Users Manual
TOP SIDE™ COOKER
SERIES 2005
READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE.
RECORD THE MODEL AND SERIAL
SERIAL NO. ______________________________
MODEL NO. _____________________________
KEEP THESE NUMBERS FOR FUTURE REFERENCE.
™
NUMBERS OF THIS TOP SIDE COOKER
IN THE SPACES PROVIDED.
IMPORTANT: Keep a copy of your bill of sale. The date on the bill establishes the warranty period should
service be required. If service is performed, it is in your interest to obtain and keep all receipts. Keating
commercial griddles are not intended for household use.
The Owner’s Guide provides specific operating instructions for your model. Use the Top Side™ Cooker
only as instructed in this Service Guide.
CONTENTS:
SECTION I: INTRODUCTION
SECTION IV: MAINTENANCE
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
STANDARD FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
STANDARD ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
COOKING HEAD SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . .1
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
WARRANTY REPAIRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
INSTALLING A COOKING SHEET . . . . . . . . . . . . . . . . . . . . . . . . . .5
HANDLING COOKING SHEETS . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
LEVELING OF COOKING HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
REMOVAL OF COOKING HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
SECTION II: INSTALLATION
DAMAGE DURING SHIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
CONDITIONING THE GRIDDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
ELECTRICAL CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SECTION V: SERVICE DIAGNOSIS
TROUBLE-SHOOTING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
TROUBLE-SHOOTING THE THERMOSTAT . . . . . . . . . . . . . . . . . .7
SECTION III: OPERATING
SECTION VI: PARTS LIST
COOKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
COOKING HEIGHT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . .2
DIGITAL TIMER PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
CLEANING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
A. KEATING COOKING SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . .3
B. COOKING SHEET CLIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
C. COOKING HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
ORDERING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
WARNING AND OPERATING PLATES . . . . . . . . . . . . . . . . . . . . . . .8
TM
TOP-SIDE MANUAL COOKING HEAD (EXPLODED VIEW) . . .8
TM
TOP-SIDE COOKING HEAD PARTS LIST . . . . . . . . . . . . . . . . . . .9
TOP-SIDE™ AUTO-LIFT COOKING HEAD . . . . . . . . . . . . . . . . . . .10
TOP-SIDE™ AUTO-LIFT ACTUATOR MICROSWITCH . . . . . . . . .11
CONTROL PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
POWER SUPPLY BOX AUTO-LIFT HEAD . . . . . . . . . . . . . . . .13-14
SECTION VII: WIRING DIAGRAM
WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-18
Keep this manual for training new personnel.
1-800-KEATING
part# 037621
topSideCooker2005
04/11
SAFETY
PRECAUTIONS
I INTRODUCTION
GENERAL
™
Keating Top-Side Cookers are designed to give
THIS SYMBOL WARNS YOU THAT SERIOUS
BURNS OR OTHER INJURIES MAY RESULT IF
SAFETY INSTRUCTIONS ARE NOT FOLLOWED.
maximum production efficiency, delivering high quality
food products. The following design features are
™
incorporated into Keating Top-Side Cookers.
™
ꢀ DO NOT SUBMERGE THE TOP-SIDE COOKING
HEAD IN WATER.
STANDARD
FEATURES
ꢀ Stainless steel control panel
ꢀ Stainless steel head cover
ꢀ MIRACLEAN cooking surface
ꢀ CLEANING CHEMICALS OR UTENSILS USED
FOR CLEANING GRIDDLES WILL DAMAGE OR
DESTROY THE POLYMER COOKING SHEET.
ꢀ NEVER USE A WATER JET TO CLEAN.
®
ꢀ Solid State Thermostat
ꢀ Adjustable cooking height, from /8'' to 1 / '' (3mm to
1
1
2
II INSTALLATION
38mm)
™
This Top-Side Cooker MUST be installed on a Keating
griddle only. Failure to do so voids the warranty.
ꢀ Locking mechanism for micro-level
™
The Top-Side Cooker must be installed, inspected,
STANDARD
calibrated and serviced by qualified, certified and/or
licensed service personnel. Contact your dealer for
assistance.
ACCESSORIES
ꢀ Proprietary USDA and UL listed polymer cooking
sheets (1)
DAMAGE DURING
SHIPMENT
ꢁ NOTE: Keating of Chicago, Inc. (manufacturer)
reserves the right to change specifications at any time.
