Carrier Heat Pump 50HCQA User Manual

50HCQA  
Single Package Rooftop  
Heat Pump  
with Puronr (R---410A) Refrigerant  
S i z e s 0 4 --- 0 6  
Installation Instructions  
NOTE: Read the entire instruction manual before starting  
the installation  
TABLE OF CONTENTS  
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . 2  
Unit without Thru-Base Connection Kit . . . . . . . 14  
Heat Anticipator Settings . . . . . . . . . . . . . . . . . . . 14  
Electric Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15  
Single Point Boxes and Supplementary Fuses . . . . . 16  
PremierLinkt (Factory Option) . . . . . . . . . . . . . . . . . 17  
Supply Air Temperature (SAT) Sensor . . . . . . . . . 17  
Outdoor Air Temperature (OAT) Sensor . . . . . . . 19  
EconoMi$ert2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 19  
Field Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 19  
Space Temperature (SPT) Sensors . . . . . . . . . . . . 19  
Connect Thermostat . . . . . . . . . . . . . . . . . . . . . . . 19  
Configure the Unit for Thermostat Mode . . . . . . 22  
Economizer Controls . . . . . . . . . . . . . . . . . . . . . . . . 22  
Outdoor Air Enthalpy Control . . . . . . . . . . . . . . . 22  
Differential Enthalpy Control . . . . . . . . . . . . . . . . 22  
Return Air Enthalpy Sensor . . . . . . . . . . . . . . . . . 22  
Indoor Air Quality (CO2 sensor) . . . . . . . . . . . . . 22  
Outdoor Air Quality Sensor . . . . . . . . . . . . . . . . . 23  
Smoke Detector/Fire Shutdown (FSD) . . . . . . . . . 23  
Filter Status Switch . . . . . . . . . . . . . . . . . . . . . . . . 24  
Supply Fan Status Switch . . . . . . . . . . . . . . . . . . . 24  
Remote Occupied Switch . . . . . . . . . . . . . . . . . . . 24  
Space Relative Humidity Sensor . . . . . . . . . . . . . 24  
Power Exhaust (output) . . . . . . . . . . . . . . . . . . . . . 24  
CCN Communication Bus . . . . . . . . . . . . . . . . . . 24  
RTU-MP Control System . . . . . . . . . . . . . . . . . . . . . . 26  
Supply Air Temperature (SAT) Sensor . . . . . . . . . 28  
Outdoor Air Temperature (OAT) Sensor . . . . . . . 28  
EconoMi$ert2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 28  
Field Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
Space Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
Economizer Controls . . . . . . . . . . . . . . . . . . . . . . . . 29  
Outdoor Air Enthalpy Control . . . . . . . . . . . . . . . 29  
Differential Enthalpy Control . . . . . . . . . . . . . . . . 29  
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
Jobsite Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
Step 1 - Plan for Unit Location . . . . . . . . . . . . . . . . . . 4  
Roof Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
Step 2 - Plan for Sequence of Unit Installation . . . . . . 5  
Curb-Mount Installation . . . . . . . . . . . . . . . . . . . . . 5  
Pad-Mount Installation . . . . . . . . . . . . . . . . . . . . . . 5  
Frame-Mount Installation . . . . . . . . . . . . . . . . . . . . 5  
Step 3 - Inspect Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
Step 4 - Provide Unit Support . . . . . . . . . . . . . . . . . . . 5  
Roof Curb Mount . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
Slab Mount (Horizontal Units Only) . . . . . . . . . . . 5  
Alternate Unit Support . . . . . . . . . . . . . . . . . . . . . . 5  
Step 5 - Field Fabricate Ductwork . . . . . . . . . . . . . . . . 7  
For Units with Accessory Electric Heaters . . . . . . 7  
Step 6 - Rig and Place Unit . . . . . . . . . . . . . . . . . . . . . 7  
Positioning on Curb . . . . . . . . . . . . . . . . . . . . . . . . 8  
Step 7 - Convert to Horizontal & Connect Ductwork . . 8  
Step 8 - Install Outside Air Hood . . . . . . . . . . . . . . . . 9  
Economizer Hood Removal and Setup . . . . . . . . . 9  
Two Position Damper Hood Removal and Setup . . . 9  
Economizer Hood and Two-Position Hood . . . . . 10  
Step 9 - Install External Condensate Trap and Line . . . 10  
Step 10 - Make Electrical Connections . . . . . . . . . . . 11  
Field Power Supply . . . . . . . . . . . . . . . . . . . . . . . . 11  
Units without Factory-Installed Disconnect . . . . 11  
Units with Factory-Installed Disconnect . . . . . . . 12  
Convenience Outlets . . . . . . . . . . . . . . . . . . . . . . . 12  
Factory-Option Thru-Base Connections . . . . . . . 13  
Units without Thru-Base Connections . . . . . . . . . 14  
Field Control Wiring . . . . . . . . . . . . . . . . . . . . . . . 14  
Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14  
1
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Vertical Connections / Economizer  
Horizontal Connections / Economizer  
C10230  
Fig. 1 - Unit Dimensional Drawing – 04 — 06 Size Units  
3
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C10231  
Fig. 1 - Unit Dimensional Drawing – 04 — 06 Size Unit (cont.)  
INSTALLATION  
Jobsite Survey  
18” (457)1  
Complete the following checks before installation.  
1. Consult local building codes and the NEC (National  
Electrical Code) ANSI/NFPA 70 for special installa-  
tion requirements.  
42" (1067)  
2. Determine unit location (from project plans) or select  
unit location.  
3. Check for possible overhead obstructions which may  
interfere with unit lifting or rigging.  
18" (457)  
42" (1067)  
Step 1 — Plan for Unit Location  
1 Required bottom condensate drain connection.  
Otherwise, 36” (914mm) for condensate connection.  
Select a location for the unit and its support system (curb  
or other) that provides for the minimum clearances  
required for safety. This includes the clearance to  
combustible surfaces, unit performance and service access  
below, around and above unit as specified in unit  
drawings. See Fig. 2.  
C07459  
Fig. 2 - Service Clearance Dimensional Drawing  
Although unit is weatherproof, avoid locations that permit  
water from higher level runoff and overhangs to fall onto  
the unit.  
NOTE: Consider also the effect of adjacent units.  
Unit may be installed directly on wood flooring or on Class  
A, B, or C roof-covering material when roof curb is used.  
Select a unit mounting system that provides adequate  
height to allow for removal and disposal of frost and ice  
that will form during the heating-defrost mode as well as  
allow installation of condensate trap per requirements.  
Refer to Step 9 — Install External Condensate Trap and  
Line – for required trap dimensions.  
Do not install unit in an indoor location. Do not locate air  
inlets near exhaust vents or other sources of contaminated  
air.  
4
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Roof Mount —  
Step 3 — Inspect unit  
Inspect unit for transportation damage. File any claim  
with transportation agency.  
Check building codes for weight distribution  
requirements. Unit operating weight is shown in Table 1.  
Confirm before installation of unit that voltage, amperage  
and circuit protection requirements listed on unit data  
plate agree with power supply provided.  
Step 2 — Plan for Sequence of Unit Installation  
The support method used for this unit will dictate different  
sequences for the steps of unit installation. For example,  
on curb-mounted units, some accessories must be  
installed on the unit before the unit is placed on the curb.  
Review the following for recommended sequences for  
installation steps.  
Step 4 — Provide Unit Support  
Roof Curb Mount —  
Accessory roof curb details and dimensions are shown in  
Fig. 3. Assemble and install accessory roof curb in  
accordance with instructions shipped with the curb.  
Curb-mounted installation —  
Install curb  
Install field-fabricated ductwork inside curb  
NOTE: The gasketing of the unit to the roof curb is  
critical for a watertight seal. Install gasket supplied with  
the roof curb as shown in Fig. 3. Improperly applied  
gasket can also result in air leaks and poor unit  
performance.  
Install accessory thru-base service connection package  
(affects curb and unit) (refer to accessory installation  
instructions for details)  
Prepare bottom condensate drain connection to suit  
planned condensate line routing (refer to Step 9 for  
details)  
Curb should be level. This is necessary for unit drain to  
function properly. Unit leveling tolerances are show in  
Fig. 4. Refer to Accessory Roof Curb Installation  
Instructions for additional information as required.  
Rig and place unit  
Install outdoor air hood  
Install insulation, cant strips, roofing felt, and counter  
flashing as shown. Ductwork must be attached to curb and  
not to the unit. The accessory thru-the-base power package  
must be installed before the unit is set on the roof curb.  
Install condensate line trap and piping  
Make electrical connections  
Install other accessories  
Pad-mounted installation —  
If electric and control wiring is to be routed through the  
basepan, attach the accessory thru-the-base service  
connections to the basepan in accordance with the  
accessory installation instructions.  
Prepare pad and unit supports  
Check and tighten the bottom condensate drain  
connection plug  
Rig and place unit  
Slab Mount (Horizontal Units Only) —  
Convert unit to side duct connection arrangement  
Install field-fabricated ductwork at unit duct openings  
Install outdoor air hood  
Install condensate line trap and piping  
Make electrical connections  
Provide a level concrete slab that extends a minimum of  
6 in. (150 mm) beyond unit cabinet. Install a gravel apron  
in front of condenser coil air inlet to prevent grass and  
foliage from obstructing airflow.  
NOTE: Horizontal units may be installed on a roof curb  
if required.  
Install other accessories  
Frame-mounted installation —  
Alternate Unit Support (In Lieu of Curb or Slab  
Mount) —  
Frame-mounted applications generally follow the  
sequence for a curb installation. Adapt as required to  
suit specific installation plan.  
A non-combustible sleeper rail can be used in the unit curb  
support area. If sleeper rails cannot be used, support the long  
sides of the unit with a minimum of 3 equally spaced 4-in. x  
4-in. (102 mm x 102 mm) pads on each side.  
Table 1 – Operating Weights  
50HCQA  
Component  
UNITS LB (KG)  
04  
05  
06  
Base Unit  
495 (225)  
580 (263)  
610 (277)  
Economizer  
Vertical  
80 (36)  
105 (48)  
32 (15)  
80 (36)  
105 (48)  
32 (15)  
80 (36)  
105 (48)  
32 (15)  
Horizontal  
Powered Outlet  
Curb  
14---in / 356 mm  
24---in / 610 mm  
110 (50)  
145 (66)  
110 (50)  
145 (66)  
110 (50)  
145 (66)  
5
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ROOFCURB  
ACCESSORY  
UNIT SIZE  
1’ - 2”  
[356]  
CRRFCURB001A02  
CRRFCURB002A02  
50HCQA04-06  
2’ - 0”  
[610]  
C10232  
Fig. 3 - Roof Curb Details  
6
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!
WARNING  
PERSONAL INJURY HAZARD  
Failure to follow this warning could cause personal  
injury.  
For vertical supply and return units, tools or parts  
could drop into ductwork and cause an injury. Install  
a 90-degree turn in the return ductwork between the  
unit and the conditioned space. If a 90-degree elbow  
cannot be installed, then a grille of sufficient strength  
and density should be installed to prevent objects  
from falling into the conditioned space. Due to  
electric heater, supply duct will require 90-degree  
elbow.  
MAXIMUM ALLOWABLE  
DIFFERENCE IN. (MM)  
A-B  
B-C  
A-C  
0.5” (13)  
1.0” (25)  
1.0” (25)  
C06110  
Fig. 4 - Unit Leveling Tolerances  
Step 5 — Field Fabricate Ductwork  
Cabinet return-air static pressure (a negative condition)  
shall not exceed 0.35 in. wg (87 Pa) with economizer or  
0.45 in. wg (112 Pa) without economizer.  
Step 6 — Rig and Place Unit  
Keep unit upright and do not drop. Spreader bars are not  
required if top crating is left on unit. Rollers may be used to  
move unit across a roof. Level by using unit frame as a  
reference. See Table 1 and Fig. 5 for additional information.  
For vertical ducted applications, secure all ducts to roof  
curb and building structure. Do not connect ductwork to  
unit.  
Insulate and weatherproof all external ductwork, joints,  
and roof openings with counter flashing and mastic in  
accordance with applicable codes.  
Lifting holes are provided in base rails as shown in Fig. 5.  
Refer to rigging instructions on unit.  
!
Ducts passing through unconditioned spaces must be  
insulated and covered with a vapor barrier.  
CAUTION  
UNIT DAMAGE HAZARD  
If a plenum return is used on a vertical unit, the return  
should be ducted through the roof deck to comply with  
applicable fire codes.  
Failure to follow this caution may result in  
equipment damage.  
All panels must be in place when rigging. Unit is not  
designed for handling by fork truck.  
For Units with Accessory Electric Heaters —  
Horizontal applications require a minimum clearance to  
combustible surfaces of 1-in (25 mm) from duct for first  
12-in (305 mm) away from unit. Vertical applications do not  
require a minimum clearance.  
Before setting the unit onto the curb, recheck gasketing on  
curb.  
Minimum clearance is not required around ductwork.  
Outlet grilles must not lie directly below unit discharge.  
NOTE: A 90-degree elbow must be provided in the  
ductwork to comply with UL (Underwriters Laboratories)  
code for use with electric heat.  
7
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C06005  
DIMENSIONS  
B
MAX WEIGHT  
A
C
UNIT  
LB  
KG  
330  
384  
409  
IN  
MM  
1890  
1890  
1890  
IN  
MM  
980  
955  
955  
IN  
MM  
850  
50HCQA04  
50HCQA05  
50HCQA06  
725  
845  
900  
74.5  
74.5  
74.5  
38.5  
37.5  
37.5  
33.5  
41.5  
41.5  
1055  
1055  
NOTES:  
1. Dimensions in ( ) are in millimeters.  
2. Hook rigging shackles through holes in base rail, as shown in detail A.” Holes in base rails are centered around the  
unit center of gravity. Use wooden top to prevent rigging straps from damaging unit.  
Fig. 5 - Rigging Details  
Positioning on Curb —  
Position unit on roof curb so that the following clearances  
1
are maintained: /4 in. (6.4 mm) clearance between the  
roof curb and the base rail inside the front and rear, 0.0 in.  
clearance between the roof curb and the base rail inside on  
the duct end of the unit. This will result in the distance  
between the roof curb and the base rail inside on the  
condenser end of the unit being approximately equal to  
Fig. 3, section C-C.  
Although unit is weatherproof, guard against water from  
higher level runoff and overhangs.  
After unit is in position, remove the compressor access  
panel. Holding the blocking between compressors with  
one hand, cut the strapping. Carefully remove the  
blocking without damaging tubing, wiring, or controls.  
Remove the strapping and replace the access panel.  
Remove all shipping materials and top skid. Recycle or  
dispose of all shipping materials.  
C06108  
Fig. 6 - Horizontal Conversion Panels  
Step 7 — Convert to Horizontal and Connect  
Ductwork (when required)  
Field-supplied flanges should be attached to horizontal  
duct openings and all ductwork should be secured to the  
flanges. Insulate and weatherproof all external ductwork,  
joints, and roof or building openings with counter flashing  
and mastic in accordance with applicable codes.  
Unit is shipped in the vertical duct configuration. Unit  
without factory-installed economizer or return air smoke  
detector option may be field-converted to horizontal  
ducted configuration. To convert to horizontal  
configuration, remove screws from side duct opening  
covers and remove covers. Using the same screws, install  
covers on vertical duct openings with the insulation-side  
down. Seals around duct openings must be tight. See  
Fig. 6.  
Do not cover or obscure visibility to the unit’s informative  
data plate when insulating horizontal ductwork.  
8
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Two Position Damper Hood Removal and Setup -  
Factory Option —  
Step 8 — Install Outside Air Hood  
Economizer Hood Removal and Setup -  
Factory Option —  
1. The hood is shipped in knock-down form and  
assembled to a metal support tray using plastic stretch  
wrap. Located in the return air compartment, the  
assembly’s metal tray is attached to the basepan and  
also attached to the damper using two plastic tie-wraps.  
2. To gain access to the hood, remove the filter access  
panel. (See Fig. 7.)  
3. Locate the (2) screws holding the metal tray to the  
basepan and remove. Locate and cut the (2) plastic  
tie-wraps securing the assembly to the damper. (See  
Fig. 9.) Be careful to not damage any wiring or cut  
tie-wraps securing any wiring.  
4. Carefully lift the hood assembly (with metal tray)  
through the filter access opening and assemble per the  
steps outlined in Economizer Hood and Two–Position  
Hood on page 10.  
1. The hood is shipped in knock-down form and located  
in the return air compartment. It is attached to the  
economizer using two plastic tie-wraps.  
2. To gain access to the hood, remove the filter access  
panel. (See Fig. 7.)  
3. Locate and cut the (2) plastic tie-wraps, being careful  
to not damage any wiring. (See Fig. 8.)  
4. Carefully lift the hood assembly through the filter  
access opening and assemble per the steps outlined  
in Economizer Hood and Two–Position Hood on  
page 10.  
