Blizzard Entertainment Automobile Accessories 810SS User Manual

2005 Assembly & Operation Manual  
Models: 810SS & 8611SS  
A
64060 5/2/05  
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SAFETY  
WARNING  
CAUTION  
Prior to operating your Power Plow® snowplow, review the WARNING! label at  
the passenger’s side rear of the moldboard (shown below).  
NOTE: Read and understand all warnings indicated in this manual prior to operating the  
snowplow. Warnings and cautions in the manual are indicated by the icons shown at left.  
NOTE: If at any time the safety labels become illegible, promptly replace them.  
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OPERATION  
Your Blizzard Power Plow® snowplow is the most advanced and  
versatile snowplow on the market. The easy-to-use controls  
allow you to automatically adjust the plow blade and wings into  
an infinite number of plowing positions. Review the illustrations  
below to determine the best position for your plowing needs.  
A. Compact Position  
(8' or 8'-6" Blade Width)  
• Primary position when transporting the  
snowplow  
• For use in heavy snow conditions with poor  
visibility, initial clearing and tight quarters  
Ideal application: Residential driveways,  
small roads  
B. WidePass™ Position  
(10' or 11'-3" Blade Width)  
• Primary position for clearing large surfaces  
• For use in light snow conditions with good  
visibility, final clearing and clean-up  
Ideal application: Large parking lots,  
widening roadways  
A.  
C. BucketBlade™ Position  
(9'-3" or 9'-10" Blade Width)  
• Primary position for transporting snow  
• For use in initial clearing with decent  
visibility, transporting large volumes of snow,  
final clean-up  
Ideal application: Roadway intersections  
D. WidePass™ Position Angled with  
Wing Forward  
• Primary position for accelerated angled  
plowing  
• For use in directional plowing, cornering,  
diverting snow away from objects or  
buildings  
B.  
Ideal application: Plowing adjacent to  
buildings, driveway /road intersections  
C.  
D.  
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UNPACKING & INSPECTION  
Your Blizzard Power Plow® snowplow has been packaged to  
withstand transit and weather related damage. Fully inspect all  
components upon receipt of your plow. In the event of shipping  
damage or missing parts, immediately contact our Customer  
Service Department at 1-888-680-8600.  
Begin unpacking and inspection in the following order:  
1. Remove the shipping document from the end panel of the  
pallet wrap. Retain all documentation for your records.  
2. All wood framing and polyethylene material should be  
removed from the pallet for easy access to the snowplow.  
3. Due to the odd shaped components and size of several  
assembly parts, various cable ties and corrugated material  
are used for scratch resistance and package orientation.  
Please remove these items prior to assembly.  
Pallet Wrap End Panel  
4. Place the main blade assembly on a flat, level surface.  
The tear-resistant, woven polyethylene pallet  
wrap contains a moisture barrier to help  
protect all packaged components and keep  
out the most inclement weather during  
shipping and storage. The end panel of the  
pallet cover contains important information  
regarding the snowplow model and the  
plow’s serial number. Both of these numbers  
are given together. The first three (four)  
digits of the number indicated is always the  
plow model – 810 (or 8611) and the entire  
number is the serial number (Ex: 810-00001  
or 8611-00001). The shipping document is  
also attached to the end panel. Be sure to  
retain this list for your records.  
Once you have inspected all parts and removed all packaging  
materials, your snowplow is ready to be fully assembled.  
Retain this information for your records.  
DATE OF PURCHASE:  
DEALER/DISTRIBUTOR:  
DEALER PHONE NUMBER:  
SNOWPLOW SERIAL NUMBER:  
HYDRAULIC PUMP SERIAL NUMBER:  
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TECHNICAL SPECIFICATIONS  
PART  
SPECIFICATION  
Length  
Thickness  
Height  
Reinforcement  
Cutting Edge  
Finish  
810  
96” (8’)  
12 gauge  
31”  
4 ribs @ 1/4"  
1/2” x 6”  
8611  
102” (8’6”)  
11 gauge  
34”  
PART  
SPECIFICATION  
Angle Cylinders  
Stroke  
Ram Diameter  
Bore Diameter  
Slide Box  
810  
8611  
2
10”  
1-3/4”  
2”  
2”  
2-1/4”  
MOLDBOARD  
CYLINDERS  
5/8” x 6”  
2
Cylinders  
Powder Coat White  
Stroke  
Ram Diameter  
Bore Diameter  
13-15/16”  
1”  
1-1/2”  
18-7/16”  
1-1/8”  
1-3/4”  
1470  
Lbs.  
102” (8’-6”)  
132”  
(11’-3”)  
(4) 3/8”  
hooked  
extension  
12”  
11 gauge  
31”  
1 rib @ 1/4"  
1/4” X 10”  
T1  
(6) 3/8”  
hooked  
extension  
23”  
7 gauge  
34”  
Trip Mechanism  
Length  
Thickness  
Height  
Weight*  
950 lbs.  
Compact Width  
WidePass™  
Width  
BucketBlade™  
Width  
96” (8’)  
120”  
(10’)  
WINGS  
Reinforcement  
3/8” X 12-  
1/2” T1  
Cutting Edge  
111”(9’-3”)  
118”(9’-10”)  
Finish  
Powder Coat White  
Adjustable Plow  
Shoes  
Mount  
Mechanism  
Standard Control  
Station  
Integrated  
Control  
Material  
1/4” & 5/16” Mild Steel  
1/4” Mild Steel w/ non-skid  
texture  
(2) Heavy-Duty Cast Steel  
A-FRAME  
Cover  
Finish  
PLOW SPECS.  
Universal Attachment  
Plate  
Powder Coat Black  
Clear  
Gold  
Pistol Grip w/ 3 switches  
Construction  
Valves  
Anodized  
Aluminum  
Anodized  
Aluminum  
MANIFOLD  
Auxiliary Harness w/  
Diodes  
Electro-hydraulic cartridge  
(Optional)  
Anti-Trip  
Mechanism  
(Optional)  
One-Piece Trip-Lock bar  
Blizzard Corporation reserves the right, under its Continuous Improvement Policy, to  
change construction or design details and furnish equipment when so altered without  
reference to illustrations or specifications.  
