Intel 5400 Series User Manual

Quad-Core Intel® Xeon® Processor  
5400 Series  
Thermal/Mechanical Design Guidelines  
November 2007  
Reference Number: 318611 Revision: 001  
Contents  
Introduction..............................................................................................................9  
Thermal/Mechanical Reference Design.................................................................... 13  
2.2.7 Thermal Profile Concepts for the Quad-Core Intel® Xeon®  
2.5.8 Boxed Active Thermal Solution for the Quad-Core Intel®  
1U Alternative Heatsink Thermal/Mechanical Design............................................... 53  
Mechanical Drawings............................................................................................... 57  
Heatsink Clip Load Methodology.............................................................................. 83  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
3
Safety Requirements................................................................................................89  
Quality and Reliability Requirements .......................................................................91  
Enabled Suppliers Information.................................................................................95  
Figures  
2-19 2U+CEK Thermal Adherence to Quad-Core Intel® Xeon® Processor X5400  
2-20 1U CEK Thermal Adherence to Quad-Core Intel® Xeon® Processor X5400  
2-21 1U CEK Thermal Adherence to Quad-Core Intel® Xeon® Processor E5400  
2-26 Boxed Active CEK Heatsink Solutions with PWM/DTS Control  
A-3  
1U Alternative Heatsink Thermal Adherence to Quad-Core Intel® Xeon®  
4
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
B-8  
Baseboard Keepout Footprint Definition and Height Restrictions for  
B-9  
Baseboard Keepout Footprint Definition and Height Restrictions for  
B-10 Baseboard Keepout Footprint Definition and Height Restrictions for  
B-11 Baseboard Keepout Footprint Definition and Height Restrictions for  
B-12 Baseboard Keepout Footprint Definition and Height Restrictions for  
B-13 Baseboard Keepout Footprint Definition and Height Restrictions for  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
5
Tables  
Input and Output Conditions for the Quad-Core Intel® Xeon® Processor 5400  
Intel Reference Heatsink Performance Targets for the Quad-Core Intel®  
2-2  
2-4  
2-5  
Intel Reference Heatsink Performance Targets for the Quad-Core Intel®  
F-1  
Suppliers for the Quad-Core Intel® Xeon® Processor 5400 Series Intel  
F-2  
Additional Suppliers for the Quad-Core Intel® Xeon® Processor 5400 Series  
6
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
Revision History  
Reference  
Number  
Revision  
Number  
Description  
Date  
318611  
001  
Initial release of the document.  
November 2007  
§
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
7
8
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
Introduction  
1 Introduction  
1.1  
1.2  
Objective  
The purpose of this guide is to describe the reference thermal solution and design  
parameters required for the Quad-Core Intel® Xeon® Processor 5400 Series.  
It is also the intent of this document to comprehend and demonstrate the processor  
cooling solution features and requirements. Furthermore, this document provides an  
understanding of the processor thermal characteristics, and discusses guidelines for  
meeting the thermal requirements imposed over the entire life of the processor. The  
thermal/mechanical solutions described in this document are intended to aid  
component and system designers in the development and evaluation of processor  
compatible thermal/mechanical solutions.  
Scope  
The thermal/mechanical solutions described in this document pertain to a solution(s)  
intended for use with the Quad-Core Intel® Xeon® Processor 5400 Series in 1U, 2U,  
2U+ and workstation form factors systems. This document contains the mechanical  
and thermal requirements of the processor cooling solution. In case of conflict, the data  
in the Quad-Core Intel® Xeon® Processor 5400 Series Datasheet supersedes any data  
in this document. Additional information is provided as a reference in the appendices.  
1.3  
References  
Material and concepts available in the following documents may be beneficial when  
reading this document.  
Table 1-1.  
Reference Documents (Sheet 1 of 2)  
Document  
Comment  
European Blue Angel Recycling Standards  
http://www.blauer-engel.de  
See Note at bottom table.  
®
®
Intel Xeon Dual- and Multi- Processor Family Thermal Test Vehicle  
User's Guide  
LGA771 Socket Mechanical Design Guide  
LGA771 SMT Socket Design Guidelines  
LGA771 Daisy Chain Test Vehicle User Guide  
Stoakley Platform Design Guide (PDG)  
See Note following table.  
See Note following table.  
See Note following table.  
See Note following table.  
See Note following table.  
®
®
Dual-Core Intel Xeon Processor-Based Servers Platform Design  
Guide (PDG)  
®
®
Dual-Core Intel Xeon Processor-Based Workstation Platform Design  
Guide (PDG)  
See Note following table.  
Clovertown, Harpertown & Wolfdale-DP Processors Compatibility Design See Note following table.  
Guide for Bensley, Bensley-VS, and Glidewell Platforms  
PECI Feature Set Overview  
See Note following table  
See Note following table  
See Note following table.  
Available electronically  
Platform Environment Control Interface(PECI) Specification  
Quad-Core Intel® Xeon® Processor 5400 Series Datasheet  
Clovertown_Harpertown_Wolfdale-DP Processor Enabled CEK and  
Package Mechanical Models (in IGES and ProE* format)  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
9
         
Introduction  
Table 1-1.  
Reference Documents (Sheet 2 of 2)  
Document  
Comment  
Clovertown_Harpertown_Wolfdale-DP Processor Enabled Components  
CEK Thermal Models (in Flotherm* and Icepak*)  
Available electronically  
Available electronically  
See Note following table.  
Clovertown_Harpertown_Wolfdale-DP Processor Package Thermal  
Models (in Flotherm and Icepak)  
RS - Wolfdale Processor Family BIOS Writers Guide (BWG)  
Thin Electronics Bay Specification (A Server System Infrastructure (SSI) www.ssiforum.com  
Specification for Rack Optimized Servers  
Note: Contact your Intel field sales representative for the latest revision and order number of this document.  
1.4  
Definition of Terms  
Table 1-2.  
Terms and Descriptions (Sheet 1 of 2)  
Term  
Description  
Bypass  
DTS  
Bypass is the area between a passive heatsink and any object that can act to form a  
duct. For this example, it can be expressed as a dimension away from the outside  
dimension of the fins to the nearest surface.  
Digital Thermal Sensor replaces the Tdiode in previous products and uses the same  
sensor as the PROCHOT# sensor to indicate the on-die temperature. The temperature  
value represents the number of degrees below the TCC activation temperature.  
MSR  
The processor provides a variety of model specific registers that are used to control and  
report on processor performance. Virtually all MSRs handle system related functions and  
are not accessible to an application program.  
FMB  
Flexible Motherboard Guideline: an estimate of the maximum value of a processor  
specification over certain time periods. System designers should meet the FMB values to  
ensure their systems are compatible with future processor releases.  
FSC  
IHS  
Fan Speed Control  
Integrated Heat Spreader: a component of the processor package used to enhance the  
thermal performance of the package. Component thermal solutions interface with the  
processor at the IHS surface.  
LGA771 Socket  
The Quad-Core Intel® Xeon® Processor 5400 Series interfaces to the baseboard  
through this surface mount, 771 Land socket. See the LGA771 Socket Mechanical  
Design Guide for details regarding this socket.  
P
The maximum power dissipated by a semiconductor component.  
MAX  
PECI  
A proprietary one-wire bus interface that provides a communication channel between  
Intel processor and chipset components to external thermal monitoring devices, for use  
in fan speed control. PECI communicates readings from the processors Digital Thermal  
Sensor. PECI replaces the thermal diode available in previous processors.  
Ψ
Case-to-ambient thermal characterization parameter (psi). A measure of thermal  
CA  
solution performance using total package power. Defined as (T  
– T ) / Total  
CASE  
LA  
Package Power. Heat source should always be specified for Ψ measurements.  
Ψ
Case-to-sink thermal characterization parameter. A measure of thermal interface  
CS  
material performance using total package power. Defined as (T  
Package Power.  
– T ) / Total  
CASE  
S
Ψ
Sink-to-ambient thermal characterization parameter. A measure of heatsink thermal  
performance using total package power. Defined as (T – T ) / Total Package Power.  
SA  
S
LA  
T
The case temperature of the processor, measured at the geometric center of the topside  
of the IHS.  
CASE  
T
_
The maximum case temperature as specified in a component specification.  
CASE MAX  
TCC  
Thermal Control Circuit: Thermal monitor uses the TCC to reduce the die temperature  
by using clock modulation and/or operating frequency and input voltage adjustment  
when the die temperature is very near its operating limits.  
10  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
   
Introduction  
Table 1-2.  
Terms and Descriptions (Sheet 2 of 2)  
T
A processor unique value for use in fan speed control mechanisms. T  
temperature specification based on a temperature reading from the processor’s Digital  
is a  
CONTROL  
CONTROL  
Thermal Sensor. T  
implementation. T  
can be described as a trigger point for fan speed control  
CONTROL  
CONTROL  
= -T  
.
OFFSET  
T
An offset value from the TCC activation temperature value programmed into each  
processor during manufacturing and can be obtained by reading the  
OFFSET  
IA_32_TEMPERATURE_TARGET MSR. This is a static and a unique value. Refer to the  
RS - Wolfdale Processor Family BIOS Writers Guide (BWG) for further details.  
TDP  
Thermal Design Power: Thermal solution should be designed to dissipate this target  
power level. TDP is not the maximum power that the processor can dissipate.  
Thermal Monitor  
A feature on the processor that can keep the processor’s die temperature within factory  
specifications under normal operating conditions.  
Thermal Profile  
TIM  
Line that defines case temperature specification of a processor at a given power level.  
Thermal Interface Material: The thermally conductive compound between the heatsink  
and the processor case. This material fills the air gaps and voids, and enhances the  
transfer of the heat from the processor case to the heatsink.  
T
T
The measured ambient temperature locally surrounding the processor. The ambient  
temperature should be measured just upstream of a passive heatsink or at the fan inlet  
for an active heatsink.  
LA  
SA  
The system ambient air temperature external to a system chassis. This temperature is  
usually measured at the chassis air inlets.  
U
A unit of measure used to define server rack spacing height. 1U is equal to 1.75 in, 2U  
equals 3.50 in, etc.  
§
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
11  
Introduction  
12  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
Thermal/Mechanical Reference Design  
2 Thermal/Mechanical Reference  
Design  
This chapter describes the thermal/mechanical reference design for Quad-Core Intel®  
Xeon® Processor 5400 Series. Both Quad-Core Intel® Xeon® Processor X5400 Series  
and Quad-Core Intel® Xeon® Processor E5400 Series are targeted for the full range of  
form factors (2U, 2U+ and 1U). The Quad-Core Intel® Xeon® Processor X5482 sku is  
an ultra performance version of the Quad-Core Intel® Xeon® Processor 5400 Series  
with 150W TDP and is use only in workstation platforms.  
2.1  
Mechanical Requirements  
The mechanical performance of the processor cooling solution must satisfy the  
requirements described in this section.  
2.1.1  
Processor Mechanical Parameters  
Table 2-1.  
Processor Mechanical Parameters Table  
Parameter  
Minimum  
Maximum  
Unit  
Notes  
Volumetric Requirements and Keepouts  
Static Compressive Load  
Static Board Deflection  
Dynamic Compressive Load  
Transient Bend  
1
3
3
3
3
Shear Load  
70  
311  
lbf  
N
2,4,5  
Tensile Load  
Torsion Load  
25  
111  
lbf  
N
2,4,6  
2,4,7  
35  
3.95  
in*lbf  
N*m  
Notes:  
1.  
2.  
Refer to drawings in Appendix B.  
In the case of a discrepancy, the most recent Quad-Core Intel® Xeon® Processor 5400 Series Datasheet  
and LGA771 Socket Mechanical Design Guide supersede targets listed in Table 2-1 above.  
These socket limits are defined in the LGA771 Socket Mechanical Design Guide.  
These package handling limits are defined in the Quad-Core Intel® Xeon® Processor 5400 Series  
Datasheet.  
3.  
4.  
5.  
6.  
7.  
Shear load that can be applied to the package IHS.  
Tensile load that can be applied to the package IHS.  
Torque that can be applied to the package IHS.  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
13  
       
Thermal/Mechanical Reference Design  
2.1.2  
Quad-Core Intel® Xeon® Processor 5400 Series Package  
The Quad-Core Intel® Xeon® Processor 5400 Series is packaged using the flip-chip  
land grid array (FC-LGA) package technology. Please refer to the Quad-Core Intel®  
Xeon® Processor 5400 Series Datasheet for detailed mechanical specifications. The  
Quad-Core Intel® Xeon® Processor 5400 Series mechanical drawing shown in  
Figure 2-1, Figure 2-2, and Figure 2-3 provide the mechanical information for the  
Quad-Core Intel® Xeon® Processor 5400 Series. The drawing is superseded with the  
drawing in the processor datasheet should there be any conflicts. Integrated package/  
socket stackup height information is provided in the LGA771 Socket Mechanical Design  
Guide.  
14  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
 
Thermal/Mechanical Reference Design  
Figure 2-1. Quad-Core Intel® Xeon® Processor 5400 Series Mechanical Drawing (1 of 3)  
Note: Guidelines on potential IHS flatness variation with socket load plate actuation and installation of the cooling solution are  
available in the processor Thermal/Mechanical Design Guidelines.  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
15  
 
Thermal/Mechanical Reference Design  
Figure 2-2. Quad-Core Intel® Xeon® Processor 5400 Series Mechanical Drawing (2 of 3)  
16  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
 
Thermal/Mechanical Reference Design  
Figure 2-3. Quad-Core Intel® Xeon® Processor 5400 Series Mechanical Drawing (3 of 3)  
Note: The optional dimple packing marking highlighted by Detail F from the above drawing may only be found on initial  
processors.  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
17  
 
