OPTIONAL ACCESSORIES
2
1
SHREDDER KIT
R
P/N 890209. Shreds
leaves, dramatically reducing
total volume.
HOSE KITS
For vacuuming in hard to
reach areas.
Heavy Duty Vacuum
Hose Kit P/N 900943.
4"(102mm) x 10' (3.05m)
Homeowners Vacuum
Hose Kit P/N 900942.
4"(102mm) x 10' (3.05m)
NOZZLE WEAR PLATES
P/N 890413.
(STD. ON KD510HS) Extends
nozzle life when used along
curbs and hard surfaces.
STANDARD TURF QUICK
DEBRIS BAG
P/N 890307. (STD. ON TKD)
For use in leaves and grass in non-
dusty conditions.
OPTIONAL DEBRIS BAGS
QUICK DEBRIS BAG
P/N 890305 (STD. ON KD)
For use in dusty conditions.
DEBRIS BAG COVER
P/N 900801 Directs dust
downward away from operator.
T h a n k Yo u fo r S e l e c t i n g
The Powerful KD or TKD TERMITE®
VACUUM CHIPPER
ZIPPERLESS QUICK BAG
P/N 890309 For non dusty
conditions that are damaging
to zippers.
Operator Owner's Manual
KD510, KD510IC, KD510H, KD510HS
TKD510IC, TKD510H
CASTER KIT
P/N 890412 For use on hard
surface
3
Specifications
KD510
KD510IC
KD510H
KD510HS
TKD510IC
TKD510H
ENGINE:H.P.
ENGINE:TYPE
5.0 (3.73kW)
B&S
5.0 (3.73kW)
B&S I/C
5.5 (4.1kW)
HONDA OHV
1.2qt. (1.1L)
0.63qt. (0.6L)
112# (50.8 kg)
135# (61.2 kg)
36# (16.3 kg)
5.5 (4.1kW)
HONDA OHV
1.2qt. (1.1L)
0.63qt. (0.6L)
122# (55.3 kg)
145# (65.8 kg)
36# (16.3 kg)
5.0 (3.73kW)
B&S I/C
1.5qt. (1.4L)
0.63qt. (0.6L)
121# (57.2 kg)
126# (57.2 kg)
24.8# (11.05 kg)
5.5 (4.1kW)
HONDA OHV
1.2qt. (1.1L)
0.63qt. (0.6L)
130# (59.0 kg)
153# (69.4 kg)
36# (16.3 kg)
ENGINE:FUEL CAP.
ENGINE:OIL CAP.
WEIGHT:UNIT
WEIGHT:SHIPPING
ENGINE WEIGHT:
1.5qt. (1.4L)
0.63qt. (0.6L)
103# (46.7 kg)
126# (57.2 kg)
24.8# (11.05 kg)
1.5qt. (1.4L)
0.63qt. (0.6L)
103# (46.7 kg)
126# (57.2 kg)
24.8# (11.05 kg)
UNIT SIZE:
OVERALL LENGTH: 62"(1.57m) OVERALL WIDTH 26.75" (0.68m)
Page 1 of 12
OVERALL HEIGHT 42" (1.07m)
Part No. 890394
Form No. F011398B
9
GENERAL SAFETY
For your safety and the safety of others, these directions should be followed:
Do not operate this machine without first reading
owner's manual and engine manufacturer's manual.
·DO NOT operate during excessive vibration.
·DO NOT remove bag until engine has been turned off and has
come to a complete stop.
·DO NOT remove hose kit cap on nozzle until engine has been
turned off and has come to a complete stop.
·DO NOT operate machine with hose cap, bag or hose removed.
·DO NOT use this machine for vacuuming exclusively sand,
dust, fine dirt, rock, glass, string like material, grain, rags,
cans, metal, bark or water.
Use of Ear Protection is recommended while
operating this machine.
Use of Eye and Breathing protection is recom-
mended when using this machine, especially in dry
and dusty conditions. Optional bag cover directs dust
toward ground, away from the operator.
·DO NOT operate this machine on slopes greater than 20%.
·DO NOT pick up any hot or burning debris, or any toxic or
explosive material.
·DO NOT place hands or feet inside nozzle intake opening,
near debris outlet or near any moving parts.