™
The Top-Side Cooker has been assembled, tested and
inspected at the factory. Upon arrival, the complete Top-
COOKING HEAD
SPECIFICATIONS
™
Side Cooker should be thoroughly checked for any
damage that may have occurred during shipment.
TM
Each Top-Side cooking head is designed to be
connected to a 208, 220 or 240 volt single phase line.
What to do if equipment arrives damaged:
HEIGHT WIDTH
DEPTH WATTS
20" 4,000
AMPS
18
@220V
kW
4.0
@220V
VISIBLE LOSS OR DAMAGE- Be certain to note this on
the freight or express receipt and have it signed by the
delivery person.
5
1
3 /
8
"
10 /2"
(92mm) (267mm) (508mm) @220V
FILE CLAIM FOR DAMAGES IMMEDIATELY-
Regardless of extent of damage.
STANDARD
TOP-SIDE™
COOKERS
CONCEALED LOSS OR DAMAGE- If the damage is
noticed when the equipment is unpacked, notify the
freight company immediately, and file a “concealed
damage claim”. This MUST be done immediately. Be
sure to retain the shipping container for inspection.
ꢀ Sizes: 1 to 6 heads.
ꢀ Mounting: Can be mounted to any standard
®
MIRACLEAN gas or electric 30'' (762mm) deep
griddle (24'' deep plate / 610mm) up to 72" wide (up to
6 heads maximum). Front trough only griddles are
preferred for multiple heads.
Keating does not assume responsibility for loss OR
damage incurred in transit.
1
2
ꢀ Cooking Surface: 10 / '' (267mm) wide x 20'' (508mm)
deep (per cooking head).
INSTALLATION
ꢀ Number of heads: One head can be used for every 12''
™
On new installations, your Top-Side™ Cooker has already
been factory installed, tested leveled and inspected. Top-
Side™ Cookers cannot be mounted onto existing Miraclean®
griddles in the field.
(305mm) of plate width. Each Top-Side cooking head
will be positioned over a griddle thermostat to ensure
peak efficiency.
ꢀ ETL and ETL Sanitation listed.
1
ELECTRICAL
CONNECTION
COOKING
1. Turn ON/OFF switch to “ON” position.
™
Each Keating Top-Side Cooking head is equipped
with a 9' (2.74m) neoprene covered, 12 gauge 4mm(2),
three wire with ground electrical cord. Each cooking
head is rated 4000W, 18 amps, single phase at 220
Volts and is designed to be connected to its own 208-
240V single phase electrical supply. For proper
connecting and grounding procedure see local codes,
the National Electrical Code ANSI/NFPA 70 (latest
edition) or Canadian Electrical Code CAN C22.1 (latest
edition) as applicable.
2. Press and hold the “Push to Set” button on the
thermostat and adjust the knob to the desired
temperature. The new temperature will be entered
after 3 seconds. Red “ELEMENT ON” light will
illuminate when the element is on.
NOTE: To increase temperature, adjust knob
clockwise.
To
decrease,
adjust
knob
counterclockwise.
Figure 3-1
TM
Top-Side Cooker Control Panel
THIS APPLIANCE MUST BE EARTHED.
III OPERATING
COOKING HEIGHT
™
Food will cook much faster with a Top-Side Cooker
ADJUSTMENT
than with a griddle alone. Watch food while cooking or
use timers to ensure food will not be overcooked.
™
Keating’s Top-Side Cooker has been designed to
1
1
2
allow you infinite height adjustments from /8'' to 1 / ''
(approximately 3mm to 38mm). An adjusting knob
allows fast and precise height adjustment.
™
OPERATION OF THE TOP-SIDE
COOKER
PERSONNEL
OPERATING
Clockwise movement of the knob will decrease the
spacing; counter clockwise movement will increase the
spacing. Each turn of the adjusting knob represents
1/8'' (approximately 3mm) movement.
SHOULD
BE
LIMITED
TO
IN
THOROUGHLY
PROCEDURES.
TRAINED
Experimentation will give you the best cooking height
for each type of food product. The cooking head should
contact the product firmly to ensure optimum heat
distribution without flattening the product.
