Dell GX240 User Manual

Dell™ OptiPlex™ GX240  
SERVICE MANUAL  
www.dell.com  
support.dell.com  
Contents  
1 Before You Begin  
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Recommended Tools .  
10  
Precautionary Measures  
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10  
2 Computer Cover  
Opening the Computer Cover  
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14  
17  
Closing the Computer Cover .  
3 Inside the Computer  
Key Components  
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20  
23  
Computer Cables .  
4 Battery  
Removing the Battery  
Replacing the Battery  
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28  
28  
5 Badge  
Removing the Badge  
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30  
30  
31  
Small Form-Factor Computer .  
Small Desktop and Small Mini-Tower Computers  
Contents  
3
Replacing the Badge .  
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31  
31  
33  
Small Desktop and Small Mini-Tower Computers .  
6 Chassis Intrusion Switch  
Removing the Chassis Intrusion Switch .  
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36  
38  
39  
Resetting the Chassis Intrusion Detector .  
Removing the Control Panel .  
Small Form-Factor Computer  
Small Desktop Computer .  
Small Mini-Tower Computer .  
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41  
41  
42  
43  
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Replacing the Control Panel .  
Small Form-Factor Computer  
Small Mini-Tower Computer .  
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45  
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47  
47  
7 Drives  
Removing the Floppy Drive  
Small Form-Factor Computer  
Small Desktop Computer .  
Small Mini-Tower Computer .  
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50  
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53  
55  
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Replacing the Floppy Drive  
Small Form-Factor Computer  
Small Desktop Computer .  
Small Mini-Tower Computer .  
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55  
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58  
59  
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Removing the CD/DVD Drive  
Small Form-Factor Computer  
Small Desktop Computer .  
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60  
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62  
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4
Contents  
Small Mini-Tower Computer .  
Replacing the CD/DVD Drive .  
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64  
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67  
67  
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71  
Small Form-Factor Computer .  
Small Desktop Computer  
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Small Mini-Tower Computer .  
Removing the Hard Drive .  
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72  
72  
74  
77  
Small Form-Factor Computer .  
Small Desktop Computer  
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Small Mini-Tower Computer .  
Replacing the Hard Drive .  
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79  
80  
82  
Small Form-Factor Computer .  
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Small Mini-Tower Computer .  
Adding a Second Hard Drive — Small Mini-Tower Computer  
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83  
Expansion Card Types  
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88  
Removing an Expansion Card  
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89  
89  
90  
91  
Small Form-Factor Computer .  
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Replacing an Expansion Card  
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92  
Small Form-Factor, Desktop, and Mini-Tower Computers  
92  
Removing an AGP Graphics Card .  
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96  
96  
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97  
Small Form-Factor Computer .  
Small Desktop Computer  
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Small Mini-Tower Computer .  
Replacing an AGP Graphics Card .  
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99  
Contents  
5
9 Expansion Card Cage (Small Desktop Computer Only)  
Removing the Expansion-Card Cage  
Replacing the Expansion-Card Cage  
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. 102  
. 102  
. 103  
. 103  
Removing the PCI Riser Board  
Replacing the PCI Riser Board  
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10 Front-Panel Inserts  
Removing Front-Panel Inserts .  
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. 106  
Replacing Front-Panel Inserts .  
. 110  
11 I/O Panel  
Removing the Front I/O Panel .  
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. 112  
. 112  
. 115  
Small Form-Factor Computer  
Small Mini-Tower Computer .  
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Replacing the Front I/O Panel .  
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. 116  
12 Memory  
Removing a Memory Module  
Replacing a Memory Module  
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. 118  
. 118  
13 Microprocessor  
Removing the Cooling Fan/Heat-Sink Assembly and Microprocessor  
122  
Replacing the Cooling Fan/Heat-Sink Assembly and Microprocessor .  
126  
6
Contents  
14 Power Supply  
Removing the Power Supply  
Replacing the Power Supply  
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132  
135  
15 System Board  
System Board Components .  
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138  
141  
142  
Removing the System Board .  
Replacing the System Board .  
Contents  
7
8
Contents  
S E C T I O N 1  
Getting Started  
Precautionary Measures  
 
Getting Started  
This section provides procedures for removing and replacing the  
components, assemblies, and subassemblies in the Dell™ OptiPlex™  
GX240 small form-factor, small desktop, and small mini-tower computers.  
Unless otherwise noted, each procedure assumes that the following  
conditions exist:  
You have performed the steps in "Precautionary Measures."  
You have opened the computer cover.  
Recommended Tools  
The GX240 computer is primarily a tool-less one, but certain procedures  
(such as removing the heat sink blower or the control panel) require the use  
of one or more of the following tools:  
Small flat-blade screwdriver  
#1 and #2 Phillips-head screwdrivers  
An 8-inch, #2 Phillips-head screwdriver  
Also, Dell recommends that you use a wrist grounding strap as explained in  
"Precautionary Measures."  
Precautionary Measures  
Before you perform any procedure in this section, read the following caution  
for your personal safety and to prevent damage to the computer from  
electrostatic discharge (ESD).  
CAUTION: FOR YOUR PERSONAL SAFETY AND PROTECTION OF  
THE EQUIPMENT  
Before you start to work on the computer, perform the following steps in the  
sequence listed:  
1
2
Perform an orderly computer shutdown using the operating system  
menu.  
Turn off the computer and all attached devices.  
10  
Before You Begin  
       
3
Disconnect the computer and devices from their AC power sources.  
Also, disconnect any telephone or telecommunication lines from the  
computer. Doing so reduces the potential for personal injury or shock.  
If you are disconnecting a device from the computer or are removing a  
component from the system board, wait 15 to 30 seconds after  
disconnecting the computer from AC power before disconnecting the  
device or removing the component to avoid possible damage to the  
system board.  
Verify that the auxiliary power light on the system board is not on. If it  
is on, you may need to wait 15 to 30 seconds for it to go out (see  
"System Board Components" for the location of this light).  
4
Wear a wrist grounding strap, and clip it to an unpainted metal  
surface, such as the padlock ring on the back of the computer. If a wrist  
grounding strap is not available, touch an unpainted metal surface on  
the computer, such as the power supply, to discharge static charge from  
your body before touching anything inside the computer. While you  
work, periodically touch an unpainted metal surface on the computer  
to dissipate static electricity that might harm internal components.  
In addition, take note of the following safety guideline when appropriate:  
Handle components and cards with care. Do not touch the  
components or contacts on a card. Hold a card by it edges or by its  
metal mounting bracket. Hold a component such as a microprocessor  
by its edges, not by its pins.  
Before You Begin  
11  
12  
Before You Begin  
S E C T I O N 2  
Opening the Computer Cover  
Closing the Computer Cover  
 
Opening the Computer Cover  
Small Form-Factor Computer  
NOTE: If your computer  
is on a stand, remove the  
stand before you open the  
computer cover.  
1
3
2
1
2
3
Security cable slot  
Padlock ring  
Release buttons (one on each side)  
14  
Computer Cover  
 
