Grindmaster P400E User Manual

Shuttle Brewer & Airpot/Shuttle Brewers  
Operation and Instruction Manual  
For Models P300E, P400E, RAP300E,  
RAP400E, RAPS300E, RAPS400E  
Table of Contents  
Installation and Start-up ....................................... 1-2  
Operation ..........................................................  
Installation:  
3
WARNING  
ELECTRIC SHOCK HAZARD!  
Adjustments ........................................................ 4-7  
Care and Cleaning ............................................... 8-9  
Service ............................................................... 9-10  
Troubleshooting  
Filling Problems .................................... 11  
Heating Problems ................................. 12  
Brewing Problems ................................ 13  
Parts Illustrations  
Installation of this appliance should be performed by  
qualified service personnel only. Improper installation could  
result in electrocution.  
Models P300E & P400E ....................... 14  
Model RAP400E ..................................... 15  
Model RAPS400E ................................... 16  
VSB-400................................................ 17  
Shuttle CS-LL .......................................... 18  
Rough-In Drawings  
See rough-in drawings in this manual for dimensions and locations of  
electric and water input.  
Set-Up/Position  
Model P-300.......................................................... 19  
Model P-400 ......................................... 20  
Model RAP-300 ......................................... 21  
Model RAP-400 ........................................ 22  
Model RAPS-300 ....................................... 23  
Model RAPS-400 ..................................... 24  
VSB-300 .................................................. 25  
VSB-400 ................................................ 26  
Wiring Diagrams  
P300E/P400E with 1 Batch Timer ......... 27  
P300E/P400E with 2 Batch Timer........ 28  
RAP300E/RAP400E................................29  
RAPS300E/RAPS400E........................30  
Drawing #091-548 .................................31  
Drawing #091-182 ....................................32  
Warranty ................................................................... 36  
1) Remove the brewer from the packing material and attach its legs.  
2) Position the brewer on a strong, stable table or counter. Check the  
level front to back and side to side. Adjust the legs to the correct level.  
IMPORTANT:  
THE PERSON INSTALLING THIS APPLIANCE IS RESPONSIBLE  
FOR ENSURING THAT ELECTRIC AND WATER CONNECTIONS  
MEET THE REQUIREMENTS OF THE NATIONAL ELECTRIC  
CODE, NATIONAL PLUMBING CODE, AND ANY LOCAL  
ORDINANCES.  
The electric and water hook-up locations are behind the front panel.  
Remove the four screws fastening this panel for access to these  
connections.  
Water Hook-up  
1) The water line may enter through holes on the rear or the bottom of the brewer. Use the right hand opening for water.  
2) Use 3/8" copper or flexible water line to prevent strain. Do not use low temperature plastic tubing. The connection  
to the fill valve is 3/8" flare.  
3) Water line pressure must be from 30 to 70 psi.  
4) Hot (up to 160°F) or cold water may be used. Hot water offers faster recovery between brews.  
5) Install a shut-off valve near the brewer.  
6) Installing a filtering system can improve the taste of brewed coffee and extend the life of the brewer. If your water  
has high calcium (lime), chlorine, or iron content, this is especially important. The filter should be the lime inhibiting  
type if cold water is used. Contact our parts department to select the filter for your conditions.  
Prior authorization must be obtained from Grindmaster Corporation for all warranty claims.  
Grindmaster Corporation  
4003 Collins Lane  
Louisville, KY 40245 USA  
(502) 425-4776  
(800) 695-4500 (USA & Canada only)  
(800) 568-5715 (Technical Service Only)  
FAX (502) 425-4664  
0306 FORM # AM-309-06  
Part # 090-077  
© Grindmaster Corporation, 1998  
PRINTED IN U.S.A.  
Operation  
CAUTION  
HOT LIQUID HAZARD!  
Water used for brewing coffee is very hot. Use caution when brewing, pouring, or  
transporting coffee. Accidental spills may result in severe burns.  
1)  
RAPS Brewers require the accessory warmer base placed over the pegs on the brew  
shelf before brewing into a shuttle. Plug the base into the receptacle on the side of the  
brewer. The receptacle is only energized when a shuttle is in place.  
2)  
3)  
4)  
5)  
Place an empty, warm shuttle or airpot on the shelf, counter, or accessory base (depending  
on model) under the brew head. Turn on the warmer if a shuttle is used.  
If the shuttle is not warm, allow the warmer to heat the shuttle. Only a short brew of water  
will speed this. A cold shuttle will significantly lower the temperature of the brewed coffee.  
Remove the filter basket and line with a filter paper. Paper size is 13 x 5 for the smaller  
basket, BB1.5, and 14 x 5 for the larger, BB2.0.  
Place ground coffee in the filter basket. Your coffee supplier can help you select the right  
amount of coffee and grind. Coffee brewing experts recommend between 6.5 and 8 ounces  
of coffee per gallon of water for most applications. A full shuttle is 1.4 gallons and a full  
airpot is 0.80 gallon.  
6)  
Slide the basket into the brewer making sure the spout lines up with the top of the shuttle  
or airpot.  
7)  
8)  
Check that the correct batch size is selected. Check the WATER HOT light. If lit, press start.  
Brew time is about 4 minutes for a full shuttle, less for airpots and half batches. After the  
brew, allow the coffee to drip for 1 to 2 minutes.  
CAUTION  
Coffee basket contains very hot water until the drip is completed. Early removal of a  
dripping basket could result in burns.  