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TORQUE SPECIFICATIONS  
Grade Identification Marking for J429-Grade 5 Bolt  
SAE J429 – Grade 5  
Grade Identification Marking for J429-Grade 8 Bolt  
SAE J429 – Grade 8  
Nominal  
Nominal  
Clamp Loads  
(lbs)  
Tightening Torque  
Clamp Loads  
(lbs)  
Tightening Torque  
Thread Size  
Thread Size  
“Lubricated”  
“Dry”  
“Lubricated”  
“Dry”  
1/4-20  
5/16-18  
3/8-16  
7/16-14  
1/2-13  
9/16-12  
5/8-11  
3/4-10  
7/8-9  
2,000  
3,350  
4,950  
6,800  
6 ft-lbs  
13 ft-lbs  
23 ft-lbs  
37 ft-lbs  
57 ft-lbs  
82 ft-lbs  
113 ft-lbs  
200 ft-lbs  
321 ft-lbs  
482 ft-lbs  
8 ft-lbs  
1/4-20  
5/16-18  
3/8-16  
7/16-14  
1/2-13  
9/16-12  
5/8-11  
3/4-10  
7/8-9  
2,850  
4,700  
6,950  
9,600  
12,800  
16,400  
20,300  
30,100  
41,550  
54,540  
9 ft-lbs  
18 ft-lbs  
32 ft-lbs  
53 ft-lbs  
80 ft-lbs  
115 ft-lbs  
159 ft-lbs  
282 ft-lbs  
454 ft-lbs  
680 ft-lbs  
12 ft-lbs  
25 ft-lbs  
44 ft-lbs  
70 ft-lbs  
107 ft-lbs  
154 ft-lbs  
211 ft-lbs  
376 ft-lbs  
606 ft-lbs  
900 ft-lbs  
18 ft-lbs  
31 ft-lbs  
50 ft-lbs  
75 ft-lbs  
109 ft-lbs  
151 ft-lbs  
266 ft-lbs  
430 ft-lbs  
640 ft-lbs  
9,050  
11,600  
14,500  
21,300  
29,435  
38,600  
1-8  
1-8  
Grade Identification Marking for Metric-Grade 8.8 Bolt  
Metric Class 8.8  
Grade Identification Marking for Metric-Grade 10.9 Bolt  
Metric Class 10.9  
Diameter  
(mm)  
Diameter  
(mm)  
Clamp Loads  
(Pounds)  
1,389  
Tightening Torque  
Clamp Loads  
(Pounds)  
1,987  
Tightening Torque  
“Lubricated”  
“Dry”  
5 ft-lbs  
“Lubricated”  
“Dry”  
7 ft-lbs  
5
6
7
8
10  
12  
14  
16  
18  
20  
3 ft-lbs  
6 ft-lbs  
5
6
7
5 ft-lbs  
8 ft-lbs  
1,965  
8 ft-lbs  
2,812  
4,044  
5,121  
8,116  
11,796  
16,092  
21,970  
26,868  
34,284  
11 ft-lbs  
19 ft-lbs  
27 ft-lbs  
53 ft-lbs  
92 ft-lbs  
148 ft-lbs  
231 ft-lbs  
317 ft-lbs  
450 ft-lbs  
2,826  
3,579  
5,672  
8,243  
11,246  
15,882  
19,423  
24,784  
10 ft-lbs  
14 ft-lbs  
28 ft-lbs  
49 ft-lbs  
77 ft-lbs  
125 ft-lbs  
172 ft-lbs  
244 ft-lbs  
13 ft-lbs  
19 ft-lbs  
37 ft-lbs  
65 ft-lbs  
103 ft-lbs  
167 ft-lbs  
229 ft-lbs  
325 ft-lbs  
14 ft-lbs  
20 ft-lbs  
40 ft-lbs  
70 ft-lbs  
111 ft-lbs  
173 ft-lbs  
238 ft-lbs  
338 ft-lbs  
8
10  
12  
14  
16  
18  
20  
37° JIC Flare Torque Values  
O-Ring Boss Torque Values  
Assembly steps  
Ft-lbs  
min.max  
Ft-lbs  
min.max  
6-7  
8-10  
13-15  
17-21  
22-25  
40-43  
43-57  
68-75  
90-99  
112-123  
146-200  
154-215  
218-290  
Turns  
Size  
Assembly steps  
Size  
1. Make sure the tubing and threads are  
clean.  
2. Lubricate the threads with 10W hydraulic  
oil.  
3. Hand tighten the nut/sleeve to approx. 30  
in-lbs.  
4. Make alignment marks on the nut and  
fitting.  
5. Tighten to turn or torque specification.  
6. When fully tightened, make a 2nd set of  
alignment marks at the fully tighten  
positioned.  
1. Verify the port, o-ring, sealing surfaces and threads  
are clean and free of damage.  
2. Lubricate the threads and the o-ring with 10W  
hydraulic oil.  
3. For an adjustable O.R.B., completely back off the lock  
nut and washer.  
4. Hand tighten the fitting until it contacts the port  
spotface. Point the elbow or tee in the desired  
direction and hold.  
N/A  
N/A  
2
-02  
-03  
-04  
-05  
-06  
-08  
-10  
-12  
-14  
-16  
-20  
-24  
-32  
6-7  
8-9  
11-12  
14-15  
18-20  
36-39  
57-63  
79-88  
94-103  
108-113  
127-133  
158-167  
245-258  
-02  
-03  
-04  
-05  
-06  
-08  
-10  
-12  
-14  
-16  
-20  
-24  
-32  
2
1-1/2  
1-1/2  
1-1/2  
1-1/4  
1
1
1
1
1
5. Torque to specification.  
NOTE: Torque values specified are for threads lubricated  
with 10W hydraulic oil.  
NOTE: Torque values specified are for  
threads lubricated with 10W hydraulic oil.  
Over tightening will reduce the clamping force  
resulting in loss of seal and reduction of flow.  
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MOLDBOARD ASSEMBLY  
60005  
1. Remove dust cap from both of the slide box cylinders  
located at the center/rear of the moldboard. Attach adapters  
(60007 on the 810SS and 60272 on the 8611SS) to each of  
the base ports and rod ports.  
9
16  
9
16  
60007  
NOTE: All of the hydraulic adapters can be found packaged with  
the manifold assembly.  
