Rover 9862 User Manual

Owners Manual  
TM  
Chip ‘NShred  
Model No:  
98117 - Petrol  
9862 - Petrol  
9848 - Petrol  
9885 - 240 Volt Electric  
TM  
R-Clip  
Dise
Screen bar  
Figure 7. Clutch Lever - Petrol Models  
Figure 8. Screen fitting  
A
6mm  
A
B
C
Figure 9. Drive belt adjustment - Petrol Models Figure 10. Drive belt Adjustment - Electric Models  
Figure 11. Chipper blade removal and fitting  
Figure 12. Rotor assembly  
ii  
Rover Mowers Limited  
Chip ‘N’ ShredTM  
PREFACE  
Congratulations on your purchase of a quality Australian made and owned ROVER product.  
This manual covers the operation of the petrol and electric powered Rover Chip ‘N’ ShredTM  
Please read and understand this Owners Manual, and the accompanying Engine manufacturers manual for  
petrol models.  
If any point is unclear, contact Rover Mowers Limited or any authorised Rover Mower service dealer.  
WARNING  
CAUTION  
Follow these instructions to avoid machine dam-  
age and possible loss of warranty.  
The safety of the user and others involved.  
Personal injury may result should this information  
be disregarded  
CONTENTS  
Preface......................................................................... iii  
Safety instructions....................................................... iv  
1. Specifications...................................................... 1  
5. Composting......................................................... 6  
5.1 Mulch.................................................................. 6  
5.2 Compost.............................................................. 6  
5.3 Humus................................................................. 6  
5.4 Mulching the garden........................................... 6  
5.5 Composting......................................................... 6  
5.6 Suitable materials for composting ...................... 6  
5.7 Materials that should never be composted.......... 6  
2. Setting up............................................................ 1  
2.1 Loose parts kit..................................................... 1  
2.2 Hopper, handle and baffle assembly................... 2  
2.3 Hopper assembly to body ................................... 2  
2.4 Chipper tube to body .......................................... 2  
2.5 Mulch bag........................................................... 2  
2.6 Engine lubrication - Petrol Models..................... 2  
2.7 Fuel - Petrol Models ........................................... 3  
ILLUSTRATIONS  
3. Operation ............................................................ 3  
3.1 To start the engine - Petrol Models.................... 3  
3.2 To stop the engine - Petrol Models.................... 3  
3.3 Rotor engagement - Petrol Models.................... 3  
3.4 Rotor disengagement - Petrol Models .............. 3  
3.5 Operation - Electric Models................................ 3  
3.6 Shredding Material ............................................. 3  
3.7 Chipper tube feeding........................................... 3  
3.8 Screens................................................................ 4  
3.9 Screen removal ................................................... 4  
3.10 Screen fitting....................................................... 4  
Figure 1. Hopper assembly....................................... i  
Figure 2. Hopper baffle fitting ................................. i  
Figure 3. Hopper handle to hopper........................... i  
Figure 4. Hopper assembly to body.......................... i  
Figure 5. Chipper tube to body assembly ................. i  
Figure 6. Mulch bag fitting ....................................... i  
Figure 7. Clutch lever - Petrol Models .................... ii  
Figure 8. Screen fitting.............................................. ii  
Figure 9. Drive belt adjustment - Petrol Models ...... ii  
Figure 10. Drive belt adjustment - Electric Models.... ii  
Figure 11. Chipper blade removal and fitting............. ii  
Figure 12. Rotor assembly.......................................... ii  
4. Maintenance........................................................ 4  
4.1 Oil Change - Petrol Models................................ 4  
4.2 Lubrication points - Petrol Models..................... 4  
4.3 Drive belt adjustment - Petrol Models................ 4  
4.4 Drive belt adjustment - Electric Models............. 4  
4.5 Chipper blade removal and fitting ...................... 5  
4.6 Chipper blade sharpening ................................... 5  
4.7 Flails ................................................................... 5  
4.8 Flail removal....................................................... 5  
4.9 Flail fitting .......................................................... 5  
4.10 Routine maintenance .......................................... 5  
iii  
Rover Mowers Limited  
Chip ‘N’ ShredTM  
SAFETY INSTRUCTIONS  
Training  
* If the cutting mechanism strikes any foreign objects  
or if the machine should make any unusual noise  
or vibration, immediately switch off the engine and  
allow the machine to stop. Disconnect the spark plug  
wire from the spark plug or remove power cord from  
power supply and take the following steps.  
a. Inspect for damage  
* Become familiar with the Owner’s Manual before  
attempting to operate this equipment.  
