2003 Motorcycle Parts Catalog
(E440, E440A, E440R, S440, C440, X440) - 09/02
CONTENTS
Legend .........................................2 Front Brake Master Cylinder .....14
Seat & Plastic.............................26
Front Wheel .................................3
Rear Wheel...................................4
Front Brake Caliper....................15 Fenders & Lights........................27
Rear Brake Pedal........................16 Battery Plate...............................28
Rear Wheel List ...........................5 Rear Brake Master Cylinder ......17 Electrical ....................................29
Wheel Hubs..................................6 Rear Brake Caliper.....................18 Exhaust.......................................30
Front Fork ....................................7
Front Fork List .............................8
Steering Head...............................9
Mainframe..................................19
Subframe....................................20
Frame Rail & Skidplate .............21 Fuel Tank ...................................33
Fuel System................................34
Handlebar & Controls ................11 Kickstand ...................................23 Decals.........................................35
Radiator .....................................31
Airbox ........................................32
Front Brake Guides....................10 Footpegs ....................................22
Handlebar & Controls List.........12
Odometer ...................................13
Swingarm ...................................24
Rear Shock.................................25
Vehicle Warnings .......................36
P/N 5002339-03
Printed : 9/4/02
2003 Motorcycle Parts Catalog 0902.fm
© 2001 Cannondale Corporation - All Rights Reserved
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Front Wheel
11
3 *
12 *
4 *
5 *
2
13 *
6
7 *
9
1
8 *
10
5002540
WEIGHT, WHEEL BALANCE
Strip of 12, 1/4 oz w eights
051-5002498
051-5000020
FRONT WHEEL ASSEMBLY, MOTARD
FRONT WHEEL ASSEMBLY
ADDITIONAL PARTS TABLE
SPOKE, FRONT, OUTSIDE, 3.6x172.0mm
X SPOKE, FRONT - OUTSIDE
SPOKE, FRONT, INSIDE, 3.6x177.0mm
X SPOKE, FRONT, - INSIDE
NIPPLE, FRONT
*
13
*
18
18
18
18
36
1
5002500A
5000026
5002501A
5000477
5001623
5000540
5000864
5002511
5002246
5000047
5002504
5000536
5000028
5002510
5002134
5000029
5002508
5002135
5000030
5002506
5002098
5000031
5000021
X
X
INCLUDED IN FR WHEEL ASSYS
INCLUDED IN FR WHEEL ASSYS
INCLUDED IN FR WHEEL ASSYS
INCLUDED IN FR WHEEL ASSYS
INCLUDED IN FR WHEEL ASSYS
X
X
X
X
X
X
X
X
12
11
10
9
*
NUT, FLANGE, M16X1.5
FHCS, M6X16,NYLKZINC
ROTOR, FRONT, 320mm
X FRONT ROTOR
6
1
1
X
X
X
X
X
*
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
ACCEPTS ODOMETER MAGNET
8
*
1
X
X
FRONT ROTOR
1
RIM, FRONT, 17X3.5", BLK
X RIM, FRONT
INCLUDED IN FR WHEEL ASSYS
INCLUDED IN FR WHEEL ASSYS
7
6
*
1
1
RIM LOCK, FRONT
1
RIM STRIP, 17"
*
1
X RIM STRIP, FRONT
RIM STRIP, FRONT
TUBE, FRONT, 120/70-17
X TUBE, FRONT
5
*
1
1
X
X
X
X
*
1
4
*
*
1
TUBE, FRONT
1
1
TIRE, FRONT, 120/70-17
X TIRE, FRONT
3
2
1
1
TIRE, FRONT
1
AXLE, FRONT WHEEL
FRONT HUB ASSEMBLY
1
SEE FRONT HUB
INCLUDED IN FR WHEEL ASSYS
NOTES
ITEM QTY DEA LER PA RT
NO REQD NUMBER
S
E EA ER C
MODEL
DESCRIPTION
FRONT WHEEL PARTS LIST
3
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Rear Wheel
2
*
15
3
*
16
*
4
*
17
*
18
12
5
11
*
14
10
*
9
*
7
6
*
1
4
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5002540
5000339
5000349
WEIGHT, WHEEL BALANCE
SPROCKET, REAR, 49 T
SPROCKET, REAR, 51 T
SPROCKET, REAR, 52 T
REAR WHEEL ASSEMBLY, MOTARD
REAR WHEEL ASSEMBLY, 18"
REAR WHEEL ASSEMBLY, 19"
ADDITIONAL PARTS TABLE
DUST CAP
Strip of 12, 1/4 oz w eights
5000357
151-5002499
151-5002085
151-5000069
18
*
*
17
*
*
16
15
14
13
12
*
11
*
10
*
*
9
8
7
*
*
6
5
2
18
18
18
18
18
18
36
6
6
6
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5002199
5002502
5001873
5000075
5002503
5002287
5000797
5001624
5000713
5000140
5000393
5002521
5000117
6000315
5001847
5002522
5001798
5001601
5000138
5000090
5002505
5001886
5000076
5000077
5002510
5002130
5000078
5002508
5002131
5000079
5002507
5002132
5000080
SEE REAR HUB
X
X
SPOKE, REAR, OUTSIDE, 4.0X175.0 mm
X SPOKE, REAR, OUTSIDE, 18" WHEEL
SPOKE, REAR, OUTSIDE, 19" WHEEL
SPOKE, REAR, INSIDE, 4.0X181.0 mm
X SPOKE, REAR, INSIDE, 18" WHEEL
SPOKE, REAR, INSIDE, 19" WHEEL
NIPPLE, REAR
INCLUDED IN RR WHL ASSYS
