Aga Ranges GC User Manual

Installation Instructions for  
Aga BF Gas Fired Cooker Models  
GC, GCB, GE and GEB  
Gas Fired Cookers  
FOR USE IN GB & IE  
PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING YOUR AGA  
Consumer Protection  
Firebricks, Fuel beds, Artificial Fuels - when handling use disposable  
gloves.  
As responsible manufacturers we take care to make sure that our  
products are designed and constructed to meet the required safety  
standards when properly installed and used.  
Fire Cement - when handling use disposable gloves.  
Glues and Sealants - exercise caution - if these are still in liquid form  
use face mask and disposable gloves.  
IMPORTANT NOTICE: PLEASE READ THE ACCOMPANYING  
WARRANTY. Any alteration that is not approved by Aga could  
invalidate the approval of the appliance, operation of the warranty  
and could affect your statutory rights.  
Glass Yarn, Mineral Wool, Insulation Pads, Ceramic Fibre, Kerosene  
Oil - may be harmful if inhaled, may be irritating to skin, eyes, nose  
and throat. When handling avoid inhaling and contact with skin or  
eyes. Use disposable gloves, face-masks and eye protection. After  
handling wash hands and other exposed parts. When disposing of  
the product, reduce dust with water spray, ensure that parts are  
securely wrapped.  
Important  
This appliance may contain some of the materials that are indicated.  
It is the Users/Installers responsibility to ensure that the necessary  
personal protective clothing is worn when handling, where  
applicable, the pertinent parts that contain any of the listed materials  
that could be interpreted as being injurious to health and safety, see  
below for information.  
NOTE: AGA GAS FIRED COOKERS ARE DELIVERED  
INSTALLATION  
EX-WORKS  
UNASSEMBLED.  
ASSEMBLY  
IS  
UNDERTAKEN ON SITE BY THE AUTHORISED AGA  
DISTRIBUTOR.  
With specific exceptions, the installing of any type of Aga  
Cooker is subject to the respective directions contained in  
current issue of The Building Regulations. In addition,  
Planning Permission may need to be obtained, which  
should be applied for separately. The complete range of  
Aga cookers are suitable for Natural or Propane gases  
only and cannot be used on any other gas.  
Cooker Base or Hearth  
It is essential that the base or hearth on which the cooker  
stands should be level and be capable of supporting the  
total weight of the respective cooker.  
Models GC and GCB 406Kg, GE and GEB - 584Kg.  
The complete cooker is floor-mounted and the space in  
which the appliance is to be fitted must have the following  
minimum dimensions:-  
The top of the hearth must be of non-combustible material  
thickness of 12mm.  
The wall behind the cooker must be of non-combustible  
material for a minimum thickness of 25mm.  
A minimum clearance of 60mm is required above the  
raised insulating cover handle.  
Tiling  
When the cooker is to stand in a recess, or against a wall  
which is to be tiled, in no circumstances should the tiles  
overlap the cooker top plate.  
Side Clearances: A 3mm gap is required each side  
between the cooker top plate and adjoining work surfaces  
that maybe fitted, this is to allow for the safe removal of  
the top plate should this be required at a later date.  
Installation Requirements  
The installation of the cooker must be in accordance with  
the relevant requirements of the Gas Safety Regulations,  
Building Regulations and the bylaws of the local Water  
Undertaking.  
It should be in accordance also with any relevant  
requirements of the Gas Region and Local Authority.  
Where cookers are fitted against side walls a 116mm  
clearance is required at the right hand side for oven doors  
access. (A further 116mm is necessary if a left hand side  
gas connection is required.  
If the Aga is to be installed in a brick recess, then the  
minimum clearances should be increased by at least  
10mm on either side, to allow for the walls not being  
square and also for the natural dimensional variations  
found in the castings.  
In you own interest, and that of safety to comply with the  
law, all gas appliances should be installed by a competent  
person, in accordance with the relative regulations.  