* Do not allow children to operate this equipment.  
* Do not operate this equipment in the vicinity of  
bystanders.  
* Carbon dioxide can be extremely dangerous in  
enclosedareas; do not runthe machine in anenclosed  
area since the exhaust from the engine contains  
carbon monoxide, which is colourless, odourless,  
and tasteless.  
b. Replace or repair any damaged parts.  
c. Check for and tighten any loose parts.  
Do not attempt to repair the machine unless you are  
competent to do so.  
* Do not place hands or any other part of the body or  
allow clothing inside the feeding chamber, discharge  
chute, or near any moving part.  
* Keep the engine clean of debris and other  
accumulations to prevent damage to the engine or  
possible fire.  
* Beforeinspectingorservicinganypartorthemachine,  
shut off the power supply, disconnect the power cord  
ordisconnectthesparkplugleadfromthesparkplug,  
and make sure that all moving parts have come to a  
complete stop.  
* Do not allow processed material to build up in the  
discharge area. This may prevent proper discharge  
and can result in kickback of material through the  
feed opening.  
* Keep all guards and deflectors in place and in good  
working condition.  
Preparation  
* Always stand clear of the discharge area when  
operating this machine.  
* Obtainandwear safety glassesandglovesat all times  
while operating the machine.  
* Keep your face and body away from the feed  
opening.  
* Avoid wearing loose fitting clothing. Operate the  
machine only on a level surface.  
* Do not overreach. Keep proper balance and footing  
at all times.  
* Do not operate the machine on a paved or gravel  
surface. Thrown objects could cause injury.  
* Before starting the machine, check that all screws,  
nuts, bolts, and other fasteners are properly secured.  
Replacedamagedorunreadablewarningandoperator  
labels.  
* Use extra care in handling petrol and other fuels.  
They are flammable and vapours are explosive.  
a. Use only an approved container.  
* Do not tamper with the engine governor settings on  
petrol engines; the governor controls the maximum  
safe operating speed and protects the engine and all  
moving parts from damage caused by over speed.  
Seek authorised service if a problem exists.  
* Do not transport this machine while the engine is  
running.  
* Ifthemachinebecomesclogged,switch-offtheengine  
and disconnect the spark plug lead or remove the  
powerleadfrompowersupply, beforecleaningdebris  
away.  
b. Never remove fuel cap or add fuel with the engine  
running. Allow engine to cool before refuelling.  
Do not smoke.  
* Switch-off the unit before attaching or removing the  
mulch bag.  
c. Never refuel the machine indoors.  
d. Never store the machine or fuel container inside  
where there is an open flame, such as a gas water  
heater.  
Maintenance  
* When this equipment is stopped for servicing, in-  
spection, or storage, or to change an accessory, make  
sure the spark plug lead is disconnected from the  
spark plug, or the power cord is removed from power  
supply.Allow the machine to cool before making any  
inspections, adjustments, etc. Maintain the machine  
with care and keep it clean.  
* Store the machine out of the reach of children and  
where petrol vapours will not reach an open flame  
or spark. For extended storage periods, run the unit  
dry of fuel. Always allow the machine to cool before  
storing.  
Operation  
* Before starting the machine, make certain that the  
cutting chamber is empty.  
* Whenfeedingshreddablematerialintotheequipment  
beextremelycarefulthatpiecesofmetal,rocks,bottles,  
cans or other foreign objects are not included.  
iv  
Rover Mowers Limited  
Chip ‘N’ ShredTM  
SAFETY INSTRUCTIONS  
General Electrical Safety Rules  
7. Make sure the extension cord is in good condition. A  
cord with cracked or broken insulation is hazardous,  
particularlyinthepresenceofmoistureorcombustible  
material. It is also important that the cord connectors  
be of rugged construction, in good condition, and  
securely attached to the outer jacket.  
8. If the extension cord is damaged in any manner while  
operating the machine, immediately switch off the  
power supply and remove the extension cord from  
the power outlet.  