INCLUDED IN RR WHL ASSYS
INCLUDED IN RR WHL ASSYS
INCLUDED IN RR WHL ASSYS
INCLUDED IN RR WHL ASSYS
INCLUDED IN RR WHL ASSYS
INCLUDED IN RR WHL ASSYS
X
X
X
X
X
X
X
X
FLAT WASHER, M8
LOCKNUT, M8
FHCS, M8X28 mm, ZINC
SPROCKET, REAR, 45T
X SPROCKET, REAR, 50 T
X MASTER LINK, O-RING
MASTER LINK
CHAIN, DRIVE, 112 LINKS
X CHAIN, DRIVE, 114 LINKS, O-RING
CHAIN, DRIVE, 114 LINKS
FHCS, M8X16, NYLK, ZINC
ROTOR, REAR
RIM, REAR, 17X4.50", BLK
X WHEEL RIM, REAR, 18"
WHEEL RIM, REAR, 19"
RIM LOCK, REAR
RIM STRIP, 17"
X RIM STRIP, REAR
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
INCLUDED IN RR WHL ASSY
INCLUDED IN RR WHL ASSY
INCLUDED IN RR WHL ASSY
*
*
4
*
*
3
*
*
X
X
X
X
X
X
X
X
X
X
X
X
X
X
RIM STRIP, REAR
TUBE, 120/70-17
X TUBE, REAR
TUBE, REAR
TIRE, REAR, 150/60-17
X TIRE, REAR, 18"
2
1
X
X
TIRE, REAR, 19"
REAR HUB ASSEMBLY
1
INCLUDED IN RR WHL ASSYS
NOTES
ITEM QTY DEA LER PA RT
NO REQD NUMBER
S
E EA ER C
MODEL
DESCRIPTION
REAR WHEEL PARTS LIST
5
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Wheel Hubs
10 *
5
6
8
9 *
6
5
7 *
4
5
6
2
3
*
6
5
1
*
10
*
9
8
*
7
6
5
4
*
3
2
1
1
1
1
1
1
1
1
5
4
1
1
1
1
1
5002541
5000074
5002535
X
FRONT WHEEL SPACER
X FRONT WHEEL SPACER
HUB, FRONT, BLK
INCLUDED IN RR WHEEL ASSYS
INCLUDED IN FR WHEEL ASSYS
INCLUDED IN FR WHEEL ASSYS
INCLUDED IN FR WHEEL ASSYS
INCLUDED IN FR WHEEL ASSYS
INCLUDED IN RR WHEEL ASSYS
INCLUDED IN FR WHEEL ASSYS
INCLUDED IN WHEEL ASSYS
X
X
X
X
X
X
X
X
X
X
5000022-07
5000023
5002542
5000024
5000355
5000356
5001091
5002536
5000071-08
5000072
5000073
X HUB, FRONT
FRONT HUB BEARING SPACER
FRONT WHEEL SPACER-DISC SIDE
X FRONT WHEEL SPACER-DISC SIDE
SEALED BEARING, 20X42X12
DOUBLELIPSEAL, 32X42X4
REAR WHEEL SPACER
X
X
X
X
X
X
X
INCLUDED IN WHEEL ASSYS
INCLUDED IN RR WHEEL ASSYS
INCLUDED IN RR WHEEL ASSYS
INCLUDED IN RR WHEEL ASSYS
INCLUDED IN RR WHEEL ASSYS
INCLUDED IN RR WHEEL ASSYS
X
S
HUB, REAR, BLK
X HUB, REAR
X
X
REAR HUB BEARING SPACER
REAR WHEEL SPACER-DISC SIDE
ITEM QTY DEA LER PA RT
NO REQD NUMBER
E EA ER C
MODEL
DESCRIPTION
NOTES
WHEEL HUBS PARTS LIST
6
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Front Fork
42
32
33
1
41
49
50
2
3
4
57
57
18
19
51 57
34
35
52
5
6
20
53
36
57
54
57
7
8
37
38
39
55
57
40
21
41
42
9
57
58 57
59
43
22
10
11
23
24
25
45
57
12
26
13
44
57
46
46
56
27
28
29
30
12
14
57
47
15 57
16
48
48
31
57
17
7
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Front Fork List
5002526
5002055
5000018
5001222
5000013
5000014
5000015
5002617
5002619
5002621
5002621
5002523
5002600
X
FORK GUARD SET, MOTARD - SILVER
FORK GUARD SET - SILVER
FORK GUARD SET - BLACK
FORK GUARD SET - WHITE
FORK SPRING - 4.5 N/mm
FORK SPRING - 4.7 N/mm
FORK SPRING - 4.9 N/mm
FRONT FORK SET, CR
X
X
X
X
X
X
X
OPTIONAL
STANDARD
OPTIONAL
*
*
1
1
1
1
1
1
FRONT FORK SET, ER
*
X
FRONT FORK SET, EA
*
*
X
FRONT FORK SET, E
FRONT FORK SET, S
X
59
X
FRONT FORK SET, X
ADDITIONAL PARTS TABLE
OHLINS FORK FLUID, 1LITER
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
AR
AR
1
2
2
2
2
2
2
2
4
1
6
1
2
2
4
4
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
4
2
2
2
2
2
2
2
2
2
2
2
5000572
5001526
5000568
5000608
5000607
5000610
5000611
5000606
5000603
5000604
5000558
5000567
5000556
SEE TABLE
5000518
5000565
5000080
5000601
5000600
5000598
5000597
5000594
5000593
5000592
5000591
5000590
5000587
5000589
5000586
5000585
5000584
5000583
5000582
5000581
5000580
5000579
5000578
5000577
5000575
5000576
5000574
5000564
5000560
5000563
5000562
5000548
5000547
5000561
5000005
5000559
SEE TABLE
5000553
5000552
5000546
5000545
5000551
5000550
5000549
FORK SERVICE KIT
FORK INNER TUBE ASSY-RIGHT
COMPRESSION ADJUSTER ASSY.
COMPRESSION ADJUSTER O-RING
COMPRESSION SHIMSET
FORK COMPRESSION PISTON
FORK COMPRESSION PISTON O-RING
COMPRESSION PISTON SHIM
COMPRESSION PISTON WAVEWSHR
FRONT WHEEL AXLEPINCH BOLT
FORK INNER TUBEASSY-LEFT
FORK GUARD BOLT
FORK GUARD SET
FORK INNER TUBEBUSHING
DAMPING CARTRIDGE TUBE
LOCKNUT
WASHER
MID VALVESHIMSET
FORK REBOUND PISTON RING
FORK REBOUND PISTON
REBOUND SHIM SET
REBOUND ADJUSTER BODY
REBOUND ADJNEEDLE SPRING
REBOUND ADJ NEEDLE
REBOUND ADJ NEEDLE O-RING
FORK TOP OUT SPRING
FORK DAMPER ROD
FORK TOP OUT SPRING WASHER
FORK DAMPER ROD BUSHING
FORK DAMPER ROD SLEEVE O-RING
FORK DAMPER ROD SLEEVE
DAMPING CARTRIDGE TUBE CAP
DAMPER ROD CIRCLIP
HYDRAULIC STOP COLLAR CIRCLIP
FORK HYDRAULIC STOP
FORK HYDRAULIC STOPCOLLAR
FORK SPRING GUIDE
REBOUND ADJUSTER ASSY.
