Watlow Electric Series 96 User Manual

S E R I E S 9 6  
Plug and Play  
Firmware and  
Hardware  
Watlow’s SERIES 96 is a powerful 116 DIN dual display  
controller that offers many advanced functions. This new  
controller can be tailored to perform hardware and software  
needs with hardware modules that are pluggable and  
exchangeable and software menus that may be user  
programmed to fit exact application requirements.  
Features and Benefits  
Burst fire  
Increase heater life/better temperature controllability  
One input, one auxiliary input, four outputs  
Powerful flexibility at a competitive price  
No dipswitches  
With one universal input, a second auxiliary input and four  
outputs the SERIES 96 can be programmed to perform:  
temperature measurement, input event switching, remote  
set point input, heating, boost heating, cooling, alarms,  
digital communications, ramp and soak and retransmit.  
These features make this controller ideally suited for  
applications in markets such as plastics packaging,  
semiconductor, food processing and lab equipment.  
Easily configurable from the front panel  
Multiple set points  
Flexible automatic control  
Pluggable output modules  
Field expandable  
Fast 10Hz sampling  
Improved control responsiveness  
Programmable menus (Patent pending)  
Can be self-tailored for exact user needs  
Open loop break protection  
Indication of thermal loop problem  
NEMA 4X (IP65)  
Set point ramping operations include two files with eight  
steps in each. The files can be linked to create a 16-step  
profile.  
With fast 10Hz sampling, variable time base burst firing  
outputs, NEMA 4X front panel and 0.1 percent calibration  
accuracy this control can easily handle some of the  
toughest application needs.  
Water and corrosion resistant front panel can be  
washed down  
The SERIES 96 is manufactured by ISO 9001 registered  
Watlow Controls and reliably backed by a three-year  
warranty.  
16 programmable ramp and soak steps  
Profiles of dynamic production processes can be  
programmed into the controller  
Automatic tuning  
Easy one step tuning of PID control parameters  
Your Authorized Watlow Distributor Is:  
WIN-96-0307  
1241 Bundy Boulevard, P.O. Box 5580  
Winona, Minnesota 55987-5580 USA  
Phone: +1 (507) 454-5300  
ISO 9001  
FAX: +1 (507) 452-4507  
Registered Company  
Winona, Minnesota USA  
© 2007 Watlow Electric Manufacturing Company  
Printed in the USA on Recycled Paper, 15% Postconsumer Waste  
Communications  
Power  
• EIA/TIA-485 or EIA/TIA-232  
• 100-240Vı(ac/dc) +10 percent, -15 percent; 50/60Hz,  
5 percent  
• Opto-isolated  
• ModbusTM RTU protocol  
• 1200, 2400, 4800, 9600, 19200 baud rates  
• 32 maximum units can be connected (With additional  
485 repeater hardware, up to 247 units may be  
connected)  
• 24-28Vı(ac/dc) +10 percent, -15 percent; 50/60Hz,  
5 percent  
• 7.0VA maximum power consumption  
• Data retention upon power failure via nonvolatile  
memory  
Operating Environment  
Accuracy  
• 0 to 65°C, 32 to 149°F  
• Input ranges  
• 0 to 90% RH, non-condensing  
• Storage temperature: -40 to 85°C, -40 to 185°F  
Type J:  
Type K:  
Type T:  
0 to 750°C or  
-200 to 1250°C or -328 to 2282°F  
-200 to 350°C or -328 to 662°F  
0 to 1250°C or  
-200 to 900°C or -328 to 1470°F  
32 to 1382°F  
Dimensions  
• Width 52 mm (2.05 in.)  
• Height 52 mm (2.05 in.)  
• Length 107 mm (4.2 in.)  
• Depth behind panel surface 98.4 mm (3.875 in.)  
• Approximate controller weight 0.2 kg (0.4 lbs)  
Type N:  
Type E:  
Type C(W5):  
Type D(W3):  
Type Pt 2:  
Type R:  
Type S:  
Type B:  
DIN:  
32 to 2282°F  
0 to 2315°C or  
0 to 2315°C or  
0 to 1393°C or  
0 to 1450°C or  
0 to 1450°C or  
32 to 4200°F  
32 to 4200°F  
32 to 2540°F  
32 to 2642°F  
32 to 2642°F  
Allowable Operating Ranges  
Type J:  
Type K:  
Type T:  
Type N:  
Type E:  
Type C:  
Type D:  
1.0  
0.1  
0
to 815°C or  
32 to 1500°F  
870 to 1700°C or 1598 to 3092°F  
-200 to 800°C or -328 to 1472°F  
-200 to 630°C or -328 to 1166°F  
-1999 to 9999 units  
0.0 to 815.0°C or 32.0 to 999.9°F  
1.0 -270 to 1370°C or -454 to 2500°F  
0.1 -199.9 to 999.9°C or -199.9 to 999.9°F  
1.0 -270 to 400°C or -454 to  
0.1 -199.9 to 400.0°C or -199.9 to 750.0°F  
1.0  
0.1  
1.0 -270 to 800°C or -454 to 1470°F  
0.1 -199.9 to 800.0°C or -199.9 to 999.9°F  
1.0  
0.1  
1.0  
0.1  
JIS:  
Process:  
750°F  
Thermocouple Inputs  
• Calibration accuracy 0.1 percent of span 1°C at  