·DO NOT start engine without debris bag and quick discon-
nect connected firmly in place to exhaust outlet.
·DO NOT start or operate machine with debris bag zipper
open.
·DO NOT allow children to operate this equipment.
10
ASSEMBLY
1. ASSEMBLE Lift upper handle (item 6), remove items 8, 73, 74, & 30 from
lower handle (item 27). Attach upper and lower handle as shown,
and securely tighten folding handle knobs(item 73),while holding head of
screw(item 8) firmly against upper handle.
Read all safety and operating instructions
before assembling or starting this unit.
2. UNFOLD the debris bag (item 1) and fasten bag neck to bag quick
disconnect (item 83). Attach firmly to housing exhaust (item 52) see fig. 2.
3. ATTACH bag hanger strap to bag supports (item 11), preassembled to
upper handle.
PUT OIL IN ENGINE BEFORE STARTING
4. INSTALL tamper (item 85) in chipper hopper (see page 7)(TERMITE
ONLY).
5. CONNECT spark plug wire.
Your Billy Goat is shipped from the factory in one carton,
completely assembled except for the upper handle, debris bag,
and bag quick disconnect.
11
PACKING CHECKLIST
These items should be included in your carton. If
any of these parts are missing, contact your dealer.
Check
Debris Bag
890306 TKD
890304 KD
Connector
Quick
Check
6
Disconnect
890176
27
Check
Check
Tamper (TKD
MODELS
ONLY) 890229
8
QUICK DISCONNECT
Literature Assy
890392
Literature
Assembly
30
73
74
Per Model
Check
Check
Briggs & Stratton
MS9984 Multi-Language
Engine
Manual Per
Model
{
Honda
P/N 31ZG9630
00X31-ZG9-6030
Fig. 2
Page 3 of 12
Part No. 890394
Form No. F011398B
CONTROLS
13
12
LITERATURE ASSY P/N 890392
Throttle
Control
Owner's
Manual
Literature Check-
list
Check
Owner's
Manual
890394
STOP
SLOW
Briggs
engines have
a primer
Literature
Check
Literature
KD /TKD
Accessories
KD /TKD
Accessories
890409
button
carburetor
rather than
choke type
carburetor.
Honda - Place
in fast position
to start.
Check
Warranty
Card
Warranty
Card 400972
FAST
Start
position
Check
EU Declaration
EU Declaration
of Conformity
& EU
of Conformity &
EU Distributor
List 890393
Distributor List
14
15
INSTRUCTION LABELS
ENGINE LABELS
These labels should be included on your Vacuum. If any of
these labels are damaged, replace them before putting this
equipment into operation. Item and part numbers are given to
help in ordering replacement labels..
Honda
WARNING
EXPLOSIVE FUEL
STOP ENGINE AND ALLOW TO
COOL BEFORE REFUELING.
DAANNGGEERR
Label Danger
Keep Hands
and Feet
KEEP HANDS and FEEETT AWWAY
Label Do Not Fill While
Away
Engine Is Hot
Item 63 Part No.400268
Item 29 Part
No.400424
Label Danger Chipper For Wood
Only Item 48 Part No. 890152
(TKD MODELS ONLY)
Label Read Owner's
Manual Item 84
Part No.890301
DANGER
Briggs & Stratton
Label Ear Eye Breathing
Item No. 86 Part No. 890254
Label Danger Flying Material
Item 62 Part No.810736
Debris Bag
Label item 1
Page 4 of 12
Part No. 890394
Form No. F011398B
16
Operation
INTENDED USE: This machine is designed for vacuuming
leaves, grass clippings and other types of organic litter and
for chipping brush, limbs, corn and sunflower stalks and
palm fronds.
CHIPPING OPERATION
(TKD MODLES ONLY)
16.7
Debris mixed with cans, bottles and small amounts of sand
can be vacuumed; however, it is not this machine's primary
purpose. Vacuuming cans, bottles and sand will affect the
longevity of your machine.
Wearing Eye Protection and Durable
Gloves is recommended while operating
chipper.
Use caution when using chipper
Do not operate if excessive vibration occurs. If excessive
vibration occurs, shut engine off immediately and check for
damaged or worn impeller, loose impeller bolt, loose impeller
key, loose engine or lodged foreign objects. Note: See parts
list for proper impeller bolt torque specifications. (See trouble
shooting section on page 12).