REBOUND ADJUSTER O-RING
FORK REBOUND ADJUSTER ROD
FORK WIPER
FORK SEAL RETAINING CIRCLIP
FORK SEAL
FORK SEAL RETAINING WASHER
FORK OUTER TUBEBUSHING SLEEVE
FORK OUTER TUBEBUSHING
FORK OUTER TUBEBUSHING CIRCLIP
FORK OUTER TUBE
FORK OUTER TUBE DECAL
FORK SPRING
8
7
6
FORK SPRING WASHER
FORK SPRING SPACER
5
FORK OUTER TUBE CAP O-RING
FORK OUTER TUBE CAP
FORK AIR BLEED SCREW O-RING
FORK AIR BLEED SCREW
FORK OUTER TUBE CAP NUT
4
3
2
1
ITEM QTY DEA LER PA RT
NO REQD NUMBER
X
S
E
EA ER C
DESCRIPTION
NOTES
MODEL
FRONT FORK PARTS LIST
8
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Steering Head
8
6
*
8
*
5
*
9
11
3
10
2
8
*
7
12
8
4
8
1
13
12
11
10
9
*
8
7
*
6
*
5
4
2
2
1
1
1
4
12
2
2
2
5000760
HEADSET BEARING, UPPER
5000722
5000717
5000170
5000174
5000728
5000100
5000101
5002537
5000534
5002533
5000533
012-5002097
5000001B
HEADSET SEAL, UPPER
STEERER WASHER
SLOTTED LOCKNUT
STEERER NUT
X
X
FHB, M8X55 mm
FOR USE W/ HANDGUARD BRCKT
X
X
X
X FHB, M8X45 mm
FHB, M12X35 mm, NLK
X CLAMP, HANDLEBAR, UPPER
CLAMP, HANDLEBAR, UPPER
X CLAMP, HANDLEBAR, LOWER
CLAMP, HANDLEBAR, LOWER
LOWER TRIPLE CLAMP ASSY
UPPER TRIPLE CLAMP
X
X
X
X
X
X
X
X
X
X
2
2
1
1
3
2
1
FRNT BRKE GDE, UPPER
FRNT BRKE GDE, LOWER
SEE FRONT BRA KE GUIDE, UPPER
SEE FRONT BRAKE GUIDE, LOWER
ITEM QTY DEA LER PA RT
NO REQD NUMBER
X
S
E EA ER C
MODEL
DESCRIPTION
NOTES
STEERING HEAD PARTS LIST
9
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Front Brake Guides
7
6
5
4
3
2
1
2
1
1
4
1
2
1
5000822
5001270
5000038
5001013
5002261
5000535
5002263
BRAKE LINE GUIDETOPHAT
BRAKE GUIDECLAMP
BRAKE GUIDEMOUNT ASSY
FLNG HD BLT, M6X16, NLK
FRONT BRA KE GUIDE MOUNT, UPPER
FRONT BRAKEGUIDE
X
X
X
FOR USE W/ HEA DLIGHT
NOTES
FRONT BRAKEGUIDEMOUNT, LOWER
ITEM QTY DEA LER PA RT
NO REQD NUMBER
X
S
E EA ER C
MODEL
DESCRIPTION
BRAKE GUIDES PARTS LIST
10
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Handlebar & Controls List
23
18
2
8
*
1
7
19
6
5
20
21
3
4
11
22
45
9
10
*
17
42
41
35
12
14
40
13
39
*
15
*
16
32
36
37
24
25
43
33
38
44
34
26
*
31
28
27
46
29
30
47
11
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47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
*
26
25
24
23
22
21
20
19
18
*
2
2
AR
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
2
2
2
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
5000728
5001927
5002385
5002373
5002374
5002375
5002376
5002377
5002378
5002379
5002380
5002381
5002382
5002383
5002384
5002386
5002387
5002538
5002539
6000252
6000277
5002519
5002215
5001808L
5001808
5000379
5002364
5000131-01
5002363
5000437
5001274-04
6001180
5002262
5000317
5002518
5002454
5000120
5002372S
5002372
5002095
5000125
5000786
5000123
5001590
5001369
5001368
5001367
5001366
5001365
5000488
5000124
5000121
5002252
5000474
X
X
FHB M8X55 mm
FHB M5X20 mm
HYDRAULIC CLUTCH OIL, 16 oz.
CLUTCH LEVER PVT HRDWR KIT
CLUTCH LEVER SPRING
CLUTCH MASTER CYL CAP
CLUTCH MASTER CYL CAP SCRW
CLUTCH LEVER CLAMP
INCLUDED IN 5002095
INCLUDED IN 5002095
INCLUDED IN 5002095
INCLUDED IN 5002095
INCLUDED IN 5002095
INCLUDED IN 5002095
INCLUDED IN 5002095
INCLUDED IN 5002095
INCLUDED IN 5002095
INCLUDED IN 5002095
INCLUDED IN 5002095
INCLUDED IN 5002095
INCLUDED IN 5002095
INCLUDED IN 5002095
CLUTCH LEVER CLAMP SCRW
CLUTCH LEVER BOOT
CLUTCH LEVER ADJ GRIP, RED
CLUTCH MSTR CYL PISTON KIT
CLUTCH MSTR CYL MEMBRANE
CLUTCH SLAVE VALVE, CAP KIT
CLUTCH TUBEKIT, 1045 mm
MASTER CYLINDER, SLV, M/C
SLAVE CYLINDER, COMPLETE
BRACKET, HANDGUARD, UPPER
BRACKET, HANDGUARD, LOWER
FHB M8X25 mm
X
X
X
X
X
X
X
X
X
HANDGUARD MNTNG HRDWR
HANDGUARD MNTNG HRDWR
FHB M8X20 mm
HANDGUARD SET, LOOP, SILVER
HANDGUARD SET, LOOP, SILVER
X HANDGUARD HARDWARE KIT
X HANDGUARD SET, BLACK
SHCS,M4X12 ZINC
X
ENGINEON/OFF SWITCH
ENGINESTART SWITCH
SWITCH CAP
USEW/ ON/OFF SWITCH 5002364
SWITCH CAP
SWITCH CLAMP
X
X
X
X
X HANDLEBAR PAD, RED, MAGURA
CROSSBAR PAD - SILVER
CROSSBAR PAD - BLACK/YELLOW
HANDLEBAR, MAGURA, SX
X HANDLEBAR, MAGURA, MX2
HANDLEBAR
*
X
X
17
*
*
X
X
X
X
16
*
CLUTCH LEVER, SILVER, SHORT
CLUTCH LEVER, SILVER
15
14
13
12
11
10
9
HYDRAULIC CLUTCH LEVER ASSY
THROTTLECABLE
FLANGE HEAD BOLT, M6X20 mm
THROTTLE HOUSING BOOT
THROTTLE CABLE ADJ BOOT
THROTTLE CABLE ADJUSTER
THROTTLE PULLEY COVER SCRW
THROTTLE PULLEY COVER
THROTTLE PULLEY BUSHING
THROTTLE PULLEY
INCLUDED IN THROTTLE ASSY