9)  
Dump the grounds from the basket and rinse for the next brew. Coffee is ready to serve.  
10)  
The shuttle may be placed on remote warming stations. Use caution when moving a  
full shuttle.  
Page 3  
Shuttle Brewers & Airpot/Shuttle Brewers  
Adjustments  
WARNING  
Electrical Shock Hazard!  
Dangerous electric voltages are present near adjustable components. All adjustments  
should be performed by qualified service personnel only.  
All adjustable components are located under the top cover. To access these parts:  
1)  
2)  
3)  
Shut off the electric line to the brewer or unplug the brewer.  
Remove the single screw fastening the top cover. Remove the top cover.  
Pull forward and lift off the top cover.  
Brew Volume, Brew Timer  
The brew volume of the brewer is controlled by its timer. The batch size is directly proportional to the  
timer setting. The timer adjustment is located under the top cover. On twin brewers, there is one timer  
for each brew head.  
Depending on the model, American Metal Ware offers three types of timer adjustments. Look at the  
instructions for the type of timer you have. There will always be a small variation (+ 5%) in level from  
batch to batch.  
Note: Always adjust bypass before adjusting timer because bypass affects brew rate.  
Before making the timer adjustment, do the following:  
1)  
Brew a batch of water to determine where the level falls. Using a stop watch, determine  
the current brew volume.  
2)  
To determine the desired time setting, use the following formula:  
desired brew volume  
desired brew time  
=
_________________ X current brew tie  
current brew volume  
Adjusting the Timer  
Standard single batch timer: RAP and P models without half  
batch include this timer, (see Figure 1). This timer is adjustable  
from 1 to 8 minutes. After removing the cover, do the following:  
1)  
Use the timer label to make an approximate adjustment  
of the timer.  
Figure 1  
Single Batch Timer  
2)  
After adjusting the timer, brew a batch of water to check  
the volume. Repeat adjustment, tweaking the timer knob  
until the volume is correct.  
Page 4  
Shuttle Brewers & Airpot/Shuttle Brewers  
Two Batch Timer with Knob Adjustment, See Figure 2:  
This timer is adjustable from 15 seconds to 5 minutes.  
Locate the adjustment knobs under the top cover.  
Set this timer by adjusting the knob. The batch selector  
switch picks the adjustment potentiometer which the  
timer will see.  
Figure 2  
Two Batch Timer  
Two Batch Timer with Counter Adjustment, See Figure 3:  
The two batch size timer may also be used with optional  
counter potentiometer to ease adjustments. Each batch  
size is adjustable from 00 to 99. The timer settings for this  
timer are tabulated on the table below. This chart is for  
making an approximate setting. You may need to click up or  
down to make fine adjustments to volume. Each number  
is about 3 seconds.  
Figure 3  
Two Batch Timer  
w/Counter Adjustment  
Counter Settings for NCC Q4F-0300-341AM Timers  
Counter  
Setting  
Time  
(min:sec)  
Counter  
Setting  
Time  
(min:sec)  
Counter  
Setting  
Time  
(min:sec)  
35  
40  
45  
50  
55  
60  
2:03  
2:17  
2:31  
2:45  
2:59  
3:13  
00  
10  
15  
20  
25  
30  
0:15  
0:46  
1:01  
1:17  
1:32  
1:47  
65  
70  
75  
80  
85  
99  
3:26  
3:39  
3:53  
4:06  
4:20  
5:00  
Bypass Adjustment  
The bypass valve adjusts the amount of water which  
bypasses coffee grounds and dilutes the final brew  
(see Figure 4). The factory setting is no bypass.  
Bitter coffee results when the amount of ground  
coffee is too small. Therefore, if your coffee is  
brewing too strong, it is better to adjust the bypass  
valve instead of reducing the amount of coffee.  
BYPASS VALVE  
Figure 4  
Bypass Valve  
Page 5  
Shuttle Brewers & Airpot/Shuttle Brewers  
To Adjust the Bypass:  
1)  
2)  
Shut off and open brewer as described at the beginning of the adjustments section.  
Locate the bypass valve for the brew head you wish to adjust. Valve is on the right and front  
of the BREW valve.  
3)  
Open the valve (counter clockwise) to the desired setting. Use the table below as a guide:  
BYPASS SETTING  
closed  
BYPASS: % OF TOTAL BREW  
0
1 turn  
8
2 turns  
12  
22  
33  
3 turns  
4 turns  
4)  
Measure the bypass setting:  
a)  
b)  
c)  
d)  
Remove the brew basket.  
Place an empty shuttle without its lid under the spray head.  
Place a measuring cup under the bypass nozzle.  
Press START and brew water for about thirty seconds or until measuring cup is almost  
full. Press STOP.  
Record the amount of water in the bypass measuring cup.  
Add this to the water in the shuttle and record, measure the total amount of water.  
The bypass percent is calculated as:  
e)  
f)  
g)  
Bypass % = (Bypass Volume/Total Volume) X 100  
5)  
Tweak the valve adjustment until the bypass is set as desired.  
Note: The bypass is accurate to + 4%.  
Thermostat Adjustment  
The main thermostat adjusts the water temperature in the tank. Factory setting is 200°F. This  
is the ideal temperature for brewing most coffee. Water should never boil in the tank. If water is  
boiling, adjust the thermostat. There are two types of thermostats available. Mechanical is standard  
and solid state is optional. See the adjustment instructions for the thermostat in your brewer.  
Standard Mechanical Thermostat:  
1)  
2)  
3)  
Shut off power and open cover.  
