL

MATCH HOLDER

IGNITOR

VALVE HOSE REGULATOR ASSEMBLY

FRONT PANEL

UPPER BACK BRACE

LOWER BACK BRACE

HEAT SHIELD, TANK

CONTROL KNOB

BEZEL

LEG EXTENDER

WHEEL

AXLE

TANK EXCLUSION WIRE

TANK EXCLUSION WIRE, REAR

SIDEBURNER SHELF

DRIP PAN

SIDEBURNER

ELECTRODE, F/ SB

SIDEBURNER GRATE

SIDEBURNER LID

RIGHT SHELF ASSEMBLY

NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from

those on your particular grill model. However, the method of assembly remains the same.

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PARTS DIAGRAM

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ASSEMBLY

Lay the cart frames down.

Place front panel between cart frames. Hook the holes to the preassembled #10-24x1/2’’ machine screws. Tighten the

screws.

Lower Back Brace, Upper Back Brace and Rear Tank Exclusion Wire

Attach back braces to back of cart by inserting the ribs on back braces into the slots on rear legs, and hooking the upper

holes of back braces to the preassembled #10-24x1/2’’ machine screws. Tighten the screws.

Hook rear tank exclusion wire onto rear of cart.

Upper Back Brace

Rear Tank Exclusion Wire

Lower Back Brace

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Wheel assembly and Leg extender

Push wheel assembly down until the axle bolt is locked securely by the clips on bottom of left legs.

Install leg extenders by lining up the locator tap correctly into the opening in the leg.

Axle Bolt

Left Cart Frame

Right Cart Frame

Wheel Assembly

Leg Extender

Tank Exclusion Wire

Hook tank exclusion wire onto right front leg. Flex tank exclusion wire to insert other end into the hole on left rear leg.

Hook the other tank exclusion wire onto left front leg. Flex tank exclusion wire to insert other end into the hole on lower

side brace on right cart frame.

Left Cart Frame

Right Cart Frame

Tank Exculsion

Lower Side Brace

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Firebox Assembly

Press down the pins on upper side braces. Slide firebox assembly along upper side brace from front to rear of cart

assembly, until the pins snap into the holes on firebox support braces. Make sure the brackets on firebox support

brace are fitted into the opening of the brackets on upper side brace.

Right Side Shelf

Hook right side shelf assembly to the preassembled #10-24x1/2’’ machine screws on cart.

Attach fascia to control panel with #10-24x3/8’’ wing screw. Tighten all screws.

Repeat for sideburner shelf assembly.

#10-24X3/8''

Wing Screw

Qty. 2

#10-24X3/8''

Wing Screw

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Sideburner

Feed the screws preassembled on sideburner valve brackets into keyhole slots on the fascia, turn it to lock in place, then

tighten the screws (A).

Place sideburner into sideburner drip pan. Make sure sideburner valve is inside sideburner tube. Secure sideburner with

5x9 fiber washer and #8-32 wing nut (B).

Attach sideburner ignitor wire to sideburner electrode (C).

Push control knob onto valve stem. Place sideburner grate onto sideburner shelf (D).

#8-32 Wing Nut

Qty. 1

5x9 Fiber Washer

Qty. 1

Sideburner Valve

5x9 Fiber Washer

Sideburner Tube

#8-32 Wing Nut

Sideburner Grate

Valve

Sideburner Ignitor Wire

Knob

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Lid assembly

Place lid assembly onto firebox, align hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and

hitch pins.

Hitch Pin

Qty. 2

Hinge Pin

Qty. 2

Heat Tent and Cooking Grate

Place heat tents onto the V-shape brackets.

Place cooking grate onto firebox.

Cooking Grate

Heat Tent

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Swing Away

Insert ends of swing away pivot wire into holes in sides of grill lid. Insert ends of swing away leg wire into holes in sides

of firebox.

NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on

top. Swing away is installed upside-down.

Pivot Wire

Leg Wire

Grease Cup and Grease Cup Clip

Hang grease cup clip from bottom of firebox, and place grease cup into grease cup clip.

CAUTION

Grease Cup

Failure to install grease cup clip

Clip

and cup will cause hot grease to

drip from bottom of grill with risk

of fire or property damage.

Grease Cup

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Hang tank collar on tank retainer. Make sure the bottom of tank is set into the bracket on tank support brace.

LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use &

Care section). Once cylinder has been filled and leak checked, place cylinder into notches in tank support bracket. Make

sure cylinder valve is facing to side or front of cart as shown. See Use & Care section of this manual to perform

the “Burner Flame Check” and for important safety instructions before using.

Correctly Installed

LP cylinder

Regulator

LP Cylinder

(not included)

LP Tank

Always keep LP cylinders in

upright position during use,

transport, and storage.

CAUTION

Cylinder valve must face to side or front of cart

once tank is attached. Failure to install cylinder

correctly may allow gas hose to be damaged in

operation, resulting in the risk of fire.

Alternate tank orientation

depending on tank style

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DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Emergencies

Possible Cause

Prevention/Solution

Gas leaking from

cracked/cut/burned

hose.

•Damaged hose.

•Turn off gas at LP cylinder or at source on natural gas systems. If

anything but burned, replace valve/hose/regulator. If burned,

discontinue use of product until a plumber has investigated cause

and corrections are made.