9
16  
2. Connect hoses (60224) to each of the hydraulic adapters on  
the cylinders. NOTE: Review the label on each hose for the  
appropriate part number  
9
9
16  
16  
3. Position the pivot beam and A-frame, near the mount  
locations at the rear of the blade. Place the slide box cylinder  
hydraulic hoses through the rubber grommet openings on  
each side of the front face of the pivot beam.  
60272  
9
16  
Skid Steer Adapters  
4. Position the pivot beam between the two support ribs until  
the connecting points on the beam align with those on the  
plow. Insert clevis pin (50069) through each mounting hole  
and secure with cotter pins (61357).  
5. Hook each extension spring to the receiving holes on the  
pivot beam and attach the opposite end of the spring to its  
respective spade bolts. Install the spade bolts through the  
extension spring mounting angle on the top rear of the blade.  
Secure spade bolts with a 5/8" flat washer and a 5/8"-11  
nylock nut. Tighten each nut until a piece of paper can pass  
between the 3rd & 4th coils on the spring.  
6. Install the blade guides at each end of the moldboard. Insert  
the capscrew through the holes at the top of the wing  
reinforcement rib. Tighten all screws with lock nuts.  
Feed each group of hoses, 2 per side,  
through the grommets in the pivot beam.  
Positioning the hoses through the pivot  
beam supports the hoses while in use and  
prevents them from dragging on the ground.  
7. Assemble the A-Frame.  
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A-FRAME ASSEMBLY  
1. The manifold and angle cylinders have been secured to the  
A-Frame at the factory; however, each contains several  
components that you will need to install.  
2. Remove the A-Frame cover to gain access to the manifold.  
S9  
S1  
S5  
3. Each of the hose ports on the manifold are covered with  
stretch wrap. Remove the wrap and install adapter (60272)  
to ports #1, 2, 7, 8, 9 & 10.  
CV5  
7
8
2
10  
9
1
NOTE: DO NOT let any foreign objects enter into the open ports.  
The valves can become contaminated and greatly hinder the  
plow’s performance. Torque to proper specifications.  
CV2  
CV4  
PC  
Ports #1, 2, 7, 8, 9 &10.  
NOTE: All ports are identified by a stamped number on the  
manifold. The numbers also identify the hydraulic functions,  
which can be referenced on the label under the manifold cover.  
4. Route the hydraulic hose groupings from the pivot beam to  
the access holes located on the sides of the a-frame.  
Connect the hoses to their respective adapters on the  
manifold.  
CAUTION: When handling the manifold, hold the  
manifold at the sides of the block. Never handle the  
manifold by coils. Doing so can cause a solenoid  
cartridge to bend, causing the cartridge to stick when  
activated.  
T
P
Ports “T” & “P”.  
5. Remove the dust cap from both of the hydraulic angle  
cylinder ports and attach a 90° adjustable elbow adapter  
(60005) to each port. Each adapter should be angled toward  
the top of the moldboard. Connect one 3/8" x 26" (60223 or  
60224 36" for 8611) hydraulic hose to each angle cylinder  
adapter. Be careful not to over tighten the hose  
8611SS USES  
OUTER HOLES  
810SS USES  
INNER HOLES  
connections. NOTE: The cylinder ports should be facing  
away from the A-frame. NOTE: The 810SS & 8611SS A-  
frame are the same but use different mounting points for the  
angle cylinders due to different stroke length on the  
cylinders. Use caution when replacing.  
Angle Cylinder Mounting  
6. Connect the hoses to their respective adapters on the  
manifold.  
7. Install adapters (60089) to ports “P” & “T” on the manifold.  
Connect hydraulic hose (60086) to adapters. Be careful not  
to over tighten the hose connections.  
8. Install the wire harness.  
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HYDRAULIC GUIDE  
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SCHEMATIC  
A
B
C
D
E
F
S5  
S4  
S3  
S9  
S10  
S1  
S2  
G
H
J
K
S10  
S9  
S2  
S1  
S4  
S3  
(BOTTOM) (TOP)  
S5  
ELECTRICAL SCHEMATIC  
LEFT SLIDE BOX  
RIGHT SLIDE BOX  
RIGHT ANGLE  
LEFT ANGLE  
8
7
1
2
9
10  
RV2  
RV3  
3000 PSI  
RV5  
1500 PSI  
1500 PSI  
RV4  
RV1  
(2650 PSI)  
(2650 PSI)  
1700 PSI  
1700 PSI  
(2800 PSI)  
(2800 PSI)  
CV3  
50 PSI  
CV4  
50 PSI  
CV1  
50 PSI  
CV2  
50 PSI  
S3 S4  
S10  
S9  
S2  
S1  
S5  
CV5  
5 PSI  
PC  
50 PSI  
P
T
HYDRAULIC SCHEMATIC  
NOTE: Where applicable, Model 8611SS values are in parenthesis.  
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ELECTRICAL-ASSEMBLY  
1. Connect the manifold coil harness to the plow harness. Feed  
the opposite end of the plow harness through the top access  
hole in the A-frame (same as 3/4" tank hydraulic hose)  
located on the driver’s side.  
GROUND  
MOUNT  
HOLE  
2. Attach the grounds on the coil wire harness and plow  
harness with a 3/8"-16 x 1-1/2" hex cap screw and 3/8" tooth  
lock washer to the A-frame. Secure the wires with a lock  
nut. Review the diagram for the proper ground location.  
MANIFOLD  
MOUNT HOLES  
3. Connect the plow harness to the vehicle harness, and then  
the vehicle harness to the pistol grip control harness. Attach  
the ground wire from the vehicle harness to the cab of the  
skid steer. The pink/black power wire connects to a switched  
power source (on and off with ignition) with a minimum of 12  
volts.  
4. Position the vehicle harness mount bracket in an accessible  
location for easy on-and-off installation inside the skid steer.  
Secure the vehicle side harness in the notch on the bracket.  
Control Mount Bracket (70048)  
5. Position the control harness mount bracket vertically or  
horizontally for user preference inside the skid steer. Secure  
with hardware provided. Position the pistol grip control into  
the bracket and “twist-lock” it into place. NOTE: Install the  
bracket so it does not interfere with any safety devices that  
might rotate in front of the operator.  
