Fujitsu FOR BOARD TO CABLE CONNECTION 240 User Manual

FOR BOARD-TO-CABLE CONNECTION  
240 SERIES (GENERAL-PURPOSE TYPE)  
FEATURES  
• 1.27 mm (0.050 in.) pitch contact arrangement in two  
rows enables high-density mounting.  
• Connectors with 20 to 96 contacts are available for  
various purposes.  
• Discrete-wire (AWG #28, #30) I/O cables can be  
assembled by IDC. Metal covers completely protect  
sockets from EMI.  
• Bellows contacts ensure stable contact preventing  
pins from bending. The bellows contacts also have  
excellent stability with repeated insertion and  
extraction.  
• Tails are spaced in a four-row staggered arrangement  
(2.54 mm × 1.905 mm) (0.100 in. × 0.075 in.) for easy  
PC board design.  
• Insulation is UL-approved (94V-0) and is washable.  
• An FCN-230 EMI cover and dust cap can be used  
together.  
SPECIFICATIONS  
MATERIALS  
Item  
Specifications  
–55°C to +105°C  
Item  
Materials  
Operating temperature range  
Current rating  
Insulator  
Polyester (UL94V-0)  
DC 1 A  
Conductor  
Copper alloy  
Contact  
Voltage rating  
AC 240 V  
Gold plating  
Plating  
Contact resistance  
Insulation resistance  
Dielectric withstand voltage  
Insertion force (kg)  
Withdrawal force (kg)  
Applicable PC board  
35 mmax. (DC 6 V, 0.1A)  
1000 Mmin. (DC 500 V)  
AC 750 V for 1 minute  
4.5 kg max. (20 pins)  
0.6 kg min. (20 pins)  
1.6 mm (0.063 in.) thick  
Terminal  
Palladium plating  
IDC: AWG #28 and #30 stranded wires with  
φ 0.5 to 0.88 mm (0.020 to 0.035 in.)  
insulation diameter.  
Applicable wire (standard)  
Soldering: AWG #26 max. (reference)  
(The applicable wires depend on the number  
of contacts. See the descriptions of IDC  
sockets and metal covers.)  
Specifications  
subject to change  
1
Dimensions are in millimeters (inches)  
240 Series (General-Purpose Type)  
STRAIGHT PLUG  
DIMENSIONS  
A
B
C
End terminal  
1.27 (0.050)  
No. 1  
No. 2  
No. 3  
D
0.3 (0.011)  
0.4  
(0.015)  
1.27 (0.050)  
C
1.905  
Unit: mm (in.)  
(0.075)  
MOUNTING HOLE LAYOUT  
(Component side)  
36 and 96 contacts  
50 contacts  
B ±0.1 (±004)  
B ±0.1 (±004)  
(±004)  
C ±0.1  
(±004)  
C ±0.1  
End terminal  
1.27 ±0.1  
(0.050 ±0.004  
1.27 ±0.1  
(0.050 ±0.004  
End terminal  
)
)
)
)
2.8  
φ
2.8  
φ
2-  
2-  
(0.110  
(0.110  
f0.80  
f0.80  
No. 1  
No. 2  
No. 1  
No. 2  
No. 3  
±
0.06  
±
0.06  
Unit: mm (in.)  
No. 3  
RECOMMENDED PANEL DIMENSIONS  
R 1.5 ±0.1  
(R 0.059±0.004  
(D + 0.5) ±0.1 ((D + 0.019) ±0.004  
)
)
B ±0.1 (  
Recommended panel thickness t = 1  
±0.004)  
Unit: mm (in.)  
PART NUMBERS AND DIMENSIONS  
Number of  
contacts  
Dimensions: mm (in.)  
Part number  
A
B
C
D
36  
50  
96  
FCN-244P036-G/E  
FCN-244P050-G/E  
FCN-244P096-G/E  
43.56 (1.714)  
52.45 (2.064)  
81.66 (3.214)  
37.56 (1.478)  
46.45 (1.828)  
75.66 (2.978)  
21.59 (0.850)  
30.48 (1.200)  
59.69 (2.350)  
33.46 (1.317)  
42.35 (1.607)  
71.56 (2.817)  
Specifications  
subject to change  
3
Dimensions are in millimeters (inches)  
240 Series (General-Purpose Type)  
RIGHT-ANGLE PLUG  
DIMENSIONS  
A
B
C
End terminal  
1.27 (0.050)  
0.6 (0.023)  
No. 1  
No. 2  
No. 3  
D
3.4 (0.133)  
4.37 (0.172)  
2-M2.5  
(0.098)  
8.47  
(0.333)  
Unit: mm (in.)  
