American Standard Hot Tub 6060E SERIES User Manual

6060E SERIES  
WHIRLPOOL  
CADENZA ELITE™  
HIGH GLOSS ACRYLIC  
SHOWN LESS ALL FITTINGS  
INSTALLATION INSTRUCTIONS  
1949mm  
(76-3/4 REF.)  
975mm  
(38-3/8)  
THANK YOU...  
C/L  
OUTLINE OF  
CUTOUT  
for selecting an American Standard bath. Your new  
bath is shipped to you after careful inspection. The  
whirlpool version is completely assembled with pump,  
motor, and system piping. All you need to finish the  
installation are your selected fittings and electrical  
connections for a whirlpool.  
SEAT AREA  
1661mm  
(65-3/8)  
PUMP  
To insure maximum performance and pleasure from  
this product, please follow the instructions and  
cautions.  
178mm x 381mm  
(7 x 15) CUTOUT  
346mm  
(13-5/8)  
ON/OFF SWITCH  
List of Optional Components (not included):  
• Flex-Jet Pulse Jet Kit*  
RECOMMENDED FITTING  
LOCATION 64 X 381mm (2-1/2 X 15)  
143mm  
(5-5/8)  
254mm  
(10)  
C/L OF  
DRAIN  
• Flex-Jet Soft Jet Kit*  
• Apron Kit*  
114mm  
(4-1/2)  
LEVELING STRINGER  
NOT FOR SUPPORT  
C/L OF OVERFLOW  
• Tile Bead Kit*  
89mm  
(3-1/2)  
E-Z INSTALL WHIRLPOOL  
HEATER  
495mm  
(19-1/2)  
List of Required Components (not included):  
• Drain*  
83mm  
(3-1/4)  
• Bath Filler*  
51mm  
(2)  
546mm  
(21-1/2)  
38mm  
(1-1/2)  
* see your Home Depot Retailer  
INTEGRAL FEET  
SUPPORT  
ROUGH FLOOR  
1-1/2 N.P.T. THREAD  
1-1/2 O.D. TAILPIECE  
List of Required Tools and Supplies:  
Tools  
Supplies  
GENERAL SPECIFICATIONS FOR 6060E WHIRLPOOL  
INSTALLED SIZE  
76-3/4 x 65-3/8 x 21-1/2 In. (1949 x 1661 x 546mm)  
105 Lbs. (48 Kg.)  
• Level  
• Nails  
WEIGHT  
• Tape Measure  
• Pipe Wrench  
• Slip Joint Pliers  
• Screw Driver  
• Standard  
• Putty  
WEIGHT w/WATER  
GAL. TO OVERFLOW  
822 Lbs. (370 Kg.)  
• Caulking (waterproof)  
• 1 x 3 or 2 x 2  
Stringers  
86 Gal. (326 L)  
WHIRLPOOL MIN. OPERATING VOL.  
BATHING WELL AT SUMP  
BATHING WELL AT RIM  
WATER DEPTH TO OVERFLOW  
FLOOR LOADING  
71 Gal. (269 L)  
45 x 40 In. (1143 x 1016mm)  
49 x 43 In. (1245 x 1092mm)  
15-3/8 In. (391mm)  
• Drop Cloth  
• 15 amp GFI & 20 amp  
GFI Outlet  
• Cement, Plaster,  
Grout  
Woodworking Tools  
• Personal Safety  
Equipment  
24 Lbs./Sq.Ft. (114 Kgs./Sq.m)  
(PROJECTED AREA)  
PTS.  
CUBE (FT3)  
41.7  
68.4  
• Caulking Gun  
WHIRLPOOL ELECTRICAL SPECIFICATIONS  
PUMP  
2.1 HP, 14.4 AMPS,120V.  
12.0 AMPS,120V.  
E-Z INSTALL WHIRLPOOL HEATER  
GENERAL INSTALLATION INFORMATION  
Carefully uncrate and inspect your new bath for any shipping damage. If such damage is found, report it to your vendor  
immediately.  
After inspection and during installation, protect the bath from construction damage. After installation, and before  
enclosing with wallboard, tile, etc., water test the unit and check for leaks.  
Do not make modifications to the whirlpool system or remove pump from factory mounting. This could adversely affect  
the safety and performance of the whirlpool and void the warranty. Do not handle or move the whirlpool by the pump,  
motor, or piping system.  
Fittings (bath filler, shower arm, etc.) are not provided with the bath and must be ordered separately. Framing and  
enclosing materials are provided by others. Check for availability of optional American Standard wall tiling bead  
(required for recess installations).  
Protect all finished surfaces of the whirlpool during construction and installation using a drop cloth.  
WARNING! Do not lift whirlpool by the piping harness at any time.  
