Honda Power Equipment CD Changer User Manual

Accessory  
Application  
Publications No.  
AII 23268  
CD CHANGER  
ATTACHMENT KIT  
INSTALLATION  
INSTRUCTIONS  
INSIGHT  
Issue Date  
OCT 2001  
PARTS LIST  
CD Changer Attachment Kit:  
P/N 08B26-S3Y-100  
4 Clip nuts  
2 Clips  
CD changer trim  
4 Self-tapping screws  
4 Flange nuts  
Front bracket  
Bus cable  
2 Spacers  
Rear bracket  
5 Long wire ties  
(4 not used)  
Front base bracket  
CD Changer:  
P/N 08A26-1B1-100  
CD changer  
Rear base bracket  
6 EPT sealers  
4 Washer-screws, 4 x 6
(Not used)  
10 Cushion tapes  
Adhesive seal sheet  
Locking covers  
13 Short wire ties  
(1 not used)  
8 Washer-screws, 4 x 8 mm  
4 Washer-bolts, 6 x 16 mm  
CD magazine  
Owner’s Manual  
© 2001 American Honda Motor Co., Inc - All Rights Reserved.  
Y0599D  
08B26-S3Y-1000-91  
1 of 10  
5. Remove the self-tapping screws that fasten the  
radio, and pull the unit out toward you.Unplug the  
vehicle harness connector and the antenna lead  
from the rear of the radio.  
7. Detach the clips, and pull the driver's side cowl  
carpet down and out of the way.  
SELF-TAPPING  
SCREW  
CLIPS  
DRIVER'S SIDE  
COWL CARPET  
(Pull down and out  
toward you.)  
ANTENNA  
LEAD  
VEHICLE HARNESS  
CONNECTOR  
8. Remove the B-pillar lower trim panel (four  
retaining clips). Take care not to damage the  
retaining clips.  
6. Remove the driver's door sill trim (four retaining  
clips).  
DRIVER'S DOOR  
SILL TRIM  
CLIP  
B-PILLAR  
LOWER TRIM  
PANEL  
RETAINING  
CLIP  
© 2001 American Honda Motor Co., Inc - All Rights Reserved.  
AII 23268 (0110)  
3 of 10  
9. Remove the four expansion clips that fasten the  
floor carpet, and fold the carpet down and out of  
the way.  
12. Route the BUS cable above the steering shaft,  
and secure it to the vehicle harness with four  
short wire ties in the areas shown.  
EXPANSION  
CLIP  
SHORT  
WIRE TIES  
VEHICLE  
HARNESS  
STEERING  
SHAFT  
FUSE BOX  
HOOD  
OPENER  
FLOOR  
CARPET  
(Fold down.)  
BUS  
CABLE  
Routing the BUS Cable  
10. Route one end of the BUS cable up under the  
dashboard, and out the radio opening.Position the  
BUS cable connector alongside the radio  
connector; then secure the BUS cable and the  
vehicle harness with two short wire ties in the  
areas shown.  
13. Route the BUS cable down alongside the fuse  
box, and secure it to the body panel with one  
cushion tape. Secure the BUS cable to the vehicle  
harness with the two short wire ties.  
FUSE  
BOX  
EPT SEALER  
SHORT  
WIRE TIES  
CUSHION  
TAPE  
SHORT  
WIRE TIES  
(Position the BUS cable  
connector flush with  
the radio connector.)  
RADIO  
CONNECTOR  
11. Attach a piece of EPT sealer to the dash support  
to protect the BUS cable.  
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AII 23268 (0110)  
© 2001 American Honda Motor Co., Inc - All Rights Reserved.  
14. Continue routing the BUS cable toward the rear  
of the vehicle. Measure 35 mm below the door  
opening, and secure the BUS cable to the body  
with four cushion tapes.  
18. Remove the rear side trim panel (three  
expansion clips).  
REAR SIDE  
TRIM PANEL  
EXPANSION  
CLIP  
SHORT  
35 mm  
WIRE TIE  
WASHER-BOLT  
CUSHION  
TAPES  
VEHICLE  
HARNESS  
LEFT TRUNK  
SIDE BOARD  
15. Secure the BUS cable to the vehicle harness  
with one short wire tie in the area shown.  