Your TERMITE ® chipper is designed to process tree branches
and limbs up to 2" (50.8mm) diameter.
Like all mechanical tools, reasonable care must
be used when operating machine.
Inspect machine work area and machine before operat-
ing. Make sure that all operators of this equipment are
trained in general machine use and safety.
"
2
(50.8 mm)
Maximum
Diameter
PUT OIL IN ENGINE BEFORE STARTING.
16.1
STARTING
ENGINE: See engine manufacturer’s instructions
for type and amount of oil and gasoline used.
Engine must be level when checking and filling oil and
gasoline.
ENGINE SPEED: Controlled by throttle lever on the handle.
Under normal conditions, operate at minimum throttle to
accomplish your current cleaning task.
Several small branches can be grouped together and fed
together into the chipper (see fig 2.).
When feeding forked branches, squeeze forks together and
feed into chipper entrance (DO NOT overload). If forks are too
large, use a pair of loppers to trim forks down to size. A lopper
storage bracket is provided on every unit (loppers are not
included)
FUEL VALVE: Move fuel valve to "ON" position (when
provided on engine).
CHOKE: Operated with throttle control (Honda only).
PRIMER: Push primer per engine instructions ( B&S only).
THROTTLE: Move remote throttle control to fast position.
Pull starting rope to start engine.
16.8 CLEARING A CLOGGED CHIPPER HOPPER
IFYOUR UNIT FAILSTO START:
See Troubleshooting on page 12.
Under normal circumstances, allow time for machine
to clear all wood from chipper hopper before stopping
engine. Otherwise, remaining pieces of wood will jam
inside of chipper when engine stops. (SeeTamper page 7).
16.2
VACUUMING OPERATION
VACUUM NOZZLE HEIGHT ADJUSTMENT: is
raised and lowered by pulling slightly upward on handle
and pulling height adjust rod (item 23) up at left rear of
machine.
Disconnect spark plug wire.
Remove debris bag quick disconnect from debris outlet on
machine.
Wearing durable gloves, access impeller through
debris outlet on fan housing and rotate impeller
counter clock wise to dislodge and remove jam and
remove debris from hopper with tongs or equivalent.
Reconnect debris bag quick disconnect to machine.
Reconnect spark plug wire.
FOR MAXIMUM PICKUP: Adjust nozzle close to debris,
but without blocking airflow into the nozzle. NOTE: Never bury
nozzle into debris.
CLEARING A CLOGGED NOZZLE
& EXHAUST: Turn engine off and wait for impeller to
stop completely and disconnect spark plug wire.
Wearing durable gloves, remove clog. Danger, the
clog may contain sharp materials. Reconnect spark
plug wire.
Page 5 of 12
Part No. 890394
Form No. F011398B
OPERATION continued
16
16. 3
DEBRIS BAG
Debris bags are normal replaceable wear items.
Note: Frequently empty debris to prevent bag overloading with
more weight than you can lift.
An optional bag and dust cover is available for use where debris will be
vacuumed in dusty conditions (see Optional Accessories shown on
page 1).
DO NOT place bag on or near hot surface, such as engine. Run
engine at 1/2 throttle for first 1/2 hour to condition new bag. Your
new bag requires a break-in period to condition the pores of the
material against premature blockage. The entire bag surface serves
as a filter, and must be able to breath to have good vacuum
performance.
Be sure engine has come to a complete stop before removing
or emptying bag.
This vacuum is designed for picking up trash, organic
material and other similar debris (see Safety Warnings page 2-3).
However, many vacuums are used where dust is mixed with
trash. Your unit can intermittently vacuum in dusty areas. Dust
is the greatest cause of lost vacuum performance. However,
following these rules will help maintain your machine's ability to
vacuum in dusty conditions:
•Run machine at idle to quarter throttle.
•The debris bag must be cleaned more frequently. A vacuum
with a clean, pillow soft bag will have good pickup perfor-
mance. One with a dirty, tight bag will have poor pickup
performance. If dirty, empty debris and vigorously shake bag
free of dust.
(fig. 2) Note: Dry wood is
•Machine or pressure-wash debris bag if normal cleaning does
harder to chip than
green wood. (SP model
shown)
not fully clean bag. Bag should be thoroughly dry before use.
