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Planning the Best Location
Here are some of the things that you will need to consider when determin-
ing where to place your new barbecue island.
Safety First
Do not place your barbecue island near trees and shrubs.
Be certain that your installation will meet all city and local safety codes and
requirements.
Consider How You Will Use Your Barbecue Island
Your barbecue island is mainly used for family recreation. Be sure to leave
plenty of room around it for activity.
Ventilation and Access
If you place your barbecue island close to a wall or fence, make sure you
allow room for ventilation. Also, if you have storage areas in your barbecue
island, make sure they can be conveniently accessed.
Enclosures and Awnings
Your barbecue island is for outdoor use ONLY.
You can locate your barbecue island any place where there is adequate
ventilation.Thesizeandconfigurationofyourhouseandyardwilldetermine
how you should locate your barbecue island, but as a general rule, do not
place it under or near windows that can be opened into your home.
Do not locate your barbecue island in an enclosed room such as a garage,
shed, or breezeway or under a sealed overhead structure.
You can place your barbecue island in your patio as long as there is
adequate ventilation and no fire risk. We do not recommend placing your
barbecue island in any enclosed area, that is, any covered area that is
walled on two, three or four sides.
You can install an awning over your barbecue island, provided you make
sure it is high enough to prevent damage or fire. Maintain sufficient distance
as to not overheat any overhead combustible material. We recommend
you check with local inspectors and your homeowner’s association.
Plan for Your Environment
If you live in a region where it snows in the winter or rains frequently,
place the barbecue island near a house entry. Consider adding a covered
walkway from your barbecue island to your house or patio.
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Preparing a Good Foundation
Your barbecue island needs a solid and level foundation. Damage
caused by inadequate or improper foundation support is not covered
by the warranty. It is the responsibility of the owner to provide a proper
foundation for the barbecue island.
If you do not already have a location for your barbecue island, we
recommend you have a concrete slab prepared to accommodate it.
There are several advantages of having a permanent slab, including
stability, levelness, and it eliminates sagging.
As you prepare your slab, this is the best time to run gas, electrical, and
water lines and locate stub-ups for your barbecue island to connect
to. The size and shape of the base of the barbecue island is called a
footprint.
Footprint drawings show the actual dimensions of the base and
suggested locations for your stub-ups. Footprint drawings for each
model can be found in in the Cal Flame Barbecue Island Pre-Delivery
Guide, available from your dealer, the Cal Flame web site, or through
Cal Flame customer service.
Although a permanent slab is recommended, you can place your
barbecue island on a prepared surface with bricks or pavers. We
do not recommend you place your barbecue island on gravel, sand,
timbers, dirt or grass because these surfaces have the potential to
become unstable or uneven. Your barbecue island should always be
on a stable, flat, level surface.
You can put your barbecue island on a deck provided it is rated to
support the full weight of your barbecue island, grill, and all accessories.
We recommend you have a contractor or structural engineer examine
your deck to determine whether it can bear the load of your barbecue
island.
Your Cal Flame retailer can help you with your foundation and more.
Your retailer has a wealth of information and experience about how to
get the most out of your barbecue island and can provide you with a
full line of accessories that are designed to complement your barbecue
island and increase your enjoyment.
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Natural Gas Installation
You do not need to hire a contractor to install your natural gas service,
but you need to make sure you have all required permits and ensure
the installation complies with State and local code. We recommend
you hire a certified contractor if you do not wish to do the installation
yourself.
If your dealer is not a certified contractor, you will need to hire a
contractor for installation of your gas service.
The natural gas pipe from your house to the location of your barbecue
island needs to be ¾” and terminate with a shut-off valve with a
½” male fitting. Check with a contractor or your local inspector for
requirements.
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Assembly
This manual describes the assembly for both the KD6002 and KD6016
barbecue islands. Although the model shown in these instructions is
the KD6002, assembly for both models is the same except where it is
specifically called out.
Handling the pieces
You will need two or more people for assembly.
