Air King Vacuum Cleaner AKCV1310 User Manual

IMPORTANT INSTRUCTIONS -  
OPERATING MANUAL  
Models AKCV1225,  
AKCV1380, AKCV1310  
Central Vacuum  
READ AND SAVE THESE INSTRUCTIONS  
READ CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE, INSTALL, OPERATE OR MAINTAIN THE PRODUCT DESCRIBED. PROTECT  
YOURSELF AND OTHERS BY OBSERVING ALL SAFETY INFORMATION. FAILURE TO COMPLY WITH  
INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE!  
RETAIN INSTRUCTIONS FOR FUTURE REFERENCE.  
GENERAL SAFETY INFORMATION  
When using electrical appliances, basic precautions  
should always be followed to reduce the risk of fire,  
electric shock and injury to person, including the following:  
8. The central vacuum must be grounded as a precaution against possible  
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK AND  
electrical shock.  
INJURY TO PERSON, OBSERVE THE FOLLOWING:  
9. Do not use with damaged cord or plug.  
1. Read all instructions before installing or using the central vacuum.  
10. Do not insert any objects into openings other than acceptable hose  
2. Use this central vacuum only as described in this manual. Any other use  
connections.  
not recommended by the manufacturer may cause fire, electrical shock,  
or injury to persons.  
11. Use extra care when vacuuming on stairs.  
12. To avoid motor bearing damage and noisy and/or unbalanced impellers,  
keep drywall spray, construction dust, etc. off power unit.  
WARNING:DO NOT DEPEND UPON THE UNIT’S CONTROLS AS THE  
SOLE MEANS OF DISCONNECTING POWER WHEN INSTALLING OR SERVICING.  
ALWAYS UNPLUG THE UNIT.  
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, DO NOT  
USE THIS FAN WITH ANY SOLID-STATE SPEED CONTROL DEVICE.  
3. Before servicing or cleaning the unit, unplug the unit.  
4. Installation work and electrical wiring must be done by qualified person(s)  
in accordance with all applicable codes and standards, including fire-  
related construction.  
ELECTRICAL REQUIREMENTS  
WARNING:IMPROPER CONNECTION OF THE EQUIPMENT-GROUNDING  
5. Make certain that the power source conforms to the electrical requirements  
CONDUCTOR CAN RESULT IS A RISK OF ELECTRIC SHOCK. CHECK WITH A  
QUALIFIED ELECTRICIAN OR SERVICE PERSON IF YOU ARE IN DOUBT AS TO  
WHETHER THE OUTLET IS PROPERLY GROUNDED. DO NOT MODIFY THE PLUG  
PROVIDED WITH THE UNIT- IF IT WILL NOT FIT THE OUTLET, HAVE A PROPER  
OUTLET INSTALLED BY A QUALIFIED ELECTRICIAN.  
of the unit.  
CAUTION: THIS UNIT MUST NOT BE USED IN POTENTIALLY  
DANGEROUS LOCATIONS SUCH AS FLAMMABLE, EXPLOSIVE, CHEMICAL-  
LADEN OR WET ATMOSPHERES.  
6. When cutting or drilling into wall or ceiling, do not damage electrical wiring  
and other hidden utilities.  
WARNING:THIS UNIT IS FOR USE ON A NOMINAL 120 VOLT CIRCUIT  
AND HAS A GROUNDING PLUG. MAKE SURE THAT THE UNIT IS CONNECTED  
TO AN OUTLET HAVING THE SAME CONFIGURATIONS AS THE PLUG. NO  
ADAPTER SHOULD BE USED WITH THIS UNIT.  
CAUTION: EXHAUST SHOULD NOT BE VENTED INTO A WALL, CEILING,  
OR CONCEALED SPACE WITHIN THE HOME.  
This unit requires a dedicated, grounded electrical outlet of 120 volts AC, 60 Hz,  
15 amp circuit.  
7. This unit is not intended for use on wet or outdoor locations, flammable or  
combustible liquids, burning or smoking items such as cigarettes, matches,  
or hot ashes.  
SAVE THESE INSTRUCTIONS  
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Installing the Tubing  
Installing Wall Inlet Models CVIV60A or CVIV60W  
NOTE: When installing the tubing, start at the farthest inlet and work towards  
the power unit. Keep the tubing as straight as possible with the least amount  
of elbows and tees as possible to ensure maximum performance of your system.  
When installing tees or elbows, make sure the curve in the fitting is aligned so  
that the air flow is towards the power unit.  
CAUTION:INSTALLATION WORK AND ELECTRICAL WIRING MUST  
BE DONE BY QUALIFIED PERSON(S) IN ACCORDANCE WITH ALL APPLICABLE  
CODES AND STANDARDS, INCLUDING FIRE-RELATED CONSTRUCTION.  