INCLUDED IN THROTTLE ASSY
INCLUDED IN THROTTLE ASSY
INCLUDED IN THROTTLE ASSY
INCLUDED IN THROTTLE ASSY
INCLUDED IN THROTTLE ASSY
INCLUDED IN THROTTLE ASSY
INCLUDED IN THROTTLE ASSY
INCLUDED IN THROTTLE ASSY
INCLUDED IN THROTTLE ASSY
8
7
6
5
4
3
2
THROTTLE HOUSING SET
THROTTLE TUBE
HANDLEBAR GRIPSET
*
1
X
THROTTLEASSEMBLY, E440R
X THROTTLEASSEMBLY
FOR USEW/ HANDGUARDS
NOTES
X
X
X
S
X
X
ITEM QTY DEA LER PA RT
NO REQD NUMBER
E EA ER C
MODEL
DESCRIPTION
12
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Odometer
1
2
4
5
3
5002260I
ODOMERTER INSTRUCTIONS
ADDITIONAL PARTS TABLE
SWITCH, HEAD LIGHT
SENSOR MAGNET
5
1
1
1
1
1
5002254
5002248
5002257
5002260
5002211
4
3
2
1
CABLE, ODOMETER
ODOMETER
ODOMETER MOUNT PLATE
ITEM QTY DEA LER PA RT
NO REQD NUMBER
X
S
E EA ER C
MODEL
DESCRIPTION
NOTES
ODOMETER PARTS LIST
13
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Front Brake Master Cylinder
11
10
5
12
9
6
7
8
1
*
4
3
13
14
*
2
15
*
4
15
14
13
12
11
10
9
AR
5000268
5000046
5000044
5000103
5000043
5000099
5000033
5000045
5000041
5000042
5000040
5002515
5000538
5001549
5002311
5002514
5002264
5002516
5000032
NISSIN BRAKEGREASE, 2 GRAM
AS REQUIRED
1
1
1
1
1
1
1
1
1
1
1
2
4
1
1
1
1
1
FT BRAKELEVER RETURN SPRING
FT BRAKELEVER
NISSIN - INCLUDED IN 5000032
NISSIN - INCLUDED IN 5000032
NISSIN - INCLUDED IN 5000032
INCLUDED IN 5000032 / 5000033
INCLUDED IN 5000032 / 5000033
NISSIN - INCLUDED IN 5000032
NISSIN - INCLUDED IN 5000032
NISSIN - INCLUDED IN 5000032
NISSIN - INCLUDED IN 5000032
NISSIN - INCLUDED IN 5000032
TO CALIPER
FT BRAKELEVER RUBBER COVER
FT BRAKEMSTR CYL BOOT
FT BRAKEMSTR CYL CIRCLIP
FT BRAKEMSTR CYL KIT
FT BRAKELEVER ADJ BOLT KIT
FT BRAKELEVER PIVOT BOLT KIT
FT BRAKEMSTR CYL CLAMP KIT
FT BRAKEMASTER CYL CAPKIT
BANJO BOLT, M10X1.0X10 mm
X BRAKE LINE BANJO BOLT
CRUSH WASHER
8
7
6
5
*
4
X
X
X
X
X
X
X
X
3
*
FT BRAKELINE, E
*
2
X
X
S
FT BRAKELINE, S
X FT BRAKELINE
X
*
FT BRAKEMSTR CYL ASSY, MOTARD
X FT BRAKEMSTR CYL ASSY
1
X
X
X
X
X
ITEM QTY DEA LER PA RT
NO REQD NUMBER
E EA ER C
MODEL
DESCRIPTION
NOTES
FRONT BRAKE MASTER CYLINDER PARTS LIST
14
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Front Brake Caliper
13
12
*
5
6
3
*
5
2
11
*
1
*
5
10
7
9
8
*
4
13
12
11
10
9
1
2
5002513
5001264
5000055
5000052
5000054
5000049
5000268
5000050
5000612
5000863
5002517
5000035
5000036
5000048
5002256
5002512
5000034
X
X
FRONT BRAKECALIPER MOUNT
BHCS, M10x25mm
1
1
BRAKECALIPER BLEEDER KIT
SLIDEPIN BOOT - LARGE
1
FRONT BRAKE PAD PIN KIT
8
1
FRONT BRAKE PAD SPRING
7
6
AR
1
NISSIN BRAKEGREASE, 2 GRAM
SLIDEPIN BOOT - SMALL
AS REQURIED
*
2
X
FLANGEHEAD BOLT, M8X35 mm
X FLANGE HEAD BOLT, M8X40 mm
FRONT BRAKE CALIPER PAD SET
X FRONT BRAKECALIPER PAD KIT
FRONT BRAKECALIPER PISTON KIT
FRONT BRAKECALIPER BRACKET
FRONT BRAKECALIPER ASSEMBLY, E
5
2
X
X
X
X
X
X
*
4
1
1
X
SUPER MOTARD
X
X
X
3
1
2
*
1
1
X
X
FOR USEW/ ODOMETER
*
1
X
S
FRONT BRAKE CALIPER ASSY, MOTARD S MOTARD. PAD SET NOT INCLD
X FRONT BRAKECALIPER ASSEMBLY
1
1
X
X
ITEM QTY DEA LER PA RT
NO REQD NUMBER
E EA ER C
MODEL
DESCRIPTION
NOTES
FRONT BRAKE CALIPER PARTS LIST
15
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Rear Brake Pedal
6
5
4
3
2
1
2
1
1
1
1
1
5000375
5000399
5000413
5000109
5000112
5001226
SEAL, 15X21X3
INCLUDED IN 5001226
INCLUDED IN 5001226
BOLT, BRAKEPEDAL
RR BRAKECOTTER PIN
BRAKEPEDAL YOKEPIN
SPRING, BRAKEPEDAL
REAR BRAKEPEDAL
ITEM QTY DEA LER PA RT
NO REQD NUMBER
X
S
E EA ER C
MODEL
DESCRIPTION
NOTES
REAR BRAKE PEDAL PARTS LIST
16
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Rear Brake Master Cylinder
12
13
8
13
10
12
16
7
1
6
15
13
13
9
2
5
1
1
2
11
14
3
4
2
2
16
15
14
13
12
11
10
9
1
1
5000434
5001013
5000126
5001549
5000538
5001268
5000537
5002285
5000268
5000085
5000104
5000105
5000107
5000267
5000106
5000086
NUT, FLANGE, M6
FLANGEHEAD BOLT, M6 X 16
SHCS, M8 X 20
CRUSH WASHER
2
4
2
BRAKELINEBANJO BOLT
RR BRAKEMSTR CYL GUARD
REAR BRAKELINE
1
1
1
RR BRAKE MSTR CYL ASSY
NISSIN BRAKEGREASE, 2 GRAM
RR BRAKE RESERVOIR ASSY
RR BRAKE RESERVOIR HOSE KIT
RR BRAKE MSTR CYL ELBOW KIT
RR BRAKE MSTR CYL BOOT
RR BRAKEMSTR CYL PISTON CIRCLIP
RR BRAKE MSTR CYL PUSHROD KIT
RR BRAKE MASTER CYL KIT
8
AR
1
1
AS REQUIRED
7
6
5
1
4
1
3
2
1
1
1
1
ITEM QTY DEA LER PA RT
NO REQD NUMBER
X
S
E EA ER C
MODEL
DESCRIPTION
NOTES
