Bunn SRUA User Manual

®
BUNN  
SRUA  
OPERATING & SERVICE MANUAL  
BUNN-O-MATIC CORPORATION  
POST OFFICE BOX 3227  
SPRINGFIELD, ILLINOIS 62708-3227  
PHONE: (217) 529-6601 FAX: (217) 529-6644  
10067.0003A 07/02 ©2002 Bunn-O-Matic Corporation  
USER NOTICES  
Carefully read and follow all notices on the brewer and in this manual. They were written for your protection.  
All notices on the brewer are to be kept in good condition. Replace any unreadable or damaged labels.  
#00656.0000  
#00831.0000  
ATTENTION:TURN OFF WHEN UNATTENDED  
#10044.0000  
#00878.0000  
#03408.0000  
#03409.0000  
#12593.0000  
#12555.0000  
#29299.0000  
10067.3 070102  
Page 3  
ELECTRICAL REQUIREMENTS  
CAUTION - The brewer must be disconnected from the power source until specified in Initial Set-Up.  
L2 RED  
230V  
A.C.  
L1 BLACK  
P1842  
SRUA Models require 2-wire, grounded service  
rated 230 volts ac, 30 amp, single phase, 50 Hz.  
Proceed as follows:  
ELECTRICAL INSTALLATION INSTRUCTIONS  
CAUTION – Improper electrical installation can damage the equipment and injure the installer. The chassis must  
be properly grounded. Do not assume a plumbing line will provide an adequate ground.  
1. An electrician must provide electrical service as specified.  
2. Using a voltmeter, check the voltage and color coding of each conductor at the electrical source.  
3. Beforeelectricallyconnectingthebrewer, removetheleftsidepanelfromthehoodandrotatethecontrolthermostat  
knob fully clockwise to the "OFF" position. Keep this knob in the "OFF" position until performing the Initial Setup.  
Replace the side panel.  
4. Remove the lower front panel and connect the proper electrical service to the terminal block.  
5. Connectthebrewertothepowersourceandverifythevoltageattheterminalblockbeforeproceeding. Replace  
the lower front panel.  
6. Disconnect the brewer from the power source. If plumbing has been hooked up, the brewer is ready for the  
Initial Setup.  
NOTE: A Schematic wiring diagram is included in this manual.  
PLUMBING REQUIREMENTS  
The brewer must be connected to a cold water system with operating pressure between 20 and 90 psi (138  
and 621 kPa) from a 1/2" or larger supply line. A shut-off valve should be installed in the line before the brewer.  
Install a regulator in the line when pressure is greater than 90 psi (621 kPa) to reduce it to 50 psi (345 kPa). The  
water inlet fitting is 3/8" flare.  
NOTE - Bunn-O-Matic recommends 3/8" copper tubing for installations from the 1/2" water supply line. Bunn-  
O-Matic does not recommend the use of a saddle valve to install the brewer. The size and shape of the hole made  
in the supply line by this type of device may restrict water flow.  
10067.3 070102  
Page 4  
PLUMBING REQUIREMENTS(cont.)  
Plumbing Hook-up  
1. Make certain the 3/8" female flare fittings on the short tube from the outlet of strainer (supplied) is securely  
attached to the male fitting at the bottom rear of the brewer.  
2. Flush the water line and securely attach it to the 3/8" male flare fitting on the inlet of the strainer.  
3. Turn on the water supply.  
4. Inspect the connection for leaks.  
This equipment must be installed to comply with the Basic Plumbing Code of the Building  
OfficialsandCodeAdministratorsInternational, Inc. (BOCA)andtheFoodServiceSanitation  
Manual of the Food and Drug Administration (FDA).  
INITIAL SETUP  
CAUTION - The brewer must be disconnected from the power source throughout the Initial Setup, except when  
specified in the instructions.  
IMPORTANT: Brewer must be level and installed on a sturdy structure.  
Electrician's and Plumber's Instructions are provided. These instructions should be carefully  
followed before proceeding with Initial Setup.  
Be sure all electrical and plumbing connections are tight.  
1. Disconnect the brewer from the power source.  
2. Remove the left side panel from the hood and rotate the control thermostat knob fully counterclockwise to the  
"OFF" position. Replace the side panel.  
3. Connect the brewer to the power source and place the lighted ON/OFF switch in the "ON" position. Water will  
flow into the tank and should automatically stop after approximately 15 minutes.  
NOTE - The lighted ON/OFF switch must be in the "ON" position to automatically refill the tank. The switch should  
be in the "OFF" position whenever the brewer is left unattended.  
4. Disconnect the brewer from the power source.  
5. Remove the left side panel from the hood and rotate the control thermostat knob clockwise to the 5 o'clock  
position. Replace the side panel.  
6. Connect the brewer to the power source and wait for the water in the tank to heat to the proper temperature.  
This will take approximately 1-2 hours, depending on the incoming water temperature. Some water will flow  
from the overflow tube during this time due to expansion. Draw off a 1/2 gallon decanter of water every 15  
minutes during the initial heat-up to lessen the chance of hot water flow from this expansion.  
7. Determinethewatertemperaturebycheckingthewaterwithathermometeratthehotwaterfaucet(redhandle).  
The best brewing temperature is between 195˚(91˚C) and 200˚F(93˚C). The temperature may be increased by  
turning the thermostat knob clockwise and decreased by turning the knob counterclockwise.  
8. Whenthedesiredtemperatureisattained,placethefunnelsupport,funnel,andfunnelcoverontopofthecoffee  
reservoir. Center the discharge of the water swing spout over the opening in the top of the funnel cover.  
9. Place the lighted ON/OFF switch in the "ON" position and momentarily press and release the start switch. Water  
should flow from the swing spout into the funnel assembly.  
10. Drain and measure the water from the reservoir when the flow of water from this initial cycle stops. If it is three  
gallons, proceed to step 12. If it is more or less than three gallons, proceed to step 11.  
11. Adjust the brew timer as required. See Adjusting Brew Volumes. Repeat steps 9 & 10.  
12. The brewer is now properly adjusted to brew coffee.  
10067.3 070102  
Page 5  
ADJUSTING BREW VOLUMES  
CAUTION - Disconnect the power source from the brewer prior to the removal of any panel for the replacement  
or adjustment of any component.  
NOTE: Prior to setting or modifying batch sizes, check that the brewer is connected to water supply, the tank is  
properly filled, and a funnel support, funnel and funnel cover are in place.  
1. Modifying batch sizes. To modify a batch volume, first check that the SET/LOCK switch is in the “SET”  
position on the circuit board.  
To increase a batch size. Press and hold the START or BREW switch until you see three breaks in the water  
stream from the swing arm. Release the switch (Failure to release the switch within two seconds after the  
third break in the water stream causes the volume setting to be aborted and previous volume setting will  
remain in memory) and press it again one or more times. Each time the switch is pressed, two seconds are  
added to the brew time period. Allow the brew cycle to finish in order to verify that the desired volume has  
been achieved.  