CAUTION:MAKE SURE POWER IS SWITCHED OFF AT SERVICE PANEL  
1. Cut a 2-1/2" diameter hole in the sole plate, header, or stud directly in line  
BEFORE STARTING INSTALLATION.  
with the opening of the inlet fitting (Figure 5).  
1. Once the drywall has been completed, the wall inlets can be installed. Start  
by checking the mounting plate for any debris that might have been left  
from the drywall process and clean if necessary.  
2. Connect the low voltage wire to the terminal screws on the rear of the wall  
inlet (Figure 11).  
2-1/4"  
Figure 5  
Figure 6  
2. Measure the length of tubing needed to connect into the main trunk line,  
adding approximately 3/4" of tubing for insertion into fittings.  
3. Cut the tubing, taking care to keep the straight square edge. The use of a  
Figure 11  
Figure 12  
miter box is recommended (Figure 6).  
4. Remove rough edges with a utility knife or coarse sand paper (Figure 7).  
3. Align the inlet screw holes with the mounting plate holes and press the inlet  
into place, guiding any extra wire back through the mounting plate as you  
go. Attach wall inlet to mounting plate with provided screws (Figure 12).  
Extra wire for inlet  
connection  
Low  
Installing Electric Wall Inlet Models CVIV65A or CVIV65W  
Voltage  
Wire  
CAUTION:INSTALLATION WORK AND ELECTRICAL WIRING MUST  
BE DONE BY QUALIFIED PERSON(S) IN ACCORDANCE WITH ALL APPLICABLE  
CODES AND STANDARDS, INCLUDING FIRE-RELATED CONSTRUCTION.  
Tape  
CAUTION:MAKE SURE POWER IS SWITCHED OFF AT SERVICE PANEL  
BEFORE STARTING INSTALLATION.  
Figure 7  
Figure 8  
1. Before the drywall is installed, run wire from a nearby electrical outlet box  
or junction box through the supplied strain relief and into the hole in the  
mounting plate, leaving about 10" of excess to make the connections to the  
inlet. Secure the wire in place by tightening the strain relief (Figure 13).  
5. Dry fit all pieces and ensure proper fit and alignment before cementing.  
6. When dry fitting tubing, run low voltage wire (minimum, solid 18 gauge, two  
conductor) by securing to tubing with tape. Allow approximately 6" of excess  
wire for connection to each inlet (Figure 8).  
Low  
Voltage  
Wire  
NOTE: PVC solvent cement “welds” the fitting to the tubing through a chemical  
reaction to produce an air tight seal. It is important to make sure all surfaces  
are clean and free of burrs to ensure a proper seal.  
7. Once all tubing has been cut, cleaned, and checked for fit, apply model  
CVFA35 PVC cement (not included) or equivalent cement to the outside of  
the tubing covering about 1". DO NOT allow any of the cement to enter the  
inside of the tubing (Figure 9).  
Supply  
Wires from  
Electrical Box  
Strain  
Relief  
Cement  
Applicator  
Wire Nut  
Figure 13  
Figure 14  
2. Cap the loose wires and tuck back inside of mounting plate. Once the drywall  
has been completed the wall inlets can be installed. Start by checking the  
mounting plate for any debris that might have been left from the drywall  
process and clean if necessary.  
Cement  
3. Connect the low voltage wire to the terminal screws on the rear of the wall  
inlet. Second connect the black wire from the supply to the black wire of  
the inlet, then connect the white wire from the supply to the white wire of  
the inlet. Use approved electrical wire nuts for all connections (Figure 14).  
1"  
4. Align the inlet screw holes with the mounting plate holes and press the inlet  
into place, guiding any extra wire back through the mounting plate as you  
go. Attach wall inlet to mounting plate with provided screws (Figure 12).  
Figure 9  
Figure 10  
8. Insert tubing with cement into fitting with a twisting motion to ensure the  
cement has been evenly spread. Check that the tubing is evenly seated in  
the fitting and is aligned properly with the rest of the line (Figure 10).  
NOTE: The electrified wall inlet should be listed on the inspection report for  
building inspection purposes.  
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8. Align the inlet screw holes with the mounting plate holes and lightly press  
the inlet into place, guiding any extra wire back through the mounting plate  
as you go. Attach wall inlet to mounting plate with provided screws making  
sure mounting plate is properly seated in hole (Figure 12).  
Installation into Existing Construction  
Installing the Inlet Valves  
1. Once the desired location of the inlet has been determined, drill a small pilot  
hole through the subfloor directly below the center of the inlet and as close  
to the wall as possible (Figure 15).  