1. Avoid dangerous environments such as damp  
locations.  
2. Do not abuse the power cord. Never pull a machine  
by the cord or pull the cord to disconnect it from the  
outlet socket. Keep the cord away from excessive  
heat, oil, and sharp edges.  
3. Disconnect the machine when not in use, before  
servicing and when changing attachments.  
4. Avoidaccidentalstarting. Besuretoswitchoffbefore  
plugging the cord into a power outlet.  
5. To prevent electrical shock, use the machine only  
with an extension cord suitable for outdoor use as  
recommended by the extension cord manufacturer;  
the use of suitable extension cords is extremely  
important for the operator’s personal safety.  
6. Never use an indoor type of extension cord: these  
cords are designed for use with lamps and small  
appliances and are inadequate for high-powered  
machines.  
9. If the supply cord is damaged it must be replaced by  
a CMG Service Agent or similarly qualified person  
in order to avoid a hazard.  
Electrical Supply Capacity and Fuses  
1. Use only an electric circuit having adequate  
capacity.  
2. Blowing a fuse or tripping a circuit breaker is a  
warning that you are overloading your machine or  
have too many devices in use on that circuit, or both.  
Determine the cause and correct it. Do not install a  
higher capacity fuse.  
1. SPECIFICATIONS  
Rover Model No.  
Engine Model No.  
Power Rating  
9885 (Electric)  
A09189  
2.2 kW  
9848 (Petrol)  
93302  
2.6 kW  
9862 (Petrol)  
127432  
4.1 kW  
98117 (Petrol)  
G200F  
4.1 kW  
Fuel Capacity  
Oil Capacity  
Oil Grade  
2.4 litres  
600ml  
4.5 litres  
600ml  
3.6 litres  
600ml  
Refer engine manufacturer's Refer engine manufacturer's  
Refer engine manufacturer's  
booklet  
booklet  
booklet  
Voltage  
230-240 volts  
9.8 amps  
Current FL  
Frequency  
Phase  
50Hz  
Single  
12  
No. Flails  
12  
12  
12  
No. Chipper Blades  
Chipper Opening  
Weight (kg)  
1
71 x 71 mm  
56  
1
71 x 71 mm  
51  
1
71 x 71 mm  
56  
1
71 x 71 mm  
56  
2. SETTING UP  
Nyloc nuts- 1/4” unc................................................... 4  
Screws- 3/16” x 5/8” mush.head................................. 4  
Nyloc nuts- 3/16” unc................................................. 4  
Washer- 3/16” x 1/2” x 20g.flat................................... 4  
Washer- 3/16” x 3/4” x 16g.flat................................... 4  
Nyloc nuts- 5/16” unc................................................. 7  
Setscrew- 5/16” x 1” unc. hex..................................... 7  
Washers- 5/16” x 5/8” x 18g. flat................................ 7  
2.1 Loose Parts Kit  
Feed hopper half LH................................................... 1  
Feed hopper half RH................................................... 1  
Hopper baffle .............................................................. 1  
Hopper handle............................................................. 1  
Hopper washers........................................................... 4  
Chipper tube assembly................................................ 1  
Manual ........................................................................ 1  
Bar screen assembly.................................................... 1  
Screws- 10 x 3/4” pan p/head ................................... 12  
Bolts- 1/4” x 1-1/2” unc. cuphead............................... 4  
Whendisassemblingthetimberpacking, discardthefour  
nuts and retain the bolts and washers for the handle as-  
sembly. The four nyloc nuts found in the loose parts list  
are to be used on the handle bolts.  
Page 1  
Rover Mowers Limited  
Chip ‘N’ ShredTM  
2. SETTING UP  
2.4 Chipper tube to body  
WARNING  
2.2 Hopper handle and baffle assembly  
The feed hopper as supplied with the Chip ‘N’  
ShredTM needs to be assembled before use.  
1. Lay the right hand side half of the hopper down on  
a flat surface with the joint flange pointing up.  
2. Position the left hand side half of the hopper on top  
of the right hand side aligning the joint flange and  
screw holes. Figure 1.  