Locate thermostat mounted on tank. See Figure 5.  
Turn the shaft counter clockwise to decrease temperature,  
opposite to increase temperature.  
Figure 5  
Mechanical Thermostat  
Page 6  
Shuttle Brewers & Airpot/Shuttle Brewers  
4)  
If the maximum temperature adjustment needs to be increased, insert a small flat screwdriver  
into the shaft. Turn the calibration screw counter clockwise to increase the maximum  
temperature.  
Optional Solid State Thermostat: This control maintains temperature within 3able  
range is from 155°F to 205°F.  
See Figure 6.  
1)  
2)  
Shut off power and open top cover.  
Locate thermostat on bracket mounted  
to front panel.  
3)  
Adjust the knob to the temperature  
desired. This control cannot be set  
above 205°F.  
Figure 6  
Solid State Thermostat  
Optional Brew Thermostat Adjustment: Your brewer may include the optional low temp/no brew  
thermostat, (see Figure 7). This will not allow a brew unless the water is up to temperature. The  
factory setting is 192°F. If you wish to adjust this, do the following:  
1)  
2)  
Shut off power and remove top cover.  
Locate the thermostat mounted on the  
water tank.  
3)  
To increase the set point, turn the shaft  
clockwise. We do not recommend adjusting  
this above 192°F which may cause  
excessive delays between batches.  
4)  
For accurate setting of the thermostat, remove  
the bulb from the brewer and immerse in  
water known to be 190°F. Adjust the  
knob so the thermostat closes at this point.  
Figure 7  
Brew Thermostat  
Page 7  
Shuttle Brewers & Airpot/Shuttle Brewers  
Cleaning  
WARNING  
Burn Hazard!  
Hot liquids and surfaces are present in this equipment. To avoid burns use caution when  
cleaning. Rinse hot parts with cold water before cleaning. Use gloves or a heavy cloth when  
removing hot parts from brewer.  
After Each Brew:  
1)  
2)  
Dispose of grounds and rinse brew basket.  
Rinse shuttle or airpot containers before reuse.  
Every Day:  
1)  
Wash brew basket with warm soapy water. The wire basket is removable to aid  
cleaning.  
2)  
Remove spray head(s), located above brew basket(s), using gloves or a heavy towel.  
Wash off coffee oils and clean any plugged holes.  
3)  
4)  
Clean shuttles with warm soapy water and a brush or towel.  
Clean airpots with warm soapy water and bottle brush. Be careful, glass interior  
breaks easily. Use only a soft cloth and warm soapy water or stainless steel polish  
on the outside to avoid scratches.  
5)  
6)  
Wipe exterior of brewer with a damp cloth. Do not use abrasives which will scratch  
surface.  
If shuttles are to be left on warmer all night, fill with water to avoid coffee oil burn-in.  
Page 8  
Shuttle Brewers & Airpot/Shuttle Brewers  
Weekly or Bi-Weekly, Depending on Use  
1)  
2)  
Fill shuttles with one gallon, 2/3 full, of hot water.  
Pour into the shuttle liners the recommended concentration of urn cleaner (excessive amounts  
of cleaner will attack the stainless steel).  
Urn cleaners that have been used successfully:  
DIP-IT, manufactured by Economics Laboratories, Inc.  
4 Corporate Park Drive  
White Plains, NY 10604  
OXYLITE, manufactured by Avril, Inc., Syndet Division  
601 N. Third Street  
Reading, PA 19601  
3)  
4)  
Scrub the liner interior with a plastic bristle brush.  
Remove the knurled nut at the top of the gauge glass and clean the glass with a small  
bottle brush.  
5)  
6)  
7)  
8)  
9)  
Pour out the contents of the shuttle.  
Remove the handle assembly of the shuttle faucet by unscrewing the plastic bonnet.  
Gently wash the faucet seat cup with a soft cloth and warm soapy water.  
Wash the faucet shank with a bottle brush.  
Soak airpot pick-up tube assembly in hot soapy water. Urn cleaner may be used for  
stronger cleaning.  
10)  
11)  
Clean the warmer and bottom of shuttle surfaces. These surfaces must be clean for  
proper heat transfer.  
Polish the exterior of the brewer with stainless steel cleaner. Use the appropriate  
cleaner for brass, copper, or vinyl if these optional finishes are provided.  
Service  
The rest of this manual contains information to aid the service person who is working on this equipment.  
This page has information on performing common service tasks. Following this is the Troubleshooting  
section which can help diagnose problems which are divided into three basic systems: filling, heating, and  
brewing.  
Next is an illustrated parts breakdown which will help in the selection of repair parts. If further assistance  
is needed, call our Technical Service Department at (502) 425-2776 or 800-695-4500 (USA & Canada  
only) Monday -Friday between 8:00 am and 8:00 pm EST.  
Wiring diagrams are also provided. Locate the basic diagram for the model you are working with. If  
there are any options, see Diagram #091-548 (page 31 of this manual) which shows the wiring  
alterations for Shuttle Brewer & Airpot/Shuttle Brewer options.  
Page 9  
Shuttle Brewers & Airpot/Shuttle Brewers  
Service (con't)  
Drain Water Tank  
Always empty the tank before shipping.  
WARNING  
Draining of tank should be performed by a qualified service technician. The tank contains  
very hot water. May cause severe burns.  
Note: Brewer may contain over 5 gallons of hot water.  
1)  
2)  
3)  
4)  
5)  
6)  
7)  
Prepare a heat resistant container to drain tank water into.  