MOUNTING HOLE LAYOUT  
(Component side)  
20, 28, 36, 68, 80 and 96 contacts  
50 contacts  
B ±0.1 (±0.004)  
C ±0.1 (±0.004)  
B ±0.1 (±0.004)  
End terminal  
C ±0.1 (±0.004)  
End terminal  
1.27±0.1  
(0.050±0.004  
1.27±0.1  
(0.050±0.004  
)
)
No. 1  
No. 1  
No. 2  
No. 3  
No. 2  
No. 3  
Unit: mm (in.)  
PANEL INHIBITED AREAS  
RECOMMENDED PANEL DIMENSIONS  
R 1.5 ±0.1  
(D + 0.5) ±0.1 ((D + 0.019) ±0.004  
)
(R 0.059±0.004  
)
B ±0.1 (±0.004)  
B ±0.1 (  
±0.004)  
4.7 –0  
(0.185 –0  
3.4 –0  
(0.133 –0  
)
)
Unit: mm  
Unit: mm (in.)  
Recommended panel thickness t = 1  
PART NUMBERS AND DIMENSIONS  
Number of  
Dimensions: mm (in.)  
C
Part number  
contacts  
A
B
D
20  
28  
36  
50  
68  
80  
96  
FCN-245P020-G/E  
FCN-245P028-G/E  
FCN-245P036-G/E  
FCN-245P050-G/E  
FCN-245P068-G/E  
FCN-245P080-G/E  
FCN-245P096-G/E  
33.40 (1.314)  
38.48 (1.514)  
43.56 (1.714)  
52.45 (2.064)  
63.88 (2.514)  
71.50 (2.814)  
81.66 (3.214)  
27.40 (1.078)  
32.48 (1.278)  
37.56 (1.478)  
46.45 (1.828)  
57.88 (2.278)  
65.50 (2.578)  
75.66 (2.978)  
11.43 (0.450)  
16.51 (0.650)  
21.59 (0.850)  
30.48 (1.200)  
41.91 (1.650)  
49.53 (1.950)  
59.69 (2.350)  
23.30 (0.917)  
28.38 (1.117)  
33.46 (1.317)  
42.35 (1.667)  
53.78 (2.117)  
61.40 (2.417)  
71.56 (2.817)  
Specifications  
subject to change  
4
Dimensions are in millimeters (inches)  
240 Series (General-Purpose Type)  
SOLDERING EYELET SOCKET  
DIMENSIONS  
C
No. 3  
B
A
No. 2  
No. 1  
1.27 (0.050)  
End terminal  
End terminal  
No. 1  
No. 2  
No. 3  
Unit: mm (in.)  
SHAPES OF MAIN BODY DEPENDING ON THE NUMBER OF CONTACTS  
20 contacts  
28 contacts  
36 contacts  
50 contacts  
PART NUMBERS AND DIMENSIONS  
Number of  
contacts  
Dimensions: mm (in.)  
Part number  
A
B
C
20  
28  
36  
50  
FCN-241J020-G/E  
FCN-241J028-G/E  
FCN-241J036-G/E  
FCN-241J050-G/E  
11.43 (0.450)  
16.51 (0.650)  
21.59 (0.850)  
30.48 (1.200)  
16.25 (0.639)  
21.33 (0.839)  
26.41 (1.039)  
35.30 (1.389)  
19.25 (0.757)  
24.33 (0.957)  
29.41 (1.157)  
38.30 (1.507)  
These accessories are also used for the FCN-230 series (general-purpose). Refer to the data sheet for the FCN-230 series for details.  
Specifications  
subject to change  
5
Dimensions are in millimeters (inches)  
240 Series (General-Purpose Type)  
INSULATION DISPLACEMENT CONNECTION (IDC) SOCKET  
DIMENSIONS  
Body  
C
B
A
No. 3  
No. 2  
No. 1  
1.27 (0.050)  
End terminal  
Assembly drawing  
Cover 2  
D
5.4  
(0.212)  
Cover 1  
3.6 (0.050)  
5.4  
(0.212)  
D
Unit: mm (in.)  