RELAY  
19. Remove the left trunk side board by pulling out  
on the back and toward you.  
16. Open the tailgate, and remove the cargo floor  
mat.  
20. Locate the relay mounted to the lower trunk panel.  
Remove the washer-bolt to free the relay.  
CARGO FLOOR MAT  
TAILGATE  
21. Remove the middle bulkhead cover (pry out the  
seven screw covers, and remove the seven  
screws).  
SCREW  
COVER  
SELF-TAPPING  
SCREW  
MIDDLE BULKHEAD  
COVER  
CARGO BOX  
17. Remove the cargo box.  
© 2001 American Honda Motor Co., Inc - All Rights Reserved.  
AII 23268 (0110)  
5 of 10  
22. Remove the three clips, and fold down the top  
portion of the middle carpet. If the vehicle you are  
working on is equipped with rear speakers,  
24. Attach one cushion tape around the lower edge  
of the hole in the inner panel; then route the BUS  
cable toward the rear over the cushion tape.  
Secure the BUS cable to the inner panel with  
additional cushion tape.  
remove the speakers and rear speaker holders.  
SPEAKER  
HOLDER  
CLIP  
BUS CABLE  
CUSHION TAPE  
SCREW  
FLOOR  
CARPET  
(Turn over.)  
25. Route the BUS cable down, and secure it to the  
trunk panel with two cushion tapes.  
CUSHION TAPE  
CLIP  
23. Continue routing the BUS cable toward the rear  
of the vehicle alongside the vehicle harness,  
then up and out through the cutout in the area  
shown. While wearing gloves to protect your  
hands, reach through the speaker hole, and  
secure the BUS cable to the vehicle harness  
with four short wire ties in the areas shown.  
CUTOUT  
BUS CABLE  
SPEAKER  
HOLE  
SHORT  
WIRE TIES  
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AII 23268 (0110)  
© 2001 American Honda Motor Co., Inc - All Rights Reserved.  
Installing the CD Changer  
30. Position the front and rear brackets on the CD  
changer, and install four 4 x 8 mm washer-  
screws into each bracket.  
26. Carefully unpack the CD changer. Remove the  
three shipping clips, and discard the shipping  
cover. Save the shipping clips for your customer  
in the event the unit needs to be serviced.  
FRONT  
BRACKET  
CD CHANGER  
SHIPPING CLIP  
REAR  
BRACKET  
SHIPPING COVER  
(Discard.)  
4 x 8 mm  
WASHER-  
SCREW  
ADHESIVE SEAL  
4 x 8 mm  
WASHER-SCREW  
31. Using a utility knife, cut out the inside line of the  
center area on the CD changer trim.  
27. Install an adhesive seal (included with the CD  
changer kit) over each of the three clip holes.  
CD CHANGER  
TRIM  
LEFT LOCKING  
COVER  
(supplied with  
CD Changer kit)  
OUTSIDE LINE  
Do not cut here.  
RIGHT LOCKING  
COVER  
(supplied with  
Cut out.  
FOR VERTICAL  
CD Changer kit)  
INSTALLATION  
INSIDE LINE  
Cut here.  
SPRING ADJUSTING PIN  
VERTICAL POSITION  
28. Visually check the location of the spring  
adjusting pins on both sides of the CD changer.  
If the spring adjusting pins are not in the vertical  
(V) position, move the pins to the vertical (V)  
position with a small flat-tip screwdriver.  
29. Remove the backing from the two adhesive  
covers, and attach one cover to each side of the  
CD changer. Align the two diagonally opposite  
holes with the H and V positions.  
© 2001 American Honda Motor Co., Inc - All Rights Reserved.  
AII 23268 (0110)  
7 of 10  
32. Place the CD changer trim on the CD changer,  
and install the four self-tapping screws.  
35. Remove the vehicle harness clip from the hole in  
the inner panel.  
CLIP  
CD CHANGER TRIM  
SELF-TAPPING  
SCREWS  
CD CHANGER  
SELF-TAPPING  
SCREWS  
CLIP NUT  
36. Slide one clip nut onto each of the four holes in  
the inner panel.  