CONDITIONING THE
GRIDDLE
®
The MIRACLEAN Griddle plate has been “seasoned”
at the factory. The chrome surface when heated
creates a thin layer of chrome oxide which acts as a
releasing agent for food products. If you feel you need
to recondition the surface, the following instructions
should be followed:
DIGITAL TIMER
PROGRAMMING FOR
AUTO-LIFT HEADS
ONLY
1-800-KEATING
1. Follow cleaning instructions on this page & next.
®
2. Heat the MIRACLEAN to 400°F for one hour.
3. Lower thermostat to 350°F, allowing the
®
MIRACLEAN to cool to about 350°F, as is evident
when griddle cycles on or surface thermometer
indicates correct temperature.
T1
T2
T3
®
4. Lightly coat the MIRACLEAN surface with griddle
SET
oil.
NOTE: Despite the food releasing properties, the
chrome surface is not a true “non-stick” surface. For
best cooking results and product appearance, use
griddle oil for products that require the surface to be
conditioned.
The electronic timers provide a clearly visible and
accurate display and are very easy to use. Three
different, independent cook times can be set using this
timer - T1, T2 and T3. When cook time has reached
“00:00”, the cooking head will automatically raise.
2
Programming
2. Remove the cooking sheet from the cooking head.
Clean the cooking head and the griddle surfaces.
To program the timers, the unit must be in the idle
mode. Press and hold the set button for approximately
two seconds. The display will show “SEt”. Press T1, T2
or T3 for the cook time to be programmed. The display
will show the current setting for that cook time. Use the
up or down button to increment or decrement the
setting. When the setting is correct, press and hold the
set button again for approximately two seconds. The
display will show "StO" for approximately two seconds
and the timer will return to normal operation. Repeat
the process as necessary for the other timers.
3. Wash the cooking sheet with a mild detergent in
warm water and dry thoroughly.
4. If needed, after the cleaning is complete, reverse
the cooking sheet and reattach it to the cooking
head.
B. Cooking Sheet Clips
To remove the stainless steel cooking sheet clips for
cleaning, simply lift them off. They can be cleaned in a
dishwasher.
Operating Logic
C. Cooking Head
®
When the timer is powered up, the display will show the
time setting for the channel that was operated last and
the relay output contacts will be open. To start a cycle,
press the desired cook time button (T1, T2 or T3). The
display will begin to countdown from the preset time
setting and the relay output contacts will close. During
the countdown the colon will flash at a one-second
rate. When the countdown has reached "00:00" the
relay output contacts will open, the display will flash,
and the audible alarm will sound. To cancel the audible
alarm, press any button.
The MIRACLEAN surface is very durable and with
proper care, following the procedures below, will last
many years.
®
1. Scrape MIRACLEAN surface from front to back
with the Keating griddle scraper with Cooking
Sheets removed.
2. Clean and polish surface with Keating Klenzer on a
damp soft cotton cloth. Wipe off excess Klenzer.
®
Pause Feature
BECAUSE OF THE SUPERIOR MIRACLEAN
SURFACE, THE ONLY TOOLS YOU WILL EVER NEED
To pause a cycle in progress, press any button. The
relay output contacts will open, the display will flash,
and the countdown will pause. To resume the
countdown, press any button. The display will resume
the normal countdown and the relay output contacts
will close.
™
TO CLEAN THE TOP-SIDE COOKING HEAD ARE A
DAMP SOFT COTTON CLOTH AND A KEATING
SCRAPER.
ꢀ NEVER SCRAPE COOKING SHEETS WITH THE
SCRAPER.
ꢀ NEVER USE
A
GRIDDLE STONE, BRICK,
GRIDDLE SCREEN OR HARSH CHEMICALS TO
SHUTDOWN
Turn ON/OFF switch to “OFF” position.
®
CLEAN THE MIRACLEAN SURFACE.
®
ꢀ DAMAGE DONE TO THE MIRACLEAN SURFACE
BY GRIDDLE STONE, BRICK, SCREEN, OR
HARSH CHEMICALS WILL VOID THE WARRANTY.
CLEANING
PROCEDURES
A. Keating Cooking Sheets
®
ꢀ THE DAMAGE DONE TO THE MIRACLEAN
SURFACE IS IRREPARABLE.
®
ꢀ NEVER USE ICE TO COOL THE MIRACLEAN
ꢀ Clean cooking sheets with a damp soft cloth after
®
SURFACE AS IT MAY WARP THE MIRACLEAN
each run of product (a Turkish towel works best).