The chipper tube assembly must be fitted to the  
Chip ‘N’ ShredTM body before attempting to start  
or use the Chip ‘N’ ShredTM  
1. Remove the rotor shaft cover from the bearing.  
2. Slide the chipper tube assembly into the rectangular  
port on the right hand side of the Chip ‘NShredTM so  
that the holes in the flanges on the chipper tube align  
with the studs on the Chip ‘N’ ShredTM body. Figure  
5.  
3. Insert the self tapping screws in the front flanged  
joint in the sequence shown (1-6) and tighten.  
Figure 1.  
4. Insert the self tapping screws in the rear flanged  
joint in the same sequence as in the front flange  
and tighten. Figure 1.  
3. Retain the chipper tube assembly with three 5/16”  
unc. nyloc nuts and three 5/16” flat washers.  
4. Replace the rotor shaft cover.  
5. Support the hopper in an upright position and fit  
the hopper baffle inside the hopper by aligning the  
four holes in the top edge of the baffle with the four  
matching holes on the ledge in the top of the hopper.  
Figure 2.  
2.5 Mulch bag  
6. Retain the hopper baffle with the four 3/16” x 5/8”  
mush.head screws with the four large 3/16” Flat  
washers under their heads and inserted from the  
inside with the 3/16” small flat washers and 3/16”  
nyloc nuts on the outside of the hopper. Figure 2.  
7. Locate the hopper handle and slide it into the grooves  
located near the top of the hopper body so that the  
holes in the handle are in alignment with the holes  
in the hopper. Figure 3.  
8. Retain the hopper handle with the four 1/4” x 1-1/2”  
unc. cuphead bolts inserted from the inside of the  
hopper with the four 1/4” unc. nyloc nuts on the  
outside. Figure 3.  
Assembly  
1. Slide the Mulch bag frame into the pockets along the  
top edge of each side of the mulch bag.  
2. Slide the spreader tube onto the ends of the bag frame  
till the hole in the frame are within the tube and retain  
with the two ‘R’ clips inserted into the holes in the  
frame.  
Fitting  
3. Slide the mulch bagunder the Chip ‘N’ShredTM from  
the front between the support legs and rest the mulch  
bag frame on the rear wheel supports. Lift the front  
bar of the mulch bag frame over the front lip on the  
front legs support. Figure 6.  
2.3 Hopper assembly to body  
WARNING  
2.6 Engine lubrication - Petrol Models  
The engine oil level must be checked before attempting  
to start the engine. Referto the engine manufacturer’s  
instructions.  
The hopper assembly must be fitted to the Chip  
‘N’ ShredTM body before attempting to start or  
use the Chip ‘N’ ShredTM  
CAUTION  
Avoid premature engine failure by using a  
clean funnel and cleaning away any possible  
contaminants.  
1. Lift the hopper into position on top of the flange on  
the Chip ‘N’ ShredTM body with the hopper handle  
pointing out over the engine.  
2. Align the slots in the hopper flange with the holes in  
the body flanges, and insert four 5/16” x 1” unc bolts  
with the hopper washers under their heads. Figure 4.  
3. Retain with four 5/16” washers and four 5/16” nyloc  
nuts under the body flange and tighten. Figure 4.  
Page 2  
Rover Mowers Limited  
Chip ‘N’ ShredTM  
SETTING UP  
2.7 Fuel  
3. Using a clean funnel fill the fuel tank with clean fresh  
unleaded petrol.  
4. Replace the fuel tank cap.  
5. Wipe up any spilt petrol.  
1. Position the Chip ‘N’ ShredTM on a level surface in a  
well ventilated area. Clean around the fuel tank cap.  
2. Remove the fuel tank cap.  
3. OPERATION  
3.1 To start the engine - Petrol Models  
3. To stop the Chip ‘NShredTM move the motor switch  
to the ‘Off’ position ‘O’.  
Refer to the engine manufacturers instructions  
1. Move the clutch lever to the disengaged position.  
2. Move the choke lever to the choke position.  
4. If the overload switch activates during operation  
wait 60 seconds, reset the overload and switch the  
unit back on. This will allow the electric motor time  
to cool and the overload switch to reset.  
5. If after waiting 60 seconds the Chip ‘N’ ShredTM  
fails to restart the following procedure should be  
followed.  