Having one or more spare debris bags is a good way to reduce down time
while dirty bags are being cleaned.
•DO NOT leave debris in bag while in storage.
16. 9
MULCH
Wood chips made from branches in your own yard make excellent
mulch. A thick blanket of wood chips around plants and flowers to
keeps weeds out and moisture in.
16.10
COMPOST
Vacuumed leaves, grass and other organic material from your own
yard can be emptied into a pile or composter to provide enriched soil
for later use as fertilizer in gardens and flower beds (see fig. 3).
Note: Allow green chips to dry before spreading around living plants.
Part No. 890394
Form No. F011398B
Page 6 of 12
OPERATION continued
16
16.4
HANDLING &TRANSPORTING:
TAMPER
16. 12
Before turning machine off, use the Tamper to slowly push
remaining pieces of wood through the chipper. This can
prevent any remaining wood from jamming in the chipper
when machine is turned off.
Using two people to lift machine is recommended. Lift holding the
handle and front of nozzle. Secure in place during transport.
Do not leave tamper on the ground, store tamper in the
chipper hopper.
16.5
STORAGE
Never store engine indoors or in enclosed poorly venti-
lated areas with fuel in tank, where fuel fumes may reach an
open flame, spark or pilot light, as on a furnace, water heater,
clothes dryer or other gas appliance.
If engine is to be unused for 30 days or more, prepare as
follows:
Be sure engine is cool. Do not smoke. Remove all
gasoline from carburetor and fuel tank to prevent gum deposits
from forming on these parts and causing possible malfunction
of engine. Drain fuel outdoors, into an approved container,
away from open flame. Run engine until fuel tank is empty
and engine runs out of gasoline.
NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable
alternative in minimizing the formation of fuel gum deposits
during storage. Add stabilizer to gasoline in fuel tank or
storage container. Always follow mix ratio found on stabilizer
container. Run engine at least 10 min. after adding stabilizer to
allow it to reach the carburetor.
Tamper Storage Position (SP model shown).
Do not store with debris in bag.
Part No. 890394
Form No. F011398B
Page 7 of 12
17
MAINTENANCE
CHIPPER BLADE REMOVAL AND SHARPENING
Chipper blades are normal replaceable wear items.
Use only a qualified mechanic for
any adjustments, disassembly or
any kind of repair .
DAANNGGEERR
KEEP HANDS and FEET AWWAY
DANGER Chipper blade is sharp.
Replace any damaged blade.
WARNING: TO AVOID PERSONAL INJURY, ALWAYS
TURN MACHINE OFF, MAKE SURE ALL MOVING
PARTS COME TO A COMPLETE STOP.
Depending on the type and amount of wood being chipped, the
chipper blade will eventually get dull, losing it’s cutting ability.
Evidence of a dull blade is a noticeably reduced chipping ability or a
rough cut on end of branch.
Note: The chipper blade gap is factory set and should be checked
each time impeller is removed from engine crankshaft and reset if
required. If reassembly requires a different quantity of shim
washers, Billy Goat® shim washer must be used.
DISCONNECT SPARK PLUGWIRE
BEFORE SERVICING UNIT.
ENGINE: See engine manufacturer
operator's instructions.
10. Using a 3/16" Allen wrench and 1/2" open end wrench, remove
chipper blade from impeller.
11. Sharpen blade by lightly grinding the cutting edge of the blade at
40 degrees (see fig. 5). It is not necessary to remove all nicks from
the cutting edge. CAUTION: Be careful to avoid heat buildup in the
blade during sharpening.This will reduce it’s heat- treated hardness
properties and will reduce blade life. Evidence of too much heat build-
up is a change of color along sharpened edge.
DEBRIS BAG: See page 6.
RECONNECT SPARK PLUGWIRE,
GUARDS,BAG, CAPS AND / OR
HOSE BEFORE STARTING ENGINE.
12.The same chipper blade can be sharpened several times.
However, blade replacement is required when blade no longer
overhangs the chip relief hole in impeller back plate or if increased
vibration occurs (see fig. 5).
