GE ZGU3650 User Manual

GE Monogram®  
Installation  
Instructions  
36" Gas  
Cooktops  
Models  
ZGU3650  
Design Information  
G as Updraft Cooktop  
ZGU3650  
36" gas updraft cooktops  
For those who prefer gas heat for  
cooking, the Monogram built-in  
gas updraft cooktop offers the  
cooking method of choice.  
These cooktops are only 3" deep  
and can be installed over cabinet  
drawers.  
These models are shipped for natural gas operation.  
They can be converted to liquid propane. (Order  
JXLP56 conversion kit).  
4-5/8" Min.  
to Vertical  
Combustible  
Surface  
Dimensions  
and clearances  
36"  
19-3/4"  
8-13/16" Min.  
18-1/8"  
to Wall  
34-1/2"  
3"  
2-1/4"  
Min.  
13"  
Max.  
30"  
Min.  
18"  
36" Min.  
Min.  
3-7/8" Min.  
to Vertical  
Combustible  
Surface When  
Installed  
8" Min. to Wall  
When Installed  
Both Sides  
1-1/2" Min. to Front of  
Countertop When Installed  
Clearance between cooktop and protected  
Refer to “Installation Preparation” for  
information on appropriate placement and  
necessary clearances when planning installa-  
tion.  
Avoid placing cabinetry directly above  
cooktop when possible.  
Advance  
planning  
cabinetry must not be less than 24".  
An exhaust hood that projects at least 5"  
beyond front of cabinets can reduce risk of  
burns caused by reaching over heated  
surface units.  
Working areas adjacent to the cooktop  
should have 18" minimum clearance  
between countertop and cabinet bottom.  
Use the Monogram gas updraft cooktop with  
any 36" or wider exhaust hood, if desired;  
no special ventilation is required.  
Installation must conform with local codes.  
In the absence of local codes, the gas cook-  
top must comply with the National Fuel Gas  
Code, ANSI Z223.1, latest edition.  
If cabinetry is used above cooking surface:  
Use cabinets no more than 13" deep.  
Maintain 30" minimum clearance between  
cooktop and unprotected cabinets directly  
above cooktop.  
If clearance is less than 30", protect cabinet  
bottoms with flame-retardant millboard at  
least 1/4" thick, or gysum board at least  
3/16" thick, covered with 28 gauge sheet  
steel or .02" thick copper.  
3
Installation Preparation  
G as Updraft Cooktop  
Self-adhesive gasket  
(supplied)  
Two clamping  
brackets and  
screws (supplied)  
Gas pressure  
regulator (supplied)  
Large flat-blade  
screwdriver  
Carpenter’s square  
Pipe wrench  
Manual gas line  
shut-off valve  
3/4" NPT x 3/4"  
I.D. or 1/2" NPT x  
1/2" I.D. flare  
union adaptor for  
connection to  
1/2" NPT x 3/4"  
I.D. or 1/2" I.D.  
flare union adaptor  
for connection to  
regulator  
•5 foot AGA-certified  
flexible metal  
Tools and  
Materials  
Required  
appliance connec-  
tor, 3/4" or 1/2"  
I.D. to match gas  
supply line:  
If required by local  
codes, use solid  
pipe with fittings.  
Gas-resistant pipe  
joint sealant  
Saw  
supply line  
Note: Purchase new  
flexible line, DO  
NOT USE OLD,  
PREVIOUSLY USED  
FLEXIBLE LINE.  
Cut the  
Opening  
8-13/16"  
Min.  
8-13/16" Min.  
to Side Wall  
Cutout  
To Side  
Wall  
4-5/8" Min.  
Cutout to Vertical  
Combustible Surface  
34-1/2"  
18-1/8"  
2-1/4"  
Min. From  
Front of  
Countertop  
Caution: Wallcoverings,  
countertops and cabinets should  
withstand 200°F heat generated  
by the cooktop.  
Measure carefully when cutting countertop.  
Make sure sides of opening are parallel and  
rear and front cuts are exactly perpendicular  
to sides.  
The Monogram gas updraft cooktop is  
designed to fit in a 36" or larger base cabinet.  
Cooktop requires 3" free space below  
countertop.  