To decrease a batch size. Press and release the START or BREW switch once for every two-second interval  
to be removed from the total brew time period; then immediately press and hold down the START or BREW  
switch until you see three breaks in the water stream from the swing arm. Release the switch. (Failure to  
release the switch within two seconds after the third break in the water stream causes the volume setting to  
be aborted and previous volume setting will remain in memory). Allow the brew cycle to finish in order to  
verify that the desired volume has been achieved.  
2. Setting batch sizes. To set a batch volume, first check that the SET/LOCK switch is in the “SET” position on  
the circuit board. Press and hold the START or BREW switch until you see three breaks in the water stream  
from the swing arm, and then release the switch. (Failure to release the switch within two seconds after the  
third break in the water stream causes the volume setting to be aborted and previous volume setting will  
remain in memory). View the level of the liquid being dispensed. When the desired level is reached, turn the  
ON/OFF switch to “OFF” (lower). The brewer remembers this volume and will continue to brew batches of  
this size until the volume setting procedure is repeated.  
NOTE: When brewing coffee, batch volumes will decrease due to absorption by the coffee grounds.  
NOTE: HALF-BATCH AND FULL BATCH SETTINGS MUST EACH BE SET SEPARATELY  
3. Setting programming disable feature. If it becomes necessary to prevent anyone from changing brew times  
once programmed, you can set the SET/LOCK switch to the “LOCK” position. This will prevent any program-  
ming until switch is once again placed in the “SET” position.  
10067.3 070102  
Page 6  
COFFEE BREWING  
1. Brew cycles may be started whenever water temperature is correct. This condition is indicated by the dial  
thermometer on front of the brewer. Whenever the pointer is in the green, brewer is ready for brewing.  
2. Insert a Bunn® filter in funnel and add desired amount of coffee.  
3. Level the bed of coffee and place funnel into the funnel support. Place funnel cover over the funnel and be sure  
the water swing spout is over the center of the funnel cover.  
4. Turn "ON/OFF" switch to the "ON" position.(This switch must be in the "ON" position to start and complete a  
brewing cycle.)  
5. Push and release "START" switch to start the brew cycle.  
6. Water swing spout should not be moved as long as water is flowing into the funnel cover. When water stops  
flowing, it may then be moved for access to brewing funnel.  
7. Remove funnel cover. Funnel should not be removed from urn until drip out of coffee has been completed.  
8. To empty funnel, invert it over a waste container to dispose of filter and grounds. An additional flange is  
provided on the funnel to help make this step easier.  
NOTE: Hot water may be drawn from the hot water faucet during a brew cycle. However, if a large amount of hot  
water is drawn off (over 1 gallon) operator should wait to do so between brewing cycles.  
CLEANING  
NOTE: Tankandtankcomponentsshouldbedelimedregularlybasedonlocalwaterconditions. Excessive mineral  
build up on stainless steel surfaces can initiate corrosion reactions resulting in serious leaks,  
1. Removefunnel,funnellidandsupport.Underhotwater,rinseawayallcoffeeoils.Wipewithacleandampcloth.  
2. Drain coffee reservoir by opening coffee faucet. When empty, close faucet.  
3. Cycle two or three inches of water into the coffee reservoir, adding a bucket of crushed ice to obtain a more  
desirable cleaning temperature, and scrub entire reservoir area.  
4. Drain coffee reservoir and rinse. Use clean damp cloth to wipe reservoir.  
5. Install coffee funnel support, funnel and funnel lid.  
6. Remove the sight gauge cap, insert sight gauge cleaning brush into the sight gauge glass tube and clean.  
7. To clean coffee faucet, remove the faucet handle from the faucet and faucet clean out cap. Clean faucet with  
afaucetcleaningbrushandwipeallpartswithadampcloth.Replacefaucetseatcupperiodicallyifbadlystained  
or to stop faucet dripping. DO NOT CLEAN THE HOT WATER FAUCET.  
8 Reassemble the coffee faucet.  
9. Wipe the entire outside surface of the machine with a clean damp cloth. Wipe dry.  
CAUTION - Surfaces of machine are hot.  
FILTER HOLDER  
1. AfilterholderissuppliedwitheachSRUcoffeebrewer.Itspurposeistokeepthefiltersintheiroriginallyformed  
shape to properly fit the brewer funnel.  
2. It is suggested that only one cluster of filters be placed in the holder at one time for best results.  
3. Not using the filter holder may permit the filters to gradually widen out towards a flat shape, especially so if  
humidity is present. Once a filter has lost its upright side walls, it may tend to collapse inward when placed in  
the brewing funnel. If this happens the hot water spray may cause one side to fall inwards, letting coffee  
grounds flow over the edge of filter and into the brewed coffee. Proper use of the holder should prevent this  
problem.  
10067.3 070102  
Page 7  
TROUBLESHOOTING  
A troubleshooting guide is provided to suggest probable causes and remedies for the most likely problems  
encountered. If the problem remains after exhausting the troubleshooting steps, contact the Bunn-O-Matic  
Technical Service Department.  
Inspection, testing, andrepairofelectricalequipmentshouldbeperformedonlybyqualifiedservicepersonnel.  
All electronic components have 230 volt ac and low voltage dc potential on their terminals. Shorting of  
terminals or the application of external voltages may result in board failure.  
Intermittent operation of electronic circuit boards is unlikely. Board failure will normally be permanent. If an  
intermittent condition is encountered, the cause will likely be a switch contact or a loose connection at a  
terminal or crimp.  
Solenoid removal requires interrupting the water supply to the valve. Damage may result if solenoids are  
energized for more than ten minutes without a supply of water.  
Theuseoftwowrenchesisrecommendedwheneverplumbingfittingsaretightenedorloosened. Thiswillhelp  
to avoid twists and kinks in the tubing.  
Make certain that all plumbing connections are sealed and electrical connections tight and isolated.  
This brewer is heated at all times. Keep away from combustibles.  
WARNING – • Exercise extreme caution when servicing electrical equipment.  
• Unplug the brewer when servicing, except when electrical tests are specified.  
• Follow recommended service procedures  
• Replace all protective shields or safety notices  
REMEDY  
PROBLEM  
PROBABLE CAUSE  
Water lines and valves to the brewer  
must be open.  
Brew cycle will not start  
1. No water  
(A)Checktheterminalblockfor 230  
volts ac across the red and black  
terminals.  
2. No power or incorrect voltage to  
the brewer  
(B) Check fuse.  
Be sure water shut-off valve is open  
and that the in-line filters or strain-  
ers are not blocking water flow.  
3. Water level below pump housing.  
(Water level in the hot water gauge  
glass should be approximately half  
full).  