17.1 IMPELLER REMOVAL and CHIPPER ADJUSTMENT
13. Chipper blade installation is in reverse order of removal.
IMPELLER REMOVAL
1. Wait for engine to cool and disconnect spark plug.
2. Drain fuel and oil from the engine.
CORRECT
INCORRECT
3. Remove bag, quick release, and upper handle. Do not kink, stretch,
or break control cables, control housings, or end fittings while removing
handles.
Blade
Blade
40o
4. Remove housing top plate by removing bolts around outside of
housing.
EDGE OF CHIP
RELIEF HOLE
5. Leaving engine fastened to top plate, remove impeller bolt and lock
washer and slide impeller off crankshaft ( A puller may be required).
6. Retain shim washers used at end of crankshaft for use at impeller
reinstallation (see fig.7).However, your unit may or may not have
required the use of shim washers.
Fig. 5
14.To reinstall impeller, use a new impeller bolt and lockwasher and
use exactly the same crankshaft impeller shim washers as were
removed during disassembly (unless they were damaged). Note:
your unit may or may not have required the use of shim washers.
7. If impeller slides off freely, proceed to (step 11 or step 15).
(Do not drop impeller).
8. If impeller does not slide off crankshaft, place two crowbars between
impeller and housing on opposite sides. Pry impeller away from engine
until it loosens.Using a penetrating oil can help loosen a stuck impeller.
.
15. Tighten impeller bolt.Torque impeller bolt to 50 Ft.Lbs.(68 N m)
(see item 51 on page 11).
16. Slowly rotate impeller to insure proper chipper blade clearance.
Check to see that gap between chipper blade and anvil surface (on
lower side of housing top plate) measures between 0.040"(1.02mm)
and 0.080"(2.03mm).
9. If the impeller cannot be loosened, obtain a 1” (25.4mm) longer bolt of
the same diameter and thread type as the impeller bolt. Invert engine
and impeller and support engine above ground to prevent recoil
damage. Thread longer bolt by hand into the crankshaft until bolt
bottoms. Using a suitable gear or wheel puller against the bolt head and
the impeller back-plate (near the blades), remove impeller from shaft.
17. If gap is less than 0.040"(0.51mm), add shim washer 890130
(0.060"{1.52mm} thick) and/or 890131 (0.020"{1.02mm} thick),
whichever is required. If gap is more than 0.080"(2.03mm), remove
one or more shim washers as needed to obtain correct gap (see fig. 6
& fig.7). The chipper will function at up to a maximum of
0.125"(3.18mm) gap.
Page 8 of 12
Part No. 890394
Form No. F011398B
17
MAINTENANCE continued
IMPELLER REMOVAL continued
17.1
17.2
18. If chipper blade properly clears anvil surface, proceed to step . If
not, return to (step 14) and add or subtract shim washers as
needed to obtain a correct gap.
Follow these hourly
maintenance intervals.
Maintenance Schedule
Every
Use
Every 5 hrs
or (Daily)
Maintenance Operation
19. Reinstall engine and impeller onto housing in reverse order of
removal.
Engine (See Engine Manual)
20. Before connecting spark plug wire, slowly pull engine starting
rope to insure that impeller rotates freely.
Check for excessive vibration
Clean Debris Bag
21. Reinstall spark plug wire.
Check bag strap tightness
Inspect for loose parts
Inspect for worn or damaged parts
MAINTENANCE HISTORY
Service Performed
fig. 6
Date of
Service
fig. 7
Page 9 of 12
Part No. 890394
Form No. F011398B
18
PARTS DRAWING
KD510H, KD510HS, KD510,
KD510IC, TKD510IC, TKD510H
R
Page 10 of 12
Part No. 890394
Form No. F011398B
item
KD510
Part No.
QTY
KD510IC
Part No.
QTY
KD510H
Part No.
QTY KD510HS
Part No.
QTY TKD510IC
Part No.
QTY TKD510H
Part No.
QTY
PARTS
LIST
Description
19
no.
