H o t F o o d M o d u l e
E l e c t r i c
®
Models:
HFM-30
HFM-48
HFM-72
HFM-30
HFM-48
HFM-72
• INSTALLATION
• OPERATION
• MAINTENANCE
W 1 6 4 N 9 2 2 1 W a t e r S t r e e t • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA
PHONE: 262.251.3800 • 800.558.8744 USA/CANADA FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY
WEBSITE: www.alto-shaam.com
#809• 01/08
P R I N T E D I N U .S .A .
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SAFETY PROCEDURES
A N D P R E C A U T I O N S
Knowledge of proper procedures is essential to the
safe operation of electrically and/or gas energized
equipment. In accordance with generally accepted
product safety labeling guidelines for potential
hazards, the following signal words and symbols
may be used throughout this manual.
1. This appliance is intended to cook, hold or
process foods for the purpose of human
consumption. No other use for this appliance
is authorized or recommended.
2. This appliance is intended for use in
commercial establishments where all
operators are familiar with the purpose,
limitations, and associated hazards of this
appliance. Operating instructions and
warnings must be read and understood by
all operators and users.
Used to indicate the
presence of a hazard that
will cause severe personal
injury, death, or substantial
property damage if the
warning included with this
symbol is ignored.
3. Any troubleshooting guides, component views,
and parts lists included in this manual are for
general reference only and are intended for use
by qualified technical personnel.
Used to indicate the
presence of a hazard that
can cause personal injury,
possible death, or major
property damage if the
warning included with this
symbol is ignored.
4. This manual should be considered a
permanent part of this appliance. This
manual and all supplied instructions,
diagrams, schematics, parts lists, notices, and
labels must remain with the appliance if the
item is sold or moved to another location.
Used to indicate the
presence of a hazard that
can or will cause minor or
moderate personal injury or
property damage if the
warning included with this
symbol is ignored.
Used to indicate the
presence of a hazard that
can or will cause minor
personal injury, property
damage, or a potential
unsafe practice if the
warning included with this
symbol is ignored.
Used to notify personnel of
installation, operation, or
NOTE:
maintenance information that is
important but not hazard related.
#809 Operation & Care Manual • 2.
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I N S TA L L AT I O N
SITE INSTALLATION
The appliance, complete with unattached
items and accessories should be checked to
ensure all the ordered items have been received.
This Alto-Shaam appliance is designed for the
purpose of maintaining hot food at a temperature
for safe consumption. The unit must be
installed on a level surface in a location that will
permit the equipment to function for its intended
purpose and allow adequate access for proper
cleaning and maintenance.
1. When mounting the module, apply a food
grade silicone along the bottom of the
support flanges, place the module through
the opening on counter top. Let silicone
cure according to the manufacturer’s
recommendations before putting module
into service.
2. Peel the protective film from the VHB tape
located on the inside flanges of decor face.
Press decor face (control) up against the
mounting surface.
The appliance must not be installed in any
area where it will be affected by steam, grease,
dripping water, high temperatures, or any other
severely adverse conditions.
3. Level the appliance from side-to-side and
front-to-back with the use of a spirit level.
4. Follow solid surface material manufacturer’s
instructions for its installation.
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
5. In order to maintain standards established
by the National Sanitation Foundation, all
edges must be sealed to the heated module
with NSF approved sealant.
#809 Operation & Care Manual • 3.