NOTE: Do not cement wall inlet to mounting plate, the built in mounting plate  
gasket will provide a positive seal.  
Drywall  
Installing the Tubing  
NOTE: When installing the tubing, start at the farthest inlet and work towards  
the power unit. Keep the tubing as straight as possible with the least amount  
of elbows and tees as possible to ensure maximum performance of your system.  
When installing tees or elbows, make sure the curve in the fitting is aligned so  
that the air flow is towards the power unit.  
2-1/2"  
Hole  
Sole Plate  
Pilot  
Pilot  
1. Measure the length of tubing needed to connect into the main trunk line,  
adding approximately 3/4" of tubing for insertion into fittings.  
Hole  
Hole  
2. Cut the tubing, taking care to keep the straight square edge. The use of a  
miter box is recommended (Figure 6).  
3. Remove rough edges with a utility knife or coarse sand paper (Figure 7).  
4. Dry fit all pieces and ensure proper fit and alignment before cementing.  
2-1/4" +  
Baseboard  
Figure 15  
Figure 16  
5. When dry fitting tubing, run low voltage wire (18 gauge, two conductor) by  
securing to tubing with tape. Allow approximately 6" of excess wire for  
connection to each inlet (Figure 8).  
2. From below, locate the pilot hole and measure over approximately 2-1/4"  
(1/2" for the drywall + 1-3/4" to the center of a standard 2" x 4" sole plate).  
Add extra for any additional material such as baseboards, thicker drywall,  
etc. Using a 2-1/2" hole cutter, drill through flooring and sole plate. Using a  
flashlight, inspect the interior of the wall to confirm that there are no  
obstructions (Figure 16).  
NOTE: PVC solvent cement “welds” the fitting to the tubing through a chemical  
reaction to produce an air tight seal. It is important to make sure all surfaces  
are clean and free of burrs to ensure a proper seal.  
6. Once all tubing has been cut, cleaned, and checked for fit, apply model  
CVFA35 PVC cement (not included) or equivalent cement to the outside of  
the tubing covering about 1". DO NOT allow any of the cement to enter the  
inside of the tubing (Figure 9).  
NOTE: Installation height will depend on personal preference, but generally the  
inlet is installed 18" above the finished floor.  
3. After confirming that there are no obstructions within the wall, cut a 2-1/2"  
x 4-3/8" hole in the wall at the desired wall inlet location (Figure 17).  
7. Insert tubing with cement into fitting with a twisting motion to ensure the  
cement has been evenly spread. Check that the tubing is evenly seated in  
the fitting and is aligned properly with the rest of the line (Figure 10).  
Break Off  
Tab  
4-3/8"  
Installing the Power Unit  
1. Determine a mounting location within 5 feet of a grounded electrical outlet  
and install the included mounting bracket (located inside of collection  
canister during shipping) using at least two appropriate screws (not included)  
for the wall material (Figure 21). The bracket must be level and mounted  
high enough to allow a minimum of 18" from the floor to the bottom of the  
collection canister.  
2-1/2"  
18"  
Tubing  
AKCVM1 Sound  
Muffler  
Power Unit  
Bracket  
Figure 17  
Figure 18  
4. Remove the perforated section of the mounting plate (Figure 18) and cement  
a model CVFE90S short 90° elbow to the mounting plate, facing the correct  
direction to make the connection to the tubing (Figure 19) (see step 7 in  
Installing the Tubing section for cementing instructions).  
Cross  
Bolt  
Mounting  
Bracket  
Exhaust  
Intake  
Screw  
Holes  
Figure 21  
Figure 22  
Mounting Plate  
2. Hang power unit on bracket so that it is properly seated between the two  
brackets of the power unit and tighten cross bolt (Figure 21).  
Figure 19  
Figure 20  
3. Make tubing connections by cementing intake tubing (from the inlets) to  
the intake valve and connecting exhaust tubing to the exhaust valve. An  
optional model AKCVM1 sound muffler (not included) can be installed to  
the exhaust tubing to reduce the sound of the exhaust air (Figure 22).  
5. Tape the low voltage wire (minimum, solid 18 gauge, two conductor) to the  
end of a sufficiently long enough piece of tubing and pass it up through the  
previously drilled hole (Figure 8).  
6. Remove the wire and pass it through the upper hole of the mounting plate  
NOTE: Exhaust should not be vented into a wall, ceiling, or concealed space  
within the home. It is best to exhaust to the outdoors.  
and connect to the terminal screws on the rear of the wall inlet (Figure 11).  
7. Angle the mounting plate and elbow into the previously cut hole in the wall  
and make the connection with the tubing (Figure 20).  
