Admiral Carpet Cleaner ADM8IB 10080020 User Manual

CARPET EXTRACTOR  
Operating Instructions (GB/USA)  
Manuel d’utilisation (FRE)  
Bedienungsanleitung (GER)  
MODEL:  
COUNTRY  
ADM8IA - 10080010  
ADM8IB - 10080020  
ADM8IE - 10080030  
ADM8IS - 10080040  
AUSTRALIA  
BRITIAN  
EUROPE  
SWITZERLAND  
IPX4  
Read these instructions before operating the machine  
Lire ce manuel avant d’utiliser la machine  
Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen  
AJ  
86038270 10/12/07  
PRV NO. 98655  
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SAFETY INSTRUCTIONS  
IMPORTANT SAFETY INSTRUCTIONS  
When using an electrical appliance, basic precaution  
must always be followed, including the following:  
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.  
This machine is for commercial use.  
To reduce the risk of fire, electric shock, or injury:  
!
WARNING:  
Connect to a properly grounded outlet.  
Do not leave the machine unattended. Unplug machine from outlet when not in use and before  
maintenance or service.  
Use only indoors. Do not use outdoors or expose to rain.  
Do not allow machine to be used as a toy. Close attention is necessary when used by or near  
children.  
Use only as described in this manual. Use only manufacturer’s recommended components and  
attachments.  
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding  
the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or  
dropped into water, return it to an authorized service center.  
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord  
around sharp edges or corners.  
Do not run machine over cord. Keep cord away from heated surfaces.  
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.  
Do not handle the electrical plug or machine with wet hands.  
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce  
airflow.  
This machine is intended for cleaning carpet only.  
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.  
This machine is not suitable for picking up health endangering dust.  
Turn off all controls before unplugging.  
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this  
machine near flammable fluids, dust or vapors.  
This machine is suitable for commercial use, for example in hotels, schools, hospitals,  
factories, shops and offices for more than normal housekeeping purposes.  
Maintenance and repairs must be done by qualified personnel.  
If foam or liquid comes out of machine, switch off immediately.  
SAVE THESE INSTRUCTIONS  
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CONTROLS/COMPONENT LOCATIONS  
1. Main Handle. Used to pull and maneuver  
6
4
5
8
9
machine.  
2. Handle Adjustment. Used to adjust height of  
handle.  
3. Electrical Cord.  
4. Solution Switch. Turns on pump. Continuous  
position (bottom) activates electro-valve to  
dispense solution to floor through jets.  
Intermittent position (up) requires operator to  
depress 1 of 3 trigger switches to dispense  
solution. Center position is off.  
7
5. Brush Motor Switch. Turns on brush motor.  
6. Vacuum Motor Switch. Turns on vacuum  
motor.  
7. Trigger Switches. Activates electro-valve to  
dispense solution to floor through jets when  
solution switch is in the intermittent position.  
1
3
8. Brush Motor Circuit Breaker. 4 amp.  
Breaker protecting brush motor.  
9. Vacuum Motor Circuit Breaker. 7 amp.  
Breaker protecting vacuum motor.  
10. Recovery Dump Hose. Facilitates draining  
dirty cleaning solution.  
2
10  
11. Solution Dump Hose. Facilitates draining  
excess cleaning solution from solution tank.  
11  
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CONTROLS/COMPONENT LOCATIONS  
1. Solution Accessory Tool Hookup. Used  
for various auxiliary cleaning tools.  
2. Vacuum Hose Door. Used to connect  
various auxiliary 1 ½ inch cleaning tool  
vacuum hoses.  
11  
3. Brush Height Adjustment. Used to  
regulate brush height from storage position  
to various carpet heights.  
10  
4. Recovery Tank. Used to collect dirty  
cleaning solution.  
5. Solution Tank. Used to hold cleaning  
solution.  