Shut off power to the brewer.  
Remove the front access panel.  
Pinch or clamp the silicone hose connected to fill valve.  
Disconnect hose from outlet barb on fill valve.  
Place hose over drain and release clamp.  
Allow the tank to drain completely.  
NOTE: It may be necessary to pinch the hose and stop the water before container is full. Carefully  
reinstall hose over fill valve outlet, then empty container. Repeat steps 4-7 completely to drain tank.  
Remove Brew Valve  
1)  
2)  
3)  
4)  
Disconnect electric power to machine.  
Remove top cover and remove wires and small tube from valve.  
Tilt inlet of valve down and pull sideways out of spray tee.  
Clamp rubber tubing and disconnect valve from tubing.  
Remove Heater  
1)  
2)  
3)  
Disconnect power and remove top cover of brewer.  
Disconnect wire leads to heater.  
Remove tank cover by loosening retaining screw. Cover is lifted up with heater attached.  
Heater is then removed.  
4)  
Replace heater with sealing washers in same configuration. When tightening nuts, hold  
element so it does not twist.  
5)  
6)  
Replace tank cover ensuring O-ring seal is good.  
Replace heater wires. Be sure all electrical connections are secure.  
Page 10  
Shuttle Brewers & Airpot/Shuttle Brewers  
Troubleshooting: Filling, Heating, and Brewing  
Filling Problems  
The filling system consists of the following components:  
• Liquid Level Control, located behind the brewer front panel.  
• Liquid Level Probes, located on the tank top, secured by wing nut, under the top cover.  
• Fill Valve, located behind the front panel.  
Problem  
Possible Cause  
Service Check  
Remedy  
Overfilling water  
tank even when  
power is off.  
Fill valve not sealing  
properly.  
Water entering tank  
continuously, usually  
slowly.  
Disassemble valve and clean out  
dirt. Valve may need new plunger  
if seal is worn.  
If arrow on valve is pointing toward  
water inlet, remove valve and install  
correctly.  
Fill valve installed  
backwards.  
Look for direction of  
arrow on valve body.  
Overfilling water  
tank only when  
power is on.  
High electrode  
coated with lime or  
faulty.  
Jumper HI terminal on Remove electrode assembly and  
level control to metal  
enclosure stops fill.  
clean both probes. If this does not  
work, replace assembly.  
Missing or faulty con-  
nection of C terminal  
on level control to metal  
Jumper from C  
terminal to metal body  
stops fill.  
Make secure connection of C to  
metal body.  
Check connections.  
Connect black lead for valve to  
FILL on level control.  
Fill valve connected  
to heat terminal on  
level control.  
Liquid level control is  
faulty.  
Jumper from HI to C  
or metal enclosure  
does not stop fill.  
Replace level control.  
Nothing operates.  
Tank does not  
refill.  
No power at  
equipment.  
Check main switch or circuit  
breaker, brewer's circuit breaker or  
power switch if provided.  
No water at  
equipment.  
Cracked water inlet  
fitting.  
Make sure all water supply line  
valves are open.  
Water pressure before  
strainer but not after.  
Remove and clean or replace  
strainer's mesh.  
Water strainer  
clogged.  
Check for 120V AC  
across H and N ter-  
minals on level control.  
If no voltage, check for loose or  
broken wires.  
No power to level  
control.  
Disconnect probe wire  
to HI terminal on level  
control. Check for  
Level control faulty.  
If no 120V at FILL terminal,  
replace level control.  
120V at FILL terminal.  
Tank fills only when  
probe wire is discon-  
nected from HI ter-  
minal on level control.  
Electrodes faulty.  
Fill valve faulty.  
Replace electrodes. If no remedy,  
check for improper wiring or level  
probe tip touching metal.  
120V is across FILL  
and N on level control,  
but no fill.  
Disassemble valve and clean or  
replace plunger if frozen. If plunger  
is OK, coil may need replacement.  
Page 11  
Shuttle Brewers & Airpot/Shuttle Brewers  
Troubleshooting: Filling, Heating, and Brewing  
Heating Problems  
The heating system consists of the following components:  
• Liquid Level Control, located behind the front enclosure panel.  
• Liquid Level Probes, located on the tank top, secured by wing nut, under the top cover.  
• Thermostat, located on the tank or on the front of top control panel under top cover.  
• Heater Relay, located in top control section under top cover.  
• Heating Elements, located on tank top under top cover.  
Problem  
Possible Cause  
Service Check  
Remedy  
Jumper from XL ter-  
minal on level control  
to metal body allows  
heating.  
Tank does not  
heat.  
Low electrode faulty  
or covered w/lime.  
Clean electrodes, check wiring. If  
no remedy, replace electrodes.  
Check for 120V be-  
tween H and N ter-  
minals on level control.  
If OK, jumper between  
XL and metal body  
and check for 120V  
between HEAT and N  
terminals.  
Level control faulty.  
If 120V is not at HEAT, replace level  
control.  
Thermostat faulty or  
out of calibration.  
Recalibrate thermostat. If no reme-  
dy or thermostat does not cycle,  
replace thermostat.  
Make sure thermostat  
is turned on. Jumper  
across thermostat  
allows heating.  
Check for 120V across  
contactor coil.  
Heater relay coil  
faulty. (electric heat)  
If correct voltage, but contactor not  
closing, replace contactor.  
Check for heater vol-  
tage between each  
heater pole on contact-  
or, and different pole.  