Small Desktop Computer  
1
2
1
2
Padlock ring  
Release buttons (one on each side)  
Computer Cover  
15  
Small Mini-Tower Computer  
1
2
1
2
Padlock ring  
Release buttons (one on each side)  
1
Remove the padlock from the padlock ring, if present.  
NOTICE: Do not open the cover if the computer is on the edge of a desk or  
table. Doing so may cause the computer to tip over and fall. Make sure that the  
computer is situated so that there is at least 12 inches of desk- or table-top for  
the cover to rest on.  
NOTICE: Open the computer cover slowly to prevent damage to the system  
cables.  
2
Press in on the two securing buttons until the cover is free to swing up.  
NOTICE: On the small mini-tower computer, to prevent damage to the system  
board, open the cover until it catches at a 45-degree angle. Then remove the  
drive data cables from the system board and open the cover to a 90-degree  
angle.  
16  
Computer Cover  
Closing the Computer Cover  
1
Check all cable connections, especially those that might have come  
loose during your work. Fold cables out of the way so that they do not  
catch on the computer cover. Make sure cables are not routed over the  
drive cage—they will prevent the cover from closing properly.  
2
3
4
Check to see that no tools or extra parts (including screws) are left  
inside the computer.  
On the small mini-tower computer, close the cover to a 45-degree  
angle and connect the drive data cables to the system board.  
Close the computer cover by pivoting the cover down toward the back  
of the computer and into position. Make sure that the securing  
buttons click into place.  
5
NOTE: After you open and close the cover, the chassis intrusion detector  
causes the following message to be displayed at the next computer start-  
up:  
ALERT! Cover was previously removed.  
See "Resetting the Chassis Intrusion Detector" for instructions.  
Computer Cover  
17  
 
18  
Computer Cover  
S E C T I O N 3  
Key Components  
Computer Cables  
 
Key Components  
Small Form-Factor Computer  
NOTE: User service  
access points are color-  
coded green.  
2
3
1
4
5
6
12  
11  
7
10  
8
9
1
2
3
4
5
6
Hard drive  
7
8
9
System board  
Power supply  
3.5-inch floppy drive  
CD/DVD drive  
AC power connector  
Cover release buttons (2)  
Internal speaker  
10 I/O ports and connectors  
11 Padlock ring  
Chassis intrusion switch  
12 Heat sink and blower assembly  
20  
Inside the Computer  
 
Small Desktop Computer  
14  
13  
1
2
12  
3
4
11  
5
10  
6
9
8
7
1
2
3
4
5
6
7
Cover release buttons (2)  
Hard drive  
8
9
AC power connector  
Padlock ring  
Internal speaker  
10 I/O ports and connectors  
11 Heat sink and blower assembly  
12 System board  
Chassis intrusion switch  
Expansion-card cage  
Power supply  
13 3.5-inch floppy drive  
14 CD/DVD drive  
Expansion-card slots  
Inside the Computer  
21  
Small Mini-Tower Computer  
1
2
13  
12  
11  
10  
3
4
9
8
5
7
6
1
2
3
4
5
6
7
Cover release buttons (2)  
Hard drive  
8
9
AC power connector  
Padlock ring  
Internal speaker  
10 Microprocessor and airflow shroud  
11 Power supply  
Chassis intrusion switch  
System board  
12 3.5-inch floppy drive  
13 CD/DVD drive  
Expansion-card slots  
I/O ports and connectors  
22  
Inside the Computer  
Computer Cables  
Small Form-Factor Computer  
1
2
3
4
5
6
7
8
9
10  
1
2
3
4
5
CD/DVD drive data cable  
Floppy drive data cable  
Control panel cable  
6
7
8
9
IDE data cable (hard drive)  
Input/output cable  
Input/output audio cable  
Microprocessor power cable  
CD/DVD drive power cable  
IDE drive power cable (hard drive) 10 CD/DVD audio cable  
Inside the Computer  
23  
   
Small Desktop Computer  
1
2
3
4
5
6
7
1
2
3
4
CD/DVD drive audio cable  
CD/DVD drive data cable  
Floppy drive data cable  
Control panel cable  
5
6
7
Input/output cable  
Input/output audio cable  
IDE data cable (hard drive)  
24  
Inside the Computer  
 
Small Mini-Tower Computer  
3
4
5
6
7
8
9
2
1
1
2
3
4
5
CD/DVD drive power cable  
CD/DVD drive audio cable  
CD/DVD drive data cable  
Floppy drive power cable  
Floppy drive data cable  
6
7
8
9
IDE drive power cable (hard drive)  
IDE drive data cable (hard drive)  
Input/output cable  
Input/output audio cable  
Inside the Computer  
25  
 
Cable Colors  
Device  
Color  
Hard drive  
Floppy drive  
CD/DVD drive  
USB  
Blue  
Black  
Orange  
Gray  
ATA, IDE, or EIDE drive Green  
Control panel  
Yellow  
Blue  
CD/DVD audio  
Computer audio  
Black  
26  
Inside the Computer  
S E C T I O N 4  
Battery  
Removing the Battery  
Replacing the Battery  
 
Removing the Battery  
CAUTION: There is a danger of the new battery exploding if it is  
incorrectly installed. Replace the battery only with the same or  
equivalent type recommended by the manufacturer. Discard used  
batteries according to the manufacturer’s instructions.  
1
2
If possible, enter system setup and print the system setup screens.  
Remove the system battery by carefully prying it out of its socket with  
your fingers or with a blunt, nonconducting object such as a plastic  
screwdriver.  
Replacing the Battery  
1
2
Orient the new battery with the "+" facing up.  
Insert the battery into its socket and snap it into place.  
28  
Battery  
   
S E C T I O N 5  
Badge  
Removing the Badge  
Replacing the Badge  
 
Removing the Badge  
Small Form-Factor Computer  
1
2
Open the computer cover.  
Using a flat-blade screwdriver, release the tabs from the inside of the  
computer and remove the plastic computer cover from the metal  
component.  
Computer Cover Removal  
1
1
Tabs (2 on each side)  
3
4
5
Remove the accent door by pressing the middle of the door while  
lifting away the sides of the door.  
From inside the front bezel, push in on the two tabs on either side of  
the badge to release the badge.  
Press on the badge until it is freed.  
30  
Badge  
   
Small Desktop and Small Mini-Tower Computers  
1
2
Open the front USB door.  
From inside the door, push in the two tabs on either side of the badge  
to release the badge.  
3
Press on the badge until it is freed.  
Replacing the Badge  
Small Form-Factor Computer  
1
Replace the plastic computer cover. Make sure that the two metal  
hooks and tabs are securely in place.  
Badge  
31  
     
Computer Cover Replacement  
1
1
Metal hooks (2)  
To help replace the plastic computer cover, remove the accent door and  
front mask from the plastic computer cover:  
a
Remove the front mask by releasing the tabs on the inside of the  
plastic computer cover.  
b
Remove the accent door by pressing the middle of the door while  
lifting away the sides of the door.  
c
After replacing the plastic computer cover, snap the front mask  
and accent door into place.  
32  
Badge  
Front Mask and Accent Door Removal  
1
2
1
2
Accent door  
Front mask  
2
Replace the badge by pressing it into place, ensuring that the two tabs  
click, securing it into position.  
Small Desktop and Small Mini-Tower Computers  
Replace the badge by pressing it into place, ensuring that the two tabs click,  
securing it into position.  
Badge  
33  
 
34  
Badge  
S E C T I O N 6  
Switch  
Removing the Chassis Intrusion Switch  
Replacing the Chassis Intrusion Switch  
Resetting the Chassis Intrusion Detector  
 
Removing the Chassis Intrusion Switch  
Small Form-Factor Computer  
36  
Chassis Intrusion Switch  
 
Small Desktop Computer  
Chassis Intrusion Switch  
37  
Small Mini-Tower Computer  
1
2
Disconnect the chassis intrusion switch cable connector from the  
control panel on the front of the chassis.  
Note the routing of the chassis intrusion cable as you remove it from  
the chassis. Chassis hooks may hold the cable in place inside the  
chassis.  
Slide the chassis intrusion switch out of its slot and remove the switch  
and its attached cable from the chassis.  
Replacing the Chassis Intrusion Switch  
To replace the chassis intrusion switch, follow the "Removing the Chassis  
Intrusion Switch" procedures in reverse order.  
38  
Chassis Intrusion Switch  
 