FOR AFTER-SALES SERVICE CALL 1 (800) 442-1902 WEEKDAYS.  
© American Standard Inc. 2003  
752864-100 Rev. C  
All product names listed herein are trademarks  
of American Standard Inc. unless otherwise noted.  
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E-Z InstallHeater  
Whirlpool Heater  
This whirlpool tub has been assembled with the E-Z Install Whirlpool Heater  
Your E-Z-Install™ whirlpool bathtub heater has been specifically designed to  
enhance the enjoyment of your whirlpool bath. Once filled, the temperature of  
the whirlpool bath is constantly maintained by a built-in thermostat for as long  
as you desire.  
OVERHEAT  
PROTEC  
TIO  
N
HEATER O  
N
RESET  
E-Z INSTALL  
Your E-Z-Install™ whirlpool bathtub heater is totally self contained to insure  
trouble free operation. As with all electrical devices, certain safety precautions  
should be taken during operation.  
W
H
IR  
LP  
O
O
L
HEATER  
Please read and follow all instructions carefully.  
IMPORTANT SAFETY INSTRUCTIONS  
- DO NOT DISCARD -  
INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS READ AND FOLLOW ALL  
INSTRUCTIONS  
You should have received safety instructions with your whirlpool bathtub system. Please read and follow them carefully. Those  
instructions will include the following warnings:  
1. WARNING – Risk of Electrical Shock – Do not permit any electrical appliances (such as a light, telephone, radio, or television)  
within five feet of the whirlpool bathtub.  
2. DANGER – To reduce the risk of injury, do not remove the suction cover from the whirlpool bathtub.  
3. To Reduce the Risk of Injury:  
a. The water in your whirlpool should not exceed 104 Fahrenheit. Lower water temperatures are recommended for  
extended use (exceeding 10-15 minutes) and are definitely recommended for younger children.  
b. Pregnant or possibly pregnant women should consult a physician before using the whirlpool. Water temperatures in  
excess of 100 Fahrenheit are not recommended.  
b. The use of alcohol, drugs or medication before or during the use of the whirlpool may lead to unconsciousness with  
the possibility of drowning. Consult your physician before using the whirlpool if you are using any medication.  
d. Persons suffering from obesity or with a medical history of heart disease, low or high blood pressure, circulatory  
system problems or diabetes should consult a physician before using the whirlpool.  
4. WARNING – Risk of Child Drowning – To reduce the risk of accidental drowning, do not permit children to use the whirlpool  
unless they are closely supervised.  
5. WARNING – RISK OF ELECTRICAL SHOCK – All electrical connections must be accomplished by a qualified electrician in  
accordance with Article 680 of the National Electric Code and any local codes. In addition, a GFCI MUST protect all branch  
circuits to the whirlpool, and every electrical component MUST be grounded.  
6. The unit must be connected only to a supply circuit that is protected by a ground-fault circuit-interrupter (GFCI). Such as GFCI  
should be provided by the installer and should be tested on a routine basis. To test the GFCI, push the test button. The GFCI  
should interrupt power. Push the reset button. Power should be restored. If the GFCI fails to operate in this manner, the  
GFCI is defective. If the GFCI interrupts power to the bathtub without the test button being pushed, a ground current is  
flowing, indicating the possibility of an electric shock. Do not use this bathtub. Disconnect the hydromassge bathtub and  
have the problem corrected by a qualified service representative before using.  
7. WARNING -Prolonged immersion in hotter water may induce hyperthermia. Hyperthermia occurs when the internal  
temperature of the body reaches a level several degrees above the normal body temperature of 98.6 F. The symptoms of  
hyperthermia include an increase in the internal temperature of the body, dizziness, lethargy, drowsiness, and fainting. The effect  
of hyperthermia include:  
a. Failure to perceive heat  
b. Failure to recognize the need to exit the bathtub  
c. Unawareness of impending hazard  
d. Fetal damage in pregnant women  
e. Physical inability to exit the bathtub  
(3)  
752864-100 Rev. C  
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WHIRLPOOL ELECTRICAL INSTALLATION INSTRUCTIONS  
All wiring must be performed by a licensed electrician in accordance with the national electrical code and all other  
applicable codes.  
WARNING:  
When using electrical products, basic precautions should always be observed, including the following:  
1. DANGER: RISK OF ELECTRIC SHOCK  
Connect only to a circuit protected by a ground-fault circuit interrupter.  
2. Grounding is required. The unit should be installed by a licensed electrician and grounded.  
3. Install to permit access for servicing.  
4. All building materials and wiring should be routed away from the pump body and heater (if equipped).  
The whirlpool should be installed on a 120 vac, 20 amp dedicated circuit. The circuit should be hard-wired from the  
electrical power supply panel. The circuit must be a three (3) wire circuit from the electrical supply panel. A grounded  
neutral wire and a third wire, earth ground, are essential.  