Do NOT twist or bend the granite counter top. Owner is liable for dam-
age caused by improper handling and is NOT covered under warranty.
Be careful not to scrape or scratch the stucco finish.
Inventory
These are the pieces of the barbecue island you will be assembling:
Base for refrigerator
Three base slats
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Two side pieces
Front piece
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Back piece
Note: Back piece shown above is for model KD6002. Model KD6016 has
an attached shelf.
Coun
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Assembly
1. Locate the three base slats and place them where the barbecue
island will be built.
2. Place the back piece on the base slats as shown.
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3. Screw the back piece down using the provided screws.
4. Do the same for the front piece.
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5. Slide the first side piece in place.
6. Attach the side piece with four nuts and washers as shown below.
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7. Slide the other side piece in place and bolt it to the front and back
frame pieces.
8. Place the granite counter top on the frame. There are five bolts
welded to the bottom of the counter top that go through holes in
the frame. When all five bolts are seated properly, the counter top
will lay flat.
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9. Attach the counter top to the frame with nuts and washers in five
places.
10. Set the platform for the refrigerator in place. It does not need to
be attached to the platform.
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The barbecue island is manufactured as a single unit and is split apart
after stucco has been applied. After you have assembled all of the
pieces, you may notice a small seam in the stucco. If you wish to
eliminate the seam, you can apply a small amount of grout. A touch-up
kit is included with the barbecue island.
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Cleaning and Maintenance
About Natural Stone
A natural characteristic of granite and marble is its inherent lack of
uniformity. Because it is a completely natural material, it can have a
great deal of variation in color, shade, finish, tint, hardness, strength,
and so on.
Any time you use natural stone, you can always expect differences
from one tile to the next. You will frequently see dry seams, pit or fos-
sils. These areas are often filled in at the factory. Over time through
normal use, the fill may work its way out.
Even though stone tile is a natural product, it nevertheless can be af-
fected by extremes in weather. Both marble and granite are decorative
and durable, but they have different compositions and wear differently
in the elements.
We recommend barbecue island owners keep their island covered if
they are concerned about damage from constant exposure to weather.
This is particularly true in areas where there is snow, ice, or very hot
weather.
Stone is porous, especially marble, and often has natural fissures in the
surface. Constant exposure to extreme heat or cold can cause these
natural features to expand and eventually crack.
Although the stone has been properly finished and is suitable for use in
an outdoor environment, Cal Spas does not apply a weather sealant to
our countertops. We never wish to second-guess how our customers
want to use their barbecues or the locale they will use them in, so we
leave the choice of applying a weather sealant entirely up to owners.
We do not recommend any specific brand or manufacturer, although
there are literally hundreds of excellent products on the market cus-
tomers may choose from.
In addition to maintaining the stone tile surfaces, barbecue island own-
ers need to know that the grout between the tile, while it is durable,
can also be affected by both extremes in weather and by normal use.
Grout is much easier to repair than stone tile and gaps between the tile
can cause water to seep into the barbecue island and cause damage
to the interior.
In those instances where natural cracks occur, we recommend having
an experienced tile worker filling them with a material of a complemen-
tary color. After the filler sets and is sanded smooth, apply a weather
sealant to help prevent further cracking.
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Granite Top
Clean stone surfaces with a few drops of neutral cleaner, stone soap
(available from Monticello Granite) or a mild liquid dishwashing deter-
gent and warm water. Use a clean rag for best results.
Too much cleaner or soap may leave a film and cause streaks.
Do not use products that contain lemon, vinegar or other acids on the
granite the high acid content may etch the surface.
Rinse the surface thoroughly after washing with the soap solution and
dry with a soft cloth.
Change the rinse water frequently.
Do’s
•
•
•
•
Dust surfaces frequently
Clean surfaces with mild detergent or stone soap
Thoroughly rinse and dry the surface after washing
Blot up spills immediately
Don’ts
•
•
Don’t use vinegar, lemon juice or other cleaners containing acids.