FILTER ACCESS PANEL  
Remove Hood Parts  
Cut Plastic Ties  
(2) Places  
COMPRESSOR  
ACCESS PANEL  
Economizer  
OUTDOOR-AIR OPENING AND  
INDOOR COIL ACCESS PANEL  
C06023  
Fig. 7 - Typical Access Panel Locations  
C08633  
Fig. 8 - Economizer Wiring  
Hood Parts  
Plastic Tie Wrap  
Qty (2)  
Screws for Metal Tray  
Qty (2)  
C08639  
Fig. 9 - Damper Assembly  
9
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Economizer Hood and Two-Position Hood —  
filter rack (hood divider). Push the filter into position  
past the open filter clips. Close the filter clips to lock  
the filter into place. See Fig. 12.  
NOTE: If the power exhaust accessory is to be installed  
on the unit, the hood shipped with the unit will not be  
used and must be discarded. Save the aluminum filter for  
use in the power exhaust hood assembly.  
1. The indoor coil access panel will be used as the top of  
the hood. Remove the screws along the sides and bot-  
tom of the indoor coil access panel. See Fig. 10.  
DIVIDER  
OUTSIDE  
AIR  
SIDE  
PANEL  
HOOD  
CLEANABLE  
ALUMINUM  
FILTER  
FILTER  
BAROMETRIC  
RELIEF  
FILTER  
CLIP  
TOP  
SIDE  
C08634  
PANEL  
CAULK  
HERE  
Fig. 12 - Economizer Filter Installation  
INDOOR  
COIL  
ACCESS  
PANEL  
INDOOR  
COIL  
ACCESS  
PANEL  
6. Caulk the ends of the joint between the unit top panel  
and the hood top.  
7. Replace the filter access panel.  
C06025  
Fig. 10 - Indoor Coil Access Panel Relocation  
Step 9 — Install External Condensate Trap and  
Line  
2. Swing out indoor coil access panel and insert the  
hood sides under the panel (hood top). Use the screws  
provided to attach the hood sides to the hood top. Use  
screws provided to attach the hood sides to the unit.  
See Fig. 11.  
3
The unit has one /4-in. condensate drain connection on  
the end of the condensate pan and an alternate connection  
on the bottom. See Fig. 13. Unit airflow configuration  
does not determine which drain connection to use. Either  
drain connection can be used with vertical or horizontal  
applications.  
TOP  
When using the standard side drain connection, ensure the  
red plug in the alternate bottom connection is tight. Do  
this before setting the unit in place. The red drain pan can  
be tightened with a 1/2 -in. square socket drive extension.  
PANEL  
INDOOR COIL  
ACCESS PANEL  
To use the alternate bottom drain connection, remove the  
1
red drain plug from the bottom connection (use a /2 - i n .  
LEFT  
HOOD  
square socket drive extension) and install it in the side  
drain connection.  
SCREW  
SIDE  
19 1/16”  
B
(483mm)  
33 3/8”  
(848mm)  
HOOD DIVIDER  
C06026  
Fig. 11 - Economizer Hood Construction  
CONDENSATE PAN (SIDE VIEW)  
3. Remove the shipping tape holding the economizer ba-  
rometric relief damper in place.  
ALTERNATE  
BOTTOM DRAIN  
STANDARD  
SIDE DRAIN  
DRAIN PLUG  
(FACTORY-INSTALLED)  
4. Insert the hood divider between the hood sides. See  
Fig. 11 and 12. Secure hood divider with 2 screws on  
each hood side. The hood divider is also used as the  
bottom filter rack for the aluminum filter.  
5. Open the filter clips which are located underneath the  
hood top. Insert the aluminum filter into the bottom  
C08021  
Fig. 13 - Condensate Drain Pan (Side View)  
The piping for the condensate drain and external trap can  
be completed after the unit is in place. See Fig. 14.  
10  
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unit disconnect. On a unit without a unit-mounted  
disconnect, connect the source leads to compressor  
contactor C and indoor fan contactor IFC pressure lugs  
with unit field power leads.  
MINIMUM PITCH  
1” (25mm) PER  
10’ (3m) OF LINE  
BASE RAIL  
2˝ (51) MIN  
All units except 208/230-v units are factory wired for the  
voltage shown on the nameplate. If the 208/230-v unit is  
to be connected to a 208-v power supply, the control  
transformer must be rewired by moving the black wire  
with the 1/4-in. female spade connector from the 230-v  
connection and moving it to the 208-v 1/4-in. male  
terminal on the primary side of the transformer. Refer to  
unit label diagram for additional information. Field power  
wires will be connected line-side pressure lugs on the  
power terminal block or at factory-installed option  
non-fused disconnect.  
OPEN  
VENT  
TO ROOF  
DRAIN  
SEE NOTE  
ROOF  
CURB  
DRAIN PLUG  
NOTE: Trap should be deep enough to offset maximum unit static  
difference. A 4” (102) trap is recommend. ed  
C08022  
Fig. 14 - Condensate Drain Piping Details  
Field power wires are connected to the unit at line-side  
pressure lugs on compressor contactor C and indoor fan  
contactor IFC or terminal board (see wiring diagram label  
for control box component arrangement) or at  
factory-installed option non-fused disconnect switch.  
Max wire size is #2 AWG (copper only). (See Fig. 16)  
All units must have an external trap for condensate  
drainage. Install a trap at least 4-in. (102 mm) deep and  
protect against freeze-up. If drain line is installed  
downstream from the external trap, pitch the line away  
from the unit at 1-in. per 10 ft (25 mm in 3 m) of run. Do  
not use a pipe size smaller than the unit connection  
(3/4-in.).  
NOTE: TEST LEADS - Unit may be equipped with  
short leads (pigtails) on the field line connection points on  
contactor C or optional disconnect switch. These leads are  
for factory run-test purposes only; remove and discard  
before connecting field power wires to unit connection  
points. Make field power connections directly to line  
connection pressure lugs only.  
Step 10 — Make Electrical Connections  
!
WARNING  
ELECTRICAL SHOCK HAZARD  
Failure to follow this warning could result in personal  
injury or death.  
!
WARNING  
FIRE HAZARD  
Do not use gas piping as an electrical ground. Unit  
cabinet must have an uninterrupted, unbroken  
electrical ground to minimize the possibility of  
personal injury if an electrical fault should occur. This  
ground may consist of electrical wire connected to  
unit ground lug in control compartment, or conduit  
approved for electrical ground when installed in  
accordance with NEC (National Electrical Code);  
ANSI/NFPA 70, latest edition (in Canada, Canadian  
Failure to follow this warning could result in  
intermittent operation or performance satisfaction.  
Do not connect aluminum wire between disconnect  
switch and furnace. Use only copper wire.  
(See Fig. 15.)  
Electrical  
Code  
CSA  
[Canadian  
Standards  
Association] C22.1), and local electrical codes.  
ELECTRIC  
DISCONNECT  
SWITCH  
NOTE: Check all factory and field electrical connections  
for tightness. Field-supplied wiring shall conform with  
the limitations of 63_F (33_C) rise.  
COPPER  
WIRE ONLY  
ALUMINUM  
WIRE  
Field Power Supply —  
If equipped with optional Powered Convenience Outlet:  
The power source leads to the convenience outlet’s  
transformer primary are not factory connected. Installer  
must connect these leads according to required operation  
of the convenience outlet. If an always-energized  
convenience outlet operation is desired, connect the  
source leads to the line side of the unit-mounted  
disconnect. (Check with local codes to ensure this method  
is acceptable in your area.) If a de-energize via unit  
disconnect switch operation of the convenience outlet is  
desired, connect the source leads to the load side of the  
A93033  
Fig. 15 - Disconnect Switch and Unit  
Units Without Factory-Installed Disconnect —  
When installing units, provide a disconnect switch per  
NEC (National Electrical Code) of adequate size.  
Disconnect sizing data is provided on the unit informative  
plate. Locate on unit cabinet or within sight of the unit per  
national or local codes. Do not cover unit informative  
plate if mounting the disconnect on the unit cabinet.  
11  
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Units with Factory-Installed Disconnect —  
Convenience Outlets —  
The factory-installed option disconnect switch is located  
in a weatherproof enclosure located under the main  
control box. The manual switch handle is accessible  
through an opening in the access panel. Discard the  
factory test leads (see Fig. 16).  
!
WARNING  
ELECTRICAL OPERATION HAZARD  
Failure to follow this warning could result in personal  
injury or death.  
Units Without Disconnect Option  
Units with convenience outlet circuits may use  
multiple disconnects. Check convenience outlet for  
power status before opening unit for service. Locate  
its disconnect switch, if appropriate, and open it.  
Tag-out this switch, if necessary.  
IFC  
(3 Phase  
Indoor Motor)  
C
C
(1 Phase Indoor Motor  
and 3 Phase Unit)  
11  
23  
11  
13  
13  
TB  
Two types of convenience outlets are offered on 50HCQA  
models: Non-powered and unit-powered. Both types  
provide a 125-volt GFCI (ground-fault circuit-interrupter)  
duplex receptacle rated at 15-A behind a hinged waterproof  
access cover, located on the end panel of the unit. See  
Fig. 17.  
Disconnect  
per  
NEC  
Disconnect  
per  
NEC  
L1  
L2  
L3  
208/230-1-60  
208/230-3-60  
460-3-60  
575-3-60  
Pwd-CO  
Transformer  
Convenience  
Outlet  
GFCI  
Units With Disconnect Option  
L1  
2
1
Pwd-CO  
Fuse  
Switch  
Optional  
Disconnect  
Switch  
Factory  
Wiring  
4
6
3
5
L2  
L3  
Disconnect factory test leads; discard.  
C10241  
Control Box  
Access Panel  
Fig. 16 - Power Wiring Connections  
C08128  
All Units: All field wiring must comply with NEC and all  
local codes. Size wire based on MCA (Minimum Circuit  
Amps) on the unit informative plate. See Fig. 16 and the  
unit label diagram for power wiring connections to the  
unit power terminal blocks and equipment ground.  
Maximum wire size is #2 ga AWG per pole.  
Fig. 17 - Convenience Outlet Location  
Installing Weatherproof Cover: weatherproof  
A
while-in-use cover for the factory-installed convenience  
outlets is now required by UL standards. This cover  
cannot be factory-mounted due its depth; it must be  
installed at unit installation. For shipment, the  
convenience outlet is covered with a blank cover plate.  
Provide a ground-fault and short-circuit over-current  
protection device (fuse or breaker) per NEC Article 440  
(or local codes). Refer to unit informative data plate for  
MOCP (Maximum Over-current Protection) device size.  
The weatherproof cover kit is shipped in the unit’s control  
box. The kit includes the hinged cover, a backing plate  
and gasket.  
All field wiring must comply with the NEC and local  
requirements.  
DISCONNECT ALL POWER TO UNIT AND  
CONVENIENCE OUTLET.  
Remove the blank cover plate at the convenience outlet;  
discard the blank cover.  
Loosen the two screws at the GFCI duplex outlet, until  
approximately 1/2-in (13 mm) under screw heads are  
exposed. Press the gasket over the screw heads. Slip the  
backing plate over the screw heads at the keyhole slots  
and align with the gasket; tighten the two screws until  
snug (do not over-tighten).  
12  
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Mount the weatherproof cover to the backing plate as  
shown in Fig. 18. Remove two slot fillers in the bottom of  
the cover to permit service tool cords to exit the cover.  
Check for full closing and latching.  
Test the GFCI receptacle by pressing the TEST button on  
the face of the receptacle to trip and open the receptacle.  
Check for proper grounding wires and power line phasing  
if the GFCI receptacle does not trip as required. Press the  
RESET button to clear the tripped condition.  
COVER – WHILE-IN-USE  
RECEPTACLE  
WEATHERPROOF  
NOT INCLUDED  
BASE PLATE FOR  
GFCI RECEPTACLE  
C09022  
Fig. 18 - Weatherproof Cover Installation  
C08283  
Non-powered type: This type requires the field  
installation of a general-purpose 125-volt 15-A circuit  
powered from a source elsewhere in the building. Observe  
national and local codes when selecting wire size, fuse or  
breaker requirements and disconnect switch size and  
location. Route 125-v power supply conductors into the  
bottom of the utility box containing the duplex receptacle.  
UNIT  
CONNECT  
AS  
PRIMARY  
TRANSFORMER  
TERMINALS  
VOLTAGE  
CONNECTIONS  
208,  
230  
L1: RED +YEL  
L2: BLU + GRA  
H1 + H3  
H2 + H4  
240  
480  
600  
L1: RED  
Splice BLU +  
YEL  
H1  
H2 + H3  
H4  
460  
575  
L2: GRA  
Unit-powered type: A unit-mounted transformer is  
factory-installed to stepdown the main power supply  
voltage to the unit to 115-v at the duplex receptacle. This  
option also includes a manual switch with fuse, located in  
a utility box and mounted on a bracket behind the  
convenience outlet; access is through the unit’s control  
box access panel. See Fig. 17.  
L1: RED  
L2: GRA  
H1  
H2  
Fig. 19 - Powered Convenience Outlet Wiring  
Using unit-mounted convenience outlets: Units with  
unit-mounded convenience outlet circuits will often  
require that two disconnects be opened to de-energize all  
power to the unit. Treat all units as electrically energized  
until the convenience outlet power is also checked and  
de-energization is confirmed. Observe National Electrical  
Code Article 210, Branch Circuits, for use of convenience  
outlets.  
The primary leads to the convenience outlet transformer  
are not factory-connected. Selection of primary power  
source is a customer-option. If local codes permit, the  
transformer primary leads can be connected at the  
line-side terminals on the unit-mounted non-fused  
disconnect or HACR breaker switch; this will provide  
service power to the unit when the unit disconnect switch  
or HACR switch is open. Other connection methods will  
result in the convenience outlet circuit being de-energized  
when the unit disconnect or HACR switch is open. See  
Fig. 19.  
Fuse on power type: The factory fuse is a Bussman  
“Fusetron” T-15, non-renewable screw-in (Edison base)  
type plug fuse.  
Factory-Option Thru-Base Connections —  
1
This service connection kit consists of a /2 -in electrical  
Duty Cycle: the unit-powered convenience outlet has a  
duty cycle limitation. The transformer is intended to  
provide power on an intermittent basis for service tools,  
lamps, etc; it is not intended to provide 15-amps loading  
for continuous duty loads (such as electric heaters for  
overnight use). Observe a 50% limit on circuit loading  
above 8-amps (i.e., limit loads exceeding 8-amps to 30  
minutes of operation every hour).  
bulkhead connector and a 3/4 -in electrical bulkhead  
connector, all factory-installed in the embossed (raised)  
section of the unit basepan in the condenser section. The  
1/2 -in bulkhead connector enables the low-voltage control  
3
wires to pass through the basepan. The /4 -in electrical  
bulkhead connector allows the high-voltage power wires  
to pass through the basepan. See Fig. 20.  
Check tightness of connector lock nuts before connecting  
electrical conduits.  
13  
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electronic thermostat, configure it for “non-heat pump”  
operation. Locate the thermostat accessory on a solid wall  
in the conditioned space to sense average temperature in  
accordance with the thermostat installation instructions.  
LOW VOLTAGE  
CONDUIT  
If the thermostat contains a logic circuit requiring 24-v  
power, use a thermostat cable or equivalent single leads of  
different colors with minimum of seven leads. If the  
thermostat does not require a 24-v source (no “C”  
connection required), use a thermostat cable or equivalent  
with minimum of six leads. Check the thermostat  
installation instructions for additional features which  
might require additional conductors in the cable.  
CONNECTOR  
HIGH VOLTAGE  
CONDUIT  
CONNECTOR  
C08637  
For wire runs up to 50 ft. (15 m), use no. 18 AWG  
(American Wire Gage) insulated wire (35_C minimum).  
For 50 to 75 ft. (15 to 23 m), use no. 16 AWG insulated  
wire (35_C minimum). For over 75 ft. (23 m), use no. 14  
AWG insulated wire (35_C minimum). All wire sizes  
larger than no. 18 AWG cannot be directly connected to  
the thermostat and will require a junction box and splice  
at the thermostat.  
Fig. 20 - Thru-Base Connection Fittings  
Field-supplied and field-installed liquid-tight conduit  
connectors and conduit may be attached to the connectors  
on the basepan. Pull correctly rated high voltage and low  
voltage through appropriate conduits. Connect the power  
conduit to the internal disconnect (if unit is so equipped)  
or to the external disconnect (through unit side panel). A  
hole must be field cut in the main control box bottom on  
the left side so the 24-v control connections can be made.  
Connect the control power conduit to the unit control box  
at this hole.  
Typical  
Thermostat  
Connections  
Central  
Terminal  
Board  
X
C
G
Units without Thru-Base Connections —  
C
T
1. Install power wiring conduit through side panel open-  
ings. Install conduit between disconnect and control  
box.  
2. Install power lines to terminal connections as shown  
in Fig. 16.  
H
E
R
M
O
S
T
G
W2  
W1  
Y2  
Y1  
R
W2  
W1  
(Note 2)  
All Units: Voltage to compressor terminals during  
operation must be within voltage range indicated on unit  
nameplate. See Table 10. On 3-phase units, voltages  
between phases must be balanced within 2% and the  
current within 10%. Use the formula shown in the legend  
for Table 10, Note 2 (see page 42) to determine the  
percent of voltage imbalance. Operation on improper line  
voltage or excessive phase imbalance constitutes abuse  
and may cause damage to electrical components. Such  
operation would invalidate any applicable Carrier  
warranty.  