Resetting the Chassis Intrusion  
Detector  
1
Enter system setup by pressing <F2> during the computer's POST.  
NOTE: For instructions on using system setup, see the User's Guide.  
2
Under the System Security tab, reset the Chassis Intrusion option by  
pressing the left- or right-arrow key to select Reset. Change the setting  
to Enabled, Enabled-Silent, or Disabled.  
NOTE: The default is Enabled-Silent.  
3
Press <Alt><B> to restart the computer and implement your  
changes.  
NOTE: If a setup  
password has been  
assigned by someone else,  
contact the network  
administrator for  
information on resetting  
the chassis intrusion  
detector.  
Chassis Intrusion Switch  
39  
   
40  
Chassis Intrusion Switch  
S E C T I O N 7  
Control  
Panel  
Removing the Control Panel  
Small Form-Factor Computer  
1
2
Open the computer cover.  
Using a flat-blade screwdriver, release the tabs from the inside of the  
computer and remove the plastic computer cover from the metal  
component.  
Computer Cover Removal  
1
1
Tabs (two on each  
side)  
42  
Control Panel  
 
Control Panel Removal  
3
4
Remove the metal control-panel shield.  
Remove the screw that holds the control panel to the computer.  
Small Desktop Computer  
1
Remove the front I/O panel.  
Control Panel  
43  
 
Control Panel Removal  
2
Remove the screw holding the control panel to the computer, and pull  
the panel up and away from the computer.  
Small Mini-Tower Computer  
1
2
Lay the computer on its right side and open the cover.  
Remove the top and bottom panels of the computer by releasing the  
eight tabs on each panel.  
3
Remove the front bezel:  
a
Release the three tabs located on the front bezel: one tab is  
located by the CD/DVD drive and two tabs are located by the I/O  
panel.  
44  
Control Panel  
   
Front Bezel Tabs—Small Mini-Tower Computer  
1
2
4
3
1
2
3
4
Top panel  
Bottom panel  
Front-panel tabs (3)  
Top-panel tabs (8)  
b
Close the cover and remove the front bezel.  
Control Panel  
45  
Control Panel Removal  
4
Remove the screw holding the control panel to the chassis, and pull  
the panel up and away from the chassis.  
Replacing the Control Panel  
Small Form-Factor Computer  
1
2
Replace the control panel and the control-panel shield.  
Replace the plastic computer cover. Make sure that the two metal  
hooks and tabs are securely in place.  
46  
Control Panel  
   
Computer Cover Replacement  
1
1
Metal hooks (2)  
To help replace the plastic computer cover, remove the accent door  
and front mask from the plastic computer cover:  
a
Remove the front mask by releasing the tabs on the inside of the  
plastic computer cover.  
b
Remove the accent door by pressing the middle of the door while  
lifting away the sides of the door.  
c
After replacing the plastic computer cover, snap the front mask  
and accent door into place.  
Control Panel  
47  
Front Mask and Accent Door Removal—Small Form-Factor  
Computer  
1
2
1
Accent door  
Small Desktop Computer  
1
the screw you removed in step 2 of the removal procedure.  
2
Replace the front I/O panel.  
Small Mini-Tower Computer  
Follow the “Removing the Control Panel” procedure in reverse, ensuring  
that the tabs on the top panel, bottom panel, and front panel are secure.  
48  
Control Panel  
   
S E C T I O N 7  
Drives  
Replacing the CD/DVD Drive  
Removing the Hard Drive  
Replacing the Hard Drive  
Adding a Second Hard Drive — Small Mini-Tower  
Computer  
 
Removing the Floppy Drive  
Small Form-Factor Computer  
1
2
3
Disconnect the floppy-drive cable from the system board.  
Remove the power cable from the interposer board.  
Disconnect the CD/DVD drive cable and the power cable from the  
CD/DVD drive.  
4
5
Remove or raise the drive by pressing the green tabs on either side of  
the drive and lifting the drive up.  
Remove the floppy-drive cable from the floppy drive.  
a
Remove the interposer board from the floppy drive by pressing the  
tab and rotating the interposer board.  
Removing the Interposer Board—Small Form-Factor  
Computer  
1
2
1
2
3
3
or  
4
4
1
Floppy-drive cable  
Tab  
2
3
4
Interposer board  
System board floppy-drive connector (DSKT)  
50  
Drives  
   
b
To release the floppy-drive cable from the connector, slide the  
lever until it is fully extended, and then lift the cable away.  
Drives  
51  
Removing the Floppy-Drive Cable  
1
2
or  
1
2
52  
Drives  
1
2
Floppy-drive cable  
Lever  
6
Remove the floppy drive from its sled by pulling the sled tab out while  
pushing the drive up, and then sliding the drive out of the sled.  
Small Desktop Computer  
1
Disconnect the power cable and the floppy-drive data cable from the  
drive.  
2
Disconnect the data cable from the floppy-drive connector on the  
system board.  
Cable Removal  
1
2
3
1
2
3
Power cable  
Floppy-drive data cable  
Floppy-drive connector  
Drives  
53  
 
3
4
Press inward on the two tabs on the sides of the drive bay to disengage  
the drive from the computer.  
Slide the drive upward and remove it from the computer.  
Floppy-Drive Removal  
5
If the replacement drive does not have the bracket rails attached,  
remove the rails from the old drive by removing the two screws that  
secure each rail to the drive.  
Drive Bracket Rail Removal  
54  
Drives  
Small Mini-Tower Computer  
1
Disconnect the power cable and the floppy-drive data cable from the  
drive.  
2
Disconnect the data cable from the floppy-drive connector on the  
system board.  
Cable Removal  
1
2
3
1
2
3
Power cable  
Floppy-drive data cable  
Floppy-drive connector  
Replacing the Floppy Drive  
Small Form-Factor Computer  
1
Snap the replacement drive into the sled and ensure that it is secure.  
Drives  
55  
     
2
Connect the interposer board to the floppy drive.  
a
b
c
Slide the floppy-drive cable into the connector.  
Close the lever so that the cable is secure in the connector.  
Line up the hole on the bottom of the interposer board with the  
notch on the connector, and snap the interposer board onto the  
drive.  
3
Gently slide the floppy drive into the computer until the tabs securely  
click into position.  
56  
Drives  
Attaching the Floppy-Drive Data Cable  
2
1
3
4
or  
2
1
3
4
Drives  
57  
1
2
3
4
Connector notch  
Interposer board alignment hole  
Floppy-drive cable  
Lever  
4
Attach the power cable to the interposer board on the floppy drive.  
5
6
7
8
9
Attach the CD/DVD drive cable and the power cable to the CD/DVD  
drive.  
Connect the floppy-drive cable to the DSKT connector on the system  
board.  
Check all cable connections, and fold cables out of the way to provide  
airflow for the fan and cooling vents.  
Close the computer cover, reconnect your computer and devices to  
their electrical outlets, and turn them on.  
Enter system setup and update the appropriate Diskette Drive A  
option to reflect the size and capacity of your new floppy drive.  
10 Verify that your computer works correctly by running the Dell  
Diagnostics.  
Small Desktop Computer  
1
If the replacement drive does not have the bracket rails attached,  
remove the rails from the old drive by removing the two screws that  
secure each rail to the drive. Attach the bracket to the new drive by  
aligning the screw holes on the drive with the screw holes on the  
bracket rails and tightening all four screws (two screws on each rail).  
2
3
Gently slide the floppy drive into place until the tabs click securely  
into position.  
Attach the power and floppy-drive data cables to the floppy drive, and  
connect the other end of the data cable to the connector on the system  
board.  
58  
Drives  
 