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I N S TA L L AT I O N
SITE INSTALLATION
Exterior Dimensions
30-5/8" (778mm)
29" (737mm)
DIMENSIONS: L x W x H
HFM-30 EXTERIOR:
30-5/8" x 24-5/8" x 4-7/16"
(778mm x 626mm x 112mm)
28-3/8" x 22-3/8" x 3/4"
(721mm x 569mm x 19mm)
29" L x 23" W
SURFACE MATERIAL:
OPENING REQUIRED:
(737mm x 584mm)
CONTROL BOX
OPENING REQUIRED:
4" L x 5" W
(102mm x 127mm)
HFM-48 EXTERIOR:
48-5/8" x 24-5/8" x 4-7/16"
(1235mm x 626mm x 112mm)
46-3/8" x 22-3/8" x 3/4"
(1178mm x 569mm x 19mm)
47" L x 23" W
4-7/16"
(113mm)
Flexible
water-tight tether
30" (762mm)
SURFACE MATERIAL:
OPENING REQUIRED:
ELECTRICAL
CONNECTION
60" (1524mm)
cord
Control
(1194mm x 584mm)
48-5/8" (1235mm)
47" (1194mm)
CONTROL BOX
OPENING REQUIRED:
4" L x 5" W
(102mm x 127mm)
HFM-72 EXTERIOR:
72-5/8" x 24-5/8" x 4-7/16"
(1845mm x 626mm x 112mm)
70-3/8" x 22-3/8" x 3/4"
(1788mm x 569mm x 19mm)
71" L x 23" W
SURFACE MATERIAL:
OPENING REQUIRED:
(1803mm x 584mm)
CONTROL BOX
OPENING REQUIRED:
4" L x 5" W
(102mm x 127mm)
Flexible
water-tight tether
30" (762mm)
ELECTRICAL CONNECTION
60" (1524mm) cord
Control
72-5/8" (1845mm)
71" (1803mm)
Flexible
water-tight tether
30" (762mm)
ELECTRICAL CONNECTION
60" (1524mm) cord
Control
Options and Accessories
Cutting Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BA-2054
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I N S TA L L AT I O N
ELECTRICAL CONNECTION
230V: To prevent an electrical shock hazard
between the appliance and other appliances or
metal parts in close vicinity, an equalization-
bonding stud is provided. An equalization
bonding lead must be connected to this stud and
the other appliances / metal parts to provide
sufficient protection against potential difference.
The terminal is marked with the following
symbol.
1. An identification tag is permanently mounted
on the unit.
2. If necessary, a proper receptacle or permanent
wiring for this unit must be installed by a
licensed electrician in accordance with
applicable local electrical codes.
NOTE: The appliance must be connected
to an electrical circuit that is protected by
an external GFCI outlet.
3. Plug the unit into a properly grounded
receptacle ONLY, positioning the unit so the
power supply cord is easily accessible in case
of an emergency. Arcing will occur when
connecting or disconnecting the unit unless
all controls are in the OFF position.
ELECTRICAL
HFM-30
VOLTAGE
PHASE CYCLE/ HZ AMPS
kW
208V
1
50/60
5.2
1.1
NEMA 6-15P
15A, 250V PLUG
230V
1
50/60
AVAILABLE UPON REQUEST
HFM-48
VOLTAGE
PHASE CYCLE/ HZ AMPS
kW
208V
1
50/60 10.5
2.2
NEMA 6-15P
15A, 250V PLUG
230V
1
50/60
AVAILABLE UPON REQUEST
HFM-72
VOLTAGE
PHASE CYCLE/ HZ AMPS
kW
208V
1
60
15.8
3.3
NEMA 6-20P
20A, 250V PLUG
230V
1
50/60
AVAILABLE UPON REQUEST
#809 Operation & Care Manual • 5.
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O P E R AT I O N
U S E R S A F E T Y I N F O R M AT I O N
S TA RT- U P
This appliance is intended for use in commercial
establishments by qualified personnel who are
familiar with the purpose, limitations, and
associated hazards of this appliance. Operating
instructions and warnings must be read and
understood by all operators and users.
BEFORE INITIAL USE:
Before operating, clean the exterior with a
clean, damp cloth and mild soap solution.
Rinse carefully.
1. Turn power switch ON.
2. The unit is equipped with a thermostat
indicating a range of 1 through 10. Set
the dial at 8 to preheat. When the indicator
light goes out, the unit is preheated.
® Customer-supplied solid heated surface
material must be rated to withstand
temperatures at 200°F (93°C) or above.
Material must be 3/4" (19mm) thickness.
3. The product must be at the proper internal
temperature before transferring to the hot
food module. Use a meat thermometer to
check the internal temperature of the product
being held. Adjust the thermostat on the
shelf to give the best overall setting based
on the internal product temperature.