SURFACE.
ꢀ USE ONLY KEATING SUPPLIED CLEANING
TOOLS AND KLENZER.
THE COOKING HEAD WILL BE HOT. USE PROPER
CARE WHEN CLEANING THE COOKING SHEETS.
ꢀ USE ONLY
A
KEATING STEEL SPATULA.
End of day cleaning:
NOTE: Keating Klenzer MSDS Sheet available on
Before the griddle is turned off for the day, the cooking
sheets should be cleaned as described below. Wear
heat resistant gloves for maximum safety during the
entire cleaning procedure.
1. At the end of the day, wipe the cooking sheet in
place with a damp soft cloth. Continue wiping until
the surface of the cooking sheet is free of any residue.
3
IV MAINTENANCE
Do not hack, chop or hit the surface. You will dent the
steel plate under the trivalent chrome. It is even
possible to hack two nicks close together and actually
WARRANTY REPAIRS
Keating’s warranty begins with the date of installation.
In the event your Keating Top-Side Cooker needs
repair under warranty other than routine maintenance
or cleaning you are requested to contact KEATING OF
CHICAGO, INC. at 1-800-KEATING before calling a
local service company.
®
tear the MIRACLEAN surface as the chromium will not
stretch. Below is a sketch showing a side view of a
cooking head and how the surface can be damaged.
Proper use of the utensils supplied with your
™
®
MIRACLEAN Griddle will prevent surface damage.
Surface Damage
ꢁ NOTE: The cooking sheets are not covered under
warranty.
PREVENTIVE
MAINTENANCE
Preventive maintenance should be done in daily,
weekly, monthly and yearly intervals as necessary.
Following preventive maintenance procedures will help
™
keep your Top-Side Cooker working efficiently. Proper
care and servicing will lead to years of quality
performance.
TIME
FRAME
OPERATOR/OWNER
SECTION
At Least
Daily
• Clean all cooking sheets.
• Clean MIRACLEAN Griddle
surface.
III
®
At Least
Weekly*
• Clean all surfaces of
Top-Side Cooker.
III
™
Monthly*
• Verify thermostat settings.
• Review cooking procedures.
IV & V
III
• Check Cooking Sheets
(Replace if necessary).
At Least
Yearly*
QUALIFIED SERVICE
PERSONNEL ONLY
IV & V
• Thoroughly check and test
™
Top-Side Cooker.
• Calibrate controls.
*High production facilities should be checked more often.
Contact the factory or a local service company to perform
maintenance and repairs.
Proper care should be taken to fully clean the Top-
™
Side Cooker on a regular basis. The control panel
should be cleaned of any greasy residue with a damp
cotton cloth. Remove any residue from the ON/OFF
switch and the thermostat. Wipe down the cabinet,
sides and back on a regular basis.
4
INSTALLING A
LEVELING OF
COOKING SEET
COOKING HEAD(S)
™
1. Raise Top-Side Cooking head completely.
The cooking head(s) were leveled at the factory.
2. Lay the 20'' x 24'' (508mm x 610mm) cooking sheet
ꢁ NOTE: For best results, level griddle before
on the griddle plate with 20'' (508mm) dimension checking. Adjust legs or stand casters to level griddle.
front to back.
™
REMOVAL OF
3. Lower the Top-Side Cooker head onto the cooking
sheet, ensuring that the sheet is centered under the
head, the front edge of the sheet is even with the
front edge of the head, and the sides of the sheet
are parallel to the side of the head.
COOKING HEAD
ꢁ NOTE: To identify parts, refer to page 8.
™
1. Turn off griddle and disconnect Top-Side Cooker
electric power.
4. Fold both edges of the cooking sheet over the head.
While gently pulling the right side of the sheet to
remove any slack, firmly push the cooking sheet
mounting clip onto the right side mounting rib on top
of the head.
2. Remove the cooking sheet by lifting off cooking
sheet mounting clips.
3. Place a layer of soft cloth and then a layer of
cardboard onto griddle plate under cooking head to
®
protect MIRACLEAN surface.
5. Repeat process on the left side.
6. Reverse the process to remove the cooking sheet.
4. Raise cooking head completely to release tension
on cooking head support pin. Remove support pin
and its cotter pin and carefully lower cooking head
to protected griddle surface.