Thermal/Mechanical Reference Design  
The package includes an integrated heat spreader (IHS). The IHS transfers the non-  
uniform heat from the die to the top of the IHS, out of which the heat flux is more  
uniform and spreads over a larger surface area (not the entire IHS area). This allows  
more efficient heat transfer out of the package to an attached cooling device. The IHS  
is designed to be the interface for contacting a heatsink. Details can be found in the  
Quad-Core Intel® Xeon® Processor 5400 Series Datasheet.  
The processor connects to the baseboard through a 771-land surface mount socket. A  
description of the socket can be found in the LGA771 Socket Mechanical Design Guide.  
The processor package and socket have mechanical load limits that are specified in the  
Quad-Core Intel® Xeon® Processor 5400 Series Datasheet and the LGA771 Socket  
Mechanical Design Guide. These load limits should not be exceeded during heatsink  
installation, removal, mechanical stress testing, or standard shipping conditions. For  
example, when a compressive static load is necessary to ensure thermal performance  
of the Thermal Interface Material (TIM) between the heatsink base and the IHS, it  
should not exceed the corresponding specification given in the LGA771 Socket  
Mechanical Design Guide.  
The heatsink mass can also add additional dynamic compressive load to the package  
during a mechanical shock event. Amplification factors due to the impact force during  
shock must be taken into account in dynamic load calculations. The total combination  
of dynamic and static compressive load should not then exceed the processor/socket  
compressive dynamic load specified in the LGA771 Socket Mechanical Design Guide  
during a vertical shock. It is not recommended to use any portion of the processor  
substrate as a mechanical reference or load-bearing surface in either static or dynamic  
compressive load conditions.  
2.1.3  
Quad-Core Intel® Xeon® Processor 5400 Series  
Considerations  
An attachment mechanism must be designed to support the heatsink since there are no  
features on the LGA771 socket to directly attach a heatsink. In addition to holding the  
heatsink in place on top of the IHS, this mechanism plays a significant role in the  
robustness of the system in which it is implemented, in particular:  
• Ensuring thermal performance of the TIM applied between the IHS and the  
heatsink. TIMs, especially ones based on phase change materials, are very  
sensitive to applied pressure: the higher the pressure, the better the initial  
performance. TIMs such as thermal greases are not as sensitive to applied  
pressure. Refer to Section 2.5.2 and Section 2.5.7.2 for information on tradeoffs  
made with TIM selection. Designs should consider possible decrease in applied  
pressure over time due to potential structural relaxation in enabled components.  
• Ensuring system electrical, thermal, and structural integrity under shock and  
vibration events. The mechanical requirements of the attach mechanism depend on  
the weight of the heatsink and the level of shock and vibration that the system  
must support. The overall structural design of the baseboard and system must be  
considered when designing the heatsink attach mechanism. Their design should  
provide a means for protecting LGA771 socket solder joints as well as preventing  
package pullout from the socket.  
Note:  
The load applied by the attachment mechanism must comply with the package and  
socket specifications, along with the dynamic load added by the mechanical shock and  
vibration requirements, as identified in Section 2.1.1.  
18  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
 
Thermal/Mechanical Reference Design  
A potential mechanical solution for heavy heatsinks is the direct attachment of the  
heatsink to the chassis pan. In this case, the strength of the chassis pan can be utilized  
rather than solely relying on the baseboard strength. In addition to the general  
guidelines given above, contact with the baseboard surfaces should be minimized  
during installation in order to avoid any damage to the baseboard.  
The Intel reference design for Quad-Core Intel® Xeon® Processor 5400 Series is using  
such a heatsink attachment scheme. Refer to Section 2.5 for further information  
regarding the Intel reference mechanical solution.  
2.2  
Processor Thermal Parameters and Features  
2.2.1  
Thermal Control Circuit and TDP  
The operating thermal limits of the processor are defined by the Thermal Profile. The  
intent of the Thermal Profile specification is to support acoustic noise reduction through  
fan speed control and ensure the long-term reliability of the processor. This  
specification requires that the temperature at the center of the processor IHS, known  
as (T  
) remains within a certain temperature specification. For illustration,  
CASE  
Figure 2-4 shows the measurement location for the Quad-Core Intel® Xeon®  
Processor 5400 Series package. Compliance with the T specification is required to  
CASE  
®
®
achieve optimal operation and long-term reliability (See the Intel Xeon Dual- and  
Multi- Processor Family Thermal Test Vehicle User's Guide for Case Temperature  
definition and measurement methods).  
Figure 2-4. Processor Case Temperature Measurement Location  
To ease the burden on thermal solutions, the Thermal Monitor feature and associated  
logic have been integrated into the silicon of the processor. One feature of the Thermal  
Monitor is the Thermal Control Circuit (TCC). When active, the TCC lowers the  
processor temperature by reducing power consumption. This is accomplished through a  
combination of Thermal Monitor and Advanced Thermal Monitor (TM2). Thermal  
Monitor modulates the duty cycle of the internal processor clocks, resulting in a lower  
effective frequency. When active, the TCC turns the processor clocks off and then back  
on with a predetermined duty cycle. Thermal Monitor 2 activation adjusts both the  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
19  
     
Thermal/Mechanical Reference Design  
processor operating frequency (via the bus multiplier) and input voltage (via the VID  
signals). Please refer to the Quad-Core Intel® Xeon® Processor 5400 Series Datasheet  
for further details on TM and TM2.  
PROCHOT# is designed to assert at or a few degrees higher than maximum T  
specified by the thermal profile) when dissipating TDP power, and can not be  
(as  
CASE  
interpreted as an indication of processor case temperature. This temperature delta  
accounts for processor package, lifetime, and manufacturing variations and attempts to  
ensure the Thermal Control Circuit is not activated below maximum T  
when  
CASE  
dissipating TDP power. There is no defined or fixed correlation between the PROCHOT#  
assertion temperature and the case temperature. However, with the introduction of the  
Digital Thermal Sensor (DTS) on the Quad-Core Intel® Xeon® Processor 5400 Series,  
the DTS reports a relative offset below the PROCHOT# assertion (see Section 2.2.2 for  
more details on the Digital Thermal Sensor). Thermal solutions must be designed to the  
processor specifications (i.e Thermal Profile) and can not be adjusted based on  
experimental measurements of T  
random processor samples.  
, PROCHOT#, or Digital Thermal Sensor on  
CASE  
By taking advantage of the Thermal Monitor features, system designers may reduce  
thermal solution cost by designing to the Thermal Design Power (TDP) instead of  
maximum power. TDP should be used for processor thermal solution design targets.  
TDP is not the maximum power that the processor can dissipate. TDP is based on  
measurements of processor power consumption while running various high power  
applications. This data set is used to determine those applications that are interesting  
from a power perspective. These applications are then evaluated in a controlled  
thermal environment to determine their sensitivity to activation of the thermal control  
circuit. This data set is then used to derive the TDP targets published in the processors  
datasheet. The Thermal Monitor can protect the processors in rare workload excursions  
above TDP. Therefore, thermal solutions should be designed to dissipate this target  
power level. The thermal management logic and thermal monitor features are  
discussed in extensive detail in the Quad-Core Intel® Xeon® Processor 5400 Series  
Datasheet.  
In addition, on-die thermal management features called THERMTRIP# and FORCEPR#  
are available on the Quad-Core Intel® Xeon® Processor 5400 Series. They provide a  
thermal management approach to support the continued increases in processor  
frequency and performance. Please see the Quad-Core Intel® Xeon® Processor 5400  
Series Datasheet for guidance on these thermal management features.  
2.2.2  
Digital Thermal Sensor  
The Quad-Core Intel® Xeon® Processor 5400 Series include on-die temperature  
sensor feature called Digital Thermal Sensor (DTS). The DTS uses the same sensor  
utilized for TCC activation. Each individual processor is calibrated so that TCC activation  
occurs at a DTS value of 0. The temperature reported by the DTS is the relative offset  
in PECI counts below the onset of the TCC activation and hence is negative. Changes in  
PECI counts are roughly linear in relation to temperature changes in degrees Celsius.  
For example, a change in PECI count by '1' represents a change in temperature of  
approximately 1°C. However, this linearity cannot be guaranteed as the offset below  
TCC activation exceeds 20-30 PECI counts. Also note that the DTS will not report any  
values above the TCC activation temperature, it will simply return 0 in this case.  
The DTS facilitates the use of multiple thermal sensors within the processor without the  
burden of increasing the number of thermal sensor signal pins on the processor  
package. Operation of multiple DTS will be discussed in more detail in Section 2.2.4.  
Also, the DTS utilizes thermal sensors that are optimally located when compared with  
thermal diodes available with legacy processors. This is achieved as a result of a  
20  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
 
Thermal/Mechanical Reference Design  
smaller foot print and decreased sensitivity to noise. These DTS benefits will result in  
more accurate fan speed control and TCC activation.The DTS application in fan speed  
control will be discussed in more detail in Section 2.4.1.  
2.2.3  
Platform Environmental Control Interface (PECI)  
The PECI interface is designed specifically to convey system management information  
from the processor (initially, only thermal data from the Digital Thermal Sensor). It is a  
proprietary single wire bus between the processor and the chipset or other health  
monitoring device. The PECI specification provides a specific command set to discover,  
enumerate devices, and read the temperature. For an overview of the PECI interface,  
please refer to PECI Feature Set Overview. For more detailed information on PECI,  
please refer to Platform Environment Control Interface (PECI) Specification and Quad-  
Core Intel® Xeon® Processor 5400 Series Datasheet.  
2.2.4  
Multiple Core Special Considerations  
2.2.4.1  
Multiple Digital Thermal Sensor Operation  
Each Quad-Core Intel® Xeon® Processor 5400 Series can have multiple Digital  
Thermal Sensors located on the die. Each die within the processor currently maps to a  
PECI domain. The Quad-Core Intel® Xeon® Processor 5400 Series contains two cores  
per die (domain) and two domains (die) per socket. BIOS will be responsible for  
detecting the proper processor type and providing the number of domains to the  
thermal management system. An external PECI device that is part of the thermal  
management system polls the processor domains for temperature information and  
currently receives the highest of the DTS output temperatures within each domain.  
Figure 2-5 provides an illustration of the DTS domains for the Quad-Core Intel® Xeon®  
Processor 5400 Series.  
Figure 2-5. DTS Domain for Quad-Core Intel® Xeon® Processor 5400 Series  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
21  
     
Thermal/Mechanical Reference Design  
2.2.4.2  
Thermal Monitor for Multiple Core Products  
The thermal management for multiple core products has only one T  
value per  
CONTROL  
processor. The T  
for processor 0 and T  
for processor 1 are independent  
CONTROL  
CONTROL  
from each other. If the DTS temperature from any domain within the processor is  
greater than or equal to T , the processor case temperature must remain at or  
CONTROL  
below the temperature as specified by the thermal profile. See Section 2.2.6 for  
information on T . The PECI signal is available through CPU pin (G5) on each  
CONTROL  
LGA771 socket for the Quad-Core Intel® Xeon® Processor 5400 Series. Through this  
pin, the two domains provide the current hottest value received from all the  
temperature sensors, to an external PECI device such as a thermal management  
system.  
2.2.4.3  
PROCHOT#, THERMTRIP#, and FORCEPR#  
The PROCHOT# and THERMTRIP# outputs will be shared by all cores on a processor.  
The first core to reach TCC activation will assert PROCHOT#. A single FORCEPR# input  
will be shared by every core. Table 2-2 provides an overview of input and output  
conditions for the Quad-Core Intel® Xeon® Processor 5400 Series thermal  
management features.  
Table 2-2.  
Input and Output Conditions for the Quad-Core Intel® Xeon® Processor 5400  
Series Thermal Management Features  
Item  
Processor Input  
Processor Output  
DTSCore X > TCC Activation Temperature  
All Cores TCC Activation  
TM1/TM2  
PROCHOT#  
DTSCore X > TCC Activation Temperature  
PROCHOT# Asserted  
DTSCore X > THERMTRIP # Assertion  
Temperature  
THERMTRIP# Asserted,  
all cores shut down  
THERMTRIP#  
FORCEPR# Asserted  
All Cores TCC Activation  
FORCEPR#  
Note:  
1.  
X=1,2,3,4; represents any one of the core1, core2, core3 and core4 in the Quad-Core Intel® Xeon® Processor 5400  
Series.  
2.  
For more information on PROCHOT#, THERMTRIP#, and FORCEPR# see the Quad-Core Intel® Xeon® Processor 5400  
Series Datasheet.  
2.2.4.4  
Heatpipe Orientation for Multiple Core Processors  
Thermal management of multiple core processors can be achieved without the use of  
heatpipe heatsinks, as demonstrated by the Intel Reference Thermal Solution discussed  
To assist customers interested in designing heatpipe heatsinks, processor core  
locations have been provided. In some cases, this may influence the designer’s  
selection of heatpipe orientation. For this purpose, the core geometric center locations,  
as illustrated in Figure 2-6, are provided in Table 2-3. Dimensions originate from the  
vertical edge of the IHS nearest to the pin 1 fiducial as shown in Figure 2-6.  
22  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
 
Thermal/Mechanical Reference Design  
Figure 2-6. Processor Core Geometric Center Locations  
Core4  
Core3  
Y4  
Core2  
Y3  
Core1  
Y2  
Y1  
X1, X2, X3, X4  
Y
X
Table 2-3.  
Processor Core Geometric Center Dimensions  
Feature  
X Dimension  
Y Dimension  
Core 1  
Core 2  
Core 3  
Core 4  
18.15 mm  
18.15 mm  
18.15 mm  
18.15 mm  
6.15 mm  
10.35 mm  
18.85 mm  
23.05 mm  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
23  
   