Cable Replacement  
1
2
3
1
2
3
Power cable  
Floppy-drive data cable  
Floppy-drive connector  
Small Mini-Tower Computer  
1
If the replacement drive does not have the bracket rails attached,  
remove the rails from the old drive by removing the two screws that  
secure each rail to the drive. Attach the bracket to the new drive by  
aligning the screw holes on the drive with the screw holes on the  
bracket rails and tightening all four screws (two screws on each rail).  
2
3
Gently slide the floppy drive into place until the tabs click securely  
into position.  
Attach the power and floppy-drive data cables to the floppy drive, and  
connect the other end of the data cable to the connector on the system  
board.  
Drives  
59  
 
Cable Replacement  
1
2
3
1
2
3
Power cable  
Floppy-drive data cable  
Floppy-drive connector  
Removing the CD/DVD Drive  
Small Form-Factor Computer  
1
Remove the interposer board from the CD/DVD drive.  
60  
Drives  
   
Interposer Board Removal  
1
1
or  
1
Interposer board  
2
3
Press inward on the two tabs on the sides of the drive to disengage the  
drive from the computer.  
Slide the drive upward and remove it from the computer.  
Drives  
61  
CD/DVD Drive Removal  
Small Desktop Computer  
1
Remove the data, power, and audio cables from the drive.  
62  
Drives  
 
Cable Removal  
1
2
3
4
1
2
3
4
Power cable  
Audio cable  
Data cable  
Drive connector  
2
Press inward on the two tabs on the sides of the drive bay to disengage  
the drive from the computer.  
3
4
Slide the drive upward and remove it from the computer.  
If the replacement drive does not have the bracket rails attached,  
remove the rails from the old drive by removing the two screws that  
secure each rail to the drive.  
Drives  
63  
Drive Bracket Rail Removal  
Small Mini-Tower Computer  
1
Remove the data, power, and audio cables from the drive.  
64  
Drives  
 
Cable Removal  
1
2
3
4
1
2
3
4
Power cable  
Audio cable  
Data cable  
Drive connector  
2
3
Press inward on the two tabs on the sides of the drive bay to disengage  
the drive from the computer.  
Slide the drive upward and remove it from the computer.  
Drives  
65  
CD/DVD Drive Removal  
4
If the replacement drive does not have the bracket rails attached,  
remove the rails from the old drive by removing the two screws that  
secure each rail to the drive.  
Drive Bracket Rail Removal  
66  
Drives  
Replacing the CD/DVD Drive  
Small Form-Factor Computer  
1
2
Gently slide the drive into place until the tabs securely click into  
position.  
Connect the interposer board to the CD/DVD drive.  
a
Ensure that the interposer board tab fits securely under the notch  
on the inside of the cover.  
b
Attach the power and audio cables to the interposer board.  
Drives  
67  
   
Interposer Board Replacement  
1
2
3
or  
1
2
3
68  
Drives  
1
2
3
Interposer board  
Notch on inside of cover  
Interposer board tab  
If your computer came with a CD drive, use the spare connector on  
the existing interface cable. Otherwise, use the IDE interface cable  
provided in the drive kit.  
3
Connect the data, power, and audio cables to the drive.  
4
Check all cable connections, and fold cables out of the way to provide  
airflow for the fan and cooling vents.  
5
If the drive bay was previously empty, remove the front-panel insert  
from the front panel.  
a
Remove the front-panel cover with your fingers.  
Remove the insert by pressing it until it pops free.  
b
c
Replace the front-panel piece by snapping it into place.  
Small Desktop Computer  
1
Gently slide the drive into place until the tabs securely click into  
position.  
2
Connect the data, power, and audio cables to the drive.  
Drives  
69  
 
Cable Replacement  
1
2
3
4
1
2
3
4
Power cable  
Audio cable  
Data cable  
Drive connector  
If your computer came with an IDE CD drive, use the spare connector  
on the existing interface cable. Otherwise, use the IDE interface cable  
provided in the drive kit.  
3
4
If you are installing a drive that has its own controller card, install the  
controller card in an expansion slot.  
Check all cable connections, and fold cables out of the way to provide  
airflow for the fan and cooling vents.  
70  
Drives  
5
If the drive bay was previously empty, remove the front-panel insert  
from the front panel.  
a
Release the insert tabs from inside the chassis.  
Remove the insert by pressing it until it pops free.  
b
c
Replace the front-panel piece by snapping it into place.  
Small Mini-Tower Computer  
1
Gently slide the drive into place until the tabs securely click into  
position.  
2
Connect the data, power, and audio cables to the drive.  
Cable Replacement  
1
2
3
4
Drives  
71  
 
1
2
3
4
Power cable  
Audio cable  
Data cable  
Drive connector  
If your computer came with an IDE CD drive, use the spare connector  
on the existing interface cable. Otherwise, use the IDE interface cable  
provided in the drive kit.  
3
4
5
If you are installing a drive that has its own controller card, install the  
controller card in an expansion slot.  
Check all cable connections, and fold cables out of the way to provide  
airflow for the fan and cooling vents.  
If the drive bay was previously empty, remove the front-panel insert  
from the front panel.  
a
Release the insert tabs from inside the chassis.  
Remove the insert by pressing it until it pops free.  
b
c
Replace the front-panel piece by snapping it into place.  
Removing the Hard Drive  
Small Form-Factor Computer  
1
Disconnect the power cable and hard-drive cable from the drive.  
72  
Drives  
     
Cable Removal  
1
2
1
2
Power cable  
Hard-drive cable  
2
Press in on the tabs on each side of the drive, and slide the drive  
toward the I/O panel until the notch in the drive rail allows the drive to  
be removed from the computer.  
Drives  
73  
Hard Drive Removal  
1
2
1
2
Notch in drive rail  
Tabs (2)  
3
If the replacement drive does not have the bracket rails attached,  
remove the rails from the old drive by removing the two screws that  
secure each rail to the drive.  
Small Desktop Computer  
1
The hard drive may or may not have a plastic shroud cover. (Operating  
the computer without a hard-drive shroud does not affect its  
performance.) If your computer's hard drive does not have a shroud,  
proceed to the next step. If your computer's hard drive does have a  
shroud, remove it by pressing in on the indented tab at the top of the  
shroud and lifting the shroud away.  
74  
Drives  
 
Hard-Drive Shroud Removal  
NOTE: Your computer’s  
hard drive may or may  
not have a plastic shroud  
cover. Operating the  
computer without a hard-  
drive shroud does not  
affect its performance.  
2
Disconnect the power and hard-drive data cables from the drive.  
Drives  
75  
 
Cable Removal  
1
2
1
2
Hard-drive cable  
Power cable  
3
Press in on the tabs on each side of the drive and slide it up and out.  
76  
Drives  
Hard Drive Removal  
1
1
Tabs (2)  
4
If the replacement drive does not have the bracket rails attached,  
remove the rails from the old drive by removing the two screws that  
secure each rail to the drive.  
Small Mini-Tower Computer  
1
Disconnect the power and hard-drive data cables from the drive.  
Drives  
77  
 