3. Move the throttle lever to the fast  
4. Move the fuel shutoff valve to the on position (if  
fitted).  
5. Move the Stop Control switch to the on position (if  
fitted).  
position.  
6. Grasp the starter cord and pull.  
7. When the engine starts, move the choke lever to  
the run position and the throttle lever to the slow  
position.  
3.2 To stop the engine - Petrol Models  
Refer to the engine manufacturers instructions  
a. Switch the machine off and disconnect the power  
supply.  
b. Check for blockages and that the rotor is free to  
rotate. If the rotor is jammed remove the screens  
to clear blockage. Refer to section 3.9.  
c. Connect to the power supply and switch on the  
Chip ‘N’ ShredTM  
d. If the Chip ‘N’ ShredTM will not start check the  
fuse or circuit breaker on the electrical circuit  
being used and rectify if necessary.  
WARNING  
Blades continue to free wheel after engine has  
been switched off  
e. If the Chip ‘N’ ShredTM will not start and the  
electricalcircuitisfoundtobeoperational, contact  
your local authorised Rover service dealer.  
1. Move the throttle lever to the off position. O  
2. Move the fuel shutoff valve to the off position (if  
3.6 Shredding material  
fitted).  
1. StarttheChipN’ShredTM engineaspersection3.1.for  
petrol models or section 3.5 for electric models.  
3. Move the stop control switch to the off position (if  
fitted).  
4. Move the clutch lever to the disengaged position if  
engaged.  
WARNING  
3.3 Rotor engagement - Petrol Models  
Operators should always wear safety glasses,  
hearing protection and gloves while operating  
the Chip ‘N’ ShredTM  
1. Start the engine as per the section 3.1.  
2. Move the throttle control to the fast position.  
3. Slowly move the clutch lever on the left hand side of  
the Chip ‘NShredTM to the engaged position. Figure  
7.  
2. Engage the rotor clutch as per section 3.3. Petrol  
Models only.  
3. Feed branches with foliage first into hopper so as to  
control the rate of feed. Maximum branch size in  
shredder hopper is approximately 20mm diameter.  
4. When feeding vines or long stringy types of material  
into the Chip ‘NShredTM, cut them first into lengths  
of no more than 600mm long. Be careful not to wrap  
materials around hands when feeding.  
3.4 Rotor disengagement - Petrol Models  
1. Movetherotorclutchlevertothedisengagedposition.  
O’ Figure 7.  
2. Move the throttle control to the slow  
position as required.  
or off ‘O’  
3.5 Operation - Electric Models  
5. Do not feed at a faster rate than the Chip ‘NShredTM  
can shred and discharge material, as you may stall  
the rotor and overload the engine and or damage the  
drive belt.  
1. Connect the Chip ‘N’ ShredTM to a suitable power  
supply with a 15amp rated power cord fitted with  
10 amp fittings no longer than 20 meters long.  
Longer cords will result in voltage drop and possible  
premature overload drop out and or possible motor  
damage.  
3.7 Chipper tube feeding  
Feed larger branches, up to approximately 70mm  
diameter, into the chipper tube. Control the rate of feed  
by pulling back on the branch so as not to block the unit  
and cause it to stall.  
2. To start the Chip ‘NShredTM move the motor switch  
to the ‘On’ position ‘I’.  
Page 3  
Rover Mowers Limited  
Chip ‘N’ ShredTM  
OPERATION  
3.8 Screens  
3.10 Screen fitting  
Two screens are supplied with the Chip ‘NShredTM, the  
standardscreenconsistingofnumerousholesinacurved  
plate and a bar screen consisting of widely spaced bars  
between two side plates.  
The size of the mulch produced by either shredding or  
chipping is dependent on the screen fitted to the Chip  
‘N’ ShredTM  
The screen to be used depends on the type of material  
to be processed. The standard screen suits most types of  
material found in the garden. If moist, pulpy or soggy  
typesofmaterialaretobeprocessedthebarscreenshould  
be fitted to avoid blockages.  
1. Switch the engine off and remove the spark plug lead  
from the spark plug or disconnect the power cord  
from the power supply.  
2. Choose the correct screen for the material to be  
processed (refer to section 3.8).  
