HARMAR AL001 User Manual

AL001  
UNIVERSAL  
MANUAL CARRIER  
INSTALLATION/  
OWNER'S  
MANUAL  
25SEP2020 | 630-00095 REV B  
AL001  
TABLE OF CONTENTS  
TABLE OF CONTENTS  
SAFETY ............................................................................................ 4  
Safety Definition ................................................. 4  
INTRODUCTION ............................................................................ 5  
Device Name: AL001 ........................................... 5  
Read and Understand .......................................... 5  
Technical Specifications ...................................... 5  
Lift Elements ....................................................... 6  
PREPARATION ............................................................................... 7  
Required Tools .................................................... 7  
INSTALLATION .............................................................................. 8  
Anti-tilt Locking Device Installation ..................... 9  
WARRANTY .................................................................................. 10  
AL001: Install Manual  
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25SEP2020 | 630-00095 REV B  
AL001: SECTION 1  
SAFETY  
SECTION 1  
SAFETY  
SAFETY DEFINITIONS  
This safety alert symbol appears with  
safety statements. It means attention,  
become alert, your safety and the  
safety of others are involved! Please  
read and abide by the message that  
follows the safety alert symbol.  
!
!
WARNING  
Indicates a hazardous situaꢀon that, if not  
avoided, could result in death or serious injury.  
!
CAUTION  
Indicates a hazardous situaꢀon that, if not avoided,  
could result in minor or moderate injury.  
NOTICE  
Indicates a situation which can cause damage to  
the lift and/or the environment, or cause the lift to  
operate improperly.  
NOTE: Indicates a condition that should be followed in  
order for the lift to function in the manner intended.  
If you do not understand any portion of the  
installation or operation procedures, please consult  
Harmar's Technical Service Department at  
800-833-0478. Do not attempt to install or use this  
lift if you have any hesitation or question. Serious  
injury or damage can result if proper procedures are  
not followed.  
AL001: Install Manual  
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25SEP2020 | 630-00095 REV B  
AL001: SECTION 2  
INTRODUCTION  
SECTION 2  
INTRODUCTION  
DEVICE NAME: AL001  
Indications of Use: The intended use of the AL001 is  
to lift, secure and transport an unoccupied mobility  
device for patients or mobility-impaired persons.  
READ AND UNDERSTAND  
Read and understand this manual prior to  
installation. Having an overall understanding of the  
lift and proper installation techniques will help save  
time, energy and avoid possible injury.  
This manual provides instructions for proper  
installation and operation of an AL001. Please refer  
to the Owner's Manual for operating instructions.  
Be sure to provide the Installation/Owner's Manual  
to the owner of the lift before it is put into service.  
Any alterations to the equipment without written  
authorization by the manufacturer may void the  
warranty.  
TECHNICAL  
SPECIFICATIONS  
Visit harmar.com for specifications on the specific  
lift model and configuration.  
AL001: Install Manual  
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25SEP2020 | 630-00095 REV B  
AL001: SECTION 2  
INTRODUCTION  
LIFT ELEMENTS  
1. Ramp  
2. Ramp bolt sets (2)  
3. Carriage bolt sets (2)  
4. Ramp bracket  
5. Spring pull pin (2)  
6. Reflector (2)  
7. Carrier tray  
8. Gear  
9. Hitch pin  
10. M12x70 bolt  
11. Adjust bolt  
12. M10x30 bolt (3)  
13. Anti-tilt lock bracket  
14. Lock bolt (4)  
AL001: Install Manual  
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25SEP2020 | 630-00095 REV B  
AL001: SECTION 3  
PREPARATION  
SECTION 3  
PREPARATION  
If you have any questions, concerns or comments,  
please contact our Technical Service Department at  
800-833-0478 or [email protected].  
REQUIRED TOOLS  
Wrench Set:  
Imperial  
Metric  
No. 2 Phillips Head Screwdriver  
AL001: Install Manual  
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25SEP2020 | 630-00095 REV B  
AL001: SECTION 4  
INSTALLATION  
SECTION 4  
INSTALLATION  
1. Insert the hitch into the carrier rack.  
3. Screw spring pull pin into carrier. Add  
See Figure 4-1.  
reflectors. See Figure 4-3.  
Figure 4-3  
4. Screw spring pull pin into jam nut. Screw  
spring pull pin into ramp bracket. Bolt bracket  
to frame and secure with nuts and lock  
washers. See Figure 4-4.  
Figure 4-1  
2. Insert four (4) lock bolts on the bottom of  
your carrier tube. Tighten bolts firm with a  
wrench. See Figure 4-2.  
Figure 4-4  
NOTICE  
To prevent loosening of the spring pull pin, torque the  
jam nut tightly against the ramp bracket.  
Figure 4-2  
AL001: Install Manual  
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25SEP2020 | 630-00095 REV B  
AL001: SECTION 4  
INSTALLATION  
5. When in use: Use the safety pin to adjust the  
ANTI-TILT LOCKING DEVICE  
INSTALLATION  
hitch. See Figure 4-5.  
1. Loosen the bolts on the anti-tilt lock bracket.  
There should be grooves where the bolts were  
tightened against the hitch receiver.  
See Figure 4-7.  
Figure 4-5  
6. Insert the spring pull pin into the hole to the  
ramp when you fold up the ramp.  
See Figure 4-6.  
Figure 4-7  
NOTE: This procedure is required only during the initial  
installation of the anti-tilt lock bracket as the grooves will  
ensure repeatable relocation of the anti-tilt lock bracket.  
2. Now pull the carrier out to its final location  
and install the hitch pin. Return the anti-tilt  
lock bracket to the location securely against  
the hitch receiver and torque the bolts. The  
bolts should fall into the grooves created  
earlier.  