Cable Removal  
1
2
1
2
Power cable  
Hard-drive cable  
2
Press in on the tabs on each side of the drive and slide it up and out.  
78  
Drives  
Hard Drive Removal  
3
If the replacement drive does not have the bracket rails attached,  
remove the rails from the old drive by removing the two screws that  
secure each rail to the drive.  
Replacing the Hard Drive  
NOTICE: To avoid possibly damaging the drive by ESD, ground yourself by  
touching an unpainted metal surface on the back of the computer.  
NOTICE: When you unpack the drive, do not set it on a hard surface, which  
may damage the drive. Instead, set the drive on a surface, such as a foam pad,  
that will sufficiently cushion it.  
1
2
Gently slide the drive into place until you hear it securely click.  
Connect the power cable to the drive, and connect the IDE data cable  
to the drive and the IDE1 connector on the system board.  
Drives  
79  
 
Small Form-Factor Computer  
Hard Drive Replacement  
1
2
3
1
2
3
Power cable  
IDE data cable  
IDE1 connector  
80  
Drives  
 
Small Desktop Computer  
Hard Drive Replacement  
1
2
3
1
2
3
Power cable  
IDE data cable  
IDE1 connector  
Drives  
81  
 
Small Mini-Tower Computer  
Hard Drive Replacement  
1
2
3
1
2
3
Power cable  
IDE data cable  
IDE1 connector  
3
4
On the small desktop computer, if your computer has a hard-drive  
shroud, replace the shroud by inserting the two tabs on the bottom  
into the holes in the computer and snapping the top into place.  
(Operating the computer without a hard-drive shroud does not affect  
its performance.).  
Check all connectors to be certain that they are properly cabled and  
firmly seated.  
NOTICE: To avoid possible damage to the computer, you must match the  
colored stripe on the hard-drive data cable with pin 1 on the hard-drive (IDE1)  
connector and with the system board interface connector (IDE1).  
82  
Drives  
 
To locate the system board interface connector (IDE1), see "System  
Board Components."  
5
If the drive you just installed is the primary drive, insert a bootable  
floppy disk into the floppy drive.  
6
7
Turn on the computer.  
Enter system setup and update the appropriate Primary Drive option,  
0 or 1.  
See the User's Guide for complete information on system setup.  
Reset the chassis intrusion detector.  
8
9
Restart the computer.  
10 Partition and logically format the computer's hard drive before  
proceeding to the next step.  
For partition and format instructions, see the documentation that  
came with the operating system.  
11 Test the hard drive by running the Dell Diagnostics.  
See "Solving Problems" in the User's Guide for complete information.  
12 If the drive you just installed is the primary drive, install the operating  
system on the hard drive.  
For instructions, see the documentation that came with the operating  
system.  
Adding a Second Hard Drive — Small  
Mini-Tower Computer  
NOTICE: Ground yourself by touching an unpainted metal surface on the  
back of the chassis.  
NOTICE: When you unpack the drive, do not set it on a hard surface, which  
may damage the drive. Instead, set the drive on a surface such as a foam pad  
that will sufficiently cushion it.  
1
2
Unpack the drive, and prepare it for installation.  
Check the documentation for the drive to verify that it is configured  
for your computer.  
3
Open the computer cover.  
Drives  
83  
 
4
5
Remove the two green plastic drive rails inside the lower hard-drive  
bay.  
These rails are not attached with screws to the inside of the hard-drive  
bay. To remove the rails, gently pull the rails up and out of the bay.  
Attach the rails to the hard drive using the two screws attached to the  
rails.  
Ensure that the rail tabs are positioned at the back of the hard drive.  
NOTICE: Do not install a drive into the lower hard-drive bay until you remove  
the green drive rails from inside the lower hard-drive bay.  
6
Remove the first hard drive from the upper bay and install it in the  
lower bay.  
a
Disconnect the power cable and the data cable from the back of  
the first hard drive.  
b
Press in the two green rail tabs and pull the first hard drive out of  
the upper bay.  
c
Gently slide the first hard drive into the lower bay until you hear a  
click.  
d
Reconnect the power cable and the data cable to the back of the  
hard drive.  
7
Gently slide the new hard drive into the upper bay until you hear a  
click.  
84  
Drives  
Second Hard Drive Installed  
1
2
3
4
1
2
Rail tabs (2)  
Second hard drive in upper  
bay  
3
4
First hard drive in lower bay  
Hard drive cage  
NOTICE: Match the colored strip on the cable with pin 1 on the drive.  
Locate the extra connector on the drive cable that is attached to the  
first hard drive and attach the connector to the second hard drive.  
Drives  
85  
86  
Drives  
S E C T I O N 8  
Removing an Expansion Card  
Replacing an Expansion Card  
Removing an AGP Graphics Card  
Replacing an AGP Graphics Card  
 
Expansion Card Types  
Your computer provides expansion slots for the following cards:  
In the small form-factor computer, one low-profile, 32-bit, 33-MHz  
PCI card.  
In the small desktop computer, up to two 32-bit, 33-MHz PCI cards.  
In the small mini-tower computer, up to four 32-bit, 33-MHz PCI  
cards.  
All of the form factors provide an expansion slot for one 32-bit, AGP 4x card  
(low-profile in the small form-factor and small desktop computers)  
operating at 1.5 V.  
88  
Expansion Card  
 
Expansion Cards  
NOTE: Before  
disconnecting a device  
from the computer or  
removing a component  
from the system board,  
verify that the auxiliary  
power light on the system  
board is off. For the  
location of this light, see  
"System Board  
1
2
Components."  
3
1
2
3
AGP 4x card  
Low-profile 32-bit PCI card  
32-bit PCI card  
Removing an Expansion Card  
CAUTION: Use a wrist grounding strap as explained in  
"Precautionary Measures."  
Small Form-Factor Computer  
1
If necessary, disconnect any cables connected to the card.  
Expansion Card  
89  
   
2
3
4
Press the hinged lever on the expansion card retention arm and raise  
the retention arm.  
Grasp the card by its outside corners and ease it out of its connector on  
the riser board.  
If you are removing the card permanently, install a metal filler bracket  
over the empty card-slot opening.  
Expansion Card Removal  
1
2
3
4
5
1
2
3
4
5
Card-edge connector  
Expansion card  
Hinged lever  
Retention arm  
Expansion-card connector  
Small Desktop Computer  
1
2
Remove the expansion-card cage.  
If necessary, disconnect any cables connected to the card.  
90  
Expansion Card  
 
3
Press the lever on the expansion card retention arm and raise the  
retention arm.  
Expansion Card Removal  
2
1
3
4
5
6
7
1
2
3
4
Retention arm  
Lever  
5
6
7
Expansion-card connector  
Riser board  
Expansion card  
Card-edge connector  
Expansion-card cage  
4
5
Grasp the card by its outside corners and ease it out of its connector on  
the riser board.  
If you are removing the card permanently, install a metal filler bracket  
over the empty card-slot opening.  
Small Mini-Tower Computer  
1
2
If necessary, disconnect any cables connected to the card.  
Press the lever on the expansion card retention arm and raise the  
retention arm.  
Expansion Card  
91  
 
Small Mini-Tower Computer  
1
2
3
5
4
1
2
3
4
5
Expansion card  
Card-edge connector  
Expansion-card connector  
Retention arm  
Lever  
3
4
Grasp the card by its outside corners and ease it out of its connector on  
the riser board.  
If you are removing the card permanently, install a metal filler bracket  
over the empty card-slot opening.  
Replacing an Expansion Card  
Small Form-Factor, Desktop, and Mini-Tower Computers  
CAUTION: Use a wrist grounding strap as explained in  
"Precautionary Measures."  
92  
Expansion Card  
   