REAR BRAKE MASTER CYLINDER PARTS LIST
17
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Rear Brake Caliper
1
3
8
9
2
5
10
4
6
10
9
8
7
6
5
4
3
2
1
1
1
5000082
REAR BRAKEPAD SET
5000052
5000055
5000268
5000050
5000081
5000096
5000098
5000091
5000083
SLIDEPIN BOOT - LARGE
1
AR
1
BRAKECALIPER BLEEDER KIT
NISSIN BRAKEGREASE, 2 GRAM
SLIDEPIN BOOT - SMALL
AS REQUIRED
1
REAR BRAKECALIPER ASSEMBLY
REAR BRAKECALIPER BRACKET
REAR BRAKEPAD PIN KIT
1
1
1
REAR BRAKE PAD SPRING
REAR BRAKECALIPER PISTON KIT
1
ITEM QTY DEA LER PA RT
NO REQD NUMBER
X
S
E EA ER C
MODEL
DESCRIPTION
NOTES
REAR BRAKE CALIPER PARTS LIST
18
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Mainframe
1
7
*
18
19
13
5
11
14
4
3
2
9
10
8
17
15
16
6
12
19
*
1
1
1
1
2
2
1
1
1
1
1
1
1
1
2
1
4
1
5
1
5002409
5002331
5002198
5002071
5002069
5000482
5000487
5000828
5000140
5001184
5000863
5002068
5001374
5001434-03
5000524
5000233-E
5000190
5001593
5000888
201-5002100
CLAMP, ONE-EARED, STEPLESSS, 19.8
HOSE, BREATHER, FRAME
HOSE, BREATHER, FRAME
OIL LEVEL SIGHT WINDOW
FHCS, M10X1.5X16
O-RING, 2-011
O-RING, 2-012
O-RING, 2-016
LOCKNUT, M8
FLNG HD BLT, M6X12,NLK
FLNG HD BLT, M8X40,NYLK
FHB, M8X60 mm
CHAIN ROLLER SPACER
OIL FILL CAP
DRIVE CHAIN ROLLER
ENGINEOIL FITTING
THREADED INSERT, M8
INSERT, M8
GREEN STICKER
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
INCLUDED IN 5002100
INCLUDED IN 5002100
INCLUDED IN 5002100
RIVNUT, M6
MAIN FRAMESUB ASSY
ITEM QTY DEA LER PA RT
NO REQD NUMBER
X
S
E EA ER C
MODEL
DESCRIPTION
NOTES
MAINFRAME PARTS LIST
19
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Subframe
1
12 *
9
10 *
11
14
3
4
13
8
7
2
5
15
4
1
1
1
1
2
2
2
1
1
2
2
2
2
1
7
1
5000192
6000341
5001013
5002520
5002615
5000189
5000093
5000423
6000378
5002228
5002234
5002326
6000116
5000139
5001593
5000888
201-5002103
FLAT WASHER, M6
14
13
*
NUT, LOCK, M6
GROUND
GROUND
FHB M6X16 mm
X
X
X
X
X
X
X
X VOLTAGERECTIFIER/REGULATOR
VOLTAGERECTIFIER/REGULATOR
THREADED INSERT, M6
X FLANGE-HEAD BOLT, M6X25
FLANGE-HEAD BOLT, M6X50
SPACER, REAR BRAKERESERVOIR
SEAT LATCH WEAR PLATE
BHCS, M3X5 mm
12
11
*
10
9
X
INCLUDED IN 201-5002103
X
X
X
8
INCLUDED IN 201-5002103
INCLUDED IN 201-5002103
7
6
ISOLATION BLOCK
5
BOLT, SHOULDER, M8X15 mm
SHLDR SS,M10X12,NLKZC
THREADED INSERT, M8
RIVNUT, M6
4
3
INCLUDED IN 201-5002103
INCLUDED IN 201-5002103
2
1
SUBFRAMEWELDMENT
ITEM QTY DEA LER PA RT
NO REQD NUMBER
X
S
E EA ER C
MODEL
DESCRIPTION
NOTES
SUBFRAME PARTS LIST
20
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Frame Rail & Skid Plate
5
8
1
2
3
5
7
4
6
*
9
11
10
11
10
*
4
4
1
1
2
4
2
6
4
2
1
1
5001531
5001013
X
X
TOPHAT WASHER, PLASTIC
FLANGE-HEAD BOLT, M6X16
X SKID PLATE, ALUM
SKID PLATE, PLASTIC
FLNG HD BLT, M8X35, NYLK
SHCS, M8x30mm NYLK
FLNG HD BLT, M10X90, NLK
THREADED INSERT, M8
INSERT,M6
FOR USEW/ PLASTIC SKID PLATE
5001792-04
5000156-02
5000612
X
X
X
9
8
7
6
6000391
5000527
5
5000190
INCLUDED IN 201-5002101/5002102
INCLUDED IN 201-5002101/5002102
INCLUDED IN 201-5000521/5000522
4
5001967
3
2
5000888
201-5002102
201-5002101
RIVNUT, M6
FRAME RAIL, LEFT
1
FRAME RAIL, RIGHT
ITEM QTY DEALER PART
NO REQD NUMBER
X
S
E EA ER C
MODEL
DESCRIPTION
NOTES
FRAME RAIL PARTS LIST
21
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Footpegs
1
6
5
*
7
2
4
3
*
2
2
1
1
1
1
1
1
5000136
5001264
5001919
5000526
5000713
5000400
5000985
5000986
X X X X BHCS, M10X30, NYLKZNC
BHCS, M10X25, NYLKZNC
FOOTPEG BRACKET
USEW/ KICKSTAND
7
6
5
4
3
2
1
X X
FOOTPEG, LEFT
FLAT WASHER, M8
COTTER PIN, 2.5X20
FOOTPEG SPRING, LEFT
FOOTPEG PIVOT PIN
ITEM QTY DEA LER PA RT X S E EA ER C
DESCRIPTION
NOTES
NO REQD
NUMBER
MODEL
LEFT FOOTPEG PARTS LIST
1
6
7
5
2
4
3
7
6
5
4
3
2
1
2
1
1
1
1
1
1
5001264
5001919
5002286
5000713
5000400
5000984
5000986
BHCS, M10X25, NYLKZNC
FOOTPEG BRACKET
FOOTPEG, RIGHT
FLAT WASHER, M8
COTTER PIN, 2.5X20
FOOTPEG SPRING, RIGHT
FOOTPEG PIVOT PIN
ITEM QTY DEA LER PA RT
NO REQD NUMBER
X
S
E EA ER C
MODEL
DESCRIPTION
NOTES
RIGHT FOOTPEG PARTS LIST
22
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Kickstand
3
2
4
5
1
5
1
1
1
1
1
5001891
5001892
5001893
5001882-02B
5001882-02A
KICKSTAND PIVOT BOLT
KICKSTAND TENSION SPRING
NUT, HEX, LOCK, M10
KICKSTAND MOUNT
4
3
2
1
KICKSTAND LEG
ITEM QTY DEA LER PA RT
NO REQD NUMBER
X
S
E EA ER C
MODEL
DESCRIPTION
NOTES
KICKSTAND PARTS LIST
