REVISION 0
AUG. 2001
COPYRIGHT
2001 CANON INC. CANON S6300 0801 XX 0.00-0 PRINTED IN JAPAN (IMPRIME AU JAPON)
Application
Th is m an u al h as been issu ed by Can on In c. for qu alified person s to learn tech n ical th eory, in stallation ,
m ain ten an ce, an d repair of produ cts. Th is m an u al covers all localities wh ere th e produ cts are sold. For
th is reason , th ere m ay be in form ation in th is m an u al th at does n ot apply to you r locality.
Corrections
Th is m an u al cou ld in clu de tech n ical in accu racies or typograph ical errors du e to im provem en ts or
ch an ges in th e produ cts. Wh en ch an ges occu r in applicable produ cts or in th e con ten t of th is m an u al,
Can on will release tech n ical in form ation as th e n eed arises. In th e even t of m ajor ch an ges in th e
con ten ts of th is m an u al over a lon g or sh ort period, Can on will issu e a n ew edition of th is m an u al
Th e followin g paragraph does n ot apply t o an y cou n t ries wh ere su ch provision s are
in con sist en t wit h local law.
Trademarks
Th e produ ct n am es an d com pan y n am es described in th is m an u al are th e registered tradem arks of th e
in dividu al com pan ies.
Copyright
Th is m an u al is copyrigh ted with all righ ts reserved. Un der th e copyrigh t laws, th is m an u al m ay n ot be
copied, reprodu ced or tran slated in to an oth er lan gu age, in wh ole or in part, with ou t th e written con sen t
of Can on In c., except in th e case of in tern al bu sin ess u se.
Copyright 2001 by Canon Inc.
CANON INC.
i Printer Technical Support Dept. 11
16-1, Shimonoge 3-chome, Takatsu-ku, Kawasaki, Kanagawa 213-8512, Japan
Th is m an u al h as been produ ced on an Apple Power Macin tosh 7300/ 180 person al com pu ter an d OKI
MICROLINE 803 PSIIV laser beam printer; prin tin g film s were prin ted on Agfa SelectSet Avantra 25. All
page layou ts, logos, an d parts-list data were saved with Can on Optical Disc Su bsystem m o-5001S™ an d
Optical Disc Cartridge m o-502M™, an d In terface Kit m o-IF2™ for Macin tosh . All graph ics were produ ced
with MACROMEDIA FREEHAND™ 7.0J . All docu m en ts an d all page layou ts were created with
Qu arkXpress™ 3.3 J apan ese version .
I. ABOUT THIS MANUAL
Th is m an u al con sists of fou r parts con tain in g in form ation for servicin g th e produ ct.
Part 1: Product Specifications
Produ ct overview an d specification s.
Part 2: Troubleshooting
A gu ide to trou blesh ootin g th e produ ct an d iden tifyin g parts n eedin g replacem en t.
Trou blesh ootin g solu tion s are listed accordin g to th e error in dication s displayed by th e
statu s in dicator an d by problem description s.
Part 3: Technical Reference
Block diagram s an d in form ation on th e h ardware's n ew tech n ologies.
Part 4: Appendix
Pin con figu ration s.
Disassem bly an d reassem bly procedu res are n ot fu lly covered in th is m an u al.
Refer to th e illu stration s in th e separate Parts Catalog as well.