Heater contactor  
contacts faulty.  
If no continuity across contactor  
when it is closed, replace contactor.  
Heater faulty.  
Heater faulty.  
Check resistance  
If resistance is much different than  
10 to 15 ohms, replace heater.  
across elements with  
wires disconnected.  
See above.  
See above.  
Recovery time is  
very long.  
Water is above 190  
degrees F, but HOT  
WATER light is off.  
Low temp/no brew  
thermostat set too  
high.  
Turn down brew thermostat, see  
adjustments.  
If you still need help, call our Technical Service Department at (502) 425-4776 or (800) 695-4500 (USA &  
Canada only) Monday thru Friday 8 am - 8 pm EST or an authorized service center in your area. Please  
have the model and serial numbers ready so that accurate information can be given. Prior authorization  
must be obtained from Grindmaster Corporation’s Technical Service Department for all warranty claims.  
Page 12  
Shuttle Brewers & Airpot/Shuttle Brewers  
Troubleshooting: Filling, Heating, and Brewing  
Brewing Problems  
The brewing system consists of the following components:  
• Start and Stop, switches located in the top control panel.  
• Brew Timer, located in the top control section under the top cover.  
• Brew Valve, located in the top control section under the top cover.  
Problem  
Possible Cause  
Service Check  
Remedy  
Adjust timer.  
Compare timer setting to  
factory setting chart.  
Brew volume too  
large or too small.  
Timer out of  
adjustment.  
Fill valve should cycle on  
and off frequently during  
brew cycle when all brew  
heads are used.  
If fill valve does not cycle or takes  
too long to refill, be sure water line  
is 3/8" and pressure is uninterrupted  
30psi.  
Pressure not  
adequate at urn.  
Spray head clogged.  
Visual  
Clean all holes.  
Brew valves clogged  
with lime.  
Visual, inspect brew  
valve.  
Clean lime from valve. Seat cup or  
Brew time does match  
timer setting. Timer not  
adjustable.  
entire valve may need replacement.  
Replace timer.  
Timer faulty.  
Brew volume erratic.  
(there is always some  
small variation from  
batch to batch)  
Measure brew time for If time is different from batch to  
Timer faulty.  
inconsistencies.  
batch, replace timer.  
Pressure fluctuations  
at urn.  
Check pressure at urn  
inlet.  
Plumb water line so its pressure is  
not influenced by other appliances.  
If tripped, find cause and reset. If  
faulty, replace.  
If circuit breaker button  
is out, breaker is tripped.  
Brew will not  
start.  
Circuit breaker  
tripped or faulty.  
If 120V is across brew valve, but brew  
valve doesn't open, replace coil or  
valve.  
If no continuity, replace switch.  
Check 120V across  
brew valve.  
Check for continuity  
across stop switch  
when not pressed.  
Brew valve faulty.  
Stop switch faulty.  
Start switch faulty.  
Check 120V between  
S.S. and N on timer  
when start is pressed.  
If start switch does not provide 120V  
start signal, replace switch.  
Low temp/no brew  
thermostat set too  
high.  
Turn down brew thermostat, see  
adjustments.  
Water is above 190°F  
(88°C), but HOT  
WATER light is off.  
Check 120V between H  
and N on timer. If OK,  
check for 120V between  
BREW and N on timer  
after pressing start.  
If no 120V BREW output from timer,  
replace timer.  
Timer faulty.  
Spray head will not  
stop dripping water.  
(spray heads normally  
drip slightly after  
brew)  
Turn down thermostat. If that doesn't  
cure, check for faulty thermostat or  
heater relay.  
If drip is from right  
side, check for water  
from overflow outlet at  
top of tank.  
Boiling tank.  
Clean valve. Valve seal or entire  
valve may need replacement.  
Limed up brew valve.  
Visual check of valve.  
Page 13  
Shuttle Brewers & Airpot/Shuttle Brewers  
Parts Illustration for Models P300E & P400E  
Item Part #  
Description  
LEG, 4” PLASTIC W/ SS FOOT  
LEG, 4” SS (OPTIONAL)  
HOT WATER FAUCET W/ NUT  
TERMINAL BLOCK  
Item Part #  
Description  
BRASS SPRAY TEE W/ BYPASS TUBING  
1
A545-034  
A545-015  
A537-043  
A531-035  
A531-026  
A549-006  
13  
A725-081  
A530-009  
A585-021  
A712-018  
A535-059  
A712-046  
A515027  
A585-023  
A515072  
A718-111  
A718-198  
A537-154  
A725-072  
A585-016  
A535-018  
1
14  
15  
16  
17  
18  
19  
20  
21  
22  
BREW TIMER 0-8 MINUTES  
SPRAY TUBING 3/8” ID X 5/8”OD X 6”LG  
ELECTRODE ASSEMBLY  
2
3
4
TOGGLE SWITCH  
TANK HTR 6.6 KW @ 240V  
THERMOSTAT W/ GROMMET  
DPST POWER RELAY  
5
LIQUID LEVEL CONTROL BRD  
6
APT400-105 SPRAY HEAD  
OVERFLOW TUBE 1/2”OD X 5/16”ID 7”LG  
CIRCUIT BREAKER 10 AMP  
BYPASS VALVE ASSEMBLY  
FILL VALVE W/ FITTINGS (after 01-26-00)  
FILL VALVE ONLY (after 01-26-00)  
FILL VALVE RETROFIT KIT (before 01-26-00)  
TUBING FILL 1.6’ LG & HOT WATER 1.5’ LG  
WARMER ELEMENT (below warmer shelf)  
7
ACS-LL  
SHUTTLE W/ LOCKING LID  
8
ABB1.5SS  
A537-129  
A531-005  
A531-063  
A531-004  
A531-062  
A515016  
BREW BASKET, SS  
BREW VALVE  
9
10  
10  
11  
11  
12  
STOP SWITCH (before March 2000) 23  
STOP SWITCH (after March 2000) 23  
START SWITCH (before March 2000) 23  
START SWITCH (after March 2000) 24  
PILOT LIGHT  
25  
16  
17  
18  
19  
20  
21  
22  
12  
15  
14  
11  
13  
10  
9
8
TOP - (COVER REMOVED)  
7
6
5
4
23  
24  
25  
3
2
1
FRONT  
NOTE: THIS DRAWING SHOWS PARTS FOR THE MODEL P400E.  