Thermal/Mechanical Reference Design  
2.2.5  
Thermal Profile  
The thermal profile is a line that defines the relationship between a processor’s case  
temperature and its power consumption as shown in Figure 2-7. The equation of the  
thermal profile is defined as:  
Equation 2-1.y = ax + b  
Where:  
y
x
a
b
=
Processor case temperature, T  
Processor power consumption (W)  
Case-to-ambient thermal resistance, ΨCA (°C/W)  
Processor local ambient temperature, TLA (°C)  
(°C)  
CASE  
=
=
=
Figure 2-7. Thermal Profile Diagram  
The high end point of the Thermal Profile represents the processor’s TDP and the  
associated maximum case temperature (T ) and the lower end point represents  
CASE_MAX  
the local ambient temperature at P = 0W. The slope of the Thermal Profile line  
represents the case-to-ambient resistance of the thermal solution with the y-intercept  
being the local processor ambient temperature. The slope of the Thermal Profile is  
constant, which indicates that all frequencies of a processor defined by the Thermal  
Profile will require the same heatsink case-to-ambient resistance.  
In order to satisfy the Thermal Profile specification, a thermal solution must be at or  
below the Thermal Profile line for the given processor when its DTS temperature is  
greater than T  
(refer to Section 2.2.6). The Thermal Profile allows the  
CONTROL  
customers to make a trade-off between the thermal solution case-to-ambient  
resistance and the processor local ambient temperature that best suits their platform  
implementation (refer to Section 2.4.3). There can be multiple combinations of thermal  
solution case-to-ambient resistance and processor local ambient temperature that can  
meet a given Thermal Profile. If the case-to-ambient resistance and the local ambient  
temperature are known for a specific thermal solution, the Thermal Profile of that  
solution can easily be plotted against the Thermal Profile specification. As explained  
24  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
   
Thermal/Mechanical Reference Design  
above, the case-to-ambient resistance represents the slope of the line and the  
processor local ambient temperature represents the y-axis intercept. Hence the  
value of a specific solution can be calculated at TDP. Once this point is  
T
CASE_MAX  
determined, the line can be extended to Power (P) = 0W representing the Thermal  
Profile of the specific solution. If that line stays at or below the Thermal Profile  
specification, then that particular solution is deemed as a compliant solution.  
2.2.6  
T
Definition  
CONTROL  
T
can be described as a trigger point for fan speed control implementation. The  
CONTROL  
processor T  
value provided by the Digital Thermal Sensor is relative and no  
CONTROL  
longer absolute. The T  
value is now defined as a relative value to the TCC  
CONTROL  
activation set point (i.e. PECI Count = 0), as indicated by PROCHOT#. Figure 2-8  
depicts the interaction between the T value and Digital Thermal Sensor value.  
CONTROL  
Figure 2-8. T  
Value and Digital Thermal Sensor Value Interaction  
CONTROL  
Digital Thermal Sensor Temperature  
0
Tcontrol = -5  
-10  
Temperature  
-20  
-30  
-40  
Time  
The value for T  
is calibrated in manufacturing and configured for each processor  
CONTROL  
individually. For the Quad-Core Intel® Xeon® Processor 5400 Series, the T  
value is obtained by reading the processor model specific register  
(IA32_TEMPERATURE_TARGET MSR).  
CONTROL  
Note:  
There is no T  
value to sum as previously required on legacy processors.  
CONTROL_BASE  
The fan speed control device only needs to read the T  
and compare this to  
OFFSET MSR  
the DTS value from the PECI interface. The equation for calculating T  
is:  
CONTROL  
Equation 2-2.T  
= -T  
OFFSET  
CONTROL  
Where:  
T
= A DTS-based value programmed into each processor during  
OFFSET  
manufacturing that can be obtained by reading the  
IA32_TEMPERATURE_TARGET MSR. This is a static and a unique value.  
Refer to the RS - Wolfdale Processor Family BIOS Writer’s Guide (BWG)  
for further details.  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
25  
   
Thermal/Mechanical Reference Design  
Figure 2-9 depicts the interaction between the Thermal Profile and T  
.
CONTROL  
Figure 2-9. T  
and Thermal Profile Interaction  
CONTROL  
If the DTS temperature is less than T  
, then the case temperature is permitted  
CONTROL  
to exceed the Thermal Profile, but the DTS temperature must remain at or below  
T
T
T
. The thermal solution for the processor must be able to keep the processor’s  
CONTROL  
at or below the Thermal Profile when operating between the T  
and  
CASE  
CONTROL  
at TDP under heavy workload conditions.  
CASE_MAX  
Refer to Section 2.4.1 for the implementation of the T  
value in support of fan  
CONTROL  
speed control (FSC) design to achieve better acoustic performance.  
2.2.7  
Thermal Profile Concepts for the Quad-Core Intel® Xeon®  
Processor 5400 Series  
2.2.7.1  
Dual Thermal Profile Concept for the Quad-Core Intel® Xeon® Processor  
X5400 Series  
The Quad-Core Intel® Xeon® Processor X5400 Series is designed to go into various  
form factors, including the volumetrically constrained 1U and custom blade form  
factors. Due to certain limitations of such form factors (i.e. airflow, thermal solution  
height), it is very challenging to meet the thermal requirements of the processor. To  
mitigate these form factor constraints, Intel has developed a dual Thermal Profile  
specification, shown in Figure 2-10.  
26  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
   
Thermal/Mechanical Reference Design  
Figure 2-10. Dual Thermal Profile Diagram  
Tcase_max_B  
Tcase_max_A  
Thermal Profile B  
Thermal Profile A  
TDP  
Power  
The Thermal Profile A is based on Intel’s 2U+ air cooling solution. Designing to Thermal  
Profile A ensures that no measurable performance loss due to Thermal Control Circuit  
(TCC) activation is observed in the processor. It is expected that TCC would only be  
activated for very brief periods of time when running a worst-case real world  
application in a worst-case thermal condition. These brief instances of TCC activation  
are not expected to impact the performance of the processor. A worst case real world  
application is defined as a commercially available, useful application which dissipates a  
power equal to, or above, the TDP for a thermally relevant timeframe. One example of  
a worst-case thermal condition is when a processor local ambient temperature is at or  
above 42.8°C for Quad-Core Intel® Xeon® Processor X5400 Series Thermal Profile A.  
Thermal Profile B supports volumetrically constrained platforms (i.e. 1U, blades, etc.),  
and is based on Intel’s 1U air cooling solution. Because of the reduced capability  
represented by such thermal solutions, designing to Thermal Profile B results in an  
increased probability of TCC activation and an associated measurable performance loss.  
Measurable performance loss is defined to be any degradation in the processor’s  
performance greater than 1.5%. The 1.5% number is chosen as the baseline since the  
run-to-run variation in a given performance benchmark is typically between 1 and 2%.  
Although designing to Thermal Profile B results in increased T  
temperatures  
CASE  
compared to Thermal Profile A at a given power level, both of these Thermal Profiles  
ensure that Intel’s long-term processor reliability requirements are satisfied. In other  
words, designing to Thermal Profile B does not impose any additional risk to Intel’s  
long-term reliability requirements. Thermal solutions that exceed Thermal Profile B  
specification are considered incompliant and will adversely affect the long-term  
reliability of the processor.  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
27  
 
Thermal/Mechanical Reference Design  
Refer to the Quad-Core Intel® Xeon® Processor 5400 Series Datasheet or  
Section 2.2.8 for the Thermal Profile A and Thermal Profile B specifications. Section 2.5  
of this document also provides details on the 2U+ and 1U Intel reference thermal  
solutions that are designed to meet the Quad-Core Intel® Xeon® Processor X5400  
Series Thermal Profile A and Thermal Profile B respectively.  
2.2.7.2  
Thermal Profile Concept for the Quad-Core Intel® Xeon® Processor  
E5400/X5482 Series  
The Quad-Core Intel® Xeon® Processor E5400 Series is designed to go into various  
form factors, including the volumetrically constrained 1U and custom blade form  
factors. The Quad-Core Intel® Xeon® Processor X5482 is designed to go into  
volumetrically unconstrained workstation platforms only. Intel has developed single  
thermal profile for E5400/X5482 Series.  
Designing to the Thermal Profile ensures that no measurable performance loss due to  
Thermal Control Circuit (TCC) activation is observed in the processor. It is expected  
that TCC would only be activated for very brief periods of time when running a worst-  
case real world application in a worst-case thermal condition. These brief instances of  
TCC activation are not expected to impact the performance of the processor. A worst  
case real world application is defined as a commercially available, useful application  
which dissipates a power equal to, or above, the TDP for a thermally relevant  
timeframe. One example of a worst-case thermal condition is when a processor local  
ambient temperature is at or above 43.2°C for Quad-Core Intel® Xeon® Processor  
E5400 Series Thermal Profile.  
Thermal solutions that exceed the Thermal Profile specification are considered  
incompliant and will adversely affect the long-term reliability of the processor.  
Refer to the Quad-Core Intel® Xeon® Processor 5400 Series Datasheet or  
Section 2.2.8 for the Quad-Core Intel® Xeon® Processor 5400 Series Thermal Profile  
specifications. Section 2.5 and Appendix A of this document provide details on 1U Intel  
reference thermal solutions that are designed to meet the Quad-Core Intel® Xeon®  
Processor E5400 Series Thermal Profile.  
2.2.8  
Performance Targets  
The Thermal Profile specifications for this processor are published in the Quad-Core  
Intel® Xeon® Processor 5400 Series Datasheet. These Thermal Profile specifications  
are shown as a reference in the subsequent discussions.  
28  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
 
Thermal/Mechanical Reference Design  
Figure 2-11. Thermal Profile for the Quad-Core Intel® Xeon® Processor X5400 Series  
Notes:  
1.  
The The thermal specifications shown in this graph are for Quad-Core Intel® Xeon® Processor X5400  
Series except the Quad-Core Intel® Xeon® Processor X5482 sku.  
2.  
Refer to the Quad-Core Intel® Xeon® Processor 5400 Series Datasheet for the Thermal Profile  
specifications. In case of conflict, the data information in the datasheet supersedes any data in this figure.  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
29  
 
Thermal/Mechanical Reference Design  
Figure 2-12. Thermal Profile for Quad-Core Intel® Xeon® Processor E5400 Series  
Note: The thermal specifications shown in this graph are for reference only. Refer to the Quad-Core Intel®  
Xeon® Processor 5400 Series Datasheet for the Thermal Profile specifications. In case of conflict, the  
data information in the datasheet supersedes any data in this figure.  
30  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
 
Thermal/Mechanical Reference Design  
Figure 2-13. Thermal Profile for Quad-Core Intel® Xeon® Processor X5482 Series  
Thermal Profile (2U)  
75  
70  
65  
60  
55  
50  
Thermal Profile  
Y = 0.187*x + 35  
45  
40  
35  
0
10  
20  
30  
40  
50  
60  
70  
80  
90  
100  
110  
120  
130  
140  
150  
Pow er [W]  
Table 2-4 and Table 2-5 describe the thermal performance target for the Quad-Core  
Intel® Xeon® Processor 5400 Series cooling solution enabled by Intel.  
Table 2-4.  
Intel Reference Heatsink Performance Targets for the Quad-Core Intel®  
Xeon® Processor X5400 Series  
Parameter  
Maximum  
Unit  
Notes  
Altitude  
Sea-level  
40  
m
°C  
W
Heatsink designed at 0 meters  
T
LA  
TDP  
120  
2U+ CEK, Thermal Profile A  
T
63  
°C  
CASE_MAX_A  
Airflow  
27  
45.9  
CFM  
3
Airflow through the heatsink fins  
m
/ hr  
Pressure Drop  
0.182  
45.3  
Inches of H O  
2
Pa  
ψ
0.187  
°C/W  
Mean + 3σ  
CA  
1U CEK, Thermal Profile B  
T
70  
15  
°C  
CASE_MAX_B  
Airflow  
CFM  
3
Airflow through the heatsink fins  
25.5  
m
/ hr  
Pressure Drop  
0.331  
82.4  
Inches of H O  
2
Pa  
ψ
0.246  
°C/W  
Mean + 3σ  
CA  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
31  
   
Thermal/Mechanical Reference Design  
Table 2-5.  
Intel Reference Heatsink Performance Targets for the Quad-Core Intel®  
Xeon® Processor E5400 Series  
Parameter  
Maximum  
Sea-Level  
40  
Unit  
m
Notes  
Altitude  
Heatsink designed at 0 meters  
T
LA  
°C  
TDP  
80  
W
1U CEK  
T
67  
°C  
CASE_MAX  
15  
25.5  
CFM  
3
Airflow through the heatsink fins  
Airflow  
m
/ hr  
0.331  
82.4  
Inches of H O  
2
Pressure Drop  
Pa  
ψ
0.246  
°C/W  
Mean + 3σ  
CA  
1U Alternative Heatsink  
T
67  
°C  
CASE_MAX  
15  
25.5  
CFM  
3
Airflow through the heatsink fins  
Airflow  
m
/ hr  
0.331  
82.4  
Inches of H O  
2
Pressure Drop  
Pa  
ψ
0.331  
°C/W  
Mean + 3σ  
CA  
Note:  
Intel does not enable reference heatsink for the Quad-Core Intel® Xeon®  
Processor X5482 with 150W TDP. The Intel 2U CEK is capable of meeting the  
thermal specification when local ambient temperature (T ) is maintained at  
LA  
or below 35°C.  
2.3  
Fan Fail Guidelines  
Under fan failure or other anomalous thermal excursions, Tcase may exceed Thermal  
Profile [Thermal Profile B for Quad-Core Intel® Xeon® Processor X5400 Series] for a  
duration totaling less than 360 hours per year without affecting long term reliability  
(life) of the processor. For more typical thermal excursions, Thermal Monitor is  
expected to control the processor power level as long as conditions do not allow the  
Tcase to exceed the temperature at which Thermal Control Circuit (TCC) activation  
initially occurred. Under more severe anomalous thermal excursions when the  
processor temperature cannot be controlled at or below this Tcase level by TCC  
activation, then data integrity is not assured. At some higher threshold THERMTRIP#  
will enable a shut down in an attempt to prevent permanent damage to the processor.  
Thermal Test Vehicles (TTVs) may be used to check anomalous thermal excursion  
compliance by ensuring that the processor Tcase value, as measured on the TTV, does  
not exceed Tcase_max [Tcase_max_B for Quad-Core Intel® Xeon® Processor X5400  
Series] at the anomalous power level for the environmental condition of interest. This  
anomalous power level is equal to 80% of the TDP limit for Quad-Core Intel® Xeon®  
Processor X5400 Series with 120W TDP and 90% of the TDP limit for Quad-Core Intel®  
Xeon® Processor E5400 Series with 80W TDP.  
Note:  
Fan Failure Guidelines apply only to SKUs which have Thermal Monitor2 enabled.  
32  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
   
