ABB EV3 User Manual

ENERGY METER  
EV3  
User Manual  
EV3  
User Manual  
Document ID: 9AKK107991A1347  
Revision: A  
2020-12-01  
1/21  
Table of Contents  
3/21  
1 General Information  
1.1  
Responsibility  
The owner or provider is responsible for the proper use of the device. The installation, put-  
ting into operation and reinstallation of the meter is only allowed to be done by electrically  
skilled persons, which got knowledge about the contents of this user manual.  
1.2  
Common safety instructions  
For installation, setting into operation and installation of the device the local requirements  
for safety requirements must be observed.  
Danger  
Inappropriate use of parts under high voltage may lead to grave injuries and ac-  
cidents, which may be fatal even with 230V.  
The conductors which are connected to the device must be disconnected to the  
mains during assembling and installation. It must be used a prevention for be-  
ing switched on accidentally.  
The device is not allowed to be used out of specifications.  
1.3  
1.4  
Service and warranty instructions  
Damaged devices can’t be repaired by you. The warranty and liability will be terminated with  
opening the device. The same applies to damages caused by external influences.  
For the device no servicing is required.  
Disposal (product end of life information)  
This meter was designed and built by ABB to provide many years of service and is backed by  
our commitment to provide high quality support. When it eventually reaches the end of its  
serviceable life, it should be disposed in accordance with local or national legislation.  
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1.5  
1.6  
Environment  
This meter is designed for indoor or in a cabinet environment only (avoiding extreme weather  
conditions) in accordance with EN50470-1 and EN50470-3, with the terminal cover fitted.  
Service and Warranty  
This meter product is warranted against defects in material and workmanship for a period of  
one year from date of shipment. During the warranty period ABB will at its option, either re-  
pair or replace products which prove to be defective. For warranty service or repair, this prod-  
uct must be returned to a service facility designated by ABB. ABB does not warrant that the  
operation of the meter or firmware will be uninterrupted or error free.  
Damaged devices can’t be repaired by you. The warranty and liability will be terminated with  
opening the device. The same applies to damages caused by external influences.  
For the device no servicing is required.  
1.7  
Cyber Security Disclaimer  
EV meter is designed to be connected and to communicate information and data via a net-  
work interface, which should be connected to a secure network. It is your sole responsibility  
to provide and continuously ensure a secure connection between the product and your net-  
work or any other network (as the case may be) and to establish and maintain appropriate  
measures (such as but not limited to the installation of firewalls, application of authentica-  
tion measures, encryption of data, installation of antivirus programs, etc.) to protect the me-  
ter, the network, its system and interfaces against any kind of security breaches, unauthor-  
ized access, interference, intrusion, leakage and/or theft of data or information. ABB S.p.A.  
and its affiliates are not liable for damages and/or losses related to such security breaches,  
unauthorized access, interference, intrusion, leakage and/or theft of data or information.  
Although ABB S.p.A. provides functionality testing on the products and updates that we re-  
lease, you should institute your own testing program for any product updates or other major  
system updates (to include but not limited to code changes, configuration file changes, third  
party software updates or patches, hardware change out, etc.) to ensure that the security  
measures that you have implemented have not been compromised and system functionality  
in your environment is as expected.  
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1.8  
Symbols  
Danger through Electric Voltages  
The symbol indicates warnings, which may lead to personal inju-  
ries or death if it is ignored. Take all necessary precautions to  
avoid danger!  
Warning  
The symbol indicates warnings to a possible dangerous situation  
which may lead to personal injuries or damage to properties.  
Avoid dangerous situations!  
Attention!  
“Attention” indicates warnings, which may lead to damage of  
properties if not observed.  
Notice  
“Notice” indicates important information in the manual.  
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2 Technical data  
2.1  
Abbreviations  
+A  
Import active energy (to customer)  
-A  
Export active energy (from customer)  
European Standard  
EN  
Imp/kWh  
LCD  
LED  
OBIS  
+P  
Quantity of pulses each kWh  
Liquid Crystal Display  
Light Emitting Diode  
Object Identification System  
Import active power  
-P  
Export active power  
2.2  
Technical specifications  
Type  
Three phase direct  
Voltage  
Nominal voltage Un  
Voltage range  
Frequency  
3x230/400 Vac  
0.8 1.15Un  
50 Hz  
Nominal frequency fn  
Frequency range  
Current  
0.98 1.02 fn  
Reference current Iref = Ib = 10 Itr 5 A  
Maximum current Imax  
Minimum current Imin  
Starting current Ist  
Accuracy  
65A  
0.25 A  
0.004 Ib  
Cl. B  
Class B in compliance with EN 50470-3  
7/21  
     