1
6. Recovery Tank Dome.  
7. Vacuum Shoe.  
9
3
8. Brush Housing.  
2
9. Front Lifting Handle.  
10. Cleaning Solution Filter.  
11. Solution Tank Fill Hose.  
6
4
5
7
8
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CONTROLS/COMPONENT LOCATIONS  
1. Solution Intake Cover.  
2. Vacuum Intake Cover.  
3. Float Shut-Off.  
4. Clean-Out Opening.  
5. Pour Spout.  
6. Lift Handle.  
6
1
2
4
6
5
3
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FILLING OPERATIONS  
STEP  
1
RECOVERY TANK  
Remove recovery  
tank  
SOLUTION  
TANK  
STEP  
2
Add water  
8 gal.  
(30.3 ltr.)  
or  
140°F (60°C)  
FILL LINE  
STEP  
3
8 – 16oz.  
(237ml – 473ml)  
FILLING THE ADMIRAL  
NOTE: Use clean bucket of water to fill solution tank  
Add cleaning  
chemical  
Do not put defoamer, solvents, spotter or  
prespray chemicals in the solution tank.  
Do not allow water to spill into vacuum motor inlet. Dry  
spillage from top of solution tank before replacing  
recovery tank.  
STEP  
4
CHEMICALS  
Suitable Chemicals  
Alkalis  
Non-Compatible Chemicals  
Aldehydes  
Detergents  
Hydroxides  
Soaps  
Aromatic Hydrocarbons  
SP Butyls  
Carbon Tetrachloride  
Clorox*  
Replace recovery  
tank  
Vinegar  
Chlorinated Bleaches  
Chlorinated Hydrocarbons  
Lysol*  
Methyl Ethel Ketone (MEK)  
Perchorethylene (perc)  
Phenolics  
Trichlorethylene  
D-Limonene  
* Product Trademark Names  
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OPERATIONS  
STEP  
Remove electrical cord and literature  
from recovery tank. Fill solution tank  
(see filling instructions page 6).  
1
STEP  
Plug cord into grounded outlet. Note:  
Be sure dome is seated on recovery  
tank, and float shut-off is installed  
correctly.  
2
STEP  
Adjust brush to proper setting. Note:  
For good operation the brush must  
skim the carpet. If circuit breaker  
trips raise brush to prevent damage  
to motor or carpet.  
3
1/8in  
(3mm)  
CORRECT  
INCORRECT  
STEP  
Turn on brush and vacuum motor  
switches (“ON”=“I”). Turn on solution  
switch for continuous spray or set  
switch to intermittent to allow use of  
trigger switches.  
4
SOLUTION  
INT  
VACUUM  
ON  
BRUSH  
ON  
CONT  
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OPERATIONS  
STEP  
Adjust handle to comfortable  
operating position. Tip machine  
back by main handle to move to  
starting point.  
5
STEP  
Lower machine to floor.  
6
STEP  
Select continuous setting to start  
solution spray or select intermittent  
setting to enable use of trigger  
switches to start solution spray.  
The intermittent setting requires the  
operator to hold any one of the  
three trigger switches in the “on”  
position with the fingers, and is  
typically used in small areas where  
short cleaning passes are made.  
The continuous setting allows the  
operator to set the switch in the “on”  
position with one touch, and is  
typically used in large areas where  
long cleaning passes are made.  
7
INT  
CONT  
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CLEANING PROCEDURE  
STEP  
Start at wall closest to power outlet.  
Pull straight back without pushing  
down on handle.  
1
STEP  
Release intermittent trigger  
switches or turn off continuous  
setting on solution switch  
approximately 1 foot before ending  
cleaning pass.  
2
1ft.  
(30cm)  
OFF  
STEP  
Push down on handle to raise  
vacuum shoe and brush before  
moving to the next cleaning pass.  
Overlap brush contact area a  
minimum of 1inch on the right  
(close cleaning) side of machine.  
1in.  