6. Complete the assembly by attaching the A-frame cover.  
Align the holes in the cover with those on the A-frame and  
secure it with 3/8"-16 x 1-1/2" hex cap screws and 3/8"  
washers.  
7. Mount your plow to the skid steer, and then test all functions.  
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CONTROL SCHEMATIC  
B
A
B
A
B
A
B
A
B
A
B
A
B
A
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ELECTRICAL- ASSEMBLY  
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ELECTRICAL ASSEMBLY  
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ELECTRICAL- ASSEMBLY  
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ELECTRICAL-ASSEMBLY-COIL HARNESS  
SS COIL HARNESS (62136)  
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AUXILIARY CONTROL HARNESS W/ DIODES (OPTIONAL)  
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MOUNTING & DISMOUNTING INSTRUCTIONS  
Prior to operating your Power Plow® snowplow, review the Mounting and Dismounting Instructions label on the  
back of the driver’s side moldboard.  
NOTE: If at any time the Mounting and Dismounting Instructions label, or any other label attached to your  
snowplow become illegible, promptly replace them.  
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TESTING  
1. To test all of the functions on the Power Plow, your  
snowplow needs to be properly attached to the skid steer.  
Refer to the Mounting & Dismounting label on the back of  
the plow.  
2. Complete the hydraulic connections with the skid steer  
turned off. Note: Due to the various make and model skid  
steer available, hydraulic couplings for the auxiliary hydraulic  
connections are not provided. Consult your skidsteer’s  
Operation Manual for the appropriate couplings needed.  
Connect the couplings to the hoses for the pressure port  
(“P”) and the tank port (“T”)on the manifold. Complete the  
hydraulic installation by making the appropriate connections  
at the skid steer.  
WARNING: Always use caution when connecting  
high-pressure hydraulic fittings. Hydraulic fluid  
under pressure can puncture skin causing serious  
injury or death. In the event of a hydraulic leak,  
relieve hydraulic pressure before loosening fittings.  
If injured, seek emergency medical help  
immediately.  
3. Start the skid steer and begin to initiate the Power Plow’s  
blade functions. Note: Depending on the skid steer model, it  
may be necessary to turn on the skid steer’s auxiliary  
hydraulic switch prior to operating the plow. The left switch  
operates the driver’s side wing. Push the switch “up” to  
extend the wing and “down” to retract the wing. Push the  
center switch “up” to angle left and “down” to angle right.  
The right switch operates the passenger’s side wing and  
works the same as the left switch. Upon initiating the  
switches on the pistol grip control, you may notice a plow  
function is slow or delayed. The hydraulic fluid is filling the  
cylinders and replacing air in the system. Monitor the  
hydraulic fluid level in your skid steer, and fill as necessary.  
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MAINTENANCE  
MAINTENANCE  
PERIODICALLY  
YEARLY  
Check fasteners for tightness. Torque to specifications.  
Check hoses for wear and leaks.  
Check cylinders for leaks; inspect rod ends for corrosion & pitting  
Lubricate all exposed cylinder rod ends with liquid white lithium grease to  
prevent corrosion.  
X
X
X
X
Check cutting edges and plow shoes for wear. NOTE: Do not discard  
plow shoe washers, these should be retained for different shoe  
adjustments.  
Clean and lubricate all electrical plugs and connections with dielectric  
grease. Clean and install all dust caps prior to storing.  
Lubricate all pins and bushings, inner slide box and A-frame latch with  
NLGI Grade 2 multi-purpose lithium complex grease with molybdenum  
(MPGM) ) to maintain consistent operation  
X
X
X
X
X
X
Clean and paint all scratches or exposed metal with Blizzard touch-up  
paint  
Check the hydraulic oil level. Never mix different types of fluid.  
Change the hydraulic fluid as specified in your Skid Steer owner’s  
manual.  
X
X
X
Check the trip spring adjustment. Properly adjusted tension will allow a  
sheet of paper to pass between the 3rd and 4th coils of the spring.  
Adjust the wing spring as needed or install an optional second extension  
spring for increased return speed.  
X
X
Pressure wash and dry the entire snowplow prior to storing  
Cover the snowplow with a tarp if stored outside. This will protect your  
plow from sun fading and inclement weather which can lead to  
accelerated corrosion.  
X
X
REMOVING FROM STORAGE  
1. Perform all regular maintenance.  
2. Replace the hydraulic fluid in the hydraulic system. Prolonged storage could result in condensation build-up.  
3. Follow the mounting procedure on the Mounting & Dismounting label.  
4. Initiate all of the functions & test before using.  
21  
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TROUBLESHOOTING  
PROBLEM  
CAUSE  
SOLUTION  
S5 coil should magnetize with each  
function.  
S5 coil is not magnetizing.  
Plow functions will not work after all  
connections are made or plow functions  
are slow.  
Solenoid cartridge valve may be  
contaminated or damaged. A bent or  
over torqued cartridge will not allow the  
valve to move freely inside of the  
cartridge.  
Determine a damaged cartridge valve  
by reversing the driver’s side and  
passenger’s side cartridge valves one at  
a time. Replace valve if necessary.  
For plow functions to work, the skid  
steer hydraulic fluid flow should be set  
to continuous flow. Review your skid  
steer operation manual for proper flow  
settings.  
Plow functions start and terminate  
suddenly.  
Skid steer hydraulic fluid flow is set to  
variable flow.  
Diodes may be corroded or damaged.  
Wire harness may be damaged.  
Clean diodes thoroughly and/or replace.  
Verify harness is not damaged. Review  
schematic(s) to troubleshoot  
Multiple valves function simultaneously.  
connection(s). Replace if needed.  
Review the Hydraulic Valve &Hose Port  
Identification Guide under the A-frame  
cover for proper port locations and/or  
place respective coils over correct  
valves.  
Plow functions are reversed (i.e.  
Driver’s side wing extends when  
passenger’s side wing is activated from  
the control.)  
Hydraulic hoses are connected wrong  
or coils and wiring are incorrect.  
Pressure (P) and tank (T) hoses are  
installed in the wrong position on the  
skid steer.  
Review the skid steer operation manual  
to determine the pressure and tank  
connections.  
Both wings extend when the skid steer  
hydraulics are turned on.  
