The Chamberlain Group, Inc.
A DUCHOSSOIS ENTERPRISE
845 Larch Avenue
TM
Elmhurst, Illinois 60126-1196
Complies with UL 325
regulations effective
January 1, 1993
®
Garage Door Opener
Owner’s Manual
Model 1000SD
1/3 HP
Model 2000SD
1/2 HP
For Residential Use Only
I Please read this manual and the enclosed safety materials carefully!
I Fasten the manual near the garage door after installation.
I The door WILL NOT CLOSE unless the Protector System® is connected and properly
aligned.
I Periodic checks of the opener are required to ensure safe operation.
I The model number label is located on the back of your opener.
Download from Www.Somanuals.com. All Manuals Search And Download.
Safety Information and Precautions
CAUTION
WARNING
To avoid damage to the garage door and opener, disable
locks before installing and operating the opener. Use a
wood screw or nail to hold locks in the "open" (unlocked)
position.
An unbalanced garage door might not reverse when
required and someone under the door could be seriously
injured or killed.
If your garage door binds, sticks or is out of balance, call
for professional garage door service. Garage doors, door
springs, cables, pulleys, brackets, and their hardware are
under extreme tension and can cause serious injury or
death. Do not try to loosen, move or adjust them
yourself!
Operation at other than 120V 60 Hz will cause opener
malfunction and damage.
Ropes left on a garage door could cause someone to
become entangled and killed. Remove all ropes
connected to the door before installing and operating the
opener.
Hardware Supplied
Rail Assembly
Identify the type and height of your door, any special
conditions that exist, and any additional materials that
may be required.
Coupling Sleeve (1)
Hex Screw 1/4"-20 x 5/8" (4)
Nut 1/4" - 20 (4)
Test Your Door for Balance
Before you begin, complete the following test to make
sure your door is balanced, and is not sticking or
binding:
Opener Installation
Hex Screw 5/16"-18 x 7/8" (4)
Lag Screw 5/16"-9 x 1-5/8" (2)
Lag Screw 5/16"-18 x 1-7/8" (2)
Carriage Bolt 5/16"-18 x 2-1/2" (2)
Clevis Pin 5/16" x 2-3/4" (1)
Clevis Pin 5/16" x 1-1/4" (1)
Clevis Pin 5/16" x 1" (1)
Nut 5/16" - 18 (6)
• Lift the door about halfway as shown. Release the door.
It should stay in place, supported entirely by its springs.
• Raise and lower the door to see if there is any binding or
sticking.
Lock Washer 5/16" (6)
Screw 6AB x 1" (2)
Sectional
Door
Insulated Staples (10)
Ring Fastener (3)
Handle
Dry Wall Anchors (2)
Rope
Safety Reversing Sensor
Installation
Lag Screw 1/4 x 1-1/2" (4)
Hex Screw 1/4-20 x 1-1/2" (2)
Carriage Bolts 1/4" - 20 x 1/2" (4)
Screw #10 - 32 x 3/8" (4)
Lock Nut 1/4" - 20 (4)
Lock Nut #10 x 32 (4)
One-Piece
Door
Wing Nut (2)
Insulated Staples (20)
3
Download from Www.Somanuals.com. All Manuals Search And Download.
Carton Inventory
Your garage door opener is packaged in two cartons which contain the power unit and all parts illustrated below. If
anything is missing, carefully check the packing material. Parts may be "stuck" in the foam. KEEP THE FOAM
INTACT (see page 6). Hardware is listed on page 3.
Model 2000SD
Model 1000SD
LOCK
LIGHT
Remote Control
Transmitter Visor Clip
Remote Control
Transmitter (1)
with 12V battery
Multi-Function
Door Control Panel
Lighted
Door Control Button
Light Lens
Trolley
2-Conductor Bell Wire
White & White/Red
Rail Brackets
Rail
Assembly
Sprocket Coupling
Y
L
N
O
T
N
U
O
M
G
IN
IL
E
C
P
U
Door Bracket
Header Bracket
Straight Door
Arm Section
"C" Wrap (2)
Curved Door
Arm Section
Safety Reversing Sensor
Mounting Bracket
With Square Holes (2)
Safety Labels
and
Literature
(2) Safety Reversing Sensors
(1 Sending Eye and 1 Receiving Eye)
with
2-Conductor White & White/Black Bell Wire
attached
Safety Reversing Sensor
Mounting Bracket
With Slot (2)
4
Download from Www.Somanuals.com. All Manuals Search And Download.
Before you begin, survey your garage area to see whether any of the conditions below apply to
your installation.
SECTIONAL Door or
FINISHED CEILING
ONE-PIECE Door with Track Installation
Support bracket &
fastening hardware
is required.
See page 13.
Horizontal and vertical reinforcement
is needed for lightweight garage doors
(fiberglass, steel, aluminum, door with glass panels, etc.).
See page 20 for details.
Header Wall
Extension Spring
OR
OR
One-Piece Door-Extension Spring
Torsion Spring
Header
Wall
Door Center
Access Door
Track
Door
Safety
Reversing
Sensor
Floor must be level
across width of door
Safety Reversing Sensor
FINISHED CEILING
Support bracket
& fastening
ONE-PIECE Door Without Track Installation
hardware is required.
See page 13.
Header
Wall
Access Door
Safety
Reversing
Sensor
Gap between floor and bottom of
door must not exceed 1/4".
Safety Reversing Sensor
You may find it helpful to refer back to this page as you proceed with the installation of your opener.
5
Download from Www.Somanuals.com. All Manuals Search And Download.
Assembly Section: Pages 6 - 7
ASSEMBLY STEP 1
Fasten the Rail To the Power Unit
NOTE: To aid in assembly and installation, replace
the foam packing around the power unit. Remove it
after Installation Step 5.
• Working on a level surface, align the rail assembly with
the power unit, as shown.
Power Unit
Sprocket
Rail/Power Unit
Bracket
• Slip the coupling over the rail sprocket.
Lock Nuts
1/4"-20
• Slide the rail through the power unit bracket until the
coupling fits securely over the power unit sprocket.
• Align the two screw holes in the rail with those in the
power unit bracket. Insert two 1/4"-20x5/8" hex screws
and lock nuts. Tighten securely with a 7/16" socket
wrench.
Opener
Chassis
Coupling
Rail
Sprocket
Hex Screws
1/4"-20x5/8"
Foam Packaging
Rail
Assembly
Hardware Shown Actual Size
1/4" - 20
1/4" - 20 x 5/8"
Hex Screw
Lock Nut
Trolley
ASSEMBLY STEP 2
Install the Trolley
As illustrated above, slide the trolley onto and along the
bottom of the rail until it snaps firmly in place. Be certain
to install it facing correctly: the trolley release arm must
be horizontal (lock position), with its arrow pointed
away from the power unit.
6
Download from Www.Somanuals.com. All Manuals Search And Download.
ASSEMBLY STEP 3
Attach the Rail Brackets
1/4"-20
Lock Nuts
Rail
Brackets
• Align rail brackets to end of rail assembly, as shown.
• Insert two 1/4"-20 x 5/8" hex screws and lock nuts.
Tighten securely with a 7/16" socket.
Hardware Shown Actual Size
1/4" - 20
Lock Nut
1/4"-20x5/8
Hex
Rail
1/4" - 20 x 5/8"
Hex Screw
Screws
You have now finished assembling your garage door opener. Please read the following warnings
before proceeding to the installation section:
IMPORTANT INSTALLATION INSTRUCTIONS
WARNING
WARNING
To reduce the risk of severe injury or death to persons:
1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS
2. Install only on a properly balanced and lubricated garage door. An improperly balanced door may not
reverse and could result in severe injury or death. Repairs to cables, spring assemblies and other
hardware must be made by a professional service person before installing opener.
3. Disable all locks and remove all ropes connected to the garage door before installing the opener. Ropes
connected to a garage door can cause entanglement and death.
4. If possible, install door opener 7 feet or more above floor with the manual release handle mounted 6
feet above the floor.
5. Do not connect the opener to power source until instructed to do so.
6. Locate the Door Control within sight of the door at a minimum height of 5 feet where small children
cannot reach and away from all moving parts of the door.
7. Install the User Safety Instruction Label on the wall adjacent to the control button and the
Maintenance Instruction Label in a prominent location on the inside of the garage door.
8. Upon completion of the installation, the door must reverse when it comes in contact with a one-inch
high object or a 2x4 laid flat on the floor.
9. Do not wear watches, rings or loose clothing while installing or servicing an opener. Jewelry or loose
clothing can be caught in the mechanism of the garage door or the opener.
7
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation Section: Pages 8 – 23
Installation Step 1
Determine Header Bracket Location
WARNING
If the header bracket is not rigidly fastened to a
structural support on the header wall or ceiling, the
safety reverse system may not work properly (see page
26). The door might not reverse when required, and
could cause serious injury or death.
Installation procedures vary according to garage
door types. Follow the instructions which apply to
your door.
The garage door springs, cables, pulleys, brackets and
their hardware are under extreme tension. Do not attempt
to loosen, move or adjust them yourself. Serious
personal injury or death could result. Call for
professional garage door service.
SECTIONAL Door or
ONE PIECE Door with Track
Finished
Ceiling
Vertical
Guideline
Header
Wall
• Close the door and mark the inside
vertical centerline of the garage door.