(25mm)  
3
During operation, observe the following:  
The Admiral is equipped with clear  
internal covers to facilitate operator  
viewing of dirty solution and vacuum air  
flow.  
STEP  
SOLUTION  
INTAKE COVER  
4
During operation, observe the vacuum  
intake cover. Large amounts of water or  
foam entering the vacuum system can  
damage the vacuum motor. If you  
notice either condition, shut down the  
machine immediately. Empty recovery  
tank and/or add defoamer to recovery  
tank.  
VACUUM  
INTAKE COVER  
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CLEANING PROCEDURE  
STEP  
Use right side of machine for  
cleaning against walls.  
5
STEP  
After cleaning, turn off all controls,  
return brush to storage position and  
carefully unplug machine.  
6
OFF  
OFF  
OFF  
STEP  
To speed drying, use a  
Windblowerfan.  
7
STEP  
Empty recovery tank by releasing  
dump hose. Use a hose with cold  
water to clean out the recovery tank.  
Also drain solution tank after each  
use.  
8
RECOVERY  
DRAIN  
SOLUTION  
DRAIN  
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ACCESSORY TOOL USAGE  
STEP  
Use only one of the following  
acceptable accessory tools.  
1
86000020 – PRV NO. HT  
86000000 – PRV NO. DDH  
86041150 – PRV NO. DH  
86031540 – PRV NO. 39504  
86000610 – PRV NO. 89227  
86000600 – PRV NO. 89226  
Pull back collar and insert over machine  
mounted fitting, then release collar to  
lock into place.  
STEP  
Lift door on front of vacuum shoe and  
insert 1 ½ inch hose cuff into hole.  
2
STEP  
Turn on vacuum motor switch and set  
solution switch to intermittent position.  
Note: Be sure brush switch is in off  
position and brush is in storage position.  
3
SOLUTION  
INT  
BRUSH  
OFF  
VACUUM  
ON  
STEP  
Squeeze handle on accessory tool to  
begin cleaning.  
4
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TROUBLESHOOTING CHART  
PROBLEM  
CAUSE  
SOLUTION  
1. Is the cord plugged in.  
1. Plug in cord.  
No Power, Nothing Runs  
2. Circuit breaker tripped in building.  
3. Faulty switch.  
2. Reset breaker  
3. Call for service.  
4. Faulty power cord or pigtail.  
1.Vacuum circuit breaker tripped.  
2.Faulty main vacuum switch.  
3.Loose wiring.  
4. Call for service.  
Vacuum Motor Will Not  
Run  
1.Reset breaker  
2.Call for service.  
3.Call for service.  
4.Faulty vac motor.  
4.Call for service.  
Vacuum Motor Runs But  
Suction Is Poor  
1.Debris lodged in vac shoe.  
2.Dome gasket defective or missing.  
3.Vacuum hose cracked or hose cuff loose.  
4.Recovery tank full / float ball stuck in the up  
position.  
1.Remove debris from vac shoe.  
2.Replace as necessary.  
3.Replace or repair as necessary.  
4.Turn off vac motor. Drain and rinse  
recovery tank.  
Poor Or No Water Flow  
(Carpet Is Streaky)  
1.Main pump switch off.  
1. Turn on.  
2.Jets clogged or missing.  
2.Clean using a vinegar /water solution or  
replace.  
3.Solution filter clogged.  
3.Drain solution tank and clean solution  
filter.  
4.Faulty solenoid.  
4.Call for service.  
1.Brush switch off.  
1.Turn on brush switch.  
2.Reset circuit breaker.  
3.Replace as necessary.  
4.Call for service.  
Brush Does Not Spin  
2.Brush circuit breaker tripped  
3.Brush belt broken.  
4.Faulty brush motor.  