Using a jumper wire, connect pin K to  
pin L at the back of the cylindrical  
connector (cylindrical connector only).  
Test the wing pressure relief. Attach a  
T-fitting with a fluid PSI gauge to the  
base end of the wing cylinder. Pressure  
relief should not be greater than  
1700PSI (2800PSI for 8611SS) Replace  
if less than 1500-1700PSI (2600-  
2800PSI).  
Skid steer computer conflicts with  
cylindrical connection.  
Plow angles only one way.  
The wing pressure relief valve is  
contaminated.  
Wing will not stay angled when plowing.  
Follow the guidelines indicated above;  
however, the PSI setting should not  
exceed 3000PSI. NOTE: If the plow is  
floating back when angled to the right,  
adjust the left pressure relief valve and  
vice versa.  
The angle pressure relief valve is set  
too low. NOTE: Increasing the pressure  
relief valve will cause damage to your  
plow. Do not set the pressure relief  
greater than 3000PSI.  
Plow will not stay angled when plowing.  
Verify control station, harness and all  
cables are securely connected. Clean if  
necessary.  
Control station, harness or cables may  
be loose or improperly connected.  
Verify S9 &S10 coils (passenger’s side  
slide box retract and extend) and S1  
&S2 (driver’s side slide box retract and  
extend) are connected properly.  
Diagnose the wire harness. Review all  
wire harness schematics. If power is  
present, review the next step.  
Verify coils are magnetizing. Position a  
screwdriver inside of the coil. When the  
respective function is activated, the  
screwdriver is drawn to the side of the  
coil. If the coil is not drawn to the  
screwdriver, replace the coil. If power is  
present, review the next step.  
Wing will not move.  
No power to the cartridge valve.  
Coils are receiving power.  
Wing will not move.  
Solenoid cartridge may be  
Determine a damaged cartridge valve  
by reversing the driver’s side and  
passenger’s side cartridge valves.  
Replace valve if necessary.  
contaminated or damaged. A bent  
cartridge will not allow the valve to  
move freely inside of the cartridge.  
NOTE: Verify coils S3 & S4 for angle  
functions.  
Plow will not angle.  
Review all probable causes above.  
Should your snowplow develop other problems not indicated, contact your local Dealer for technical assistance and/or  
replacement parts.  
22  
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NOTES  
23  
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MOLDBOARD & WING PARTS  
5
6
1
2
3
45  
44  
38  
41  
42  
4
9
8
7
32  
43  
19  
18  
17  
25  
15  
14  
26/27  
27/28  
10  
24  
22  
21  
20A  
20  
11  
16  
12  
23  
13  
13A  
35  
33  
34  
36  
38  
39  
31/32  
30  
29  
37  
40  
24  
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MOLDBOARD & WING PARTS  
QUANTITY  
810SS 8611SS  
REF  
PART NUMBER  
DESCRIPTION  
52074  
52085  
61170  
63160  
61171  
61292  
52139  
61196  
61623  
61365  
61626  
51042  
51100  
61083  
63065  
51048  
51069  
50057  
50075  
63113  
61220  
61102  
61101  
61103  
63063  
61383  
11871  
61384  
61049  
61051  
61052  
51043  
51101  
61084  
63064  
51047  
51070  
61418  
61360  
61419  
61361  
61362  
50058  
50074  
61416  
61398  
61099  
61385  
61028  
51009  
13307  
61425  
60347  
60207  
61063  
60007  
60272  
60224  
61198  
1
-
-
1
1
1
1
-
1
-
7
6
7
-
1
-
1
-
1
-
1
2
2
2
36  
2
1
4
4
4
2
4
4
-
1
-
1
-
1
-
2
-
1
Moldboard Weldment  
2
3
4
1
1
1
1
-
7
-
13  
-
1
-
1
-
1
-
1
-
2
2
2
36  
2
1
4
4
4
2
4
4
1
-
1
-
1
-
2
-
2
2
-
Label, WARNING! (Blz1013)  
Decal, Center Moldboard (Blz1070)  
Label, Skid Steer Mounting & Dismounting (Blz1014)  
5
6
Cutting Edge, Moldboard (1080)  
Bolt, 1/2"-13 x 1-1/2" Carriage Gr8  
Bolt, 5/8-11 UNC x 2" Carriage Gr8  
Nut, 1/2"-13 Flanged Lock Z  
7
Nut, 5/8"-11 Flanged Lock Z  
8
Wing Weldment, Driver’s Side  
Decal, Wing, Driver’s Side  
9
10  
11  
Cutting Edge, Weldment Driver’s Wing (T1)  
Slide Box, Weldment Drivers  
12  
13A  
13  
14  
15  
16  
17  
18  
19  
Label, Warning! Multiple Pinch Points (Blz1068)  
Plow Shoe Asm, Heavy-Duty Cast Iron (8-3/8" Shaft) Includes Ref 13-15  
Spacer, 1-1/8" I.D., 1-5/8" O.D. x 1-1/2" YZ  
Washer, 1" Flat YZ  
Pin, 7/16" x 1-3/4" Linch YZ  
Label, Serial Number, Sequentially Numbered (Blz1049)  
Screw, 5/16"-18 x 2-1/4" HHCS Gr8 YZ  
Pin, 1" Dia. x 4-3/4"Slide Box Stop (with 3/8" Dia. hole)  
Nut, 5/16"-18 Top Lock Z  
Plow Guide Assembly Includes Ref 20-21  
Screw, 5/16"-18 x 1" HHCS Gr5 Z  
20A  
20  
21  
Nut, 5/16"-18 Nylock Z  
22  
23  
24  
25  
Wing Weldment, Passenger’s Side  
Decal, Wing, Passenger’s Side  
Cutting Edge, Weldment Passenger’s Wing (T1)  
Bolt, 1/2"-13 x 3-1/2" Carriage Gr8 P  
Bolt, 1/2"-13 x 5" Carriage Gr8 P  
Bolt, 1/2"-13 x 4-1/2" Carriage Gr8 P  
Bolt, 1/2"-13 x 5-1/2" Carriage Gr8 P  
Bolt, 1/2"-13 x 6-1/2" Carriage Gr8 P  
26  
27  
28  
2
2
-
1
2
-
8
2
2
-
2
-
1
-
29  
Slide Box, Weldment Passenger  
30  
31  
32  
33  
34  
2
2
4
2
2
2
-
2
2
-
2
4
-
4
2
Bolt, 5/8"-11 x 7-3/8" Spade Gr8 Z  
Spring, 13" O.A.L. x 2" O.D. x 5/16" Extension  
Spring, 15-1/4" O.A.L. x 2-3/8" O.D. x 3/8" Extension  
Pin, 5/8" Dia. x 3" Clevis YZ  
Pin, 1/4" Dia. x 1-1/4" Spring  
Pin, 3/4" Dia. x 9" Wing/Slide Box Pivot  
Pin, 1" Dia. x 11-1/8" Wing/Slide Box Pivot  
Plug, 2-51/64" O.D., 2-9/32" I.D. x 1/2" Black Polyethylene  
35  
36  
37  
38  
39  
-
Hydraulic Cylinder, Slide Box Extend/Retract  
2
8
-
4
4
2
Nut, 5/8"-11 Top Lock Z  
Hydraulic Adapter, 9/16"-18 x 9/16"-18 Male O.R.B.  