2x4
Structural
Supports
• Extend the line onto the header wall
above the door.
Remember, you can fasten the header
bracket within 2 feet of the left or right
of the door center only if a torsion
spring or center bearing plate is in the
way; or you can attach it to the ceiling
(refer to page 10) when clearance is
minimal. (It may be mounted on the
wall upside down if necessary, to gain
approximately 1/2".)
Vertical
Guideline
If you need to install the header bracket on
a 2x4 (on wall or ceiling), use lag screws
(not supplied) to securely fasten the 2x4 to
structural supports as shown here and on
page 9.
• Open your door to the highest point
of travel as shown. Draw an inter-
secting horizontal line on the header
wall 3" above the high point. This
height will provide travel clearance
for the top edge of the door.
Ceiling
Header
Wall
3"
Header
Wall
3"
Track
Track
Highest Point
of Travel
Highest Point
of Travel
Door
Door
Sectional door
with curved track
One-piece door
with horizontal track
Proceed to Step 2, page 10.
8
Download from Www.Somanuals.com. All Manuals Search And Download.
ONE-PIECE Door Without Track
Read the Safety Instructions on page 8. They also apply to doors without tracks.
Unfinished
Ceiling
• Close the door and mark the inside
vertical centerline of your garage
door. Extend the line onto the
Header Wall
Vertical
Centerline
2x4
header wall above door.
Structural Supports
If headroom clearance is minimal,
you can install the header bracket
on the ceiling. See page 10.
• If you need to install the header
bracket on a 2x4 (on wall or
ceiling), use lag screws (not
2x4
Vertical
Centerline of
Header Support
Garage Door
supplied) to securely fasten the 2x4
to structural supports as shown.
OPTIONAL CEILING MOUNT
FOR HEADER BRACKET
Header Wall
Highest Point
Highest Point
of Travel
Header
Wall
of Travel
Door
Door
Jamb
Hardware
Pivot
Floor
Floor
One-piece door without track
jamb hardware
One-piece door without track
pivot hardware
EXAMPLE
• Open your door to the highest point of travel as shown.
Measure the distance from the top of the door to the
floor. Subtract the actual height of the door. Add 8" to
the remainder. (See Example).
Distance from top of door
(at highest point of travel) to floor................................92"
Actual height of door...................................................-88"
Remainder.......................................................................4"
Add...............................................................................+8"
Bracket height on header wall....................................=12"
(Measure UP from top of CLOSED door.)
• Close the door and draw an intersecting horizontal line
on the header wall at the determined height.
If the total number of inches exceeds the height
available in your garage, use the maximum height
possible, or refer to page 10 for ceiling installation.
Proceed to Step 2, page 10.
9
Download from Www.Somanuals.com. All Manuals Search And Download.
You can attach the header bracket either to the wall
above the garage door, or to the ceiling. Follow the
instructions which will work best for your particular
requirements.
Installation Step 2
Install the Header Bracket
Fastening the Header Bracket to the Ceiling
Fastening the Header Bracket to the Wall
• Center the bracket on the vertical guideline with the
bottom edge of the bracket on the horizontal line as
shown (with the arrow pointing toward the ceiling).
• Extend the vertical guideline onto the ceiling as shown.
• Center the bracket on the vertical mark, no more than 6"
from the wall. Make sure the arrow is pointing toward
the wall. The bracket can be mounted flush against the
ceiling when clearance is minimal.
• Mark either set of bracket holes (do not use the holes
designated for ceiling mount). Drill 3/16" pilot holes
and fasten the bracket securely to a structural support
with the hardware provided.
• Mark holes designated for ceiling mount only. Drill
3/16" pilot holes and fasten bracket securely to a
structural support with the hardware provided.
Wall
Mounting Holes
Ceiling Mounting Holes
CEILING MOUNT ONLY
CEILING MOUNT ONLY
The nail hole is for
positioning only.
UP
UP
You must use lag screws
to mount the header bracket.
The nail hole is for
positioning only.
You must use lag screws
to mount the header bracket.
Optional
Wall Mounting
Holes
– Finished Ceiling –
Vertical
Vertical
Center Line
Header
Wall
Center
Y
L
N
Lag Screws
Line
O
T
N
U
O
M
G
IN
IL
E
C
5/16"x9x1-5/8"
UP
Header
Bracket
Header
Bracket
6"
P
U
Maximum
2x4
Structural
Support
Door
Spring
Door
Spring
Lag Screws
5/16"x9x1-5/8"
Garage
Door
Header
Wall
Vertical
Center Line
Highest
Point of Travel
(of Garage Door)
Vertical
Center
Line
Garage
Door
Hardware Shown Actual Size
Lag Screw
5/16"-9 x 1-5/8"
10
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation Step 3
Attach the Rail to the Header Bracket
• Position the opener on the garage floor below the
header bracket. Use packing material as a protective
base.
If the door spring is in the way you’ll need help. Have
someone hold the opener securely on a temporary
support to allow the rail to clear the spring.
• Position the rail bracket against the header bracket.
• Align the bracket holes and join with a clevis pin as
shown.
• Insert a ring fastener to secure.
Header Wall
Header Bracket
Rail Bracket
Ring Fastener
Header Bracket
Rail
Clevis Pin
5/16"x2-3/4 "
Rail
Bracket
Rail
Garage
Door
Foam Packaging
Opener Carton or
Temporary
Support
Hardware Shown Actual Size
Clevis Pin
5/16" x 2-3/4"
Ring Fastener
11
Download from Www.Somanuals.com. All Manuals Search And Download.
The Protector System®
Information you'll need before you begin the installation of the safety reversing sensor
The safety reversing sensor must be connected and
aligned correctly before the garage door opener will
move in the down direction. This is a required safety
device and cannot be disabled.
WARNING
Without a properly working safety reversing sensor,
persons (particularly children) could be injured or killed
Installation procedures are the same for sectional and
one-piece doors.
by a closing garage door. Read and follow all
instructions.
To protect small children, install the safety reversing
sensor so that the beam will be no higher than 4"-6"
above the garage floor.
Be sure power to the opener is disconnected.
The sending eye transmits an invisible light beam to the
receiving eye. The units can be installed on either side of
the garage door as long as the sun never shines directly
into the receiving eye lens.
Disconnect power to the garage door opener before
installing the safety reversing sensor.
Look at the label on the connector end of each case to
identify the sensors.
The brackets must be connected and fastened so that the
sending and receiving eyes face each other as shown.
If an obstruction breaks the light beam while the garage
door is closing, the door will stop and reverse to full open
position and the opener lights will flash for 5 seconds.
The brackets must be securely fastened to a solid surface
such as the studs on either side of the door, or add a piece
of wood at each location if installing in masonry
construction.
The invisible light beam path must be unobstructed. No
part of the garage door (or door tracks, springs, hinges,
rollers or other hardware) can interrupt the beam while
the door is closing. If it does, use a piece of wood to build
out each sensor mounting location to the minimum depth
required for light beam clearance.
Sensor
Beam
Sensor
Beam
4-6" max.
above floor
4-6" max.
above floor
Invisible Light Beam
Protection Area
Facing the door from inside the garage
12
Download from Www.Somanuals.com. All Manuals Search And Download.
Figure 1
Installation Step 4
Install the Safety Reversing Sensor
(Receiving and Sending Eyes)
Garage WALL or DOOR TRACK Installation
Mounting Bracket
With Square Holes
"C" Wrap
#10-32x3/8"
Screws
Figures 1, 2 and 3 show recommended assembly of
bracket(s) and "C" wrap based on the wall installation of
the sensors on each side of the garage door as shown on
page 12, or on the garage door tracks themselves.
#10 - 32
Lock Nuts
Figure 2
Figures 4 and 5 are variations which may fit your
installation requirements better. Make sure the wraps
and brackets are aligned so the sensors will face each
other across the garage door.
Garage WALL Installation
1/4 x 1-1/2"
Lag Screws
1/4-20 x 1/2" Carriage Bolts
(with square shoulder)
Inside
Garage
Wall
Garage Wall or Door Track Installation Procedure
1. Fasten the "C" wraps to the mounting brackets having
square holes, using the hardware shown in Figure 1.
Garage Wall Installation Procedure
2. Connect each assembly to a slotted bracket, using the
hardware shown in Figure 2. Note alignment of
brackets for left and right sides of the door.
3. Finger tighten the lock nuts.
4. Use bracket mounting holes as a template to locate and
drill (2) 3/16" diameter pilot holes on both sides of the
garage door, 4"-6" above the floor but not exceeding
6" (see warning on page 12).
"C" Wrap
Mounting Bracket
with Slot
Mounting Bracket
with Square Holes
1/4" - 20
Lock Nuts
Figure 3
Garage DOOR Track Installation
5. Attach bracket assemblies with 1/4"x1-1/2" lag screws
as shown in Figure 2.
6. Adjust right and left side bracket assemblies to the
same distance out from mounting surface. Make sure
all door hardware obstructions are cleared. Tighten the
nuts securely.
1/4 " Lock Nuts
Inside
Garage
Door Track
Mounting Bracket
Garage
Wall
with Square Holes
Drill 3/8"
Holes
Garage Door Track Installation Procedure
Discard slotted bracket. Drill 3/8" holes in each track and
fasten securely with hardware as shown in Figure 3.