Don’t use cleaners that contain acid such as bathroom cleaners,
grout cleaners or tub & tile cleaners.
•
•
Don’t use abrasive cleaners such as dry cleansers or soft cleans-
ers.
Don’t mix bleach and ammonia; this combination creates a toxic
and lethal gas.
Scratches and Chips
Small scratches are visible because they are lighter in color than the
surrounding areas. Making them darker will hide them. On dark stones,
we have had success using permanent black magic markers. Do not
use them on lighter stones. Apply the marker to the scratch, let it dry,
and then rub it off the surrounding area.
Both marble and granite may chip when subjected to a sudden impact.
If you have a large chip, try to find the loose pieces. They can often be
epoxied back into place. The chip can also be filled with colored epoxy
to match the surrounding stone. Repairing this kind of damage should
be left to other knowledgeable professionals.
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Tile
If spillage occurs, then clean up as soon as possible.
Care
•
•
•
•
Protect against chipping by using a cutting board.
Protect against scratches, especially on natural stone tiles.
Avoid hard blows that can chip the tile.
Standing water or other liquids can deteriorate tile and grout, and
should always be removed.
Cleaning
Wash with detergent solution, and rinse. To clean dingy grout, oc-
casionally apply a solution of chlorine bleach and water to stand not
more than 5 minutes; rinse thoroughly and wipe dry. General-purpose
household cleaners may also be used if label says can be used on
ceramic tile; follow directions exactly. NEVER use scouring powders or
other abrasives as they will scratch the finish.
Stain Removal Guide
Stain
Removal Agent
Grease and fats
Soda and water or commercial spot lifter
Inks and colored dyes Household bleach
Blood
Hydrogen Peroxide or household bleach
Coffee, tea, food, fruit, Neutral cleaner in hot water followed by hy-
lipstick, juices
drogen peroxide or household bleach
Caution: Vinegar may damage some tile.
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DO’s and DON’Ts of Tile Care
•
Do test scouring pads in a small area first.
•
Do use a silicone sealer on grout joints if continuous staining is a
problem.
•
•
•
•
Do read and follow label directions for all cleaners.
Do keep this information and refer to it when necessary.
Do not combine ammonia and household bleaches.
Do not use harsh cleaning agents (such as steel wool pads) which
can scratch or damage the surface of your tile.
•
•
Do not place sharp object on tile surface.
Never use wax to clean tile surface.
Care and Maintenance of Tile Grout
Grout may present a special cleaning problem because it is susceptible
to many staining agents.
Apply a silicone sealer to grout joints several times a year for maximum
protection.
In addition to keeping the grout clean, be sure to keep grout joints in
good repair. Scrape out loose, cracked or powdery joints and refill with
a good grout.
One common grouting trouble spot is the joint between the tub and
and the wall in your bathroom. As the house or tub settles, the grout
may crack and crumble. It’s relatively simple to remedy. Remove the
old grout with a sharp pointed tool, watching out that you don’t scratch
tile or tub. Then dry the joint thoroughly and fill with a flexible tub or
wall caulking compound, such as silicone rubber caulking.
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Stainless Steel
All exposed stainless steel surfaces require special attention if you want
to keep them looking clean and bright. Following these simple instruc-
tions will help avoid scratching or damaging the finish and keep your
stainless steel attractive.
Cleaning instructions for grill interiors, including racks and burners, are
described after this section.
Although stainless steel grills will discolor and accumulate grime with
regular use, they can keep their original shine with periodic cleaning.
We strongly recommend using a surface protectant to prevent smudg-
ing and surface rust from accumulating.
The easiest way to clean the grill is immediately after cooking is com-
pleted. Doing so will extend the life of your grill, prevent grease fires,
and present a pleasant appearance while you grill.
To ensure safe and proper maintenance, we recommend you fol-
low these directions carefully.