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WIRING DIAGRAM  
86268290  
PRV NO. 88229  
86268460  
86268430  
PRV NO. 88333  
PRV NO. 88323  
FILTER  
86003650  
PRV NO. 34362  
86268370  
PRV NO. 88276  
86268430  
PRV NO. 88323  
86268430 - PRV NO. 88323  
86238830  
PRV NO. 41355  
86238840  
PRV NO. 41356  
86268420  
PRV NO. 88317  
86001240  
PRV NO. 14020  
86268750  
PRV NO. 88567  
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MAINTENANCE  
NOTE: Always store machine with brush  
in “Store” position.  
PERIODIC MAINTENANCE  
Twice a month, flush a white vinegar solution (One  
quart vinegar to two gallons of water) or anti-browning  
solution (mixed as directed) through the extractor. This  
will prevent build-up of alkaline residue in the system. If  
spray jets become clogged, remove the spray tips,  
wash them thoroughly, and blow-dry.  
NOTE: Do not use pins, wire, etc. to clean nozzles as  
this could destroy spray pattern.  
Periodically inspect all hoses, electrical cables and  
connections on your machine. Frayed or cracked  
hoses should be repaired or replaced to eliminate  
vacuum or solution pressure loss. If the cable  
insulation is broken or frayed, repair or replace it  
immediately. Don’t take chances with electrical fire or  
shock.  
DAILY / REGULAR MAINTENANCE  
Before making any adjustments or repairs to the  
machine, disconnect the power cord from electrical  
source.  
1. Empty unused cleaning solution from the solution  
tank.  
2. Inspect and clean filter screen in solution tank.  
3. Flush pumping system with 4 or 7 liters of clean,  
hot water.  
4. After each use, rinse tank with fresh water.  
Periodically inspect the recovery tank and  
decontaminate if necessary, using a Hospital Grade  
Virucide or a 1-10 bleach to water solution. Waste  
water should be disposed of properly.  
5. Check for and remove any lint or debris around vac  
shoe.  
6. Check spray jets for full spray pattern.  
7. Remove lint and dirt build-up from brush and  
housing.  
NOTE: Brush removal.  
A. To remove brush, grab and pull brush out from  
end opposite drive belt (operator’s right).  
Remove other end from brush driver.  
B. To install brush, line up slots in brush core with  
pin in driver on drive belt side (operator’s left)  
and push brush onto driver. Then snap bearing  
end (opposite end) of brush into retaining clip.  
8. Check cooling air screen (located on frame behind  
left wheel) for lint or debris.  
9. Check float and shut-off screen and clean as  
necessary.  
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MAINTENANCE  
ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM  
THE FOLLOWING REPAIRS.  
! WARNING:  
VACUUM MOTOR REPLACEMENT  
1. Turn off all switches and unplug machine.  
2. Remove recovery tank.  
Vac Motor Carbon Brushes Replacement (Ametek)  
End Cap  
WARNING: The green  
Carbon Brushes  
ground wire must be  
attached for safe  
operation.  
3. Remove the (2) screws that fasten the  
solution tank to the frame, and tilt tank back  
to expose the inside of the frame.  
See wiring diagram.  
4. Locate the vacuum motor wires and  
disconnect at the connector. Close the  
solution tank.  
Note: When replacing carbon vac motor brushes  
loosen wire terminal BEFORE removing screws on  
bracket.  
5. Remove the (6) screws holding the vacuum  
motor cover (p/n 86003080 – PRV NO.  
27809) to the solution tank.  
If armature commutator is not concentric, extremely  
pitted, or grooved the motor will need to be replaced  
or sent to a qualified service center to restore vac  
performance.  
Wire Terminal  
Wire  
6. Remove the vacuum motor.  
7. Reverse process to install vacuum motor.  
Vacuum Motor Carbon Brushes Replacement (Windsor)  
Terminal  
End Cap  
WARNING: The green  
Carbon  
Important:  
These brushes wear quicker  
as the length shortens due to  
increased heat.  
ground wire must be  
Brushes  
attached for safe  
operation. See wiring  
diagram.  