® DO NOT use knives or utensils
on the heated surface.
Use a cutting board.
® Use hand protection when handling
hot items.
4. The proper temperature range for the
products will depend on the type and
quantity of product. When holding food
for prolonged periods, it is advisable to
periodically check the internal temperature
of each item with a food thermometer to
assure maintenance of the proper
METAL PARTS OF THIS EQUIPMENT
BECOME EXTREMELY HOT WHEN IN
OPERATION.
TO AVOID BURNS,
ALWAYS USE HAND PROTECTION
WHEN OPERATING THIS APPLIANCE.
temperature range of 140° to 160°F
(60° to 71°C). Read this manual for
additional information on safe internal
product temperatures, general holding
guidelines, and sanitation procedures.
#809 Operation & Care Manual • 6.
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O P E R AT I O N
GENERAL HOLDING GUIDELINES
Chefs, cooks and other specialized food service
personnel employ varied methods of cooking.
Proper holding temperatures for a specific food
product must be based on the moisture content
of the product, product density, volume, and
proper serving temperatures. Safe holding
temperatures must also be correlated with
palatability in determining the length of
holding time for a specific product.
H O L DIN G TE MP E RATU RE RA N GE
MEAT
BEEF ROAST — Rare
FAHRENHEIT
140°F
CELSIUS
60°C
BEEF ROAST — Med/Well Done
BEEF BRISKET
CORN BEEF
160°F
71°C
160° — 175°F
160° — 175°F
160° — 175°F
140°F
140° — 160°F
160°F
160° — 175°F
160° — 175°F
160° — 175°F
160° — 175°F
71° — 79°C
71° — 79°C
71° — 79°C
60°C
60° — 71°C
71°C
71° — 79°C
71° — 79°C
71° — 79°C
71° — 79°C
PASTRAMI
PRIME RIB — Rare
STEAKS — Broiled/Fried
RIBS — Beef or Pork
VEAL
Halo Heat maintains the maximum amount of
product moisture content without the addition
of water, water vapor, or steam. Maintaining
maximum natural product moisture preserves
the natural flavor of the product and provides
a more genuine taste. In addition to product
moisture retention, the gentle properties of
Halo Heat maintain a consistent temperature
throughout the cabinet without the necessity of
a heat distribution fan, thereby preventing
further moisture loss due to evaporation or
dehydration.
HAM
PORK
LAMB
POULTRY
CHICKEN — Fried/Baked
DUCK
TURKEY
160° — 175°F
160° — 175°F
160° — 175°F
160° — 175°F
71° — 79°C
71° — 79°C
71° — 79°C
71° — 79°C
GENERAL
FISH/ SEAFOOD
FISH — Baked/Fried
LOBSTER
160° — 175°F
160° — 175°F
160° — 175°F
71° — 79°C
71° — 79°C
71° — 79°C
SHRIMP — Fried
BAKED GOODS
BREADS/ROLLS
MISCELLANEOUS
CASSEROLES
DOUGH — Proofing
EGGS —Fried
FROZEN ENTREES
HORS D'OEUVRES
PASTA
When product is removed from a high
temperature cooking environment for
immediate transfer into equipment with
the lower temperature required for hot food
holding, condensation can form on the outside
of the product and on the inside of plastic
containers used in self-service applications.
Allowing the product to release the initial
steam and heat produced by high temperature
cooking can alleviate this condition. To
preserve the safety and quality of freshly
cooked foods however, a maximum of 1 to 2
minutes must be the only time period
allowed for the initial heat to be released
from the product.
120° — 140°F
49° — 60°C
160° — 175°F
80° — 100°F
150° — 160°F
160° — 175°F
160° — 180°F
160° — 180°F
160° — 180°F
180°F
71° — 79°C
27° — 38°C
66° — 71°C
71° — 79°C
71° — 82°C
71° — 82°C
71° — 82°C
82°C
PIZZA
POTATOES
PLATED MEALS
SAUCES
SOUP
180°F
82°C
140° — 200°F
140° — 200°F
160° — 175°F
60° — 93°C
60° — 93°C
71° — 79°C
VEGETABLES
The holding temperatures listed are suggested guidelines only.