"C" Shaped
Wrap
1/4-20 x 1/2"
Carriage Bolts
Hardware Shown Actual Size
#10 x 32
Lock Nut
1/4 x 1-1/2"
Lag Screw
1/4" - 20 x 1/2"
Carriage Bolts
#10 - 32 x 3/8"
Screw
1/4" - 20
Lock Nut
Staples
Figure 4
Figure 5
Alternate Wall Mount
Alternate Floor Mount
Inside
Garage
Wall
Inside
Garage
Wall
Sensor with wire
Indicator Light
Mounting Bracket
with Slot
Mounting Bracket
with Square Holes
Mounting Bracket
with Square Holes
Mounting Bracket
with Slot
"C" Wrap
Attach with
concrete anchors
(not provided)
Sensor
with wire
"C" Wrap
Indicator Light
Garage
Floor
Garage
Floor
13
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation Step 4 (Continued)
Install the Safety Reversing Sensor
7. Center each sensor unit in a “C”- wrap with lenses
pointing toward each other across the door (see
Figure 6).
Wing
Nut
"C" Wrap
Indicator
Light
8. Secure sensors with the hardware shown. Finger
tighten the wing nut on the receiving eye to allow for
final adjustment. Securely tighten the sending eye
wing nut.
Sensor
with Wire
1/4-20 x 1-1/2"
Hex Bolt
Recommended Wire Routing
Figure 6
1. Using insulated staples, run the wires from both
sensors to the rail at the door header (see Figure 7).
2. Cross and twist the two wires where they meet the rail
(see inset A). Run the wires inside the channels at the
top of the rail, along each side, to the power unit and
pull taut (see inset B). Do not use the lower (trolley)
channels.
Hardware Shown Actual Size
1/4-20 x 1-1/2"
Hex Bolt
Wing Nut
NOTE: If your access door is near the garage door,
you may choose to install the door control at this
time and run the door control wire along the rail
with the sensor wires. Use one rail channel for the
wall control wire and the other channel for both
sensor wires. If you choose this option, follow
instructions 1-3 on page 17 now.
3. Thread the wires through the tabs on top of the drive
shaft cover.
A
Header
Wall
4. With your screwdriver tip, tuck the wires snugly into
the rail channels. You will complete the wiring in
Installation Step 7.
Sensor
Wire
Twist
Wires
Sensor
Wire
Header
Bracket
Rail
Channel
Figure 7
1. Run wires from sensors to end of rail
at the door header. Cross & twist here to
help contain wires in channels on top of rail.
B
Bell Wire
2. Run wires along channels
to power unit and pull taut.
3. Thread wires through tabs
on top of Drive Shaft Cover.
4. With screwdriver blade,
tuck wires snugly into channels.
Foam
Packaging
Carton
Sensor
Invisible Light Beam
Protection Area
Sensor
14
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation Step 5
Position the Opener
CAUTION
To prevent damage to steel, aluminum, fiberglass or
glass panel doors, do not rest the opener on the door
without using a 2x4.
Follow instructions which apply to your door
type as illustrated.
SECTIONAL Door or
ONE-PIECE Door with Track
A 2x4 laid flat is convenient for setting an ideal door-
to-rail distance.
2x4
Rail
• Raise the opener onto a stepladder.
You will need help at this point if the ladder is not tall
enough.
Foam
Packaging
• Open the door all the way and place a 2x4 laid flat on
the top section beneath the rail.
Door
If the top panel hits the trolley when you raise the door,
pull down on the trolley release arm to disconnect the
inner and outer sections. The trolley can remain
disconnected until Step 12 is completed.
Trolley
Trolley
Release Arm
ONE-PIECE Door without Track
Header
Bracket
• With the door fully open and parallel to the floor,
measure the distance from the floor to the top of the
door.
Top of Opener
• Using a stepladder as a support, raise the opener to the
same distance as the door from the floor (it will be at a
slight angle as shown).
Foam
Packaging
Top of Door
• The top of the door should be level with the top of the
opener. Do not position the opener more than 3" above
this point.
15
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation Step 6
Hang the Opener
WARNING
The opener could fall and injure someone if it is not
properly secured. Fasten the opener securely to
structural supports of the garage.
Two representative installations are shown. Yours may
be different. Hanging brackets should be angled, Figure
1, to provide rigid support. On finished ceilings, Figure 2,
attach a sturdy metal bracket to structural supports before
installing the opener. The bracket and fastening hardware
are not supplied.
Figure 1
Structural
Supports
• Measure the distance from each side of the opener to
the structural support.
• Cut both pieces of the hanging bracket to required
lengths.
Lag Screws
5/16"-18x1-7/8"
• Drill 3/16" pilot holes in the structural supports.
Measure
Distance
• Attach one end of each bracket to a support with
5/16" - 18x1-7/8" lag screws.
CONTROL
5/16"-18x7/8"
Hex Screws
/16" Lock Washers
5/16"-18 Nuts
• Fasten the opener to the hanging brackets with
5/16" - 18x7/8" screws, lock washers and nuts.
CENTER
• Check to make sure the rail is centered over the door
(or in line with the header bracket if the bracket is not
centered above the door).
Preferred Range of
Bracket Placement
• Remove the 2x4. Operate the door manually. If the door
hits the rail, raise the header bracket.
Figure 2
Hardware Shown Actual Size
— FINISHED CEILING —
Bracket
(Not Supplied)
Hidden
Support
Lag Screw
5/16"-18 x 1-7/8"
Lag Screws
5/16"-18x1-7/8"
(Not Supplied)
5/16"-18x7/8" Screw
5/16" Lock Washer
Hex Screw
5/16"- 18 x 7/8"
5/16"-18 Nut
Lockwasher 5/16"
Nut 5/16" - 18
6"-18x7/8" Screw
16" Lock Washer
5/16"-18 Nut
CONTROL
CENTER
Preferred Range of
Bracket Placement
16
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation Step 7
WARNING
Install the Door Control
and Connect all Wiring
Children operating or playing with a garage door opener
can injure themselves or others. The garage door could
close and cause serious injury or death. Install the door
control (or any additional push buttons) out of the reach
of children and away from all moving parts of the door
and door hardware, but where the garage door is visible.
Do not allow children to operate the push button(s) or the
remote control transmitter(s).
Install Door Control
Locate the door control within sight of the door at a
minimum height of 5 feet where small children cannot
reach, and away from all moving parts of the door and
door hardware.
1. Strip 1/4" of insulation from one end of the bell wire
and connect it to the two screw terminals on the back
of the door control by color: white to 2 and white/red
to 1 (see Figure 1).
A moving garage door could injure someone under it.
Activate the opener only when the door is properly
adjusted, you can see it clearly, and there are no
obstructions to door travel.
2. Fasten the Lighted Door Control Button securely with
6ABx1-1/2" screws. The Multi-Function Door Control
uses 6ABx1" screws. If installing into drywall, drill
5/32" holes and use the anchors provided.
Do NOT connect the power and operate the opener at
this time. The trolley will travel to the full open
position but will not return to the close position
until the sensor beam is connected and properly
aligned. See Step 9 on page 18.
3. Run the bell wire up the wall and across the ceiling to
the opener. Use insulated staples to secure the wire in
several places. Be careful not to pierce the wire with a
staple, creating a short. If your access door is near the
garage door, you may run this wire with the Safety
Reversing Sensor wires along the top of the rail. See
page 14.
Multi-Function
Door Control Panel
Terminal Screws
2-Conductor
Bell Wire
WHT
2
4. Remove the Control Center door on the right panel of
the opener to access the terminal screws.
RED
WHITE
2
1
RED
1
Lighted
Door
Control
Terminal
Screws
Connect Door Control and Sensor Wiring
5. Thread all wires through the opening at the base of the
drive shaft cover (see Figure 2).
Figure 1
6. Insert the remaining wire through the hole in the power
unit and strip 1/4" of insulation from each set of wires.
7. Connect the door control wire to the opener terminal
screws: white to 2 and white/red to 1. (See Figure 3.)
To
Sensors
8. Separate the sensor white and white/black wires
sufficiently to connect to the opener terminal screws:
white to 2 and white/black to 3.
To
Door
Control
9. Attach the User Safety Instruction label to the wall
near the door control, and the Maintenance Instruction
label in a prominent location on the inside of the
garage door.
Insert wires
through
opening in
Drive Shaft Cover
Terminal
Screws
Page 28 explains how to operate the opener using the
door controls and the Lock & Light features available
on the Multi-Function Door Control Panel.
Push wiring
through hole in chassis
(above Control Center)
and connect to opener
terminal screws
Control
Center
Outside Keylock Connections (see Accessories)
To opener terminal screws: white to 2; white/red to 1
Figure 2
WIRING TO CONTROL CENTER
Hardware Shown Actual Size
Door Control
Connections
(dotted line)
Sensor
Connections
6AB x 1" Screw
Multi-Function Door Control
1
2
3
Dry Wall
Anchors
6ABx1-1/2" Screw
Lighted Door Control Button
Insulated
Staples
OPENER TERMINAL SCREWS
(In Control Center)
Figure 3
17
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation Step 8
Electrical Requirements
WARNING
To prevent electrocution or fire, installation and wiring
must be in compliance with local electrical and building
codes.