Thermal/Mechanical Reference Design  
2.4  
Characterizing Cooling Solution Performance  
Requirements  
2.4.1  
Fan Speed Control  
Fan speed control (FSC) techniques to reduce system level acoustic noise are a  
common practice in server designs. The fan speed is one of the parameters that  
determine the amount of airflow provided to the thermal solution. Additionally, airflow  
is proportional to a thermal solution’s performance, which consequently determines the  
T
of the processor at a given power level. Since the T  
of a processor is an  
CASE  
CASE  
important parameter in the long-term reliability of a processor, the FSC implemented in  
a system directly correlates to the processor’s ability to meet the Thermal Profile and  
hence the long-term reliability requirements. For this purpose, the parameter called  
T
as explained in Section 2.2.6, is to be used in FSC designs to ensure that the  
CONTROL  
long-term reliability of the processor is met while keeping the system level acoustic  
noise down. Figure 2-14 depicts the relationship between T  
and FSC  
CONTROL  
methodology.  
Figure 2-14. T  
and Fan Speed Control  
CONTROL  
Once the T  
value is determined as explained earlier, the DTS temperature  
CONTROL  
reading from the processor can be compared to this T  
value. A fan speed  
CONTROL  
control scheme can be implemented as described in Table 2-6 without compromising  
the long-term reliability of the processor.  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
33  
     
Thermal/Mechanical Reference Design  
Table 2-6.  
Fan Speed Control, T  
and DTS Relationship  
CONTROL  
Condition  
FSC Scheme  
FSC can adjust fan speed to maintain DTS T  
DTS T  
(low acoustic region).  
CONTROL  
CONTROL  
DTS >T  
FSC should adjust fan speed to keep T  
at or below the Thermal Profile  
CONTROL  
CASE  
specification (increased acoustic region).  
There are many different ways of implementing fan speed control, including FSC based  
on processor ambient temperature, FSC based on processor Digital Thermal Sensor  
(DTS) temperature or a combination of the two. If FSC is based only on the processor  
ambient temperature, low acoustic targets can be achieved under low ambient  
temperature conditions. However, the acoustics cannot be optimized based on the  
behavior of the processor temperature. If FSC is based only on the Digital Thermal  
Sensor, sustained temperatures above T  
drives fans to maximum RPM. If FSC is  
CONTROL  
based both on ambient and Digital Thermal Sensor, ambient temperature can be used  
to scale the fan RPM controlled by the Digital Thermal Sensor. This would result in an  
optimal acoustic performance. Regardless of which scheme is employed, system  
designers must ensure that the Thermal Profile specification is met when the processor  
Digital Thermal Sensor temperature exceeds the T  
value for a given processor.  
CONTOL  
2.4.2  
Processor Thermal Characterization Parameter  
Relationships  
The idea of a “thermal characterization parameter, Ψ (psi), is a convenient way to  
characterize the performance needed for the thermal solution and to compare thermal  
solutions in identical conditions (heating source, local ambient conditions). A thermal  
characterization parameter is convenient in that it is calculated using total package  
power, whereas actual thermal resistance, θ (theta), is calculated using actual power  
dissipated between two points. Measuring actual power dissipated into the heatsink is  
difficult, since some of the power is dissipated via heat transfer into the socket and  
board. Be aware, however, of the limitations of lumped parameters such as Ψ when it  
comes to a real design. Heat transfer is a three-dimensional phenomenon that can  
rarely be accurately and easily modeled by lump values.  
The case-to-local ambient thermal characterization parameter value (Ψ ) is used as a  
CA  
measure of the thermal performance of the overall thermal solution that is attached to  
the processor package. It is defined by the following equation, and measured in units of  
°C/W:  
Equation 2-3.Ψ  
= (T  
- T ) /  
TDP  
CASE LA  
CA  
Where:  
Ψ
=
=
=
=
Case-to-local ambient thermal characterization parameter (°C/W).  
Processor case temperature (°C).  
Local ambient temperature in chassis at processor (°C).  
TDP dissipation (W) (assumes all power dissipates through the  
integrated heat spreader (IHS)).  
CA  
T
T
CASE  
LA  
TDP  
34  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
   
Thermal/Mechanical Reference Design  
The case-to-local ambient thermal characterization parameter of the processor, Ψ , is  
CA  
comprised of Ψ , the TIM thermal characterization parameter, and of Ψ , the sink-to-  
CS  
SA  
local ambient thermal characterization parameter:  
Equation 2-4.Ψ = Ψ + Ψ  
CA  
CS  
SA  
Where:  
Ψ
=
=
Thermal characterization parameter of the TIM (°C/W).  
Thermal characterization parameter from heatsink-to-local ambient  
(°C/W).  
CS  
Ψ
SA  
Ψ
is strongly dependent on the thermal conductivity and thickness of the TIM  
between the heatsink and IHS.  
CS  
Ψ
is a measure of the thermal characterization parameter from the bottom of the  
SA  
heatsink to the local ambient air. Ψ is dependent on the heatsink material, thermal  
SA  
conductivity, and geometry. It is also strongly dependent on the air velocity through  
the fins of the heatsink.  
Figure 2-15 illustrates the combination of the different thermal characterization  
parameters.  
Figure 2-15. Processor Thermal Characterization Parameter Relationships  
2.4.2.1  
Example  
The cooling performance, Ψ  
is then defined using the principle of thermal  
characterization parameter described above:  
CA,  
• Define a target case temperature T  
and corresponding TDP, given in the  
CASE_MAX  
processor datasheet.  
• Define a target local ambient temperature at the processor, T .  
LA  
The following provides an illustration of how one might determine the appropriate  
performance targets. The example power and temperature numbers used here are not  
related to any Intel processor thermal specifications, and are for illustrative purposes  
only.  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
35  
 
Thermal/Mechanical Reference Design  
Assume the datasheet TDP is 85 W and the case temperature specification is 68 °C.  
Assume as well that the system airflow has been designed such that the local processor  
ambient temperature is 45°C. Then the following could be calculated using equation  
(2-3) from above:  
Equation 2-5.Ψ  
= (T  
– T ) / TDP = (68 – 45) / 85 = 0.27 °C/W  
CASE LA  
CA  
To determine the required heatsink performance, a heatsink solution provider would  
need to determine Ψ performance for the selected TIM and mechanical load  
CS  
configuration. If the heatsink solution was designed to work with a TIM material  
performing at Ψ ≤ 0.05 °C/W, solving for equation (2-4) from above, the performance  
CS  
of the heatsink would be:  
Equation 2-6.Ψ  
= Ψ  
− Ψ = 0.27 0.05 = 0.22 °C/W  
SA  
CA CS  
If the local processor ambient temperature is assumed to be 40°C, the same  
calculation can be carried out to determine the new case-to-ambient thermal  
resistance:  
Equation 2-7.Ψ  
= (T  
– T ) / TDP = (68 – 40) / 85 = 0.33 °C/W  
CASE LA  
CA  
It is evident from the above calculations that, a reduction in the local processor  
ambient temperature has a significant positive effect on the case-to-ambient thermal  
resistance requirement.  
2.4.3  
Chassis Thermal Design Considerations  
2.4.3.1  
Chassis Thermal Design Capabilities and Improvements  
One of the critical parameters in thermal design is the local ambient temperature  
assumption of the processor. Keeping the external chassis temperature fixed, internal  
chassis temperature rise is the only component that can affect the processor local  
ambient temperature. Every degree gained at the local ambient temperature directly  
translates into a degree relief in the processor case temperature.  
Given the thermal targets for the processor, it is extremely important to optimize the  
chassis design to minimize the air temperature rise upstream to the processor (T ),  
rise  
hence minimizing the processor local ambient temperature.  
The heat generated by components within the chassis must be removed to provide an  
adequate operating environment for both the processor and other system components.  
Moving air through the chassis brings in air from the external ambient environment and  
transports the heat generated by the processor and other system components out of  
the system. The number, size and relative position of fans, vents and other heat  
generating components determine the chassis thermal performance, and the resulting  
ambient temperature around the processor. The size and type (passive or active) of the  
thermal solution and the amount of system airflow can be traded off against each other  
to meet specific system design constraints. Additional constraints are board layout,  
spacing, component placement, and structural considerations that limit the thermal  
solution size.  
In addition to passive heatsinks, fan heatsinks and system fans, other solutions exist  
for cooling integrated circuit devices. For example, ducted blowers, heat pipes and  
liquid cooling are all capable of dissipating additional heat. Due to their varying  
attributes, each of these solutions may be appropriate for a particular system  
implementation.  
36  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
 
Thermal/Mechanical Reference Design  
To develop a reliable, cost-effective thermal solution, thermal characterization and  
simulation should be carried out at the entire system level, accounting for the thermal  
requirements of each component. In addition, acoustic noise constraints may limit the  
size, number, placement, and types of fans that can be used in a particular design.  
2.5  
Thermal/Mechanical Reference Design  
Considerations  
2.5.1  
Heatsink Solutions  
2.5.1.1  
Heatsink Design Considerations  
To remove the heat from the processor, three basic parameters should be considered:  
The area of the surface on which the heat transfer takes place - Without any  
enhancements, this is the surface of the processor package IHS. One method used  
to improve thermal performance is by attaching a heatsink to the IHS. A heatsink  
can increase the effective heat transfer surface area by conducting heat out of the  
IHS and into the surrounding air through fins attached to the heatsink base.  
The conduction path from the heat source to the heatsink fins - Providing a  
direct conduction path from the heat source to the heatsink fins and selecting  
materials with higher thermal conductivity typically improves heatsink  
performance. The length, thickness, and conductivity of the conduction path from  
the heat source to the fins directly impact the thermal performance of the heatsink.  
In particular, the quality of the contact between the package IHS and the heatsink  
base has a higher impact on the overall thermal solution performance as processor  
cooling requirements become strict. Thermal interface material (TIM) is used to fill  
in the gap between the IHS and the bottom surface of the heatsink, and thereby  
improves the overall performance of the thermal stackup (IHS-TIM-Heatsink). With  
extremely poor heatsink interface flatness or roughness, TIM may not adequately  
fill the gap. The TIM thermal performance depends on its thermal conductivity as  
well as the pressure load applied to it. Refer to Section 2.5.2 for further information  
on the TIM between the IHS and the heatsink base.  
The heat transfer conditions on the surface on which heat transfer takes  
place - Convective heat transfer occurs between the airflow and the surface  
exposed to the flow. It is characterized by the local ambient temperature of the air,  
T , and the local air velocity over the surface. The higher the air velocity over the  
LA  
surface, the resulting cooling is more efficient. The nature of the airflow can also  
enhance heat transfer via convection. Turbulent flow can provide improvement over  
laminar flow. In the case of a heatsink, the surface exposed to the flow includes the  
fin faces and the heatsink base.  
An active heatsink typically incorporates a fan that helps manage the airflow through  
the heatsink.  
Passive heatsink solutions require in-depth knowledge of the airflow in the chassis.  
Typically, passive heatsinks see slower air speed. Therefore, these heatsinks are  
typically larger (and heavier) than active heatsinks due to the increase in fin surface  
required to meet a required performance. As the heatsink fin density (the number of  
fins in a given cross-section) increases, the resistance to the airflow increases: it is  
more likely that the air will travel around the heatsink instead of through it, unless air  
bypass is carefully managed. Using air-ducting techniques to manage bypass area is an  
effective method for maximizing airflow through the heatsink fins.  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
37  
   
Thermal/Mechanical Reference Design  
2.5.2  
Thermal Interface Material  
TIM application between the processor IHS and the heatsink base is generally required  
to improve thermal conduction from the IHS to the heatsink. Many thermal interface  
materials can be pre-applied to the heatsink base prior to shipment from the heatsink  
supplier and allow direct heatsink attach, without the need for a separate TIM dispense  
or attach process in the final assembly factory.  
All thermal interface materials should be sized and positioned on the heatsink base in a  
way that ensures the entire processor IHS area is covered. It is important to  
compensate for heatsink-to-processor attach positional alignment when selecting the  
proper TIM size.  
When pre-applied material is used, it is recommended to have a protective application  
tape over it. This tape must be removed prior to heatsink installation.  
The TIM performance is susceptible to degradation (i.e. grease breakdown) during the  
useful life of the processor due to the temperature cycling phenomena. For this reason,  
the measured T  
value of a given processor can decrease over time depending on  
CASE  
the type of TIM material.  
Refer to Section 2.5.7.2 for information on the TIM used in the Intel reference heatsink  
solution.  
2.5.3  
Summary  
In summary, considerations in heatsink design include:  
• The local ambient temperature T at the heatsink, airflow (CFM), the power being  
LA  
dissipated by the processor, and the corresponding maximum T  
temperature.  
CASE  
These parameters are usually combined in a single lump cooling performance  
parameter, Ψ (case to air thermal characterization parameter). More information  
CA  
on the definition and the use of Ψ is given in Section 2.5 and Section 2.4.2.  
CA  
• Heatsink interface (to IHS) surface characteristics, including flatness and  
roughness.  
• The performance of the TIM used between the heatsink and the IHS.  
• Surface area of the heatsink.  
• Heatsink material and technology.  
• Development of airflow entering and within the heatsink area.  
• Physical volumetric constraints placed by the system.  
• Integrated package/socket stackup height information is provided in the LGA771  
Socket Mechanical Design Guide.  
38  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
   