E-Z INSTALL WHIRLPOOL HEATER  
ELECTRICAL INSTALLATION  
INSTRUCTIONS  
SEPARATE  
15 AMP GFCI OUTLET  
ELECTRICAL INSTALLATION  
120 VAC  
Install a separate 120VAC / 15AMP dedicated circuit with GFCI  
(Ground Fault Circuit Interrupter) protection. With a No. 8 solid copper  
wire, bond the heater to the homes electrical panel or approved local  
bonding point. A bonding lug has been provided on the heater.  
OVERHEAT  
PR  
OTEC  
TION  
HEATER ON  
R
ES  
ET  
At initial start-up with power ON, push the GFCI test button. The  
reset button should pop out. Push this button in to reset. If the GFCI  
fails to operate in this manner, there is a ground fault or malfunction,  
indicating the possibility of electrical shock. Turn off the power and  
do not use the bath until the source of the problem has been  
identified and corrected.  
E-Z INSTALL  
WHIRLPOOL  
H
E
A
T
E
R
GND.  
HEATER  
SEPARATE 20 AMP GFCI OUTLET  
for2.1 H.P. PUMP  
1. Route two separate branch circuits (figure 1) to the junction  
box near the whirlpool. *Each branch circuit MUST BE  
GFCI PROTECTED.  
Fig. 1  
120 VAC  
2. Use copper conductors only.  
3. Insure the heater and pump are properly GROUNDED and  
BONDED as required. Bonding connectors suitable for No.  
8 AWG copper wire are located on both the pump and  
heater assemblies.  
a. Using No. 8 AWG copper wire, bond each of these  
assemblies together to the homes electrical panel or  
approved local bonding point.  
PUMP/MOTOR  
GND.  
ELECTRICAL DIAGRAM  
READ AND FOLLOW ALL INSTRUCTIONS  
(4)  
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752864-100 Rev. C  
WIRE SELECTION GUIDE  
Maximum distance from  
fusebox to motor  
The sizes shown on this  
chart are recommendations  
for copper conductors  
only. Always follow  
local and national  
Motor  
Hi Performance  
Rating  
50'  
100'  
115V Power Line  
10  
150'  
200'  
2.1  
electrical codes  
12  
8
8
DRAIN CONNECTION AND SYSTEM TEST  
Using recommended drain opening, connect whirlpool drain to waste line. Tighten all drain joints securely. Check the  
pump couplings and make sure they are hand-tight. Clean the whirlpool and fill with water to a point 2" above the top of  
the highest jet. Recheck the pump couplings and make certain that they are not leaking. (Although the pump couplings  
are factory tightened and inspected, some loosening may have occured during transit.) Make sure the whirlpool is  
connected to the electrical supply and turn the whirlpool on. Check for leaks around all piping connections while the  
whirlpool is running.  
E-Z INSTALL WHIRLPOOL HEATER OPERATION  
WARNING: Prior to operation, review the Important Safety Instructions listed in this instruction manual.  
Once the heater is installed and the whirlpool pump is operating, the heater is totally automatic. The heater will help maintain the  
temperature of the water in the bath.  
Pressure Switch  
The heater is equipped with a preset pressure switch. The pump must be running with water flowing in the whirlpool to allow the heater  
to turn on.  
Indicator Light  
This light turns on whenever the heater is operating. See Fig. 2.  
High-Limit Switch  
The heater includes an exclusive "Intelligent High-Limit". This safety circuit will not "false trip" from hot tap water. It will only turn the  
heater off if the thermostat fails. To reset, simply press the button. If the high-limit trips frequently, call a service technician.  
OVERHEAT  
PROTECTION  
HEATER ON  
RESET  
Fig. 2  
WHIRLPOOL  
E-Z INSTALL HEATER  
POST INSTALLATION CLEAN-UP  
Remove all construction debris from bath. Tile grout can be removed with a wooden popsicle stick or tongue depressor.  
Do not use wire brushes or any other metal implement on bath surface.  
Post installation clean-up generally can be completed using warm water and liquid dishwashing detergent. Stubborn dirt or  
®
stains may be removed using granular Spic and Span mixed with water.  
Painter's naphtha can be used to remove excess adhesives and/or wet oil-base paint.  
HARSH CHEMICALS SHOULD NEVER BE USED ON ACRYLIC SURFACES.  
Abrasive cleaners must not be used since they will scratch and dull the surface. Dulled areas can be restored by rubbing  
with a white automotive-type polishing compound and waxing with a liquid wax.  