Hydraulic Adapter, 9/16"-18 x 9/16"-18 45° Adjustable Elbow O.R.B.  
Hydraulic Hose, 3/8" x 36" (Ports #7, 8, 9 & 10) Slide Box Extend/Retract  
Cap, 5/8" I.D., 3/4" O.D. x 1" Black Vinyl  
40  
41  
Pin, 5/8" Dia. x 11-1/2" Hydraulic Cylinder Base End (with 1/4" Dia. hole) - Slide Box  
Extend/Retract  
42  
11989  
2
2
43  
44  
45  
61030  
61187  
61064  
2
4
4
2
6
6
Pin, 1/8" Dia. x 2-5/8" Hair Cotter Z  
Bolt, 5/8"-11 x 6-3/8" Spade Gr8 Z  
Washer, 5/8" SAE Hardened YZ  
25  
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A-FRAME & PIVOT BEAM PARTS  
14  
13  
15  
12  
5
16  
15  
10  
4
10  
SEE VIEW  
BELOW  
2
1
17  
18  
19  
22  
7
3
20  
6
2
4
8
2
9/10  
21  
11  
15  
21  
35A  
34  
35  
36  
33  
32  
37  
33  
31  
38  
23A  
23  
30  
24  
28  
27  
29  
25  
26  
26  
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A-FRAME & PIVOT BEAM PARTS  
QUANTITY  
810SS 8611SS  
REF  
PART NUMBER  
DESCRIPTION  
41041  
41052  
61357  
50069  
41051  
61331  
61008  
61217  
60029  
60324  
60223  
60224  
60005  
70143  
70134  
61214  
61016  
61514  
61328  
61307  
60086  
70132  
61034  
61275  
60341  
60342  
60354  
60355  
60089  
60320  
60356  
60183  
60225  
60272  
60279  
60227  
60168  
62163  
60166  
60052  
1
-
-
1
6
2
4
1
1
4
-
1
Pivot Beam Weldment  
2
3
4
5
6
7
6
2
4
1
1
4
2
-
2
4
2
1
1
7
11  
2
1
1
2
1
3
7
1
-
Pin, Cotter, 1/4" x 1-1/2" Z  
Pin, 3/4"Dia. x 3" Clevis YZ  
Pin, 3/4"Dia. x 5" Clevis YZ  
Screw, 1"-8 x 9" HHCS Gr8 P  
Nut, 1"-8 Top Lock Z  
Grommet, 1-1/2" I.D., 2-1/8" O.D. Black Rubber, 60 Durometer  
8
Hydraulic Cylinder, Plow Angle  
2
-
9
Hydraulic Hose, 3/8" x 26" Plow Angle  
Hydraulic Hose, 3/8" x 36" Plow Angle  
Hydraulic Adapter, 9/16"-18 x 9/16"-18 90° Adjustable Elbow O.R.B.  
Mat, A-Frame Rubber  
Plate, A-Frame Cover  
Screw, 3/8-16 UNC x 1-1/4” HHCS  
Washer, 3/8” SAE Hardened  
Screw, 3/8-16 UNC x 4 HHCS  
Screw, 3/8-16 UNC x 1-1/2” HHCS  
Washer, 3/8” Internal/External Tooth Lock  
Hydraulic Hose, 3/4"x78" -str./str.  
A-frame Weldment  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
6
2
1
1
7
11  
2
1
1
2
1
3
7
-
Nut, 3/8-16 UNC Hex Nylock  
U-Nut, 3/8-16 UNC  
23A  
23  
Manifold Assembly  
1
-
1
-
Manifold Block (with Cross Port Relief), Clear Anodized Aluminum  
Manifold Block (with Cross Port Relief), Gold Anodized Aluminum  
Hydraulic Adapter, 1 1/16-12 x 1 1/16-12 Male O.R.B. connector  
Valve, Spool Two-Way N.O.  
Valve, Back Pressure Check 5PSI  
Valve, Pressure Compensation Regulation  
Valve, Check, 50 PSI  
Hydraulic Adapter, 9/16-18 x 9/16-18 Adj. Elbow  
Valve, Relief, 1500PSI  
Valve, Relief, 2650 PSI  
1
2
1
1
1
4
6
-
2
1
5
4
5
24  
25  
26  
27  
28  
29  
2
1
1
1
4
6
2
-
1
5
4
5
30  
31  
32  
33  
34  
Valve, Relief, 3000 PSI  
Coil, PDL 12 VDC  
Valve, Spool, Three-Way, Two Position  
Nut, 1/2-20 Hex Jam, YZ  
Coil Harness Assembly  
35A  
62161  
1
1
Includes 62045 (1), 62118 (2), 62116 (5), 62096 (7), 62097 (7), Ref 32 & 36  
Valve, Four Way-Three Position Spool  
Coil, LDL 12 VDC  
Valve, Relief 1700 PSI  
Valve, Relief 2800 PSI  
35  
36  
60321  
62164  
60278  
60226  
60049  
60322  
1
2
2
-
2
2
1
2
-
2
2
2
37  
38  
-
Plug , SAE Hollow Hex O.R.B.  