If installing cooktop above a cabinet with  
drawers, it may be necessary to use a shorter  
length drawer to allow clearance for gas  
connection.  
The countertop cutout for cooktop must be: In some cases, two 3/8" I.D. 45° elbows and  
34-1/2" wide  
18-1/8" deep  
Allow at least 4-5/8" clearance between  
back of cutout and wall.  
a pipe nipple may be added between regula-  
tor and cooktop to move regulator further  
back in order to avoid interference with  
drawer.  
Allow at least 8-13/16" clearance from right  
and left side of cutout to adjacent wall.  
Allow at least 2-1/4" clearance between  
front of cutout and front edge of  
countertop.  
4
Installation Preparation  
G as Updraft Cooktop  
Gas supply:  
Power supply  
locations  
These cooktops are designed to operate on  
natural gas at 4" of water column pressure or  
on LP gas at 10" of water column pressure.  
These cooktops are shipped from the  
factory set for natural gas. If you decide  
to use this cooktop with LP gas, conversion  
adjustments must be made by a service  
technician or other qualified person.  
JXLP56 conversion kit is required for  
LP operation.  
2" Min.  
Below  
Bottom  
of  
1-5/8"  
From  
Counter  
Right of  
Cutout  
The pressure regulator must be connected in  
series with the manifold of the cooktop and  
must remain in series with the supply line  
regardless of type of gas being used.  
5/8"  
Forward  
of Back  
of Cutout  
For proper operation, the maximum inlet  
pressure to the regulator must be no more  
than 10" water column pressure for natural  
gas and 14" water column pressure for LP gas.  
When checking the regulator, the inlet  
pressure must be at least 1" greater than the  
regulator output setting.  
If the regulator is set for 4" of water column  
pressure, the inlet pressure must be at  
least 5".  
Electrical supply:  
This cooktop features pilotless electric  
ignition for energy savings and reliability. It  
operates on a 120 volt, 60 Hz power supply. A  
separate circuit, protected by a 15 amp time  
delay fuse or circuit breaker, is required.  
•A properly-grounded 3-prong receptacle  
should be located within reach of cooktop’s  
four foot power cord.  
IMPORTANT: (Please read carefully).  
FOR PERSONAL SAFETY, THIS APPLIANCE  
MUST BE PROPERLY GROUNDED.  
The power cord of this appliance is equipped  
with a three-prong (grounding) plug which  
mates with a standard three-prong grounding  
wall receptacle to minimize the possibility of  
electric shock hazard from this appliance. The  
customer should have the wall receptacle and  
circuit checked by a qualified electrician to  
make sure the receptacle is properly  
grounded and has correct polarity.  
Where a standard two-prong wall receptacle is  
encountered, it is the personal responsibility  
and obligation of the customer to have it  
replaced with a properly grounded three-  
prong wall receptacle.  
If the regulator is set for 10" of water  
column pressure, the inlet pressure must  
be at least 11".  
For ease of installation, and if local codes  
permit, the gas supply line into the cooktop  
should be 1/2" or 3/4" ID flexible metal  
appliance connector, three to five feet long.  
Note: Purchase new flexible line. DO NOT  
USE OLD, PREVIOUSLY USED FLEXIBLE  
LINE.  
Make gas connection through rear wall, or  
on cabinet floor at rear, as illustrated.  
Do Not, Under Any Circumstances, Cut Or  
Remove The Third (ground) Prong From The  
Power Cord.  
Do not use an extension cord.  
5
Installation  
G as Updraft Cooktop  
Gasket  
Note: If the cooktop is installed into a 36"  
base cabinet, the pressure regulator MUST BE  
installed to the bottom of the cooktop before  
the cooktop is placed into the cabinet.  
Step  
Countertop  
1
Install  
Remove packaging from the cooktop.  
To insure a good fit, position the cooktop  
over the cutout opening and carefully lower  
into place. Check edges all the way around  
to be sure all cutout edges are concealed  
and there are no gaps.  
Cooktop  
Carefully, lift and remove the cooktop.  
1/16"  
Note: If the cooktop is installed in a 36" base  
cabinet, the mounting brackets cannot be  
used because of interference with the cabinet  
sides. In this case, the cooktop can be secured  
to the cabinet with angle brackets (not  
supplied).  