Clean internal parts of the grill regularly as determined by the
amount of use and foods cooked. The entire grill should be cleaned
at least once a year.
In addition, keep the area around your grill clear and free from
combustible materials, gasoline, and other flammable vapors and
liquids. Do not obstruct the flow of combustion and ventilation air.
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Cleaning Products and Materials
Avoid using these common cleaning products and materials – they
will damage the surface of your stainless steel.
•
•
•
•
•
•
•
•
•
•
•
CLR
Lime-Away
Oven cleaner
Cleansers such as Ajax or Comet
Ammonia
Bleach
Chlorine
Steel wool pads
Wire brushes
Scrapers
Pumice
We recommend these products for cleaning your stainless steel:
•
•
•
•
•
Mild dish detergent such as Dawn
Formula 409
Fantastik
Sheila Shine (exterior ONLY)
WD-40 (exterior ONLY)
We have had best success with Sheila Shine, but WD-40 works very
well too. Sheila Shine is available in some hardware stores; WD-40
is widely available.
Some people have reported that using baking soda, lemon oil, olive
oil, vinegar, or club soda can be effective for cleaning light soil on all
stainless steel surfaces.
Do not use steel wool or wire brushes to scrub your grill. For light
soil, use a damp sponge or cloth. For heavier stains, use a Scotch-
Brite scrubber or similar product.
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1 Clean
Thoroughly clean stains, food, and grime using a sponge or damp
cloth with warm water and a mild dish soap. Use Fantastik or For-
mula 409 to remove heavier soil.
2 Rinse
Thoroughly rinse all surfaces and dry them completely with a clean
towel. Do not allow stainless steel to air dry.
3 Polish
We strongly recommend that you apply a surface protectant to all
exposed stainless steel surfaces.
Spray a small amount of WD-40 or Sheila Shine on a piece of paper
towel and rub with the grain over the surface of the appliance. Using
a clean terry cloth or paper towel, polish the appliance by rubbing
with the grain until excess liquid is removed and the surface shines. It
should not be oily to the touch, however some residue is acceptable.
Some people have reported that using lemon oil products such as Old
English furniture polish is effective for polishing stainless steel and pro-
tecting the surface.
Do not use WD-40 or Sheila Shine near food or on food
preparation surfaces as it is a health hazard. This includes
the interior of the grill, grill racks, stainless steel sinks, the
Caution
inside of cabinets, warming drawers, and ovens.
NEVER spray WD-40 or Sheila Shine near an open flame!
These products are extremely flammable while in their
aerosol forms.
Fire
Hazard
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Rust Removal
It is a common misconception that stainless steel does not rust. It does
not stain, corrode, or rust as easily as ordinary steel (it stains less),
but it is not stain-proof. If not properly protected and maintained, it
can corrode, pit, and discolor.
Because salt will accelerate rust and corrosion, grill or
barbecue island owners who live near the beach need
to be diligent in maintaining their stainless steel hard-
ware. You need to clean and polish your stainless steel
frequently, apply a protectant, and ensure water does
Important
not collect and puddle.
Periodically clean exterior stainless steel surfaces with WD-40 or Sheila
Shine and wipe down with a dry cloth or paper towel until surface is
free of rust. If there is significant rust or corrosion, use a Scotch-Brite
scrubber.
Both of these products will act as a surface protectant and help resist
smudges, stains, and rust.
Although nitric acid (also called aqua fortis) can be ef-
fective for rust removal, it is a highly corrosive chemical.
Because of the potential for injury or damage to your
stainless steel, we do not recommend using nitric acid.
Caution
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Cleaning the Interior of Your Grill
1. Thoroughly clean stains, food, and grime using a sponge or damp
cloth with warm water and a mild dish soap. Use Fantastik or For-
mula 409 to remove heavier soil.
2. Thoroughly rinse all surfaces and dry them completely with a clean
towel. Do not allow water to accumulate and puddle on stainless
steel. Water from various sources such as garden hoses contains
iron which will give the appearance of rusting on stainless steel. If
allowed to stand for long periods of time on stainless steel, it will
cause pitting.