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2. Your unit is equipped with a self cleaning filter and it should not be removed.  
If an excess of debris has built up on the filter you can simply shake it off.  
It is recommended that you place a large plastic garbage bag under the  
unit when doing this.  
Wiring  
1. Make connections to low voltage wire from inlet to inlet in parallel. Connect  
any low voltage wire along trunk and branch lines using suitable wire  
connectors. Connect the low voltage wire to crimp connectors located on  
the top outside of the power unit (Figure 23).  
CAUTION: DO NOT USE GASOLINE, BENZINE, THINNER, HARSH  
CLEANSERS, ETC., AS THEY MAY DAMAGE THE RANGE HOOD. NEVER  
USE ALCOHOL OR SOLVENTS.  
Low Voltage  
Wire  
3. If the power unit needs to be cleaned, use a damp towel with a mild detergent,  
such as dishwashing liquid, and dry with a soft cloth. NEVER USE ANY  
ABRASIVE PADS OR SCOURING POWDERS. Use caution when cleaning  
around motor area and DO NOT allow water to enter into motor chamber.  
Completely dry the unit before connecting to power source. NEVER IMMERSE  
ELECTRICAL PARTS IN WATER.  
Low Voltage  
Wire  
Crimp  
Connector  
Power Unit Lead  
LIMITED WARRANTY  
All products manufactured by Air King Limited are warranted for one year from  
the date of purchase against defects in workmanship and/or material. In addition,  
all ventilating/exhaust fans, heaters, combination fan lights and/or heaters, and  
range hoods are guaranteed for five years from the date of purchase against  
defects in workmanship and/or material.  
To Other  
Inlets  
Inlets  
Figure 23  
This warranty does not cover any labor or shipping costs or the cost of  
replacement components as part of routine maintenance such as: range hood  
grease filters, charcoal filters or combination charcoal/grease filters; replacement  
light bulbs in range hoods or bathroom fan/light/bulb heater combinations. As  
well, any damage or failure caused by abuse, misuse, abnormal usage, faulty  
installation, or improper maintenance will not be covered by this warranty.  
2. Plug the power unit’s grounded cord into a 120 volt grounded receptacle.  
Check the System  
1. Make sure all inlets are closed and the collection canister is in place. Switch  
the power on using the manual power switch on the power unit to test.  
In order to make a claim on this warranty, you must be the original consumer  
of the product. You will be required to present to Air King the original bill of sale  
showing: date of purchase, place of purchase and model purchased. Failure to  
meet these requirements will void your warranty.  
2. Test the inlets by inserting the power hose. The power unit should turn on  
and begin suctioning. Check for any air leaks in the system.  
Maintenance  
Air King will not be held responsible for any bodily injury or damages to personal  
property or real estate whether caused directly or indirectly by the product.  
Some states and provinces do not allow the exclusion or limitation of incidental  
or consequential damages and some states do not allow limitations on how  
long an implied warranty lasts, so these exclusions or limitations may not apply  
to you. This warranty gives you specific legal rights and you may have other  
rights which vary from state to state and province to province.  
CAUTION:MAKE SURE POWER UNIT IS UNPLUGGED BEFORE  
SERVICING THE UNIT.  
1. The only regular maintenance your system will need is for the collection  
canister to be emptied. Usage will dictate how often this needs to be done.  
To empty the canister, release the two clips on either side of the canister  
and slide off. When reinstalling, make sure the canister is properly seated  
in the rubber gasket.  
Troubleshooting Guide  
Trouble  
1. Unit will not turn on  
Probable Cause  
1. Power unit is not plugged in.  
Suggested Remedy  
1. Plug power unit in.  
2. Fuse or circuit breaker blown or OFF.  
3. Loose connection in wiring to inlets.  
2. Check main and branch fuse or circuit breaker.  
3. Check wire connections to the inlet to insure proper connection.  
2. Loss of suction power  
1. Collection canister is full.  
2. Collection canister not properly installed.  
3. Blockage in the hose.  
1. Check to see if collection canister needs to be emptied.  
2. Check to make sure canister is properly seated in rubber gasket.  
3. Use a long blunt object to clear the blockage  
4. Blockage in the pipe.  
4. Check at inlet location for any obstructions. If the blockage is further  
into the system, contact your local dealer for assistance.  
FOR PARTS OR TECHNICAL ASSISTANCE  
Please call: 1-800-465-7300, MONDAY THROUGH FRIDAY, BETWEEN THE HOURS OF 8 AM AND 4:00 PM EST.  
PLEASE DO NOT RETURN PRODUCT TO PLACE OF PURCHASE.  
Reference the type and style of product (located on label on product) when you call.  
For more information please visit our website: wwwairkinglimited.com  
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