Thermal/Mechanical Reference Design  
2.5.4  
Assembly Overview of the Intel Reference Thermal  
Mechanical Design  
The reference design heatsinks that meet the Quad-Core Intel® Xeon® Processor 5400  
Series thermal performance targets are called the Common Enabling Kit (CEK)  
heatsinks, and are available in 1U, 2U, & 2U+ form factors. Each CEK consists of the  
following components:  
• Heatsink (with captive standoff and screws)  
• Thermal Interface Material (TIM)  
• CEK Spring  
2.5.4.1  
2.5.4.2  
Geometric Envelope  
The baseboard keepout zones on the primary and secondary sides and height  
restrictions under the enabling component region are shown in detail in Appendix B.  
The overall volumetric keep in zone encapsulates the processor, socket, and the entire  
thermal/mechanical enabling solution.  
Assembly Drawing  
Figure 2-16. Exploded View of CEK Thermal Solution Components  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
39  
     
Thermal/Mechanical Reference Design  
The CEK reference thermal solution is designed to extend air-cooling capability through  
the use of larger heatsinks with minimal airflow blockage and bypass. CEK retention  
solution can allow the use of much heavier heatsink masses compared to the legacy  
limits by using a load path directly attached to the chassis pan. The CEK spring on the  
secondary side of the baseboard provides the necessary compressive load for the  
thermal interface material. The baseboard is intended to be isolated such that the  
dynamic loads from the heatsink are transferred to the chassis pan via the stiff screws  
and standoffs. This reduces the risk of package pullout and solder-joint failures.  
Using the CEK reference thermal solution, Intel recommends that the maximum  
outside diameter dimension of the chassis pan standoffs, regardless of shape, that  
interfaces with the CEK spring on the secondary side of the baseboard and captive  
screws on the primary side of the baseboard to attach the heatsink to the chassis pan  
should be no larger than 7.112 mm [0.28 in.]. For example, circular standoffs should  
be no larger than 7.112 mm [0.28 in.] point-to-point.  
The baseboard mounting holes for the CEK solution are at the same location as the hole  
®
®
locations used for previous Intel Xeon processor thermal solution. However, CEK  
assembly requires 10.16 mm [0.400 in.] large diameter holes to compensate for the  
CEK spring embosses.  
The CEK solution is designed and optimized for a baseboard thickness range of 1.57 –  
2.31 mm [0.062-0.093 in]. While the same CEK spring can be used for this board  
thickness range, the heatsink standoff height is different for a 1.57 mm [0.062 in] thick  
board than it is for a 2.31 mm [0.093 in] thick board. In the heatsink assembly, the  
standoff protrusion from the base of the heatsink needs to be 0.6 mm [0.024 in] longer  
for a 2.31 mm [0.093 in] thick board, compared to a 1.57 mm [0.062 in] thick board.  
If this solution is intended to be used on baseboards that fall outside of this range, then  
some aspects of the design, including but not limited to the CEK spring design and the  
standoff heights, may need to change. Therefore, system designers need to evaluate  
the thermal performance and mechanical behavior of the CEK design on baseboards  
with different thicknesses.  
Refer to Appendix B for drawings of the heatsinks and CEK spring. The screws and  
standoffs are standard components that are made captive to the heatsink for ease of  
handling and assembly.  
Contact your Intel field sales representative for an electronic version of mechanical and  
thermal models of the CEK (Pro/Engineer*, IGES and Icepak*, Flotherm* formats).  
Pro/Engineer, Icepak and Flotherm models are available on Intel Business Link (IBL).  
Note:  
Note:  
Intel reserves the right to make changes and modifications to the design as necessary.  
The thermal mechanical reference design for the Quad-Core Intel® Xeon® Processor  
5400 Series was verified according to the Intel validation criteria given in Appendix E.1.  
Any thermal mechanical design using some of the reference components in  
combination with any other thermal mechanical solution needs to be fully validated  
according to the customer criteria. Also, if customer thermal mechanical validation  
criteria differ from the Intel criteria, the reference solution should be validated against  
the customer criteria.  
2.5.4.3  
Structural Considerations of CEK  
As Intel explores methods of keeping thermal solutions within the air-cooling space, the  
mass of the thermal solutions is increasing. Due to the flexible nature (and associated  
large deformation) of baseboard-only attachments, Intel reference solutions, such as  
40  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
Thermal/Mechanical Reference Design  
CEK, are now commonly using direct chassis attach (DCA) as the mechanical retention  
design. The mass of the new thermal solutions is large enough to require consideration  
for structural support and stiffening on the chassis.  
2.5.5  
Thermal Solution Performance Characteristics  
Figure 2-17 and Figure 2-18 show the performance of the 2U+ and 1U passive  
heatsinks, respectively. These figures show the thermal performance and the pressure  
drop through fins of the heatsink versus the airflow provided. The best-fit equations for  
these curves are also provided to make it easier for users to determine the desired  
value without any error associated with reading the graph.  
Figure 2-17. 2U+ CEK Heatsink Thermal Performance  
If other custom heatsinks are intended for use with the Quad-Core Intel® Xeon®  
Processor 5400 Series, they must support the following interface control requirements  
to be compatible with the reference mechanical components:  
Requirement 1: Heatsink assembly must stay within the volumetric keep-in.  
Requirement 2: Maximum mass and center of gravity.  
Current maximum heatsink mass is 1000 grams [2.2 lbs] and the maximum center of  
gravity 3.81 cm [1.5 in.] above the bottom of the heatsink base.  
Requirement 3: Maximum and minimum compressive load.  
Any custom thermal solution design must meet the loading specification as  
documented within this document, and should refer to the Quad-Core Intel® Xeon®  
Processor 5400 Series Datasheet and LGA771 Socket Mechanical Design Guide for  
specific details on package/socket loading specifications.  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
41  
   
Thermal/Mechanical Reference Design  
Figure 2-18. 1U CEK Heatsink Thermal Performance  
2.5.6  
Thermal Profile Adherence  
The 2U+ CEK Intel reference thermal solution is designed to meet the Thermal Profile A  
for the Quad-Core Intel® Xeon® Processor 5400 Series. From Table 2-4, the three-  
sigma (mean+3sigma) performance of the thermal solution is computed to be 0.187  
°C/W and the processor local ambient temperature (T ) for this thermal solution is 40  
LA  
°C. Hence, the Thermal Profile equation for this thermal solution is calculated as:  
Equation 2-8.y = 0.187*X + 40  
where,  
y = Processor T  
value (°C)  
CASE  
x = Processor power value (W)  
Figure 2-19 below shows the comparison of this reference thermal solution’s Thermal  
Profile to the Quad-Core Intel® Xeon® Processor 5400 Series Thermal Profile A  
specification. The 2U+ CEK solution meets the Thermal Profile A with a 0.6°C margin at  
the upper end (TDP). By designing to Thermal Profile A, it is ensured that no  
measurable performance loss due to TCC activation is observed under the given  
environmental conditions.  
42  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
   
Thermal/Mechanical Reference Design  
Figure 2-19. 2U+CEK Thermal Adherence to Quad-Core Intel® Xeon® Processor X5400  
Series Thermal Profile A  
65  
TCASE_MAX_B @ TDP  
60  
Thermal Profile A  
Y = 0.168 * X + 42.8  
55  
50  
2U CEK Reference Solution  
Y = 0.187 * X + 40  
45  
40  
120  
0
5
10  
20  
25 30  
35 40  
45  
50  
55  
60 65  
70  
75 80  
15  
90  
100 110  
Power (W)  
TDP  
The 1U CEK Intel reference thermal solution is designed to meet the Thermal Profile B  
for the Quad-Core Intel® Xeon® Processor X5400 Series. From Table 2-7 the three-  
sigma (mean+3sigma) performance of the thermal solution is computed to be  
0.246°C/W and the processor local ambient temperature (T ) for this thermal solution  
LA  
is 40 °C. Hence, the Thermal Profile equation for this thermal solution is calculated as:  
Equation 2-9.y = 0.246*X + 40  
where,  
y = Processor T  
value (°C)  
CASE  
x = Processor power value (W)  
Figure 2-20 below shows the comparison of this reference thermal solution’s Thermal  
Profile to the Quad-Core Intel® Xeon® Processor X5400 Series Thermal Profile  
specification. The 1U CEK solution meets the Thermal Profile B with 0.5°C margin at  
the upper end (TDP). However, as explained in Section 2.2.7, designing to Thermal  
Profile B results in increased TCC activation and measurable performance loss for the  
processor.  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
43  
 
Thermal/Mechanical Reference Design  
Figure 2-20. 1U CEK Thermal Adherence to Quad-Core Intel® Xeon® Processor X5400  
Series Thermal Profile B  
TCASE_MAX_B @ TDP  
70  
65  
60  
Thermal Profile B  
Y = 0.221 * X + 43.5  
55  
50  
1U CEK Reference Solution  
Y = 0.246 * X + 40  
45  
40  
120  
0
5
10  
20  
25 30  
35 40  
45  
50  
55  
60 65  
70  
75 80  
90  
100 110  
15  
Power (W)  
TDP  
The 1U CEK Intel reference thermal solution is designed to meet the Thermal Profile  
specification for the Quad-Core Intel® Xeon® Processor E5400 Series. From Table 2-7  
the three-sigma (mean+3sigma) performance of the thermal solution is computed to  
be 0.246 °C/W and the processor local ambient temperature (T ) for this thermal  
LA  
solution is 40 °C. Hence, the Thermal Profile equation for this thermal solution is  
calculated as:  
Equation 2-10.y = 0.246*X + 40  
where,  
y = Processor T  
value (°C)  
CASE  
x = Processor power value (W)  
Figure 2-21 below shows the comparison of this reference thermal solution’s Thermal  
Profile to the Quad-Core Intel® Xeon® Processor E5400 Series Thermal Profile  
specification. The 1U CEK solution meets the Thermal Profile with 7.3°C margin at the  
upper end (TDP). By designing to Quad-Core Intel® Xeon® Processor E5400 Series  
Thermal Profile, it is ensured that no measurable performance loss due to TCC  
activation is observed under the given environmental conditions.  
44  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
 
Thermal/Mechanical Reference Design  
Figure 2-21. 1U CEK Thermal Adherence to Quad-Core Intel® Xeon® Processor E5400  
Series Thermal Profile  
@ TDP  
TCASE_MAX  
65  
60  
Thermal Profile  
Y = 0.298 * X + 43.2  
55  
50  
45  
1U CEK Reference Solution  
Y = 0.246 * X + 40  
40  
35  
45  
55  
0
5
10  
20  
25  
30  
35  
40  
50  
60  
65  
70  
75  
80  
15  
Note:  
Intel has also developed an 1U alternative reference heatsink design. This  
alternative heatsink design meets the thermal profile specifications of the  
Quad-Core Intel® Xeon® Processor E5400 Series and offers the advantages of  
weight reduction and cost savings. Refer to Appendix B for detail information.  
2.5.7  
Components Overview  
2.5.7.1  
Heatsink with Captive Screws and Standoffs  
The CEK reference heatsink uses snapped-fin technology for its design. It consists of a  
copper base and copper fins with Shin-Etsu* G751 thermal grease as the TIM. The  
mounting screws and standoffs are also made captive to the heatsink base for ease of  
handling and assembly as shown in Figure 2-22 and Figure 2-23 for the 2U+ and 1U  
heatsinks, respectively.  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
45  
   
Thermal/Mechanical Reference Design  
Figure 2-22. Isometric View of the 2U+ CEK Heatsink  
Note: Refer to Appendix B for more detailed mechanical drawings of the heatsink.  
.
Figure 2-23. Isometric View of the 1U CEK Heatsink  
Note: Refer to Appendix B for more detailed mechanical drawings of the heatsink.  
The function of the standoffs is to provide a bridge between the chassis and the  
heatsink for attaching and load carrying. When assembled, the heatsink is rigid against  
the top of the standoff, and the standoff is rigid to a chassis standoff with the CEK  
spring firmly sandwiched between the two. In dynamic loading situations the standoff  
carries much of the heatsink load, especially in lateral conditions, when compared to  
the amount of load transmitted to the processor package. As such, it is comprised of  
steel. The distance from the bottom of the heatsink to the bottom of the standoff is  
8.79 mm [0.346 in.] for a board thickness of 1.57 mm [0.062 in]. The standoff will  
need to be modified for use in applications with a different board thickness, as defined  
The function of the screw is to provide a rigid attach method to sandwich the entire CEK  
assembly together, activating the CEK spring under the baseboard, and thus providing  
the TIM preload. A screw is an inexpensive, low profile solution that does not negatively  
impact the thermal performance of the heatsink due to air blockage. Any fastener  
(i.e. head configuration) can be used as long as it is of steel construction; the head  
does not interfere with the heatsink fins, and is of the correct length of 20.64 mm  
[0.8125 in.].  
46  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
   
