Alto Shaam Refrigerator Quickchiller User Manual

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uickchiller™  
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Why  
Cook  
Chill?  
Production Efficiency  
Imagine how much easier and more efficient food  
production would be if you could remove a  
number of items from your daily production  
schedule and reschedule production of those  
products to once or twice a week. That's just one  
of the many benefits derived from chill processing  
with the use of an Alto-Shaam Quickchiller.  
Whether chill processing is used for several of  
your more labor-intensive menu items; a number  
of items cooked fresh and used on a daily basis;  
or where all items are prepared, chilled, and  
rethermalized in bulk or portion sizes; the  
benefits provide you with significant advantages.  
Chill processing has grown far beyond the needs  
of institutional markets and large banqueting  
facilities to encompass all areas of food  
preparation that are faced with labor shortages  
and rising costs. With a variety of sizes and  
product chilling capacities, there is a  
Quickchiller available to handle any production-  
processing requirement to ease hectic  
production schedules.  
Chill processing not only provides an improved  
production schedule, it also gives you better  
control over the number of portions you use and  
that results in less product waste. You gain a  
five-day refrigerated storage life for the foods  
processed in a Quickchiller. Five days of  
production inventory, including the day of  
preparation and the day of service, would be a  
big advantage to any food service operation.  
A variety of fully cooked foods, made from fresh  
ingredients, chilled, and held under refrigeration  
takes only minutes to rethermalize back to a  
serving temperature. After reheating, chilled foods  
are just as tasty as their freshly prepared  
counterparts. Many foods often improve in quality  
when seasonings are allowed to cure and natural  
flavors combine to enhance the taste of a product.  
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Enhanced  
Food Safety  
A single incident of a food borne outbreak  
can have a devastating effect on any food  
service operation. Food borne illness  
causes an estimated 10,000 or more  
preventable deaths every year. It has also  
been estimated that more than half of all  
food borne illnesses within the United  
States is directly related to improper hot  
food cooling methods. Outside of  
sterilization, it would be virtually  
impossible to eliminate all microbiologic  
contamination from food. Sterilization  
would also destroy all sensory aspects of  
food such as taste, color, and texture, along  
with most of the nutrients.  
Conventional storage refrigerators are  
not engineered nor equipped to rapidly  
remove heat from large loads of hot food.  
Consequently, hot foods take much longer  
to cool, remain within the danger zone for  
a longer period of time, and are at greater  
risk of becoming contaminated. This  
situation can result in loss of sanitation  
and loss of product.  
Quick chilling is the process of rapidly  
reducing food temperature by directing  
high velocity cold air above and below each  
pan of food. This balanced heat removal  
process transfers food temperature quickly  
through the danger zone, greatly reducing  
bacterial growth. Reduction of bacterial  
growth and associated toxins provides an  
extended refrigerated holding life and a  
much greater measure of safety. Studies  
have shown that properly processed  
The rapid reduction of hot food  
temperatures reduces the opportunity for  
bacterial growth. Chilling specific foods  
directly from the cooking process within  
a prescribed amount of time is also a  
general requirement of state and local  
health (hygiene) organizations and falls  
under HACCP guidelines.  
cook/chill products show no appreciable  
bacterial growth for a full five days,  
including the day the product was cooked.  
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Q u i c k c h i l l e r M o d e s  
SOFT CHILL MODE  
Rapidly decreases the temperature of foods by  
internal product probe temperature or time  
within a range of 24° to 36°F (-4° to 2°C).  
Recommended for less dense food items that  
chill quickly.  
Automatically converts to a refrigerated holding  
temperature at the end of the chill cycle.  
HOLD TEMP MODE  
• The mode for refrigerated storage within a  
temperature range of 34° to 40°F (1° to 4°C).  
• Hold Temp offers continuous refrigerated storage  
without the utilization of food probes or a timer.  
HARD CHILL MODE  
Rapidly decreases the temperature of foods by  
internal product probe temperature or time  
within a range of 4° to 24°F (-16° to -4°C).  
Recommended for more dense food items.  
Automatically converts to refrigerated holding  
temperature at the end of the chill cycle.  
QUICK FREEZE MODE  
Rapid freezing and frozen food maintenance  
by internal product probe temperature or time within  
a temperature range of -10° to +10°F (-23° to -12°C).  
Automatically converts to a frozen food holding  
temperature at the end of the quick freeze cycle.  