Measuring Active Energy  
Two Energy Directions  
Meter constant  
LED-Output  
+A/-A  
1000 Imp/kWh  
Display  
7 digit  
LCD  
> 12 years  
Life cycle  
RS485- Data Interface  
Connector  
3P meter: Three screws type  
9600/19200/38400 bps, 8E1  
Modbus RTU  
Parameter  
Communication protocol  
Power Consumption  
Voltage circuit  
Current circuit  
Temperature Range  
Typical Operation  
Storage  
< 0.7 W / 5.5 VA at Un  
< 0.015 VA at Ib  
-30°C to +70°C  
-40°C to +85°C  
EMC Properties  
Isolation  
4 kV AC, 50 Hz, 1min  
High Voltage  
7kV, Impulse 0.1/2000 µs  
Housing  
Dimension  
DIN-Rail 90x70x62 mm  
fiber-glass reinforced Polycarbonate  
(flame resistant EN 62053-21)  
II  
Material  
Class of protection  
Degree of protection  
Weight  
IP21 (IP 51 in protective enclosure)  
appr. 0,26 kg  
Weight  
Environment  
Class M1 as per 2014/32/EU Directive.  
Class E2 as per 2014/32/EU Directive.  
Mechanical environment  
Electromagnetic environment  
Tab. 1: Technical Properties  
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2.2.1  
Technical Standards  
EN 50470-1:  
EN 50470-3:  
EN 50022:  
Electricity metering equipment (AC) -Part 1: General requirements, test and  
test conditions Metering equipment (class indexes A, B, and C);  
Electricity metering equipment (AC) -Part 3: Particular requirement Static me-  
ters for active energy (class indexes A, B, and C);  
Low voltage switchgear and control gear for industrial use; mounting rails,  
top hat rails, 35 mm wide, for snap-on mounting of equipment  
IEC 62053-21: Static meters for active energy (classes 1 and 2)  
IEC 62052-11: Electricity metering equipment (AC)-General requirements, tests and test con-  
ditions –part 11: metering equipment  
9/21  
 
3 Dimension, Assembling and Installation  
EV3 012-100  
3.1  
Assembling and dimensions  
The meter constructed for assembling on DIN-rail TH 35-7.5 according to IEC 60715.  
1 Housing EV3  
Nr  
Element  
1
Meter Hook  
User Buttons  
LCD  
2
3
4
5
6
7
DIN Rail  
Meter cover  
Meter case  
Terminal block with cover  
10/21  
   
2 Housing EV3 dimension (mm)  
3 Terminal block (mm)  
11/21  
3.2  
Installation  
4 Connection diagram EV3  
The connection diagram printed on the housing needs to be considered connecting the me-  
ter to the mains power.  
Terminal  
Nr  
Terminal  
Terminal-  
[mm]  
Terminal screw  
Torque M [Nm]  
Current In L1  
1
3
6,3 x 5,6  
(L x W)  
M4 Pozidrive PZ2 1,2 Nm< M <1,5Nm  
Current Out L1  
Current In L2  
4
Current Out L2  
Current In L3  
6
7
Current Out L3  
Voltage N  
9
10  
21  
22  
23  
RS485 Interface GND  
RS485 Interface B  
RS485 Interface A  
6,3 x 5,6  
(L x W)  
M3 Pozidrive PZ2 0,5 Nm <M <0,7Nm  
12/21  
 
Warning  
The requirements of the net provider need to be full filled.  
Selective hedges have to be used according requirements of the net providers.  
Attention!  
Damage of the terminals due to high torque  
The specified maximum torques must not be exceeded!  
Ensure that the connected lines are fixed with the needed torque compliant to  
EN 60999 for a safe connection. The needed torque depends on the type of  
used lines and the maximum current.  
3.3  
Protection Housing  
As indicated in image 11 the cover of the terminal blocks can be sealed after installation.  
The assembled meter base and meter cover will be protected against unauthorized opening  
with a manufacturer label (format 8x20 mm, corner radius 0.5 mm) on both sides of the  
housing.  
5 Sealing  
Important  
Warranty and accuracy are void if sealing labels are removed.  
13/21  
 
3.4  
EV3  
6 EV3 Nameplate  
Nr  
Element  
Function  
1
2
3
4
5
6
7
8
Terminal block with cover  
Meter number  
User buttons  
sealable terminal cover  
with barcode 128  
Information describe in chapter 7  
7 digits with additional symbols  
LCD  
Meter type  
LED  
test LED 1000 Imp/kWh  
Technical nominal data  
3 phase 4 Wire  
Protection class  
Two energy directions  
Security symbol  
Firmware version  
Import (+A) and Export (-A) energy measurement  
9
14/21  
 