RefertoService-SwingArmSwitch  
for testing procedures. See page 25  
4. Swing Arm Switch  
RefertoService-ON/OFFSwitchfor  
testing. See page 20  
5. ON/OFF Switch  
10067.3 070102  
Page 8  
TROUBLESHOOTING (cont.)  
PROBLEM  
PROBABLE CAUSE  
REMEDY  
6. Start Switch  
Refer to Service - Start Switch for  
testing procedures. See page 24  
Brew cycle will not start (cont.)  
7. Timer  
Refer to Service - Timer for testing  
procedures. See page 28 or 29  
8. Pump  
Refer to Service - Pump for testing  
procedures. See page 21  
9. Solenoid Valve  
10. Strainer  
Refer to Service - Solenoid Valve for  
testing procedures. See page 23  
(A) Direction of flow arrow must be  
pointing towards brewer.  
(B) Remove the strainer and check  
for obstructions. Clear or replace.  
1.ON/OFF Switch (This switch must  
be in the "ON" position for the refill  
circuit to operate.  
RefertoService-ON/OFFSwitchfor  
testing procedures. See page 20  
Tank not filling  
2. No water  
Be sure water shut-off is open and  
thatin-linefiltersorstrainersarenot  
blocking water flow.  
3. Solenoid Valve  
4. Probe  
Refer to Service - Solenoid Valve for  
testing procedures. See page 23  
Refer to Service - Probe for testing  
procedures. See page 18  
5. Liquid Level Board  
RefertoService-LiquidLevel Board  
for testing procedures. See page 18  
10067.3 070102  
Page 9  
TROUBLESHOOTING (cont.)  
PROBLEM  
PROBABLE CAUSE  
REMEDY  
1. Brewer not level  
Water running out of the overflow  
Brewer must be level and installed  
on a sturdy structure.  
2. Solenoid Valve  
3. Liquid Level Board  
4. Probe  
Refer to Service - Solenoid Valve  
for testing procedures. See page  
23  
Refer to Service -Liquid Level  
Board for testing procedures. See  
page 18  
Refer to Service - Probe for test-  
ing procedures. See page 18  
1. Limit Thermostat  
Water is not hot  
Refer to Service - Limit Thermo-  
stat for testing procedures. See  
page 17  
CAUTION - Do not eliminate or  
bypass limit thermostat. Use only  
Bunn-O-Matic replacement part  
#29329.1000.  
2. Control Thermostat  
Refer to Service - Control Ther-  
mostatfortestingprocedures.See  
page 15  
3. Tank Heater  
4. Contactor  
Refer to Service - Tank Heater for  
testing procedures. See page 26  
Refer to Service - Contactor for  
testing procedures. See page 14  
5. Thermal fuses  
Refer to Service - thermal fuses  
for testing procedures. See page  
27  
1. Fuse  
Fuse Opening  
Refer to Service - Fuse for testing  
procedures. See page 16  
Refer to Service - Tank Heater for  
testing procedures. See page 26  
2. Tank Heater  
10067.3 070102  
Page 10  
TROUBLESHOOTING (cont.)  
PROBLEM  
PROBABLE CAUSE  
REMEDY  
Water keeps running from swing  
spout  
1. Timer  
RefertoService-Timerfortesting  
procedures. See page 28 or 29  
2. Start Switch  
1. Timer  
Refer to Service - Start Switch for  
testing procedures. See page 24  
Inconsistent coffee yield  
RefertoService-Timerfortesting  
procedures. See page 28 or 29  
2. Solenoid Valve  
Refer to Service - Solenoid Valve  
for testing procedures. See page  
23  
3. Lime build-up in swing spout  
and pump tubing.  
Remove swing spout and insert  
delimingroddownintopumptub-  
ing as far as possible.  
Funnel overflows  
1. Filters  
Use Bunn filters made for the SRU  
brewer.  
2. Hole in bottom of funnel ob-  
structed.  
Remove obstruction.  
3. Pump - Flow Rate  
Checkpumpflowratewithawatch.  
Pumpflowrateshouldbeapproxi-  
mately 24 ounces in 15 seconds.  
Be sure pump assembly is free of  
any obstructions.  
4. Soft Water  
When using a water softener, a  
coarse grind of coffee may be pre-  
ferred. If required, a bypass sys-  
tem is available as an optional  
feature.  
10067.3 070102  
Page 11  
TROUBLESHOOTING (cont.)  
PROBABLE CAUSE  
PROBLEM  
Coffee reservoir overflows  
REMEDY  
Be sure coffee reservoir is empty  
1. Coffee reservoir not completely  
empty before a brew cycle was  
started.  
before brew cycle is started.  
Refer to Service -Timer for test-  
ing procedures. See page 28 or 29  
2. Timer  
Checkpumpflowratewithawatch.  
Pumpflowrateshouldbeapproxi-  
mately 24 ounces in 15 seconds.  
Be sure pump assembly is free of  
any obstructions.  
3. Pump - Flow Rate  
Plumbinglinesshouldnotberest-  
ing on the counter top.  
Brewer is making unusal noises  
1. Plumbing lines  
2. Water supply  
(A)Thebrewermustbeconnected  
to a cold water line.  
(B) Water pressure to the brewer  
must not exceed 90 psi (621 kPa).  
Install a regulator if necessary to  
lower the pressure to approxi-  
mately 50 psi (345 kPa).  
Remove and clean lime off the  
tank heater. See page 26  
3. Tank Heater  
10067.3 070102  
Page 12  
SERVICE  
Contents  
Contactor ............................................................. 14  
Control Thermostat.............................................. 15  
Fuse and Fuse Holder .......................................... 16  
Limit Thermostat ................................................. 17  
Liquid Level Board and Level Probe.................... 18  
ON/OFF Switch..................................................... 20  
Pump ................................................................... 21  
Selector Switch (Half Batch) ................................ 22  
Solenoid .............................................................. 23  
Start Switch (Brew) ............................................. 24  
Swing Arm Switch ............................................... 25  
Tank Heater ......................................................... 26  
Thermal Fuse ...................................................... 27  
Timer ................................................................... 28  
Digital Timer ........................................................ 29  
Wiring Diagram ................................................... 31  
This section provides procedures for testing and  
replacing various major components used in this  
brewer should service become necessary. Refer to  
Troubleshooting for assistance in determining the  
cause of any problem.  
WARNING - Inspection, testing, and repair of electri-  
cal equipment should be performed only by qualified  
service personnel. The brewer should be unplugged  
when servicing, except when electrical tests are re-  
quired and the test procedure specifically states to  
plug in the brewer.  
COMPONENT ACCESS  
WARNING - Disconnect the brewer from the power  
source before the removal of any panel or the replace-  
ment of any component.  