3. Lift and position the screen in the Chip ‘N’ ShredTM  
by aligning the holes in the screen and the Chip ‘N’  
ShredTM body. Insert the screen rod closest to the  
enginerstandsecurewiththeR-clipretainer. Figure  
8.  
Note:ThestandardscreencanbettedintheChipN’  
ShredTM in either direction. The Bar Screen will only  
fit with the bars pointing away from the engine.  
4. Lift the front of the screen and insert the screen rod  
through the Chip ‘N’ ShredTM side plate, retaining  
with the R-clip.  
3.9 Screen removal  
1. Switch engine off.  
2. Remove the spark plug lead from the spark plug or  
disconnect the power cord from the power supply.  
3. When the rotor has come to a stop remove the R-clips  
from the screen bars and remove the screen bars, the  
screen should then drop out through the discharge  
chute. Figure 8.  
CAUTION  
Do not tip petrol models over when full of Petrol  
and Oil.  
4. MAINTENANCE  
4.1 Oil Change Petrol Models  
about6mmwhenhandpressureisapplied,betweenthe  
engine pulley and the rotor shaft pulley. Figure 9.  
6. Tighten the engine mount bolts.  
7. Replace the drive belt guard aligning the ‘E’ hole  
with retaining stud.  
Refer to the manufacturer’s instructions.  
1. Position the Chip ‘NShredTM on a level surface in a  
well ventilated area.  
2. Start and run the engine for 5 minutes to warm up  
the engine oil.  
8. Move the clutch engagement lever to the disengaged  
position and replace the spark plug lead.  
3. Place a container under the oil drain plug.  
4. Using a 10mm open end spanner remove the engine  
drain plug and tilt the Chip ‘N’ ShredTM to allow the  
engine oil to drain completely.  
5. Refit the engine drain plug tightly and clean up any  
spilt oil.  
CAUTION  
Do not over tighten drive belt.  
4.4 Drive Belt adjustment - Electric Models  
6. Fill the engine crankcase with oil. Refer to section  
2.6 Engine Lubrication.  
1. Stop the Chip ‘N’ ShredTM and disconnect from the  
power supply.  
2. Remove the drive belt guard  
4.2 Lubrication Points Petrol Models  
3. Loosen the four engine mount bolts ‘A’ figure 10.  
4. Tension the drive belt to give a 6mm deflection  
when hand pressure is applied, by holding the nut  
B’ with a 9/16” A/F spanner and rotating the bolt  
C’ clockwise.  
5. Tighten the four engine mount bolts.  
6. Replace the drive belt guard aligning the ‘E’ hole  
with retaining stud.  
Using 10w -30 or S.A.E. 30 oil  
1. Clutch lever point.  
2. Throttle control.  
4.3 Drive belt adjustment - Petrol Models  
1. Stop the Chip ‘NShredTM and remove the spark plug  
lead from the spark plug.  
2. Remove the drive belt guard.  
WARNING  
3. Move the clutch lever to the engaged position.  
4. Loosen the four engine mount bolts.  
The chipper blade is extremely sharp and  
caution must be used when handling or  
working with it.  
5. SlidetheengineawayfromtheChipN’ShredTM body  
to tighten the drive belt. The drive belt should deflect  
Page 4  
Rover Mowers Limited  
Chip ‘N’ ShredTM  
MAINTENANCE  
4.5 Chipper blade removal and fitting  
4.8 Flail removal  
Chipper blade removal  
1. Remove the hopper assembly.  
2. Remove the belt guard.  
3. Remove the chipper tube assembly.  
4. Rotate the rotor assembly until the flail bar to be  
removed is opposite the pilot hole in the left hand  
side of the Chip ‘N’ ShredTM body.  
5. Remove the flail bar retaining nut and bolt from the  
shaft.  
6. Using a drift inserted through the pilot hole in the  
chipper shredder side plate, drive out the flail bar  
through the chipper tube port.  
1. Stop the Chip ‘NShredTM and remove the spark plug  
lead from the spark plug, or remove the power cord  
from the power supply.  
2. Remove the three retaining nyloc nuts and washers  
from the chipper tube and lift off.  
3. Remove the hopper assembly fasteners and lift the  
hopper assembly off the Chip ‘N’ ShredTM body.  
4. Rotate the rotor to expose the chipper blade in the  
chipper tube port.  