I
II. TABLE OF CONTENTS
Page
1 - 1
1 - 1
1 - 2
1 - 2
1 - 2
1 - 3
1 - 3
1 - 4
1 - 4
1 - 4
1 - 5
1 - 6
1 - 6
1 - 7
1 - 8
Part 1: PRODUCT SPECIFICATIONS
1. PRODUCT OVERVIEW
1.1 Product Overview
2. SPECIFICATIONS
2.1 Printer Specifications
2.1.1 Printer specifications
2.1.2 Printer service life
2.1.3 BJ cartridge service life
2.2 Paper Specifications
2.2.1 Paper sizes and weights
2.2.2 Paper types and settings
2.2.3 Printing area
2.3 BJ Cartridge Specifications
2.4 Printer and Scanner Drivers
3. PACKING CONFIGURATION
4. PARTS CODE LIST
Part 2: TROUBLESHOOTING
1. PRINTER OPERATION
2 - 1
2 - 1
2 - 1
2 - 2
2 - 2
2 - 2
2 - 4
2 - 5
2 - 5
2 - 6
2 - 9
2 -10
2 -13
2 -13
2 -13
2 -13
2 -13
2 -14
2 -15
2 -15
2 -16
2 -16
2 -17
2 -17
2 -17
2 -18
2 -18
2 -19
2 -19
2 -20
2 -21
2 -22
1.1 Printer Operation Procedure
1.2 Status Indicator
1.3 Operating the Printer
1.3.1 Cleaning operation
1.3.2 Printing the nozzle check pattern
1.3.3 Roller cleaning operation
2. SERVICING
2.1 Before Troubleshooting
2.2 Detectable Problems from System Start to Exit
2.3 Troubleshooting Problems
2.4 Troubleshooting Error Indications
3. DISASSEMBLY AND REASSEMBLY
3.1 Cautions for Disassembly and Reassembly
3.1.1 Cautions for ink stains (Ink path/ink mist)
3.1.2 Damage by static electricity
3.1.3 Deformation of spur tips
3.2 Exploded View
3.3 Disassembly and Reassembly
3.3.1 Carriage lock release
3.3.2 Removing and installing tap screws
3.3.3 Installing and removing the carriage encoder film
3.3.4 Handling encoder film
3.3.5 Removing and installing the control board
3.3.6 Removal of red screws prohibited
3.3.7 Installing the logic board cover
3.3.8 Handling the purge unit
3.4 Adjustments and Settings After Disassembly and Reassembly
3.4.1 Adjustments
3.4.2 Applying grease
3.4.3 Print head position adjustment
3.4.4 Print head seam stripe adjustment
II
Page
2 -23
2 -24
2 -24
2 -25
2 -25
2 -26
2 -26
2 -26
2 -26
2 -27
2 -27
2 -28
2 -29
2 -30
2 -30
3.4.5 Setting the EEPROM
4. OPERATION CHECK AFTER DISASSEMBLY AND REASSEMBLY
4.1 Check Procedure
5. TRANSPORTING THE PRINTER
5.1 Procedure
6. PARTS REPLACEMENT, PERIODIC INSPECTIONS, & TOOLS
6.1 Parts Replacement
6.2 Periodic Inspections
6.3 Tool List
7. SERVICE-RELATED FEATURES
7.1 Service Mode Operations
7.2 Test Printout
7.3 Printing the EEPROM Information
7.4 Resetting the EEPROM
7.5 Setting the Printer Settings in the EEPROM
Part 3: TECHNICAL REFERENCE
1. PRINTER CONTROL SECTION
1.1 Printing Data and Control Signal Flow
1.2 Print Drive Method
3 - 1
3 - 1
3 - 2
3 - 3
3 - 4
3 - 5
3 - 5
3 - 5
3 - 5
3 - 6
3 - 6
3 - 6
3 - 6
3 - 7
3 - 7
3 - 7
3 - 8
3 - 8
3 - 8
3 - 9
3 - 9
3 - 9
3 - 9
3 - 9
3 - 9
3 - 9
3 -10
3 -10
3 -11
3 -12
3 -12
3 -12
3 -12
3 -13
3 -14
3 -14
1.2.1 Print drive control
1.2.2 Print driving method
1.3 Control During Printing
1.3.1 2-dot Pair + Bi-directional printing
1.3.2 Seam stripe control
1.3.3 Rest between scans (Border detection control)
1.3.4 Smear control and rest between pages
1.3.5 Automatic power ON/OFF
1.3.6 Print head protection from overheating
1.3.7 Power motor control
1.4 Detection Functions
1.4.1 Detection by sensors
1.4.2 Paper-end sensor
1.4.3 Ink sensor (Same as for BJ F600)
1.4.4 Cover sensor
1.4.5 Pump sensor
1.4.6 Internal temperature sensor
1.4.7 Head temperature sensor
1.4.8 ASF sensor
1.4.9 Carriage encoder/paper feed encoder