Remove one screw at the bottom of the  
cooktop body on both sides and secure the  
bracket with those screws. Then, secure the  
brackets to the cabinet sides.  
3/8"  
Insert hold-down bracket into highest slots  
on the right and left sides of the cooktop:  
Cooktop has three slots, the highest  
available will depend on the thickness of  
the countertop.  
Cut a 3/16" gasket strip in half. Peel off the  
backing and apply to the underside of the  
glass cooktop edge.  
on each side at least 3/8" from the back  
and as close to the edge as possible without  
protruding.  
Apply the other gasket strip to the underside  
of the glass at the front of the cooktop.  
Remove remaining adhesive backing.  
Position the cooktop over the opening,  
making sure that the power cord is dropped  
into the cabinet.  
Secure the brackets to the underside of the  
countertop with screws provided.  
Lower the cooktop into the cutout, pressing  
gently and evenly to seat.  
6
Installation  
Gas Updraft Cooktop  
Install the supplied pressure regulator and  
nipple in the gas line as close to the cooktop  
inlet as possible. Allowances for ventilation  
ducting may be necessary.  
–Make sure the regulator is installed in the  
right direction.  
Step  
2
Regulator  
Install  
Pressure  
Regulator  
Install a manual shut-off valve in the gas line  
in an easily accessible location.  
Solid Piping  
or Flexible  
Connector  
Note: Instead of using solid piping to connect  
to pressure regulator, an approved flexible  
metal appliance connector may be used  
between the pipe stub and the shut-off valve  
and the pressure regulator, if local codes  
permit.  
– Appropriate flare nuts and adapters are  
required at each end of the flexible  
connector.  
Shut-Off  
Valve  
Pipe Stub  
IMPORTANT: Disconnect the cooktop and  
the individual shut-off valve from the gas  
supply piping system during any pressure  
testing of that system at test pressures greater  
than 1/2 psig. Isolate the cooktop from the  
gas supply piping system by closing the  
individual manual shut-off valve to the  
cooktop during any pressure testing of the gas  
supply piping system at test pressures equal to  
or less than 1/2 psig.  
Turn on the gas. Check for leaks using a  
liquid leak detector at all joints in the system  
(the pressure test nipple is adjacent to the  
gas inlet pipe on the rear right hand side of  
the cooktop bottom.  
CAUTION  
Do not use a flame to check for  
gas leaks.  
PRUDENCE  
C
IL NE FAUT PAS UTILISER  
DE FLAMME POUR VÉRIFIER S’IL Y A  
DES FUITES.  
Plug power cord into properly grounded  
receptacle.  
Step  
3
Connect  
electrical  
Medium Head  
And Cap  
Assemble burner as shown. Check to be sure  
that burner heads are securely seated and  
caps are positioned as shown.  
Step  
Medium Head  
And Cap  
Small Head  
And Cap  
4
Burner Grate  
Assemble  
burners,  
Medium Head  
And Cap  
Large Head  
And Cap  
Front  
check ignition  
Check for proper ignition:  
Push in one control knob and turn 90° to  
Burner Cap  
HIGH position.  
Burner Head  
Burner Bowl  
The igniter will spark and the burner will  
light; the igniter will cease sparking when  
the burner is lit.  
First test may require some time, while air is  
flushed out of the gas line.  
Turn knob to OFF.  
Make sure slot in burner head  
is positioned over electrode  
Electrode  
Repeat the procedure for each burner.  
7
NOTE: While performing installations described in this book,  
safety glasses or goggles should be worn.  
To obtain specific information concerning any  
Monogram product or service, call GE Answer Center®  
consumer information service at 800.626.2000—any  
time, day or night.  
For Monogram local service in your area, call  
1-800-444-1845.  
NOTE: Product improvement is a continuing endeavor at General  
Electric. Therefore, materials, appearance and specifications are  
subject to change without notice.  
Pub. No. 49-80000-1  
Part No. 183D5580P074  
2000 GE Appliances  
(N.D. 505) 5/00  
®
Monogram.  
General Electric Company  
Louisville, KY 40225  
Printed in Mexico  

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