O/B/Y2  
(Note 1)  
A
T
Y1  
R
Note 1: Typical multi-function marking. Follow manufacturer’s configuration  
instructions to select Y2. Do not configure for O output.  
Note 2: W2 connection not required on units without electric heating.  
Field Wiring  
C09012  
Fig. 21 - Typical Low-Voltage Control Connections  
Field Control Wiring —  
The 50HCQA unit requires an external temperature  
Unit without Thru-Base Connection Kit —  
control device. This device can be  
a
thermostat  
Pass the thermostat control wires through the hole  
provided in the corner post; then feed the wires through  
the raceway built into the corner post to the control box.  
Pull the wires over to the terminal strip on the upper-left  
corner of the Central Terminal Board (CTB). See Fig. 22.  
(field-supplied) or a PremierLink controller (available as  
factory-installed option or as field-installed accessory, for  
use on a Carrier Comfort Network or as a stand alone  
control) or the RTU-MP Controller for Building  
Management Systems using non-CCN protocols  
(RTU-MP is available as a factory-installed option only).  
NOTE: If thru-the-bottom connections accessory is  
used, refer to the accessory installation instructions for  
information on routing power and control wiring.  
Thermostat —  
Install  
a
Carrier-approved accessory  
2
stage  
Heat Anticipator Settings —  
Cooling/Heating thermostat according to installation  
instructions included with the accessory. The 50HCQ  
models do not require a thermostat with an O function to  
control the reversing valve operation. If using an  
Set heat anticipator settings at 0.14 amp for the first stage  
and 0.14 amp for second-stage heating, when available.  
14  
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RACEWAY  
DISCONNECT MOUNTING  
LOCATION  
INDOOR  
ACCESS  
PANEL  
UNIT BLOCK-OFF  
PANEL  
OUTDOOR  
ACCESS PANEL  
C08133  
Fig. 23 - Typical Access Panel Location  
HOLE IN END PANEL (HIDDEN)  
C08027  
Not all available heater modules may be used in every  
unit. Use only those heater modules that are UL listed for  
use in a specific size unit. Refer to the label on the unit  
cabinet for the list of approved heaters.  
Unit heaters are marked with Heater Model Numbers. But  
heaters are ordered as and shipped in cartons marked with  
a corresponding heater Sales Package part number. See  
Table 2 for correlation between heater Model Number and  
Sales Package part number.  
Fig. 22 - Field Control Wiring Raceway  
Electric Heaters  
50HCQ units may be equipped with field-installed  
accessory electric heaters. The heaters are modular in  
design, with heater frames holding open coil resistance  
wires strung through ceramic insulators, line-break limit  
switches and a control contactor. One or two heater  
modules may be used in a unit.  
Heater modules are installed in the compartment below  
the indoor (supply) fan outlet. Access is through the  
indoor access panel. Heater modules slide into the  
compartment on tracks along the bottom of the heater  
opening. See Fig. 23, Fig. 24 and Fig. 25.  
NOTE: The value in position 9 of the part number differs  
between the sales package part number (value is 1 or 3)  
and a bare heater model number (value is 0).  
Table 2 – Heater Model Number  
Bare Heater Model Number  
C
C
R
R
H
E
A
T
E
R
R
0
1
0
0
1
1
A
A
0
0
0
0
Heater Sales Package PNO  
Includes:  
Bare Heater  
H
E
A
T
E
Carton and packing materials  
Installation sheet  
DISCONNECT EMT OR RIGID CONDUIT SINGLE  
CENTER MANUAL RESET  
MOUNTING  
LOCATION  
(FIELD-SUPPLIED)  
POINT BOX POST  
LIMIT SWITCH  
HEATER  
COVERS  
SINGLE POINT  
MAIN  
BRACKET AND BOX  
HEATER  
MODULE  
HEATER  
MODULE  
HEATER  
CONTROL CONDUIT  
MOUNTING  
SCREW  
MOUNTING  
BOX  
DRIP BOOT  
(LOCATION 1) (LOCATION 2) BRACKET  
CONTROL WIRE TERMINAL BLOCK  
C08134  
Fig. 24 - Typical Component Location  
15  
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CONTROL  
BOX  
2
1
1
1
2
1
3
3
BUSHING  
SINGLE  
POINT BOX  
MOUNTING  
SCREWS  
DRIP BOOT  
BRACKET  
MOUNTING  
SCREWS  
TRACK  
POWER  
WIRES  
2 3  
2 1  
1 3  
1 1  
FOAM  
BUSHING  
LLIED  
PA  
CORP  
.
MDEL  
NO.  
OD  
EAL NO.  
FLANGE  
22.2  
IED AIR  
NTIONING  
UACCESS  
1
3
23  
2-  
46N  
.
P
/
N
5610-4  
REV  
HEATER  
RELAYS  
HEATER  
MOUNTING  
SCREWS  
C08136  
C08135  
Fig. 26 - Typical Single Point Installation  
Fig. 25 - Typical Module Installation  
Single Point Boxes and Supplementary Fuse  
All fuses on 50HCQ units are 60-A. (Note that all heaters  
are qualified for use with a 60-A fuse, regardless of actual  
heater ampacity, so only 60-A fuses are necessary.)  
When the unit MOCP device value exceeds 60-A,  
unit-mounted supplementary fuses are required for each  
heater circuit. These fuses are included in accessory  
Single Point Boxes, with power distribution and fuse  
blocks. The single point box will be installed directly  
under the unit control box, just to the left of the partition  
separating the indoor section (with electric heaters) from  
the outdoor section. The Single Point Box has a hinged  
access cover. See Fig. 26. The Single Point Box also  
includes pigtails to complete the wiring between the  
Single Point Box and the unit’s main control box  
terminals. Refer to the accessory heater and Single Point  
Box installation instructions for details on tap  
connections.  
Single Point Boxes without Fuses: Refer to accessory  
heater and Single Point Box installation instructions for  
details on tap connections.  
Low-Voltage Control Connections: Run the low-voltage  
control leads from the heater module(s) - VIO and BRN  
(two of each if two modules are installed; identify for  
Module #1) - to the 4-pole terminal board TB4 located on  
the heater bulkhead to the left of Heater #1. Connect the  
VIO leads from Heater #1 and Heater #2 to terminal  
TB4-1. Connect the BRN leads to terminal TB4-3. See  
Fig. 27.  
DEFROST  
BOARD  
E-HEAT  
ORN  
BRN  
P3-3  
ORN  
1
BRN  
3
TB4  
VIO  
VIO  
BRN BRN  
Field  
Connections  
Elec Htr  
VIO  
HR2  
HR1  
BRN  
BRN  
VIO  
HR1: On Heater 1 in Position #1  
HR2: On Heater 2 in Position #2 (if installed)  
C09013  
Fig. 27 - Accessory Electric Heater Control Connections  
16  
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PremierLinkt (Factory--Option)  
C08199  
Fig. 28 - PremierLink Controller  
The PremierLink controller (see Fig. 28) is compatible  
with Carrier Comfort Networkr (CCN) devices. This  
control is designed to allow users the access and ability to  
change factory-defined settings, thus expanding the  
function of the standard unit control board. CCN service  
access tools include System Pilot (TM), Touch Pilot (TM)  
and Service Tool. (Standard tier display tools Navigatort  
and Scrolling Marquee are not suitable for use with latest  
PremierLink controller (Version 2.x).)  
The SAT is factory-wired. The SAT probe is wire-tied to  
the supply-air opening (on the horizontal opening end) in  
its shipping position. Remove the sensor for installation.  
Re-position the sensor in the flange of the supply-air  
opening or in the supply air duct (as required by local  
codes). Drill or punch a /2 -in. hole in the flange or duct.  
Use two field-supplied, self-drilling screws to secure the  
sensor probe in a horizontal orientation. See Fig. 29.  
1
The PremierLink control is factory-mounted in the  
50HCQ unit’s main control box to the left of the Central  
Terminal Board (CTB). Factory wiring is completed  
through harnesses connected to the CTB thermostat. Field  
connections are made at a 16-pole terminal block (TB1)  
located on the bottom shelf of the unit control box in front  
of the PremierLink controller. The factory-installed  
PremierLink control includes the supply-air temperature  
(SAT) sensor. The outdoor air temperature (OAT) sensor is  
included in the FIOP/accessory EconoMi$ert2 package.  
ROOF  
CURB  
SUPPLY AIR  
TEMPERATURE  
SENSOR  
The PremierLink controller requires the use of a Carrier  
electronic thermostat or a CCN connection for time  
broadcast to initiate its internal timeclock. This is  
necessary for broadcast of time of day functions  
(occupied/unoccupied).  
SUPPLY AIR  
RETURN AIR  
C08200  
Fig. 29 - Typical Mounting Location for Supply Air  
Temperature (SAT) Sensor on Small Rooftop Units  
NOTE: PremierLink controller is shipped in Sensor  
mode. To be used with a thermostat, the PremierLink  
controller must be configured to Thermostat mode. Refer  
to PremierLink Configuration instructions for Operating  
Mode.  
NOTE:  
Refer to Form 33CS-58SI for complete  
PremierLink configuration, operating sequences and  
troubleshooting information. Have a copy of this manual  
available at unit start-up.  
Supply Air Temperature (SAT) Sensor —  
NOTE: The sensor must be mounted in the discharge  
airstream downstream of the cooling coil and any heating  
devices. Be sure the probe tip does not come in contact  
with any of the unit’s heater surfaces.  
On FIOP-equipped 50HCQ unit, the unit is supplied with a  
supply-air temperature (SAT) sensor (33ZCSENSAT). This  
sensor is a tubular probe type, approx 6-inches (152.4 mm)  
in length. It is a nominal 10-k ohm thermistor.  
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C10227  
Fig. 30 - Typical PremierLink Wiring Schematic  
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Outdoor Air Temperature (OAT) Sensor —  
Connect T  
                                                                                                                            
-55: See Fig. 31 for typical T-55 internal  
                                                                                                                                                                           
connections. Connect the T-55 SEN terminals to TB1  
terminals 1 and 3 (see Fig. 32).  
The OAT is factory-mounted in the EconoMi$er2 (FIOP  
or accessory). It is a nominal 10k ohm thermistor attached  
to an eyelet mounting ring.  
TB1  
1
PL  
EconoMi$ert2 —  
SEN  
SEN  
J6-7  
The PremierLink control is used with EconoMi$er2  
(option or accessory) for outdoor air management. The  
damper position is controlled directly by the PremierLink  
control; EconoMi$er2 has no internal logic device.  
J6-6  
3
C08212  
Fig. 32 - PremierLink T-55 Sensor  
Outdoor air management functions can be enhanced with  
field-installation of these accessory control devices:  
Connect T-56: See Fig. 33 for T-56 internal connections.  
Install a jumper between SEN and SET terminals as  
illustrated. Connect T-56 terminals to TB1 terminals 1, 3  
and 5 (see Fig. 34).  
Enthalpy control (outdoor air or differential sensors)  
Space CO2 sensor  
Outdoor air CO2 sensor  
Refer to Table 3 for accessory part numbers.  
Field Connections  
1
2
4
5
6
3
RED(+)  
Field connections for accessory sensor and input devices are  
made at the 16-pole terminal block (TB1) located on the  
control box bottom shelf in front of the PremierLink control  
(See Fig. 30). Some input devices also require a 24-vac  
WHT(GND)  
CCN COM  
BLK(-)  
SET  
SEN  
SW1  
BLK  
(T56)  
BRN (GND)  
BLU (SPT)  
signal source; connect at CTB terminal  
R
at  
SENSOR WIRING  
“THERMOSTAT” connection strip for this signal source.  
See connections figures on following pages for field  
connection locations (and for continued connections at the  
PremierLink board inputs).  
JUMPER  
TERMINALS  
AS SHOWN  
Table 4 provides a summary of field connections for units  
equipped with Space Sensor. Table 5 provides a summary of  
field connections for units equipped with Space Thermostat.  
Cool  
Warm  
C08202  
Fig. 33 - T-56 Internal Connections  
Space Temperature (SPT) Sensors —  
The PremierLink controller is factory-shipped configured for  
Space Sensor Mode. A Carrier T-55 or T-56 space sensor  
must be used. T-55 space temperature sensor provides a  
signal of space temperature to the PremierLink control. T-56  
provides same space temperature signal plus it allows for  
adjustment of space temperature setpoints from the face of  
the sensor by the occupants.  
TB1  
1
PL  
SEN  
SEN  
J6-7  
PL  
TB1  
3
J6-6  
Jumper  
SET  
SET  
J6-5  
5
C08213  
Fig. 34 - PremierLink T-56 Sensor  
Connect Thermostat —  
1
2
4
5
6
3
RED(+)  
WHT(GND)  
CCN COM  
BLK(-)  
SEN  
A 7-wire thermostat connection requires a 24-v power  
source and a common connection. Use the R and C  
terminals on the CTB’s THERMOSTAT connection strip  
for these. Connect the thermostat’s Y1, Y2, W1, W2 and  
G terminals to PremierLink TB1 as shown in Fig. 35.  
SW1  
BRN (GND)  
BLU (SPT)  
SENSOR WIRING  
If the 50HCQ unit is equipped with factory-installed  
smoke detector(s), disconnect the factory BLU lead at  
TB1-6 (Y2) before connecting the thermostat. Identify the  
BLU lead originating at CTB-DDC-1; disconnect at  
TB1-6 and tape off. Confirm that the second BLU lead at  
TB1-6 remains connected to PremierLink J4-8.  
C08201  
Fig. 31 - T-55 Space Temperature Sensor Wiring  
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CTB  
SPACE  
THERMOSTAT  
THERMOSTAT  
R
TB1  
2
R
PL  
J4-12  
G
Y1  
Y2  
W1  
W2  
C
J4-10  
J4-8  
J4-6  
J4-4  
4
6
8
10  
C
CTB  
THERMOSTAT  
C08119  
Fig. 35 - Space Thermostat Connections  
Table 3 – PremierLink Sensor Usage  
OUTDOOR AIR  
TEMPERATURE  
SENSOR  
RETURN AIR  
TEMPERATURE  
SENSOR  
OUTDOOR AIR  
ENTHALPY SENSOR  
RETURN AIR  
ENTHALPY SENSOR  
APPLICATION  
Differential Dry Bulb  
Temperature with  
PremierLink  
(PremierLink requires  
4 --- 20 m A A ctuator)  
R eq uired ---  
33ZCT55SPT  
or equivalent  
I nclud ed ---  
---  
---  
---  
CRTEMPSN001A00  
Single Enthalpy with  
PremierLink  
(PremierLink requires  
4 --- 20m A A ctuator)  
I nclud ed ---  
Not Used  
R eq uires ---  
33CSENTHSW  
---  
---  
Differential Enthalpy  
with PremierLink  
(PremierLink requires  
4 --- 20m A A ctuator)  
R eq uires ---  
33CSENTHSW  
or equivalent  
R eq uires ---  
33CSENTSEN  
or equivalent  
I nclud ed ---  
Not Used  
NOTES:  
CO Sensors (Optional):  
2
33ZCSENCO2 --- Room sensor (adjustable). Aspirator box is required for duct mounting of the sensor.  
33ZCASPCO2 --- Aspirator box used for duct---mounted CO room sensor.  
2
33ZCT55CO2 --- Space temperature and CO room sensor with override.  
2
33ZCT56CO2 --- Space temperature and CO room sensor with override and setpoint.  