Gas leaking from LP

cylinder.

•Mechanical failure due to rusting or

mishandling.

•Replace LP cylinder.

Gas leaking from LP

cylinder valve.

• Failure of cylinder valve from

• Turn off LP cylinder valve. Return LP cylinder to gas supplier.

mishandling or mechanical failure.

Gas leaking between

LP cylinder and

•Improper installation, connection not

tight, failure of rubber seal.

•Turn off LP cylinder valve. Remove regulator from cylinder and

visually inspect rubber seal for damage. See LP Cylinder Leak Test

and Connecting Regulator to the LP Cylinder.

regulator connection.

Fire coming through

control panel.

• Fire in burner tube section of burner due

to blockage.

•Turn off control knobs and LP cylinder valve. Leave lid open to

allow flames to die down. After fire is out and grill is cold, remove

burner and inspect for spider nests or rust. See Natural Hazard

and Cleaning the Burner Assembly pages.

Grease fire or

• Too much grease buildup in burner area.

• Turn off control knobs and LP cylinder valve. Leave lid open to

allow flames to die down. After cooling, clean food particles and

excess grease from inside firebox area, grease cup, and other

surfaces.

continuous excessive

flames above cooking

surface.

Troubleshooting

Problem

Possible Cause

Prevention/Solution

GAS ISSUES:

Burner(s) will not light

using ignitor.

• Trying to light wrong burner.

• See instructions on control panel and in Use and Care section.

• Make sure valves are positioned inside of burner tubes.

• Burner not engaged with control valve.

• Obstruction in burner.

Continued on next

page.

• Ensure burner tubes are not obstructed with spider webs or other

matter. See cleaning section of Use and Care.

• No gas flow.

• Make sure LP cylinder is not empty. If LP cylinder is not empty,

refer to “Sudden drop in gas flow.”

• Vapor lock at coupling nut to LP cylinder.

• Turn off knobs and disconnect coupling nut from LP cylinder.

Reconnect and retry.

• Coupling nut and LP cylinder valve not

fully connected.

• Turn the coupling nut approximately one-half to three-quarters

additional turn until solid stop. Tighten by hand only - do not use

tools.

ELECTRICAL ISSUES:

•Electrode cracked or broken; “sparks at

crack.”

• Replace electrode(s).

•Electrode tip not in proper position.

Main Burners:

• Tip of electrode should be pointing toward gas port opening on

burner. The distance should be 1/8” to 1/4”. Adjust if necessary.

Sideburner (if featured):

• Tip of electrode should be pointing toward gas port opening on

burner. the distance should be 1/8” to 3/16”. Adjust if necessary.

•Wire and/or electrode covered with

cooking residue.

•Clean wire and/or electrode with rubbing alcohol and clean swab.

•Wires are loose or disconnected.

•Reconnect wires or replace electrode/wire assembly.

•Replace ignitor wire/electrode assembly.

•Wires are shorting (sparking) between

ignitor and electrode.

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Troubleshooting (continued)

Problem

Possible Cause

Prevention/Solution

Burner(s) will not light

using ignitor.

PIEZO PUSH-BUTTON AND ROTARY:

•Push-button sticks at bottom.

•Replace ignitor.

•Replace knob.

•Rotary knob rotates without clicking.

•Sparking between ignitor and electrode.

•Inspect wire insulation and proper connection. Replace wires if

insulation is broken.

Burner(s) will not

match light.

•See “GAS ISSUES:” on previous page.

•Match will not reach.

•Use long-stem match (fireplace match).

•Improper method of match-lighting.

•See “Match-Lighting” section of Use and Care.

Low flame, drop in gas

flow.

•Out of gas.

•Check for gas in LP cylinder.

•Excess flow valve tripped.

•Turn off control and tank knobs, wait 30 seconds, turn tank knob on

slowly, light grill. If flames are still low, turn off control and tank

knobs and disconnect regulator. Reconnect regulator, turn tank knob

on slowly, light grill.

•Vapor lock at coupling nut/LP cylinder

connection.

•Turn off control and tank knobs and disconnect regulator. Reconnect

regulator, turn on tank knob slowly, light grill.

Flames blow out.

Flare-up.

•High or gusting winds.

•Low on LP gas.

•Turn front of grill to face wind or increase flame height.

•Refill LP cylinder.

•Excess flow valve tripped.

•Refer to “Sudden drop in gas flow” above.

•Grease buildup.

•Clean burners and inside of grill/firebox.

•Trim fat from meat before grilling.

•Excessive fat in meat.

•Excessive cooking temperature.

•Adjust (lower) temperature accordingly.

Persistent grease fire.

•Grease trapped by food buildup around

burner system.

•Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in position

and let fire burn out. After grill cools, remove and clean all parts.

Flashback...

•Burner and/or burner tubes are blocked.

•Turn knobs to OFF. Clean burner and/or burner tubes. See burner

cleaning section of Use and Care.

(fire in burner tube(s)).

Unable to fill LP

cylinder.

•Some dealers have older fill nozzles

with worn threads.

•The worn nozzles don’t have enough “bite” to engage the valve. Try

a second LP dealer.

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NOTES

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