ALL PARTS SHOWN ON THIS DRAWING APPLY TO THE MODEL  
P300E, EXCEPT THE QUANTITIES MAY CHANGE. DEPENDING  
ON THE OPTIONS INCLUDED, YOUR BREWER MAY HAVE  
DIFFERENT PARTS  
FRONT - (COVER REMOVED)  
Page 14  
Shuttle Brewers & Airpot/Shuttle Brewers  
Parts Illustration for Model RAP400E  
Item Part #  
Description  
LEG, RUBBER (RAP400)  
LEG, PLASTIC 4” (OPTIONAL RAP 400)  
LEG, PLASTIC PLUG (RAP300)  
TERMINAL BLOCK  
Item Part #  
Description  
1
A548-072  
A545-004  
A548-090  
A531-035  
A549-006  
AAP-3  
11  
A515016  
A725-082  
A530-009  
A585-021  
A712-018  
A535-059  
A712-046  
A515027  
A585-023  
A515072  
A718-198  
A537-154  
A725-072  
A585-016  
PILOT LIGHT  
SPRAY TEE KIT W/ BYPASS PLUG  
BREW TIMER 0-8 MINUTES  
SILICONE TUBING 3/8”ID X 5/8”OD X 6”LG  
ELECTRODE ASSEMBLY  
1
1
2
3
4
5
6
7
8
8
9
9
10  
12  
13  
14  
15  
16  
17  
18  
19  
LIQUID LEVEL BOARD  
AIRPOT  
TANK HTR 6.6 KW @ 240V  
APT400-105 SPRAY HEAD  
THERMOSTAT W/ GROMMET  
POWER RELAY  
ABB1.5P  
A537-129  
A531-005  
A531-063  
A531-004  
A531-062  
A537-043  
BREW BASKET, PLASTIC  
BREW VALVE  
OVERFLOW TUBE 1/2”OD X 5’16ID X 7LG  
CIRCUIT BREAKER 10 AMP  
FILL VALVE W/ FITTINGS (after 01-26-00)  
FILL VALVE ONLY (after 01-26-00)  
FILL VALVE RETROFIT KIT (before 01-26-00)  
TUBING FILL 1.6’ LG & HOT WATER 3.75’ LG  
STOP SWITCH (before March 2000) 20  
STOP SWITCH (after March 2000) 21  
START SWITCH (before March 2000) 21  
START SWITCH (after March 2000) 21  
HOT WATER FAUCET  
22  
15  
14  
16  
10  
9
17  
18  
19  
20  
11  
13  
12  
8
7
6
TOP - (COVER REMOVED)  
5
4
3
21  
22  
2
1
FRONT  
FRONT - (COVER REMOVED)  
Page 15  
Shuttle Brewers & Airpot/Shuttle Brewers  
Page 16  
Parts Illustration for Model VSB-400  
Item  
Part #  
A545-034  
A545-015  
A531-035  
A549-006  
AVS-1.5  
Description  
LEG, 4” PLASTIC W/ SS FOOT  
LEG, 4” SS (OPTIONAL)  
TERMINAL BLOCK  
Item Part #  
Description  
1
12  
A725-081  
A530-009  
A585-021  
A712-018  
A535-059  
A712-046  
A515027  
A585-023  
A515072  
A718-111  
A718-198  
A537-154  
A725-072  
A585-016  
SPRAY TEE KIT W/ BYPASS TUBING  
BREW TIMER 0-8 MINUTES  
SILICONE TUBING 3/8”ID X 5/8”OD X 6”LG  
ELECTRODE ASSEMBLY  
1
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
22  
22  
23  
2
3
LIQUID LEVEL BOARD  
SHUTTLE VACUUM  
4
TANK HEATER 6.6 KW @ 240V  
THERMOSTAT W/ GROMMET  
POWER RELAY  
5
APT400-105 SPRAY HEAD  
6
ABB1.5P  
A537-129  
A531-005  
A531-063  
A531-004  
A531-062  
A537-043  
A515016  
BREW BASKET, PLASTIC  
OVERFLOW TUBE 1/2”OD X 5/16”ID 7”LG  
CIRCUIT BREAKER 10AMP  
BYPASS VALVE ASSEMBLY  
FILL VALVE W/ FITTINGS (after 01-26-00)  
FILL VALVE ONLY (after 01-26-00)  
FILL VALVE RETROFIT KIT (before 01-26-00)  
TUBING FILL 1.6’ LG & HOT WATER 1.5’ LG  
7
BREW VALVE  
8
STOP SWITCH (before March 2000)  
STOP SWITCH (after March 2000)  
START SWITCH (before March 2000)  
START SWITCH (after March 2000)  
HOT WATER FAUCET  
8
9
9
10  
11  
PILOT LIGHT  
TOP (COVER REMOVED)  
FRONT  
FRONT (COVER REMOVED)  
Shuttle Brewers & Airpot/Shuttle Brewers  
Page 17  
Parts Illustration for Shuttle CS-LL  
5
4
6
Item Part #  
Description  
1
2
3
4
A537-053 FAUCET MODEL ES  
3
SHANK W/ CHROME BONNET  
A522078  