3. The racks, flame tamers, and flavor bars can all be removed for
cleaning and are dishwasher safe.
Burners
Spiders and small insects occasionally inhabit or make nests in the
burner tubes, obstructing the gas flow. Sometimes this results in a
type of fire in and around the gas tubes called “flashback”. To reduce
the risk of flashback, this procedure should be followed at least once
a month or when your grill has not been used for an extended period
of time.
IMPORTANT: Prior to starting this procedure, turn OFF all of the gas
control knobs, shut off the fuel supply, and disconnect the fuel line.
The burners can be removed by removing the keeper pins and lifting
them out. The keeper pins are located under the grill toward the back.
They are used to keep the burners in place during shipping and are not
necessary to operate your grill. Remove burners from the grill by care-
fully lifting each burner up and away from the gas valve orifice.
Use a wire brush to clean the outer surface of each burner to remove
food residue and dirt. Clean any clogged ports with a stiff wire such as
an opened paper clip.
Inspect each burner for damage (cracks and holes). If any damage is
found, replace the burner and discontinue grill usage.
Upon reinstallation, inspect the gas valve orifices for cleanliness and
condition and the location of the igniters. When you replace the burn-
ers, you do not need to replace the keeper pins.
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Cooking Grates
Use a solution equal parts detergent and hot water just as you would
for any cooking equipment. A stiff wire brush or steel wool may also be
helpful in removing grime and food deposits.
Do not use a wire brush or stainless steel on any other part
of your grill or any other stainless steel surface except the
cooking grates or the griddle!
Note
Drip Pan
The full width drip pan will collect grease from the main grill area.
The pan should be cleaned after every use to avoid the possibility of a
grease fire. Be sure to allow the drip pan to cool prior to cleaning. You
may clean the drip pan with a solution of warm soapy water. Make sure
to rinse thoroughly to avoid staining.
Steam Cleaning Your Grill
Steam cleaning the interior of your grill is very effective and will not
void your warranty. Portable hand-held steam cleaners are inexpensive
and do not require chemicals. You can steam clean all parts of your Cal
Flame grill, including the burners. When you are finished, make sure
you wipe all surfaces down.
If you spray the burners, ignite them and let them burn for about 10
minutes to prevent any water from accumulating inside them.
Covering Your Grill
When not in use and after cooling, cover your grill with our canvas
cover. (See your local Cal Flame dealer for details.) The cover will help
protect your grill from detrimental effects of weather and environmen-
tal pollutants. Never put a cover on a hot grill. Allow the grill to cool
before covering.
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Limited Warranty
All Cal Flame barbecue islands are manufactured with the highest qual-
ity appliances and are warranted to be free from defects in material
and workmanship at time of delivery.
LMS warrants barbecue islands from deterioration, corrosion, and de-
fects in material and workmanship for a period of one year from the
original date of delivery. Specifically warranted are the structural frame,
fireproof panels, the base, and electrical wiring and components, in-
cluding switches and outlets.
LMS warrants for a period of 90 days hardware and components, in-
cluding, but not limited to: stainless steel doors, stainless steel drawers,
sinks, drop-in cocktail center, ice chest, blender station, food warmer,
drop-in bar center, cutting board and cutting board storage, griddle
and griddle storage, Deep Fryer Helper, paper towel storage, propane
tank drawer.
LMS warrants the decorative finishes to be free of defects at time of
delivery, including, but not limited to, stucco, grout, brick, rock, tile,
granite, and foot rest.
Extent of Warranty
This limited warranty is only valid on Cal Flame models delivered in the
United States or Canada and extends through the selling dealer to the
original purchaser at the original site of installation.
Manufacturer Warranty
The appliance warranty is extended through the manufacturer of the
product. These items include, but are not limited to, refrigerators, um-
brellas, accessories, stereos, speakers, televisions, and DVD players.