CAUTION: Some network cards automatically start the computer  
when they are connected. To guard against electrical shock, be  
sure to unplug the computer from its electrical outlet before  
installing any expansion cards.  
1
See the documentation that came with the expansion card for  
information on configuring the card, making internal connections, or  
otherwise customizing it for your computer.  
2
3
Follow the procedures, in reverse order, for your particular computer in  
"Removing an Expansion Card."  
Place the expansion card on the connector and press down firmly.  
Make sure that the card is fully seated in the slot.  
If the expansion card is full-length, insert the end of the card into the  
expansion-card guide bracket as you lower the card toward its  
connector on the system board. Insert the card firmly into the  
expansion-card connector on the system board.  
Expansion Card  
93  
Expansion Card Connection  
4
3
2
1
1
2
3
4
Bracket within slot  
Bracket caught outside of slot  
Fully seated card  
Not fully seated card  
4
Before lowering the retention arm, make sure of the following:  
Tops of all expansion cards and filler brackets are flush with the  
alignment bar.  
Notch in the top of the card or filler bracket fits around the alignment  
guide.  
Press the arm into place, securing the expansion card(s) in the  
computer.  
94  
Expansion Card  
Retention Arm Closure  
4
3
2
1
1
2
3
4
Filler bracket  
Alignment guide  
Alignment bar  
Retention arm  
5
Reconnect the computer and devices to their electrical outlets and  
NOTE: After you open and close the cover, the chassis intrusion detector  
causes the following message to be displayed at the next computer  
start-up:  
ALERT! Cover was previously removed.  
See "Resetting the Chassis Intrusion Detector" for instructions.  
Expansion Card  
95  
Removing an AGP Graphics Card  
Small Form-Factor Computer  
1
Remove the filler bracket by raising the hinged lever and then sliding  
the bracket up.  
AGP Slot Filler Bracket Removal  
1
1
Hinged lever  
2
3
On the AGP card clip, press the lever toward the PCI slot 1.  
Pull the AGP card up and out of the AGP card clip.  
Small Desktop Computer  
1
On the hinged lever, press the indentation with your thumb at an  
angle toward the system board until you release the tab. Continue  
holding the lever and pull the lever up.  
2
Slide the filler bracket up.  
96  
Expansion Card  
     
AGP Slot Filler Bracket Removal  
2
1
1
2
Hinged lever  
Indented tab  
3
4
On the AGP card clip, press the lever toward the PCI slot 1.  
Pull the AGP card up and out of the AGP card clip.  
Small Mini-Tower Computer  
1
Remove the filler bracket by raising the hinged lever and then sliding  
the bracket up.  
Expansion Card  
97  
 
AGP Slot Filler Bracket Removal  
1
1
Hinged lever  
2
3
On the AGP card clip, press the lever toward PCI slot 1.  
Pull the AGP card up and out of the AGP card clip.  
98  
Expansion Card  
Replacing an AGP Graphics Card  
Small Form-Factor, Small Desktop, and Small Mini-Tower  
Computers  
1
6
5
4
3
2
1
2
3
AGP card  
4
5
6
AGP card clip tab  
AGP card clip lever  
AGP card notch  
System board  
AGP card clip  
1
2
Press the AGP card clip lever, ensuring that the tab on the AGP card  
clip lever fits into the notch on the front end of the AGP card.  
Secure the AGP card by lowering the hinged lever on the back panel.  
Expansion Card  
99  
 
100  
Expansion Card  
S E C T I O N 9  
Expansion-Card Cage  
Removing the Expansion-Card Cage  
Replacing the Expansion-Card Cage  
Removing the PCI Riser Board  
Replacing the PCI Riser Board  
 
Removing the Expansion-Card Cage  
CAUTION: Use a wrist grounding strap as explained in  
"Precautionary Measures."  
1
Examine any cables connected to expansion cards through the back-  
panel openings, and disconnect any cables that will not reach the  
expansion-card cage once it is removed from the computer.  
2
3
Remove any cables connected to the expansion card.  
Gently pull on the handle and lift the expansion-card cage up and  
away from the computer.  
Expansion-Card Cage Removal  
Replacing the Expansion-Card Cage  
1
Align the slots in the side of the expansion-card cage with the tabs on  
the side of the computer, and slide the expansion-card cage down into  
place.  
2
Make sure that the riser board is fully seated in the RISER connector  
on the system board.  
102  
Expansion-Card Cage (Small Desktop Computer Only)  
         
Expansion-Card Cage Replacement  
3
Replace and reconnect any cables you removed in steps 1 and 2 of the  
previous procedure.  
Removing the PCI Riser Board  
NOTICE: To avoid damage to the expansion cards or the system board by  
ESD, ground yourself by touching an unpainted metal surface on the back of  
the computer.  
CAUTION: Use a wrist grounding strap as explained in  
"Precautionary Measures."  
1
2
3
Remove the expansion-card cage.  
Remove the expansion cards installed in the slots.  
Remove the two screws that attach the riser board to the expansion-  
card cage.  
Replacing the PCI Riser Board  
Follow the "Removing the PCI Riser Board" procedures in reverse order.  
Expansion-Card Cage (Small Desktop Computer Only)  
103  
   
104  
Expansion-Card Cage (Small Desktop Computer Only)  
S E C T I O N 1 0  
Removing Front-Panel Inserts  
Replacing Front-Panel Inserts  
 
Removing Front-Panel Inserts  
1
On the small form-factor and small desktop computers, perform the  
following steps.  
a
Face the front of the computer and use your fingers to remove the  
front-panel cover.  
b
Press on the insert until it pops free of the front-panel cover.  
2
On the small mini-tower computer, perform the following steps.  
a
Open the computer cover to a 45-degree angle and disconnect the  
CD/DVD drive data cable.  
b
Open the cover to a 90-degree angle and release the insert tabs  
from inside the chassis.  
c
Press on the insert until it pops free of the front-panel cover.  
106  
Front-Panel Inserts  
 
Small Form-Factor Computer  
Front-Panel Inserts  
107  
Small Desktop Computer  
108  
Front-Panel Inserts  
Small Mini-Tower Computer  
Front-Panel Inserts  
109  
Replacing Front-Panel Inserts  
To replace a front-panel insert, follow the appropriate procedure, in reverse,  
in "Removing Front-Panel Inserts."  
110  
Front-Panel Inserts  
 
S E C T I O N 1 1  
I/O Panel  
Removing the Front I/O Panel  
Replacing the Front I/O Panel  
 
Removing the Front I/O Panel  
Small Form-Factor Computer  
1
To access the mounting screw that holds the front I/O panel to the  
computer, remove the hard drive.  
Front I/O Panel Removal  
1
2
4
3
1
2
3
4
Front I/O cable  
Front audio cable  
Mounting screw  
Control panel cable  
2
Disconnect the control panel cable from the control panel connector  
on the I/O panel.  
112  
I/O Panel  
   
3
Disconnect the front I/O cable from the front-panel connector on the  
system board (see "System Board Components" for the location of the  
front-panel connector and see "Small Form-Factor Computer" for the  
location of the control panel and I/O cables).  
4
5
Remove all cables that are connected to the front I/O panel.  
secures the front I/O panel to the computer.  
6
Remove the front I/O panel from the computer.  
Small Desktop Computer  
1
2
3
Remove the hard-drive shroud.  
Disconnect the hard-drive data cable.  
Disconnect the control panel cable from the control panel connector  
on the I/O panel.  
4
Disconnect the front I/O cable from the front-panel connector on the  
system board (see "System Board Components" for the location of the  
front-panel connector and see "Small Desktop Computer" for the  
location of the control panel and I/O cables).  
Note the routing of the control panel cable as you remove it from the  
computer so that you can replace it correctly.  
I/O Panel  
113  
   