A718-018 GAUGE ASSEMBLY  
A725-092 KIT, SHUTTLE LID  
2
1
SS SHUTTLE COVER  
A713-027  
(not shown)*  
5
6
A548-142 LID RETAINING CLIP  
A548-140  
LID STOPPER W/ O-RING  
A61365  
* S.S. Cover used until August 2001  
A318-119P TOP GAGE FITTING  
A537-055 HANDLE  
A522026 WASHER UPPER GAGE  
A555-001 GAGE SHIELD  
A522132 BONNET NUT  
A522120 SPRING  
A522031 GAGE GLASS  
A537-047 PLASTIC STEM  
A537-049 UPPER  
FAUCET ASSEMBLY  
A522102 SILICONE  
SEAT CUP  
A522027 WASHER LOWER GAGE  
AA-958 GAGE BASE  
Upper Faucet A537-049  
Gauge Assembly A718-018  
Page 18  
Shuttle Brewers & Airpot/Shuttle Brewers  
Rough-In Drawing for Model P-300  
Page 19  
Shuttle Brewers & Airpot/Shuttle Brewers  
Rough-In Drawing for Model P-400  
Page 20  
Shuttle Brewers & Airpot/Shuttle Brewers  
Rough-In Drawing for Model RAP-300  
Page 21  
Shuttle Brewers & Airpot/Shuttle Brewers  
Rough-In Drawing for Model RAP-400  
Page 22  
Shuttle Brewers & Airpot/Shuttle Brewers  
Rough-In Drawing for Model RAPS-300  
Page 23  
Shuttle Brewers & Airpot/Shuttle Brewers  
Rough-In Drawing for Model RAPS-400  
Page 24  
Shuttle Brewers & Airpot/Shuttle Brewers  
Rough-In Drawing for Model VSB-300  
WATER  
W
W
W
W
IMS  
Page 25  
Shuttle Brewers & Airpot/Shuttle Brewers  
Rough-In Drawing for Model VSB-400  
Page 26  
Shuttle Brewers & Airpot/Shuttle Brewers  
Wiring Diagram for P300E/P400E, with 1 Batch Timer  
NOTE: THIS DRAWING SHOWS COMPONENTS ON  
STANDARD MODEL ONLY. SEE 091-548 FOR WIRING  
OF BREWER OPTIONS  
Page 27  
Shuttle Brewers & Airpot/Shuttle Brewers  
Wiring Diagram for P300E/P400E, with 2 Batch Timer  
NOTE: THIS DRAWING SHOWS COMPONENTS ON  
STANDARD MODEL ONLY. SEE 091-548 FOR WIRING  
OF BREWER OPTIONS  
Page 28  
Shuttle Brewers & Airpot/Shuttle Brewers  
Wiring Diagram for RAP300E/400E  
NOTE: THIS DRAWING SHOWS COMPONENTS ON  
STANDARD MODEL ONLY. SEE 091-548 FOR WIRING  
OF BREWER OPTIONS  
Drawing #091-545  
Page 29  
Shuttle Brewers & Airpot/Shuttle Brewers  
Wiring Diagram for RAPS 300/400E  
NOTE:  
1) TWO SETS OF RECEPTACLE COMPONENTS ONLY  
PROVIDED ON TWIN RAPS400E MODEL. DELETE  
GROUP IN DASHED BOX FOR RAPS300E.  
2) THIS DIAGRAM SHOWS COMPONENTS ON STAN-  
DARD MODEL ONLY. SEE 091-548 FOR WIRING OF  
BREWER OPTIONS.  
Drawing #091-523  
Page 30  
Shuttle Brewers & Airpot/Shuttle Brewers  
Wiring Diagram #091-548  
NOTE:  
1) ONE GROUP OF WARMER COMPONENTS PER  
BREW HEAD ON P AND RAPS MODELS.  
2) TRANSFORMER MUST BE USED WHEN NEUTRAL  
LINE IS NOT PROVIDED.  
3) IF MODEL RAP, DELETE WARMER COMPONENTS.  
4) IF MODEL IS RAPS, DELETE WARMER LIGHT AND  
REPLACE WARMER ELEMENT WITH NEMA 6-15 RE-  
CEPTACLE.  
NOTES:  
1) IF PROVIDED WITH OPTION C21A, THREE HEATERS, SEE HEATER WIRING DIAGRAM 091-182.  
2) WHEN PROVIDED WITH OPTION C14, AUTOMATIC WARMER SHUTOFF, SUBSTITUTE ACTIVATED SWITCH FOR  
WARMER TOGGLE.  
Page 31  
Shuttle Brewers & Airpot/Shuttle Brewers  
Wiring Diagram #091-182  
NOTE: USE WIRE NUT FOR 1 - 1 CONNECTION  
T3  
T2  
T2  
T3  
T2  
T3  
T3  
T3  
T3  
T3  
T3  
T3  
T3  
T3  
T3  
1
1
T4  
A
B
C
D
E
T4 T4 T4  
1
T1  
T1  
A
1
T1  
T1 T4  
T1 T4  
T2  
T3  
T3  
T1  
T1 T2  
F
5000 WATT / 240V HEATERS  
FOR THIS HEAT AND ELECTRIC SERVICE  
WIRE PER FIG.  