The control thermostat, limit thermostat, pump,  
solenoid valve, liquid level probe, swing spout switch  
andtankheaterareaccessiblebyremovalof theswing  
spout, side cupola covers and the cupola.  
Disconnect the swing spout nut from the swing  
spout base fitting. Remove swing spout.  
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Remove the four #8-32 screws, two on each side,  
securing the side covers to the cupola.  
Slip cupola off of the component bracket.  
The on/off switch, selector switch, start switch,  
timer, contactor and liquid level control board are  
accessible by removal of the front access panel.  
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Remove the four #8-32 screws securing the front  
access panel to the base.  
P2130.25  
FIG. 1 COMPONENT ACCESS  
Thefuseandfuseholderareaccessiblebyremoval  
of the rear utility cover.  
Remove the six #8-32 screws securing the rear  
utility cover to the housing.  
10067.3 070102  
Page 13  
SERVICE (cont.)  
CONTACTOR  
If voltage is present as described, proceed to #9.  
If voltage is not present as described, refer to the  
wiring diagram and check the brewer wiring harness.  
9. Check for continuity across the terminals on the  
left side of the contactor by manually closing the  
contacts. Continuitymustnotbepresentwhenthe  
contact is released.  
10. Check for continuity across the terminals on the  
right side of the contactor by manually closing the  
contacts. Continuitymustnotbepresentwhenthe  
contact is released.  
If continuity is present as described, the contactor is  
operating properly.  
If continuity is not present as described, replace the  
contactor.  
P2211.40  
Removal and Replacement:  
FIG. 2 CONTACTOR  
Location:  
1. Disconnect all the wires from the contactor.  
2. Remove the two #8-32 screws securing the  
contactor to the contactor mounting bracket.  
3. Install new contactor and secure with two #8-32  
screws.  
The contactor is located inside the front lower  
access panel, left of center on the component bracket.  
Test Procedures:  
1. Disconnect the brewer from the power source.  
2 Disconnect the red wire from contactor coil to the  
control thermostat and the black wire from the  
contactor coil to the main harness.  
3. Connect the brewer to the power source.  
4. Check the voltage across the control thermostat  
wire and the wire from the the main harness.The  
indication must be 230 volts ac.  
4. Refer to Fig. 3 and reconnect the wires.  
BLK to Terminal  
Block (L2)  
BLK to Main Har-  
ness  
5. Disconnect the brewer from the power source.  
If voltage is present as described, proceed to #6.  
If voltage is not present as described refer to the  
Wiring Diagram and check the brewer wiring harness.  
RED to Terminal  
Block (L1)  
BLK Thermal  
Fuse to Tank  
Heater  
6. Check for continuity between the left and right  
terminals on the contactor coil.  
If continuity is present as described, reconnect the  
wires and proceed to #7.  
If continuity is not present as described, replace the  
contactor.  
7. On all brewers check the voltage across the upper  
left terminal and the upper right terminal on the  
contactor with a voltmeter. Connect the brewer to  
the power source. The indication must be 230  
volts ac.  
RED to Control  
Thermostat  
RED Thermal Fuse  
to Tank Heater  
P1725.50  
8. Disconnect the brewer from the power source.  
FIG.3 CONTACTOR TERMINALS  
10067.3 070102  
Page 14  
SERVICE (cont.)  
CONTROL THERMOSTAT  
Removal and Replacement:  
1. Disconnect the wires from the control thermostat.  
2. Remove the thermostat capillary bulb by firmly  
pullinguponthecapillaryatthecomponentbracket.  
This will disengage the grommet from the compo-  
nent bracket.  
3. Remove the #8-32 screw securing the control  
thermostat and mounting bracket to the compo-  
nent bracket. Remove control thermostat and  
bracket as an assembly.  
4. Remove knob from control thermostat.  
5. Remove the two #6-32 screws securing the con-  
trolthermostattothethermostatmountingbracket.  
Remove and discard thermostat.  
6. Install new control thermostat on thermostat  
mounting bracket and secure with two #6-32  
screws.  
P2180  
FIG. 4 CONTROL THERMOSTAT  
Location:  
The control thermostat is mounted on the left  
front of the top component bracket.  
7. Install knob on thermostat.  
Test Procedures:  
8. Install thermostat and mounting bracket on the  
component bracket and secure with one #8-32  
screw.  
9. Carefully bend the capillary tube so that the tube  
and bulb inside the brewer are in the vertical  
position with the grommet located 5 1/2" above  
the capillary bulb.  
1. Disconnect the brewer from the power source.  
2. Locate the thermostat and check for 230 volts ac  
between the red wire from the limit thermostat to  
the control thermostat and the black wire on the  
main terminal block.  
3. Disconnect the brewer from the power source.  
NOTE:Thecapillarytubemustbeclearofanyelectrical  
termination and not kinked.  
If voltage is present as described, proceed to #4.  
If voltage is not present as described, refer to the  
wiring diagram and check the brewer wiring harness.  
10. Refer to Fig. 5 and reconnect the wires.  
11. Adjust the control thermostat as required.  
4. Disconnect the red wires from the control thermo-  
stat.  
5. Check for continuity across the terminals on the  
control thermostat with the control thermostat in  
the"ON"position(fullyclockwise),continuitymust  
not be present when the thermostat is in the "OFF"  
position (fully counterclockwise).  
RED from Main  
Harness  
If continuity is present as described, the control ther-  
mostat is operating properly.  
If continuity is not present as described, replace the  
control thermostat.  
RED to Limit Thermostat  
P1730  
FIG. 5 CONTROL THERMOSTAT TERMINALS  
10067.3 070102  
Page 15  
SERVICE (cont.)  
FUSE AND FUSE HOLDER  
Fuse Holder:  
1. Disconnect the wires from the rear of the fuse  
holder.  
2. Remove the nut securing the fuse holder to the  
component bracket.  
3. Push fuse holder through the hole in the compo-  
nent bracket.  
4. Install new fuse holder and fuse through the hole  
in the component bracket and secure with nut.  
5. Refer to Fig. 7 and reconnect the wires.  
REDfromON/OFFSwitch  
P2176.30  
FIG.6 FUSE AND FUSE HOLDER  
Location:  
The fuse and fuse holder are located on the rear of  
the urn behind the rear utility cover.  
RED from Main Harness  
Test Procedures:  
P2112  
1. Disconnect the brewer from the power source.  
2. Remove the cap and fuse from the fuse holder.  
3. Remove fuse from the cap.  
FIG. 7 FUSE HOLDER TERMINALS  
4. Check for continuity through the fuse.  
Ifcontinuityispresentasdescribed, reinstallthefuse,  
the fuse is operating properly.  
If continuity is not present as described replace the  
fuse.  
Removal and Replacement:  
Fuse:  
1. Remove the cap from the fuse holder.  
2. Remove fuse from the fuse holder, inspect, if  
blown discard.  