Front I/O Panel Removal  
1
2
3
4
1
2
3
4
Control panel cable  
Front I/O cable  
Front audio cable  
Mounting screw  
5
6
Remove all cables that are connected to the front I/O panel.  
Remove the mounting screw that secures the front I/O panel to the  
computer.  
7
Remove the front I/O panel from the computer.  
114  
I/O Panel  
Small Mini-Tower Computer  
Front I/O Panel Removal  
1
2
3
4
1
2
3
4
Control panel cable  
Front audio cable  
Front I/O cable  
Mounting screw  
1
2
Disconnect the control panel cable from the control panel connector  
on the I/O panel.  
Disconnect the front I/O cable from the front-panel connector on the  
system board (see "System Board Components" for the location of the  
front-panel connector and see "Small Mini-Tower Computer" for the  
location of the control panel and front I/O cables).  
I/O Panel  
115  
 
Note the routing of the control panel cable as you remove it from the  
computer so that you can replace it correctly.  
3
4
Remove all cables that are connected to the front I/O panel.  
From inside the chassis cover, remove the mounting screw that secures  
the front I/O panel to the chassis.  
5
Remove the front I/O panel from the chassis.  
Replacing the Front I/O Panel  
To replace the front I/O panel, follow the removal procedure for your  
computer in reverse.  
116  
I/O Panel  
   
S E C T I O N 1 2  
Memory  
Removing a Memory Module  
Replacing a Memory Module  
 
Removing a Memory Module  
CAUTION: Use a wrist grounding strap as explained in  
"Precautionary Measures."  
1
Press the securing clips outward simultaneously until the memory  
module disengages and pops out slightly from the socket.  
Memor y Module Removal  
2
1
1
2
Securing clips (2)  
Socket  
2
Lift the module away from the socket.  
Replacing a Memory Module  
1
Press the module fully into the socket while closing the securing clips  
to lock the module into place.  
118  
Memory  
   
Memor y Module Replacement  
3
2
1
1
2
3
Socket  
Slot  
Securing clip  
Memory  
119  
120  
Memory  
S E C T I O N 1 3  
Microprocessor  
Removing the Cooling Fan/Heat-Sink Assembly and  
Microprocessor  
Replacing the Cooling Fan/Heat-Sink Assembly and  
Microprocessor  
 
Removing the Cooling Fan/Heat-Sink  
Assembly and Microprocessor  
CAUTION: Use a wrist grounding strap as explained in  
"Precautionary Measures."  
CAUTION: The microprocessor and heat sink assembly can get  
extremely hot. To avoid burns, be sure both have had sufficient  
time to cool before you touch them.  
1
2
3
Disconnect the fan cable from the system board.  
Disconnect the 12-volt power cable from the system board.  
On the small mini-tower computer, rotate the airflow shroud.  
Air flow Shroud Rotation—Small Mini-Tower Computer  
1
1
Airflow shroud  
4
On the small mini-tower computer, press down on the metal securing  
latches to release the securing clips from the retention base. Then lift  
the clips out of the tabs on the retention base and away from the heat  
sink.  
122  
Microprocessor  
   
Heat Sink Removal—Small Mini-Tower Computer  
2
1
3
4
5
6
1
2
3
Securing latches (2)  
Securing clips (2)  
Heat sink  
4
5
6
Retention base  
ZIF socket  
Tabs (3)  
5
On the small form-factor and small desktop computers, remove the  
securing clips to remove the heat sink/blower assembly.  
The heat sink is attached to the blower.  
Microprocessor  
123  
Heat Sink/Blower Assembly Removal—Small Form-Factor  
and Small Desktop Computers  
2
1
3
4
5
6
1
2
3
Latches (2)  
Securing clips (2)  
Blower  
4
5
6
Screws (2)  
Heat sink  
Retention base  
NOTICE: Before you remove the heat sink, gently rock the heat sink, and then  
slightly twist it as you lift it from the system board.  
6
7
Lift the heat sink or heat sink/blower assembly away from the  
microprocessor.  
On the small form-factor and small desktop computers, remove the  
two screws on the blower to remove it from the heat sink.  
124  
Microprocessor  
NOTICE: Do not discard the original heat sink and securing clips unless you  
are installing a microprocessor upgrade kit from Dell. If you are not installing  
a microprocessor upgrade kit from Dell, reuse the original heat sink, blower,  
and securing clips when installing your new microprocessor.  
NOTICE: Lay the heat sink down with the thermal grease facing upward. Do  
not lay the heat sink down with the thermal grease touching the work surface.  
8
Discard the original heat sink and securing clips.  
Microprocessor Removal  
1
2
3
1
2
3
Release lever  
Microprocessor  
ZIF socket  
NOTICE: Be careful not to bend any of the pins when you remove the  
microprocessor from the ZIF socket. Bending the pins can permanently  
damage the microprocessor.  
The ZIF socket has a lever-type handle that secures and releases the  
microprocessor from the ZIF socket.  
9
Pull the socket release lever straight up until the microprocessor  
releases.  
Microprocessor  
125  
10 Remove the microprocessor from the socket.  
11 Leave the release lever extended so that the socket is ready for the new  
microprocessor.  
Replacing the Cooling Fan/Heat-Sink  
Assembly and Microprocessor  
CAUTION: Use a wrist grounding strap as explained in  
"Precautionary Measures."  
NOTICE: Be careful not to bend any of the pins when you unpack the  
microprocessor. Bending the pins can permanently damage the microprocessor.  
1
2
Unpack the new microprocessor.  
Align pin-1 (the beveled corner) of the microprocessor with the pin-1  
corner of the socket.  
NOTE: You must identify the pin-1 corner to correctly position the  
microprocessor.  
126  
Microprocessor  
 
Microprocessor Installation  
1
1
Pin-1 corners of microprocessor and socket aligned  
NOTICE: You must position the microprocessor correctly in the ZIF socket to  
avoid permanent damage to the microprocessor and the computer when you  
turn on the computer.  
3
4
Set the microprocessor lightly in the socket and make sure all pins are  
headed into the correct holes. Because your computer uses a ZIF  
socket, there is no need to use force (which could bend the pins if the  
microprocessor is misaligned). When the microprocessor is positioned  
correctly, press it with minimal pressure to seat it.  
When the microprocessor is fully seated in the socket, pivot the release  
lever back toward the socket until it snaps into place, securing the  
microprocessor.  
NOTICE: If you are installing a microprocessor replacement kit from Dell,  
return the microprocessor to Dell in the same package in which your  
replacement kit was sent.  
Microprocessor  
127  
NOTICE: If you are not installing a microprocessor upgrade kit from Dell,  
reuse the original blower/heat sink assembly and securing clips when replacing  
the microprocessor.  
5
6
Remove the film covering the bottom of the heat sink.  
On the small form-factor and small desktop computers, reinstall the  
two screws that attach the blower to the heat sink.  
7
8
Lower the heat sink or blower/heat sink assembly to the  
microprocessor so that the heat sink fits in the retention base.  
Fit the end of each securing clip that does not have the latch over its  
tab on the retention base. Then, fit the middle of the clip over the  
middle tab on the retention base, and press down on the clip’s latch to  
secure the clip to the retention base.  
9
On the small mini-tower computer, rotate the airflow shroud back over  
the heat sink.  
10 Plug the fan cable into its connector on the system board.  
11 Plug the 12-volt power cable into its connector on the system board.  
12 Close the computer cover, reconnect your computer and devices to  
their electrical outlets, and turn them on.  
As the computer boots, it detects the presence of the new  
microprocessor and automatically changes the configuration  
information in system setup.  
NOTE: After you open and close the cover, the chassis intrusion detector  
causes the following message to be displayed at the next system start-up:  
ALERT! Cover was previously removed.  
13 Enter system setup and confirm that the system data area correctly  
identifies the type of installed microprocessor.  
For instructions on using system setup, see the User's Guide.  
14 While in system setup, reset the Chassis Intrusion option by pressing  
the left- or right-arrow key to select Reset and then choosing Enabled,  
Enabled-Silent, or Disabled.  
See the User's Guide for information on the chassis intrusion detector.  
128  
Microprocessor  
15 Run the Dell Diagnostics to verify that the new processor is operating  
NOTE: If a setup  
password has been  
assigned by someone else,  
contact the network  
administrator for  
correctly.  
See the User’s Guide for information on Dell Diagnostics.  
information on resetting  
the chassis intrusion  
detector.  
Microprocessor  
129  
130  
Microprocessor  
S E C T I O N 1 4  
Removing the Power Supply  
Replacing the Power Supply  
 