5. Using a 1/2AF ring spanner and aAllen key remove  
the chipper blade fasteners and remove the chipper  
blade. Figure 11.  
4.9 Flail fitting  
1. Determine which flail bar is to be fitted from (Figure  
12), and layout next to the Chip ‘NShredTM the flail  
blades and spacers.  
Chipper blade fitting  
1. Clean the surface of the rotor plate where the chipper  
blade is attached.  
2. Insert the flail bar through the chipper tube port into  
the rotor plate.  
2. Using new 5/16” Nyloc nuts fit the chipper blade to  
the rotor plate and tighten the nyloc nuts to 19 Nm.  
3. Fit the hopper assembly to the Chip ‘N’ ShredTM  
body. Refer to section 2.3.  
3. Astheailbarisbeingpushedintoposition, placethe  
flail blades and spacers on the flail bar as indicated  
in figure 12.  
4. Replace the flail bar retaining bolt and nut.  
5. Fit the chipper tube assembly. Refer section 2.4.  
6. Fit the drive belt guard aligning the retainings stud  
in the correct hole for Petrol and Electric models.  
7. Fit the hopper assembly. Refer section 2.3.  
8. Fit the spark plug lead to the spark plug - Petrol  
Models.  
4. Fit the chipper tube to Chip ‘NShredTM body. Refer  
section 2.4.  
5. Move the clutch engagement lever to the disengaged  
position and replace the spark plug lead.  
4.6 Chipper blade sharpening  
To maintain optimum performance from the chipper the  
blade should be kept sharp. The chipper blade can be  
ground back a total of 3mm before replacement of the  
chipper blade is necessary.  
4.10 Routine maintenance  
After use, always clean down the outside of the Chip ‘N’  
ShredTM to remove any build-up of material. Visually  
inspectallsafetylabelsandreplaceanythathavebecome  
damaged or illegible during operation of the Chip ‘N’  
ShredTM  
1. Remove the chipper blade from the Chip ‘N’ShredTM  
Refer to section 4.5.  
2. Maintain the same angle on the blade cutting edge  
when grinding.  
3. Remove any feathers that form by lightly honing the  
chipper blade on an oil stone.  
WARNING  
4. Refit to the Chip ‘N’ ShredTM. Refer to section 4.5.  
Do not hose down the motor or switch on  
electric models  
4.7 Flails  
The Chip ‘N’ ShredTM is fitted with 12 individual flail  
blades. The relative position of the flails on each bar and  
to those on other bars is important. If the flail bar is to be  
removed for any reason the flails must be reassembled in  
the same position as before disassembly. Figure 12.  
The inside of the Chip ‘N’ ShredTM may be hosed out  
to clean away any build up of mulched material. After  
hosing out the inside of the Chip ‘N’ ShredTM spray the  
rotor assembly, flails and chipper blade with a suitable  
water dispersant agent (WD 40).  
Page 5  
Rover Mowers Limited  
Chip ‘N’ ShredTM  
COMPOSTING  
5.1 Mulch  
600mm. The compost heap should be covered to keep it  
from becoming water logged or drying out completely.  
To aid in the decomposition of the mulch, the compost  
heap should be turned over regularly.  
Mulchisamixtureofbrokendownvegetableandorganic  
materials which is used in the creation of compost or  
used as a covering in a garden bed.  
Compost Bin  
5.2 Compost  
Theseeithertaketheformofadrummountedonaframe,  
or a simple drum standing on end with a removable lid.  
These types of units are used in a similar manner to  
the compost heap where mulch, soil and other organic  
materials are loaded into the drum for the production of  
compost. The drum mounted on the frame can be easily  
rotated to aerate the compost during decomposition of  
the organic materials.  
Compost is a mixture of organic materials, mulch, loam  
soils, or other medium with added organic matter used  
to enrich garden beds to promote plant growth.  
5.3 Humus  
Humus is the organic constituents of soils formed by  
the decomposition of vegetable and organic materials.  
The Rover Chip ‘N’ ShredTM helps in the production of  
Mulchbyshreddingvegetableandorganicmaterialsinto  
small pieces to make mulch that may be either spread  
throughout the garden bed as a thick layer or can be used  
to produce a rich compost.  