3. Install new 5 amp fuse in the fuse holder.  
4. Reinstall fuse holder cap.  
10067.3 070102  
Page 16  
SERVICE (cont.)  
LIMIT THERMOSTAT  
RED to Main  
Harness  
RED to Control  
Thermostat  
P1984  
P2180  
FIG. 9 LIMIT THERMOSTAT TERMINALS  
FIG. 8 LIMIT THERMOSTAT  
Location:  
The limit thermostat is located on the center rear  
of the component bracket behind the tank heater.  
Test Procedures:  
1. Disconnect the brewer from the power source.  
2. Disconnect the red wires from the limit thermo-  
stat.  
3. Check for continuity across the limit thermostat  
terminals with an ohmmeter.  
If continuity is present as described, the limit thermo-  
stat is operating properly.  
If continuity is not present as described, replace the  
limit thermostat.  
Removal and Replacement:  
1. Remove the wires from the limit thermostat termi-  
nals.  
2. Carefully slide the limit thermostat out from under  
the retaining clip and remove the limit thermostat.  
3. Carefully slide the new limit thermostat into the  
retaining clip.  
4. Refer to Fig. 9 and reconnect the wires.  
10067.3 070102  
Page 17  
SERVICE (cont.)  
7. Touchingthefreeendofthejumpertothebrewer's  
frame simulates a "FULL" condition, preventing  
jumper from touching the brewer's frame simu-  
lates"NEEDWATER"condition.Connectthebrewer  
tothepowersource,simulateeachconditionwhile  
measuring the voltage between T1 and T3 on the  
liquid level board. The indication should be 0 volts  
with jumper touching the frame and 230 volts ac  
nottouchingtheframe.Repeattheseseveraltimes.  
Keep in mind there is an approximate five second  
delay for output to stabilize.  
LIQUID LEVEL BOARD AND LEVEL PROBE  
8. Disconnect the brewer from the power source and  
remove the jumper wire from T4.  
If voltage is present as described, liquid level board is  
operating properly, proceed to #9.  
Ifvoltageisnotpresentasdescribed,replacetheliquid  
level board.  
P2116.40  
FIG.10 LIQUID LEVEL BOARD AND  
LEVEL PROBE  
Location:  
The liquid level board is located behind the lower  
front access panel, to the right of center on the  
component bracket. The level probe is located on the  
right front of the upper component bracket.  
9. Reconnect the pink wire to T4.  
10. Remove the two #8-32 screws securing the level  
probe to the component bracket.  
11. Gentlypulltheprobeoutofthecomponentbracket  
and inspect for corrosion. Replace if necessary.  
12. Place the probe so that neither end is in contact  
with any metal surface of the brewer.  
13. Connect the brewer to the power source and  
simulte the "FULL" and "NEED WATER" conditions  
by touching the end of the probe to any metal  
surface of the brewer. Measure the voltage be-  
tween T1 and T3 on the liquid level board. The  
indication should be 0 volts with the probe touch-  
ing the frame and 230 volts ac not touching the  
frame. Keep in mind there is an approximate delay  
of five seconds for output to stabilize.  
Test Procedures:  
1. Disconnect the brewer from the power source.  
2. Disconnect the blue wire (T1) and the pink wire  
(T4).  
3. Check for 230 volts ac across terminals (T2) and  
(T3) with the ON/OFF switch in the "ON" position.  
4. Disconnect the brewer from the power source.  
If voltage is present as described, proceed to #5.  
If voltage is not present as described, refer to wiring  
diagram and check the brewer wiring harness.  
14. Disconnect the brewer from the power source.  
5. Reconnect the blue wire to T1 on the liquid level  
board.  
6. Carefully connect a piece of insulated jumper wire  
to T4. Keep the other end of this wire away from  
any metal surface of the brewer.  
If voltage is present as described, reinstall the level  
probe, the liquid level board and level probe are  
operating properly.  
If voltage is not present as described, check the pink  
wire on the level probe from liquid level board T4.  
10067.3 070102  
Page 18  
SERVICE (cont.)  
LIQUID LEVEL BOARD AND LEVEL PROBE (cont.)  
Removal and Replacement:  
1. Remove all wires from the liquid level board.  
2. Remove the #10-32 screw and flat washer secur-  
ingtheprotectiveshieldtothecomponentbracket.  
3. Remove the #10-32 screw and internal tooth  
lockwasher securing the liquid level board to the  
component bracket.  
4. Remove liquid level board and discard.  
5. Installnewliquidlevelboardoncomponentbracket  
and secure with a #10-32 screw and internal tooth  
lockwasher.  
6. Install protective shield and secure with #10-32  
screw and flat washer.  
7. Refer to Fig. 11 and reconnect the wires.  
T1 BLU to Solenoid Valve  
T2 RED to ON/OFF Switch  
T3 BLK to Main Harness  
T4 PNK to Level Probe  
P1733.50  
FIG.11 LIQUID LEVEL BOARD TERMINALS  
10067.3 070102  
Page 19  
SERVICE (cont.)  
ON/OFF SWITCH  
If continuity is present as described, the switch is  
operating properly.  
If continuity is not present as described, replace the  
switch.  
Removal and Replacement:  
1. Remove the wires from the switch terminals.  
2. Compress the clips on the back side of the switch  
and gently push them through the opening.  
3. Push the new switch into the opening and spread  
the clips to hold switch.  
!
W
D
BEFO  
RE  
ISC  
A
R
O
N
N
E
C
N
ECT FRO  
IN  
G
R
R
PLA  
EM  
M
P
EME  
NT  
O
VA  
OW  
L
F
O
A
E
O
F
A
R
SO  
NY  
C
NY  
PAN  
UR  
C
O
E
E
OR  
PON  
EN  
M
L
T!  
4. Refer to Fig. 13 and reconnect the wires.  
G
N
I
E
N
R
URC  
SO  
OR  
NE  
PA ENT!  
POWNY ON  
A
W
L
ER  
!
M
D
P
OM  
E
RO  
F
O
A
C
D
N
E
T
L
EC  
OVA  
AN  
EM  
F
T
T
Y
A
N
N
U
F
O
N
E
CON  
H
T
EN  
M
W
DIS  
E
R
F
R
F
O
E
N
BEFOAC  
R
U
T
:
EPL  
R
N
IO  
T
N
E
T
T
A
BLK from Main Harness  
(3)  
RED to Fuse holder  
(2)  
P2130.25  
RED to Start Switch, Brew  
Timer & Liquid Level Board  
(1)  
FIG.12 ON/OFF SWITCH  
Location:  
P2120.50  
FIG. 13 ON/OFF SWITCH TERMINALS  
The ON/OFF switch is located on the left side of the  
lower front access panel.  