Many of the items mentioned above are delivered with their own man-
ufacturer’s warranty. For more information, see their warranties in the
owner’s information package that was delivered with your barbecue
island.
Warranty Performance
In the event of a malfunction or defect covered under the terms of
this warranty, contact either the selling dealer or a local contractor or
service technician. Depending on your needs, this may be a contractor
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qualified to repair stone and tile or a service agent licensed to repair
gas or electrical appliances.
In the event the consumer is unable to obtain satisfactory customer
service from the selling dealer or service agent, written notification
must be given to the LMS Customer Relations Department within 30
days of the reported failure.
There will be no charge for parts on a covered item. Cost of labor is the
responsibility of the owner. Shipping and handling charges will apply
to all warranted replacement parts. The service agent may assess a
reasonable travel or mileage charge per service call. If LMS determines
that repair of a covered item is not feasible, LMS reserves the right to
replace the defective merchandise with merchandise equal in value to
the original purchase price. Warranty repair and / or replacement are
the sole discretion of LMS and this warranty does not cover costs there-
in, including but not limited to: freight, removal, re-installation, etc.
This warrant is non-transferable and may not be extended beyond
the above mentioned time frames under any circumstances, by any of
LMS’s representatives.
Warranty Limitations
This warranty is void if the barbecue island has been subject to negli-
gence, alteration, misuse, repairs, dings, dents, scratches, or incorrect
and / or prohibited applications, as specified in the owner’s manual.
Gas lines must be installed by a licensed plumber only or local gas
company agent. Incorrect electrical installation by unlicensed electri-
cians, service by non-LMS authorized representatives, acts of God and
other cases beyond the control of LMS are not covered by this war-
ranty. Please refer to the owner’s manual for examples of exclusions
and common acts invalidating this warranty. This limited warranty ap-
plies only to barbecue islands used for personal, family, and outdoor
household purposes. This warranty does not apply to labor charges on
barbecue islands, replacement parts and hardware. This limitation is
retroactive and applies to all barbecue islands manufactured from 2000
and hereafter.
Examples of common acts invalidating this warranty include but are
not limited to:
•
•
Scratches caused by normal use.
Damage caused by extreme weather conditions (hot, cold, etc.)
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•
•
Damage caused by dirt, sand, and/or water damage.
Damage caused by salty and humid conditions (especially in beach
or seaside communities)
•
Damage caused by continued operation of the barbecue with ei-
ther known or unknown problems.
•
•
Damage caused by direct sunlight.
Damage caused as a result of failure to follow the operating in-
structions as defined in this owner’s manual.
This limited warranty applies only to barbecues normally used for per-
sonal, family, or household purposes and specifically excludes rental or
commercial applications.
Disclaimers
LMS shall not be liable for loss of use of the barbecue islands or other
incidental or consequential costs, expense or damages, which may in-
clude, but are not limited to, removal of permanent deck or other cus-
tom fixtures or the necessity for crane removal. Any implied warranty
shall have duration equal of the applicable warranty stated above.
Natural stone: Rock, travertine, marble, granite, etc. may be character-
ized by dry seams, pits, chips, cracks, and fossils that are often filled
with grout during installation. These are normal imperfections and are
not considered defects.
Legal Remedies
This limited warranty gives you specific legal rights. You may have
other rights, which may vary from state to state.
Customer Service
For customer service, contact the authorized selling dealer immedi-
ately. If you need additional information or assistance, please contact
the LMS Customer Relations Department at 1462 E. Ninth St., Pomona
CA 91766 or call (800) 225-7727.
See your Cal Flame barbecue dealer for a copy of the applicable war-
ranty, details and any questions you may have regarding the warranty
coverage on your barbecue.
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LMS Customer Service Department
1462 East Ninth Street
Pomona, CA 91766
Toll Free: 1-800-CAL-SPAS
Fax: 1-909-629-3890
www calspas com
LTR50001101, Rev. A
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