Removing the Power Supply  
Small Form-Factor Computer  
1
2
1
2
Release button  
AC power connector  
132  
Power Supply  
 
Small Desktop Computer  
1
2
1
2
Release button  
AC power connector  
Power Supply  
133  
Small Mini-Tower Computer  
1
2
Disconnect the AC power cable from the back of the power supply.  
Disconnect the DC power cables from the system board and the  
drives.  
Note the routing of the DC power cables underneath the clips in the  
computer as you remove them from the system board and drives. It is  
important to route these cables properly when you replace them to  
prevent them from being pinched or crimped.  
3
On the small desktop computer, remove the expansion-card cage and  
remove the power cables from the side of the hard drive. To remove  
the power cables, use the cables as leverage and pull away from the  
clips while simultaneously pulling on the metal clips with your fingers.  
4
5
6
On the small mini-tower computer, remove the two screws that attach  
the power supply to the rear wall.  
Press the release button. On the small desktop computer, press down  
on the handle, which in turn presses on the release button.  
Slide the power supply toward the front of the computer  
approximately 1 inch.  
134  
Power Supply  
7
Lift the power supply up and out of the computer.  
Replacing the Power Supply  
1
2
3
4
Slide the power supply into place.  
Reconnect the DC power cables.  
Connect the AC power cable to the connector.  
On the small desktop computer, reattach the power cables to the side  
of the hard drive and replace the expansion-card cage.  
5
6
Run the cables underneath the clips.  
Press the clips to close them over the cables.  
Power Supply  
135  
 
136  
Power Supply  
S E C T I O N 1 6  
System Board Components  
Removing the System Board  
Replacing the System Board  
 
System Board Components  
1
2
3
4
5
30  
6
29  
28  
27  
7
8
26  
25  
9
24  
10  
11  
12  
23  
22  
21 20 19 18 17 16 15 14 13  
138  
System Board  
   
1
2
3
4
5
6
7
8
9
Floppy drive  
16 Audio line-out connector  
17 12-volt microprocessor power connector  
18 Network (upper) and USB connectors (2) (lower)  
19 Keyboard (lower) and mouse (upper) connectors  
20 Diagnostic lights  
Internal speaker  
EIDE2 connector  
Front panel connector  
EIDE1 connector  
Suspend-to-RAM light  
PCI riser (small mini-tower computer only)  
Auxiliary power light  
AGP connector  
21 Serial 2 connector  
22 Parallel connector  
23 Serial 1 connector  
24 Microprocessor and heat sink  
25 Memory module (DIMM) connectors  
26 Fan connector  
10 PCI connectors  
11 CD audio connector  
12 Telephony connector (TAPI)  
13 Front audio connector  
14 Microphone connector  
15 Audio line-in connector  
27 Main power connector  
28 Battery  
29 RTC reset jumper  
30 Password jumper  
System Board L abels  
Connector or Socket  
AUDIO  
Description  
Line-in, line-out, and microphone jacks  
Auxiliary power light  
AUX_PWR  
BATTERY  
CD-IN  
Battery socket  
CD/DVD drive audio cable connector  
Microprocessor connector  
CPU  
DIAG_LED  
DIMM_x  
DSKT  
Diagnostic lights  
Dual in-line memory module (DIMM) socket  
Floppy/tape drive interface connector  
Microprocessor fan connector  
Front panel audio connector for integrated audio  
Front panel cable connector  
FAN  
FRONTAUDIO  
FRONTPANEL  
H_RISER  
IDEn  
Horizontal riser board connector; vertical PCI cards  
EIDE interface connector  
System Board  
139  
Connector or Socket  
KYBD_MOUSE  
MODEM  
Description  
Keyboard and mouse connectors  
Telephony connector  
NIC_USB  
Integrated network adapter connector and USB  
connectors  
PAR_SER1_SER2  
PCIn  
Parallel and serial port connectors  
PCI expansion card connectors  
Main power input connector  
12-volt power connector  
POWER  
12VPOWER  
PSWD  
Password jumper  
RTCRST  
SPEAKER  
STR  
RTC reset jumper  
Internal speaker  
Suspend-to-RAM light  
V_RISER  
Vertical riser board connector; horizontal PCI cards  
System Board Jumper  
140  
System Board  
 
System-Board Jumper Settings  
Jumper Setting  
Description  
PSWD  
(default) Password features are enabled.  
Password features are disabled.  
RTCRST  
Real-time clock reset. Can be used for  
troubleshooting purposes.  
jumpered  
unjumpered  
Removing the System Board  
CAUTION: Before you remove any component from the system  
board, read the steps in "Precautionary Measures."  
1
2
3
Remove any components that restrict access to the system board.  
Disconnect all cables from the system board.  
NOTE: The system board  
and metal tray are  
attached and are removed  
as one piece.  
Before you remove the existing system board, visually compare the  
replacement system board to the existing system board to make sure  
that you have the correct part.  
4
Pull up on the tab and slide the system board toward the front of the  
computer; lift it up and away.  
System Board  
141  
 
Removing the System Board  
5
Place the system board that you just removed next to the replacement  
system board.  
Replacing the System Board  
1
Transfer components from the existing system board to the  
replacement system board.  
2
Remove the memory modules and install them on the replacement  
board.  
CAUTION: The microprocessor package and heat sink assembly  
can get hot. To avoid burns, be sure that the package and  
assembly have had sufficient time to cool before you touch them.  
3
4
Remove the heat sink assembly and microprocessor from the existing  
system board and transfer them to the replacement system board.  
Configure the settings of the replacement system board.  
142  
System Board  
 
5
6
7
8
9
Set the jumpers on the replacement system board so it is identical to  
the one on the existing board.  
Orient the replacement board by aligning the notches on the bottom  
to the tabs on the computer floor.  
NOTE: Some  
components and  
connectors on the  
replacement system board  
may be in different  
locations than the  
corresponding connectors  
on the existing system  
board.  
Slide the board toward the back of the computer until it clicks into  
place.  
Replace any components and cables that you removed from the system  
board.  
Reconnect all cables to their connectors at the back of the computer,  
their power sources and turn them on.  
NOTE: After you close the cover, the chassis intrusion detector causes the  
following message to be displayed at the next computer start-up:  
ALERT! Cover was previously removed.  
10 Reset the chassis intrusion detector.  
System Board  
143  
144  
System Board  

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