Test Procedures:  
1. Disconnect the brewer from the power source.  
2. Remove the red wire on the ON/OFF switch from  
the fuse holder and the black wire from the main  
harness.  
3. Connect the brewer to the power source. Check  
the voltage across the removed wires with a volt-  
meter. The indication must be 230 volts ac.  
4. Disconnect the brewer from the power source.  
If voltage is present as described, reconnect the wires  
and proceed to #5  
If voltage is not present as described, refer to the  
wiring diagram and check the brewer wiring harness.  
5. Disconnect all wires on the ON/OFF switch.  
6. Check for continuity across the center terminal (2)  
andthelowerterminal(1)whentheswitchisinthe  
"ON"(upper)position. Continuitymustnotpresent  
when the switch is in "OFF" (lower) position.  
10067.3 070102  
Page 20  
SERVICE (cont.)  
3. Disengage the fill tube (1) from the pump assem-  
bly (4).  
4. Remove the four #8-32 screws (6) securing the  
pump assembly (4) to the component bracket (7).  
5. Remove pump assembly (4).  
PUMP ASSEMBLY  
6. Remove pump gasket (5) and inspect, replace if  
necessary.  
7. Position gasket (5) on component bracket (7).  
8. Install new pump assembly (4) on component  
bracket (7) and secure with four #8-32 screws (6).  
9. Install fill tube (1) on pump assembly (4).  
10. Slide clamp (3) down into position on the fill tube  
(1) and tighten screw (2).  
11. Refer to Fig. 15 and reconnect the wires.  
P2180  
FIG.14 PUMP ASSEMBLY  
Location:  
The pump is located on the right of the upper  
component bracket.  
RED from Brew Timer  
BLK from Swing Arm  
Switch  
Test Procedures:  
1. Disconnect the brewer from the power source.  
2. Disconnect the black wire from the black lead on  
the pump and the red wire from the black lead on  
the pump.  
3. With a voltmeter, check the voltage across the  
black wire and the red wire with the swing arm  
switch plunger depressed. Connect the brewer to  
the power source. The indication must be 230  
volts ac.  
1
2
3
4
5
6
7
4. Disconnect the brewer from the power source.  
If voltage is present as described, reconnect the wires  
to the pump. Install swing spout and position over the  
reservoir. Place the ON/OFF in the "ON" (upper) posi-  
tion and push the start switch and release. If pump  
does not run, replace the pump.  
If voltage is not present as described, refer to the  
wiring diagrams and check the brewer wiring harness.  
Removal and Replacement (Refer to Fig. 15):  
1. Disconnect the wires from the pump assembly.  
2. Loosenthe#8-32screw(2)securingtheclamp(3)  
on the fill tube (1) and slide the clamp (3) up the fill  
tube (1).  
P2177  
FIG.15 PUMP INSTALLATION  
10067.3 070102  
Page 21  
SERVICE (cont.)  
Removal and Replacement:  
SELECTOR SWITCH (HALF BATCH OPTION)  
1. Remove the wires from the switch terminals.  
2. Compress the clips on the back side of the switch  
and gently push them through the opening.  
3. Push the new switch into the opening and spread  
the clips to hold switch.  
!
W
DISCO  
A
FROMRP  
BE  
NNECT  
N
FORE  
ANYICNOMPO  
REPLACEMENT OF  
G
REMOVAL  
O
OWER SOURCE  
F
ANY PA  
NE  
L
OR  
NENT  
!
4. Refer to Fig. 17 and reconnect the wires.  
G
N
I
N
R
A
W
!
OWER SOURCE  
OMPONENT!  
D
E
D
N
E
T
T
A
N
U
N
E
H
T
OF ANY  
C
W
DISCONNECT FROM  
P
F
F
O
N
BEFORE REMOVAL OF ANY PANEL OR  
REPLACEMEN  
R
U
T
:
N
IO  
T
N
E
T
T
A
GRY to Brew Timer  
PNK to Brew Timer  
P2130.25  
FIG. 16 SELECTOR SWITCH (HALF BATCH)  
Location:  
P2118.60  
FIG.17 SELECTOR SWITCH TERMINALS  
The selector switch is located to the right of the  
front access panel above the start switch.  
Test Procedures:  
1. Disconnect the brewer from the power source.  
2. Disconnect the wires from the switch terminals.  
3. Check for continuity across the switch terminals  
with the switch in the "CLOSED" (lower - half)  
position. Continuity must not be present when the  
switch is in the "OPEN" (upper - full) position.  
If continuity is present as described, the switch is  
operating properly.  
If continuity is not present as described, replace the  
switch.  
10067.3 070102  
Page 22  
SERVICE (cont.)  
SOLENOID  
7. Check the solenoid valve for coil action. Connect  
thedispensertothepowersource. Listencarefully  
in the vicinity of the solenoid valve for a "clicking"  
sound as the coil magnet attracts.  
If the sound is heard as described and water will not  
pass through the solenoid valve, there may be a  
blockage in the water line before the solenoid valve or,  
the solenoid valve may require inspection for wear,  
and removal of waterborne particles.  
If the sound is not heard as described, replace the  
solenoid valve.  
Removal and Replacement:  
P2180  
FIG. 18 SOLENOID  
1. Remove all wires from the solenoid valve.  
2. Turn off the water supply to the brewer.  
3. Disconnect the water inlet line from the connector  
on the solenoid valve.  
4. Remove solenoid, connectors, and tank inlet tube  
as an assembly.  
Location:  
The solenoid is mounted on the upper left rear of  
the component bracket.  
Test Procedures:  
5. Remove the tank inlet tube grommet and discard.  
6. Install new tank inlet tube grommet.  
7. Install new solenoid assembly.  
8. Install water inlet tube to connector on the sole-  
noid.  
9. Turn on the water supply to the brewer.  
10. Refer to Fig. 19 and reconnect the wires.  
1. Drain 1/2 gallon of water from the faucet in order  
to activate the probe.  
2. Disconnect the brewer from the power source.  
3. Place the ON/OFF switch in the ON position.  
4. Disconnect the blue wire from the liquid level  
boardT1andtheblackwirefromthemainharness  
to the solenoid. With a voltmeter, check the volt-  
age across the blue wire and the black wire.  
Connect the brewer to the power source. After an  
approximate 5 second delay, the indication must  
be 230 volts ac.  
BLU from Liquid  
Level Board T1  
5. Disconnect the brewer from the power source.  
If voltage is present as described, proceed to #6.  
If voltage is not present as described, refer to the  
brewer wiring diagram and check the wiring harness.  
BLK from Main  
Harness  
GRN from Main  
Harness  
FIG. 19 SOLENOID TERMINALS  
6. Check for continuity across the solenoid valve coil  
terminals.  
P1741.30  
If continuity is present as described, reconnect the  
wires to the solenoid.  