2
20  
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Table 4 – Space Sensor Mode  
TB1 TERMINAL  
FIELD CONNECTION  
T55 --- S E N /T56 --- S E N  
RMTOCC  
INPUT SIGNAL  
Analog (10k thermistor)  
Discrete, 24VAC  
1
2
3
T55 --- S E N /T56 --- S E N  
CMPSAFE  
Analog (10k thermistor)  
Discrete, 24VAC  
4
5
T56---SET  
Analog (10k thermistor)  
Discrete, 24VAC  
6
FSD  
7
LOOP---PWR  
Analog, 24VDC  
8
SPS  
Discrete, 24VAC  
9
IAQ---SEN  
A nalog, 4 --- 20m A  
Discrete, 24VAC  
10  
11  
12  
13  
14  
15  
16  
FILTER  
I A Q --- CO M /O A Q --- CO M /R H --- CO M  
CCN + (RED)  
OAQ---SEN/RH---SEN  
CCN Gnd (WHT)  
AUX OUT(Power Exhaust)  
CCN --- (BLK)  
A nalog, 4 --- 20m A  
Digital, , 5VDC  
A nalog, 4 --- 20m A  
Digital, 5VDC  
(Output)Discrete 24VAC  
Digital, 5VDC  
LEGEND:  
T 5 5  
T 5 6  
CCN  
C MP SA F E  
F ILT E R  
--- Sp a c e Te m p e r a t u r e S e n so r  
F S D --- F ir e S h u t d o w n  
IA Q --- In d o o r A ir Q u a lit y ( C O )  
OAQ --- Outdoor Air Quality (CO )  
2
R H --- R e la t iv e H u m id it y  
S F S --- S u p p ly Fa n S t a t u s  
--- Sp a c e Te m p e r a t u r e S e n so r  
--- Carrier Comfort Network (communication bus)  
--- C o m p r e sso r S a f e t y  
2
--- D i r t y F i lt e r S w i t c h  
Table 5 – Thermostat Mode  
TB1 TERMINAL  
FIELD CONNECTION  
INPUT SIGNAL  
Analog (10k thermistor)  
Discrete, 24VAC  
1
2
RAT SEN  
G
3
RAT SEN  
Y1  
Analog (10k thermistor)  
Discrete, 24VAC  
4
5
6
Y2  
LOOP---PWR  
Discrete, 24VAC  
Analog, 24VDC  
Discrete, 24VAC  
Analog, 4---20mA  
Discrete, 24VAC  
Analog, 4---20mA  
Digital, 5VDC  
7
8
W1  
9
I A Q --- S E N  
10  
11  
12  
13  
14  
15  
16  
W2  
I A Q --- CO M /O A Q --- CO M /R H --- CO M  
CCN + (RED)  
O A Q --- S E N /R H --- S E N  
CCN Gnd (WHT)  
AUX OUT (Power Exhaust)  
CCN --- (BLK)  
Analog, 4---20mA  
Digital, 5VDC  
(Output) Discrete 24VAC  
Digital, 5VDC  
LEGEND:  
CCN  
G
IAQ  
OAQ  
RAT  
---  
---  
---  
---  
---  
Carrier Comfort Network (communication bus)  
Thermostat Fan  
RH --- Relative Humidity  
W1 --- Thermostat Heat Stage 1  
W2 --- Thermostat Heat Stage 2  
Y1 --- Thermostat Cool Stage 1  
Y2 --- Thermostat Cool Stage 2  
Indoor Air Quality (CO )  
2
Outdoor Air Quality (CO )  
2
Return Air Temperature  
21  
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If the 50HCQ unit has an economizer system and  
free-cooling operation is required, a sensor representing  
Return Air Temperature must also be connected  
(field-supplied and installed). This sensor may be a T-55  
Space Sensor (see Fig. 31) installed in the space or in the  
return duct, or it may be sensor PNO 33ZCSENSAT,  
installed in the return duct. Connect this sensor to TB1-1  
and TB1-3 per Fig. 32.  
Differential Enthalpy Control —  
Differential enthalpy control is provided by sensing and  
comparing the outside air and return air enthalpy  
conditions. Install the outdoor air enthalpy control as  
described above. Add and install a return air enthalpy  
sensor.  
Return Air Enthalpy Sensor —  
Configure the Unit for Thermostat Mode —  
Mount the return-air enthalpy sensor (33CSENTSEN) in  
the return-air section of the economizer. The return air  
sensor is wired to the enthalpy controller  
(33CSENTHSW). See Fig. 37.  
Connect to the CCN bus using a CCN service tool and  
navigate to PremierLink Configuration screen for  
Operating Mode. Default setting is Sensor Mode (value  
1). Change the value to 0 to reconfigure the controller for  
Thermostat Mode.  
24V  
RED  
ECONO  
MOTOR  
When the PremierLink is configured for Thermostat  
Mode, these functions are not available: Fire Shutdown  
(FSD), Remote Occupied (RMTOCC), Compressor Safety  
(CMPSAFE), Supply Fan Status (SFS), and Filter Pressure  
Switch (FILTER).  
4-20  
Main  
BLK  
GND  
LOW  
+ VDC  
Out  
GRA  
ESL  
Economizer Controls  
Outdoor Air Enthalpy Control  
(PNO 33CSENTHSW) —  
+ 24-36  
VDC In  
4-20 Main  
Out  
The enthalpy control (33CSENTHSW) is available as a  
field-installed accessory to be used with the EconoMi$er2  
damper system. The outdoor air enthalpy sensor is part of  
the enthalpy control. (The separate field-installed  
accessory return air enthalpy sensor (33CSENTSEN) is  
required for differential enthalpy control. See Fig. 36.)  
C09027  
Fig. 37 - Outside and Return Air Enthalpy Sensor  
Wiring  
To wire the return air enthalpy sensor, perform the  
following:  
Locate the enthalpy control in the economizer next to the  
Actuator Motor. Locate two GRA leads in the factory  
harness and connect the gray lead labeled “ESL” to the  
terminal labeled “LOW”. See Fig. 36. Connect the  
enthalpy control power input terminals to economizer  
actuator power leads RED (connect to 24V) and BLK  
(connect to GND).  
1. Use a 2-conductor, 18 or 20 AWG, twisted pair cable  
to connect the return air enthalpy sensor to the enthal-  
py controller.  
2. Connect the field-supplied RED wire to (+) spade  
connector on the return air enthalpy sensor and the  
(+) terminal on the enthalpy controller. Connect the  
BLK wire to (-) spade connector on the return air en-  
thalpy sensor and the (-) terminal on the enthalpy  
controller.  
Enthalpy  
Switch  
24V  
RED  
BLK  
ECONO  
MOTOR  
Indoor Air Quality (CO2 sensor) —  
GND  
The indoor air quality sensor accessory monitors space  
carbon dioxide (CO2) levels. This information is used to  
monitor IAQ levels. Several types of sensors are available,  
for wall mounting in the space or in return duct, with and  
without LCD display, and in combination with space  
temperature sensors. Sensors use infrared technology to  
measure the levels of CO2 present in the space air.  
CTB  
ECON  
LOW  
GRA  
7
ESL  
Factory Wiring Harness  
C09026  
Fig. 36 - Enthalpy Switch (33CSENTHSW) Connections  
The CO2 sensors are all factory set for a range of 0 to  
2000 ppm and a linear mA output of 4 to 20. Refer to the  
instructions supplied with the CO2 sensor for electrical  
requirements and terminal locations. See Fig. 38 for  
typical CO2 sensor wiring schematic.  
The outdoor enthalpy changeover setpoint is set at the  
enthalpy controller.  
22  
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Refer to Form 33CS-58SI, PremierLink Installation,  
Start-up, and Configuration Instructions, for detailed  
configuration information  
Outdoor Air Quality Sensor  
(PNO 33ZCSENCO2 plus weatherproof enclosure) —  
The outdoor air CO2 sensor is designed to monitor carbon  
dioxide (CO2) levels in the outside ventilation air and  
interface with the ventilation damper in an HVAC system.  
The OAQ sensor is packaged with an outdoor cover. See  
Fig. 40. The outdoor air CO2 sensor must be located in the  
economizer outside air hood.  
+ 0-10VDC  
-
SIG COM  
4-20mA  
+
ALARM  
NC  
COM RELAY  
}
NO CONTACTS  
24 VAC  
OR  
24 VDC  
H G  
+
-
2 1  
J3  
5 4 3 2 1  
8 7 6  
J4  
C08635  
Fig. 38 - Indoor/Outdoor Air Quality (CO2) Sensor  
(33ZCSENCO2) - Typical Wiring Diagram  
To accurately monitor the quality of the air in the  
conditioned air space, locate the sensor near a return-air  
grille (if present) so it senses the concentration of CO2  
leaving the space. The sensor should be mounted in a  
location to avoid direct breath contact.  
COVER REMOVED  
SIDE VIEW  
Do not mount the IAQ sensor in drafty areas such as near  
supply ducts, open windows, fans, or over heat sources.  
Allow at least 3 ft (0.9 m) between the sensor and any  
corner. Avoid mounting the sensor where it is influenced  
by the supply air; the sensor gives inaccurate readings if  
the supply air is blown directly onto the sensor or if the  
supply air does not have a chance to mix with the room air  
before it is drawn into the return airstream.  
C07135  
Fig. 40 - Outdoor Air Quality Sensor Cover  
Wiring the Outdoor Air CO2 Sensor: A dedicated  
power supply is required for this sensor. A two-wire cable  
is required to wire the dedicated power supply for the  
sensor. The two wires should be connected to the power  
supply and terminals 1 and 2.  
Wiring the Indoor Air Quality Sensor: For each sensor,  
use two 2-conductor 18 AWG (American Wire Gage)  
twisted-pair cables (unshielded) to connect the separate  
isolated 24 vac power source to the sensor and to connect  
the sensor to the control board terminals.  
To connect the sensor to the control, identify the positive  
(4 to 20 mA) and ground (SIG COM) terminals on the  
OAQ sensor. See Fig. 38. Connect the 4 to 20 mA  
terminal to the TB1-13 terminal of the 50HCQ. Connect  
the SIG COM terminal to the TB1-11 terminal of the  
50HCQA. See Fig. 41.  
To connect the sensor to the control, identify the positive  
(4 to 20 mA) and ground (SIG COM) terminals on the  
sensor. See Fig. 38. Connect the 4-20 mA terminal to  
terminal TB1-9 and connect the SIG COM terminal to  
terminal TB1-11. See Fig. 39.  
OAQ Sensor/RH Sensor  
TB1  
13  
PL  
J5-2  
SEN  
TB1  
11  
COM  
J5-3  
IAQ Sensor  
TB1  
9
PL  
J5-5  
24 VAC  
SEN  
C08275  
TB1  
11  
Fig. 41 - Outdoor CO2 Sensor Connections  
Smoke Detector/Fire Shutdown (FSD) —  
COM  
J5-3  
24 VAC  
C08636  
Fig. 39 - Indoor CO2 Sensor (33ZCSENCO2)  
Connections  
This function is available only when PremierLink is  
configured for (Space) Sensor Mode. The unit is  
factory-wired for PremierLink FSD operation when  
PremierLink is factory-installed.  
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Fan (Pressure) Switch (NO, close on rise in pressure)  
On 50HCQ units equipped with factory-installed Smoke  
Detector(s), the smoke detector controller implements the  
unit shutdown through its NC contact set connected to the  
unit’s CTB input. The FSD function is initiated via the  
smoke detector’s Alarm NO contact set. The PremierLink  
communicates the smoke detector’s tripped status to the  
CCN building control. See Fig. 30, the PremierLink  
wiring schematic.  
CTB  
Thermostat  
R
PL  
J4-6  
TB1  
8
C08118  
Fig. 43 - PremierLink Wiring Fan Pressure Switch  
Connection  
Filter Status Switch —  
This function is available only when PremierLink is  
configured for (Space) Sensor Mode.  
Remote Occupied Switch —  
The PremierLink control permits a remote timeclock to  
override the control’s on-board occupancy schedule and  
place the unit into Occupied mode. This function may also  
provide a “Door Switch” time delay function that will  
terminate cooling and heating functions after a 2-20  
minute delay.  
PremierLink control can monitor return filter status in two  
ways: By monitoring a field-supplied/installed filter  
pressure switch or via supply fan runtime hours.  
Using switch input: Install the dirty filter pressure switch  
according to switch manufacturer’s instructions, to  
measure pressure drop across the unit’s return filters.  
Connect one side of the switch’s NO contact set to CTB’s  
THERMOSTAT-R terminal. Connect the other side of the  
NO contact set to TB1-10. Setpoint for Dirty Filter is set  
at the switch. See Fig. 42.  
Connect one side of the NO contact set on the timeclock  
to CTB’s THERMOSTAT-R terminal. Connect the other  
side of the timeclock contact to the unit’s TB1-2 terminal.  
CTB  
Thermostat  
R
Remote Occupied  
Filter Switch (NO, close on rising pressure (high drop))  
Time Clock  
CTB  
Thermostat  
TB1  
2
PL  
J4-12  
R
C08214  
Fig. 44 - PremierLink Wiring Remote Occupied  
TB1  
10  
PL  
J4-4  
Refer to Form 33CS-58SI for additional information on  
configuring the PremierLink control for Door Switch  
timer function.  
C08216  
Fig. 42 - PremierLink Filter Switch Connection  
Space Relative Humidity Sensor —  
When the filter switch’s NO contact set closes as filter  
pressure drop increases (indicating dirt-laden filters), the  
input signal to PremierLink causes the filter status point to  
read “DIRTY”.  
The RH sensor is not used with 50HCQ models at this  
time.  
Power Exhaust (output) —  
Using Filter Timer Hours: Refer to Form 33CS-58SI for  
instructions on using the PremierLink Configuration  
screens and on unit alarm sequence.  
Connect the accessory Power Exhaust contactor coils(s)  
per Fig. 45.  
Supply Fan Status Switch —  
Power Exhaust  
TB1  
15  
PL  
J8-3  
The PremierLink control can monitor supply fan operation  
through a field-supplied/installed differential pressure  
switch. This sequence will prevent (or interrupt) operation  
of unit cooling, heating and economizer functions until  
the pressure switch contacts are closed indicating proper  
supply fan operation.  
PEC  
TAN  
CTB  
THERMOSTAT  
C
GRA  
C08120  
Fig. 45 - PremierLink Power Exhaust Output  
Connection  
Install the differential pressure switch in the supply fan  
section according to switch manufacturer’s instructions.  
Arrange the switch contact to be open on no flow and to  
close as pressure rises indicating fan operation.  
CCN Communication Bus —  
The PremierLink controller connects to the bus in a daisy  
chain arrangement. Negative pins on each component  
must be connected to respective negative pins, and  
likewise, positive pins on each component must be  
connected to respective positive pins. The controller  
Connect one side of the switch’s NO contact set to CTB’s  
THERMOSTAT-R terminal. Connect the other side of the  
NO contact set to TB1-8. Setpoint for Supply Fan Status  
is set at the switch. See Fig. 43.  
24  
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signal pins must be wired to the signal ground pins.  
Wiring connections for CCN must be made at the 3-pin  
plug.  
Connecting CCN bus:  
NOTE: When connecting the communication bus cable,  
a
color code system for the entire network is  
recommended to simplify installation and checkout. See  
Table 7 for the recommended color code.  
At any baud (9600, 19200, 38400 baud), the number of  
controllers is limited to 239 devices maximum. Bus length  
may not exceed 4000 ft, with no more than 60 total  
devices on any 1000-ft section. Optically isolated RS-485  
repeaters are required every 1000 ft.  
Table 7 – Color Code Recommendations  
CCN BUS WIRE  
COLOR  
CCN PLUG PIN  
NUMBER  
SIGNAL TYPE  
NOTE: Carrier device default is 9600 band.  
+
Ground  
---  
Red  
White  
Black  
1
2
3
Communications Bus Wire Specifications: The CCN  
Communication Bus wiring is field-supplied and  
field-installed. It consists of shielded 3-conductor cable  
with drain (ground) wire. The cable selected must be  
identical to the CCN Communication Bus wire used for  
the entire network.  
Connect the CCN (+) lead (typically RED) to the unit’s  
TB1-12 terminal. Connect the CCN (ground) lead  
(typically WHT) to the unit’s TB1-14 terminal. Connect  
the CCN (-) lead (typically BLK) to the unit’s TB1-16  
terminal. See Fig. 46.  
See Table 6 for recommended cable.  
Table 6 – Recommended Cables  
MANUFACTURER  
Alpha  
CABLE PART NO.  
2413 or 5463  
A22503  
CCN Bus  
American  
Belden  
TB1  
12  
PL  
J2-1  
8772  
+ (RED)  
Columbia  
02525  
TB1  
14  
GND (WHT)  
J2-2  
NOTE: Conductors and drain wire must be at least 20  
AWG, stranded, and tinned copper. Individual conductors  
must be insulated with PVC, PVC/nylon, vinyl, Teflon, or  
polyethylene. An aluminum/polyester 100% foil shield  
and an outer jacket of PVC, PVC/nylon, chrome vinyl, or  
Teflon with a minimum operating temperature range of  
- 2 0 _C to 60_C is required. Do not run communication  
wire in the same conduit as or next to any AC voltage  
wiring.  
TB1  
16  
– (BLK)  
J2-3  
C08276  
Fig. 46 - PremierLink CCN Bus Connections  
The communication bus shields must be tied together at  
each system element. If the communication bus is entirely  
within one building, the resulting continuous shield must  
be connected to ground at only one single point. If the  
communication bus cable exits from one building and  
enters another building, the shields must be connected to  
the grounds at a lightning suppressor in each building (one  
point only).  
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The RTU-MP control is factory-mounted in the 50HCQ  
unit’s main control box, to the left of the CTB. See  
Fig. 48. Factory wiring is completed through harnesses  
connected to the CTB. Field connections for RTU-MP  
sensors will be made at the Phoenix connectors on the  
RTU-MP board. The factory-installed RTU-MP control  
includes the supply-air temperature (SAT) sensor. The  
outdoor air temperature (OAT) sensor is included in the  
FIOP/accessory EconoMi$er2 package.  
RTU-MP Control System  
The RTU-MP controller, see Fig. 47, provides expanded  
stand-alone operation of the HVAC system plus  
connection and control through communication with  
several Building Automation Systems (BAS) through  
popular third-party network systems. The available  
network systems are BACnet MP/TP, Modbus and  
Johnson J2. Communication with LonWorks is also  
possible by adding an accessory interface card to the  
RTU-MP. Selection of the communication protocol and  
baud rate are made at on-board DIP switches.  
Refer to Table 8, RTU-MP Controller Inputs and Outputs  
for locations of all connections to the RTU-MP board.  