Thermal/Mechanical Reference Design  
Although the CEK heatsink fits into the legacy volumetric keep-in, it has a larger  
footprint due to the elimination of retention mechanism and clips used in the older  
enabled thermal/mechanical components. This allows the heatsink to grow its base and  
fin dimensions, further improving the thermal performance. A drawback of this  
enlarged size and use of copper for both the base and fins is the increased weight of  
the heatsink. The retention scheme employed by CEK is designed to support heavy  
heatsinks (approximately up to 1000 grams) in cases of shock, vibration and  
installation as explained in Appendix E. Some of the thermal and mechanical  
characteristics of the CEK heatsinks are shown in Table 2-7.  
Table 2-7.  
CEK Heatsink Thermal Mechanical Characteristics  
Target  
Height  
Weight  
Standard  
Deviation Ψ  
Pressure Drop  
Size  
Airflow  
Mean Ψ  
ca  
ca  
Through Fins  
3
(m /hr)  
(mm) [in.]  
(kg) [lbs]  
(°C/W)  
(°C/W)  
(Pa) [in H O]  
2
[CFM]  
2U+  
1U  
50.80 [2.00]  
27.00 [1.06]  
1.0 [2.2]  
45.9 [27]  
25.5 [15]  
0.177  
0.240  
0.0033  
0.0023  
45.3 [0.182]  
82.4 [0.331]  
0.53 [1.2]  
2.5.7.2  
Thermal Interface Material (TIM)  
A TIM must be applied between the package and the heatsink to ensure thermal  
conduction. The CEK reference design uses Shin-Etsu G751 thermal grease.  
The recommended grease dispense weight to ensure full coverage of the processor IHS  
is given below. For an alternate TIM, full coverage of the entire processor IHS is  
recommended.  
Table 2-8.  
Recommended Thermal Grease Dispense Weight  
Processor  
Minimum  
Maximum  
Units  
Notes  
TIM Dispense weight  
400  
mg  
Shin-Etsu* G751. Dispense  
weight is an approximate target.  
TIM loading provided  
by CEK  
18  
80  
30  
133  
lbf  
N
Generated by the CEK.  
It is recommended that you use thermally conductive grease. Thermally conductive  
grease requires special handling and dispense guidelines. The following guidelines  
apply to Shin-Etsu G751 thermal grease. For guidance with your specific application,  
please contact the vendor. Vendor information is provided in Appendix F. The use of a  
semi-automatic dispensing system is recommended for high volume assembly to  
ensure an accurate amount of grease is dispensed on top of the IHS prior to assembly  
of the heatsink. A typical dispense system consists of an air pressure and timing  
controller, a hand held output dispenser, and an actuation foot switch. Thermal grease  
in cartridge form is required for dispense system compatibility. A precision scale with  
an accuracy of ±5 mg is recommended to measure the correct dispense weight and set  
the corresponding air pressure and duration. The IHS surface should be free of foreign  
materials prior to grease dispense.  
Additional recommendations include recalibrating the dispense controller settings after  
any two hour pause in grease dispense. The grease should be dispensed just prior to  
heatsink assembly to prevent any degradation in material performance. Finally, the  
thermal grease should be verified to be within its recommended shelf life before use.  
The CEK reference solution is designed to apply a compressive load of up to 133 N  
[30 lbf] on the TIM to improve the thermal performance.  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
47  
     
Thermal/Mechanical Reference Design  
2.5.7.3  
CEK Spring  
The CEK spring, which is attached on the secondary side of the baseboard, is made  
from 0.80 mm [0.0315 in.] thick 301 stainless steel half hard. Any future versions of  
the spring will be made from a similar material. The CEK spring has four embosses  
which, when assembled, rest on the top of the chassis standoffs. The CEK spring is  
located between the chassis standoffs and the heatsink standoffs. The purpose of the  
CEK spring is to provide compressive preload at the TIM interface when the baseboard  
is pushed down upon it. This spring does not function as a clip of any kind. The two  
tabs on the spring are used to provide the necessary compressive preload for the TIM  
when the whole solution is assembled. The tabs make contact on the secondary side of  
the baseboard. In order to avoid damage to the contact locations on the baseboard, the  
tabs are insulated with a 0.127 mm [0.005 in.] thick Kapton* tape (or equivalent).  
Figure 2-24 shows an isometric view of the CEK spring design.  
Figure 2-24. CEK Spring Isometric View  
Figure 2-25. Isometric View of CEK Spring Attachment to the Base Board  
Secondary  
Primary  
Please refer to Appendix B for more detailed mechanical drawings of the CEK spring.  
Also, the baseboard keepout requirements shown in Appendix B must be met to use  
this CEK spring design.  
48  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
   
Thermal/Mechanical Reference Design  
2.5.8  
Boxed Active Thermal Solution for the Quad-Core Intel®  
Xeon® Processor 5400 Series Thermal Profile  
Intel will provide a 2U passive and a 1U passive/active heatsink solution for boxed  
Quad-Core Intel® Xeon® Processor 5400 Series. This active heatsink solution is  
primarily designed to be used in a pedestal chassis where sufficient air inlet space is  
present and side directional airflow is not an issue. This active heatsink solution  
consists of a 4 wire PWM fan and a 1U passive heatsink compatible with 1U form factors  
both mechanically and thermally. These solutions are intended for system integrators  
who build systems from components available through distribution channels. The  
retention solution used for these products is called the CEK. The CEK base is  
compatible with all the heatsink solutions.  
Figure 2-26 provides a representation of the active CEK solution. This design is based  
on a 4-pin PWM PECI/DTS controlled active fan heatsink solution. PWM (Pulse Width  
Modulation also synonymous with Pulse Duration Modulation PDM) is a modulation in  
which the duration of pulse is varied in accordance with some characteristic of the  
modulating signal. This solution is being offered to help provide better control over  
pedestal chassis acoustics. This is achieved though accurate measurement of processor  
temperature through the processor’s Digital Thermal Sensor (DTS) temperature. Fan  
RPM is modulated through the use of an ASIC (Application Specific Integrated Circuit)  
th  
located on the serverboard, that sends out a PWM control signal to the 4 pin of the  
connector labeled as Control.  
This heatsink solution also requires a constant +12 V supplied to pin 2 and does not  
support variable voltage control or 3-pin PWM control. If no PWM signal is detected on  
th  
the 4 pin this heatsink solution will revert back to thermistor control mode,  
supporting both the 4-wire PWM and standard 3-wire ambient air control methods.  
The active heatsink solution will not exceed a mass of approximately 1050 grams. Note  
that this is per processor, so a dual processor system will have up to approximately  
2100 grams total mass in the heatsinks. This large mass will require a minimum  
chassis stiffness to be met in order to withstand force during shock and vibration.  
Figure 2-26. Boxed Active CEK Heatsink Solutions with PWM/DTS Control  
(Representation Only)  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
49  
   
Thermal/Mechanical Reference Design  
Clearance is required around the heatsink to ensure unimpeded airflow for proper  
cooling. The physical baseboard keepout requirements for the active solution are the  
same as the passive CEK solution shown in Appendix B. Refer to Figure B-18 through  
Figure B-20 for additional details on the active CEK thermal solution volumetrics.  
2.5.8.1  
Fan Power Supply  
The active heatsink includes a fan, which requires a +12 V power supply. Platforms  
must provide a matched fan power header to support the boxed processor. Table 2-9  
contains specifications for the input and output signals at the heatsink fan connector.  
The fan outputs a SENSE signal, an open-collector output, which pulses at a rate of two  
pulses per fan revolution. A baseboard pull-up resistor provides VCC to match the  
baseboard-mounted fan speed monitor requirements, if applicable. Use of the SENSE  
signal is optional. If the SENSE signal is not used, pin 3 of the connector should be tied  
to GND.  
It is recommended that a 4 pin fan header be used on the baseboard, in addition to, a  
th  
control ASIC that can send a PWM signal to the active fan heatsink solution on the 4  
pin, at a nominal 25 KHz frequency. If a 3-pin CPU fan header is used instead, the  
active fan heatsink solution will revert back to an automatic ambient air temperature  
control mode.  
The fan power header on the baseboard must be positioned to allow the fan heatsink  
power cable to reach it. The fan power header identification and location must be  
documented in the supplier’s platform documentation, or on the baseboard itself. The  
baseboard fan power header should be positioned within 177.8 mm [7 in.] from the  
center of the processor socket.  
Table 2-9.  
Fan Specifications (Boxed 4-wire PWM/DTS Heatsink Solution)  
Typ  
Steady  
Max  
Steady  
Max  
Startup  
Description  
Min  
Unit  
Notes  
+12V: 12 Volt Fan Power  
Supply  
10.8  
12  
12  
13.2  
V
IC: Fan Current Draw  
N/A  
2
1.25  
2
1.5  
2
1.5  
2
A
SENSE: SENSE Frequency  
Pulses per fan revolution  
1
Note: System board should pull this pin up to V with a resistor.  
CC  
Figure 2-27. Fan Cable Connection (Active CEK)  
50  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
   
Thermal/Mechanical Reference Design  
Table 2-10. Fan Cable Connector Pin Out (Active CEK)  
Pin Number  
Signal  
Color  
1
2
3
4
Ground (Constant)  
Black  
Yellow  
Green  
Blue  
Power (+12V)  
Signal: 2 pulses per revolution  
Control 21KHz - 28KHz  
2.5.8.2  
Systems Considerations Associated with the Active CEK  
This heatsink was designed to help pedestal chassis users to meet the processor  
thermal requirements without the use of chassis ducting. It may be necessary to  
implement some form of chassis air guide or air duct to meet the T temperature of  
LA  
40 °C depending on the pedestal chassis layout. Also, while the active heatsink solution  
is designed to mechanically fit into a 2U chassis, it may require additional space at the  
top of the heatsink to allow sufficient airflow into the heatsink fan. Therefore, additional  
design criteria may need to be considered if this heatsink is used in a 2U rack mount  
chassis, or in a chassis that has drive bay obstructions above the inlet to the fan  
heatsink.  
Thermal Profile A should be used to help determine the thermal performance of the  
platform. The primary recommended control method for this solution is using pulse  
width modulation control. This control method requires the motherboard provide the  
correct PWM duty cycle to the active fan heatsink solution to properly follow the  
thermal profile. If no PWM signal is detected the active heatsink solution will default  
back to a thermistor controlled mode and the fan will automatically adjust fan RPM to  
meet the thermal profile.  
It is critical to supply a constant +12 V to the fan header so that the active CEK  
heatsink solution can operate properly. If a system board has a jumper setting to select  
either a constant +12 V power to the fan header or a variable voltage, it is strongly  
recommended that the jumper be set by default to the constant +12 V setting.  
It is recommended that the ambient air temperature outside of the chassis be kept at  
or below 35 °C. The air passing directly over the processor heatsink should not be  
preheated by other system components. Meeting the processor’s temperature  
specification is the responsibility of the system integrator.  
2.5.8.3  
Boxed Processor Contents  
A direct chassis attach method must be used to avoid problems related to shock and  
vibration, due to the weight of the heatsink required to cool the processor. The board  
must not bend beyond specification in order to avoid damage. The boxed processor  
contains the components necessary to solve both issues. The boxed processor will  
include the following items:  
• Quad-Core Intel® Xeon® Processor 5400 Series  
• Unattached heatsink solution  
• 4 screws, 4 springs, and 4 heatsink standoffs (all captive to the heatsink)  
• Thermal Interface Material (pre-applied on heatsink)  
• Installation Manual  
®
• Intel Inside logo  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
51  
 
Thermal/Mechanical Reference Design  
The other items listed in Figure 2-16 that are required to complete this solution will be  
shipped with either the chassis or boards. They are as follows:  
• CEK Spring (supplied by baseboard vendors)  
• Heatsink standoffs (supplied by chassis vendors)  
§
52  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
1U Alternative Heatsink Thermal/Mechanical Design  
A 1U Alternative Heatsink  
Thermal/Mechanical Design  
Intel has also developed an 1U alternative reference heatsink design for the  
volumetrically constrained form factor and targeted for the rack-optimized and ultra  
dense SKUs. This alternative heatsink design meets the thermal profile specifications of  
the Quad-Core Intel® Xeon® Processor E5400 Series and offers the advantages of  
weight reduction and cost savings in using this alternative 1U heatsink.  
This section describes the alternative heatsink thermal performance and adherence to  
Quad-Core Intel® Xeon® Processor E5400 Series thermal profile specifications.  
A.1  
Component Overview  
The alternative 1U reference heatsink is an extruded aluminum heatsink and shares the  
same volumetric footprint as the 1U CEK heatsink. It reuses Intel 1U CEK Captive  
standoff/screws, Thermal Interface Material (TIM) and Spring.  
Figure A-1 shows the isometric view of the 1U alternative heatsink.  
Figure A-1. Isometric View of the 1U Alternative Heatsink  
Note: Refer to Appendix B for more detailed mechanical drawings of the heatsink.  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
53  
       
1U Alternative Heatsink Thermal/Mechanical Design  
A.2  
Thermal Solution Performance Characterics  
Figure A-2 shows the performance of the 1U alternative heatsink. This figure shows the  
thermal performance and the pressure drop through fins of the heatsink versus the  
airflow provided. The best-fit equations for these curves are also provided to make it  
easier for users to determine the desired value without any error associated with  
reading the graph.  
Figure A-2. 1U Alternative Heatsink Thermal Performance  
Table A-1.  
1U Alternative Heatsink Thermal Mechanical Characteristics  
Pressure  
Drop  
Height  
Weight  
Target Airflow  
Through Fins  
Standard  
Deviation Ψ  
Size  
Mean Ψ  
ca  
ca  
(Pa) [in  
3
(mm) [in.] (kg) [lbs]  
(m /hr) [CFM]  
(°C/W)  
(°C/W)  
H O]  
2
1U  
27.00  
[1.06]  
0.24 [0.53]  
25.5 [15]  
0.305  
0.0087  
85 [0.34]  
A.3  
Thermal Profile Adherence  
The 1U alternative thermal solution is designed to meet the Thermal Profile for the  
Quad-Core Intel® Xeon® Processor E5400 Series in volumetrically constrained form  
factors. From Table A-1 the three-sigma (mean+3sigma) performance of the thermal  
solution is computed to be 0.331 °C/W and the processor local ambient temperature  
(T ) for this thermal solution is 40 °C. Hence, the Thermal Profile equation for this  
LA  
thermal solution is calculated as:  
Equation A-1. y = 0.331*x + 40  
where,  
y = Processor T  
value (°C)  
CASE  
54  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
       