23
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Swingarm
31
*
33
1
4
2
2
2
2
2
4
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
2
2
1
2
2
4
4
1
1
1
5000421
5000757
5000755
5000756
5000758
5000759
5000754
5001470
5000115
5000716
5000541
5002298
5000088
5000231
5000070
252-5002104
5000114
5001939
5000144
5000145-04
5000143-07
5000142-13
5001008
5000439
5000862
5000423
5001184
5001957
5000434
5001468
5000726
5000189
5000152
5000814
HEX HEAD SET SCREW M8X50 mm
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
*
SWINGARM PIVOT THRUST WASHER
SWINGARM PIVOT BRNG, INR SPCR
SWINGARM PIVOT NEEDLEBEARING
BEARING, THRUST
INCLUDED IN 5000814
INCLUDED IN 5000814
INCLUDED IN 5000814
INCLUDED IN 5000814
INCLUDED IN 5000814
INCLUDED IN 5000814
SWINGARM PIVOT OUTER SEAL
SWINGARM PIVOT INNER SEAL
TOP-HAT WASHER, BUFFER, M6
DRIVECHAIN GUIDEBLOCK
WASHER, REAR AXLE
NUT, REAR AXLE
BRAKELINEGUIDE- FRONT
BRAKELINEGUIDE- REAR
REAR AXLEBLOCK
AXLE, REAR WHEEL
SWINGARM WELDMENT
DRIVECHAIN GUIDESHELL
SWINGARM BUFFER
SWINGARM PIVOT OUTER SPACER
SWINGARM PIVOT INNER SPACER
REAR AXLEADJUSTER BLOCK
SWINGARM PIVOT BOLT
COTTER PIN, 4X36
FLAT WASHER, M14
X
FLANGE-HEAD BOLT, M6X40 - NYLOK
X FLANGE-HEAD BOLT, M6X50 - NYLOK
FLANGE-HEAD BOLT, M6X12
NUT, HEX FLANGE, M8
FOR USEw /o CHAIN GUIDESHELL
9
X
X
X
X
8
7
6
NUT, HEX FLANGE, M6
5
PHILLIPS HD SCREW, M6X16,NYLOK
PHILLIPS HD SCREW, M5X8,NYLOK
THREADED INSERT, M6
4
3
INCLUDED IN 252-5002104
2
LOCKNUT, M14 X 1.5
1
SWINGARM BEARING & SEAL KIT
INCLUDED IN 252-5002104
NOTES
ITEM QTY DEA LER PA RT
NO REQD NUMBER
X
S
E EA ER C
MODEL
DESCRIPTION
24
SWINGARM PARTS LIST
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Rear Shock
1
2
3
7
4
3
2
1
8
9
17
15
10
11
10
5
6
12
*
14
16
15
13
5002426
RR SHOCK SPG - 90 N/mm
RR SHOCK SPG - 95 N/mm
RR SHOCK SPG - 100 N/mm
RR SHOCK SPG - 105 N/mm
RR SHOCK SPG - 110 N/mm
RR SHOCK SPG - 115 N/mm
ADDITIONAL PARTS TABLE
FHB, M12X61 mm
5000059
5000060
5000061
5001431
5001432
17
16
15
*
*
*
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
2
4
4
5002153
5002154
5002191
5002618
5002620
5002622
5002524
5002601
5000065
SEE TABLE
5001299
5001298
5001296
5000064
5001295
5001330
5001331
5001291
5001288
5001289
5002220
FHB, M12X73 mm
FLANGED LOCKNUT, M12
X REAR SHOCK ABSORBER, CR
REAR SHOCK ABSORBER, ER
REAR SHOCK ABSORBER, E
REAR SHOCK ABSORBER, S
REAR SHOCK ABSORBER, X
SHOCK SPRING RETAINER
REAR SHOCK SPRING
X
X
X
*
X
14
13
12
11
10
9
8
7
6
5
X
SHOCK SPRING SLEEVE
SHOCK SPRING SLEEVE CIRCLIP
SHOCK SPRING SEAT WASHER
SHOCK SPRING SEAT
SHOCK SPG PRELOAD LK RG
RESERVOIR BODY OHLINS DCL
RESERVOIR BODY WRNG DCL
SHOCK MOUNT BEARING
SHOCK MOUNT BEARING CIRCLIP
SHOCK MOUNT BEARING SEAL
SHOCK EYELET BUSHING, 12mm
4
3
2
1
ITEM QTY DEA LER PA RT
NO REQD NUMBER
X
S
E EA ER C
MODEL
DESCRIPTION
NOTES
25
REAR SHOCK PARTS LIST
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Seat & Number Plates
11
9
1
18
2
*
15
5
6
3
10
12
13
16
19
17
*
8
4
7
19
18
17
16
*
2
4
2
2
1
1
1
1
4
4
1
1
1
1
4
1
1
1
1
1
1
1
1
1
5001514
5001612
5000095
5000777
5002091
5002613
5002090
5002612
5001013
5001531
5002251
5002089
5002088
5002229
5000141
5002223
5002225
5002226
5002227
5002609C
5002610C
5002609
5002527
5002610
TOP-HAT WASHER
PHILIPS HEAD SCREW, M6X12 mm
FHB, M6X20 mm
ISOLATION STRIP, 55 X 25.4 mm
SHROUD, R SLV
X
X
15
*
X
X
X
X
X
X
X
X
X SHROUD, R, SLV, WIDE
SHROUD, L SLV
14
13
12
11
10
9
X SHROUD, L, SLV, WIDE
FHB, M6X16 mm
TOP-HAT WASHER
HEAT SHIELD
LEFT NUMBER PANEL - WHITE
RIGHT NUMBER PANEL - WHITE
PUSH NUT, ZINC
8
7
BHCS, M6X12 mm
6
5
SEAT LATCH MOUNT
SEAT LATCH HOOK
4
SEAT LATCH SPRING
SEAT LATCH PIN
3
*
2
X
X
X
X
SEAT COVER, BLK/YELLOW
X SEAT COVER, BLK/RED
SEAT ASSEMBLY, BLK/YELLOW
X
X
X
S
X
X
*
*
SEAT ASSEMBLY, BLK/RED, MOTARD
X SEAT ASSEMBLY, BLK/RED
1
X
X
ITEM QTY DEA LER PA RT
NO REQD NUMBER
E EA ER C
MODEL
DESCRIPTION
NOTES
SEAT & PLASTIC PARTS LIST
26
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Frnt Fender & Frnt Number Plte
11
13
15
*
14
16
12
10
2
4
7
1
8
1
9
4
18
*
3
5
2
5
6
18
17
16
15
*
14
13
12
11
10
9
8
7
6
5
4
*
*
3
2
5001512
5000095
5002453B
5002453
5002392
5002390
5002212
5002391
5002393
5002213
5001013
5002292
5002087-01
5001013
5000192
5001514
5002525
5002259
5002093
5001184
5002092
FENDER NUT, M6
FLANGE-HEAD BOLT, M6X20 - NYLOK