To reduce the risk of electric shock, your garage door
opener has a grounding type plug with a third grounding
pin. This plug will only fit into a grounding type outlet.
Do NOT use an extension cord, 2-wire adapter, or change
the plug in any way to make it fit your outlet.
If the plug doesn't fit into the outlet you have, contact a
qualified electrician to install the proper outlet.
To avoid installation difficulties,
do not run the opener until Step 9 below.
•If permanent wiring is required by your local code,
refer to the following procedure:
Right
Wrong
WARNING
To prevent electrocution, remove power from the
garage door opener and from the circuit you plan to
use for the permanent connection.
Permanent Wiring
Connection
To make a permanent connection through the 7/8" diam.
hole in the top of the opener (according to local code):
Ground Tab
• Remove the opener cover screws and set the cover aside.
• Remove the attached 3-prong cord.
Green
Ground Screw
Ground Wire
• Connect the black (line) wire to the screw on the brass
terminal; the white (neutral) wire to the screw on the
silver terminal; and the ground wire to the green
ground screw. The opener must be grounded.
Black
Wire
• Reinstall the cover.
White Wire
BlackWire
Trouble Shooting
Installation Step 9
Complete Safety Reversing Sensor
Installation
1. If the sending eye indicator light does not glow
steadily after installation, check for:
• Electric power to the opener.
• A short in the white or white/black wires. These can
occur under staples or at screw terminal connections.
Aligning the Safety Sensors
• Incorrect wiring between sensors and opener.
• An open wire (wire break).
• Plug in the opener. Green indicator lights in both the
sending and receiving eyes will glow steadily if wiring
connections and alignment are correct.
2. If the sending eye indicator light glows steadily but the
receiving eye indicator light doesn't:
The sending eye indicator light will glow regardless of
alignment or obstruction. If the indicator light is off, dim,
or flickering in the receiving eye (and the invisible light
beam path is not obstructed), alignment is required.
• Check alignment.
• Check for an open wire to the receiving eye.
3. If the receiving eye indicator light is dim, realign
either sensor.
• Loosen the sending eye wing nut and re-adjust, aiming
directly at the receiving eye. Lock in place.
NOTE: When the invisible beam path is obstructed or
misaligned while the door is closing, the door will
reverse. If the door is already open, it will not close. The
opener lights will flash 10 times. (If bulbs are not
installed, 10 clicks are audible.) See page 12.
• Loosen the receiving eye wing nut and adjust sensor
vertically and/or horizontally until it receives the
sender’s beam. When the green indicator light glows
steadily, tighten the wing nut.
18
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation Step 10
Install the Lights and Lens
100 Watt Max.
Light Bulb
• Install a 100 watt maximum light bulb in each socket.
The lights will turn ON and remain lit for
approximately 4-1/2 minutes when power is connected.
Then the lights will turn OFF.
CONTROL
CENTER
Top Lens Slot
• Insert bottom lens tabs into slots on chassis and tilt
towards chassis to engage top tabs, then drop down
gently into place. (See illustration.)
Top Lens Tab
• To remove, lift lens up and gently tilt slightly outward
and down, then pull out to clear bulbs. Use care to
avoid snapping off bottom lens tabs.
Light Socket
Bottom Lens Slot
Bottom Lens Tab
• If the bulbs burn out prematurely, replace with standard
neck Garage Door Opener bulbs. (Fluorescent bulbs are
not recommended because of possible interference with
receiver/transmitter signals.)
CONTROL
CENTER
Lens
Chassis
Insert Bottom Lens Tabs First
Installation Step 11
Attach the Manual Release
Rope and Handle
WARNING
Do not use the red handle to pull the door open or
closed. The rope knot could become untied and you
could fall. Use the manual release only to disengage the
trolley and, if possible, only when the door is closed.
Garage doors are heavy. If the door is open when the
handle is pulled, the door could close inadvertently if it is
not properly balanced. Serious injury may result to
persons under the door. Make sure the doorway is clear
of persons and obstructions before pulling handle when
door is open.
Trolley
Overhand
Knot
Trolley
Rope
Release Arm
• Thread one end of the rope through the hole in the top
of the red handle so “NOTICE” reads right side up as
shown. Secure with an overhand knot.
NOTICE
Manual
Release Handle
Overhand
Knot
The knot should be at least 1" from the end of the
rope to prevent slipping.
• Thread the other end of the rope through the hole in the
release arm of the outer trolley.
• Adjust rope length so the handle is 6 feet above the
floor. Secure with an overhand knot .
If it is necessary to cut the rope, heat seal the cut end
with a match or lighter to prevent unraveling.
19
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation Step 12
CAUTION
Fasten Door Bracket
To prevent damage to steel, aluminum, fiberglass or
glass panel doors, always reinforce the inside of the door
both vertically and horizontally with an angle iron.
Follow instructions which apply to your door type
as illustrated below or on page 21.
A horizontal brace should be long enough to be secured to 2 vertical supports. A vertical brace should cover the
height of the top panel.
The illustration shows one piece of angle iron as the horizontal brace. For the vertical brace, 2 pieces of angle iron
are used to create a U-shaped support. The best solution is to check with your garage door manufacturer for an
opener installation door reinforcement kit.
SECTIONAL Door Installation Procedure
Header
Bracket
Horizontal and vertical reinforcement
is needed for lightweight garage doors
(fiberglass, aluminum, steel,
Figure 1
doors with glass panel, etc).
Vertical
Reinforcement
Vertical
Guideline
Door
Bracket
Location
UP
Carriage Bolt
5/16"-18x2-1/2"
Vertical
Guideline
Door
Bracket
Lock
Washer
5/16"
Nut
5/16"-18
Figure 2
Inside Edge
of Door or
Reinforcement Board
UP
• Center the door bracket on the previously marked
vertical guideline used for the header bracket
installation. Note the correct UP placement, as
Door Bracket
stamped inside the bracket.
• Position the bracket on the face of the door within the
following limits:
Hardware Shown Actual Size
A) The top edge of the bracket 2-4" below the top edge
of the door.
B) The top edge of the bracket directly below any
structural support across the top of the door.
• Mark and drill 5/16" left and right fastening holes.
Nut 5/16" - 18
Lockwasher 5/16"
Secure the bracket as shown in Figure 1 if there is
vertical reinforcement.
If your installation doesn't require vertical reinforcement
but does need top and bottom fastening holes for the door
bracket, fasten as shown in Figure 2.
Carriage Bolt
5/16"-18 x 2-1/2"
20
Download from Www.Somanuals.com. All Manuals Search And Download.
All ONE-PIECE Door Installation Procedure
Please read and comply with the warnings and reinforcement instructions on page 20. They apply
to one-piece doors also.
Header Wall
Finished Ceiling
2x4 Support
Horizontal and vertical
reinforcement is needed for
lightweight garage doors
(fiberglass, aluminum, steel,
door with glass panel, etc.).
Header
Bracket
Door
Bracket
Optional
Placement
of Door
Bracket
Vertical
Centerline of
Garage Door
Nut
5/16"-18
Lock Washer
5/16"
Top of Door
(Inside Garage)
Door
Bracket
Top Edge
of Door
Optional
Placement
Carriage Bolt
5/16"-18x2-1/2"
For a door with no
exposed framing or for
the optional installation,
use 5/16"x1-1/2" lag
screws (not supplied)
to fasten door bracket.
• Center the bracket on the top of the door, in line with
the header bracket as shown. Mark holes.
Hardware Shown Actual Size
• Drill 5/16" pilot holes and fasten the door bracket with
hardware supplied.
If the door has no exposed framing, drill 3/16" pilot holes
and fasten the bracket with 5/16"x1-1/2" lag screws (not
supplied) to the top of the door.
Nut 5/16" - 18
Lockwasher 5/16"
The door bracket may be installed on the top edge of
the door if required for your installation. (Refer to the
dotted line optional placement drawing.) Drill 3/16"
pilot holes and substitute 5/16"x1-1/2" lag screws (not
supplied) to fasten the bracket to the door.
Carriage Bolt
5/16"-18 x 2-1/2"
21
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation Step 13
Connect Door Arm to Trolley
Follow instructions which apply to your door type
as illustrated below and on page 23.
SECTIONAL Doors Only
Make sure garage door is fully closed. Pull the emergency release handle to disconnect the outer trolley from the
inner trolley. Slide the outer trolley back (away from the door) about 2" as shown in Figures 1, 2 and 3.
Figure 1:
Figure 2:
• Fasten straight door arm section to outer trolley with
the 5/16"x1" clevis pin. Secure the connection with a
ring fastener.
• Bring arm sections together. Find two pairs of holes
that line up and join sections. Select holes as far apart
as possible to increase door arm rigidity.
• Fasten curved section to the door bracket in the same
way, using the 5/16"x1-1/4" clevis pin.