1U Alternative Heatsink Thermal/Mechanical Design  
x = Processor power value (W)  
Figure A-3 below shows the comparison of this reference thermal solution’s Thermal  
Profile to the Quad-Core Intel® Xeon® Processor E5400 Series Thermal Profile  
specification. The 1U alternative solution meets the Thermal Profile with 0.5°C margin  
at the upper end (TDP). By designing to Thermal Profile, it is ensured that no  
measurable performance loss due to TCC activation is observed under the given  
environmental conditions.  
Figure A-3. 1U Alternative Heatsink Thermal Adherence to Quad-Core Intel® Xeon®  
Processor L5400 Series Thermal Profile  
@ TDP  
TCASE_MAX  
65  
60  
Thermal Profile  
Y = 0.298 * X + 43.2  
55  
1U Alternative Heatsink  
Y = 0.331 * X + 40  
50  
45  
40  
35  
45  
55  
0
5
10  
15  
20  
25  
30  
35  
40  
50  
60  
65  
70  
75  
80  
§
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
55  
 
1U Alternative Heatsink Thermal/Mechanical Design  
56  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
Mechanical Drawings  
B Mechanical Drawings  
The mechanical drawings included in this appendix refer to the thermal mechanical  
enabling components for the Quad-Core Intel® Xeon® Processor 5400 Series.  
Note:  
Intel reserves the right to make changes and modifications to the design as necessary.  
Table B-1.  
Mechanical Drawing List  
Drawing Description  
Figure Number  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
57  
     
Mechanical Drawings  
Figure B-1. 2U CEK Heatsink (Sheet 1 of 4)  
58  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
 
Mechanical Drawings  
Figure B-2. 2U CEK Heatsink (Sheet 2 of 4)  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
59  
 
Mechanical Drawings  
Figure B-3. 2U CEK Heatsink (Sheet 3 of 4)  
60  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
 
Mechanical Drawings  
Figure B-4. 2U CEK Heatsink (Sheet 4 of 4)  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
61  
 
Mechanical Drawings  
Figure B-5. CEK Spring (Sheet 1 of 3)  
62  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
 
Mechanical Drawings  
Figure B-6. CEK Spring (Sheet 2 of 3)  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
63  
 
Mechanical Drawings  
Figure B-7. CEK Spring (Sheet 3 of 3)  
64  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
 
Mechanical Drawings  
Figure B-8. Baseboard Keepout Footprint Definition and Height Restrictions for  
Enabling Components (Sheet 1 of 6)  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
65  
 
Mechanical Drawings  
Figure B-9. Baseboard Keepout Footprint Definition and Height Restrictions for  
Enabling Components (Sheet 2 of 6)  
66  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
 
Mechanical Drawings  
Figure B-10. Baseboard Keepout Footprint Definition and Height Restrictions for  
Enabling Components (Sheet 3 of 6)  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
67  
 
Mechanical Drawings  
Figure B-11. Baseboard Keepout Footprint Definition and Height Restrictions for  
Enabling Components (Sheet 4 of 6)  
68  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
 
Mechanical Drawings  
Figure B-12. Baseboard Keepout Footprint Definition and Height Restrictions for  
Enabling Components (Sheet 5 of 6)  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
69  
 
Mechanical Drawings  
Figure B-13. Baseboard Keepout Footprint Definition and Height Restrictions for  
Enabling Components (Sheet 6 of 6)  
70  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
 
Mechanical Drawings  
Figure B-14. 1U CEK Heatsink (Sheet 1 of 4)  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
71  
 
Mechanical Drawings  
Figure B-15. 1U CEK Heatsink (Sheet 2 of 4)  
72  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
 
Mechanical Drawings  
Figure B-16. 1U CEK Heatsink (Sheet 3 of 4)  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
73  
 
Mechanical Drawings  
Figure B-17. 1U CEK Heatsink (Sheet 4 of 4)  
74  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
 
Mechanical Drawings  
Figure B-18. Active CEK Thermal Solution Volumetric (Sheet 1 of 3)  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
75  
   
Mechanical Drawings  
Figure B-19. Active CEK Thermal Solution Volumetric (Sheet 2 of 3)  
76  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
 
Mechanical Drawings  
Figure B-20. Active CEK Thermal Solution Volumetric (Sheet 3 of 3)  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
77  
   
Mechanical Drawings  
Figure B-21. 1U Alternative Heatsink (1 of 4)  
78  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
 
Mechanical Drawings  
Figure B-22. 1U Alternative Heatsink (2 of 4)  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
79  
 
Mechanical Drawings  
Figure B-23. 1U Alternative Heatsink (3 of 4)  
80  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
 
Mechanical Drawings  
Figure B-24. 1U Alternative Heatsink (4 of 4)  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
81  
 
Mechanical Drawings  
§
82  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
Heatsink Clip Load Methodology  
C Heatsink Clip Load  
Methodology  
C.1  
Overview  
This section describes a procedure for measuring the load applied by the heatsink/clip/  
fastener assembly on a processor package.  
This procedure is recommended to verify the preload is within the design target range  
for a design, and in different situations. For example:  
• Heatsink preload for the LGA771 socket.  
• Quantify preload degradation under bake conditions.  
Note:  
This document reflects the current metrology used by Intel. Intel is continuously  
exploring new ways to improve metrology. Updates will be provided later as this  
document is revised as appropriate.  
C.2  
Test Preparation  
C.2.1  
Heatsink Preparation  
Three load cells are assembled into the base of the heatsink under test, in the area  
interfacing with the processor Integrated Heat Spreader (IHS), using load cells  
equivalent to those listed in Section C.2.2.  
To install the load cells, machine a pocket in the heatsink base, as shown in Figure C-1  
and Figure C-2. The load cells should be distributed evenly, as close as possible to the  
pocket walls. Apply wax around the circumference of each load cell and the surface of  
the pocket around each cell to maintain the load cells in place during the heatsink  
installation on the processor and motherboard.  
The depth of the pocket depends on the height of the load cell used for the test. It is  
necessary that the load cells protrude out of the heatsink base. However, this  
protrusion should be kept minimal, as it will create an additional load offset since the  
heatsink base is artificially raised. The measurement load offset depends on the whole  
assembly stiffness (i.e. motherboard, clip, fastener, etc.). For example, the Quad-Core  
Intel® Xeon® Processor 5400 Series CEK Reference Heatsink Design clip and fasteners  
assembly have a stiffness of around 160 N/mm [915 lb/in]. If the resulting protrusion  
is 0.038 mm [0.0015”], then a extra load of 6.08 N [1.37 lb] will be created, and will  
need to be subtracted from the measured load. Figure C-3 shows an example using the  
Quad-Core Intel® Xeon® Processor 5400 Series CEK Reference Heatsink designed for  
the Quad-Core Intel® Xeon® Processor 5400 Series in the 771–land LGA package.  
Note:  
When optimizing the heatsink pocket depth, the variation of the load cell height should  
also be taken into account to make sure that all load cells protrude equally from the  
heatsink base. It may be useful to screen the load cells prior to installation to minimize  
variation.  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
83  
       
Heatsink Clip Load Methodology  
Alternate Heatsink Sample Preparation  
As just mentioned, making sure that the load cells have minimum protrusion out of the  
heatsink base is paramount to meaningful results. An alternate method to make sure  
that the test setup will measure loads representative of the non-modified design is:  
• Machine the pocket in the heatsink base to a depth such that the tips of the load  
cells are just flush with the heatsink base.  
• Then machine back the heatsink base by around 0.25 mm [0.01”], so that the load  
cell tips protrude beyond the base.  
Proceeding this way, the original stack height of the heatsink assembly should be  
preserved. This should not affect the stiffness of the heatsink significantly.  
Figure C-1. Load Cell Installation in Machined Heatsink Base Pocket - Bottom View  
Heatsink Base  
Pocket  
Package IHS  
Outline (Top  
Surface)  
Diameter ~  
29 mm  
[~1.15”]  
Load  
Cells  
84  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
 
Heatsink Clip Load Methodology  
Figure C-2. Load Cell Installation in Machined Heatsink Base Pocket - Side View  
Wax to maintain load cell in  
position during heatsink  
installation  
Height of  
pocket ~ height  
of selected  
load cell  
Figure C-3. Preload Test Configuration  
Preload Fixture (copper  
core with milled out pocket)  
Load Cells (3x)  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
85  
   
Heatsink Clip Load Methodology  
C.2.2  
Typical Test Equipment  
For the heatsink clip load measurement, use equivalent test equipment to the one  
listed Table C-1.  
Table C-1.  
Typical Test Equipment  
Item  
Description  
Part Number (Model)  
AL322BL  
Load cell  
Notes: 1, 5  
Honeywell*-Sensotec* Model 13 subminiature load cells,  
compression only  
Select a load range depending on load level being tested.  
Data Logger  
(or scanner)  
Vishay* Measurements Group Model 6100 scanner with a  
6010A strain card (one card required per channel).  
Model 6100  
Notes: 2, 3, 4  
Notes:  
1.  
Select load range depending on expected load level. It is usually better, whenever possible, to operate in  
the high end of the load cell capability. Check with your load cell vendor for further information.  
Since the load cells are calibrated in terms of mV/V, a data logger or scanner is required to supply 5 volts  
DC excitation and read the mV response. An automated model will take the sensitivity calibration of the  
load cells and convert the mV output into pounds.  
2.  
3.  
4.  
5.  
With the test equipment listed above, it is possible to automate data recording and control with a 6101-PCI  
card (GPIB) added to the scanner, allowing it to be connected to a PC running LabVIEW* or Vishay's  
StrainSmart* software.  
IMPORTANT: In addition to just a zeroing of the force reading at no applied load, it is important to  
calibrate the load cells against known loads. Load cells tend to drift. Contact your load cell vendor for  
calibration tools and procedure information.  
When measuring loads under thermal stress (bake for example), load cell thermal capability must be  
checked, and the test setup must integrate any hardware used along with the load cell. For example, the  
Model 13 load cells are temperature compensated up to 71 °C, as long as the compensation package  
(spliced into the load cell's wiring) is also placed in the temperature chamber. The load cells can handle up  
to 121 °C (operating), but their uncertainty increases according to 0.02% rdg/°F.  
C.2.3  
C.2.4  
Test Procedure Examples  
The following sections give two examples of load measurement. However, this is not  
meant to be used in mechanical shock and vibration testing.  
Any mechanical device used along with the heatsink attach mechanism will need to be  
included in the test setup (i.e., back plate, attach to chassis, etc.).  
Prior to any test, make sure that the load cell has been calibrated against known loads,  
following load cell vendor’s instructions.  
Time-Zero, Room Temperature Preload Measurement  
1. Pre-assemble mechanical components on the board as needed prior to mounting  
the motherboard on an appropriate support fixture that replicate the board attach  
to a target chassis.  
For example: If the attach mechanism includes fixtures on the back side of the  
board, those must be included, as the goal of the test is to measure the load  
provided by the actual heatsink mechanism.  
2. Install the test vehicle in the socket.  
3. Assemble the heatsink reworked with the load cells to motherboard as shown for  
the Quad-Core Intel® Xeon® Processor 5400 Series CEK-reference heatsink  
example in Figure C-3, and actuate attach mechanism.  
4. Collect continuous load cell data at 1 Hz for the duration of the test. A minimum  
time to allow the load cell to settle is generally specified by the load cell vendors  
86  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
       
Heatsink Clip Load Methodology  
(often on the order of 3 minutes). The time zero reading should be taken at the end  
of this settling time.  
5. Record the preload measurement (total from all three load cells) at the target time  
and average the values over 10 seconds around this target time as well, i.e. in the  
interval for example over [target time – 5 seconds; target time + 5 seconds].  
C.2.5  
Preload Degradation under Bake Conditions  
This section describes an example of testing for potential clip load degradation under  
bake conditions.  
1. Preheat thermal chamber to target temperature (45 ºC or 85 ºC for example).  
2. Repeat time-zero, room temperature preload measurement.  
3. Place unit into preheated thermal chamber for specified time.  
4. Record continuous load cell data as follows:  
Sample rate = 0.1 Hz for first 3 hrs  
Sample rate = 0.01 Hz for the remainder of the bake test  
5. Remove assembly from thermal chamber and set into room temperature conditions  
6. Record continuous load cell data for next 30 minutes at sample rate of 1 Hz.  
§
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
87  
 
Heatsink Clip Load Methodology  
88  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
Safety Requirements  
D Safety Requirements  
Heatsink and attachment assemblies shall be consistent with the manufacture of units  
that meet the safety standards:  
1. UL Recognition-approved for flammability at the system level. All mechanical and  
thermal enabling components must be a minimum UL94V-2 approved.  
2. CSA Certification. All mechanical and thermal enabling components must have CSA  
certification.  
3. Heatsink fins must meet the test requirements of UL1439 for sharp edges.  
§
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
89  
 
Safety Requirements  
90  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
Quality and Reliability Requirements  
E Quality and Reliability  
Requirements  
E.1  
Intel Verification Criteria for the Reference  
Designs  
E.1.1  
Reference Heatsink Thermal Verification  
The Intel reference heatsinks will be verified within specific boundary conditions using a  
®
®
TTV and the methodology described in the Intel Xeon Dual- and Multi- Processor  
Family Thermal Test Vehicle User's Guide.  
The test results, for a number of samples, are reported in terms of a worst-case mean  
+ 3σ value for thermal characterization parameter using real processors (based on the  
TTV correction offset).  
E.1.2  
Environmental Reliability Testing  
E.1.2.1  
Structural Reliability Testing  
The Intel reference heatsinks will be tested in an assembled condition, along with the  
LGA771 Socket. Details of the Environmental Requirements, and associated stress  
tests, can be found in the LGA771 Socket Mechanical Design Guide.  
The use condition environment definitions provided in Appendix E-1are based on  
speculative use condition assumptions, and are provided as examples only.  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
91  
           