Failure to install appliances correctly could lead to  
prosecution.  
On completion, test the gas installation for soundness.  
In addition a minimum clearance of 1000mm must be  
available at the front of the cooker to enable the cooker to  
be serviced.  
REMEMBER, when replacing a part on this appliance,  
use only spare parts that you can be assured conform to  
the safety and performance specification that we require.  
Do not use reconditioned or copy parts that have not been  
clearly authorised by AGA.  
1
03/07 EINS 511056  
V = VENT PIPE  
S = FLUE PIPE  
A
B
C
D
E
F
G
H
J
K
3
L
M
N
P
Q
R
S
T
U
V
mm 1487 889 851 679 41 1330 756 1125 39  
698 632 591 51 67 116 770 484 328 828  
Models GE and GEB Balanced flue  
GE  
GEB  
NATURAL G20  
MAXIMUM HEAT INPUT  
Thermostat Bypass  
Main Burner Injector  
Pilot Injector  
5kW  
5.8kW  
100 or 120 120 or 140  
285  
N35  
330  
N35  
Inlet Pressure G20  
20mbar  
20mbar  
PROPANE G31  
MAXIMUM HEAT INPUT  
Thermostat Bypass  
Main Burner Injector  
Pilot Injector  
5kW (357g/h) 5.8kW (414g/h)  
60 or 80  
180  
80 or 100  
200  
L23  
L23  
Inlet Pressure  
Burner Pressure  
37mbar  
28mbar  
37mbar  
32mbar  
For Natural Gas the gas valve outlet pressure is non-adjustable, BUT for reference purposes only. A pressure  
drop of 1-2mbar can be observed between inlet and outlet pressures on a cold appliance.  
3
FLUE SYSTEM  
The terminal is suitable for wall thicknesses from 228mm  
to 600mm cut size  
Should the installation of the appliance be in an unusual  
location or restricted space, special procedures may be  
necessary.  
Terminal Position  
The minimum acceptable spacings from the terminal to  
obstructions and ventilation openings are as shown in the  
diagram.  
Where the terminal is fitted within 600mm below plastic  
guttering an aluminium shield 1500mm long should be  
fitted to the underside and immediately beneath the  
guttering or eaves.  
Where the terminal is fitted within 450mm below eaves or  
painted guttering an aluminium shield 750mm long should  
be fitted to the underside and immediately beneath the  
guttering or eaves.  
AROUND THE HOUSE  
DESN 511052  
Minimum siting dimensions for Balanced Flue terminals  
Position  
Minimum Spacing  
mm  
A
Directly below an openable window,  
air vent, or an other ventilation opening  
300  
300  
300  
600  
300  
600  
300  
600  
600  
B
C
D
E
F
G
H
I
Below gutter, drain/soil pipe  
Below eaves  
Below a balcony or car port roof  
From vertical drain pipes and soil pipes  
From internal or external corners  
Above adjacent ground or balcony level  
From surface facing the terminal  
Facing terminals  
UNDER CAR PORT, ETC.  
J
From opening (door/window)  
in car port into dwelling  
DESN 511053  
1200  
1500  
300  
K
L
Vertical from a terminal  
Horizontally from a terminal  
Terminal Protection  
A terminal guard is supplied with the cooker and must be  
fitted if flue termination is less than 2 metres above  
ground level, or subject to damage.  
When fitted, it must be positioned to provide a minimum  
of 50mm clearance from any part of the terminal and be  
central over the terminal.  
4
AIR SUPPLY  
THE HOT WATER SYSTEM  
Kitchen or Internal Space Air Supply  
(Models GCB and GEB Only)  
Where the appliance is to be installed in a kitchen or  
internal space, it does not require the kitchen or internal  
space containing it to have a permanent air vent.  
In a domestic hot water system, the hot water storage  
vessel must be of the indirect cylinder of calorifier type.  