1.5 Other Sensing Features
1.5.1 Waste-ink detection
1.5.2 Print head detection
2. ELECTRICAL DRIVE SECTION
2.1 Block Diagram
2.2 Electrical Section
3. PRINTER'S MECHANICAL PARTS
3.1 Overview of the Printer's Mechanical Parts
3.1.1 Carriage
3.1.2 Purge section
3.1.3 Paper feed section
3.2 Purge Section
3.2.1 Purge section functions
III
Page
3 -15
3 -17
3 -17
3 -18
3 -18
3 -18
3 -19
3 -22
3 -22
3 -22
3 -23
3 -24
3 -24
3 -25
3.2.2 Purge section components
3.3 Paper Feed Section
3.3.1 Paper feed components
3.3.2 Friction separation system
3.3.3 Paper transport section
3.3.4 Paper discharge section
4. LOGIC BOARD COMPONENTS
5. OPERATION WITH A COMPUTER
5.1 Printing Operation with the Basic Settings Sheet
5.2 Using the Utility Sheet
6. INK SUCTION AMOUNT IN THE CLEANING MODE
7. TECHNICAL REFERENCE
7.1 Printing Mode List
8. PRINT HEAD
Part 4: APPENDIX
1. CONNECTOR LOCATIONS AND PIN CONFIGURATIONS
1.1 Carriage Board
1.2 Print Head
2. CIRCUIT DIAGRAM
4 - 1
4 - 5
4 - 7
4 - 8
IV
III. ILLUSTRATION INDEX
Page
1 - 1
1 - 3
1 - 3
1 - 5
1 - 7
Part 1: PRODUCT SPECIFICATIONS
Figure 1 - 1 Printer Exterior
Figure 1 - 2 1500 Characters Pattern
Figure 1 - 3 JIS SCID No. 5
Figure 1 - 4 Printable Area
Figure 1 - 5 Packing Configuration
Part 2: TROUBLESHOOTING
Figure 2 - 1 Operation Panel
Figure 2 - 2 Nozzle Check Pattern Printout
Figure 2 - 3 Exploded View
Figure 2 - 4 Carriage Lock Release
Figure 2 - 5 Encoder Film
Figure 2 - 6 Do not Remove the Red Screws
Figure 2 - 7 Installing the Logic Board Cover
Figure 2 - 8 Handling the Purge Unit
Figure 2 - 9 Applying Grease
Figure 2 -10 Printing Position Adjustment Pattern
Figure 2 -11 Seam Stripe Adjustment Pattern
Figure 2 -12 Service/Factory Test Printout (Sample)
Figure 2 -13 EEPROM Information Printout (Sample)
2 - 1
2 - 3
2 -14
2 -15
2 -16
2 -17
2 -18
2 -18
2 -20
2 -21
2 -22
2 -28
2 -29
Part 3: TECHNICAL REFERENCE
Figure 3 - 1 Printing Signal Flow
Figure 3 - 2 Serial Data
3 - 1
3 - 2
3 - 3
3 - 4
3 - 7
3 - 8
3 -10
3 -12
3 -15
3 -16
3 -17
3 -19
3 -22
3 -25
Figure 3 - 3 Print Driving
Figure 3 - 4 Printing Driving Method
Figure 3 - 5 Location of Sensors
Figure 3 - 6 Ink Sensor
Figure 3 - 7 Block Diagram
Figure 3 - 8 Printer's Mechanical Parts
Figure 3 - 9 Purge Section Components
Figure 3 -10 Pump Operation
Figure 3 -11 Paper Feeding
Figure 3 -12 Control Board
Figure 3 -13 Basic Settings Sheet (Sample)
Figure 3 -14 Nozzle Array
Part 4: APPENDIX
4 - 1
4 - 5
4 - 7
Figure 4 - 1 Control Board
Figure 4 - 2 Carriage Board
Figure 4 - 3 BJ Cartridge
V
IV. TABLE INDEX
Page
1 - 9
Part 1: PRODUCT SPECIFICATIONS
Table 1- 1
PARTS CODE
Part 2: TROUBLESHOOTING
2 -10
3 -24
Table 2- 1
ERROR INDICATIONS
Part 3: TECHNICAL REFERENCE
Table 3 - 1 PRINTING MODE LIST
VI
Part 1
PRODUCT
SPECIFICATIONS
Page
1 - 1
1 - 1
1 - 2
1 - 2
1 - 4
1 - 6
1 - 6
1 - 7
1 - 8
1. PRODUCT OVERVIEW
1.1 Product Overview
2. SPECIFICATIONS
2.1 Printer Specifications
2.2 Paper Specifications
2.3 BJ Cartridge Specifications
2.4 Printer and Scanner Drivers
3. PACKING CONFIGURATION
4. PARTS CODE LIST
Part 1: Product Specifications
S6300
I. PRODUCT OVERVIEW
1.1 Product Overview
“High -Perform an ce Person al an d Bu sin ess Use Color Prin ter”
Wh ile em ph asizin g ou t-of-box perform an ce, th e S6300 offers defau lt settin g
h igh -speed an d h igh -qu ality prin tin g on plain paper.
