JL Audio VR650 CXi User Manual

®
Stealthbox  
I N S T A L L A T I O N G U I D E  
START  
HERE  
for the  
Read the instructions completely, before the start of  
the install.  
SB-GM-BURBSCNSL/10W3v2  
This Stealthbox Enclosure install does require per-  
manent modification to the OEM inner console.  
(2003-Up Chevrolet Suburban,Tahoe,  
Silverado &  
GMC Yukon,YukonXL, Sierra with front  
bucket seats and center console)  
STEP 1: Engage the emergency brake.  
STEP 2: Moving down to the top portion of the  
center console. Pull the upper storage pocket panel  
out and disconnect the electrical outlets.  
Place the key into the ignition and turn to the accessory posi-  
tion.  
The shifter and the steering wheel needs to be posi-  
tioned all the way down.  
Remove the front dash cluster panel, by pulling the dash trim  
towards you and work around the diameter. Be careful not to  
damage the four way light push button, located on top of the  
steering column.  
Once the trim is removed. Place the transmission into park,  
remove the key from the ignition and pop the emergency brake.  
This Stealthbox is a product which  
requires professional installation skills and  
tools.  
Please read this installation guide thor-  
oughly before beginning the project. It  
will guide you step by step through the  
installation. Several of the steps in this  
process may require two people to  
accomplish.  
It is absolutely vital that the enclosure  
be properly mounted to the vehicle  
according to these instructions. Failure  
to mount the enclosure properly pres-  
ents two problems: 1)The sub-bass  
performance will suffer due to the  
movement of the enclosure caused by  
the force exerted by the woofer(s) and  
2) A loose enclosure presents a serious  
safety hazard in the event of a collision  
or sudden deceleration.  
STEP 4:  
On the upper lip of the main storage  
STEP 5: To remove the main storage bucket,  
remove the rubber mat.This will expose the four  
screws that need to be removed.  
STEP 3: Pull the cup holders up and out of the  
center console.  
bucket, remove all the screws, including the storage  
lid’s screws.  
Once all these screws have been removed. Remove  
the storage bucket by lifting up and out of the con-  
sole.  
Please enjoy your JL Audio Stealthbox  
responsibly.  
Continued on Next Page  
SB-GM-BURBCNSL/10W3v2, JL AUDIO, Inc 2005  
Page 1  
Sheet SKU#011167 3/08/2005  
Cont.  
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STEP 12: Remove the OEM wire harness from  
the plastic track.Wrap the OEM wiring in black  
tape.  
STEP 13: With the OEM wiring harness out of  
the way, you need to cut the carpet.  
STEP 14: With the OEM carpet and the  
jute(sound deadening) cut out. Position the supplied  
pair of 3”x3” wax squares in place.  
STEP 15: Thread the supplied pair of socket cup  
set screws into the Stealthbox. Leaving about 1/4”  
exposed.  
SIDES: From the tape outline of the center con  
sole, measure inward to middle of the transmission  
tunnel 1.5” from the tape. Mark and cut, front to  
back.  
Make sure that the wax square is placed and with  
the adhesive down and positioned as in the picture.  
Position the Stealthbox into the mounting location  
and firmly press down.  
The Stealthbox is molded to mirror the floor. It  
should tuck right in.  
FRONT: Cut left to right at the front area where  
the outline starts to taper inward.  
REAR: Feel for the black plastic mounting bracket.  
Cut left to right at the transmission tunnel, behind  
the black plastic mounting bracket.View picture.  
STEP 18: The wire harness from STEP 12 needs  
to be rerouted over to the other side of the struc-  
ture support bar under the dash.  
STEP 19: With the wire harness properly tucked  
under the carpet, use double sided tape(not sup-  
plied) to secure the carpet to the metal floor.  
STEP 16: When the Stealthbox is removed, the  
wax square should have the impressions of the  
socket cup set screws.  
STEP 17:  
*CAUTION*  
Before drilling, make sure that you are not going to  
be drilling into any gas lines, brake lines, transmission  
lines, electrical wiring, transfer case(4x4 vehicles) or  
anything else that might cause a reduction in your  
weekly pay. Always wear eye protection when  
drilling.  
Also at this time, run the speaker wire form the  
amplifier location to the Stealthbox location.  
If the carpet is not secured to the floor, it will bunch  
up after the OEM console is reinstalled.  
Double check the woofer for correct functioning.  