BULB, HEADLIGHT
2
1
1
2
2
1
1
1
1
2
2
1
4
6
5
1
1
1
3
1
X
X
X
X
HEADLIGHT
X
X
X
BULB, HEADLIGHT, 38 DEGREEBEAM
BULB, HEADLIGHT, 10 DEGREEBEAM
HEADLIGHT
BULB, TAILLIGHT
LENS, TAILLIGHT
TAILLIGHT ASSEMBLY
FLANGE-HEAD BOLT, M6X16 - NYLOK
SPACER, REAR FENDER
REAR FENDER, SILVER
FHB, M6X16 mm
X
X
X
FLAT WASHER, M6
TOP-HAT WASHER
X
FRONT FENDER, SILVER, MOTARD
FRONT FENDER, SILVER, E
X FRONT FENDER, SILVER
FHB, M6X12 mm
X
X
X
X
X
2
1
FRONT NUMBER PLATE- WHITE
ITEM QTY DEA LER PA RT
NO REQD NUMBER
S
E EA ER C
MODEL
DESCRIPTION
NOTES
FENDERS & LIGHTS PARTS LIST
27
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Battery Plate
18
13
10
29
28
5
25
3
9
6
16
15
7
22
27
23
17
14
20
8
26
4
13
11
19
21
30
24
12
2
1
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
1
1
1
1
1
1
2
1
4
1
4
1
2
4
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
5001374
6000314
5001013
5002362
6000504
5002603
5002148
X
SPACER, 16X8.4X3.2 mm
NUT, LOCK, M6
FHB, M6X16 mm
BATTERY BOLT/NUT KIT, M/C
BHCS, M6X20 mm, ZINC, NYLOCK
MAIN POWER RELAY
BOLT, M6X12 BRASS
STARTER SOLENOID
FHB, M6X12 mm
NUT, HEX FLANGE, M6
FENDER NUT, M6, SQUARE
TOPHAT WASHER
RIVET WASHER
5001962-02
5001184
5000434
5001512
5001514
5001241
5001584
5001561
5001562
5001944
5000192
5000095
5002268
5001240
472-5001951
5002280
5001794
5001435
5000887
5002255
5002217-01
5002267
5002190-02
WASHER, M5
WASHER, M5
LOCKNUT, M5
FHB M5X25 mm, ZINC
FLAT WASHER,M6
FHB, M6X20 mm
BHCS, M6X10 mm, ZINC
FUSEHOLDER RIVET
ELECTRONIC CONTROL MODULE
BATTERY
WASHER, LOCK, 10
FUSEHOLDER
FUSE, 10 AMP
SPECIFY MODEL WHEN ORDERING
2 PER PKG
8
7
6
5
4
3
2
1
BUS BAR
BATTERY STRAP
MUD FLAP
BATTERY PLATE
ITEM QTY DEA LER PA RT
NO REQD NUMBER
X
S
E EA ER C
MODEL
DESCRIPTION
NOTES
28
BATTERY PLATE PARTS LIST
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Electrical
5
2
6
9
4
1
3
8
7
9
8
7
6
5
4
3
2
1
2
1
1
1
1
1
1
1
1
5001946
5002309
5002455
5000434
5000011
5002218
5002049
5002216
5002602
FHB M6X30 mm, ZINC
X LIGHTING CAPSEAL
X
X
X
X
X
HARNESS CONNECTOR, LIGHTING
NUT, HEX FLANGE, M6
STARTER MOTOR 12V 0.65KW
STARTER MOTOR CABLE
POSITIVEBATTERY CABLE
NEGATIVE BATTERY CABLE
MAIN WIREHARNESS
ITEM QTY DEA LER PA RT
NO REQD NUMBER
X
S
E EA ER C
MODEL
DESCRIPTION
NOTES
ELECTRICAL PARTS LIST
29
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Exhaust
7
1
3
5
6
2 *
8
4
8
7
6
5
4
3
*
4
2
1
1
2
1
1
1
1
5001605
NUT, HEX FLANGE, M6-12PT
EXHAUST CRUSH WASHER
FHB, M8X35 mm
5001345
5000612
5000095
5002265
5002209
5002082
5002242
5002083
FHB, M6X20 mm
GROMMET, EXHAUST
SPRING, EXHAUST
X
X
X
X EXHAUST, SILENCER
EXHAUST, SILENCER
EXHAUST, HEADER PIPE
2
1
X
X
X
S
ITEM QTY DEA LER PA RT
NO REQD NUMBER
E EA ER C
MODEL
DESCRIPTION
NOTES
EXHAUST PARTS LIST
30
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Radiator
17
7
16
3
11
*
4
12
1
11
9
15
14
10
13
5
12
11
7
*
2
8
6
18
18
1
5000484
5000093
5000793
5002145-03
5002044
5000543
5000719-03
5000192
5000323
5001184
5000350
5000178
5001511
5002147
5002146
5000542
5002079
5002611
401-5002080
401-5002347
O-RING, 2-013
FHB M6X25 mm
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
*
2
*
1
2
1
1
1
4
4
6
2
2
2
4
1
1
1
1
1
1
1
1
HOSECLAMP, 5.6MM - 16mm
HOSE, COOLANT BLEED
RADIATOR OVERFLOW TUBE
HOSECLAMP, 14-27mm
TP-HT WASHER
FLAT WASHER, M6
TINNERMAN CLIP
FLANGE-HEAD BOLT, M6X12 - NYLOK
FHB, M6X25 mm
GROMMET, 3/8 ID
RADIATOR DRAIN PLUG
COOLANT HOSE, RAD TO WATER PUMP
COOLANT HOSE, RAD TO OUTLET CVR
RADIATOR CAP
X
X
S
RADIATOR GUARD
X
X
X
X
X
X
X RADIATOR GUARD, WIDE
RADIATOR
X RADIATOR, WIDE
X
X
X
ITEM QTY DEA LER PA RT
NO REQD NUMBER
E EA ER C
MODEL
DESCRIPTION
NOTES
RADIATOR PARTS LIST
31
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Airbox
5
1
16
17
13
14
14
6
15
18
3
4
10
12
11
9
7
2
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
1
1
1
1
2
1
5000793
5002331
5001922
5001595
5000962
5002529
5000487
5000403
5001149
5002293
5000178
5000350
5002152
5002150
5001238
5001239
5002138
HOSECLAMP, 5.6mm- 16mm
HOSE, BREATHER, FRAMETO ARIBOX
VACUUM HOSE, 5/32" ID 265 mm
VACUUM HOSE, 5/32" ID 609 mm
VACUUM HOSE, 5/32" ID 185 mm
4-WAY FITTING, VACUUM HOSE
O-RING, 2-012
AIR TEMPERATURE SENSOR
CLAMP, BAND
TOPHAT, AIRBOX
GROMMET, 3/8 ID
FHB, M6X30, mm
AIR FILTER CLIP
AIR FILTER
RIVET AB4-6CLD
INTAKE END RETAINING RING
AIR FUNNEL
TO PRESSUREREGULATOR
TO ECU