Figure 4-6  
!
WARNING  
!
WARNING  
Large chain loops on trailer hitches will not accept  
the anꢀ-ꢀlt locking device. In this case you will be  
unable to use the supplied anꢀ-ꢀlt locking device.  
For the installaꢀon of the anꢀ-ꢀlt lock bracket,  
insert the carrier into the hitch receiver, Do not  
insert the hitch pin at this point. Now slide the  
carrier toward the vehicle unꢀl it holds the anꢀ-ꢀlt  
lock bracket while an addiꢀonal person holds the  
carrier securely against the hitch receiver. Be sure  
to torque the bolts to 35'-40' lb.  
AL001: Install Manual  
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25SEP2020 | 630-00095 REV B  
AL001: SECTION 5  
WARRANTY  
SECTION 5  
1-YEAR LIMITED WARRANTY  
PRODUCT COVERED: AL001  
of retail purchase, provided that the products have  
Your lift came with a separate warranty page on  
page 15. You must return this page within ten  
(10) days of installation to register your lift. This  
warranty policy page must remain in your Owner’s  
Manual for your records. Do not tear out this page.  
been installed, maintained and operated properly.  
Harmar and its dealers shall not be liable for any  
consequential, special or incidental damages arising  
out of the purchase or use of the unit or resulting  
from the breach of this Limited Warranty, or any  
implied warranty. This warranty is not transferable.  
Dealer/Installer Name:  
Address:  
This warranty does not cover defects in vehicles on  
which Harmar products are installed or malfunctions  
in Harmar products caused by defects in any part of  
the vehicle. All warranty claims must be reported to  
the dealer from whom the lift was purchased as they  
have responsibility for handling warranty claims.  
Phone:  
E-Mail:  
The dealer is to contact the Technical Services  
Department of Harmar and provide the serial  
number of the product along with a description and  
evidence of the defect(s) supporting a warranty  
claim. Dealers may charge for labor, service, travel,  
or other associated costs to make repairs, and such  
charges are not covered by this Limited Warranty.  
It is permissible to have any repairs or replacement  
work done as a result of any defects in material and  
workmanship by someone other than the Dealer  
under this Limited Warranty. All parts used to  
replace defective materials must be genuine Harmar  
parts to be covered by this Limited Warranty.  
If you need service or warranty work, your dealer  
will require the information below to receive factory  
information or order parts for your lift.  
Date Purchased:  
Serial # of the Lift:  
THIS EXPRESS WARRANTY IS IN LIEU OF ALL OTHER  
WARRANTIES OR CONDITIONS, INCLUDING ALL IMPLIED  
WARRANTIES OR MERCHANTABILITY OR FITNESS  
FOR A PARTICULAR PURPOSE, AND THERE ARE NO  
WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION  
OF THE LIMITED WARRANTY DESCRIBED HEREIN. THIS  
WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND  
YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH  
VARY FROM STATE TO STATE.  
This Limited Warranty grants specific legal rights,  
other rights vary from state to state. Harmar will  
not be charged for labor, consequential damage  
or repair expenses. Harmar will not, under any  
circumstances, be liable for the loss of the use of  
its products or loss of time. Defective parts must  
be returned, if requested, prepaid, to Harmar  
for inspection prior to credit or replacement. At  
Harmar’s discretion, any part found to have been  
modified, over-stressed, damaged by accident, or  
misused is not covered by this warranty.  
Harmar Mobility warrants to the original purchaser  
of an AL001 sold by Harmar to be free of defects  
in material, mechanical and electrical components  
(parts), excluding labor cost, batteries, paint, rust  
and covers, for a period of one (1) year from date  
AL001: Install Manual  
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25SEP2020 | 630-00095 REV B  
AL001: SECTION 5  
WARRANTY  
PLEASE FILL OUT ALL FIELDS AND RETURN WITHIN TEN (10) DAYS OF PRODUCT INSTALLATION.  
Fax completed form to 1-866-234-5680 or mail to:  
Harmar, ATTN Warranty Department, 2075 47th Street, Sarasota Florida 34234.  
PRODUCT INFORMATION  
Model:  
PURCHASER INFORMATION  
Name:  
Serial Number:  
Address:  
Purchase Date:  
Installation Date:  
Phone:  
Email:  
INSTALLER INFORMATION  
Company Name:  
ADDITIONAL INFORMATION  
Contact Name:  
How did you hear about Harmar?  
Address:  
Harmar Dealer  
Internet  
Phone:  
Fax:  
Magazine  
Which:  
Email:  
Friend or Acquaintance  
Saw Harmar product somewhere  
Other:  
APPLICATION INFORMATION  
Scooter Power Wheelchair  
Wheelchair N/A  
Year:  
I purchased my Harmar liſt because of:  
Style/Appearance  
Harmar Representative  
Previous Experience  
Ease of Use  
Manufacturer:  
Model:  
Recommendation  
Price/Value  
AL001: Install Manual  
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25SEP2020 | 630-00095 REV B  
AL001: SECTION 5  
WARRANTY  
Page Intenꢀonally Leſt Blank  
AL001: Install Manual  
12  
25SEP2020 | 630-00095 REV B  
NOTES  
AL001: Install Manual  
13  
25SEP2020 | 630-00095 REV B  
NOTES  
AL001: Install Manual  
14  
25SEP2020 | 630-00095 REV B  
NOTES  
AL001: Install Manual  
15  
25SEP2020 | 630-00095 REV B  
2075 47th Street | Sarasota, FL 34234  
800.833.0478  
harmar.com  

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