The hot water storage vessel should be insulated,  
preferably, with not less than 75mm thick mineral fibre, or  
its equivalent.  
Pipework not forming part of the useful heating surface  
should be insulated to help prevent heat loss and possible  
freezing, particularly where pipes are run through roof  
spaces and ventilated under floor spaces. Cisterns  
situated in areas which may be exposed to freezing  
conditions should also be insulated.  
INSTALLATION PIPES  
Installation pipes should be fitted in accordance with  
current Gas Regulations. Pipework from the meter/tank to  
the cooker must be of adequate size, cooker connection  
size of 15mm Dia. On completion test the gas installation  
for soundness and purge in accordance with current Gas  
Regulations.  
Draining taps must be located in accessible positions  
which permit the draining of the whole system, including  
the boiler and hot water storage vessel.  
ELECTRICAL  
Draining taps should be at least 15mm nominal size. The  
use of horizontal pipe runs should be avoided wherever  
possible in order to prevent the collection of air in the  
system. If horizontal runs are unavoidable, the pipes  
should rise upwards in the direction away from the boiler.  
Hot water systems should be in accordance with the  
relevant recommendations.  
A 3Amp 230V~50Hz fused electrical supply is required  
adjacent to the appliance. External wiring to the fan unit  
must be installed using a 3 core heat resisting 85°C PVC  
sheathed cable and in accordance with the current Wiring  
Regulations and any local regulations which apply. The  
wiring should be completed as indicated:  
The method of connection to the mains electricity supply  
must facilitate complete electrical isolation of the  
appliance, preferably by the use of an unswitched  
shuttered socket outlet in conjunction with a fused three  
pin plug. Alternatively, a fused double pole switch, having  
a contact separation of at least 3mm in both poles, serving  
only the appliance may be used.  
Water Circulation System  
(Models GCB and GEB only)  
The cooker boiler should be connected to a cistern water  
supply and subject to a maximum head of 18.25m and  
minimum 1m.  
The 28mm minimum diameter primary flow pipe must rise  
continuously from the cooker boiler to the cylinder to  
ensure good gravity circulation and have an open vent.  
The 28mm diameter primary flow and return pipes must  
not exceed 5.5m in length and be well insulated.  
Water Connections  
(Models GCB and GEB only)  
The two 28mm copper flow and return pipes from the  
boiler can be obtained for right or left hand connections.  
Hot Water Storage Vessel  
It is recommended that an indirect 190 litre (40 gallon) hot  
water storage cylinder of the double feed type should be  
lagged and fixed vertically as near as possible to the  
cooker.  
The water draw-off pipes to the taps must be dead leg  
connection from the vent/expansion pipe.  
A drain tap must be fitted at the lowest point of the  
system.  
Cooker Boiler Heat Exchanger  
The heat exchanger must be connected to a 190 litre (40  
gallon) copper double feed indirect cylinder.  
5
6
DESN 510252 ‘A’  
5
OFF  
ON  
COMMISSIONING  
LIGHTING THE BURNER - Fig. 2  
CAUTION: NO SMOKING OR NAKED LIGHTS  
Open the outer burner door to expose the gas control  
combination valve.  
OFF  
CAUTION: BEFORE LIGHTING: ENSURE THAT THE  
GAS VALVE CONTROL KNOB 2 IS SET IN THE OFF  
POSITION (SEE FIG. A) AND COMBUSTION  
DISCHARGE  
DEPRESSED.  
SAFETY  
DEVICE  
BUTTON  
IS  
FIG A  
1. Turn off union gas cock 1. Test the gas installation  
from the meter cock for soundness and purge.  
IGNITION  
2. Turn on gas supply to cooker and open gas cock 1.  
3. Turn the gas valve control knob 2 anti-clockwise to  
the position (see Fig. B.). Press down and hold the  
knob in the position while depressing the piezo ignitor  
3 several times until the pilot has lit. This can be  
observed through the viewing window 4.  