SHAPES OF MAIN BODY DEPENDING ON THE NUMBER OF CONTACTS  
20 contacts  
28 contacts  
36 contacts  
50 contacts  
68 and 80 contacts  
PART NUMBERS AND DIMENSIONS  
Number of  
contacts  
Insulation diameter of  
applicable wire  
φ0.5 to 0.65 mm  
φ0.65 to 0.8 mm  
φ0.8 to 0.88 mm  
φ0.5 to 0.65 mm  
φ0.8 to 0.88 mm  
φ0.5 to 0.65 mm  
φ0.8 to 0.88 mm  
φ0.5 to 0.65 mm  
φ0.65 to 0.8 mm  
φ0.8 to 0.88 mm  
φ0.5 to 0.65 mm  
φ0.65 to 0.8 mm  
φ0.8 to 0.88 mm  
φ0.5 to 0.65 mm  
φ0.5 to 0.65 mm  
Dimensions: mm (in.)  
Part number  
A
B
C
D
FCN-247J020-G/E  
FCN-247J020-G/G  
FCN-247J020-G/F  
FCN-247J028-G/E  
FCN-247J028-G/F  
FCN-247J036-G/E  
FCN-247J036-G/F  
FCN-247J050-G/E  
FCN-247J050-G/G  
FCN-247J050-G/F  
FCN-247J068-G/E  
FCN-247J068-G/G  
FCN-247J068-G/F  
FCN-247J080-G/E  
FCN-247J096-G/E  
20  
11.43 (0.450)  
16.25 (0.639)  
19.25 (0.757)  
16.75 (0.659)  
28  
36  
16.51 (0.650)  
21.59 (0.850)  
21.33 (0.839)  
26.41 (1.039)  
24.33 (0.957)  
29.41 (1.157)  
21.83 (0.859)  
26.91 (1.059)  
50  
68  
30.48 (1.200)  
41.91 (1.650)  
35.30 (1.339)  
46.73 (1.839)  
38.30 (1.507)  
49.73 (1.957)  
35.80 (1.409)  
47.23 (1.859)  
80  
96  
49.53 (1.950)  
59.69 (2.350)  
54.35 (2.139)  
64.51 (2.539)  
57.35 (2.257)  
67.51 (2.657)  
54.85 (2.159)  
65.01 (2.559)  
These accessories are also used for the FCN-230 series (general-purpose). Refer to the data sheet for the FCN-230 series for details.  
Specifications  
subject to change  
6
Dimensions are in millimeters (inches)  
240 Series (General-Purpose Type)  
METAL COVER (230 SERIES (GENERAL-PURPOSE) AND 240 SERIES (GENERAL-PURPOSE))  
DIMENSIONS  
12.0  
(0.472)  
10.0  
A
(0.393)  
B
C
Unit: mm (in.)  
SHAPES OF MAIN BODY DEPENDING ON THE NUMBER OF CONTACTS  
20, 28, 36, 50 and 68 contacts  
PART NUMBERS AND DIMENSIONS  
Number of  
contacts  
Dimensions: mm (in.)  
B
Part number  
A
C × D  
FCN-230C020-A/E  
FCN-230C020-C/E  
FCN-230C028-A/E  
FCN-230C028-C/E  
FCN-230C036-A/E  
FCN-230C036-C/E  
FCN-230C050-A/E  
FCN-230C050-C/E  
FCN-230C068-A/E  
FCN-230C068-C/E  
FCN-230C096-C/E  
6.5 × 4.5 (0.255 × 0.177)  
8.5 × 8.2 (0.334 × 0.322)  
6.5 × 6.0 (0.255 × 0.236)  
7.2 × 8.5 (0.283 × 0.334)  
9.5 × 8.0 (0.374 × 0.314)  
10.0 × 9.7 (0.393 × 0.381)  
8.5 × 7.0 (0.334 × 0.275)  
10.0 × 9.7 (0.393 × 0.381)  
9.0 × 8.0 (0.354 × 0.314)  
10.0 × 9.0 (0.393 × 0.354)  
9.0 x 11.5 (0.381 × 0.452)  
20  
28  
36  
50  
28.95 (1.139)  
21.15 (0.832)  
26.23 (1.032)  
31.31 (1.232)  
40.20 (1.582)  
34.03 (1.339)  
39.11 (1.539)  
48.00 (1.889)  
68  
96  
59.43 (2.339)  
77.21 (3.039)  
51.63 (2.032)  
69.41 (2.732)  
Specifications  
subject to change  
7
Dimensions are in millimeters (inches)  
240 Series (General-Purpose Type)  
METAL COVER WITH POLARIZATION [230 SERIES (GENERAL-PURPOSE) AND 240  
SERIES (GENERAL-PURPOSE)]  
This metal cover prevents a connector from being incorrectly inserted when two or more connectors with the same  
number of contacts are mounted on a PC board. Use the metal cover together with the polarization guide.  