®
(5)  
SPIC AND SPAN IS A REGISTERED TRADEMARK OF PROCTER & GAMBLE  
752864-100 Rev. C  
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American Standard Limited Lifetime Warranty for the Elite Line of Acrylic Whirlpools  
American Standard warrants to the original consumer purchaser that it will, at its option, repair or replace this whirlpool or any of its parts that are found by American Standard, in its  
sole judgment, to be defective under normal residential use and maintenance so long as it is owned by the original consumer purchaser.  
This warranty shall only become effective upon receipt by American Standard of a completely filled out Warranty Registration Card evidencing proof of purchase.  
THIS WARRANTY SHALL BE VOID IF THE ACCESS PANEL TO THE WHIRLPOOL IS COVERED IN ANY MANNER CONTRARY TO THE INSTALLATION INSTRUCTIONS. In  
no event will American Standard be liable for the cost of repair or replacement of any installation materials including but not limited to tiles, marble etc.  
This limited warranty DOES NOT COVER the following:  
1. Defects or damages arising from shipping, installation, alterations, accidents, abuse, misuse, lack of proper maintenance and cleaning as directed in the owner’s manual and use  
of other than genuine American Standard replacement parts, in all cases whether caused by a plumbing contractor, service company, the owner or any other person.  
2. Deterioration through normal wear and tear and the expense of normal maintenance.  
3. Commercial application.  
4. Options and accessories. American Standard’s limited warranty on these items is one year for parts only and excludes labor. This one year limited warranty covers accessories  
manufactured by American Standard (e.g. aprons, drains, grab bars, heaters, trim kits) against defects of material or workmanship. Warranty coverage begins on the date the  
accessory was originally purchased by the owner.  
5. Postage or shipping costs for returning products for repairs or replacement under this limited warranty and labor or other costs incurred in connection with product removal or  
installation under this limited warranty.  
6. ANY LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES, ALL OF WHICH ARE HEREBY EXPRESSLY DISCLAIMED, OR THE EXTENSION BEYOND THE  
DURATION OF THIS LIMITED WARRANTY OF ANY IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR AN INTENDED PURPOSE.  
(Some jurisdictions do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so these limitations and  
exclusions may not apply to you.)  
7. Responsibility for compliance with local code requirements. (Since local code requirements vary greatly distributors, retailers, dealers, installation contractors and users of  
plumbing products should determine whether there are any code restrictions on the installation or use of a specific product.)  
This warranty gives you specific legal rights. You may have other legal rights that vary from state to state. For service under this warranty, you should contact the following:  
By Mail:  
By Telephone:  
American Standard Inc.  
One Centennial Avenue  
Piscataway, N.J. 08855  
Attention: Customer Care Center  
1-800-442-1902  
SERVICE: For service or repair contact the number below. The model number and  
serial number for your whirlpool are located on a label near the motor.  
HOTLINE FOR HELP  
For toll-free information and answers to your questions, call 1 (800) 442-1902  
weekdays: 8:00 a.m. to 5:00 p.m. Eastern Time  
Product names listed herein are trademarks of American Standard Inc.  
C
American Standard Inc. 2003  
AMERICAN-STANDARD ONE YEAR LIMITED WARRANTY  
FOR E-Z INSTALL WHIRLPOOL HEATER  
If inspection of this American-Standard plumbing product, within one year after its initial purchase, confirms that it is defective in materials or  
workmanship, American-Standard will repair or, at its option, exchange the product for a similar model.  
This warranty applies only to the original purchaser and installation of these products.  
This limited warranty does not apply to local building code compliance. Since local building codes vary considerably, the purchaser of this  
product should check with a local building or plumbing contractor to insure local code compliance before installation.  
This warranty shall be void if the product has been moved from its initial place of installation; if it has been subjected to faulty maintenance,  
abuse, misuse, accident or other damages; if it was not installed in accordance with American-Standard's instructions; or if it has been modified in  
a manner inconsistent with the product as shipped by American-Standard.  
American-Standard's option to repair or exchange the product under this warranty does not cover any labor or other costs of removal or  
installation, nor shall American-Standard be responsible for any other incidental or consequential damages attributable to a product  
defect or to the repair or exchange of a defective product, all of which are expressly excluded from this warranty. (Some states or  
provinces do not allow the exclusion or limitation of implied warranties, so this exclusion may not apply to you.)  
This warranty gives you specific legal rights. You may have other statutory rights that vary from state to state or from province to province, in  
which case this warranty does not affect such statutory rights.  
For service under these warranties, it is suggested that a claim be made through the contractor or dealer from or through whom the  
product was purchased, or that a service request (including a description of the product model and of the defect) be sent to the address  
above.  
(6)  
752864-100 Rev. C  
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