Use a metal-stemmed thermometer to measure
the internal temperature of the product being
held. Adjust the thermostat setting to achieve the
best overall setting based on internal product
temperature.
#809 Operation & Care Manual • 7.
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CARE and CLEANING
CLEANING AND PREVENTIVE MAINTENANCE
PROTECTING STAINLESS STEEL SURFACES
CLEANING AGENTS
It is important to guard against
corrosion in the care of
Use non-abrasive cleaning products designed for use
on stainless steel surfaces. Cleaning agents must be
chloride-free compounds and must not contain
quaternary salts. Never use hydrochloric acid
(muriatic acid) on stainless steel surfaces. Always use
the proper cleaning agent at the manufacturer's
recommended strength. Contact your local cleaning
supplier for product recommendations.
stainless steel surfaces.
Harsh, corrosive, or
inappropriate chemicals can
completely destroy the
protective surface layer of stainless steel. Abrasive
pads, steel wool, or metal implements will abrade
surfaces causing damage to this protective coating
and will eventually result in areas of corrosion.
Even water, particularly hard water that contains
high to moderate concentrations of chloride, will
cause oxidation and pitting that result in rust and
corrosion. In addition, many acidic foods spilled
and left to remain on metal surfaces are
contributing factors that will corrode surfaces.
CLEANING MATERIALS
The cleaning function can usually be accomplished
with the proper cleaning agent and a soft, clean
cloth. When more aggressive methods must be
employed, use a non-abrasive scouring pad on
difficult areas and make certain to scrub with the
visible grain of surface metal to avoid surface
scratches. Never use wire brushes, metal scouring
pads, or scrapers to remove food residue.
Proper cleaning agents, materials, and
methods are vital to maintaining the appearance
and life of this appliance. Spilled foods should be
removed and the area wiped as soon as possible
but at the very least, a minimum of once a day.
Always thoroughly rinse surfaces after using a
cleaning agent and wipe standing water as quickly
as possible after rinsing.
#809 Operation & Care Manual • 8.
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CARE and CLEANING
The cleanliness and
appearance of this
4. Follow manufacturer’s recommendations
equipment will contribute
considerably to operating
efficiency and savory,
appetizing food. Good
equipment that is kept
clean works better and
lasts longer.
for the care of the customer-supplied solid
heated surface material.
CLEAN AFTER EACH USE:
1. Disconnect from the power source.
2. Remove cutting board after each use. Clean
and sanitize separately following applicable
state or local health sanitation ordinances.
Air dry the board on a clean, flat surface to
prevent board from warping. If the board
becomes warped, heating will restore
flexibility to facilitate flattening. Warped
boards may be heated on the carving shelf
surface, in a preheated Combitherm
combination oven/steamer for 10 minutes on
the steam program, or in a preheated Halo
Heat cook and hold oven for 15 minutes at
250°F (121°C).
3. Clean metal surface
with mild soap
solutions only. DO
NOT clean with lye or
alkaline based cleaners
or any abrasive
cleaners. Rinse
carefully with a clean
sponge and water to
remove all soap or
detergent residue.
#809 Operation & Care Manual • 9.
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SANITATION
Food flavor and aroma are usually so closely
The most accurate method of measuring safe
temperatures of both hot and cold foods is by
internal product temperature. A quality
thermometer is an effective tool for this purpose,
and should be routinely used on all products that
require holding at a specific temperature.
related that it is difficult, if not impossible, to
separate them. There is also an important,
inseparable relationship between cleanliness and
food flavor. Cleanliness, top operating efficiency,
and appearance of equipment contribute
considerably to savory, appetizing foods. Good
equipment that is kept clean, works better and
lasts longer.
A comprehensive sanitation program should
focus on the training of staff in basic sanitation
procedures. This includes personal hygiene,
proper handling of raw foods, cooking to a safe
internal product temperature, and the routine
monitoring of internal temperatures from
receiving through service.
Most food imparts its own particular aroma and
many foods also absorb existing odors.