TIPS ON PROPER
HANDLING AND USE
OF COOKING SHEETS
To ensure long life of your Keating cooking sheets
please follow the tips below:
The cooking head is not supported after the cooking
head support pin has been removed. If dropped the
weight of the cooking head when unsupported will
cause damage to the griddle surface or injury to
personnel.
Cooking sheets should never:
ꢀ Be folded or creased.
ꢀ Be touched with sharp objects.
5. Do not turn the support pin in either direction.
ꢀ Come in contact with griddle scrapers or abrasive pads.
ꢀ Be placed under other equipment or objects.
Cooking sheets should always:
6. To reattach the cooking head to the ram lift arm,
raise cooking head completely and replace cooking
head support pin. Insert a new stainless steel cotter
pin to secure support pin, holding support pin to
keep it from spinning.
ꢀ Be wiped with a damp soft cotton cloth after each run
to remove any product residue.
7. Replace cooking sheet. See - “Installing a Cooking
Sheet”.
ꢀ Be cleaned after the griddle is shut down for the day.
The time to change a Cooking Sheet is when:
ꢀ Product starts sticking to the sheet.
ꢀ Too much carbon build-up causes a product
appearance, cooking or taste problem.
ꢀ The head surface is cool.
ꢀ The sheet is torn or ripped.
™
THE TOP-SIDE COOKING HEAD AND GRIDDLE
PLATE ARE HOT - USE PROPER CARE WHEN
CHANGING THE COOKING SHEETS.
5
V SERVICE DIAGNOSIS
™
A properly adjusted Keating Top-Side Cooker, with no
1
1
2
2
load, will cycle “ON” approximately every 5 / to 6 /
minutes. Each cycle will last 40 seconds, ensuring that
the temperature setting is held within a narrow range.
A. Trouble-Shooting
The following diagnosis is only to be used as a guide to
qualified service personnel. Keating recommends that
you use a qualified service company.
Disconnect power before servicing.
PROBLEM
PROBABLE CAUSE
SOLUTION
™
™
POWER ON light does not a.No electricity to Top-Side Cooker.
come on.
a.Connect Top-Side Cooker to an
approved source of power.
b.Replace ON/OFF SWITCH
b.ON/OFF switch is faulty.
ELEMENT ON light does not a.Connections to thermostat are loose a.Check connections and tighten where
come on and cooking head
will not heat.
or thermostat is faulty.
necessary. If thermostat is faulty,
replace.
b.Connections to
temperature probe are loose or probe
is faulty.
c.Hi-Limit has tripped or Hi-Limit is c.Wait until cooking head cools down. If
faulty. Note: Hi-Limit is self-resetting.
thermostat b.Check connections and tighten where
necessary. If probe is faulty, replace it.
ELEMENT ON light will not come on
Hi-Limit is faulty, replace it.
d.Connections to Hi-Limit are loose or d.Check connections and tighten where
Hi-Limit is faulty.
necessary.
e.Connections to contactor are loose or e.Check connections and tighten where
contactor is faulty.
necessary. If contactor is faulty,
replace it.
f. Replace ON/OFF switch.
f. ON/OFF switch is faulty.
ELEMENT ON light does not a.ELEMENT ON light is faulty.
come on, but cooking head
does heat.
a.Replace ELEMENT ON light.
ELEMENT ON light flashes a.Thermostat temperature probe or a.Replace probe and/or wires. Use
once whenever power is
turned on.
wires have shorted out.
conductive heat paste when installing
new probe.
Temperature of cooking head a.If erratic, thermostat is faulty.
is erratic.
a.Replace thermostat.
6
TROUBLESHOOTING THE THERMOSTAT
Temperature reading is incorrect,
showing a sensor error,
LOAD LED is switching at the
wrong temperature.
• Sensor or controller may be bad. Place a jumper wire across the
or Sensor connections may be bad.
thermocouple input terminals. The
display should indicate ambient
temperature. If it does, the
controller is ok. If not, replace
controller.
Decrease set point below ambient
temperature, LOAD LED should be
off for heating controllers. If it is, the
controller is OK.
Increase set point above ambient
temperature. LOAD LED should be
on for heating controllers. If it is, the
controller is OK.
• Controller is wired incorrectly.
Verify proper wiring. Call 1-800-
KEATING for a diagram.
• Thermocouple polarity is reversed. Check thermocouple connections.
Temperature reading is decreasing,
but actual temperature is increasing.