Inner
Outer
Trolley
Trolley
Figure 2
Figure 1
Rope
Lock
Washers
Ring
Fastener
Clevis Pin
5/16"x1"
5/16"
Nuts
5/16"-18
Manual
Release
Handle
Straight
Door Arm
Door
Bracket
Screws
5/16"-18x7/8"
Curved
Door Arm
Door
Bracket
Clevis Pin
5/16"x1-1/4"
Hole Alignment Alternative
Hardware Shown Actual Size
Figure 3:
• If holes in curved arm are above holes in straight arm,
disconnect straight arm. Cut about 6" from the solid
end. Reconnect to trolley with cut end down as shown.
Nut 5/16"-18
Lock Washer 5/16" Ring Fastener
• Bring arm sections together.
• Find two pairs of holes that line up and join with
screws, lock washers and nuts.
Clevis Pin
5/16"x1-1/4" (Door Bracket)
Hex Screw
5/16"-18x7/8"
Clevis Pin
5/16"x1" (Trolley)
Figure 3
Lock
Washers
5/16"
Nuts
5/16"-18
Proceed to Adjustment Step 1, page 24.
Trolley will re-engage automatically when the
opener is operated.
Screws
5/16"-18x7/8"
Cut this end
22
Download from Www.Somanuals.com. All Manuals Search And Download.
All ONE-PIECE Doors
Ring
Fastener
Door
Bracket
Assemble the Door Arm:
Nuts
5/16"-18
• Fasten the straight and curved door arm sections
together to the longest possible length (with a 2 or 3
hole overlap).
Lock
Washers
5/16"
Clevis Pin
5/16"x1-1/4"
Straight
Arm
• With the door closed, connect the straight door arm
section to the door bracket with the 5/16"x1-1/4"
clevis pin.
Screws
5/16"-18x7/8
Curved
Door Arm
• Secure with a ring fastener.
Adjustment Procedures for One-Piece Doors
On one-piece doors, before connecting the door arm to the trolley the travel limits must be adjusted. Limit adjustment
screws are located on the right side panel as shown on page 24. Follow adjustment procedures below.
Fully Closed
Trolley
Fully Open
Trolley
Door Arm
Door Arm
Connector Hole
Door Arm
Connector Hole
Closed
Door
Open Door
Door with
Door Arm
Backward Slant
Open Door Adjustment:
Decrease UP Travel Limit
Closed Door Adjustment:
Decrease DOWN Travel Limit
• Turn the UP limit adjustment screw counter-clockwise
5 1/2 turns.
• Turn the DOWN limit adjustment screw clockwise
5 complete turns.
• Press the Door Control push bar. The trolley will
travel to the fully open position.
• Press the Door Control push bar. The trolley will travel
to the fully closed position.
• Manually raise the door to the open position (parallel
to the floor), and lift the door arm to the trolley. The
arm should touch the trolley just in back of the door
arm connector hole. Refer to the fully open
trolley/door arm positions in the illustration. If the arm
does not extend far enough, adjust the limit further.
One full turn equals 2" of trolley travel.
• Manually close the door and lift the door arm to the
trolley. The arm should touch the trolley just ahead of
the door arm connector hole. Refer to the fully closed
trolley/door arm positions in the illustration. If the arm
is behind the connector hole, adjust the limit further.
One full turn equals 2" of trolley travel.
Connect the Door Arm to the Trolley:
• Close the door and join the curved arm to the connector hole in the trolley with the remaining clevis pin. It may be
necessary to lift the door slightly to make the connection.
• Secure with a ring fastener.
• Run the opener through a complete travel cycle. If the door has a slight "backward" slant in full open position as shown
in the illustration, decrease the UP limit until the door is parallel to the floor.
23
Download from Www.Somanuals.com. All Manuals Search And Download.
Adjustment Section: Pages 24 – 26
Adjustment Step 1
Adjust the UP and DOWN Limits
Do not make any limit adjustments until the safety
reversing sensors are completely installed.
WARNING
Improper adjustment of the travel limits will interfere with
the proper operation of the safety reverse system. The
door might not reverse properly when required and could
seriously injure or kill someone under it. Test the safety
reverse system monthly, and following all adjustments to
the travel limits. See page 26.
Limit adjustment settings regulate the points at which the
door will stop when moving up or down.
The door will stop in the up direction if anything
interferes with door travel. The door will reverse in the
down direction if anything interferes with the door travel
(including binding or unbalanced doors).
To operate the opener, press the Door Control push bar or
button. Run the opener through a complete travel cycle.
+
1
2
3
8
8
1
1
• Does the door open and close completely?
7
7
3
3
5
5
Kg
+
K
g
• Does the door stay closed and not reverse
unintentionally when fully closed?
Travel Limit
Adjustment
Screws
If your door passes both of these tests, no limit
adjustments are necessary unless the reversing test fails
(see page 26).
Right Side Panel
Adjustment procedures are outlined below. Run the
opener through a complete travel cycle after each
adjustment.
Adjust UP Travel
+
LIMIT ADJUSTMENT
LABEL
Repeated operation of the opener during adjustment
procedures may cause the motor to overheat and shut off.
Simply wait 15 minutes and try again.
Adjust DOWN Travel
+
Read the procedures carefully before proceeding to
Adjustment Step 2. Use a screwdriver to make limit
adjustments.
How and When to Adjust the Limits
If the door does not open completely but opens at least
five feet:
If the opener reverses in fully closed position:
Decrease down travel. Turn the DOWN limit adjustment
screw clockwise. One turn equals 2" of travel.
Increase up travel. Turn the UP limit adjustment screw
clockwise. One turn equals 2" of travel.
If the door reverses when closing and there is no
visible interference to travel cycle:
If door does not open at least 5 feet: Adjust the UP
(open) force as explained in Adjustment Step 2.
If the opener lights are flashing, the Safety Reversing
Sensors are either not installed, misaligned, or obstructed.
See Troubleshooting, page 18.
If the door does not close completely:
Increase down travel. Turn the DOWN limit adjustment
screw counterclockwise. One turn equals 2" of travel.
Test the door for binding: Pull the manual release handle.
Manually open and close the door. If the door is binding,
call for garage door service. If the door is not binding or
unbalanced, adjust the DOWN (close) force. See
Adjustment Step 2.
If door still won't close completely, try lengthening the
door arm. (Page 22.)
If you have adjusted the door arm to the maximum length
and the door still will not close completely, lower the
header bracket. See Installation Step 1, pages 8/9.
24
Download from Www.Somanuals.com. All Manuals Search And Download.
Adjustment Step 2
Adjust the Force
WARNING
Too much force on the door will interfere with the proper
operation of the safety reverse system. The door might
not reverse properly when required and could seriously
injure or kill someone under it. Do not increase the force
beyond the minimum amount required to close the door.
Do not use the force adjustments to compensate for a
binding or sticking garage door. Test the safety reverse
system monthly, and following all adjustments to force
levels. See page 26.
Force adjustment controls are located on the right panel
of the opener. Force adjustment settings regulate the
amount of power required to open and close the door.
The door will stop in the up direction if anything
interferes with its travel. The door will reverse in the
down direction if anything interferes with its travel
(including binding or unbalanced doors).
If the forces are set too light, door travel may be
interrupted by nuisance reversals in the down direction
and stops in the up direction. Weather conditions can
affect the door movement, so occasional adjustment may
be needed.
The maximum force adjustment range is about 3/4 of a
complete turn. Do not force controls beyond that point.
Turn force adjustment controls with a screwdriver.
+
1
2
3
8
8
1
1
7
7
3
3
5
5
K
g
K
g
+
Right Side
Panel
Force Adjustment
Controls
8
8
1
1
7
7
3
3
5
5
Kg
Kg
Force Adjustment Label
How and When to Adjust the Forces
Test the DOWN (close) force
If the door doesn't open at least 5 feet:
Grasp the door bottom when the door is about halfway
through DOWN (close) travel. The door should reverse.
Reversal halfway through down travel does not
guarantee reversal on a one-inch obstruction. See
page 26. If the door is hard to hold or doesn't reverse,
decrease the DOWN (close) force by turning the control
counterclockwise.
Increase UP (Open) force by turning the control
clockwise. Make small adjustments until door opens
completely. Readjust the UP limit if necessary. After each
adjustment, run the opener through a complete travel
cycle.
If the door reverses during the down (close) cycle and
the opener lights aren't flashing:
Make small adjustments until the door reverses normally.
After each adjustment, run the opener through a complete
cycle.
Increase DOWN (close) force by turning the control
clockwise. Make small adjustments until the door
completes a close cycle. After each adjustment, run the
opener through a complete travel cycle. Do not increase
the force beyond the minimum amount required to
close the door.
Test the UP (open) force
Grasp the door bottom when the door is about halfway
through UP (open) travel. The door should stop. If the
door is hard to hold or doesn't stop, decrease UP (open)
force by turning the control counterclockwise.
Make small adjustments until the door stops easily. After
each adjustment, run the opener through a complete travel
cycle.
25
Download from Www.Somanuals.com. All Manuals Search And Download.
Adjustment Step 3
WARNING
Test The Protector System®
Without a properly working safety reversing sensor,
persons (particularly children) could be seriously injured
or killed if trapped by a closing garage door. Repeat this
test once a month.
• Press the remote control push button to open the door.
• Place the opener carton in the path of the door.
• Press the remote control push button to close the door.
The door will not move more than an inch, and the
opener light will flash for 5 seconds.
Professional service is required if the opener closes the
door when the safety reversing sensor is obstructed.