DIMENSIONS  
12.0  
(0.472)  
A
10.0  
(0.393)  
E
D
C
B
A
1
2
3
4
5
B
C
Rivet  
1.4 (0.055)  
0.4 (0.015)  
Part number : C630-5296-X801  
Purchase a rivet if necessary.  
Unit: mm (in.)  
SHAPES OF MAIN BODY DEPENDING ON THE NUMBER OF CONTACTS  
20 contacts  
28 and 36 contacts  
50, 68, 80 and 96 contacts  
PART NUMBERS AND DIMENSIONS  
Number of  
contacts  
Dimensions: mm (in.)  
B
Part number  
A
C × D  
FCN-230C020-B/E  
FCN-230C028-B/E  
FCN-230C036-B/E  
FCN-230C036-D/E  
FCN-230C050-B/E  
FCN-230C050-D/E  
FCN-230C068-B/E  
FCN-230C068-D/E  
FCN-230C080-D/E  
FCN-230C096-B/E  
FCN-230C096-D/E  
20  
28  
28.95 (1.139)  
34.03 (1.339)  
21.15 (0.852)  
26.23 (1.032)  
6.5 × 4.5 (0.255 × 0.177)  
6.5 × 6.0 (0.255 × 0.236)  
9.5 × 8.0 (0.374 × 0.314)  
10.0 × 9.0 (0.393 × 0.354)  
8.5 × 7.0 (0.334 × 0.275)  
14.7 × 10.4 (0.578 × 0.409)  
9.0 × 8.0 (0.354 × 0.314)  
14.7 × 10.4 (0.578 × 0.409)  
9.0 × 10.0 (0.354 × 0.393)  
8.0 × 10.0 (0.314 × 0.393)  
9.0 × 11.5 (0.374 × 0.452)  
36  
50  
39.11 (1.539)  
48.00 (1.899)  
59.43 (2.339)  
31.31 (1.232)  
40.20 (1.582)  
51.63 (2.032)  
68  
80  
96  
67.05 (2.639)  
77.21 (3.039)  
77.21 (3.039)  
59.25 (2.322)  
59.25 (2.332)  
51.00 (2.007)  
Specifications  
subject to change  
8
Dimensions are in millimeters (inches)  
240 Series (General-Purpose Type)  
PLASTIC COVER  
DIMENSIONS  
9.5  
11.4  
(0.448)  
Configuration  
Cable cramp  
21 (0.826)  
Pan head machine screw  
Locking lever  
F
C020-02  
C
Cable diameter : φ5.8 mm (0.228 in.)  
Unit: mm (in.)  
PART NUMBERS  
FCN-240C020-Y/S  
Specifications  
subject to change  
9
Dimensions are in millimeters (inches)  
240 Series (General-Purpose Type)  
CABLE ASSEMBLY TOOLS  
The following tools are needed to assemble FCN-230/230R/240/240R series connectors.  
• Cable aligner (semiautomatic cable aligner or hand tool)  
• IDC tool  
1. Cable Aligner  
Semiautomatic cable aligner  
Item  
Hand tool  
Body/Controller  
Bed  
Adaptor  
FCN-237J  
FCN-237R  
FCN-247J  
FCN-247R  
FCN-K560-A-xxx  
FCN-K560-R-xxx  
FCN-K560-K-xxx  
FCN-K560-J-xxx  
FCN-P560-2/A  
FCN-P560-2/J  
FCN-237T-T062/H  
FCN-247T-T061/H  
FCN-M561-A/C  
xxx indicates the number of contacts.  