Red wire denotes negative wire.
All connections, including extension
wire, must maintain the correct
polarity. Correct if needed.
• Ambient temperature in the control Measure temperature in cabinet to
cabinet is over 70°C. ensure it is below 70°C.
For troubleshooting the thermocouple, use the chart below
Top-Side™ Cooker Probe Chart (Part # 016671)
Temperature (°F) Resistance (Ohm)
95
0.30
3.80
4.60
5.50
6.40
7.90
8.40
9.70
10.90
12.40
13.80
15.10
17.00
18.40
20.20
21.30
23.30
25.00
20.00
100
125
150
175
200
225
250
275
300
325
350
375
400
425
450
475
15.00
10.00
5.00
0.00
95
125
175
225
275
325
375
425
475
Temperature (°F)
7
VI EXPLODED VIEW & PARTS LIST
ORDERING PARTS
Parts may be ordered by part number by calling 1-800-KEATING or your local service company. You may also order
™
Refer to the Keating Top-Side Cooker Limited Warranty for complete service and ordering information.
The model/serial plate for each cooking head is located on the the control panel assembly. The serial and model
numbers are necessary when ordering.
WARNING AND OPERATING PLATES
All warning and operating plates on the Keating Top-Side Cooker should be in place at all times. If plates are
damaged or lost, replace them immediately.
™
™
MANUAL LIFT TOP-SIDE COOKER
Figure 6-1
Corresponds with parts list on page 8
To control box
53
15, 18
MICRO
LEVELER
52
effective 2005
8
™
TOP-SIDE COOKING HEAD – MANUAL & AUTO-LIFT
Figure 6-1
PART
ITEM
DESCRIPTION
QTY.
NUMBER
1
2
THERMOSTAT TEMPERATURE PROBE KIT
COOKING HEAD (COMPLETE)
1
1
1
1
1
1
2
1
016671
1-800-KEATING
015164
---
028181
015164
017316
1-800-KEATING
012118
012119
---
3
STOP CLEVIS PIN, S/S
4
SWIVEL BRACKET WIRE SLEEVE (INCL. IN ITEM 5)
SWIVEL BRACKET
5
6
SWIVEL BRACKET SUPPORT CLEVIS PIN, S/S
COOKING SHEET MOUNTING CLIP
COVER (FOR TSC WITH MICRO LEVELER)
COOKING SHEET (SINGLE SHEET)
COOKING SHEET (PACKAGE OF 12)
7
9
10
®
11
12
MIRACLEAN COOKING FACE PLATE
1
1
1
2
1
1
1
2
1
4
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
6
1
1
2
2
1
1
2
2
2
4
4
1
1
1
HEATING ELEMENT 4KW, 220V (NOT SHOWN)
HEATING ELEMENT 480V, 4000W (NOT SHOWN)
INSULATION BOARD (NOT SHOWN)
HIGH LIMIT PROBE
056510
035664
016503
015173
014247
028622
028486
028487
028501
---
028488
030241
028461
---
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
HIGH LIMIT PROBE MOUNTING PLATE
KNOB
COLLAR
WORM GEAR
1
1
/
4-20X /4" ALLEN SET SCREW
HOUSING COVER
WORM GEAR WHEEL
SPUR GEAR
SHAFT
REAR COVER
FRONT HOUSING
REAR HOUSING
FRONT PLUNGER
---
---
028521
028522
028490
028500
052114
052266
052251
054444
015262
052269
052287
030269
015414
032328
052117
052286
032327
013217
052252
016383
015164
015166
014226
017046
015227
027311
057544
057432
REAR PLUNGER (NOT SHOWN)
TEFLON WASHER (NOT SHOWN)
FIBER WASHER (NOT SHOWN)
TOP-SIDE COOKER WELD. MANUAL
TOP-SIDE COOKER SPRING SUPPORT WELDMENT
MANUAL TOP-SIDE GAS SPRING LIFT
MANUAL TOP-SIDE COOKER GAS SPRING
5
3
SCREW /16-18 X /
HEX HEAD ZINC PLATED
4
TOP-SIDE COOKER SUPPORT BRACE GAS
TOP-SIDE CONDUIT SUPPORT
1
5
NUT RIVET /4-20 X /8” 0.332 BODY
1
7
1
WASHER /
4
ID X /
SCREW /4-20 X /
8
0D X /
16
THK NICKEL
1
3
4
SERRATED FLANGE LOCK
TOP-SIDE COOKER LIFT ARM ROD
U BOLT WITH MOUNTING PLATE
3
SCREW 10-24 X /
8
SERRATED FLANGE LOCK
WASHER 0.190 ID X 0.5630 D X 0.047 THK NICKLE
MANUAL TOP-SIDE COOKER GAS SPRING ROD
1
NUT /4-20 HEX NICKEL PLATED
3
1
/
8-2 / CLEVIS PIN
2
COTTER KEYS S.S.