Unfortunately, during this absorption, there is no
distinction between GOOD and BAD odors. The
majority of objectionable flavors and odors
troubling food service operations are caused by
bacteria growth. Sourness, rancidity, mustiness,
stale or other OFF flavors are usually the result of
germ activity.
Most food-borne illnesses can be prevented
through proper temperature control and a
comprehensive program of sanitation. Both these
factors are important to build quality service as
the foundation of customer satisfaction. Safe
food handling practices to prevent food-borne
illness is of critical importance to the health and
safety of your customers. HACCP, an acronym
for Hazard Analysis (at) Critical Control Points, is
a quality control program of operating procedures
to assure food integrity, quality, and safety.
Taking steps necessary to augment food safety
practices are both cost effective and relatively
simple. While HACCP guidelines go far beyond
the scope of this manual, additional information
is available by contacting:
The easiest way to insure full, natural food flavor
is through comprehensive cleanliness. This
means good control of both visible soil (dirt) and
invisible soil (germs). A thorough approach to
sanitation will provide essential cleanliness. It
will assure an attractive appearance of
equipment, along with maximum efficiency and
utility. More importantly, a good sanitation
program provides one of the key elements in the
prevention of food-borne illnesses.
A controlled holding environment for prepared
foods is just one of the important factors involved
in the prevention of food-borne illnesses.
Temperature monitoring and control during
receiving, storage, preparation, and the service of
foods are of equal importance.
Center for Food Safety and Applied Nutrition
Food and Drug Administration
1-888-SAFEFOOD
IN TE RN A L F O O D P RO DU C T TE MP E RATU RE S
HOT FOODS
DANGER ZONE
CRITICAL ZONE
SAFE ZONE
40° TO 140°F
70° TO 120°F
140° TO 165°F
(4° TO 60°C)
(21° TO 49°C)
(60° TO 74°C)
COLD FOODS
DANGER ZONE
SAFE ZONE
ABOVE 40°F
36°F TO 40°F
(ABOVE 4°C)
(2°C TO 4°C)
FROZEN FOODS
DANGER ZONE
ABOVE 32°F
0° TO 32°F
0°F OR BELOW
(ABOVE 0°C)
(-18° TO 0°C)
CRITICAL ZONE
SAFE ZONE
(-18°C OR BELOW)
#809 Operation & Care Manual • 10.
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SERVICE
Part Description
Part Number
HFM-30 Heat Pad Assembly, 24x30
HFM-48 Heat Pad Assembly, 24x48
HFM-72 Heat Pad Assembly, 24x72
5002604
5002606
5002610
Block, terminal
Block, terminal
Bushing
BK-3023
BK-33546
BU-3964
CD-33840
KN-3473
LI-3951
SW-33923
TT-33461
TT-3713
Cordset
Knob, thermostat
Light, indicator
Switch, rocker
Thermostat
Thermostat bezel
Heat Pad Assembly
SW-33923
LI-3951
TT-33461
KN-3473
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#809 Operation & Care Manual • 12.
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#809 Operation & Care Manual • 13.
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#809 Operation & Care Manual • 14.
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TRANSPORTATION
DAMAGE and CLAIMS
LIMITED
WARRANTY
®
All Alto-Shaam equipment
is sold F.O.B. shipping
point, and when accepted
by the carrier, such
Alto-Shaam, Inc. warrants to the original purchaser that any
original part that is found to be defective in material or workmanship
will, at Alto-Shaam's option, subject to provisions hereinafter stated,
be replaced with a new or rebuilt part.
The labor warranty remains in effect one (1) year from installation
or fifteen (15) months from the shipping date, whichever occurs first.
Alto-Shaam will bear normal labor charges performed during standard
business hours, and excluding overtime, holiday rates or any
additional fees.
The parts warranty remains in effect for one (1) year from
installation or fifteen (15) months from the shipping date, whichever
occurs first.
However, the heating element on Halo Heat® cook/hold ovens
and the refrigeration compressor on Alto-Shaam Quickchillers™ are
warranted for a period of five (5) years from installation. The labor
warranty is the same as stated above; namely, for one (1) year from
installation or fifteen (15) months from the shipping date, whichever
occurs first.
shipments become the
property of the consignee.