C07129  
Fig. 47 - RTU-MP Multi-Protocol Control Board  
C10228  
Fig. 48 - 50HCQ Control Box Component Locations  
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C10229  
Fig. 49 - Typical RTU-MP System Control Wiring Diagram  
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Table 8 – RTU-MP Controller Inputs and Outputs  
BACnet OBJECT  
TYPE OF I/O  
NAME  
CONNECTION PIN  
NUMBERS  
POINT NAME  
INPUTS  
Space Temperature Sensor  
Supply Air Temperature  
Local Outside Air Temperature Sensor  
Space Temperature Offset Pot  
Indoor Air Quality  
Outdoor Air Quality  
Safety Chain Feedback  
Compressor Safety  
sptsens  
sat  
oatsens  
sptopot  
iaq  
oaq  
safety  
compstat  
firedown  
enthalpy  
humstat  
AI (10K Thermistor)  
AI (10K Thermistor)  
AI (10K Thermistor)  
AI (100K Potentiometer)  
A I (4 --- 20 m a)  
J 20 --- 1, 2  
J2---1, 2  
J2---3, 4  
J 20 --- 3  
J4---2, 3  
J4---5, 6  
J1---9  
A I (4 --- 20 m a)  
DI (24 VAC)  
DI (24 VAC)  
DI (24 VAC)  
DI (24 VAC)  
DI (24 VAC)  
J1---2  
Fire Shutdown  
Enthalpy Switch  
Humidistat Input Status  
J 1 --- 10  
J2---6, 7  
J5---7, 8  
CONFIGURABLE INPUTS*  
Space Relative Humidity  
Outside Air Relative Humidity  
Supply Fan Status  
sprh  
oarh  
A I (4 --- 20 m a)  
A I (4 --- 20 m a)  
DI (24 VAC)  
DI (24 VAC)  
DI (24 VAC)  
J 4 --- 2, 3 or J 4 --- 5, 6  
fanstat  
J5---1,2 or J5---3,4 or  
J5 5,6 or J5---7,8  
Filter Status  
filtstat  
Remote Occupancy Input  
remocc  
OUTPUTS  
econocmd  
Economizer Commanded Position  
Supply Fan Relay State  
4---20ma  
J2---5  
J1---4  
J1---8  
J1---7  
J1---6  
J1---5  
J 11 --- 3  
J 11 --- 7, 8  
sf  
DO Relay (24VAC , 1A)  
DO Relay (24VAC , 1A)  
DO Relay (24VAC , 1A)  
DO Relay (24VAC , 1A)  
DO Relay (24VAC , 1A)  
DO Relay (24VAC , 1A)  
DO Relay (24VAC, 1A)  
Compressor 1 Relay State  
Compressor 2 Relay State  
Heat Stage 1 Relay State  
Heat Stage 2 Relay State  
Power Exhaust Relay State  
Dehumidification Relay State  
comp_1  
comp_2  
heat_1  
heat_2  
aux_2  
humizer  
LEGEND  
AI --- A n a lo g In p u t  
AO --- A n a lo g O u t p u t  
DI --- D iscr e t e In p u t  
DO --- Discrete Output  
*
These inputs (if installed) take the place of the default input on the specific channel according to schematic.  
Pa r a lle l p in s J 5 --- 1 = J 2 --- 6 , J 5 --- 3 = J 1 --- 1 0 , J 5 --- 5 = J 1 --- 2 a r e u se d f o r f ie ld --- in st a lla t io n .  
The RTU-MP controller requires the use of a Carrier  
space sensor. A standard thermostat cannot be used with  
the RTU-MP system.  
Outdoor Air Temperature (OAT) Sensor —  
The OAT is factory-mounted in the EconoMi$er2 (FIOP  
or accessory). It is a nominal 10k ohm thermistor attached  
to an eyelet mounting ring.  
Supply Air Temperature (SAT) Sensor —  
On FIOP-equipped 50HCQ unit, the unit is supplied with a  
supply-air temperature (SAT) sensor (33ZCSENSAT). This  
sensor is a tubular probe type, approx 6-inches (152.4 mm)  
in length. It is a nominal 10-k ohm thermistor.  
EconoMi$ert2 —  
The RTU-MP control is used with EconoMi$er2 (option  
or accessory) for outdoor air management. The damper  
position is controlled directly by the RTU-MP control;  
EconoMi$er2 has no internal logic device.  
The SAT is factory-wired. The SAT probe is wire-tied to  
the supply-air opening (on the horizontal opening end) in  
its shipping position. Remove the sensor for installation.  
Re-position the sensor in the flange of the supply-air  
opening or in the supply air duct (as required by local  
Outdoor air management functions can be enhanced with  
field-installation of these accessory control devices:  
Enthalpy control (outdoor air or differential sensors)  
Space CO2 sensor  
Outdoor air CO2 sensor  
1
codes). Drill or punch a /2 -in. hole in the flange or duct.  
Use two field-supplied, self-drilling screws to secure the  
sensor probe in a horizontal orientation. See Fig. 29.  
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Connect T-59: The T-59 space sensor requires a  
separate, isolated power supply of 24 VAC. See Fig. 51  
for internal connections at the T-59. Connect the SEN  
terminal (BLU) to RTU-MP J20-1. Connect the COM  
terminal (BRN) to J20-2. Connect the SET terminal (STO  
or BLK) to J20-3.  
Field Connections  
Field connections for accessory sensors and input devices  
are made the RTU-MP, at plugs J1, J2, J4, J5, J11 and J20.  
All field control wiring that connects to the RTU-MP  
must be routed through the raceway built into the corner  
post as shown in Fig. 22. The raceway provides the UL  
required clearance between high- and low-voltage wiring.  
Pass the control wires through the hole provided in the  
corner post, then feed the wires thorough the raceway to  
the RTU-MP. Connect to the wires to the removable  
Phoenix connectors and then reconnect the connectors to  
the board.  
BRN (COM)  
BLK (STO)  
BLU (SPT)  
SENSOR  
WIRING  
OR  
SET SEN  
Space Temperature (SPT) Sensors —  
A field-supplied Carrier space temperature sensor is  
required with the RTU-MP to monitor space temperature.  
There are 3 sensors available for this application:  
OPB COM- PWR+  
S 33ZCT55SPT, space temperature sensor with override  
button  
POWER  
WIRING  
24 VAC  
NOTE: Must use a separate isolated transformer.  
S 33ZCT56SPT, space temperature sensor with override  
button and setpoint adjustment  
C07132  
S 33ZCT59SPT, space temperature sensor with LCD  
(liquid crystal display) screen, override button, and  
setpoint adjustment  
Fig. 52 - Space Temperature Sensor Typical Wiring  
(33ZCT59SPT)  
Economizer Controls  
Use 20 gauge wire to connect the sensor to the controller.  
The wire is suitable for distances of up to 500 ft. Use a  
three-conductor shielded cable for the sensor and setpoint  
adjustment connections. If the setpoint adjustment  
(slidebar) is not required, then an unshielded, 18 or 20  
gauge, two-conductor, twisted pair cable may be used.  
Outdoor Air Enthalpy Control  
(PNO 33CSENTHSW) —  
The enthalpy control (33CSENTHSW) is available as a  
field-installed accessory to be used with the EconoMi$er2  
damper system. The outdoor air enthalpy sensor is part of  
the enthalpy control. (The separate field-installed  
accessory return air enthalpy sensor (33CSENTSEN) is  
required for differential enthalpy control. See Fig. 36.)  
Connect T-55: See Fig. 31 for typical T-55 internal  
connections. Connect the T-55 SEN terminals to  
RTU-MP J20-1 and J20-2. See Fig. 50.  
J20-1  
SEN  
Locate the enthalpy control in the economizer next to the  
Actuator Motor. Locate two GRA leads in the factory  
harness and connect the gray lead labeled “ESL” to the  
terminal labeled “LOW”. See Fig. 36. Connect the  
enthalpy control power input terminals to economizer  
actuator power leads RED (connect to 24V) and BLK  
(connect to GND).  
J20-2  
SEN  
Fig. 50 - RTU-MP T-55 Sensor ConnectionsC08460  
Connect T-56: See Fig. 33 for T-56 internal connections.  
Install a jumper between SEN and SET terminals as  
illustrated. Connect T-56 terminals to RTU-MP J20-1,  
J20-2 and J20-3 per Fig. 51.  
The outdoor enthalpy changeover setpoint is set at the  
enthalpy controller.  
Differential Enthalpy Control —  
Differential enthalpy control is provided by sensing and  
comparing the outside air and return air enthalpy  
conditions. Install the outdoor air enthalpy control as  
described above. Add and install a return air enthalpy  
sensor.  
SEN  
SEN  
J20-1  
J20-2  
Jumper  
SET  
SET  
Return Air Enthalpy Sensor —  
Mount the return-air enthalpy sensor (33CSENTSEN) in  
the return-air section of the economizer. The return air  
sensor is wired to the enthalpy controller  
(33CSENTHSW). See Fig. 37.  
J20-3  
Fig. 51 - RTU-MP T-56 Sensor ConnectionsC08461  
29  
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To wire the return air enthalpy sensor, perform the  
following:  
Outdoor Air Quality Sensor  
(PNO 33ZCSENCO2 plus weatherproof enclosure) —  
1. Use a 2-conductor, 18 or 20 AWG, twisted pair cable  
to connect the return air enthalpy sensor to the enthal-  
py controller.  
2. Connect the field-supplied RED wire to (+) spade  
connector on the return air enthalpy sensor and the  
(+) terminal on the enthalpy controller. Connect the  
BLK wire to (-) spade connector on the return air en-  
thalpy sensor and the (-) terminal on the enthalpy  
controller.  
The outdoor air CO2 sensor is designed to monitor carbon  
dioxide (CO2) levels in the outside ventilation air and  
interface with the ventilation damper in an HVAC system.  
The OAQ sensor is packaged with an outdoor cover. See  
Fig. 40. The outdoor air CO2 sensor must be located in the  
economizer outside air hood.  
Wiring the Outdoor Air CO2 Sensor — A dedicated power  
supply is required for this sensor. A two-wire cable is  
required to wire the dedicated power supply for the sensor.  
The two wires should be connected to the power supply  
and terminals 1 and 2.  
Indoor Air Quality (CO2 sensor) —  
The indoor air quality sensor accessory monitors space  
carbon dioxide (CO2) levels. This information is used to  
monitor IAQ levels. Several types of sensors are available,  
for wall mounting in the space or in return duct, with and  
without LCD display, and in combination with space  
temperature sensors. Sensors use infrared technology to  
measure the levels of CO2 present in the space air.  
To connect the sensor to the control, identify the positive  
(4 to 20 mA) and ground (SIG COM) terminals on the  
OAQ sensor. See Fig. 38. Connect the 4 to 20 mA  
terminal to RTU-MP J4-5. Connect the SIG COM  
terminal to RTU-MP J4-6.  
The CO2 sensors are all factory set for a range of 0 to  
2000 ppm and a linear mA output of 4 to 20. Refer to the  
instructions supplied with the CO2 sensor for electrical  
requirements and terminal locations. See Fig. 38 for  
typical CO2 sensor wiring schematic.  
OAQ Sensor/RH Sensor  
J4-5  
J4-6  
SEN  
COM  
To accurately monitor the quality of the air in the  
conditioned air space, locate the sensor near a return-air  
grille (if present) so it senses the concentration of CO2  
leaving the space. The sensor should be mounted in a  
location to avoid direct breath contact.  
24 VAC  
C08463  
Fig. 54 - RTU-MP / Outdoor CO2 Sensor  
(33ZCSENCO2) Connections  
Do not mount the IAQ sensor in drafty areas such as near  
supply ducts, open windows, fans, or over heat sources.  
Allow at least 3 ft (0.9 m) between the sensor and any  
corner. Avoid mounting the sensor where it is influenced  
by the supply air; the sensor gives inaccurate readings if  
the supply air is blown directly onto the sensor or if the  
supply air does not have a chance to mix with the room air  
before it is drawn into the return airstream.  
On 50HCQ units equipped with factory-installed Smoke  
Detector(s), the smoke detector controller implements the  
unit shutdown through its NC contact set connected to the  
unit’s CTB input. The FSD function is initiated via the  
smoke detector’s Alarm NO contact set. The RTU-MP  
controller communicates the smoke detector’s tripped  
status to the BAS building control. See Fig. 49, the  
RTU-MP system control wiring schematic.  
Wiring the Indoor Air Quality Sensor: For each sensor,  
use two 2-conductor 18 AWG (American Wire Gage)  
twisted-pair cables (unshielded) to connect the separate  
isolated 24 vac power source to the sensor and to connect  
the sensor to the control board terminals.  
The  
Fire  
Shutdown  
Switch  
configuration,  
identifies the  
MENUConfigInputsinput 5,  
normally open status of this input when there is no fire  
alarm.  
Connecting Discrete Inputs —  
To connect the sensor to the control, identify the positive  
(4 to 20 mA) and ground (SIG COM) terminals on the  
sensor. See Fig. 38. Connect the 4-20 mA terminal to  
RTU-MP J4-2 and connect the SIG COM terminal to  
RTU-MP J4-3. See Fig. 53.  
Filter Status: The filter status accessory is  
field-installed accessory. This accessory detects plugged  
filters. When installing this accessory, the unit must be  
a
configured  
for  
filter  
status  
by  
setting  
MENUConfigInputsinput 3, 5, 8, or 9 to Filter  
Status and normally open (N/O) or normally closed (N/C).  
Input 8 or 9 is recommended for easy of installation. Refer  
to Fig. 47 and Fig. 49 for wire terminations at J5.  
IAQ Sensor  
J4-2  
SEN  
Fan Status: The fan status accessory is a field-installed  
accessory. This accessory detects when the indoor fan is  
blowing air. When installing this accessory, the unit must  
COM  
J4-3  
24 VAC  
be  
configured  
for  
fan  
status  
by  
setting  
C08462  
MENUConfigInputsinput 3, 5, 8, or 9 to Fan  
Status and normally open (N/O) or normally closed (N/C).  
Fig. 53 - RTU-MP / Indoor CO2 Sensor  
(33ZCSENCO2) Connections  
30  
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Input 8 or 9 is recommended for easy of installation. Refer  
to Fig. 47 and Fig. 49 for wire terminations at J5.  
Space Relative Humidity Sensor: The RH sensor is not  
used with 50HCQ models at this time.  
Remote Occupancy: The remote occupancy accessory is  
a field-installed accessory. This accessory overrides the  
unoccupied mode and puts the unit in occupied mode.  
When installing this accessory, the unit must be  
Communication Wiring -- Protocols  
General —  
configured for  
remote occupancy by setting  
Protocols are the communication languages spoken by  
control devices. The main purpose of a protocol is to  
communicate information in the most efficient method  
possible. Different protocols exist to provide different  
kinds of information for different applications. In the BAS  
application, many different protocols are used, depending  
on manufacturer. Protocols do not change the function of  
a controller; just make the front end user different.  
MENUConfigInputsinput 3, 5, 8, or 9 to Remote  
Occupancy and normally open (N/O) or normally closed  
(N/C).  
Also set MENUSchedulesoccupancy source to DI  
on/off. Input 8 or 9 is recommended for easy of  
installation. Refer to Fig. 47 and Table 8 for wire  
terminations at J5.  
The RTU-MP can be set to communicate on four different  
protocols: BACnet, Modbus, N2, and LonWorks. Switch 3  
(SW3) on the board is used to set protocol and baud rate.  
Switches 1 and 2 (SW1 and SW2) are used to set the  
board’s network address. See Fig. 56 for the switch setting  
per protocol. The 3rd party connection to the RTU-MP is  
through plug J19.  
Power Exhaust (output): Connect the accessory Power  
Exhaust contactor coil(s) per Fig. 55.  
Power Exhaust  
PEC  
J11-3  
TAN  
NOTE: Power must be cycled after changing the SW1-3  
switch settings.  
CTB  
THERMOSTAT  
Refer to the RTU-MP 3rd Party Integration Guide for  
more detailed information on protocols, 3rd party wiring,  
and networking.  
C
GRA  
C08464  
Fig. 55 - RTU-MP Power Exhaust Connections  
SW3 Protocol Selection  
DS6 DS5  
OFF OFF  
PROTOCOL  
DS8  
DS7  
DS4  
DS3  
DS2  
DS1  
BACnet MS/TP  
(Master)  
Unused  
OFF  
ON  
OFF  
Select Baud Select Baud  
Select Baud Select Baud  
Modbus  
(Slave)  
Unused  
OFF  
OFF  
ON  
ON  
OFF  
N2  
Unused  
Unused  
OFF  
ON  
OFF  
ON  
OFF  
OFF  
ON  
ON  
ON  
OFF  
OFF  
OFF  
OFF  
(Slave)  
LonWorks  
OFF  
NOTE:  
DS = Dip Switch  
BACnet MS/TP SW3 example shown  
Baud Rate Selections  
BAUD RATE  
9600  
DS2  
OFF  
ON  
DS1  
OFF  
OFF  
ON  
19,200  
38,400  
OFF  
ON  
76,800  
ON  
C07166  
Fig. 56 - RTU-MP SW3 Dip Switch Settings  
31  
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Local Access —  
Virtual BACview: Virtual BACview is a freeware computer  
program that functions as the BACview6 Handheld. The  
USB Link interface (USB-L) is required to connect a  
computer to the RTU-MP board. The link cable connects  
a USB port to the J12 local access port. This program  
functions and operates identical to the handheld.  