* Denotes
standard
hardware
item that
may be
1
TURF QUICK DEBRIS BAG (service)
THROTTLE
890305
850270
1
1
890305
850270
1
1
890305
850270
1
1
890305
850270
1
1
890307
850270
1
1
890307
850270
1
1
2
3
4
5
6
7
8
9
NUT LOCK (1/4 - 20 )
*8160001
*8041008
900054
890389
*900547
900813
*8041009
900039
890148
8
4
1
1
2
2
1
2
1
*8160001
*8041008
900054
890389
*900547
900813
*8041009
900039
890148
8
4
1
1
2
2
1
2
1
*8160001
*8041008
900054
890389
*900547
900813
*8041009
900039
890148
8
4
1
1
2
2
1
2
1
*8160001
*8041008
900054
890389
*900547
900813
*8041009
900039
890148
8
4
1
1
2
2
1
2
1
*8160001
*8041008
900056
890389
*900547
900813
*8041009
900039
890148
8
5
1
1
2
2
1
2
1
*8160001
*8041008
900056
890389
*900547
900813
*8041009
900039
890148
8
5
1
1
2
2
1
2
1
SCREW CAP ( 1/4 - 20 x 1-1/2 HEX )
HANDLE ASS’Y (incl. items 4(5),5(5),11(2),75(2),76)
AXLE HEIGHT ADJUST
SCREW HANDLE 5/16 - 18 x 2-1/4
CLAMP CABLE 1" I.D.
purchased
locally.
10 SCREW CAP 1/4 - 20 x 1 3/4
11 BAR BAG SUPPORT
12 DOOR EXHAUST ASS’Y (incl. item 62 )
13
14 BOLT-CARRIAGE 1/4x3/4
*8024021
*8171002
900932
2
2
1
*8024021
*8171002
900932
2
2
1
*8024021
*8171002
900932
2
2
1
*8024021
*8171002
900932
2
2
1
*8024021
*8171002
900932
6
2
1
*8024021
*8171002
900932
6
2
1
16 WASHER 1/4 FC ZP
17
18 BRACKET - HEIGHT ADJUSTMENT
19
20 SPRING
900136
900507
900471
890110
*8024054
1
1
1
1
4
900136
900507
900471
890110
*8024054
1
1
1
1
4
900136
900507
900471
890110
*8024054
1
1
1
1
4
900136
900507
900471
890110
*8024054
1
1
1
1
4
900136
900507
900471
890110
*8024054
1
1
1
1
4
900136
900507
900471
890110
*8024054
1
1
1
1
4
21 TIRE - ONLY (PER ASSY)
22 PIN - HAIR COTTER
23 ROD SHORT HEIGHT ADJUSTMENT
24 BOLT - CARRIAGE 5/16 - 18 x 4 1/2
25
26 NUT LOCK 5/16 - 18 HEX
27 HANDLE LOWER KD510
28 PLATE HANDLE SUPPORT
29 LABEL DANGER CUT FINGER
30 WASHER FLAT CUT 5/16
31
*8160002
890346
900933
400424
*8171003
4
1
1
2
2
*8160002
890346
900933
400424
*8171003
4
1
1
2
2
*8160002
890346
900933
400424
*8171003
4
1
1
2
2
*8160002
890346
900933
400424
*8171003
6
1
2
2
2
*8160002
890346
900933
400424
*8171003
4
1
1
2
2
*8160002
890346
900933
400424
*8171003
4
1
1
2
2
32 HUBCAP 1/2 WASHER
33
34 WHEEL ASS’Y (incl. items 21)
35 WASHER 0.75 “C”
36
900927
900509
4
4
900927
900509
4
4
900927
900509
4
4
900927
900509
4
4
900927
4
4
900927
900509
4
4
900509
900997
900997 1 - 0 900997 1 - 0 900997 1 - 0 900997 1 - 0
1 - 0 900997 1 - 0
37 SCREW SM 1/4x3/4 TYPE A
38 PLATE SKID (incl. items 78)
39
*8122082
890413
4
1
40 SCREW CAP 1/4 - 20 x 1 - 1/4
41
*8041007
4
*8041007
4
*8041007
4
*8041007
4
*8041007
6
*8041007
6
42 SCREW SELF TAPPING 10 - 24 x 1/2
43 NOZZLE MAINFRAME ASS’Y (incl. one of items 29,44,42)
44 PLUG
*8123086
890391