A
KW - 120/208V - 1 PH - 3 WIRE - 9 AMPS  
KW - 120/240V - 1 PH - 3 WIRE - 11 AMPS  
KW - 120/208V - 1 PH - 3 WIRE - 18 AMPS  
KW - 120/240V - 1 PH - 3 WIRE - 21 AMPS  
KW - 120/208V - 1 PH - 3 WIRE - 27 AMPS  
7.5 KW - 120/240V - 1 PH - 3 WIRE - 31 AMPS  
7.5 KW - 120/208V - 1 PH - 3 WIRE - 38 AMPS  
10.0 KW - 120/240V - 1 PH - 3 WIRE - 42 AMPS  
11.5 KW - 120/208V - 1 PH - 3 WIRE - 54 AMPS  
15.0 KW - 120/240V - 1 PH - 3 WIRE - 63 AMPS  
11.5 KW - 120/208V - 3 PH - 4 WIRE - 31 AMPS  
15.0 KW - 240V - 3 PH - 3 WIRE - 36 AMPS *  
B
C
D
E
F
* SEPARATE 120V REQUIRED FOR CONTROLS (3 AMP LOAD)  
* FOR 3 PHASE WIRING  
1. MOVE WIRE 6 FROM L1 TO L3  
2. CONNECT HEATER ACCORDING TO FIG. F  
ON CHART  
3. FIG. F FOR 3 PH ONLY  
WIRES 5 6 7 8 ARE 8 AWG, 105°C  
1 2 3 4 ARE 10 AWG, 105°C  
Page 32  
Shuttle Brewers & Airpot/Shuttle Brewers  
Notes  
Page 33  
Shuttle Brewers & Airpot/Shuttle Brewers  
Notes  
Page 34  
Shuttle Brewers & Airpot/Shuttle Brewers  
Notes  
Page 35  
Shuttle Brewers & Airpot/Shuttle Brewers  
Shuttle Brewer & Airpot/Shuttle Brewers  
WARRANTY  
For Models P300E, P400E, RAP300E, RAP400E, RAPS300E, RAPS400E  
EFFECTIVE DECEMBER 1, 1995  
GENERAL WARRANTY INFORMATION  
Grindmaster Corporation maintains the highest standard of quality control in the manufacturing of American  
Metal Ware products. We use the finest components and materials, and employ quality engineering  
standards and tests. All Shuttle Brewers & Airpot/Shuttle Brewers will be warranted for a period of one year  
from date of shipment. This warranty will include parts and labor but will not cover transportation and  
shipping charges and will be limited to equipment sold to commercial purchasers and installed in the  
continental USA, Hawaii, Alaska, and Canada.  
EXCEPTIONS  
Coverage is not included for labor needed or caused by:  
• Adjustments of temperature or flow rates or timers. These adjustments are covered in the  
technical manual provided and subject to user preferences.  
• This warranty does not cover maintenance consumable parts such as o-rings, seat cups,  
washers. These are subject to NORMAL wear or everyday usage and are a responsibility of  
the user.  
• Accident  
• Improper installation  
• Neglect or abuse  
• Excessive lime/mineral content of water used  
• Cleaning of any category. Cleaning is a user's responsibility.  
• All warranties are null and void if muriatic or any other form of hydraulic acid is used for  
cleaning or deliming our equipment.  
NOTE: THIS WARRANTY SUPERSEDES ANY OTHER WARRANTY. ALL OTHER WARRANTIES, EX-  
PRESSED OR IMPLIED, INCLUDINGTHEWARRANTIES OR MERCHANTABILITY AND FITNESS FOR  
A PARTICULAR PURPOSE OR USE, ARE HEREBY EXCLUDED AND DISCLAIMED.  
HOW TO OBTAIN WARRANTY SERVICES  
Call Grindmaster Corporation’s Service Department toll free at 1-800-695-4500, (Monday-Friday 8:00 am-  
8:00 pm EST) or write to: Grindmaster Corporation’s Factory Service Center, P.O. Box 35020, Louisville,  
KY 40232. In order to receive warranty service, you must provide the serial number of the machine  
requiring service along with a description of the problem. Service will be arranged through one of our  
authorized local service centers or our factory service center. Transportation is the user's responsibility.  
Should it become necessary to transport your machine to a service center, make sure it is properly  
packaged to avoid in-transit damage, which is not covered by this warranty.  
No field, outside or service station work is covered by this warranty without prior authorization  
by Grindmaster Corporation’s Service Dept.  
Grindmaster Corporation  
4003 Collins Lane  
Louisville, KY 40245 USA  
(502) 425-4776 (800) 695-4500  
FAX (502) 425-4664  
© Grindmaster Corporation, 1995  
PRINTED IN USA  

Nespresso ESSENZA C101 C101USTINE1 User Manual
Motorola VIAMOTO NAVTEQ User Manual
Motorola MOTO F902 User Manual
Motorola 8000202590 A User Manual
La Crosse Technology WT 2171 User Manual
iHome IP45 User Manual
Echo Bear Cat SC2206 User Manual
DeLonghi EC9 User Manual
Cecilware C 2003LG IT User Manual
Audiovox ACD 25 User Manual