The garage door opener will not close from a remote if
the indicator light in either sensor is off (alerting you
to the fact that the sensor is misaligned or obstructed).
The garage door can be closed by pressing and holding
the Door Control push bar or button until down travel is
completed.
Safety Reversing Sensor
Safety Reversing Sensor
Adjustment Step 4
Test the Safety Reverse System
WARNING
Failure to test and adjust the safety reverse system may
result in serious injury or death to persons trapped by a
closing garage door. Repeat this test once a month and
adjust as needed.
Test
• Place a one-inch board (or a 2x4 laid flat) on the floor,
centered under the garage door.
• Operate the door in the down direction. The door must
reverse on striking the obstruction.
Adjustment
If the door stops on the obstruction, it is not traveling far
enough in the down direction.
• Increase the DOWN limit by turning the DOWN limit
adjustment screw counterclockwise 1/4 turn.
• Repeat the test.
On a sectional door, make sure limit adjustments do
not force the door arm beyond a straight up and down
position. See the illustration on page 22.
• When the door reverses on the one-inch board, remove
the obstruction and run the opener through 3 or 4
complete travel cycles to test adjustment.
If the door will not reverse after repeated adjustment
attempts, call for professional garage door service.
One-Inch board (or a 2x4 laid flat)
Important Safety Check
Repeat Adjustment Steps 1-4 after:
• Each adjustment of door arm length, force controls or
limit controls.
• Any repair to or adjustment of the garage door
(including springs and hardware).
• Any repair to or buckling of the garage floor.
• Any repair to or adjustment of the opener.
26
Download from Www.Somanuals.com. All Manuals Search And Download.
IMPORTANT SAFETY INSTRUCTIONS
WARNING
WARNING
To reduce the risk of severe injury or death to persons:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Do not permit children either to operate or to play with the opener. Keep remote control in a location
inaccessible to children.
3. Operate opener only when the door is in full view and free from any obstruction. Keep the door in sight
until it is completely closed. NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR.
4. Check safety reversal system monthly. See page 26. The garage door MUST reverse on contact with a one
inch object (or a 2x4 board laid flat) placed on the floor. If an adjustment is made to one of the controls
(either force or limits of travel), the other control may need to be adjusted also, and the safety reversal
system must be checked. Failure to properly adjust the opener may result in severe injury or death.
5. If possible, use the manual release only when the door is in a closed position. Caution should be taken
whenever the disconnect cord is actuated with the door open. Weak or broken springs may cause the door to
fall rapidly, causing injury or death to persons.
6. KEEP GARAGE DOORS PROPERLY BALANCED. See page 3. An improperly balanced door may not
reverse when required, and could result in severe injury or death. Repairs to cables, spring assemblies and
other hardware must be made by a professional garage door person.
7. Disconnect the electric power to the garage door opener before making any repairs or removing the covers.
SAVE THESE INSTRUCTIONS
Care of Your Opener
The Remote Control Transmitter
Force and Limit Adjustment Controls
The opener must learn the code of any new remote
control. Page 29 explains how to program your receiver
and how to erase all codes if required. Self service of
your receiver and remote controls is not recommended. If
service is needed, call the toll-free number listed on the
back page.
+
8
8
1
1
7
7
3
3
5
5
Kg
Kg
+
The Transmitter Battery
LIMIT CONTROLS
FORCE CONTROLS
The green test light will glow and the opener will operate
when the remote control is activated, as long as there is
adequate battery power.
Weather conditions may cause some minor changes in
door operation requiring some re-adjustments,
particularly during the first year of operation.
If the power indicator light is dim or off, replace the
battery. Also check the test light if transmission range
decreases.
Pages 24 and 25 refer to the limit and force adjustments.
Only a screwdriver is required. Follow the instructions
carefully.
The 12 volt battery should produce power for at least a
year.
Repeat the safety reverse test (page 26) after any
adjustment of limits or force.
Dispose of your old battery properly.
Maintenance Schedule
Once a Month
Repeat the safety reverse test. Make any necessary
adjustments (See page 26).
Manually operate door. If it is unbalanced or binding,
call for professional garage door service.
Once a Year
Check to be sure door opens & closes fully. Adjust
limits and/or force if necessary. (See pages 24 & 25.)
Oil door rollers, bearings and hinges. The opener does
not require additional lubrication. Do not grease the door
tracks.
27
Download from Www.Somanuals.com. All Manuals Search And Download.
Operation of Your Opener
Activate the opener with any of the following:
• The Remote Control Transmitter. Hold push button
WARNING
down until the door starts to move.
• The Door Control. Hold push bar or button down
Weak or broken springs could allow an open door to fall
(either rapidly or unexpectedly), resulting in serious
injury, death or property damage. If possible, use the
manual release rope and handle only when the door is
fully closed.
until the door starts to move.
• The Outside Keylock or Keyless Entry. (See
Accessories)
When the opener is activated with the safety reversing
sensor installed and correctly aligned:
1. If open, the door will close. If closed, the door will
open.
To open the door
manually:
Trolley
2. If closing, the door will reverse.
The door should be fully
closed if possible. Pull down
on the manual release
handle (so that the trolley
release arm snaps into a
3. If opening, the door will stop (allowing space for entry
and exit of pets and for fresh air).
Trolley
ReleaseArm
(in Manual
Disconnect
4. If the door has been stopped in a partially open
position, it will close.
Position)
vertical position) and lift the
N
O
T
IC
E
5. If obstructed while closing, the door will reverse.
6. If obstructed while opening, the door will stop.
door manually. The lockout
feature prevents the trolley
from reconnecting auto-
matically, and the door can
be raised and lowered
manually as often as
Lockout position
(Manual disconnect)
7. The garage door will reverse in the closing cycle when
the invisible beam is broken. If fully open, the door
will not close when the beam is broken. The sensor
has no effect in the opening cycle.
necessary.
If the sensor is not installed, or is not aligned correctly,
the door won't close from any remote transmitter. You can
close the door with the Door Control, the Outside
Keylock, or Keyless Entry, however, if you activate them
until down travel is complete. If you release them too
soon, the door will reverse.
To reengage the trolley:
Pull the manual release
Trolley
handle toward the opener at
a 45° degree angle so that
the trolley release arm is
horizontal. The trolley will
reconnect on the next UP or
DOWN operation, either
manually or by pressing the
Door Control push bar.
Trolley
Release Arm
The opener lights will blink for 5 seconds when the safety
reversing sensor causes the door to reverse.
Manual
Opener Lights will turn on under the following
conditions: When the opener is initially plugged in; when
the power is interrupted; when the opener is activated.
They will turn off automatically after 4-1/2 minutes or
provide constant light when the Light feature is activated.
Bulb size is 100 watts maximum.
Release
NOTICE
Handle
(Pull at 45° angle)
To reconnect
Operation of the Door Controls
(both are not included with all models)
Lighted Door Control Button;
Lock Feature – Door Control Panel: The Lock
Lighted Push Bar – Door Control Panel: Press to
open or close the door.
feature is designed to prevent operation of the door from
remote controls. However, the door will open and close
from the Door Control push bar, the Outside Keylock
and the Keyless Entry Accessories.
Press again to reverse the door during the closing cycle
or to stop the door while it's opening.
To Activate: Press and hold the Lock button for
2 seconds. The push bar light will flash as long as the
Lock feature is on.
Light Feature – Door Control Panel: Press the Light
button. If the opener light is off, it will turn on.
If the opener light is on, (even in the 4-1/2 minute
automatic cycle) it will turn off.
To turn off: Press and hold the Lock button again for
2 seconds. The push bar light will stop flashing. The
Lock feature will also turn off whenever the "Smart"
button on the opener panel is activated.
But if you use the Light button to turn the light(s) on and
then activate the opener, the light(s) will turn off after
4-1/2 minutes.
The Light button will not control the opener lights when
the door is in motion.
28
Download from Www.Somanuals.com. All Manuals Search And Download.
Receiver & Remote Control Programming
NOTICE: To comply with FCC rules, adjustment or modification of this
receiver and/or transmitter are prohibited, except for changing the code
setting or replacing the transmitter battery. THERE ARE NO OTHER
USER SERVICEABLE PARTS.
WARNING
Children operating or playing with a garage door opener
can injure themselves or others. The garage door could
close and cause serious injury or death. Do not allow
children to operate the door control(s) or remote control
transmitter(s).
Your garage door opener receiver and remote control
transmitter have been set at the factory to a matching
code. The door will activate when the remote control
push button is pressed.
A moving garage door could injure or kill someone under
it. Activate the opener only when you can see the door
clearly, it is free of obstructions, and is properly
adjusted.
Your "Smart" garage door opener will operate with:
• up to four "Smart" remote control transmitters (with
green indicator lights),
• a Keyless Entry System, and
• code switch remote controls with red indicator lights.
Figure 1
Below are instructions for programming your opener to
match any additional remotes you may purchase. See
available accessories on page 34.
"Smart"
Single Function Remote Control
Green Battery
Indicator Light
To add a single function remote control:
1. Press and hold the remote push button, see Figure 1.
2. Then press and release the "Smart" (learn) button on
the right side panel of the opener, Figure 2. The opener
lights will flash once.