(1) TO ENGINE& (1) TO AIRBOX
1
1
1
2
2
2
1
1
6
2
1
1
INCLUDED IN 603-5002149-03
INCLUDED IN 603-5002149-03
INCLUDED IN 603-5002149-03
603-5002149-03
AIRBOX
ITEM QTY DEA LER PA RT
NO REQD NUMBER
X
S
E EA ER C
MODEL
DESCRIPTION
NOTES
AIRBOX PARTS LIST
32
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Fuel Tank
8
7
13
9
5
9
6
*
1
4
*
3
11
14
2
12
10
14
2
2
4
2
2
3
1
1
1
1
1
1
1
2
1
1
5000799
5000765
5000192
5000862
5000802
5000137
5002398
5000175
5000873
TOP-HAT WASHER, FUEL TANK TAB
TOP-HAT WASHER
FLAT WASHER, M6
FLNG HD BLT, M6X40 mm
GROMMET, FUEL TANK
FHCS, M6X16 ZINC
13
12
11
10
9
8
7
6
5
4
*
3
2
*
1
SEAT CATCH
FUEL TANK BREATHER HOSE
FUEL TANK CAPGASKET
FUEL TANK CAP
FUEL PICKUP FILTER
FUEL PICKUP TUBE
FUEL PICKUP TUBE
FUEL TANK FEMALE QUICK CONNECT
FUEL TANK
5000169-01
5001778
5002270
INCLUDED IN FUEL TANK
INCLUDED IN FUEL TA NK
INCLUDED IN FUEL TANK
INCLUDED IN FUEL TANK
X
X
X
X
X
X
5002417
X
X
5002140-02
351-5002074
351-5002244
X
X
X
S
FUEL TANK
ITEM QTY DEA LER PA RT
NO REQD NUMBER
E EA ER C
MODEL
DESCRIPTION
NOTES
FUEL TANK PARTS LIST
33
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Fuel System
21
22
30
18
23
24
2
19
27
8
17
16
5
28
9
29
26
15
11
10
25
31
1
4
14
12
3
13
7
20
6
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
2
1
1
2
2
1
1
6
1
1
1
1
1
2
1
2
2
3
1
2
1
1
4
2
2
2
2
1
1
1
1
5002410
5001137
5001544
5001578
5001579
5000395
5000836
5001607
INSULATING BOOT
O-RING, 008
FUEL REGULATOR HOUSING - PLASTIC
GROMMET,FUEL REGULATOR
TOP-HAT WASHER
FUEL PRESSURE REGULATOR
INTERNAL RETAINING RING, 36mm
OETIKER HOSE CLAMP, 12.3mm
HOSE, FUEL, REGULATOR TO TANK
HOSE, FUEL, INJECTOR TO REGULATOR
HOSE, FUEL, PUMPTO INJECTOR
HOSE, FUEL, FILTER TO PUMP
HOSE, FUEL, TANK TO FILTER
FUEL TANK MALEBARBED INLET
FUEL FILTER
HOSECLAMP, 5.6-16 mm
HOSECLAMP, 37-51 mm
NUT, HEX FLANGE, M6
FLANGE-HEAD BOLT, M6X12 - NYLOK
FLANGE-HEAD BOLT, M6X25 - NYLOK
ISOLATION STRIP, 6.4X30 mm
ISOLATION STRIP, 3.2X30 mm
WASHER, CRUSH, ALUMINUM
BANJO BOLT
MALEFUEL FITTING
5002205-05
5002204-05
5002203-05
5002202-05
5002201-02
5002141-02
5000544
5000793
5001789
5000434
5001184
5000093
5002327
5002328
5001549
5001502
5001641
5001642
5001501
5002604
5002124
5002075
5000168
8
7
6
5
4
3
2
1
NUT, HEX, 6-32
WASHER, SERRATED, NO. 6 ZINC
BANJO FITTING
FUEL PUMPPIGTAIL
FUEL PUMPGUARD
FUEL PUMPMOUNT
FUEL PUMP
ITEM QTY DEA LER PA RT
NO REQD NUMBER
X
S
E EA ER C
MODEL
DESCRIPTION
NOTES
FUEL SYSTEM PARTS LIST
34
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Decals
1
*
6
*
*
3
*
8
9
*
2
*
*
7
*
5
5
*
11
10
11
10
9
*
8
*
1
1
1
5002626-R
5002627
5002238
5002646
5002633
5002625
5002626
5002645
5002632
5002643
5002644
5002630
5002631
5002641
5002642
5002636
5002637
5002628
5002629
5002634
5002635
5002649
5002648
5002647
5002640
5002531
5002623
5002624
X
X
DCL, E440A GP, NMBR PLT, REVLOC
DCL, E440A GP, NMBR PLT, BLK, R
DCL, PREM FUEL
X
X
X
DCL, C LOGO, BLK/YEL
X DCL, C LOGO, BLK/RED
X
X
X
X
1
1
1
1
1
1
1
DCL, GP, NMBR PLT, BLK, L
DCL, GP, NMBR PLT, BLK, R
DCL, CDALE, FK GRD, BLK/YEL
X DCL, CDALE, FK GRD, BLK, SET
DCL, SHROUD FADE, YEL, L
DCL, SHROUD FADE, YEL, R
X DCL, SHROUD FADE, L
7
*
6
*
X
X
X
X
X
X
*
*
5
*
X
X
X
X
X
X
X DCL, SHROUD FADE, R
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
X
X
X
X
DCL, CDALE/C, BLK/YEL, L, SET
DCL, CDALE/C, BLK/YEL, R, SET
DCL, CDALE/C, BLK, S440, L, SET
DCL, CDALE/C, BLK, S440, R, SET
X DCL, CDALE/C, BLK, L, SET
X DCL, CDALE/C, BLK, R, SET
DCL, CDALE/FLAG, SWINGARM L
DCL, CDALE/FLAG, SWINGARM R
X DCL, C440R, RR FDR, BLK/RED
DCL, E440R, RR FDR, BLK/RED
DCL, E440A, RR FDR, BLK/YEL
DCL, E440, RR FDR, BLK/YEL
DCL, S440, RR FDR, BLK
*
*
*
X
X
*
X
X
X
X
4
*
3
*
*
X
*
*
X
X
*
X
S
2
1
X
X
DCL, X440, RR FDR, BLK/RED
DCL, GRAPHIC, RR FDR
ITEM QTY DEA LER PA RT
NO REQD NUMBER
E EA ER C
MODEL
DESCRIPTION
NOTES
35
DECALS PARTS LIST
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Vehicle Warnings
(1)
(3)
(1)
(2)
(2)
(3)
(4)
(4)
* - Any replacement warning label can be obtained by vehicle owner's
free of charge by calling 1-800-MOTO-USA.
4
3
2
1
1
1
1
1
5001371-01
5000418
5001262-01
5000266-01
WRN, FRAME
DECAL, USE
DECAL, DISCLAIM
WRN, MULTI
ITEM QTY DEA LER PA RT
NO REQD NUMBER
X
S
E EA ER C
MODEL
DESCRIPTION
NOTES
WARNINGS PARTS LIST
36
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