Piston Assembly  
27  
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HARNESSES, ACCESSORIES & KITS  
2
3
1A  
1
5
6
9. Rugged and durable, the  
10. Integrate all snowplow controls  
into your skid steer using an  
7
3/8"thick, 2-ply construction keeps  
snow off of your windshield and in  
its place—on the ground! The one  
piece rubber design allows for wing  
clearance and provides optimum  
snow deflection. The deflector is  
shipped with a “Blizzard Power  
Plow” vinyl decal and complete  
mounting hardware.  
4
optional auxiliary control harness.  
This 7 ft. braided harness connects  
easily to your existing manifold  
harness on one end and your skid  
steer on the other. Assembly of the  
harness wiring to your skid steer-  
specific auxiliary electrical controls  
required. Electrical connector not  
provided with harness.  
5A  
8
11. Beef-up your Power Plow  
13. Durable and long lasting, the  
Power Plow polyurethane mold-  
board and wing cutting edges will  
keep you plowing longer and safer!  
Specially formulated for  
snowplowing applications, Blizzard  
polyedges resist gouging, provide  
superior wear life and effectively  
reduce plowing noise. Ideal for all  
plowing conditions. Edges are  
shipped with mounting hardware.  
snowplow with our 3/8" thick wing  
cutting edges. These edges are  
built to withstand heavy plow use  
on the roughest road surfaces and  
also provide added material for  
protection against sidewalk curb  
wear. Mounting hardware included.  
12. Turn your Blizzard Power Plow  
into an all-season skid steer blade  
with an easy to install trip-lock  
assembly. This one-piece  
accessory replaces the standard  
trip springs to provide a rigid  
grading blade. Now you can level  
and grade material in a fraction of  
the time! Trip-Lock assembly  
shipped complete with mounting  
hardware.  
14. Putting your snowplow away for  
the winter? Have a deep scratch to  
cover? Clean up your blade and  
plow parts with our gloss spray  
paints. Blizzard snowplow touch-up  
paint provides an excellent finish to  
help keep your snowplow looking its  
best. Paint provided in 12 oz. spray  
cans.  
28  
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HARNESSES, ACCESSORIES & KITS  
PART  
NUMBER  
62131  
62219  
62211  
70040  
62210  
70048  
61214  
61016  
70049  
61014  
62132  
62133  
62134  
62135  
62045  
62097  
62096  
62116  
62046  
62100  
62093  
62118  
62072  
62218  
61241  
52087  
62166  
61288  
70028  
70056  
61536  
61539  
61219  
63073  
QUANTITY  
810SS 8611SS  
REF  
DESCRIPTION  
1A  
1
2
3
4
5A  
5
6
7
8
-
-
-
-
-
-
-
-
-
1
1
1
1
1
1
2
2
1
2
1
1
1
1
2
17  
35  
5
2
2
18  
1
1
1
1
-
1
1
1
1
1
1
2
2
1
2
1
1
1
1
2
17  
35  
5
2
2
18  
1
1
1
-
Pistol Grip Control Wire Harness Assembly Includes Ref 1-8  
Housing, SS Pistol Grip 2 Halves w/ screws (61613)  
Circuit Board & 3 Switch Assembly  
Mount Bracket, Wire Harness Extension, Vehicle Side  
Harness, SS control w/ pipe  
Pistol Grip Control Mount Bracket Kit Includes Ref 5-9  
Screw, 3/8”-16 x 1-1/4” HHCS Gr8 YZ  
Washer, 3/8” S AE Hardened YZ  
Mount Bracket, Pistol Grip Control  
Nut, 3/8”-16 Jam Nylock, Z Type NTE  
Wire Harness Extension, Vehicle Side  
Weather Cap, Vehicle Side Wire Harness Extension  
Wire Harness Extension, Plow Side  
Weather Cap, Plow Side Wire Harness Extension  
Connector, Electric, Male, Plastic  
Terminal, Male (18-16AWG)  
Seal, Cable, Silicone, Orange (18 AWG)  
Plug, Cavity, Silicone, White(18-16 AWG)  
Connector, Electric, Female, Plastic  
Terminal, Ring, #10 (22-18AWG)  
Terminal, Female (18-16AWG)  
Terminal, End Ring, 3/8”  
Terminal, End Ring, 3/8” Plow Side Wire Harness Extension  
Harness, SS Plow Side Extension 4’  
-
-
-
-
-
9
Rubber Snow Deflector w/ hardware  
1
1
-
-
1
-
1
1
1
10  
11  
1
1
1
-
1
-
Auxiliary Control Harness w/ diodes  
3/8” Wing Cutting Edges w/ hardware (T1)  
12  
13  
Trip-Lock Assembly w/ hardware  
Polyurethane Moldboard & Wing Cutting Edges (with Hardware)  
1
1
Blizzard Power Plow High Performance 12 Oz. Spray Paint, Gloss White  
Blizzard Power Plow High Performance 12 Oz. Spray Paint, Gloss Black  
14  
KITS  
-
61277  
61479  
60454  
60453  
60456  
60455  
61430  
52067  
52095  
61431  
61387  
51104  
51103  
60360  
60365  
60366  
60373  
1
-
1
-
1
-
1
1
-
1
-
1
-
1
-
-
-
1
-
1
-
1
1
-
1
-
1
-
1
-
1
1
-
Kit, Hardware, Snowplow Assembly Parts  
Kit, Hydraulic Adapter Includes 60005 (2), 60007 (4), 60089 (2), 60272 (6)  
Kit, Hydraulic Adapter Includes 60005 (2), 60089 (2), 60272 (10)  
Kit, Hydraulic Hose Includes 60086 (2), 60223 (2), 60224 (4)  
Kit, Hydraulic Hose Includes 60086 (2), 60224 (6)  
-
-
-
-
Kit, Hardware, Moldboard Cutting Edge  
Kit, Moldboard Cutting Edge w/Hardware  
Kit, Hardware, Wing Cutting Edge  
-
-
Kit, Wing Cutting Edges w/ Hardware  
-
-
-
-
-
Combo Seal Kit, Cyl 60029/60065  
Combo Seal Kit, Cyl 60207  
Combo Seal Kit, Cyl 60221/60324  
Combo Seal Kit, Cyl 60347  
1
29  
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LIMITED CONSUMER WARRANTY  
This warranty covers defects in material and workmanship except as set forth below.  