Push Button
Figure 2
3. Release the remote push button.
Garage Door Opener
(With "Smart" Button)
Now the opener will operate when the remote control
push button is pressed.
If you release the remote control push button before
the opener lights flash, the opener will not accept the
code.
+
1
2
3
To change the selected push button on the same
remote:
8
8
1
1
7
7
3
3
5
5
Kg
+
Kg
If you decide to use a different remote control button than
originally programmed into the opener, you need to erase
all the learned codes and reprogram each remote used to
operate the garage door opener.
"Smart" (learn) Indicator
Button
Light
To Add the Keyless Entry
To erase all remote control codes:
We recommend that you program your code before you
install the Keyless Entry. You will not need assistance,
and you can test the reception at the mounting location
before installation.
• Press and hold the "Smart" button on the opener panel
until the indicator light turns off (about 6 seconds). All
the codes the opener has learned will be erased.
• To reprogram, repeat Steps 1 - 3 for each remote
control in use.
1. Choose a 4-digit code using numbers from 0 to 9. You
can use a number more than once (for example, 4, 0,
4, 1). Press the selected code digits on the keypad.
Code programming instructions are also located on
the opener panel.
2. Press and hold the Enter button while you press the
“SRT” (learn) button on the opener panel. The
indicator light will blink and the door will begin to
move.
3. Release the Enter button. Now the opener has learned
the selected keypad code.
To ensure that your portable remote control codes were
not disturbed while you were programming the Keyless
Entry, test your remotes and reprogram them if necessary.
To change the code at any time, repeat steps 1-3.
29
Download from Www.Somanuals.com. All Manuals Search And Download.
Having a Problem?
Situation
Probable Cause & Solution
1. Does the opener have electric power? Plug a lamp into the outlet. If it doesn't light, check the
fuse box or the circuit breaker. (Some outlets are controlled by a wall switch.)
The opener doesn't
operate from either
the door control or
the remote control:
2. Have you disabled all door locks? Review installation instruction warnings on Page 7.
3. Is there a build-up of ice or snow under the door? The door may be frozen to the ground.
Remove any restriction.
4. The garage door spring may be broken. Have it replaced.
5. Repeated operation may have tripped the overload protector in the motor. Wait
15 minutes. Try again.
Opener operates from
the remote control, but
not from the door
control:
1. Is the door control push bar lit? If not, Remove the bell wire from the opener terminal
screws. Short the red and white terminals by touching both terminals at the same time with
a piece of wire. If the opener runs, check for a faulty wire connection at the door control, a
short under the staples, or a broken wire.
2. Are the wiring connections correct? Review Installation Step 7, page 17.
The door operates from 1. If your model has the Lock feature, turn it off.
the door control, but not
from the remote
control:
2. Is the wall push button flashing? Your opener needs to re-learn a remote control code.
Refer to instructions on the opener panel.
3. Does the battery test light glow when the remote control push button is pressed? If not,
replace the battery.
4. Program the receiver to match the remote control code.
5. Repeat the receiver programming procedure with all remote controls.
1. Check the battery test light. If the light is dim, replace the battery.
2. Change the location of the remote control in your car.
The remote control has
short range:
3. Check to be sure the antenna on the right side panel of opener extends fully.
4. Some installations may have shorter range due to a metal door, foil backed insulation, or
metal garage siding.
Opener noise is
disturbing in living
quarters of home:
If operational noise is a problem because of proximity of the opener to the living quarters, the
Vibration Isolator Kit 41A3263 can be installed. This kit was designed to minimize vibration
to the house and is easy to install.
The garage door
opens and closes by
itself:
1. Be sure that all remote control push buttons and battery indicator lights are off.
2. Remove the bell wire from the door control terminals and operate from the remote control
only. If this solves the problem, the door control is faulty (replace), or there is an
intermittent short on the wire between the door control and the opener.
The door doesn't open
completely:
1. If the door has been working properly but now doesn't open all the way, increase the up
force. See page 25.
2. Is something obstructing the door? Remove the obstruction or repair the door.
3. If door opens at least 5 feet, the travel limits may need to be increased. One turn equals
2 inches of travel. See page 24.
Repeat the safety reverse test after the adjustment is complete.
The door stops but
doesn't close
completely:
Review the travel limits adjustment procedures on page 24.
Repeat the safety reverse test after any adjustment of door arm length, close force or down
limit.
30
Download from Www.Somanuals.com. All Manuals Search And Download.
Having a Problem? (continued)
Situation
Probable Cause & Solution
The door opens but
won't close:
1. If the opener lights blink, check the safety reversing sensor. See page 18.
2. If the opener lights do not blink and it is a new installation, check the down force. See
Adjustment Step 2, page 25. For an existing installation, see below.
Repeat the safety reverse test after the adjustment is complete.
The door reverses for no
apparent reason and
opener lights don't
blink:
1. Is something obstructing the door? Pull the manual release handle. Operate the door
manually. If it is unbalanced or binding, call for professional garage door service.
2. Clear any ice or snow from the garage floor area where the door closes.
3. Review the force adjustment procedures on page 25.
4. If door reverses in the fully closed position, decrease the travel limits (page 24).
Repeat the safety reverse test after adjustments to force or travel limits. The need for
occasional adjustment of the force and limit settings is normal. Weather conditions in
particular can affect door travel.
The door reverses for no
apparent reason and
opener lights blink for
5 seconds after
Check the safety reversing sensor. Remove any obstruction or align the receiving eye. See
page 18.
reversing:
The opener lights…
don't turn on:
Replace the light bulb(s) (100 watts maximum). Use a standard neck garage door opener bulb
if regular bulb burns out.
don't turn off:
Is the Light feature on? Turn it off.
The opener strains or
maximum force is
The door may be out of balance or the springs are broken. Close the door and use the manual
release handle to disconnect the trolley. Open and close the door manually. A properly
needed to operate door: balanced door will stay in any point of travel while being supported entirely by its springs. If
it does not, disconnect the opener and call for professional garage door service. Do not
increase the force to operate the opener.
The opener motor
hums briefly, then
won't work:
1. The garage door springs are broken. See above.
2. If the problem occurs on the first operation of the opener, door may be locked. Disable the
door lock.
Repeat the safety reverse test after the adjustment is complete.
The opener won't
operate due to power
failure:
1. Use the manual release handle to disconnect the trolley. The door can be opened and closed
manually. When power is restored, press the Door Control push bar and trolley will
automatically reconnect (unless trolley is in lockout position.) See page 28.
2. The Outside Quick Release accessory (for use on garages with no service door) disconnects
the trolley from outside the garage in case of power failure.
31
Download from Www.Somanuals.com. All Manuals Search And Download.
Repair Parts
Rail Assembly Parts
7
5
8
1
KEY PART
NO.
NO.
DESCRIPTION
2
3
1
41A4795
Hardware bag (Includes
sprocket coupling)
2
3
4
5
12B569-1 Left rail bracket
12B569-2 Right rail bracket
4
81C168
Rack
41C4677
Complete trolley
assembly
6
6
7
8
1D4828-1 One-piece T-rail
41A4836
25A18
Drive sprocket kit
Sprocket coupling
Installation Parts
7
3
12VDC
5
LOCK
LIGHT
6
1
N
O
TIC
E
2
4
KEY PART
NO. NO.
9
DESCRIPTION
Y
L
N
O
8
T
N
U
O
M
G
N
I
L
I
E
C
1
2
3
4
5
41A4202A Multi-function door control panel
41A4166
10A14
P
U
Lighted door control button
12V battery
Transmitter visor clip
29C128
10
41A3984-7 Remote control case, cover & screw only (no
circuit board)
6
7
8
9
10
41A2828
217A238
41A5047
41A4353
Manual release rope & handle assy.
2-Conductor bell wire - white & white/red
Door bracket w/clevis pin & fastener
Header bracket w/clevis pin & fastener
12
13
41A4373A Safety sensor kit (receiving and sending eyes
with 3' 2-conductor bell wire attached)
11
11
12
13
14
15
178B35
178B34
12B483
12B484
12B485
Curved door arm section
Straight door arm section
C-wrap bracket
Square hole bracket
Slotted bracket
14
15
NOT SHOWN
Safety sensor hardware
41A4116
41A4675-4 Opener installation hardware bag
(includes hardware listed on page 3)
114A1794
Owner's manual
32
Download from Www.Somanuals.com. All Manuals Search And Download.
Repair Parts
Power Unit Parts
w
(Down)
Contact
LIMIT SWITCH ASSY.
ew Drive
Brown
Wire
2
1
D N
94
Grey
Wire
U P
Drive
Gear
Center Limit
Contact
(Up)
Yellow
Contact
Wire
4
3
6
5
7
8c
8b
8a
9
8d
10
8
11
12
13
17
14
15
16
KEY PART
NO. NO.
KEY PART
DESCRIPTION
NO.
NO.