10  
11  
Number approval document CE sign, year of certification, named body for MID approval  
year of certification  
Manufacture year  
4 LCD-Display  
The LCD has the following format:  
- LCD size: 37.5 mm × 17 mm  
- Digit size: 3.38 mm × 1,53 mm  
7 EV3 LCD  
7: LCD-Display  
Nr  
Element  
Function  
unit of the displayed value (kWh, W, V, A)  
according defined display list  
1
2
3
Unit  
Values  
Indication of phase voltages Symbol off: loss of phase  
Symbol is flashing: reverse sequence, reverse polarity,  
Lx 1.15Un or Lx0.8Un.  
4
Indication current direction Export  
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Import  
5
OBIS Code  
Identifier of the displayed value  
5 User Buttons  
8 EV3 User buttons  
Nr  
Element  
Button „Up“  
Function  
-
-
-
Switch backlight of the LCD ON  
Scrolling the display items  
Enter display ALT Mode  
1
-
-
-
Switch backlight of the LCD ON  
Scrolling the display items  
Enter display ALT Mode  
2
Button „Down“  
The detailed functions of the buttons to switch into the different display modes is explained  
under the chapter 8.4 Display Modes.  
6 Test LED  
The meter has one pulse LED for active energy with 1000 Imp/kWh.  
The ON-time of a pulse is 40 ms.  
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7 Components  
7.1  
Block diagram  
9 Block diagram  
Current measuring:  
Voltage measuring:  
A/D:  
Manganin shunt  
Resistor divider  
Analog to digital converter for the sampled voltage and  
current  
MCU:  
Micro Controller Unit  
RS485-Interface  
Communication interface:  
Data storage EV3:  
nonvolatile storage for energy register +A/-A and meter pa-  
rameter in EEPROM.  
Display EV3:  
LCD with 7 digits  
LED Pulse output:  
Active energy +A and -A, 1000 Imp/kWh  
17/21  
   
8 Functionality  
8.1  
Measurement  
The meter measures three phase active energy with accuracy class B.  
The meter provides registers for total import, total export and net energy.  
Additionally, each phase L1, L2 and L3 for import and export energy are measured.  
The measurement of the energy is based on the measured power according the following cal-  
culations:  
Ptotal = PL1 + PL2 + PL3  
Ptotal> 0: counting energy for +A  
Ptotal< 0: counting energy for -A  
8.1.1  
Instantaneous parameter measurements  
The instantaneous values can be read out via RS485 interface.  
Voltage and current  
Power factor  
Active power  
Frequency  
8.2  
Display Modes  
The meter support three different display modes:  
-
-
AUTO Mode  
ALT Mode  
18/21  
       
8.2.1  
Status Diagram  
10 Status diagram display mode  
After power on the meter shows for 2s self-check status and goes on to the AUTO-Mode.  
With the user buttons it can be changed between the different modes.  
19/21  
 
8.2.2  
AUTO Mode and ALT Mode  
In the AUTO Mode and ALT Mode all values which may be used for energy are displayed. This  
part of the display list can’t be changed by the user with any interface of the meter.  
The display lists can be expanded with additional values by the user via the RS485 interface  
and a parameter setting program. Each list can have 32 entries.  
The different values are displayed with the following formats and units:  
Type of value  
Format  
x.xx  
unit  
kWh  
W
Energy  
Power  
x.xx  
Voltage  
Current  
x.x  
V
x.xx  
A
Power Factor  
Frequency  
x.xxx  
x.xx  
---  
---  
Firmware Version  
---  
Checksum  
---  
Tab. 7: Format/Unit Displayed Values  
In the AUTO Mode the next value of the defined list is displayed automatically with a settable  
time period.  
In the ALT Mode the next value is displayed after a user button was pressed.  
8.3  
Fatal Error  
The meter has implemented a self-monitoring system. If the meter recognizes improper op-  
eration so that billing relevant values may not be used anymore it displays “--FF--” This status  
will be indicated with current display items flashing (1Hz).  
8.4  
Backlight EV3  
Backlight will be on after pressing button, it’s useful to read meter through LCD when it in  
dark environment. Light on time is configurable from 5s to 60 seconds.  
The back light will be turned off unconditionally if the voltage is less than 0.8Un.  
20/21  
     
9
RS485 Interface & Registers  
Default Modbus settings:  
Baud rate = 9600 (settable)  
Device Address = 1 (settable)  
Parity = Even (not settable)  
Registers are listed in document 9AKK107991A9529  
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