1
/
4-20 X 3” THREADED ROD
1
/
4” STAR WASHER
4-20 ACORN NUT
1
/
WELDMENT HANDLE GEAR GAPPING SYSTEM
TOPSIDE MICRO LEVELER ASSEMBLY
TOPSIDE MICRO LEVELER LABEL
9
™
AUTO-LIFT TOP-SIDE COOKER
Figure 6-2
PART
ITEM
DESCRIPTION
QTY.
NUMBER
1
2
3
4
5
6
7
8
9
TOP-SIDE COOKER WELD. AUTO NEW ARM
AUTO TOP SIDE A0-2 ACTUATOR MTG.
ACTUATOR AUTO TOPSIDE COOKER 24V
TOP-SIDE CONDUIT SUPPORT
1
1
1
1
2
1
1
2
1
052115
053991
060463
052287
052117
---
015164
015165
052591
TOP-SIDE COOKER LIFT ARM ROD
TOP-SIDE COOKER HEAD W/ CONDUIT AND CONTROL PANEL
3
1
/
8" - 2 /2" CLEVIS PIN
5
3
COTTER PIN /16" - /8" : 0.72 WIRE
TOP-SIDE COOKER LIFT ARM ROD
10
INSTRUCTIONS FOR MICROSWITCH ADJUSTMENT
AUTO-LIFT TOP-SIDE™ ACTUATOR
Figure 6-3
1. Remove the limit switch black plastic cover on the and the stroke should stop retracting before it reaches its
actuator.
mechanical stop. This movement is controlled by the
bottom micro switch.
2. Turn on the power on unit and push the T1, T2 or T3
button on the timer. The actuator will extend the stroke and 6. If the motor fails to stop, manually depress the bottom
lower head. The motor must stop and the stroke should micro switch actuator. This will disconnect power to the
stop extending before it reaches its mechanical stop. This actuator motor. Loosen the set screw (2.5mmAllen wrench)
movement is controlled by the top micro switch.
located on the bottom cam. Rotate the bottom cam counter
clockwise until the switch is made (listen for audible click.).
3. If the motor fails to stop, manually depress the top
micro switch actuator. Disconnect power to the actuator 7. Tighten the set screw on the cam, using blue locktite.
motor. Loosen the set screw (2.5mm allen wrench) located
8. Test the Top-Side head. Verify the adjustments did not
on the top cam. Rotate the top cam clockwise, until the
change the length of the stroke, thus preventing correct
switch is made (listen for audible click).
function of the top Top-Side head. The Top-Side cooking
head must be able to reach the griddle plate. If it does not
function properly, complete steps #2 through #7.
4. Tighten the set screw on the cam, using blue locktite.
5. Turn on the power and push the T1, T2 or T3 button on
the timer until it goes to the preset time. The actuator will 9. Reinstall the switch cover.
retract the stroke and raise the head. The motor must stop
11
™
TOP-SIDE COOKER CONTROL PANEL
Figure 6-4
PART
ITEM
DESCRIPTION
QTY.