If continuity is not present as described, replace the  
solenoid valve.  
10067.3 070102  
Page 23  
SERVICE (cont.)  
START SWITCH (BREW)  
Removal and Replacement:  
1. Remove the wires from the switch terminals.  
2. Compress the clips on the back side of the switch  
and gently push them through the opening.  
3. Push the new switch into the opening and spread  
the clips to hold switch.  
4. Refer to Fig. 21 and reconnect the wires.  
!
W
DISC  
A
O
R
BEF  
R
N
N
E
N
OR EC  
RE FR  
EM  
IN  
T
G
EP  
LAC  
O
MO  
EN  
T
M
O
VA PO  
O
L
F
W
E
R
F
AN  
S
P
A
O
NY  
Y
U
RC  
AN  
P
COM  
E
O
R
EL  
ON  
EN  
T!  
G
N
I
N
CE  
R
R
UR  
SO  
A
O
W
R
E
EL  
!
!
W
T
PAN EN  
PO  
ANY PON  
M
O
D
E
D
N
OF OM  
VAL  
AN  
E
C
T
CT FR  
T
Y
A
N
NE  
RE  
M
U
N
O
MO  
N
E
H
T
OF  
W
D
ISC  
F
R
E
E
N
F
O
FO  
N
B
E
CE  
PLA  
R
U
T
:
N
IO  
RE  
T
N
E
T
T
A
BLU to Brew Timer  
P2130.25  
RED from ON/OFF  
Switch  
FIG. 20 START SWITCH (BREW)  
Location:  
P2119.65  
The brew start switch is located on the lower right  
of the front access panel, beneath the selector switch.  
FIG.21 BREW START SWITCH TERMINALS  
Test Procedures:  
1. Disconnect the brewer from the power source.  
2. Remove the wires from the start switch terminals.  
3. Check for continuity across the switch terminals  
when the switch is held in the lower position.  
Continuity must not be present when the switch is  
in the upper position.  
If continuity is present as described, reconnect the  
wires the switch is operating properly.  
If continuity is not present as described, replace the  
switch.  
10067.3 070102  
Page 24  
SERVICE (cont.)  
Removal and Replacement:  
NOTE: Measurethedistancefromthetopoftheswitch  
plunger to the hood cover. The same distance is  
needed when the new switch is installed.  
1. Remove nut securing switch to hood cover and  
remove switch.  
SWING ARM SWITCH  
2. Install new switch. Refer to Fig. 23 and reconnect  
the wires.  
3. Install all panels.  
4. Test action of swing arm and switch for activation.  
5. Adjust switch assembly up or down as needed for  
proper operation.  
NOTE: Do not remove cam assembly from swing  
spout.  
P2139.40  
FIG. 22 SWING ARM SWITCH  
Location:  
The swing arm switch is attached to the cupola  
cover.  
Test Procedures:  
1. Disconnect the brewer from the power source.  
2. Remove the cupola cover end caps, swing spout  
and cupola cover.  
BLK from Pump  
3. Disconnect the two black wires connected to the  
switch.  
BLK from Timer  
P2140.70  
4. Check for continuity across the terminals on the  
switch.  
5. Continuity should be present when switch plunger  
is depressed.  
FIG. 23 SWING ARM SWITCH TERMINALS  
If continuity is present as described, the switch is  
operating properly.  
If continuity is not present as described, replace the  
switch.  
10067.3 070102  
Page 25  
SERVICE (cont.)  
TANK HEATER  
Removal and Replacement:  
1. Remove the thermal fuses from the tank heater.  
2. Remove the four #8-32 screws securing the tank  
heater to the component bracket.  
3. Remove tank heater and gasket.  
4. Position new tank heater and gasket on the com-  
ponentbracketandsecurewithfour#8-32screws.  
5. Refer to Fig. 25 and reconnect the wires.  
RED (Thermal Fuse) to  
Contactor Lower Right  
Terminal)  
P2180  
FIG. 24 TANK HEATER  
Location:  
Thetankheaterislocatedonthefrontcenterofthe  
upper component bracket.  
BLK (Thermal Fuse) to  
Contactor Lower Left  
Terminal)  
Test Procedures:  
1. Disconnect the brewer from the power source.  
2. Disconnect the wires from the tank heater.  
3. Check for continuity across the tank heater termi-  
nals.  
If continuity is present as described, tank heater is  
operating properly.  
If continuity is not present as described, replace the  
tank heater.  
P1746  
FIG. 25 TANK HEATER TERMINALS  
10067.3 070102  
Page 26  
SERVICE (cont.)  
THERMAL FUSES  
P2121.40  
FIG. 26 THERMAL FUSES  
Location:  
The thermal fuses are mounted between the tank  
heater terminals and the contactor terminals.  
Test Procedures:  
1. Disconnect the brewer from the power source.  
2. Disconnect the thermal fuse from the tank heater  
terminal and the contactor lead.  
3. Check for continuity across the terminals on the  
ends of each thermal fuse.  
If continuity is present as described, the thermal fuse  
is operating properly.  
If continuity is not present as described, replace the  
thermal fuse.  
Removal and Replacement:  
1. Disconnect the thermal fuse from the tank heater  
terminal and the contactor lead and discard.  
2. Connect the new thermal fuse to the tank heater  
terminal and the contactor lead.  
10067.3 070102  
Page 27  
SERVICE (cont.)  
TIMER  
If voltage is present as described, proceed to #8.  
If voltage is not present as described, refer to the  
wiring diagram and check the brewer wiring harness.  
8. Disconnect the black and white wires to the swing  
arm switch and pump leads.  
9. With a voltmeter check the voltage across the  
black and white wires when the "ON/OFF" switch is  
in the "ON" (upper) position and the start switch  
pressedtothestartpositionandreleased.Connect  
the brewer to the power source. The indication  
must be 230 volts ac.  
If voltage is present as described, the brew timer is  
operating properly. Reset the timer dial as required, to  
obtain the desired brew volume.  
3
4
2
1
.5  
MINUTES  
BUNN-O-MATIC  
P/N 2235-120 VAC  
If voltage is not present as described, replace the  
timer.  
EARLY MODELS  
FIG. 27 TIMER  
P2114.40  
Removal and Replacement:  
Location:  
1. Disconnect the male connector on the timer from  
the female connector on the main wiring harness.  
2. Disconnect the timer leads from the swing arm  
switch lead and pump lead.  
The timer is located behind the front access panel  
on the right side of the component bracket.  
3. DisconnectthethreepinconnectorfromtheHALF/  
FULLbatchselectorswitchtothethreepinplugon  
the brew timer.  
4. Remove the two #8-32 screws securing the brew  
timer to the component bracket and remove timer.  
5. Position new timer on the component bracket and  
secure with two #8-32 screws.  