BACview6 Handheld: The BACview6 is a keypad/display  
interface used to connect to the RTU-MP to access the  
control information, read sensor values, and test the RTU,  
see Fig. 57. This is an accessory interface that does not  
come with the MP controller and can only be used at the  
unit. Connect the BACview6 to the RTU-MP’s J12 local  
access port. There are 2 password protected levels in the  
display (User and Admin). The user password is defaulted  
to 0000 but can be changed. The Admin password is 1111  
and cannot be changed. There is a 10 minute auto logout  
if a screen is idle. See Form 48-50H-T-2T, Appendix A  
for navigation and screen content.  
RTU-MP Troubleshooting —  
Communication LEDs: The LEDs indicate if the  
controller is speaking to the devices on the network. The  
LEDs should reflect communication traffic based on the  
baud rate set. The higher the baud rate the more solid the  
LEDs will appear.  
C07170  
Fig. 57 - BACview6 Handheld Connections  
32  
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Table 9 – LEDs  
The LEDs on the RTU-MP show the status of certain functions  
If this LED is on...  
Status is...  
Power  
Rx  
Tx  
The RTU MP has power  
The RTU MP is receiving data from the network segment  
The RTU MP is transmitting data over the network segment  
The digital output is active  
DO#  
The Run and Error LEDs indicate control module and network status  
If Run LED shows...  
And Error LED shows...  
Status is...  
2 flashes per second  
Off  
Normal  
2 flashes,  
2 flashes per second  
2 flashes per second  
2 flashes per second  
2 flashes per second  
Five minute auto---restart delay after system error  
Control module has just been formatted  
alternating with Run LED  
3 flashes,  
then off  
4 flashes,  
then pause  
Two or more devices on this network have the  
same ARC156 network address  
Exec halted after frequent system errors or  
control programs halted  
On  
5 flashes per second  
5 flashes per second  
On  
Off  
Exec start---up aborted, Boot is running  
Firmware transfer in progress, Boot is running  
7 flashes per second, alternating with  
7 flashes per second  
14 flashes per second  
Ten second recovery period after brownout  
Run LED  
14 flashes per second,  
alternating with Run LED  
Brownout  
Failure. Try the following solutions:  
S
S
S
S
Turn the RTU---MP off, then on.  
Form at the R TU --- M P.  
Download memory to the RTU---MP.  
Replace the RTU---MP.  
On  
On  
NOTE:  
Refer to Form 48-50H-T-2T for complete  
to shut down the rooftop unit in order to prevent smoke  
from circulating throughout the building. It is not to be  
used as a life saving device.  
configuration of RTU-MP, operating sequences and  
troubleshooting information. Refer to RTU-MP 3rd Party  
Integration Guide for details on configuration and  
troubleshooting of connected networks. Have a copy of these  
manuals available at unit start-up.  
Controller —  
The controller (see Fig. 58) includes a controller housing,  
a printed circuit board, and a clear plastic cover. The  
controller can be connected to one or two compatible duct  
smoke sensors. The clear plastic cover is secured to the  
housing with a single captive screw for easy access to the  
wiring terminals. The controller has three LEDs (for  
Power, Trouble and Alarm) and a manual test/reset button  
(on the cover face).  
Smoke Detectors  
Smoke detectors are available as factory-installed options on  
50HCQ models. Smoke detectors may be specified for  
Supply Air only or for Return Air without or with  
economizer or in combination of Supply Air and Return Air.  
Return Air smoke detectors are arranged for vertical return  
configurations only. All components necessary for operation  
are factory-provided and mounted. The unit is  
factory-configured for immediate smoke detector shutdown  
operation; additional wiring or modifications to unit terminal  
board may be necessary to complete the unit and smoke  
detector configuration to meet project requirements.  
Sensor —  
The sensor (see Fig. 59) includes a plastic housing, a  
printed circuit board, a clear plastic cover, a sampling  
tube inlet and an exhaust tube. The sampling tube (when  
used) and exhaust tube are attached during installation.  
The sampling tube varies in length depending on the size  
of the rooftop unit. The clear plastic cover permits visual  
inspections without having to disassemble the sensor. The  
cover attaches to the sensor housing using four captive  
screws and forms an airtight chamber around the sensing  
electronics. Each sensor includes a harness with an RJ45  
terminal for connecting to the controller. Each sensor has  
four LEDs (for Power, Trouble, Alarm and Dirty) and a  
manual test/reset button (on the left-side of the housing).  
Units equipped with factory-optional Return Air smoke  
detectors require a relocation of the sensor module at unit  
installation. See “Completing Installation of Return Air  
Smoke Sensor:” on page 35 for details.  
System —  
The smoke detector system consists of a four-wire  
controller and one or two sensors. Its primary function is  
33  
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Air is introduced to the duct smoke detector sensor’s  
sensing chamber through a sampling tube that extends into  
the HVAC duct and is directed back into the ventilation  
system through a (shorter) exhaust tube. The difference in  
air pressure between the two tubes pulls the sampled air  
through the sensing chamber. When a sufficient amount of  
smoke is detected in the sensing chamber, the sensor  
signals an alarm state and the controller automatically  
takes the appropriate action to shut down fans and  
blowers, change over air handling systems, notify the fire  
alarm control panel, etc.  
Duct smoke sensor  
controller  
Conduit nuts  
(supplied by installer)  
Conduit support plate  
The sensor uses a process called differential sensing to  
prevent gradual environmental changes from triggering false  
alarms. A rapid change in environmental conditions, such as  
smoke from a fire, causes the sensor to signal an alarm state  
but dust and debris accumulated over time does not.  
Terminal block cover  
Cover gasket  
(ordering option)  
Controller housing  
and electronics  
Controller cover  
Conduit couplings  
(supplied by installer)  
Fastener  
(2X)  
For installations using two sensors, the duct smoke  
detector does not differentiate which sensor signals an  
alarm or trouble condition.  
Trouble  
Alarm  
Power  
Smoke Detector Locations  
Supply Air —  
Test/reset  
switch  
The Supply Air smoke detector sensor is located to the left  
of the unit’s indoor (supply) fan. See Fig. 60. Access is  
through the fan access panel. There is no sampling tube used  
at this location. The sampling tube inlet extends through the  
side plate of the fan housing (into a high pressure area). The  
controller is located on a bracket to the right of the return  
filter, accessed through the lift-off filter panel.  
C08208  
Fig. 58 - Controller Assembly  
Duct smoke sensor  
Exhaust tube  
Exhaust gasket  
Sensor housing  
and electronics  
See  
Detail A  
Intake  
gasket  
Cover gasket  
(ordering option)  
TSD-CO2  
(ordering option)  
Sensor cover  
Plug  
Smoke Detector Sensor  
Sampling tube  
(ordered separately)  
C08245  
Fig. 60 - Typical Supply Air Smoke Detector Sensor  
Location  
Coupling  
Detail A  
Return Air without Economizer —  
Magnetic  
test/reset  
switch  
The sampling tube is located across the return air opening  
on the unit basepan. See Fig. 61. The holes in the  
sampling tube face downward, into the return air stream.  
The sampling tube is connected via tubing to the return air  
sensor that is mounted on a bracket high on the partition  
between return filter and controller location. (This sensor  
is shipped in a flat-mounting location. Installation  
requires that this sensor be relocated to its operating  
Alarm  
Trouble  
Power  
Dirty  
C08209  
Fig. 59 - Smoke Detector Sensor  
34  
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location and the tubing to the sampling tube be connected.  
See “Completing Installation of Return Air Smoke  
Sensor:” for details.)  
Completing Installation of Return Air Smoke Sensor:  
1. Unscrew the two screws holding the Return Air  
Sensor detector plate. See Fig. 63. Save the screws.  
Return Air Detector module  
(shipping position shown)*  
Controller  
Screws  
Controller module  
Flexible  
Exhaust  
Tubes  
Sampling Tube  
Return Air Detector Sampling Tube  
C10331  
*RA detector must be moved from shipping position to operating position by installer  
Fig. 63 - Return Air Detector Shipping Position  
C07307  
Fig. 61 - Typical Return Air Detector Location  
2. Remove the Return Air Sensor and its detector plate.  
3. Rotate the detector plate so the sensor is facing out-  
wards and the sampling tube connection is on the bot-  
tom. See Fig. 64.  
Return Air with Economizer —  
The sampling tube is inserted through the side plates of  
the economizer housing, placing it across the return air  
opening on the unit basepan. See Fig. 62. The holes in the  
sampling tube face downward, into the return air stream.  
The sampling tube is connected via tubing to the return air  
sensor that is mounted on a bracket high on the partition  
between return filter and controller location. (This sensor  
is shipped in a flat-mounting location. Installation  
requires that this sensor be relocated to its operating  
location and the tubing to the sampling tube be connected.  
See the following installation procedure.)  
Flexible  
Exhaust Tube  
Sampling Tube  
C10332  
Fig. 64 - Return Air Sensor Operating Position  
4. Screw the sensor and detector plate into its operating  
position using screws from Step 1. Make sure the  
sampling tube connection is on the bottom and the ex-  
haust tube is on the top. See Fig. 64.  
5. Connect the flexible tube on the sampling inlet to the  
sampling tube on the basepan.  
Return Air  
Sampling Tube  
Additional Application Data —  
Refer to Catalog No. HKRNKA-1XA for discussions on  
additional control features of these smoke detectors  
including multiple unit coordination.  
C10330  
Fig. 62 - Return Air Sampling Tube Location  
35  
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Table 10 – Unit Wire/Fuse or HACR Breaker Sizing Data  
ELEC. HTR  
P.E.  
NO C.O. or UNPWR C.O.  
NO P.E.  
w/P.E. (pwrd fr/unit)  
FUSE  
NOM  
(KW)  
FUSE  
DISC. SIZE  
DISC. SIZE  
CRHEATER***  
FLA  
FLA  
or  
or  
MCA  
MCA  
HACR  
BRKR  
HACR  
BRKR  
FLA  
29  
LRA  
FLA  
LRA  
NONE  
101A00  
102A00  
103B00  
104B00  
102A00,102A00  
NONE  
---  
3.3/4.4  
4.9/6.5  
6.5/8.7  
7.9/10.5  
9.8/13.0  
---  
---  
29.2  
49.0/52.0  
58.5/63.0  
68.4/74.5  
76.5/83.9  
87.8/96.9  
21.4  
45  
60/60  
60/70  
70/80  
80/90  
90/100  
30  
88  
31.1  
50.9/53.9  
60.4/64.9  
70.3/76.4  
78.4/85.8  
89.7/98.8  
23.3  
45  
60/60  
70/70  
80/80  
80/90  
90/100  
30  
31  
49/52  
58/62  
67/73  
75/81  
85/93  
24  
90  
106/108  
114/117  
121/126  
128/134  
184/198  
84  
15.9/18.3  
23.5/27.1  
31.4/36.3  
37.9/43.8  
46.9/54.2  
---  
47/50 104/106  
56/60 112/115  
65/70 119/124  
72/79 126/132  
83/91 182/196  
1.9  
1.9  
1.9  
1.9  
22  
82  
101A00  
102A00  
103B00  
104B00  
105A00  
NONE  
3.3/4.4  
4.9/6.5  
6.5/8.7  
7.9/10.5  
12.0/16.0  
---  
9.2/10.6  
13.6/15.6  
18.1/20.9  
21.9/25.3  
33.4/38.5  
---  
32.9/34.7  
38.4/40.9  
44.0/47.5  
48.8/53.0  
63.2/69.5  
19.2  
40/40  
45/45  
45/50  
50/60  
70/70  
25  
32/34  
37/40  
91/93  
96/98  
34.8/36.6  
40.3/42.8  
45.9/49.4  
50.7/54.9  
65.1/71.4  
21.1  
40/40  
45/45  
50/50  
60/60  
70/80  
30  
34/36  
39/42  
45/48  
49/53  
62/68  
21  
93/95  
98/100  
102/105  
106/109  
117/123  
96  
42/46 100/103  
47/51 104/107  
60/66 115/121  
19  
94  
101A00  
102A00  
103B00  
104B00  
105A00  
NONE  
3.3/4.4  
4.9/6.5  
6.5/8.7  
7.9/10.5  
12.0/16.0  
---  
9.2/10.6  
13.6/15.6  
18.1/20.9  
21.9/25.3  
33.4/38.5  
---  
30.7/32.5  
36.2/38.7  
41.8/45.3  
46.6/50.8  
61.0/67.3  
19.2  
35/40  
40/45  
45/50  
50/60  
70/70  
25  
30/31 103/105  
35/37 108/110  
40/43 112/115  
44/48 116/119  
58/63 127/133  
32.6/34.4  
38.1/40.6  
43.7/47.2  
48.5/52.7  
62.9/69.2  
21.1  
40/40  
45/45  
45/50  
50/60  
70/70  
30  
32/33  
37/39  
42/45  
46/50  
60/66  
21  
105/107  
110/112  
114/117  
118/121  
129/135  
107  
19  
105  
101A00  
102A00  
103B00  
104B00  
105A00  
NONE  
3.3/4.4  
4.9/6.5  
6.5/8.7  
7.9/10.5  
12.0/16.0  
---  
9.2/10.6  
13.6/15.6  
18.1/20.9  
21.9/25.3  
33.4/38.5  
---  
30.7/32.5  
36.2/38.7  
41.8/45.3  
46.6/50.8  
61.0/67.3  
11.8  
35/40  
40/45  
45/50  
50/60  
70/70  
15  
30/31 114/116  
35/37 119/121  
40/43 123/126  
44/48 127/130  
58/63 138/144  
32.6/34.4  
38.1/40.6  
43.7/47.2  
48.5/52.7  
62.9/69.2  
12.8  
40/40  
45/45  
45/50  
50/60  
70/70  
15  
32/33  
37/39  
42/45  
46/50  
60/66  
13  
116/118  
121/123  
125/128  
129/132  
140/146  
44  
12  
20  
24  
28  
31  
10  
19  
22  
26  
30  
10  
19  
22  
26  
30  
43  
50  
54  
57  
60  
48  
55  
59  
62  
65  
54  
61  
65  
68  
71  
106A00  
107A00  
108A00  
109A00  
NONE  
6.0  
7.2  
20.8  
25  
21.8  
25  
21  
51  
8.8  
10.6  
25.0  
25  
26.0  
30  
25  
55  
1.0  
1.0  
1.0  
11.5  
13.8  
29.0  
30  
30.0  
30  
29  
58  
14.0  
16.8  
32.8  
35  
33.8  
35  
32  
61  
---  
---  
10.4  
15  
11.4  
15  
11  
49  
106A00  
107A00  
108A00  
109A00  
NONE  
6.0  
7.2  
19.4  
20  
20.4  
25  
20  
56  
8.8  
10.6  
23.6  
25  
24.6  
25  
24  
60  
11.5  
13.8  
27.6  
30  
28.6  
30  
27  
63  
14.0  
16.8  
31.4  
35  
32.4  
35  
31  
66  
---  
---  
10.4  
15  
11.4  
15  
11  
55  
106A00  
107A00  
108A00  
109A00  
6.0  
7.2  
19.4  
20  
20.4  
25  
20  
62  
8.8  
10.6  
23.6  
25  
24.6  
25  
24  
66  
11.5  
13.8  
27.6  
30  
28.6  
30  
27  
69  
14.0  
16.8  
31.4  
35  
32.4  
35  
31  
72  
NONE  
NONE  
NONE  
---  
---  
---  
---  
---  
---  
1.9  
1.9  
1.9  
9.3  
7.7  
7.3  
15  
15  
15  
10  
8
42  
45  
49  
11.2  
9.6  
15  
15  
15  
12  
10  
9
44  
47  
51  
7
9.2  
NOTE: See page 42 for table legend and notes.  
36  
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Table 10 — Unit Wire/Fuse or HACR Breaker Sizing Data (cont)  
ELEC. HTR  
P.E.  
w/ PWRD C.O.  