900146
1
1
1
*8123086
890391
900146
1
1
1
*8123086
890391
900146
1
1
1
*8123086
890391
900146
1
1
1
*8123086
890391
900146
1
1
1
*8123086
890391
900146
1
1
1
45
46 BLADE CHIPPER
47 IMPELLER ASS’Y (incl. items 46, 49, 50, 51, 59, 65, 66, 67 )
48 LABEL CHIPPER
-
-
1
-
2
1
1
1
-
-
-
1
-
2
1
1
1
-
-
-
1
-
2
1
1
1
1
-
-
-
1
-
2
1
1
1
1
-
890101
890144
890152
9201060
400502
900154
890371
-
1
1
1
1
1
1
1
-
890101
890146
890152
900162
400502
900154
890371
900615
-
1
1
1
2
1
1
1
1
-
900215
-
900215
-
900003
-
900003
-
49 KEY
900162
400502
900154
890371
-
900162
400502
900154
890371
-
900162
400502
900154
890371
900615
-
900162
400502
900154
890417
900615
-
50 WASHER LOCK 3/8 TWISTED TOOTH
51 SCREW CAP 3/8 -24 x 1 (HARDENED)(TORQ.50 FT-LBS)(68N.m)
52 HOUSING ASS’Y (incl. items 12, 14, 15, 16, 86)
53 ENGINE HONDA 5.5 H.P. GXV160 KN12
ENGINE BRIGGS & STRATTON 5 H.P. QUANTUM
ENGINE BRIGGS & STRATTON 5 H.P. QUANTUM IC
54
890404
-
1
-
-
-
1
-
-
1
890403
-
1
-
1
890403
-
-
55
56 SCREW CAP 3/8 - 1-1/2 TAPTITE
SCREW CAP 5/16 - 24 x 1"
57 CAP HUB
58 WASHER FLAT 1/2 SAE
59 SCREW SOCKET HD. 5/16 - 18 x 3/4 GR. 8
60 HT ADJUST ASSY
890408
-
900486
*8172011
3
-
4
4
890408
-
900486
*8172011
3
-
4
4
-
-
-
-
890408
-
3
-
-
-
400164
900486
*8172011
3
4
4
400164
900486
*8172011
3
4
4
400164
900486
*8172011
890103
890110-01
8161044
810736
400268
3
4
4
2
1
4
1
1
900486
*8172011
890103
890110-01
8161044
810736
400268
4
4
2
1
4
1
1
890110-01
8161044
810736
1
4
1
1
890110-01
8161044
810736
1
4
1
1
890110-01
8161044
810736
1
4
1
1
890110-01
8161044
810736
1
4
1
1
61 NUT LOCK 1/2 THIN
62 LABEL DANGER FLYING MATERIAL
63 LABEL DO NOT FILL WHEN ENGINE IS HOT
64
400268
400268
400268
400268
65 NUT KEPS 5/16 -18
-
-
-
-
-
-
1
-
-
-
-
-
-
-
-
1
-
-
-
-
-
-
-
-
1
-
-
-
-
-
-
-
-
1
-
-
890104
890130
890131
890400
890119
890127
890359
2
0-1
0-2
1
2
2
890104
890130
890131
890400
890119
890127
890359
2
0-1
0-2
1
2
2
66 WASHER SHIM 0.060" (1.52mm)
67 WASHER SHIM 0.020" (0.51mm)
68 PLATE TOP ASS’Y (incl. items 14, 15, 29, 48, 69, 70, 71, 72)
69 GUARD FLAPPER
70 PLATE FLAPPER ENTRANCE
71 SCREW CAP 1/4 - 20 x 1/2 HWH
72
890402
-
-
890402
-
-
890402
-
-
890402
-
-
890359
15
890359
15
890359
15
890359
15
15
15
73 KNOB WING 5/16 - 18
74 NUT LOCK 5/16 - 18 THIN HT.
75 GRIP HANDLE
76 BRACKET LOPPER LOOP
77
890108
*8161041
400570
-
2
2
2
-
890108
*8161041
400570
-
2
2
2
-
890108
*8161041
400570
-
2
2
2
-
890108
*8161041
400570
-
2
4
2
-
890108
*8161041
400570
2
2
2
1
890108
*8161041
400570
2
2
2
1
890167
890167
Page 11 of 12
Part No. 890394
Form No. F011398B
( Continued from page 11 )
PARTS LIST CONTINUED
19
item
no.
KD510
Part No.
QTY KD510IC QTY KD510H QTY KD510HS QTY TKD510IC
QTY TKD510H
Part No.