Quality and Reliability Requirements  
Table E-1.  
Use Conditions Environment  
Example 10-  
Yr Stress  
Equiv.  
Speculative Stress  
Condition  
Example Use  
Condition  
Example 7-Yr  
Stress Equiv.  
Use Environment  
Shipping and  
Handling  
Mechanical Shock  
Total of 12  
drops per  
system:  
n/a  
n/a  
System-level  
Unpackaged  
Trapezoidal  
25 g  
velocity change is based  
on packaged weight  
2 drops per  
axis  
± direction  
Product  
Weight (lbs)  
Non-  
palletized  
Product  
Velocity  
Change (in/  
sec)  
< 20 lbs  
250  
225  
205  
175  
145  
125  
20 to > 40  
40 to > 80  
80 to < 100  
100 to <  
120  
120  
Change in velocity is based  
upon a 0.5 coefficient of  
restitution.  
Shipping and  
Handling  
Random Vibration  
Total per  
system:  
n/a  
n/a  
System Level  
Unpackaged  
5 Hz to 500 Hz  
2.20 g RMS random  
5 Hz @ .001 g /Hz to  
20 Hz @ 0.01 g /Hz  
10 minutes  
per axis  
3 axes  
2
2
(slope up)  
20 Hz to 500 Hz @ 0.01  
2
g /Hz (flat)  
Random control limit  
tolerance is ± 3 dB  
Note: In the case of a discrepancy, information in the most recent LGA771 Socket Mechanical Design  
Guidelines supersedes that in the Table E-1 above.  
E.1.2.2  
E.1.2.3  
Recommended Test Sequence  
Each test sequence should start with components (i.e. baseboard, heatsink assembly,  
etc.) that have not been previously submitted to any reliability testing.  
The test sequence should always start with a visual inspection after assembly, and  
BIOS/Processor/memory test. The stress test should be then followed by a visual  
inspection and then BIOS/Processor/memory test.  
Post-Test Pass Criteria  
The post-test pass criteria are:  
1. No significant physical damage to the heatsink and retention hardware.  
2. Heatsink remains seated and its bottom remains mated flatly against the IHS  
surface. No visible gap between the heatsink base and processor IHS. No visible tilt  
of the heatsink with respect to the retention hardware.  
92  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
 
Quality and Reliability Requirements  
3. No signs of physical damage on baseboard surface due to impact of heatsink.  
4. No visible physical damage to the processor package.  
5. Successful BIOS/Processor/memory test of post-test samples.  
6. Thermal compliance testing to demonstrate that the case temperature specification  
can be met.  
E.1.2.4  
Recommended BIOS/Processor/Memory Test Procedures  
This test is to ensure proper operation of the product before and after environmental  
stresses, with the thermal mechanical enabling components assembled. The test shall  
be conducted on a fully operational baseboard that has not been exposed to any  
battery of tests prior to the test being considered.  
Testing setup should include the following components, properly assembled and/or  
connected:  
• Appropriate system baseboard.  
• Processor and memory.  
• All enabling components, including socket and thermal solution parts.  
The pass criterion is that the system under test shall successfully complete the  
checking of BIOS, basic processor functions and memory, without any errors. Intel PC  
Diags is an example of software that can be utilized for this test.  
E.1.3  
Material and Recycling Requirements  
Material shall be resistant to fungal growth. Examples of non-resistant materials  
include cellulose materials, animal and vegetable based adhesives, grease, oils, and  
many hydrocarbons. Synthetic materials such as PVC formulations, certain  
polyurethane compositions (e.g. polyester and some polyethers), plastics which contain  
organic fillers of laminating materials, paints, and varnishes also are susceptible to  
fungal growth. If materials are not fungal growth resistant, then MIL-STD-810E,  
Method 508.4 must be performed to determine material performance.  
Material used shall not have deformation or degradation in a temperature life test.  
Any plastic component exceeding 25 grams should be recyclable per the European Blue  
Angel recycling standards.  
The following definitions apply to the use of the terms lead-free, Pb-free, and RoHS  
compliant.  
Lead-free and Pb-free: Lead has not been intentionally added, but lead may still  
exist as an impurity below 1000 ppm.  
RoHS compliant: Lead and other materials banned in RoHS Directive are either (1)  
below all applicable substance thresholds as proposed by the EU or (2) an approved/  
pending exemption applies.  
Note:  
RoHS implementation details are not fully defined and may change.  
§
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
93  
 
Quality and Reliability Requirements  
94  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
Enabled Suppliers Information  
F Enabled Suppliers  
Information  
F.1  
Supplier Information  
F.1.1  
Intel Enabled Suppliers  
The Intel reference enabling solution for Quad-Core Intel® Xeon® Processor 5400  
Series is preliminary. The Intel reference solutions have not been verified to meet the  
criteria outlined in Appendix E. Customers can purchase the Intel reference thermal  
solution components from the suppliers listed in Table F-1.  
For additional details, please refer to the Quad-Core Intel® Xeon® Processor 5400  
Series thermal mechanical enabling components drawings in Appendix B.  
Table F-1.  
Suppliers for the Quad-Core Intel® Xeon® Processor 5400 Series Intel  
Reference Solution (Sheet 1 of 2)  
Development  
Suppliers  
Assembly  
Component  
Description  
Supplier Contact Info  
CEK771-01-2U  
(for 2U, 2U+)  
CEK Heatsink  
Copper Fin, Copper  
Base  
Fujikura  
CNDA# 1242012  
(stacked fin)  
Fujikura America  
Ash Ooe  
408-748-6991  
Intel Reference  
Heatsink p/n  
C61708 rev03  
Fujikura Taiwan Branch  
Intel Boxed  
Heatsink p/n  
D36871  
Yao-Hsien Huang  
886(2)8788-4959  
includes PCM45F  
TIM+cover  
CEK Heatsink  
Copper Fin, Copper  
Base  
Furukawa  
CNDA# 65755  
(Crimped fin)  
Tim Yu  
408-345-1520  
Johnson Tseng  
(02)2563-8148x15  
Intel Boxed  
Heatsink p/n  
D36871  
includes PCM45F  
TIM+cover  
Thermal Interface  
Material  
Grease  
Shin-Etsu G751  
CNDA 75610  
Randy Isaacson  
(480) 893-8898x113  
CEK Spring for  
LGA771 socket  
Stainless Steel 301,  
Kapton* Tape on  
Reinforced Spring  
Fingers  
AVC  
CNDA# AP5281  
Steve Huang (APAC)  
+86-755-3366-8888 x66888  
+86-138-252-45215  
Intel p/n D13646  
rev04  
Huabin Chen (China Only)  
+886-755-3366-8888 x66871  
CEK Spring for  
LGA771 socket  
Stainless Steel 301,  
Kapton* Tape on  
Reinforced Spring  
ITW Fastex  
CNDA# 78538  
Roger Knell  
773-307-9035  
Fingers  
Intel p/n D13646  
rev04  
Henry Lu  
886-7-881-9206x10  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
95  
       
Enabled Suppliers Information  
Table F-1.  
Suppliers for the Quad-Core Intel® Xeon® Processor 5400 Series Intel  
Reference Solution (Sheet 2 of 2)  
Development  
Suppliers  
Assembly  
Component  
Description  
Supplier Contact Info  
CEK771-01-1U  
(for 1U)  
CEK Heatsink  
Copper Fin, Copper  
Base  
Fujikura  
CNDA# 1242012  
(stacked fin)  
Fujikura America  
Ash Ooe  
408-748-6991  
Intel p/n C90546  
rev02  
Fujikura Taiwan Branch  
Yao-Hsien Huang  
886(2)8788-4959  
Thermal Interface  
Material  
See CEK771-01-2U  
See CEK771-01-2U  
CEK Spring for  
CEK771  
CEK771-02-1U  
(for 1U)  
CEK Low Cost  
Heatsink for Mid  
and Low Power  
SKUs  
Aluminum  
Extrusion  
Asia Vital  
Components (AVC)  
CNDA# AP5281  
Steve Huang (APAC)  
+86-755-3366-8888 x66888  
+86-138-252-45215  
Intel p/n D71537  
Rev 02  
Huabin Chen (China Only)  
+886-755-3366-8888 x66871  
Thermal Interface  
Material  
See CEK771-01-2U  
See CEK771-01-2U  
CEK Spring for  
CEK771  
Note: CEK771-02-1U is the 1U alternative reference heatsink design for Quad-Core Intel® Xeon® Processor  
E5400 Series in volumetrically constrained form factors.  
F.1.2  
Additional Suppliers  
The Intel enabled solutions for Quad-Core Intel® Xeon® Processor 5400 Series are  
preliminary. The Intel enabled solutions have not been verified to meet the criteria  
outlined in Appendix E. Customers can purchase the Intel enabled thermal solution  
components from the suppliers listed in Table F-1and Table F-2.  
For additional details, please refer to the Quad-Core Intel® Xeon® Processor 5400  
Series thermal mechanical enabling components drawings in Appendix B.  
96  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
 
Enabled Suppliers Information  
Table F-2.  
Additional Suppliers for the Quad-Core Intel® Xeon® Processor 5400 Series  
Intel Reference Solution (Sheet 1 of 2)  
Development  
Suppliers  
Assembly  
Component  
Description  
Supplier Contact Info  
2U Heatsink  
Alternative CEK  
Heatsink  
Copper Fin,  
Copper Base  
Aavid  
Thermalloy  
CNDA#2525071  
David Huang  
603-223-1724  
Frank Hsue  
886-2-26989888 x306  
Copper Fin,  
Copper Base  
ADDA  
Corporation  
CNDA#AP1249  
Jungpin Chen  
886-2-82212252x232  
- and -  
Aluminum  
Copper Fin,  
Copper Base  
Asia Vital Components  
(AVC)  
Steve Huang (APAC)  
+86-755-3366-8888 x66888  
+86-138-252-45215  
CNDA# AP5281  
- and -  
Huabin Chen (China Only)  
+886-755-3366-8888 x66871  
Aluminum  
Copper Fin,  
Copper Base  
Auras  
CNDA#5779699  
Ian Shih  
+886-937-183-194  
- and -  
Aluminum  
Copper Fin,  
Copper Base  
CCI (Chaun-Choung  
Technology Co. Ltd.)  
CNDA#8747572  
Monica Chih  
8862-29952666 EXT 292  
- and -  
Harry Lin  
714-739-5797  
Aluminum  
Aluminum  
CoolJag (Chia Cherne  
Industry Co., Ltd.)  
Alice Yang  
+886-4-7323090  
Kenny Kwang  
510-824-0888  
Copper Fin,  
Copper Base  
CoolerMaster  
CNDA#7425225  
Helena Wen  
helena_wen@collermaster.com.tw  
+886-2-3234-0050x235  
Copper Fin,  
Copper Base  
Taisol Electronics  
CNDA #3434254  
Jane Yui  
+886-2-2656-2658 x113  
- and -  
Aluminum  
Copper Fin,  
Copper Base  
Thermaltake  
CNDA#7429482  
Vera Lee  
+886-2-2662-6501-255  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
97  
 
Enabled Suppliers Information  
Table F-2.  
Additional Suppliers for the Quad-Core Intel® Xeon® Processor 5400 Series  
Intel Reference Solution (Sheet 2 of 2)  
Development  
Suppliers  
Assembly  
Component  
Description  
Supplier Contact Info  
1U Heatsink  
Alternative CEK  
Heatsink  
Copper Fin,  
Copper Base  
Aavid  
Thermalloy  
CNDA#2525071  
David Huang  
603-223-1724  
Frank Hsue  
886-2-26989888 x306  
Copper Fin,  
Copper Base  
ADDA  
CNDA# AP1249  
Jungpin Chen  
886-2-82212252-232  
- and -  
Aluminum  
Copper Fin,  
Copper Base  
Asia Vital Components  
(AVC)  
Steve Huang (APAC)  
+86-755-3366-8888 x66888  
+86-138-252-45215  
CNDA# AP5281  
- and -  
Huabin Chen (China Only)  
+886-755-3366-8888 x66871  
Aluminum  
Copper Fin,  
Copper Base  
Auras  
CNDA#5779699  
Ian Shih  
886-2-89901653 x314  
- and -  
Aluminum  
Copper Fin,  
Copper Base  
CCI (Chaun-Choung  
Technology Co. Ltd.)  
CNDA# 8747572  
Monica Chih  
886-2-29952666x292  
- and -  
Harry Lin  
714-739-5797  
Aluminum  
Aluminum  
CoolJag (Chia Cherne  
Industry Co., Ltd.)  
Alice Yang  
+886-4-7323090  
Kenny Kwang  
510-824-0888  
Copper Fin,  
Copper Base  
CoolerMaster  
CNDA#7425225  
Helena Wen  
helena_wen@collermaster.com.tw  
+886-2-3234-0050x235  
Copper Fin,  
Copper Base  
Molex  
CNDA#11277  
Aljo Amorelli  
630-718-5919  
- and -  
Jeremy Shen  
+886-2-26202300-459  
+886-926132586  
Aluminum  
Copper Fin,  
Copper Base  
Taisol Electronics  
CNDA #3434254  
Jane Yui  
+886-2-2656-2658 x113  
- and -  
Aluminum  
Copper Fin,  
Copper Base  
Thermaltake  
CNDA#7429482  
Vera Lee  
+886-2-2662-6501-255  
- and -  
Aluminum  
98  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
Enabled Suppliers Information  
§
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  
99  
Enabled Suppliers Information  
100  
Quad-Core Intel® Xeon® Processor 5400 Series TMDG  

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