Note:  
Place  
stop in  
groove.  
Spring inside brush  
housing will damage motor  
if brushes are  
allowed to wear away  
completely.  
If armature commutator is grooved, extremely pitted or not  
concentric, the motor will need to be replaced or sent to a  
qualified service center.  
Periodically check the length of the carbon brushes.  
Replace both carbon brushes when either is less  
than 3/8" long.  
Important:  
These brushes wear quicker as the length shortens due  
to increased heat. Spring inside brush housing will  
damage motor if brushes are allowed to wear away  
completely.  
3
[9.5mm]  
8
Periodically check the length of the carbon brushes.  
Replace both carbon brushes when either is less than 3/8"  
(9.5mm) long.  
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MAINTENANCE  
SOLUTION PUMP REPLACEMENT  
1. Turn off all switches and unplug the machine.  
2. Remove recovery tank.  
3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the  
frame.  
4. Remove solution hoses from fittings in pump.  
5. Remove the (2) screws that fasten the pump to the frame.  
6. Reverse process to install pump.  
Pump Replacement Parts for Shurflo 100 psi (86026400 – PRV NO. 65254)  
Diaphragm  
86003400  
PRV NO. 29206  
Pressure Switch  
86161980  
PRV NO. 42-809332  
Valve Asm  
86258830  
PRV NO. 84161  
PumpHead  
86251040  
PRV NO. 65187  
Pump Replacement Parts for Flojet 100 PSI 230V (86004770 – PRV NO. 47477)  
86247370 - PRV NO. 53246  
Pump Head  
86251090  
Motor  
PRV NO. 65204  
Diaphragm  
86235120  
PRV NO. 29219  
Valve Asm  
86258860  
PRV NO. 84166  
ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS.  
BELT REPLACEMENT  
6. Remove the (3) screws that fasten  
the side plate (p/n 86249420 – PRV  
NO. 62759) to the brush housing to  
remove belt.  
! WARNING:  
1. Turn off all switches and unplug machine.  
2. Remove recovery tank and brush.  
NOTE: All components associated with  
driving the brush will come out with the  
side plate.  
3. Remove the (2) screws that fasten the solution tank  
to the frame, and tilt tank back to expose the inside  
of the frame.  
7. Reverse process to install belt.  
4. Loosen the (4) screws that hold the brush motor in  
place and slide motor forward to release tension in  
belt.  
86249420  
PRV NO. 62759  
5. Remove the (2) screws that fasten the vacuum shoe  
links (p/n 86227350 – PRV NO. 05016) to the brush  
housing.  
86227350  
PRV NO. 05016  
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TECHNICAL SPECIFICATIONS  
POWER TYPE  
GENERAL DIMENSIONS/WEIGHT  
ELECTRICAL: 230-240 V, 7 A, 50 HZ  
Vacuum shoe: 17” (43.18 cm) cast aluminum  
with spring loaded down pressure  
ELECTRIC VACUUM MOTOR: (1) –3 stage, 1  
hp, 99 cfm (2.80 cubic meters/min.) Waterlift –  
117” (297cm)  
WHEELS: (2) 10” dia. (25 cm) wheels by 2”  
WEIGHT: 92 lbs. (42 kg)  
BRUSH: (1) 15” (38.1 cm.)  
LENGTH: 35” (89 cm)  
SOLUTION PUMP: 100 PSI, diaphragm style,  
internal bypass  
HEIGHT: 42” (107 cm)  
SOLUTION CAPACITY: 8 gallons (30.3 ltr)  
RECOVERY CAPACITY: 8 gallons (30.3 ltr)  
BRUSH SPEED: 1000 rpm  
WIDTH: 18.5” (47 cm)  
SOLUTION SPRAY: 2 quick change jets.  
POWER CABLE: 50’ (12.7 m) (1 mm)  
42”  
(107cm)  
35”  
18.5”  
(89cm)  
(47cm)  
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