QTY
PARTS
LIST
* Denotes
standard
hardware
item that
may be
Part No.
Part No.
Part No.
8024039
900732
Part No.
Description
78 BOLT CARRIAGE 5/16-18x3/4"
79 LINE PVC
80
81
-
-
-
-
-
-
-
-
-
-
-
-
2
1
-
-
-
-
-
-
-
-
purchased
locally.
82
83 CONNECTOR BAG QUICK
84 LABEL READ OWNER'S MANUAL
85 TAMPER
86 LABEL EAR/EYE BREATING
87
890176
890301
-
1
1
-
890176
890301
-
1
1
-
890176
890301
-
1
1
-
890176
890301
-
1
1
-
890176
890301
890229
890254
1
1
1
1
890176
890301
-
1
1
-
890254
1
890254
1
890254
1
890254
1
890254
1
20
Before Requesting Service Review These Suggestions
Possible Cause
TROUBLESHOOTING
Solution
Problem
Will not vacuum or has poor vacuum perfor-
mance.
Dirty debris bag. Nozzle height set too high or too low.
Hose kit cap missing. Clogged nozzle or exhaust.
Excessive quantity of debris.
Clean debris bag. Shake bag clean or wash. Adjust
nozzle height. Check for hose kit cap. Unclog nozzle or
exhaust (see page 5). Allow air to feed with debris.
Extremely hard wood. Dull or damaged chipper blade.
Poor chipping performance.
Engine stalls or labors when chipping.
Abnormal vibration.
Avoid extremely hard wood. Sharpen or replace
chipper blade (see page 8).
Feeding branches into chipper too rapidly. Engine
service may be required.
Feed branches at a slower rate. Service engine.
Loose or out of balance impeller or loose engine.
Check impeller and replace if required. Check
Engine.
Engine will not start.
Stop switch off (Honda only). Throttle in off position.
Engine not in full choke position (Honda only). Out of
gasoline. Bad or old gasoline. Spark Plug wire
Check stop switches, throttle, choke position and
gasoline. Connect spark plug wire. Clean or replace
air cleaner. Or contact a qualified service person.
disconnected. Dirty air cleaner.Safety Interlock engaged. Quick Disconnect not fully engaged.
Engine is locked, will not
pull over.
Debris locked in chipper blade, hopper or inside
impeller. Engine problem.
See page 5, Clearing a clogged chipper hopper.
Contact an engine servicing dealer for engine
problems.
WARRANTY PROCEDURE
Engine Service and Warranty
Contact your nearest engine manufacturer's autho-
rized servicing dealer.
22.1
22
Please fill in the WARRANTY CARD and send the upper part to Billy Goat.
The WARRANTY terms are stated on the lower part which remains with the
user. Whenever a Billy Goat Machine is faulty due to a defect in material
and / or workmanship, the owner should make a warranty claim as follows:
Record your machine model, serial number
and date-of-purchase and where purchased
21 Serial Plate
The Machine should be taken to the dealer from whom it was
purchased or to an authorized Billy Goat dealer.
1803 S. Jefferson
P.O. Box 308
Lee's Summit,
The owner should present the remaining half of the Warranty
Registration Card, or, if this is not available, the invoice or receipt.
MO 64063 / USA
Tel (816) 524-9666
L
A
R
Fax (816) 524-6983
The Warranty Claim will be filled in by the authorized Billy Goat Dealer,
who will send it with the faulty part to Billy Goat headquarters.
98
Model
Serial No.
The Quality / Service department at Billy Goat headquarters will study
the claim and parts and will notify their conclusions.
The decision by the Quality / Service department at Billy Goat
headquarters to approve or reject a Warranty claim is final and
binding.
L
p
Unit(Weight)
lbs.
Engine Power
kW
A
108
Operator
kg
rpm
min-1
Note: To process a Warranty Claim, it is necessary to quote the Model
& Serial number who are printed on the Billy Goat Serial Plate.
BILLY GOAT INDUSTRIES INC.
P.O.BOX 308 (1803 S JEFFERSON) LEE'S SUMMIT, MO 64063 / USA
PHONE:816-524-9666 FAX:816-524-6983
Purchased
from
Purchase
Date
R
Page 12 of 12
Part No. 890394
Form No. F011398B
|