NUMBER
1
THERMOSTAT
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
056840
057138
010311
016654
011184
016689
016672
036933
002495
016673
002565
018480
028510
034431
031584
031586
020068
THERMOSTAT REPLACEMENT KIT FOR PRE 2005 MODELS
HI-LIMIT CONTROL
2
3
4
5
6
7
HI-LIMIT MOUNTING BRACKET
CONTACTOR, 50A, 3 POLE
ROCKER SWITCH, LIGHTED, ON/OFF
INSTRUCTION PLATE ON/OFF SWITCH PLATE
INDICATING LIGHT, ELEMENT ON, RED 250V
INDICATING LIGHT, ROUND RED 220V (Effective 8/31/10)
INSTRUCTION PLATE ELEMENT ON LIGHT PLATE
TERMINAL BLOCK 3 POLE
8
9
10
11
12
13
14
15
CORD 9’ 12/3 SJO
GROUND LUG /
1
4"
CONDUIT 65" COMPLETE WITH WIRES
1
CONNECTOR /2" LIQUID TIGHT 45°
1
CONNECTOR /2" LIQUID TIGHT STRAIGHT
PLUG 30 AMP 250V 3W 2 POLE
Top View with Cover Removed
15
To Top-Side Head
Front View
12
™
TOP-SIDE COOKER POWER SUPPLY BOX FOR AUTO-LIFT ACTUATORS
WITH DIGITAL TIMER - 120VAC SUPPLY
Figure 6-5
PART
ITEM
DESCRIPTION
QTY.
NUMBER
1
2
3
4
5
TRANSFORMER STEPDOWN 24VAC 75VA
RELAY DPDT 24VAC
1
1
1
1
1
056037
030844
018321
053338
033559
RECTIFIER 24VDC
CIRCUIT BREAKER 3A 1 POLE 250V
CORD POWER 6’
1
4
2
3
5
WIRING DIAGRAM
13
™
TOP-SIDE COOKER POWER SUPPLY BOX FOR AUTO-LIFT ACTUATORS
WITH DIGITAL TIMER - 240VAC SUPPLY
Figure 6-6
PART
ITEM
DESCRIPTION
QTY.
NUMBER
1
2
3
4
5
TRANSFORMER STEPDOWN 24VAC 75VA
RELAY DPDT 24VAC
1
1
1
1
1
056037
030844
018321
053338
020833
RECTIFIER 24VDC
CIRCUIT BREAKER 3A 1 POLE 250V
CORD POWER 9’ 220V
1
4
2
3
5
WIRING DIAGRAM
14
VII WIRING DIAGRAM
™
TOP-SIDE COOKER MANUAL LIFT WIRING DIAGRAM
Figure 6-7
LIGHTED ROCKER
LIGHTED ROCKER
ON/OFF SWITCH
GREEN LIGHT
ON TOP
ON/OFF SWITCH
GREEN LIGHT
ON BOTTOM
OR
NOTE: ANGLED TERMINALS OF SWITCH ARE ALWAYS
TOWARD CONTROL PANEL BOTTOM.
15
™
TOP-SIDE COOKER AUTO-LIFT WIRING DIAGRAM FOR GAS GRIDDLE
Figure 6-8
16
™
TOP-SIDE COOKER AUTO-LIFT WIRING DIAGRAM FOR ELECTRIC
GRIDDLE 208 - 240VOLT
Figure 6-9
17
™
TOP-SIDE COOKER AUTO-LIFT WIRING DIAGRAM FOR ELECTRIC
GRIDDLE 480VOLT
Figure 6-10
18
SERVICE INFORMATION
If you have a service related question call 1-800-KEATING.
Please state the nature of the call; it will ensure speaking with the appropriate person.
Have your serial and model number available when ordering parts.
KEATING OF CHICAGO, INC.
8901 W. 50th Street, McCook, Illinois 60525-6001
Phone: (708) 246-3000 FAX: (708) 246-3100
Toll Free 1-800-KEATING (In U.S. and Canada)
*As continuous product improvement occurs, specifications may be changed without notice.
KEATING LIMITED WARRANTY CARD
PLEASE COMPLETE AND MAIL AT ONCE–WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED.
WARRANTY CARD IS ALSO AVAILABLE TO COMPLETE ON LINE AT YOUR CONVENIENCE.
COMPANY: __________________________________________________________________________________________________________________
ADDRESS: __________________________________________________________________________________________________________________
CITY: ______________________________________________________________________________ STATE: ________________ ZIP: ____________
DEALER: ____________________________________________________________________________________________________________________
DATE OF PURCHASE: ________________________________________________________________ INVOICE NUMBER: ____________________
SERIAL NUMBER: ________________________________________
REMARKS: ______________________________________________
ꢁ FRYER
ꢁ FILTER SYSTEM ꢁ GRIDDLE
ꢁ HOT PLATE ꢁ PASTA PLUS
ꢁ TOP-SIDE COOKER
I HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS.
SIGNED: ____________________________________________________________________________________ DATE:__________________________
®
“Serving Those Who Serve The Very Best”
20
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