2. Insulation Displacement Connection (IDC) tool  
Item  
Hand press  
Head/Table  
FCN-237J  
FCN-237R  
FCN-237D  
FCN-247J  
FCN-247R  
FCN-247D  
FCN-237T-T064/H  
FCN-237T-T067/H  
FCN-237T-T075/H  
FCN-247T-T066/H  
FCN-247T-T068/H  
FCN-247T-T077/H  
FCN-237T-T109/H  
• Cable aligner  
• Insulation displacement connection (IDC) tool  
Specifications  
subject to change  
10  
Dimensions are in millimeters (inches)  
240 Series (General-Purpose Type)  
Semi-Automatic Tools  
Cable Aligning Machine  
Main Body (FCN-M551-120, FCN-M551-220)  
Wires  
Clamp lever  
Cover 2  
Cover 1  
Applicator  
Sinking comb  
Applicator  
Clamp section  
Stand  
Cable key  
Bed  
1. Set the applicator on the stand.  
Set covers 1 and 2 in the applicator.  
2. Push the wire into the sinking  
combs.  
3. Set the applicator onto the  
installation table and begin  
cable alignment  
Head (FCN-H550-1/A)  
Stand (FCN-D550)  
Lock  
Lever  
Handle  
Stopper  
Guide  
Applicator (FCN-A550-1/A-xxx)  
IDC Tool (FCN-237T-T109/H,  
FCN-237T-T067/H locator)  
5. Put covers together and  
pre-assemble them to  
the connector body.  
6. Conduct final aaembly as shown.  
4. Take the covers off the  
applicator.  
FCN-240R SERIES IDC ROUND-CABLE CONNECTORS  
SOCKET: FCN-247J***-G/E (***: 020, 028, 036, 050, 068 ,080, 096)  
Cable Aligner  
Applied Wire  
(wire Dia.: mm)  
Connector Part  
number  
Pos No.  
IDC Tool  
Hand Tool  
Semi-Auto  
20  
|
68  
FCN-247J020-G/F  
FCN-237T-T062/H  
HAND PRESS:  
|
|
FCN-237T-T109/H  
HEAD & Locator:  
FCN-247T-T066/H  
#28 to #30  
(0.5 to 0.65)  
(See below*)  
FCN-247J080-G/F  
FCN-237T-T043/H  
96  
FCN-247J096-G/E  
FCN-237T-T062/H  
Semi-automatic-Medium Level  
Body:  
:FCN-M551-120  
Head Assembly: :FCN-H550  
Applicator:  
Stand:  
:FCN-A550-1/A-***(***: 020, 028, 036, 050, 068, 080)  
:FCN-D550  
Specifications  
subject to change  
11  
Dimensions are in millimeters (inches)  
240 Series (General-Purpose Type)  
Europe  
Japan  
Fujitsu Components Europe B.V.  
Diamantlaan 25  
2132 WV Hoofddorp  
Netherlands  
Tel: (31-23) 5560910  
Fax: (31-23) 5560950  
Web: emea.fujitsu.com/components  
Fujitsu Component Limited  
Gotanda-Chuo Building  
3-5, Higashigotanda 2-chome, Shinagawa-ku  
Tokyo 141-0022, Japan  
Tel: (81-3) 5449-7010  
Fax: (81-3) 5449-2626  
Fujitsu Components  
International  
Headquarter  
Offices  
Asia Pacific  
North and South America  
Fujitsu Components America, Inc.  
250 E. Caribbean Drive  
Sunnyvale, CA 94089 U.S.A.  
Tel: (1-408) 745-4900  
Fujitsu Components Asia Ltd.  
102E Pasir Panjang Road  
#01-01 Citilink Warehouse Complex  
Singapore 118529  
Tel: (65) 6375-8560  
Fax: (1-408) 745-4970  
Fax: (65) 6273-3021  
© 2007 Fujitsu Components America, Inc. All rights reserved. All trademarks or registered trademarks are the prop-  
erty of their respective owners. Fujitsu Components America, Inc. or its affiliates do not warrant that the content of the  
datatasheet is error free. In a continuing effort to improve our products, Fujitsu Components America, Inc. or its  
affiliates reserve the right to change specifications/datasheets witout prior notice. Rev. November 2, 2007.  
Specifications  
subject to change  
12  
Dimensions are in millimeters (inches)  

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