5.6 Suitable materials for composting  
* Vegetable and fruit waste from the kitchen.  
* Dead plants and flowers Plant cuttings and prunes.  
* Green branches from small trees Sawdust and  
pulverised wood shavings.  
5.4 Mulching the Garden  
* Mulched material from the Rover Chip ‘N’  
ShredTM.  
The spreading of a thick layer of mulch throughout the  
garden bed of between 50 and 150mm thick has many  
benefits for the garden:  
* Cow, horse and chicken manure.  
5.7 Materials that should NEVER be composted.  
* Protects the root system of the plants.  
* Retains moisture in the soils.  
* Metal objects.  
* Retards the growth of weeds which can be harmful  
to plants.  
* Slowly releases nutrients into the soil to enhance  
plant growth.  
* Glass and ceramics Plastics.  
* Chemicals and Solvents.  
* Dog and cat droppings.  
* Meat scraps and bones.  
* Eliminates the need to use dangerous chemicals  
and fertilizers and therefore leads to be a healthier  
environment.  
* Eliminates the need to use land fill areas to dispose  
of unwanted garden rubbish. Some councils are now  
chargingforthedisposalofgardenwasteatlocalland  
fill areas.  
5.5 Composting  
With the mulch produced from the garden and  
vegetable waste these can be used to produce a  
nutrient rich compost. Compost can be produced in  
several ways from the mulch produced:  
Compost Heap  
A compost heap can be laid out under a tree or in a  
corner of the garden. Simply spread out a layer of mulch  
approximately 1200mm x 600mm. This can be then be  
built up in thin layers of soil and mulch to a height of  
Page 6  
Warranty Conditions  
Australia & New Zealand Only  
Rover Mowers Limited warrant that this machine  
Thiswarrantyexcludesfairwearandtear,oranydamage  
caused by misuse or abuse. Parts such as blades, blade  
bolts, v-belts and spark plugs, which can be subjected  
to use beyond their normal intended working capacity  
are also excluded.  
is free from defects in material and workmanship.  
This warranty is limited to making good or replacing  
any part which appears upon inspection by the  
manufacturer or his agent to be defective in material  
or workmanship.  
This warranty is void if parts other than genuine have  
been used or if repairs or alterations have been made  
without the manufacturer's written authority.  
The petrol engine used to power this machine is  
warrantedbythemanufacturerwhosewarrantystatement  
has been included with the machine. As the warranty  
for the engine may differ from the warranty for the  
other components, you are advised to read the engine  
manufacturer's warranty carefully.  
The above warranty does not exclude any condition  
or warranty implied by the Trade Practices Act 1974  
or any other relevant legislation which implies any  
condition which cannot be excluded.  
For other items this warranty shall apply for a period of  
12 months from date of purchase except for products  
used commercially where the warranty is limited to  
90 days.  
REMEMBER:  
P R O O F O F P U R C H A S E I S T H E  
RESPONSIBILITY OF THE OWNER AND IS  
NECESSARY PRIOR TO WARRANTY WORK  
BEING UNDERTAKEN. REPAIRS MUST BE  
CARRIEDOUTBYANAUTHORISEDDEALER  
AND GENUINE SPARE PARTS MUST BE USED  
OR YOUR WARRANTY WILL BE VOID.  
This warranty does not obligate the manufacturer, his  
agents or dealers to bear the transport costs incurred in  
the repair or replacement of any defective part.  
For your record:  
Dealer's name:......................................................................................................................................  
Dealer's address:..................................................................................................................................  
Dealer's phone no:..............................................................................................................................  
Product Model no: ..............................................................................................................................  
Product Serial no: ................................................................................................................................  
Date of Purchase:.................................................................................................................................  
RoverMowersLimitedreservestherighttomakechangesofand  
addimprovementsuponitsproductatanytimewithoutnoticeor  
obligation. The Company also reserves the right to discontinue  
manufacture of any product at its discretion at any time.  
A.B.N. 11 000 257 303  
Rover Mowers Limited, PO. Box 1235, Eagle Farm. Qld. Australia. 4009  
Phone: 07 3213 0233  
RECYCLED PAPER  
© Copyright  
10 - 2008  
04009134  
Rev. F  
PRINTED IN AUSTRALIA  

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