DESCRIPTION
1
2
3
31D426
41B4245
30B363
30B387
12A373
41A3150
41D4671
12D554
41D4759
144B41
144B42
20C14
Drive shaft cover
Line cord
Capacitor – 1/2 HP
Capacitor – 1/3 HP
Capacitor bracket
Terminal block w/screws
Limit switch assembly
Limit switch bracket
Complete Motor Drive Assy., with
22T Pulley
9
41A4843
41A4837
41C4669
41C4672
Interrupter cup
10
11
12
13
14
Worm gear and retainer
Wire harness assembly
RPM sensor assembly
4
5
6
7
8
8a
8b
8c
8d
41D4674-1D Receiver logic board assembly
41D4839-1
41D4839-4
1C4840-1
175C123
108D47
Cover – LM 1/2 HP
Cover – LM 1/3 HP
Control Center access door
Light socket
15
16
17
Light lens
28T Pulley
Drive Belt
Retainer Ring
158A69
33
Download from Www.Somanuals.com. All Manuals Search And Download.
Accessories Available For Your Opener
Model 1702LM
Model 59LM
Outside Quick Release:
“Smart” Remote Control:
Model 81LM
Required for a garage with NO access
door. Enables homeowner to open
garage door manually from outside by
disengaging trolley.
Includes visor clip.
Outside Keylock:
Model 82LM
Model 83LM
Model 84LM
Model 61LM
2-Channel “Smart” Remote Control:
Operates the garage door
automatically from outside when
remote control is not handy.
Includes visor clip.
Model 88SD
Model 66LM
Model 58LM
3-Channel “Smart” Remote Control:
8 foot Complete Rail:
Includes visor clip.
To allow an 8 foot door to open fully.
Keyless Entry:
4-Channel “Smart” Remote Control:
Enables homeowner to operate garage
door opener from outside by entering
code on specially designed keyboard.
Includes visor clip.
Multi-Function Door Control Panel:
Single-Function Standard Size
Remote Control:
Provides a Lock Feature which
prevents operation of garage door
opener from portable remotes and a
Light Feature for constant light.
LOCK
LIGHT
Includes visor clip.
Model 742LM
Model 722LM
Plug-In Light Control:
Multi-Function Mini Remote
Control:
Model 64LM
Model 99LM
Controls interior lights. Plugs into a
wall receptacle.
With key ring & Velcro fastening
strip.
Remote Security Transmitter:
Wire-In Light Control:
Enables homeowner to operate garage
door opener by entering 2, 3, 4, or 5
digit code from backlit keyboard.
Includes visor clip.
Controls interior or exterior lights.
Wires into the electrical box like a
dimmer switch.
E
N
T
E
R
9
0
7
8
5
6
3
4
2
1
34
Download from Www.Somanuals.com. All Manuals Search And Download.
Index
Access Door/Outside Quick Release Accessory.........................................................................................................31, 34
Electrical Safety Warnings ......................................................................................................................................7, 18, 27
Garage Door
Testing for balance, binding and sticking.................................................................................................................3, 24, 27
Determining high point of travel:
Sectional door....................................................................................................................................................................8
One-piece door..................................................................................................................................................................9
Disabling existing locks ...................................................................................................................................................3, 7
Force controls
Adjustment procedures....................................................................................................................................................25
Problems that might require force adjustments.........................................................................................................30, 31
Safety warnings.........................................................................................................................................................25, 27
Door hardware............................................................................................................................................3, 7, 8, 17, 27, 28
Maintenance .............................................................................................................................................................7, 24-27
Reinforcement requirements ....................................................................................................................................5, 20, 21
Removing of all ropes ......................................................................................................................................................3, 7
Possible door damage...............................................................................................................................................4, 15, 20
Travel limits
Adjustment procedures..............................................................................................................................................23, 24
Problems that might require limit adjustments .........................................................................................................30, 31
Safety warnings.........................................................................................................................................................24, 27
Manual Release Rope & Handle
Lockout feature .................................................................................................................................................................28
Manual disconnect.......................................................................................................................................................28, 31
Safety warnings.................................................................................................................................................7, 19, 27, 28
Opener Terminals
Door control connections ..................................................................................................................................................17
Safety reversing sensor connections..................................................................................................................................17
Outside Keylock accessory connections ...........................................................................................................................17
Operational Noise
Vibration noise (isolator kit) .............................................................................................................................................30
Protector System®.........................................................................................................................................................12, 26
Receiver & Remote Controls
Programming the receiver .................................................................................................................................................29
Erasing all codes................................................................................................................................................................29
Safety warning...................................................................................................................................................................29
Problems with remote control transmitter operation.........................................................................................................30
Safety Reverse Test Procedure ..........................................................................................................................................26
Testing required.................................................................................................................................................7, 26, 30, 31
Safety reverse system problems
Securing header bracket to wall ........................................................................................................................................8
Adjusting travel limits.....................................................................................................................................................24
Applying excessive force on the door .............................................................................................................................25
Buckling or uneven floor...................................................................................................................................................5
Safety Warnings..........................................................................2, 3, 7, 8, 12, 15, 16, 17, 18, 19, 20, 24, 25, 26, 27, 28, 29
User Instruction Label for Garage Wall ......................................................................................................................7, 17
35
Download from Www.Somanuals.com. All Manuals Search And Download.
HOW TO ORDER
REPAIR PARTS
Selling prices will be furnished on request or parts will
be shipped at prevailing prices and you will be billed
accordingly.
LIFT-MASTER SERVICE IS
ON CALL
OUR LARGE SERVICE ORGANIZATION
SPANS AMERICA
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE
THE FOLLOWING INFORMATION:
INSTALLATION AND SERVICE INFORMATION IS AS
NEAR AS YOUR TELEPHONE SIX DAYS A WEEK.
SIMPLY DIAL OUR TOLL FREE NUMBER:
• PART NUMBER
• PART NAME
1-800-528-2817
• MODEL NUMBER
HOURS: (Mountain Standard Time)
6:00 A.M. TO 6:00 P.M. Monday through Friday
ADDRESS ORDERS TO:
7:00 A.M. TO 3:00 P.M. Saturday
THE CHAMBERLAIN GROUP, INC.
Pars and Service Department
2301 N. Forbes Boulevard, Suite 104
Tucson, Arizona 85745
Closed Sunday
For professional installation, parts and service,
contact your local LIFT-MASTER/ CHAMBERLAIN
dealer. Look for him in the Yellow Pages, or call our
service number for a list of dealers in your area.
SERVICE INFORMATION TOLL FREE NUMBER:
1-800-528-2817
LIFT-MASTER GARAGE DOOR OPENER ONE-YEAR LIMITED WARRANTY
Chamberlain/Lift-Master (“Seller”) warrants to the first retail purchaser of this product that it is free from defect in materials and/or
workmanship for a period of one year from the date of purchase. The proper operation of this product is dependent on your
compliance with the Owner’s Manual instructions regarding installation, operation, maintenance and testing. Failure to comply
strictly with those instructions will void this warranty in its entirety. Please note that the safety reverse system, in order to
operate properly with your garage door, must be adjusted and periodically tested in accordance with the Owner’s Manual.
If, during the limited warranty period, it appears as though this product contains a defect which is covered by this limited warranty,
CALL OUR TOLL FREE SERVICE NUMBER, BEFORE DISMANTLING THIS PRODUCT, AT (1-800-528-2817). Then send this
product, pre-paid and insured, to our service center for warranty repair. You will be advised of shipping instructions when you call the
toll free service number. Please include a brief description of the problem and a dated proof-of-purchase receipt with any product that
is returned for warranty repair.
Products returned to Seller for warranty repair, which upon receipt by Seller are confirmed to be defective and covered by this limited
warranty, will be repaired or replaced (at Seller’s sole option) at no cost to you and returned pre-paid. Defective parts will be repaired
or replaced with new or factory-rebuilt parts at Seller’s sole option.
THIS LIMITED WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, OR OTHERWISE, AND OF ANY OTHER
OBLIGATIONS OR LIABILITY ON SELLER’S PART. THIS LIMITED WARRANTY DOES NOT COVER NON-DEFECT DAMAGE,
DAMAGE CAUSED BY IMPROPER INSTALLATION, OPERATION OR CARE (INCLUDING, BUT NOT LIMITED TO ABUSE,
MISUSE, FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE, OR ANY ALTERATIONS TO THIS
PRODUCT), LABOR CHARGES FOR DISMANTLING OR REINSTALLING A REPAIRED OR REPLACED UNIT, OR
REPLACEMENT BATTERIES.
UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES
ARISING IN CONNECTION WITH THE USE, OR INABILITY TO USE, THIS PRODUCT. IN NO EVENT SHALL SELLER’S
LIABILITY FOR BREACH OF WARRANTY, BREACH OF CONTRACT, NEGLIGENCE OR STRICT LIABILITY EXCEED THE
COST OF THE PRODUCT COVERED HEREBY. NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY OTHER LIABILITY IN
CONNECTION WITH THE SALE OF THIS PRODUCT.
Some states do not allow the exclusion or limitation of consequential, incidental or special damages, so the above limitation or
exclusion may not apply to you. This limited warranty gives you specific legal rights, and you may also have other rights which vary
from state to state.
LIMITED WARRANTY ON MOTOR
Model 2000SD: The motor is fully warranted for the lifetime of the product to the first-time purchaser.
Models 1000SD: The motor is warranted to be free from any defect in materials and/or workmanship for a period of 36 full months
(3years) from the date of purchase.
© 1996, The Chamberlain Group, Inc.
114A1794E
All Rights Reserved
Printed in Mexico
Download from Www.Somanuals.com. All Manuals Search And Download.
|