Remove the masking tape that outlined the OEM  
console from STEP2.  
With the use of a 1/2” drill bit and drill. Drill out the  
floor at the’ impressions on the wax squares.  
Continued on Next Page ➔  
SB-GM-BURBCNSL/10W3v2, JL AUDIO, Inc 2005  
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STEP 20: Back out the socket cup set screws to  
expose 1-1/2”.  
Carefully guide the socket cup set screws through the  
mounting holes, in the floor.  
STEP 21: With the OEM console out of the vehi-  
cle.You need to remove the outside cosmetic con-  
sole from the inside structure support console.  
STEP 22: *SUVs or trucks with rear stereo  
controls*  
Looking into the OEM console, to the rear.  
Disconnect the rear stereo controls and the 12v  
connections.  
STEP 23: To remove the OEM woofer enclosure.  
Start by drilling out these pair of rivets. Located on  
the driver side of the console.  
From under the vehicle, snug tighten the Stealthbox using  
the supplied hardware.You want a little play in the mounting  
assembly, to allow proper line up with OEM console in  
future steps.  
Start by pulling the rear cup holders down. Remove  
the four exposed screws.This will allow you to pull  
the rear section on the OEM outer cosmetic con-  
sole off.  
Remove the outside cosmetic console off the inner  
structure support console.  
If the socket cup set screws are to long or not long enough.  
Back out for proper needed length.  
*Trucks Only*  
With the outside cosmetic console off, remove the  
rear A/C duct work..  
On 4x4 vehicles, you might not be able to touch the socket  
cup set screws, from the outside of the vehicle to adjust the  
length. Lifting the Stealthbox out of the mounting holes and  
adjusting the length will be needed, from inside the vehicle.  
STEP 24: Remove the pair of screws from the  
front.  
STEP 25: Remove the three screws from the pas-  
senger side.  
STEP 26: *CAUTION* Read and mark before  
cutting.  
STEP 27: This is a view of the driver’s side, rear  
area.The mark lines needs to follow the inner edge  
of this flat lip.  
There is one screw that i s located on top of the  
OEM woofer enclosure.  
This is a top view of the line that you need to mark  
across the inner structure console.  
Straight across, do not follow the edge as it curves  
up towards the rear.  
This shelf area and upper pocket has to be  
removed.  
Continued on Next Page ➔  
SB-GM-BURBCNSL/10W3v2, JL AUDIO, Inc 2005  
Page 4  
Sheet SKU#011167 3/08/2005  
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STEP 28: This is a view of the driver’s side, front  
area.  
STEP29: The mark line needs to follow around  
this mounting leg. Follow this inside edge to the  
front.  
STEP 30: The mark line needs to jet up slightly to  
this front edge. Mark across this edge from the dri-  
ver’s side to the passenger’s side.  
STEP 31: These next three STEPS are just  
mirroring STEPS 27,28 & 29.This is for the  
passenger’s side of the inner console.  
The mark lines needs to follow this edge forward, to  
this mounting leg.  
The mark line needs to follow across to this passen-  
ger’s side mounting leg. Using this inner edge as a  
guide.  
(Arrow)The mark line needs to follow up this  
mounting leg and stop at this upper wall edge.  
STEP 32: The mark line needs to come around  
this leg. Go down to the inner edge of this flat lip.  
STEP 33: Follow the inner edge of this flat lip,  
straight back. Again, do not follow this inner edge as  
it curves up.  
STEP 34: Time to cut. Using a wheel saw or  
blade saw will be easier to use, then a jig saw.  
STEP 35: This is the view of the front, from  
STEP 28.  
Follow the mark lines with the cutting tool.  
This is the view of the driver’s side, from STEP 27.  
Continued on Next Page ➔  
SB-GM-BURBCNSL/10W3v2, JL AUDIO, Inc 2005  
Page 5  
Sheet SKU#011167 3/08/2005  
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STEP 36: This the view of the passenger’s side,  
from STEP 29.  
STEP 37: This is the view of the upper pocket,  
that needs to be removed.  
STEP 38: The passenger’s side mark line goes  
from the bottom mark line from STEP 37, angling  
up to the upper corner of this exposed upper wall.  
STEP 39: The driver’s side mark line goes from  
the bottom mark line from STEP 37, angling up to  
this upper corner of this exposed upper wall.  
The mark lines follow the bottom, using this edge as  
a guide.  
STEP 40: The upper mark line goes across the  
top, using this exposed front edge.  