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The Alto-Shaam Quickchilleris a processing refrigeration  
system designed to uniformly decrease the temperature of hot  
foods rapidly, to either a chilled or frozen state. Process food by  
time or by internal product temperature probe provides enhanced  
food safety, longer product storage life, and better production  
efficiency. All Alto-Shaam Quickchillers include an electronic  
microprocessor control with a vacuum fluorescent display;  
twenty programmable processing presets; language display  
settings in English, Spanish, or French; and  
communication capability. Alto-Shaam provides a five-  
year limited warranty on the compressors of self-  
contained Quickchiller models or select a  
model designed to be connected to a  
remote compressor.  
MODEL QC-3  
Compact, countertop size provides chilling  
capability for three full-size pans.  
Provides safety and processing convenience  
for more labor intensive foods.  
Model includes one internal product  
temperature probe.  
MODEL QC-40  
Processing capacity for up to ten full-size pans or  
MODEL QC-20  
Chilling capacity for five full-size pans or  
ten full-size sheet pans.  
seven full-size sheet pans.  
Mobile trolley base option provides easy product  
movement with select Combitherm® oven and  
holding cabinet models.  
Compact floor model provides counter  
space for product handling convenience.  
Model includes one internal product  
temperature probe.  
Includes three internal product temperature probes.  
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MODEL QC-50  
Capacity for up to twelve full-size pans or  
MODEL QC-100  
Large processing capacity for a maximum  
of twenty full-size pans or twenty full-size  
sheet pans.  
twelve full-size sheet pans.  
Roll-in cart is interchangeable with a  
Combimate® holding cabinet along with  
select gas or electric Combitherm models  
for more effective product movement.  
Includes three internal product  
temperature probes.  
Roll-in cart is interchangeable with a  
Combimate holding cabinet along with  
select gas or electric Combitherm models  
for more effective product movement.  
Includes three internal product  
temperature probes.  
From Startup Through Service  
Fully Integrated Food Processing Equipment Systems  
Alto-Shaam offers a variety of equipment models that are uniquely tied together with interchangeable roll-in carts.  
A cart that can be rolled from a Quickchiller, to a Combitherm oven, and into a Halo Heat holding cabinet  
provides maximum food handling and product flow efficiency with a minimum amount of labor.  
Alto-Shaam Quickchillers safely and rapidly reduce the temperature  
of oven-hot foods to a refrigerated or frozen state.  
Combitherm combination oven/steamers with low cost operating  
efficiency to use for both cooking and rethermalization.  
Combimate Halo Heat holding cabinets retain product moisture  
and provide the longest possible product holding life.  
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Documentation  
Software  
A choice of two options to  
satisfy your record keeping needs.  
The optional HACCP Documentation software  
The optional, web-based HACCP with Kitchen  
Management software package provides you with  
the ability to program your Quickchiller model  
from the convenience of a centrally located  
Gateway. Up to 250, 20-step procedures can  
be programmed and stored directly into the  
Quickchiller. This software package is NAFEM  
Data Protocol compliant and includes remote  
control launching of the program lock function,  
alarm notification, and complete program  
supervision. Kitchen Management software has  
full records storage and access capability, is user  
friendly, and is a time saving convenience.  
package automatically records the details of every  
cooking process in complete compliance with  
HACCP requirements. All relevant temperature  
data is recorded and stored and is accessible in  
both written and graphic formats by individual  
procedure or total daily production.  
Both optional software packages can be connected to the Quickchiller as well as a variety of  
additional Alto-Shaam electronic equipment models, including Halo Heat® holding cabinets,  
Combitherm® combination oven/steamers, Halo Heat® cook/hold ovens, and more. For  
additional information log-on to www.alto-shaam.com under the Quickchiller equipment  
category or see HACCP specification sheet #9015 in the Alto-Shaam catalog.  
COOK & HOLD  
HOLDING  
CABINET  
NETWORK  
CONNECTION  
CELL  
PHONE  
PAGER  
E-MAIL  
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Network Help  
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QUICKCHILLER  
CLIENT  
PRINTER  
SERVER  
COMBITHERM  
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W164 N9221 Water Street • PO Box 450  
Menomonee Falls, WI 53052-0450 • USA  
Phone: 262.251.3800  
1.800.558.8744 U.S.A. and Canada  
Fax: 1.800.329.8744 U.S.A  
262.251.7067  
We're not just as good as Alto-Shaam. We are Alto-Shaam.  
#1203 — 11/05  
PRINTED IN U.S.A.  
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