Test Procedures:  
1. Disconnect the brewer from the power source.  
2. Disconnectthepolarized,threepinconnectorfrom  
thebrewermainharnessandrotatethebrewtimer  
dial fully counterclockwise.  
3. With a voltmeter check the voltage across sockets  
P2 and P3 (black and red wire) of the female  
connector on the main wiring harness when the  
"ON/OFF" switch is in the "ON" (upper) position.  
Connect the brewer to the power source. The  
indication must be 230 volts ac.  
6. Refer to Fig. 30 and reconnect the wires.  
Three Pin Connector from  
Half/Full Batch Switch  
4. Disconnect the brewer from the power source.  
If voltage is present as described, proceed to #5.  
If voltage is not present as described, refer to the  
wiring diagram and check the brewer wiring harness.  
To Three Pin Female  
Connector on Main  
Harness  
5. With a voltmeter check the voltage across the  
sockets P1 and P2 (blue and black wires) of the  
female connector on the main harness when the  
"ON/OFF"switchisinthe"ON"(upper)positionand  
thestartswitchpressed.Connectthebrewertothe  
powersource.Theindicationmustbe230voltsac.  
6. Disconnect the brewer from the power source.  
7. Reconnect the three pin connector from the main  
wiring harness to the connector on the timer.  
BLK to Swing Arm  
Switch Lead  
WHI to RED Pump  
Lead  
P1751  
EARLY MODELS  
FIG. 28 TIMER TERMINALS  
10067.3 070102  
Page 28  
SERVICE (cont.)  
DIGITAL BREW TIMER (Late Models)  
If voltage is as described, proceed to #7.  
If voltage is not as described, disconnect the brewer  
from the power source and replace the timer.  
7. With a voltmeter, check the voltage across termi-  
nals TL1 and TL4 when the "ON/OFF" switch is in  
the"ON"position. Connectthebrewertothepower  
source and press the "START" switch. The indica-  
tion must be 230 volts ac.  
If voltage is present as described, the brew timer is  
operating properly. Reset the timer as required, to  
obtain the desired brew volume.  
If voltage is not present as described, disconnect the  
brewer from the power source and replace the timer.  
LATE MODELS  
P2211.40  
Removal and Replacement:  
1. Remove the two #8-32 screws securing circuit  
board to the mounting bracket.  
FIG. 29 DIGITAL BREW TIMER  
Location:  
2. Remove circuit board and spacers (as required).  
3. Remove all wires from the timer.  
The timer is located inside the front of the trunk on  
the top of the component bracket.  
4. Attach all wires to the replacement timer board  
prior to installation to the component mounting  
bracket. Refer to FIG. 30 when reconnecting the  
wires.  
5. Install new circuit board with spacers (as re-  
quired) to the component mounting bracket.  
6. Adjust the timer as described below.  
Test Procedure.  
NOTE:Donotremoveorinstallwireswhiletimerboard  
is installed. Pressure applied to one side may cause  
damage to the board.  
1. Disconnect the brewer from the power source and  
remove the front access panel.  
2. Remove the two #8-32 screws securing circuit  
board to the mounting bracket.  
3. Remove circuit board and spacers (as required).  
4. With a voltmeter, check the voltage across termi-  
nals TL1 and TL2 when the "ON/OFF" switch is in  
the"ON"position. Connectthebrewertothepower  
source. The indication must be 230 volts ac.  
Timer Setting:  
NOTE: Prior to setting or modifying volumes, check  
that the brewer is connected to water supply, the tank  
is properly filled, and a funnel support, funnel and  
funnel cover are in place.  
NOTE: All volume settings must be done with the  
swing spout shield installed.  
5. Disconnect the brewer from the power source.  
1. Modifying brew volumes. To modify a brew vol-  
ume, first check that the SET/LOCK switch is in the  
“SET” position on the circuit board.  
If voltage is present as described, proceed to #6.  
If voltage is not present as described, refer to the  
Wiring Diagrams and check the brewer wiring har-  
ness.  
To increase a brew volume, place the ON/OFF  
switch in the “ON” position, press and hold the START  
switch until you see three breaks in the water stream  
from the swing arm. Release the switch and press it  
again one or more times. (Failure to release the switch  
6. With a voltmeter, check the voltage across termi-  
nals TL1 and TL4 when the "ON/OFF" switch is in  
the"ON"position. Connectthebrewertothepower  
source. The indication must be 0 volts.  
10067.3 070102  
Page 29  
SERVICE (cont.)  
DIGITAL BREW TIMER (Late Models)  
within two seconds after the third break in the water  
stream causes the volume setting to be aborted and  
previous volume setting will remain in memory.) Each  
time the switch is pressed, two seconds are added to  
the brew time period. Allow the brew cycle to finish in  
order to verify that the desired volume has been  
achieved.  
3. Setting programming disable feature. If it be-  
comes necessary to prevent anyone from changing  
brew time once programmed, you can set the SET/  
LOCK switch to the “LOCK” position. This will pre-  
vent any further programming until switch is once  
again put into the “SET” position.  
To decrease a brew volume, place the ON/OFF  
switch in the “ON” position, press and release the  
START switch once for every two-second interval to  
be removed from the total brew time period; then im-  
mediately press and hold down the START switch until  
you see three breaks in the water stream from the  
swing arm. Release the switch. (Failure to release the  
switch within two seconds after the third break in the  
water stream causes the volume setting to be aborted  
and previous volume setting will remain in memory).  
Allow the brew cycle to finish in order to verify that  
the desired volume has been achieved.  
2. Setting brew volumes. To set a brew volume,  
first check that the SET/LOCK switch is in the “SET”  
position on the circuit board. Place the ON/OFF switch  
in the “ON” position, press and hold the START switch  
until you see three breaks in the water stream from  
the swing arm and then release the switch. (Failure to  
release the switch within two seconds after the third  
break in the water stream causes the volume setting  
to be aborted and previous volume setting will remain  
in memory.)  
View the level of the liquid being dispensed. When  
the desired level is reached, turn the ON/OFF switch  
to “OFF”.  
NOTE: The brewer remembers this volume and will  
continue to brew batches of this size until the volume  
setting procedure is repeated.  
BLU/BLK wire from TL5 to P1  
WHI/GRN wire from TL4 to (WHI) Pump  
WHI/BLU wire from TL3 to (BLK) Swing Arm Switch  
WHI wire from TL2 to P2  
BLK wire from TL1 to P3  
J2 - Three Pin connector from Half/Full Batch  
Switch  
P2037  
NOTE: When brewing coffee, volume will decrease due  
to absorption by the coffee grounds.  
FIG. 30 DIGITAL TIMER TERMINALS  
NOTE: Half-Batch and full batch settings must each  
be set separately.  
10067.3 070102  
Page 30  
PNK  
10067.3 070102  
Page 31  

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