NO P.E.  
w/P.E. (pwrd fr/unit)  
FUSE  
NOM  
(KW)  
FUSE  
DISC. SIZE  
DISC. SIZE  
CRHEATER***  
FLA  
FLA  
or  
or  
MCA  
MCA  
HACR  
BRKR  
HACR  
BRKR  
FLA  
LRA  
FLA  
LRA  
NONE  
101A00  
102A00  
103B00  
104B00  
102A00,102A00  
NONE  
---  
3.3/4.4  
4.9/6.5  
6.5/8.7  
7.9/10.5  
9.8/13.0  
---  
---  
34.0  
53.8/56.8  
63.3/67.8  
73.2/79.3  
81.3/88.7  
92.6/101.7  
26.2  
50  
34  
93  
35.9  
55.7/58.7  
65.2/69.7  
75.1/81.2  
83.2/90.6  
94.5/103.6  
28.1  
50  
60/60  
70/70  
80/90  
90/100  
100/110  
35  
36  
55/58  
63/68  
73/78  
80/87  
90/99  
29  
95  
111/113  
119/122  
126/131  
133/139  
189/203  
89  
15.9/18.3  
23.5/27.1  
31.4/36.3  
37.9/43.8  
46.9/54.2  
---  
60/60  
70/70  
80/80  
90/90  
53/55 109/111  
61/65 117/120  
70/76 124/129  
78/85 131/137  
1.9  
1.9  
1.9  
1.9  
100/110 88/97 187/201  
30  
45/45  
50/50  
50/60  
60/60  
70/80  
30  
27  
87  
101A00  
102A00  
103B00  
104B00  
105A00  
NONE  
3.3/4.4  
4.9/6.5  
6.5/8.7  
7.9/10.5  
12.0/16.0  
---  
9.2/10.6  
13.6/15.6  
18.1/20.9  
21.9/25.3  
33.4/38.5  
---  
37.7/39.5  
43.2/45.7  
48.8/52.3  
53.6/57.8  
68.0/74.3  
24.0  
38/39  
96/98  
39.6/41.4  
45.1/47.6  
50.7/54.2  
55.5/59.7  
69.9/76.2  
25.9  
45/45  
50/50  
60/60  
60/60  
70/80  
30  
40/42  
45/47  
50/53  
55/58  
68/74  
27  
98/100  
103/105  
107/110  
111/114  
122/128  
101  
43/45 101/103  
48/51 105/108  
52/56 109/112  
66/71 120/126  
25  
99  
101A00  
102A00  
103B00  
104B00  
105A00  
NONE  
3.3/4.4  
4.9/6.5  
6.5/8.7  
7.9/10.5  
12.0/16.0  
---  
9.2/10.6  
13.6/15.6  
18.1/20.9  
21.9/25.3  
33.4/38.5  
---  
35.5/37.3  
41.0/43.5  
46.6/50.1  
51.4/55.6  
65.8/72.1  
24.0  
40/45  
45/50  
50/60  
60/60  
70/80  
30  
35/37 108/110  
40/43 113/115  
45/49 117/120  
50/54 121/124  
63/69 132/138  
37.4/39.2  
42.9/45.4  
48.5/52.0  
53.3/57.5  
67.7/74.0  
25.9  
45/45  
45/50  
50/60  
60/60  
70/80  
30  
37/39  
42/45  
48/51  
52/56  
65/71  
27  
110/112  
115/117  
119/122  
123/126  
134/140  
112  
25  
110  
101A00  
102A00  
103B00  
104B00  
105A00  
NONE  
3.3/4.4  
4.9/6.5  
6.5/8.7  
7.9/10.5  
12.0/16.0  
---  
9.2/10.6  
13.6/15.6  
18.1/20.9  
21.9/25.3  
33.4/38.5  
---  
35.5/37.3  
41.0/43.5  
46.6/50.1  
51.4/55.6  
65.8/72.1  
14.0  
40/45  
45/50  
50/60  
60/60  
70/80  
20  
35/37 119/121  
40/43 124/126  
45/49 128/131  
50/54 132/135  
63/69 143/149  
37.4/39.2  
42.9/45.4  
48.5/52.0  
53.3/57.5  
67.7/74.0  
15.0  
45/45  
45/50  
50/60  
60/60  
70/80  
20  
37/39  
42/45  
48/51  
52/56  
65/71  
16  
121/123  
126/128  
130/133  
134/137  
145/151  
46  
14  
23  
27  
30  
34  
13  
21  
25  
29  
32  
13  
21  
25  
29  
32  
45  
52  
56  
59  
62  
50  
57  
61  
64  
67  
56  
63  
67  
70  
73  
106A00  
107A00  
108A00  
109A00  
NONE  
6.0  
7.2  
23.0  
25  
24.0  
25  
24  
53  
8.8  
10.6  
27.2  
30  
28.2  
30  
28  
57  
1.0  
1.0  
1.0  
11.5  
13.8  
31.2  
35  
32.2  
35  
31  
60  
14.0  
16.8  
35.0  
35  
36.0  
40  
35  
63  
---  
---  
12.6  
15  
13.6  
20  
14  
51  
106A00  
107A00  
108A00  
109A00  
NONE  
6.0  
7.2  
21.6  
25  
22.6  
25  
22  
58  
8.8  
10.6  
25.8  
30  
26.8  
30  
26  
62  
11.5  
13.8  
29.8  
30  
30.8  
35  
30  
65  
14.0  
16.8  
33.6  
35  
34.6  
35  
33  
68  
---  
---  
12.6  
15  
13.6  
20  
14  
57  
106A00  
107A00  
108A00  
109A00  
6.0  
7.2  
21.6  
25  
22.6  
25  
22  
64  
8.8  
10.6  
25.8  
30  
26.8  
30  
26  
68  
11.5  
13.8  
29.8  
30  
30.8  
35  
30  
71  
14.0  
16.8  
33.6  
35  
34.6  
35  
33  
74  
NONE  
NONE  
NONE  
---  
---  
---  
---  
---  
---  
1.9  
1.9  
1.9  
11.0  
9.4  
15  
15  
15  
12  
10  
9
44  
47  
51  
12.9  
11.3  
10.9  
15  
15  
15  
14  
12  
11  
46  
49  
53  
9.0  
NOTE: See page 42 for table legend and notes.  
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Table 10 — Unit Wire/Fuse or HACR Breaker Sizing Data (cont)  
ELEC. HTR  
P.E.  
NO C.O. or UNPWR C.O.  
NO P.E.  
w/P.E. (pwrd fr/unit)  
FUSE  
NOM  
(KW)  
FUSE  
DISC. SIZE  
DISC. SIZE  
CRHEATER***  
FLA  
FLA  
or  
or  
MCA  
MCA  
HACR  
BRKR  
HACR  
BRKR  
FLA  
LRA  
FLA  
LRA  
NONE  
101A00  
---  
3.3/4.4  
6.5/8.7  
9.8/13.0  
13.1/17.4  
15.8/21.0  
---  
---  
33.6  
50  
33  
119  
35.5  
50  
35  
121  
15.9/18.3  
31.4/36.3  
46.9/54.2  
62.8/72.5  
75.8/87.5  
---  
53.4/56.4  
72.8/78.9  
92.2/101.3  
60/60  
80/80  
100/110  
51/54  
69/75  
87/95  
135/137  
150/155  
55.3/58.3  
74.7/80.8  
60/60  
80/90  
53/56  
71/77  
89/97  
137/139  
152/157  
215/229  
103B00  
1.9  
102A00,102A00  
103B00,103B00  
104B00,104B00  
NONE  
213/227 94.1/103.2 100/110  
112.1/124.2 125/125 105/116 245/264 114.0/126.1 125/150 107/118 247/266  
128.3/142.9 150/150 120/134 271/294 130.2/144.8 150/150 122/136 273/296  
25.2  
42.2/44.7  
47.8/51.3  
66.9/73.3  
79.9/88.3  
23.0  
30  
50/50  
50/60  
70/80  
80/90  
30  
25  
41/43  
46/49  
64/69  
76/83  
23  
93  
107/109  
111/114  
126/132  
181/194  
105  
27.1  
44.1/46.6  
49.7/53.2  
68.8/75.2  
81.8/90.2  
24.9  
40  
50/50  
50/60  
70/80  
90/100  
30  
27  
43/45  
48/51  
66/72  
78/85  
25  
95  
109/111  
113/116  
128/134  
183/196  
107  
102A00  
4.9/6.5  
6.5/8.7  
12.0/16.0  
15.8/21.0  
---  
13.6/15.6  
18.1/20.9  
33.4/38.5  
43.8/50.5  
---  
103B00  
1.9  
1.9  
1.9  
1.0  
1.0  
1.0  
105A00  
104B00,104B00  
NONE  
102A00  
4.9/6.5  
6.5/8.7  
12.0/16.0  
15.8/21.0  
---  
13.6/15.6  
18.1/20.9  
33.4/38.5  
43.8/50.5  
---  
40.0/42.5  
45.6/49.1  
64.7/71.1  
77.7/86.1  
23.0  
45/50  
50/50  
70/80  
80/90  
30  
38/41  
43/47  
61/67  
73/81  
23  
119/121  
123/126  
138/144  
193/206  
116  
41.9/44.4  
47.5/51.0  
66.6/73.0  
79.6/88.0  
24.9  
50/50  
50/60  
70/80  
80/90  
30  
40/43  
46/49  
63/69  
75/83  
25  
121/123  
125/128  
140/146  
195/208  
118  
103B00  
105A00  
104B00,104B00  
NONE  
102A00  
4.9/6.5  
6.5/8.7  
12.0/16.0  
15.8/21.0  
---  
13.6/15.6  
18.1/20.9  
33.4/38.5  
43.8/50.5  
---  
40.0/42.5  
45.6/49.1  
64.7/71.1  
77.7/86.1  
12.4  
45/50  
50/50  
70/80  
80/90  
15  
38/41  
43/47  
61/67  
73/81  
13  
130/132  
134/137  
149/155  
204/217  
47  
41.9/44.4  
47.5/51.0  
66.6/73.0  
79.6/88.0  
13.4  
50/50  
50/60  
70/80  
80/90  
15  
40/43  
46/49  
63/69  
75/83  
14  
132/134  
136/139  
151/157  
206/219  
48  
103B00  
105A00  
104B00,104B00  
NONE  
106A00  
6.0  
7.2  
21.4  
25  
21  
54  
22.4  
25  
22  
55  
108A00  
11.5  
13.8  
29.7  
30  
28  
61  
30.7  
35  
30  
62  
109A00  
14.0  
16.8  
33.4  
35  
32  
64  
34.4  
35  
33  
65  
108A00,108A00  
NONE  
23.0  
27.7  
47.1  
50  
44  
102  
48.1  
50  
46  
103  
---  
---  
11.0  
15  
11  
52  
12.0  
15  
12  
53  
106A00  
6.0  
7.2  
20.0  
25  
19  
59  
21.0  
25  
20  
60  
108A00  
11.5  
13.8  
28.3  
30  
27  
66  
29.3  
30  
28  
67  
109A00  
14.0  
16.8  
32.0  
35  
30  
69  
33.0  
35  
31  
70  
108A00,108A00  
NONE  
23.0  
27.7  
45.7  
50  
43  
107  
46.7  
50  
44  
108  
---  
---  
11.0  
15  
11  
58  
12.0  
15  
12  
59  
106A00  
6.0  
7.2  
20.0  
25  
19  
65  
21.0  
25  
20  
66  
108A00  
11.5  
13.8  
28.3  
30  
27  
72  
29.3  
30  
28  
73  
109A00  
14.0  
16.8  
32.0  
35  
30  
75  
33.0  
35  
31  
76  
108A00,108A00  
23.0  
27.7  
45.7  
50  
43  
113  
46.7  
50  
44  
114  
NONE  
NONE  
NONE  
---  
---  
---  
---  
---  
---  
1.9  
1.9  
1.9  
10.3  
8.7  
15  
15  
15  
11  
9
39  
42  
46  
12.2  
10.6  
10.2  
15  
15  
15  
13  
11  
10  
41  
44  
48  
8.3  
8
NOTE: See page 42 for table legend and notes.  
38  
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Table 10 — Unit Wire/Fuse or HACR Breaker Sizing Data (cont)  
ELEC. HTR  
P.E.  
w/ PWRD C.O.  
NO P.E.  
w/P.E. (pwrd fr/unit)  
FUSE  
NOM  
(KW)  
FUSE  
DISC. SIZE  
DISC. SIZE  
CRHEATER***  
FLA  
FLA  
or  
or  
MCA  
MCA  
HACR  
BRKR  
HACR  
BRKR  
FLA  
LRA  
FLA  
LRA  
NONE  
101A00  
---  
3.3/4.4  
6.5/8.7  
9.8/13.0  
13.1/17.4  
15.8/21.0  
---  
---  
38.4  
50  
38  
124  
40.3  
60  
41  
126  
15.9/18.3  
31.4/36.3  
46.9/54.2  
62.8/72.5  
75.8/87.5  
---  
58.2/61.2  
77.6/83.7  
60/70  
80/90  
57/59  
75/80  
140/142  
155/160  
60.1/63.1  
79.5/85.6  
70/70  
80/90  
59/62  
77/82  
142/144  
157/162  
103B00  
1.9  
102A00,102A00  
103B00,103B00  
104B00,104B00  
NONE  
97.0/106.1 100/110  
92/101 218/232 98.9/108.0 100/110  
95/103 220/234  
116.9/129.0 125/150 111/122 250/269 118.8/130.9 125/150 113/124 252/271  
133.1/147.7 150/150 126/139 276/299 135.0/149.6 150/150 128/141 278/301  
30.0  
47.0/49.5  
52.6/56.1  
71.7/78.1  
84.7/93.1  
27.8  
40  
50/50  
60/60  
80/80  
90/100  
40  
31  
46/49  
52/55  
69/75  
81/89  
28  
98  
112/114  
116/119  
131/137  
186/199  
110  
31.9  
48.9/51.4  
54.5/58.0  
73.6/80.0  
86.6/95.0  
29.7  
40  
50/60  
60/60  
80/90  
90/100  
40  
33  
49/51  
54/57  
71/77  
83/91  
30  
100  
114/116  
118/121  
133/139  
188/201  
112  
102A00  
4.9/6.5  
6.5/8.7  
12.0/16.0  
15.8/21.0  
---  
13.6/15.6  
18.1/20.9  
33.4/38.5  
43.8/50.5  
---  
103B00  
1.9  
1.9  
1.9  
1.0  
1.0  
1.0  
105A00  
104B00,104B00  
NONE  
102A00  
4.9/6.5  
6.5/8.7  
12.0/16.0  
15.8/21.0  
---  
13.6/15.6  
18.1/20.9  
33.4/38.5  
43.8/50.5  
---  
44.8/47.3  
50.4/53.9  
69.5/75.9  
82.5/90.9  
27.8  
50/50  
60/60  
70/80  
90/100  
40  
44/46  
49/52  
67/72  
79/86  
28  
124/126  
128/131  
143/149  
198/211  
121  
46.7/49.2  
52.3/55.8  
71.4/77.8  
84.4/92.8  
29.7  
50/50  
60/60  
80/80  
90/100  
40  
46/48  
51/54  
69/75  
81/88  
30  
126/128  
130/133  
145/151  
200/213  
123  
103B00  
105A00  
104B00,104B00  
NONE  
102A00  
4.9/6.5  
6.5/8.7  
12.0/16.0  
15.8/21.0  
---  
13.6/15.6  
18.1/20.9  
33.4/38.5  
43.8/50.5  
---  
44.8/47.3  
50.4/53.9  
69.5/75.9  
82.5/90.9  
14.6  
50/50  
60/60  
70/80  
90/100  
20  
44/46  
49/52  
67/72  
79/86  
15  
135/137  
139/142  
154/160  
209/222  
49  
46.7/49.2  
52.3/55.8  
71.4/77.8  
84.4/92.8  
15.6  
50/50  
60/60  
80/80  
90/100  
20  
46/48  
51/54  
69/75  
81/88  
16  
137/139  
141/144  
156/162  
211/224  
50  
103B00  
105A00  
104B00,104B00  
NONE  
106A00  
6.0  
7.2  
23.6  
25  
23  
56  
24.6  
25  
24  
57  
108A00  
11.5  
13.8  
31.9  
35  
31  
63  
32.9  
35  
32  
64  
109A00  
14.0  
16.8  
35.6  
40  
34  
66  
36.6  
40  
36  
67  
108A00,108A00  
NONE  
23.0  
27.7  
49.3  
50  
47  
104  
50.3  
60  
48  
105  
---  
---  
13.2  
15  
13  
54  
14.2  
20  
15  
55  
106A00  
6.0  
7.2  
22.2  
25  
22  
61  
23.2  
25  
23  
62  
108A00  
11.5  
13.8  
30.5  
35  
29  
68  
31.5  
35  
30  
69  
109A00  
14.0  
16.8  
34.2  
35  
33  
71  
35.2  
40  
34  
72  
108A00,108A00  
NONE  
23.0  
27.7  
47.9  
50  
45  
109  
48.9  
50  
46  
110  
---  
---  
13.2  
15  
13  
60  
14.2  
20  
15  
61  
106A00  
6.0  
7.2  
22.2  
25  
22  
67  
23.2  
25  
23  
68  
108A00  
11.5  
13.8  
30.5  
35  
29  
74  
31.5  
35  
30  
75  
109A00  
14.0  
16.8  
34.2  
35  
33  
77  
35.2  
40  
34  
78  
108A00,108A00  
23.0  
27.7  
47.9  
50  
45  
115  
48.9  
50  
46  
116  
NONE  
NONE  
NONE  
---  
---  
---  
---  
---  
---  
1.9  
1.9  
1.9  
12.0  
10.4  
10.0  
15  
15  
15  
13  
11  
10  
41  
44  
48  
13.9  
12.3  
11.9  
20  
15  
15  
15  
13  
12  
43  
46  
50  
NOTE: See page 42 for table legend and notes.  
39  
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Table 10 — Unit Wire/Fuse or HACR Breaker Sizing Data (cont)  
ELEC. HTR  
P.E.  
NO C.O. or UNPWR C.O.  