STEP 41: Time to cut. Follow the mark lines  
with the cutting tool.  
STEP 42: Place the OEM console into the vehicle.  
Sleave the OEM console over the Stealthbox. Make  
sure that the OEM consoles mounting legs are  
placed back over the OEM position studs.  
STEP 43: When the OEM console is place over  
the Stealthbox. It should be snug.  
After all cutting is completed. Reassemble the inner  
console and outer console back together.  
If there are any obstructions, that do not allow the  
OEM console to fit properly.Trimming of the inner  
console is needed. Mark the obstruction and cut  
only what is needed.  
Continued on Next Page ➔  
SB-GM-BURBCNSL/10W3v2, JL AUDIO, Inc 2005  
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Sheet SKU#011167 3/08/2005  
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STEP 45: With the upper storage pocket in hand  
from STEP 4, reconnect the 12v outlets.Then snap  
the upper storage pocket back into place.  
STEP 44: The pair of 10mm bolts that where  
removed in STEP 5, need to be replaced.You may  
have to reposition the OEM console, to have it line  
up like factory.  
STEP 46: Reconnect the rear stereo controls and  
12v plug from STEP 22.  
Also reconnect the white plug with the lever from  
STEP 9.  
STEP 47: Replace the rear of the outer cosmetic  
console and the four mounting screws from  
STEP 21.  
STEP 49: Replace the cup holders from STEP 8.  
STEP 48: Replace the main storage bucket and  
storage lid from STEP 6 & 7.  
As long as everything is lining up at this point.  
Securely tighten the pair of mounting bolts from  
STEP 20.  
You can use undercoating to coat the mounting  
assembly.This will prevent any type of rusting.  
Continued on Next Page ➔  
SB-GM-BURBCNSL/10W3v2, JL AUDIO, Inc 2005  
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CONGRATULATIONS!  
INSTALL COMPLETE.  
Included Hardware:  
(2) 3/8” Split Lock Washer  
STEP 50: Snap the dash trim panel back into place  
from STEP 3.  
STEP 51: Place the front seats back into place  
from STEP 1.  
(2) 3/8” x 1-1/4” Fender Washer  
(2) 3/8”-16, 2-1/4” Socket Cup Set Screws  
(2) 3/8” - 16 Hex Nuts  
Remember to reconnect the wiring connection  
under the seats.  
(2) 3”x 3” Wax Squares  
Difficulty Of Installation:  
Mid/High Frequency Driver Information:  
Specifications:  
Enclosure Type: Acoustical Suspension (Sealed)  
Driver Type: 10W3v2-D2  
Nominal Impedance: 4  
Cont. Power Handling: 300Watts  
Front Location Driver Size:  
6.5” separates  
XR650-CSi  
Applicable JL Audio Products:  
TR,VR,XR & ZR 650-CSi  
JLAudio recommends using a high quality amplifier such as the JLAudio 250/1. The diagram below shows the recommended  
crossover, infrasonic filter and equalizer settings for the 250/1 when being used to power your Stealthbox®.  
Rear Location Driver Size (TRUCKS):  
4”x6”  
Amp LP Filter  
Mode/Slope  
+12VDC  
Ground Remote  
Preamp Output Section  
Output Mode  
Bass Control  
Infrasonic Filter  
Amplifier Input Section  
Applicable JL Audio Products:  
TR400-CXi  
Input Voltage  
Input Sens. Signal Sensing  
TR400-CXi  
Full-Range/Low-Pass/High-Pass  
Off/30Hz  
+7  
Off/12dB/24dB  
Low/High  
Off/On  
+3  
+1  
+10  
Rear Location Driver Size (SUV’s):  
+13  
JL AUDIO 250/1  
6.5”  
monoblock subwoofer amplifier  
Left Ch.  
Right Ch.  
LF Boost (dB) Filter Freq. (Hz)  
Left Ch.  
Right Ch.  
Applicable JL Audio Products:  
TR,VR & XR 650-CXi  
The JL Audio 250/1 is a very versatile audio component. Please consult the owner’s manual for detailed information  
about installing and tuning this amplifier.  
VR650-CXi  
10369 N. Commerce Pkwy, Miramar, Florida 33025-392  
Phone: 954.443.1100  
Fax: 954.443.1111  
SB-GM-BURBCNSL/10W3v2, JL AUDIO, Inc 2005  
Page 8  
Sheet SKU#011167 3/08/2005  

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