33. Remove 40 to 50 mm of the adhesive backing  
from the back of each spacer, and fold them  
back. Position the spacers on the CD changer  
against the CD changer trim; then carefully  
remove the adhesive backings while holding the  
spacers in place. Be careful not to tear the  
adhesive backings.  
37. Apply one EPT sealer to the left taillight harness.  
LEFT TAILLIGHT  
HARNESS  
EPT SEALER  
SPACER  
ADHESIVE  
BACKING  
CD CHANGER  
EPT SEALER  
CD CHANGER  
TRIM  
SPACERS  
34. Wrap one EPT sealer around the connector from  
the CD changer.  
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AII 23268 (0110)  
© 2001 American Honda Motor Co., Inc - All Rights Reserved.  
38. Cut one piece of EPT sealer in half. Attach the  
halves to the rear clip nuts you installed in step  
36.  
42. Position the CD changer on the studs extending  
from the front and rear base brackets, and install  
the four flange nuts. Install the CD changer first  
on the front bracket, then the rear bracket.  
EPT SEALER  
FRONT  
BRACKET  
STUDS  
REAR  
BRACKET  
STUDS  
EPT SEALER  
(Cut in half.)  
CD CHANGER  
FLANGE  
NUTS  
43. Reinstall the relay that was removed in step 20.  
REAR BASE FRONT  
EPT  
BRACKET  
BASE  
SEALER  
BRACKET  
6 x 16 mm  
6 x 16 mm  
WASHER-BOLT  
44. Plug the BUS cable connector into the CD  
changer.  
WASHER-BOLT  
39. Position the rear base bracket on the clip nuts,  
and install two 6 x 16 mm washer-bolts.Tighten  
the bolts securely.  
BOLT (reused)  
40. Position the front base bracket on the clip nuts  
and install two 6 x 16 mm washer-bolts.Tighten  
the bolts securely. Attach one EPT sealer over  
the head of the lower bracket bolt.  
41. Push the clip of the vehicle wire harness  
removed in step 35 into the hole in the rear base  
bracket.  
VEHICLE RELAY  
REAR BASE  
BRACKET  
BUS  
CABLE  
CD CHANGER CONNECTOR  
VEHICLE  
HARNESS  
CLIP  
© 2001 American Honda Motor Co., Inc - All Rights Reserved.  
AII 23268 (0110)  
9 of 10  
45. Secure the BUS cable connector to the vehicle  
harness 135 mm away from the vehicle harness  
clip with one long wire tie. Attach the BUS cable  
to the corner of the body panel with one cushion  
tape in the area shown.  
47. Reinstall the left trunk side board on the CD  
changer brackets, and install the two clips.  
BASE  
BRACKET  
CD CHANGER  
BUS CABLE  
LONG WIRE TIE  
CD CHANGER  
BASE BRACKET  
135 mm  
CLIPS  
LEFTTRUNK  
SIDE BOARD  
BUS CABLE  
CONNECTOR  
CUSHION TAPE  
Secure to the  
corner.  
48. Reinstall the trunk box, and check that the CD  
can be loaded and ejected properly by opening  
the lid of the CD changer.  
46. Using a utility knife, cut out the marked areas  
from the back of the left trunk side board. First  
cut out areas A, B, and C, then area D.  
49. Plug the BUS cable connector, the radio  
connector, and the antenna lead into the rear of  
the radio.  
RADIO  
A
BACK OF  
LEFT TRUNK  
BUS CABLE  
SIDE BOARD  
CONNECTOR  
B
C
50. Check that all wire harnesses are routed  
properly and all connectors are plugged in.  
D
51. Reconnect the negative cable to the battery.  
52. Reset the clock and the radio station presets.  
53. Reinstall all removed parts.  
54. Check the operation of the CD changer as  
described in the Owner's Manual supplied.  
55. Put the CD Changer Owner's Manual and the  
shipping screws (removed in step 26) in the glove  
box for your customer.  
Cut across.  
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AII 23268 (0110)  
© 2001 American Honda Motor Co., Inc - All Rights Reserved.  

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