NO P.E.  
w/P.E. (pwrd fr/unit)  
FUSE  
NOM  
(KW)  
FUSE  
DISC. SIZE  
DISC. SIZE  
CRHEATER***  
FLA  
FLA  
or  
or  
MCA  
MCA  
HACR  
BRKR  
HACR  
BRKR  
FLA  
LRA  
FLA  
LRA  
NONE  
102A00  
---  
4.9/6.5  
6.5/8.7  
9.8/13.0  
13.1/17.4  
15.8/21.0  
---  
---  
40.1  
60  
39  
144  
42.0  
60  
41  
146  
23.5/27.1  
31.4/36.3  
46.9/54.2  
62.8/72.5  
75.8/87.5  
---  
69.4/73.9  
79.3/85.4  
80/80  
80/100  
66/70  
75/81  
168/171  
175/180  
71.3/75.8  
81.2/87.3  
80/80  
90/100  
68/72  
77/83  
170/173  
177/182  
103B00  
1.9  
1.9  
1.9  
1.9  
1.0  
1.0  
1.0  
102A00,102A00  
103B00,103B00  
104B00,104B00  
NONE  
98.7/107.8 100/110  
93/101 238/252 100.6/109.7 110/110  
95/103 240/254  
118.6/130.7 125/150 111/122 270/289 120.5/132.6 125/150 113/124 272/291  
134.8/149.4 150/150 126/139 296/319 136.7/151.3 150/175 128/142 298/321  
28.7  
40  
28  
120  
30.6  
45  
31  
122  
102A00  
4.9/6.5  
7.9/10.5  
12.0/16.0  
15.8/21.0  
19.9/26.5  
---  
13.6/15.6  
21.9/25.3  
33.4/38.5  
43.8/50.5  
55.2/63.8  
---  
45.7/48.2  
56.1/60.3  
70.4/76.8  
83.4/91.8  
50/60  
60/70  
80/80  
90/100  
44/46  
54/58  
67/73  
79/86  
134/136  
142/145  
153/159  
208/221  
47.6/50.1  
58.0/62.2  
72.3/78.7  
85.3/93.7  
60/60  
60/70  
80/80  
90/100  
46/49  
56/60  
69/75  
81/89  
136/138  
144/147  
155/161  
210/223  
104B00  
105A00  
104B00,104B00  
104B00,105A00  
NONE  
97.7/108.4 100/110  
92/102 230/248 99.6/110.3 100/125  
94/104 232/250  
26.5  
40  
26  
143  
28.4  
40  
28  
145  
102A00  
4.9/6.5  
7.9/10.5  
12.0/16.0  
15.8/21.0  
19.9/26.5  
---  
13.6/15.6  
21.9/25.3  
33.4/38.5  
43.8/50.5  
55.2/63.8  
---  
43.5/46.0  
53.9/58.1  
68.2/74.6  
81.2/89.6  
50/50  
60/60  
70/80  
90/90  
42/44  
51/55  
64/70  
76/84  
89/99  
29  
157/159  
165/168  
176/182  
231/244  
45.4/47.9  
55.8/60.0  
70.1/76.5  
83.1/91.5  
50/50  
60/60  
80/80  
90/100  
44/46  
53/57  
66/72  
78/86  
159/161  
167/170  
178/184  
233/246  
104B00  
105A00  
104B00,104B00  
104B00,105A00  
NONE  
95.5/106.2 100/110  
253/271 97.4/108.1 100/110  
92/101 255/273  
28.8  
40  
169  
30.7  
45  
31  
171  
102A00  
4.9/6.5  
7.9/10.5  
12.0/16.0  
15.8/21.0  
19.9/26.5  
---  
13.6/15.6  
21.9/25.3  
33.4/38.5  
43.8/50.5  
55.2/63.8  
---  
45.8/48.3  
56.2/60.4  
70.5/76.9  
83.5/91.9  
50/60  
60/70  
80/80  
90/100  
44/46  
54/58  
67/73  
79/87  
183/185  
191/194  
202/208  
257/270  
47.7/50.2  
58.1/62.3  
72.4/78.8  
85.4/93.8  
60/60  
60/70  
80/80  
90/100  
46/49  
56/60  
69/75  
81/89  
185/187  
193/196  
204/210  
259/272  
104B00  
105A00  
104B00,104B00  
104B00,105A00  
NONE  
97.8/108.5 100/110  
92/102 279/297 99.7/110.4 100/125  
94/104 281/299  
13.6  
22.6  
30.8  
34.6  
48.2  
51.9  
12.2  
21.2  
29.4  
33.2  
46.8  
50.5  
13.0  
22.0  
30.2  
34.0  
47.6  
51.3  
20  
25  
35  
35  
50  
60  
15  
25  
30  
35  
50  
60  
15  
25  
35  
35  
50  
60  
14  
22  
29  
33  
45  
49  
12  
20  
28  
31  
44  
47  
13  
21  
29  
32  
45  
48  
58  
65  
14.6  
23.6  
31.8  
35.6  
49.2  
52.9  
13.2  
22.2  
30.4  
34.2  
47.8  
51.5  
14.0  
23.0  
31.2  
35.0  
48.6  
52.3  
20  
25  
35  
40  
50  
60  
20  
25  
35  
35  
50  
60  
20  
25  
35  
35  
50  
60  
15  
23  
31  
34  
47  
50  
13  
21  
29  
32  
45  
48  
14  
22  
30  
33  
46  
49  
59  
66  
106A00  
6.0  
7.2  
108A00  
11.5  
13.8  
72  
73  
109A00  
14.0  
16.8  
75  
76  
108A00,108A00  
108A00,109A00  
NONE  
23.0  
27.7  
113  
119  
69  
114  
120  
70  
25.5  
30.7  
---  
---  
106A00  
6.0  
7.2  
76  
77  
108A00  
11.5  
13.8  
83  
84  
109A00  
14.0  
16.8  
86  
87  
108A00,108A00  
108A00,109A00  
NONE  
23.0  
27.7  
124  
130  
82  
125  
131  
83  
25.5  
30.7  
---  
---  
106A00  
6.0  
7.2  
89  
90  
108A00  
11.5  
13.8  
96  
97  
109A00  
14.0  
16.8  
99  
100  
138  
144  
108A00,108A00  
108A00,109A00  
23.0  
27.7  
137  
143  
25.5  
30.7  
NONE  
NONE  
NONE  
---  
---  
---  
---  
---  
---  
1.9  
1.9  
1.9  
11.2  
9.2  
15  
15  
15  
11  
9
46  
53  
64  
13.1  
11.1  
11.9  
15  
15  
15  
14  
11  
12  
48  
55  
66  
10.0  
10  
NOTE: See page 42 for table legend and notes.  
40  
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Table 10 — Unit Wire/Fuse or HACR Breaker Sizing Data (cont)  
ELEC. HTR  
P.E.  
w/ PWRD C.O.  
NO P.E.  
w/P.E. (pwrd fr/unit)  
FUSE  
NOM  
(KW)  
FUSE  
DISC. SIZE  
DISC. SIZE  
CRHEATER****  
FLA  
FLA  
or  
or  
MCA  
MCA  
HACR  
BRKR  
HACR  
BRKR  
FLA  
LRA  
FLA  
LRA  
NONE  
102A00  
---  
4.9/6.5  
6.5/8.7  
9.8/13.0  
13.1/17.4  
15.8/21.0  
---  
---  
44.9  
60  
44  
149  
46.8  
60  
47  
151  
23.5/27.1  
31.4/36.3  
46.9/54.2  
62.8/72.5  
75.8/87.5  
---  
74.2/78.7  
84.1/90.2  
80/80  
71/76  
81/86  
173/176  
180/185  
76.1/80.6  
86.0/92.1  
80/90  
74/78  
83/88  
175/178  
182/187  
103B00  
100/100  
100/100  
1.9  
1.9  
1.9  
1.9  
1.0  
1.0  
1.0  
102A00,102A00  
103B00,103B00  
104B00,104B00  
NONE  
103.5/112.6 110/125  
98/107 243/257 105.4/114.5 110/125 101/109 245/259  
123.4/135.5 125/150 117/128 275/294 125.3/137.4 150/150 119/130 277/296  
139.6/154.2 150/175 132/145 301/324 141.5/156.1 150/175 134/147 303/326  
33.5  
45  
34  
125  
35.4  
50  
36  
127  
102A00  
4.9/6.5  
7.9/10.5  
12.0/16.0  
15.8/21.0  
19.9/26.5  
---  
13.6/15.6  
21.9/25.3  
33.4/38.5  
43.8/50.5  
55.2/63.8  
---  
50.5/53.0  
60.9/65.1  
75.2/81.6  
88.2/96.6  
60/60  
70/70  
80/90  
90/100  
50/52  
59/63  
72/78  
84/92  
139/141  
147/150  
158/164  
213/226  
52.4/54.9  
62.8/67.0  
77.1/83.5  
90.1/98.5  
60/60  
70/70  
80/90  
100/100  
52/54  
61/65  
75/80  
86/94  
141/143  
149/152  
160/166  
215/228  
104B00  
105A00  
104B00,104B00  
104B00,105A00  
NONE  
102.5/113.2 110/125  
97/107 235/253 104.4/115.1 110/125 100/109 237/255  
31.3  
45  
31  
148  
33.2  
50  
34  
150  
102A00  
4.9/6.5  
7.9/10.5  
12.0/16.0  
15.8/21.0  
19.9/26.5  
---  
13.6/15.6  
21.9/25.3  
33.4/38.5  
43.8/50.5  
55.2/63.8  
---  
48.3/50.8  
58.7/62.9  
73.0/79.4  
86.0/94.4  
60/60  
60/70  
80/80  
90/100  
47/49  
57/60  
70/76  
82/89  
162/164  
170/173  
181/187  
236/249  
50.2/52.7  
60.6/64.8  
74.9/81.3  
87.9/96.3  
60/60  
70/70  
80/90  
90/100  
49/52  
59/63  
72/78  
84/92  
164/166  
172/175  
183/189  
238/251  
104B00  
105A00  
104B00,104B00  
104B00,105A00  
NONE  
100.3/111.0 110/125  
95/105 258/276 102.2/112.9 110/125  
97/107 260/278  
33.6  
45  
34  
174  
35.5  
50  
36  
176  
102A00  
4.9/6.5  
7.9/10.5  
12.0/16.0  
15.8/21.0  
19.9/26.5  
---  
13.6/15.6  
21.9/25.3  
33.4/38.5  
43.8/50.5  
55.2/63.8  
---  
50.6/53.1  
61.0/65.2  
75.3/81.7  
88.3/96.7  
60/60  
70/70  
80/90  
90/100  
50/52  
59/63  
72/78  
84/92  
188/190  
196/199  
207/213  
262/275  
52.5/55.0  
62.9/67.1  
77.2/83.6  
90.2/98.6  
60/60  
70/70  
80/90  
100/100  
52/54  
61/65  
75/81  
87/94  
190/192  
198/201  
209/215  
264/277  
104B00  
105A00  
104B00,104B00  
104B00,105A00  
NONE  
102.6/113.3 110/125  
98/107 284/302 104.5/115.2 110/125 100/110 286/304  
15.8  
24.8  
33.0  
36.8  
50.4  
54.1  
14.4  
23.4  
31.6  
35.4  
49.0  
52.7  
15.2  
24.2  
32.4  
36.2  
49.8  
53.5  
20  
25  
35  
40  
60  
60  
20  
25  
35  
40  
50  
60  
20  
25  
35  
40  
50  
60  
16  
24  
32  
35  
48  
51  
14  
23  
30  
34  
46  
50  
15  
24  
31  
35  
47  
51  
60  
67  
16.8  
25.8  
34.0  
37.8  
51.4  
55.1  
15.4  
24.4  
32.6  
36.4  
50.0  
53.7  
16.2  
25.2  
33.4  
37.2  
50.8  
54.5  
20  
30  
35  
40  
60  
60  
20  
25  
35  
40  
50  
60  
20  
30  
35  
40  
60  
60  
17  
26  
33  
37  
49  
53  
16  
24  
32  
35  
47  
51  
17  
25  
32  
36  
48  
52  
61  
68  
106A00  
6.0  
7.2  
108A00  
11.5  
13.8  
74  
75  
109A00  
14.0  
16.8  
77  
78  
108A00,108A00  
108A00,109A00  
NONE  
23.0  
27.7  
115  
121  
71  
116  
122  
72  
25.5  
30.7  
---  
---  
106A00  
6.0  
7.2  
78  
79  
108A00  
11.5  
13.8  
85  
86  
109A00  
14.0  
16.8  
88  
89  
108A00,108A00  
108A00,109A00  
NONE  
23.0  
27.7  
126  
132  
84  
127  
133  
85  
25.5  
30.7  
---  
---  
106A00  
6.0  
7.2  
91  
92  
108A00  
11.5  
13.8  
98  
99  
109A00  
14.0  
16.8  
101  
139  
145  
102  
140  
146  
108A00,108A00  
108A00,109A00  
23.0  
27.7  
25.5  
30.7  
NONE  
NONE  
NONE  
---  
---  
---  
---  
---  
---  
1.9  
1.9  
1.9  
12.9  
10.9  
11.7  
15  
15  
15  
13  
11  
12  
48  
55  
66  
14.8  
12.8  
13.6  
20  
15  
15  
16  
13  
14  
50  
57  
68  
NOTE: See page 42 for table legend and notes.  
41  
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Legend and Notes for Table 10  
LEGEND:  
Example: Supply voltage is 230-3-60  
BRKR  
CO  
--- Circuit breaker  
AB = 224 v  
BC = 231 v  
AC = 226 v  
--- Convenient outlet  
--- Direct drive  
DD  
indoor fan motor  
DISC  
--- Disconnect  
FLA  
--- Full load amps  
(224 + 231 + 226)  
681  
3
Average Voltage =  
=
IFM  
--- Indoor fan motor  
--- Locked rotor amps  
--- Minimum circuit amps  
--- Po w e r e x h a u st  
3
LRA  
MCA  
=
227  
P E  
Determine maximum deviation from average voltage.  
(AB) 227 – 224 = 3 v  
(BC) 231 – 227 = 4 v  
(AC) 227 – 226 = 1 v  
Maximum deviation is 4 v.  
PWRD CO  
UNPWR CO  
NOTES:  
--- Powered convenient outlet  
--- Unpowered convenient outlet  
1. In compliance with NEC requirements for multimotor and  
combination load equipment (refer to NEC Articles 430 and  
440), the overcurrent protective device for the unit shall be  
fuse or HACR breaker. Canadian units may be fuse or circuit  
breaker.  
Determine percent of voltage imbalance.  
4
% Voltage Imbalance  
= 100 x  
= 1.76%  
227  
2. Unbalanced 3-Phase Supply Voltage  
Never operate a motor where a phase imbalance in supply  
voltage is greater than 2%. Use the following formula to de-  
termine the percentage of voltage imbalance.  
This amount of phase imbalance is satisfactory as it is below the  
maximum allowable 2%.  
IMPORTANT: If the supply voltage phase imbalance is more than  
2%, contact your local electric utility company immediately.  
max voltage deviation from average voltage  
% Voltage Imbalance = 100 x  
average voltage  
Unit Without Economizer or  
2 Position Damper  
Economizer  
2 Position Damper  
C08631  
Fig. 65 - EconoMi$ert IV Wiring  
EconoMi$er IV Occupancy Switch —  
Step 11 — Adjust Factory--Installed Options  
Smoke Detectors —  
Refer to Fig. 65 for general EconoMi$er IV wiring.  
External occupancy control is managed through a  
connection on the Central Terminal Board.  
Smoke detector(s) will be connected at the Central  
Terminal Board (CTB), at terminals marked “Smoke  
Shutdown”. Remove jumper JMP 3 when ready to  
energize unit.  
If external occupancy control is desired, connect a time  
clock or remotely controlled switch (closed for Occupied,  
open for Unoccupied sequence) at terminals marked  
OCCUPANCY on CTB. Remove or cut jumper JMP 2 to  
complete the installation.  
42  
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Step 12 — Install Accessories  
Available accessories include:  
Roof Curb  
Thru-base connection kit (must be installed before unit  
is set on curb)  
Pre--Start and Start--Up  
This completes the mechanical installation of the unit.  
Refer to the unit’s Service Manual for detailed Pre-Start  
and Start-up instructions.  
Manual outside air damper  
Two-Position motorized outside air damper  
EconoMi$er IV (with control and integrated barometric  
relief)  
EconoMi$er2 (without control/for external signal and  
integrated barometric relief)  
Power Exhaust  
Differential dry-bulb sensor (EconoMi$er IV)  
Outdoor enthalpy sensor  
Differential enthalpy sensor  
Time Guard II compressor anti-cycle control  
Outdoor coil hail guard  
Outdoor coil protector grille  
Head pressure control  
Programmable setback thermostat  
Electrical/Mechanical thermostat and subbase  
Electric Heaters  
Single Point kits  
Thermostat / Sensors  
CO2 sensor  
DDC interface (PremierLink)  
Louvered hail guard  
Phase monitor control  
Refer to separate installation instructions for information  
on installing these accessories.  
43  
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Catalog No: 50HCQ---01SI  
Copyright 2010 Carrier Corp. D 7310 W. Morris St. D Indianapolis, IN 46231  
Printed in U.S.A.  
Edition Date: 04/10  
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.  
Replaces: NEW  
44  
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