standard conditions  
0
to 1300°C or  
32 to 2372°F  
0.0 to 999.9°C or 32.0 to 999.9°F  
Exceptions:  
Type T; 0.12 percent of span for -200°C to -50°C,  
0
to 2315°C or  
0.0 to 999.9°C or 32.0 to 999.9°F  
to 2315°C or 32 to 4200°F  
0.0 to 999.9°C or 32.0 to 999.9°F  
to 1395°C or 32 to 2543°F  
0.0 to 999.9°C or 32.0 to 999.9°F  
32 to 4200°F  
Types R and S; 0.15 percent of span for 0°C to 100°C  
Types B; 0.24 percent of span for 870°C to 1700°C  
• Accuracy span: 540°C/1000°F minimum  
Temperature stability: 0.1 degree per degree change  
in ambient  
0
Type Pt 2: 1.0  
0.1  
0
Type R:  
Type S:  
Type B:  
1.0  
1.0  
1.0  
0
0
0
to 1760°C or  
to 1760°C or  
to 1816°C or  
32 to 3200°F  
32 to 3200°F  
32 to 3300°F  
RTD Inputs  
• Calibration accuracy 0.1 percent of span 1°C at  
standard conditions  
• Accuracy span: 540°C/1000°F minimum  
Temperature stability: 0.05 degree per degree change  
in ambient  
DIN  
JIS  
1.0 -200 to 800°C or -328 to 1472°F  
0.1 -199.9 to 800.0°C or -199.9 to 999.9°F  
1.0 -200 to 630°C or -328 to 1166°F  
0.1 -199.9 to 630.0°C or -199.9 to 999.9°F  
Process Inputs  
• Voltage input ranges  
Process  
-1999 to 9999 units  
Accuracy 10mV 1 LSD at standard conditions  
Temperature stability 100ppm/°C maximum  
• Milliamp input ranges  
Functionality Matrix  
Event &  
Universal Remote  
Input Set Point Control Alarm Retransmit Comm  
232/485  
Accuracy 20µA 1 LSD at standard conditions  
Temperature stability 100ppm/°C maximum  
Input 1  
Agency Approvals  
• UL®916 file number E185611, C-UL®, CE, NEMA 4X  
Input 2  
Output 1  
Output 2  
Output 3  
Output 4  
Terminals  
Touch safe  
• 22 to 12 AWG  
ModbusTM is a trademark of AEG Schneider Automation.  
UL® and C-UL® are registered trademarks of the Underwriter’s  
Laboratories, Inc.  
Note: These specifications are subject to change without prior notice.  
Ordering Information  
SERIES 96  
9 6  
-
-
Microprocessor-based  
116 DIN with universal input 1.  
Options include: software, power  
supply, input 2, four outputs and  
display color  
Power Supply  
A
B
=
=
100-240Vı(ac/dc)  
24-28Vı(ac/dc)  
Input 2  
0
1
=
=
None  
Event input & 0-5VÎ(dc)/ 4-20mA  
(Remote set point input)  
Output 1  
Panel Cutout  
44.958 mm x 44.958 mm  
(1.77 in. x 1.77 in.)  
C
D
=
=
Switched dc/open collector  
Electromechanical relay, Form C,  
2A, without RC suppression  
52.070 mm  
(2.050 in.)  
F
=
Universal Process, range selectable:  
0-20mA, 4-20mA, 0-5VÎ(dc),  
1-5VÎ(dc), 0-10VÎ(dc)  
96  
K
=
0.5A solid state relay without  
RC suppression  
1
2
3
4
%
Output 2  
A
C
D
=
=
=
None  
Switched dc output/open collector  
Electromechanical relay, Form C,  
2A, without RC suppression  
Universal Process, range selectable:  
0-20mA, 4-20mA, 0-5VÎ(dc),  
1-5VÎ(dc), 0-10VÎ(dc)  
52.070 mm  
(2.050 in.)  
F
=
K
=
0.5A solid state relay without  
RC suppression  
Output 3  
A
D
=
=
None  
Electromechanical relay, Form C,  
2A, without RC suppression  
(107.747 mm)  
4.242 in.  
Output 4  
(98.425 mm)  
3.875 in.  
A
D
=
=
None  
Electromechanical relay, Form C,  
2A, without RC suppression  
M
=
Universal Retransmit, range selectable: 0-20mA,  
4-20mA, 0-5VÎ(dc), 1-5VÎ(dc), 0-10VÎ(dc)  
EIA/TIA 232 Communications  
EIA/TIA 485 Communications  
R
U
=
=
Software/Preset Parameters  
00  
=
=
=
=
Standard software (order with Standard Display/Overlay)  
Ramping software (order with Ramping Display/Overlay)  
Custom software  
(59.182 mm)  
2.330 in.  
AA  
XX  
XX  
Preset parameters  
Standard Display/Overlay  
Upper/Lower  
RR = Red/Red display  
RG = Red/Green display  
GR = Green/Red display  
GG = Green/Green display  
Customer's Front Panel  
Ramping Display/Overlay  
(9.322 mm)  
0.367 in.  
Upper/Lower  
BA  
BB  
=
=
Red/Red display  
Red/Green display  
BC = Green/Red display  
BD = Green/Green display  
To be automatically connected to the nearest North American Technical and Sales Office call:  
1-800-WATLOW2  
International Technical and Sales Offices: Australia, +61-3-9335-6449 • China, +86-21-3950-9510 • France, +33 (0) 3073-2425 •  
Germany, +49 (0) 7253-9400-0 • Italy, +39 (0) 2 458-8841 • Japan, +81-3-3518-6630 • Korea, +82-2-575-9804 • Malaysia, +60-3-7980-7741 •  
Mexico, +52 (442) 217-6235 • Shanghai, +86-21-3950-9504 • Singapore, +65-6773-9469 • Spain, +34 91 675 1292 • Sweden, +46 35-27-11-66 •  
Taiwan, +886-7-288-5168 • United Kingdom, +44 (0) 115-964-0777  

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