Should damage occur in shipment, it is a matter
between the carrier and the consignee. In such cases, the
carrier is assumed to be responsible for the safe delivery
of the merchandise, unless negligence can be established
on the part of the shipper.
1. Make an immediate inspection while the equipment
is still in the truck or immediately after it is moved to
the receiving area. Do not wait until after the
material is moved to a storage area.
THIS WARRANTY DOES NOT APPLY TO:
1. Calibration.
2. Do not sign a delivery receipt or a freight bill until
you have made a proper count and inspection of all
merchandise received.
2. Replacement of light bulbs and/or the replacement of display
case glass due to damage of any kind.
3. Equipment damage caused by accident, shipping, improper
installation or alteration.
4. Equipment used under conditions of abuse, misuse, carelessness
or abnormal conditions including, but not limited to, equipment
subjected to harsh or inappropriate chemicals including, but not
limited to, compounds containing chloride or quaternary salts, poor
water quality, or equipment with missing or altered serial numbers.
5. Damage incurred as a direct result of poor water quality,
inadequate maintenance of steam generators and/or surfaces
affected by water quality. Water quality and required maintenance
of steam generating equipment is the responsibility of the
owner/operator.
6. Damage caused by use of any cleaning agent other than
Alto-Shaam's Combitherm® Cleaner including, but not limited to,
damage due to chlorine or other harmful chemicals. Use of
Alto-Shaam's Combitherm® Cleaner on Combitherm® ovens is
highly recommended.
3. Note all damage to packages directly on the carrier’s
delivery receipt.
4. Make certain the driver signs this receipt. If he
refuses to sign, make a notation of this refusal on
the receipt.
5. If the driver refuses to allow inspection, write the
following on the delivery receipt:
Driv e r re f use s to a llo w insp e ctio n o f
co nta ine rs f o r v isib le d a m a g e .
6. Telephone the carrier’s office immediately upon
finding damage, and request an inspection. Mail a
written confirmation of the time, date, and the
person called.
7. Any losses or damage resulting from malfunction, including loss
of product or consequential or incidental damages of any kind.
8. Equipment modified in any manner from original model,
substitution of parts other than factory authorized parts,
removal of any parts including legs, or addition of any parts.
7. Save any packages and packing material for further
inspection by the carrier.
This warranty is exclusive and is in lieu of all other warranties,
8. Promptly file a written claim with the carrier and
attach copies of all supporting paperwork.
expressed or implied, including the implied warranties of
merchantability and fitness for a particular purpose. In no event
shall Alto-Shaam be liable for loss of use, loss of revenue or profit,
or loss of product, or for any indirect or consequential damages.
No person except an officer of Alto-Shaam, Inc. is authorized to
modify this warranty or to incur on behalf of Alto-Shaam any other
obligation or liability in connection with Alto-Shaam equipment.
We will continue our policy of assisting our
customers in collecting claims which have been properly
filed and actively pursued. We cannot, however, file any
damage claims for you, assume the responsibility of any
claims, or accept deductions in payment for such claims.
ALTO-SHAAM, INC.
RECORD THE MODEL AND SERIAL NUMBER OF THE APPLIANCE FOR EASY REFERENCE.
ALWAYS REFER TO BOTH MODEL AND SERIAL NUMBER IN ANY CONTACT WITH ALTO-SHAAM REGARDING THIS APPLIANCE.
Model: _______________________________________________Date Installed: __________________________________________________________
Voltage: ______________________________________________ Purchased From: _______________________________________________
SerialNumber: _______________________________________ _______________________________________________________________________
G
G
G
W 1 6 4 N 9 2 2 1 W a t e r S t r e e t
PHONE: 262.251.3800 • 800.558-8744 USA/CANADA
P. O . B o x 4 5 0
M e n o m o n e e F a l l s , W i s c o n s i n 5 3 0 5 2 - 0 4 5 0
U . S . A .
FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY
P R I N T E D I N U . S . A .
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