FIG B  
WHITE BLOCK  
LOW FIRE  
4. When the pilot has lit continue to hold the gas valve  
control knob for approximately 30 seconds. If it goes  
out, wait 3 minutes and repeat the procedure holding  
for a little longer.  
5. With the pilot flame established, release the gas valve  
control knob 2 gradually and rotate anti-clockwise to  
its low fire position. Where upon the main burner will  
automatically light. Leave in the low fire position for at  
least 30 minutes.  
FIG C  
GREEN BAND  
NORMAL RUNNING  
NOTE: ANY ATTEMPT TO ROTATE THE CONTROL  
KNOB BEFORE RELEASE MAY RESULT IN  
DAMAGE.  
6. After 30 minutes rotate the control knob further anti-  
clockwise to the mid-position of the green band for  
normal running (see Fig. D).  
FIG D  
6
NOTE: AFTER SEVERAL HOURS THE HEAT  
INDICATOR SHOULD BE ON OR ABOUT THE BLACK  
LINE IN THE SILVER SECTION.  
INSTRUCTIONS  
IT MAY BE NECESSARY TO ADJUST THE CONTROL  
KNOB SLIGHTLY IN THE GREEN BAND TO ACHIEVE  
THIS.  
Hand these and the Operating Instructions to the User for  
retention and instruct in the safe operation of the  
appliance.  
Advise the User of the precautions necessary to prevent  
damage to the Domestic Hot Water System and to be  
building in the event of the Domestic Hot Water System  
remaining inoperative during frost conditions.  
IF THE FLAME HAS EXTINGUISHED FOR WHATEVER  
REASON, WAIT THREE MINUTES (MINIMUM) BEFORE  
RE-LIGHTING.  
Finally advise the User that, for continued efficient and  
safe operation of the appliance it is important the  
adequate servicing is carried out at regular intervals  
recommended by the Aga Distributor or local Gas Region.  
7. On the first lighting or if the cooker has been cold for  
a long time. moisture from the insulation may run  
down the enamelled front of the cooker. This should  
be wiped off to prevent staining.  
8. Check the inlet gas pressure is as indicated in the data  
plate as follows:  
(i) Turn the gas valve control knob 2 to OFF position (see  
Fig. A). Remove the inlet pressure test nipple plug 5  
and fit pressure gauge. Turn gas valve control knob 2  
to the mid position of green band.  
(ii) Check inlet pressure correctly corresponds to the  
data plate.  
(iii)Check that the gas pressure is unaffected when other  
gas appliances are used.  
(iv)Turn gas valve control knob 2 to ignition position (see  
Fig. B). Remove the pressure gauge and replace gas  
nipple plug. Turn gas valve control knob 2 to the  
mid-position of the green band for normal running.  
NOTE FOR L.P. COOKERS ONLY  
Repeat instruction 8 on completely cold cooker with the  
pressure gauge fitted to the burner pressure test point 6.  
Check that the burner pressure correctly corresponds to  
the table on pages 2 or 3.  
NOTE: IF FOR ANY REASON A GAS RATE CHECK IS  
REQUIRED, TURN OFF ALL OTHER APPLIANCES  
USING GAS AND USING THE GAS METER TEST DIAL  
AND STOP WATCH, CHECK THAT THE MAXIMUM GAS  
INPUT IS AS INDICATED ON THE DATA PLATE.  
Once the correct setting has been confirmed, the heat  
control will operate automatically to maintain the  
cooker at full temperature.  
NOTE: REMEMBER TO NOTE THE SETTING  
POSITION IF TURNING OFF THE COOKER.  
7
With Aga's policy of continuous product improvement, the  
Company reserves the right to change specifications and make  
modifications to the appliance described and illustrated at any time.  
Aga  
For further advice or information contact your  
local distributor/stockist.  
Station Road  
Ketley Telford  
Shropshire TF1 5AQ  
England  
8

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