WARRANTED PARTY:  
This warranty applies only to the “Original Purchaser” who purchased this plow from an Authorized Blizzard Dealer,  
for personal, family or household use.  
TERM OF WARRANTY:  
This Blizzard snowplow is warranted for the following period:  
Parts and labor are warranted for one year from date of purchase.  
BLIZZARD CORPORATION’S WARRANTY REMEDY:  
Blizzard Corporation will, at its sole discretion, repair or replace defective parts at no charge.  
CUSTOMERS RESPONSIBILITY:  
To obtain warranty service, the purchaser must return the defective snowplow to any Authorized Blizzard Dealer.  
The purchaser must verify the original purchase date. Transportation costs to and from the dealer will be the  
responsibility of the purchaser.  
ITEMS NOT COVERED UNDER THIS WARRANTY:  
1. Expendable parts such as cutting edges, plow shoes, hoses, fasteners, blade guides, paint finish, etc.  
2. Any snowplow or part thereof which has been repaired or altered by anyone other than an Authorized Blizzard Dealer.  
3. Any snowplow or part thereof which has been subject to neglect, misuse, accident, improper installation, maintenance,  
or storage. This includes, but is not limited to, corrosion of any electrical components.  
4. Snowplows mounted on vehicles other than those for whom Blizzard Corporation has provided a specific  
mount system.  
5. Blizzard Corporation does not assume liability for damage to the purchaser's vehicle resulting from the attachment  
and use of a Blizzard snowplow. Vehicle risk is the sole responsibility of the purchaser.  
WARRANTY LIMITATIONS:  
THIS WARRANTY IS OFFERED IN LIEU OF ANY OTHER EXPRESS WARRANTY.  
THE DURATION OF ALL IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED  
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED  
TO THE DURATION OF THIS WARRANTY.  
BLIZZARD CORPORATION'S LIABILITY IS EXPRESSLY LIMITED TO REPAIR OR REPLACEMENT OF  
DEFECTIVE PARTS. BLIZZARD CORPORATION SHALL NOT BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL  
OR CONTINGENT DAMAGES WHATSOEVER, EVEN IF DAMAGES ARE CAUSED BY THE NEGLIGENCE OR  
FAULT OF BLIZZARD CORPORATION.  
State Laws: Some states do not allow exclusion of incidental or consequential damages or the limitations on how  
long an implied warranty lasts, so these limitations or exclusions may not apply to you. This warranty gives you  
specific legal rights and you may also have other rights which vary from state to state.  
This warranty does not apply if you purchased your snowplow for other than personal, family, or household use. If  
purchased for other than personal, family or household use, refer to the Blizzard Snowplow Commercial Warranty.  
9 5 A IR P A R K B O U L E VA R D  
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[9 0 6 ] 4 8 2 -5 5 5 5  
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COMMERCIAL WARRANTY  
This warranty covers defects in material and workmanship except as set forth below.  
WARRANTED PARTY:  
This warranty applies only to the “Original Purchaser” who purchased this plow from an Authorized Blizzard Dealer,  
for commercial use.  
TERM OF WARRANTY:  
This Blizzard snowplow is warranted for the following period:  
Parts and labor are warranted for one year from date of purchase.  
BLIZZARD CORPORATION’S WARRANTY REMEDY:  
Blizzard Corporation will, at its sole discretion, repair or replace defective parts at no charge.  
CUSTOMERS RESPONSIBILITY:  
To obtain warranty service, the purchaser must return the defective snowplow to any Authorized Blizzard Dealer within the  
warranty period. The purchaser must verify the original purchase date. Transportation costs to and from the Dealer will be  
the responsibility of the purchaser.  
ITEMS NOT COVERED UNDER THIS WARRANTY:  
1. Expendable parts such as cutting edges, plow shoes, hoses, fasteners, blade guides, paint finish, etc.  
2. Any snowplow or part thereof which has been repaired or altered by anyone other than an Authorized Blizzard Dealer.  
3. Any snowplow or part thereof which has been subject to neglect, misuse, accident, improper installation, maintenance,  
or storage. This includes, but is not limited to, corrosion of any electrical components.  
4. Snowplows mounted on vehicles other than those for whom Blizzard Corporation has provided a specific  
mount system.  
5. Blizzard Corporation does not assume liability for damage to the purchaser's vehicle resulting from the attachment  
and use of a Blizzard snowplow. Vehicle risk is the sole responsibility of the purchaser.  
LIMITS OF BLIZZARD CORPORATION’S LIABILITIES:  
BLIZZARD CORPORATION'S LIABILITY IS EXPRESSLY LIMITED TO REPAIR OR REPLACEMENT OF  
DEFECTIVE PARTS. BLIZZARD CORPORATION SHALL NOT BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL  
OR CONTINGENT DAMAGES WHATSOEVER, EVEN IF DAMAGES ARE CAUSED BY THE NEGLIGENCE OR  
FAULT OF BLIZZARD CORPORATION.  
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESSED AND IMPLIED  
WARRANTIES INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND  
FITNESS FOR A PARTICULAR PURPOSE.  
This warranty does not apply if you purchased your snowplow for personal, family, or household use.  
In this case, refer to the Blizzard Snowplow Limited Consumer Warranty.  
9 5 A IR P A R K B O U L E VA R D  
C A L U M E T, M IC H IG A N 4 9 9 1 3  
[9 0 6 ] 4 8 2 -5 5 5 5  
1410-4-05 REV 4/05  
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810SS & 8611SS  
POWER PLOW™  
95 Airpark Boulevard  
Calumet, MI 49913  
[888] 680-8600  
[906] 482-5555  
[906] 482-5445 Fax  
Blizzard, Power Plow, WidePass and BucketBlade are trademarks of Blizzard Corporation. Blizzard and Power Plow are registered in the United States Patent and  
Trademark Office. All other trademarks and registered trademarks are the property of their respective owners. All Blizzard snowplows are protected by one or  
more of the following United States Patents: 5,638,618; 5,899,007; 6,178,669; 6,276,076; and 6,393,737. Other patents pending. Copyright  
Corporation. All rights reserved. Made and printed in the USA. 64060  
©
2005 Blizzard  
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