With th e sam e en gin e as th e S600, th e prin ter takes fu ll advan tage of th e S600’s
featu res, an d su pports u p to A3+ sized paper to fu n ction as a h igh -perform an ce
bu sin ess-u se prin ter.
Differen ces from th e S600 are as follows:
(1) Su pported size of paper
Up to A3+ (S600: A4)
(2) Prin t speed (m easu red with A4-sized paper)
Mon och rom e prin tin g, text (HS):
Color prin tin g, DTP (HS):
17 ppm (New m on och rom e pattern *1)
12 ppm (New color pattern *1)
Color prin tin g (for referen ce):
2.5 ppm (A4 fu ll address pattern *2)
(3) Paper eject su pport fu n ction to preven t sm earin g
*1:
*2:
Stan dard pattern to m easu re prin t speed, in u se sin ce 1998.
Dot-by-dot prin tin g perform ed at 1,200 x 1,200 dpi on A4-sized paper
"Stan dard Color Prin ter for Person al Use"
Printer(Front)
Printer(Rear)
Print Head
Figure 1-1 Printer Exterior
1-1
Part 1: Product Specifications
S6300
2. SPECIFICATIONS
2.1 Printer Specifications
2.1.1 Printer specifications
Type
Desktop serial printer
Paper Feed System
Resolu tion
Au tom atic feed on ly (No m an u al feed)
2400 × 1200 dpi (Max. resolu tion )
Th rou gh pu t
Bk:
Color:
17 ppm
12 ppm
Prin tin g Direction
(Plain / Special
paper)
HS m ode (600 dpi × 600 dpi...): Sin gle-pass bi-direction al
HQ m ode (600 dpi × 600 dpi/ 1200 dpi × 1200 dpi):
Sin gle-pass u n idirection al/ dou ble- or triple-pass bi-direction al
Fin e1 m ode (1200 dpi × 1200 dpi/ As above):
1.2-pass u n idirection al/ 4- or 6-pass bi-direction al
Fin e2 m ode (As above/ As above):
4-pass bidirection al/ 4-pass u n idirection al or bi-direction al
Fin e3 m ode (.../ 2400 dpi × 1200 dpi):
4-pass u n idirection al or 6-pass bi-direction al
Max. Prin tin g Width 322.2m m (12.7in ch ) wide
In terface
ASF Capacity
IEEE 1284-stan dard, 8-bit parallel, USB (No HUB fu n ction )
2
Plain paper: Max. 10 m m (Approx. 100 sh eets with 75 g/ m or
2
approx. 110 sh eets with 64 g/ m )
Sen sors
Fron t cover-open sen sor, Prin t Head-loaded sen sor, No-in k sen sor,
Prin tin g position sen sor, Paper sen sor (paper ou t detector), Waste-
in k capacity sen sor, In tern al tem peratu re sen sor, Pick-u p roller
sen sor, Paper-feed roller position sen sor, Carriage position sen sor,
Paper in terval sen sor
Operatin g Noise (at 39 dB (A) Sou n d pressu re level con form s to ISO 9296.
HQ)
Am bien t Con dition s Du rin g operation :
Tem peratu re 5°C-35°C (41°F-95°F)
Hu m idity 10%-90% RH (No con den sation )
Du rin g n on -operation : Tem peratu re 0°C-40°C (32°F-95°F)
Hu m idity 5%-90% RH (No con den sation )
Power Sou rce
Power voltage/ frequ en cy
100-127 VAC 50/ 60 Hz
220-240 VAC 50/ 60 Hz
Power con su m ption
Max. approx. 33 W
Max. approx. 33 W
Du rin g stan dby
Approx. 3 W
Approx. 3 W
Wh en Off
Approx. 1 W
Approx. 1 W
Extern al
Approx. 573 m m (W) × 335 m m (D) × 194 m m (H)
Dim en sion s
Weigh t
Approx. 7 kg (exclu din g Prin t Head)
Certification
(Prin ter & adapter)
Radio wave in terferen ce: VCCI, FCC, IC, C-Tick, Taiwan / Korea
EMC, CCIB (EMC)/ CCEE
Electrical safety: Electrical applian ce regu lation , UL, Cu l,
CE Mark, TUV, FIMKO, SASO, AS, PSB,
Korean Electric Com m erce, CB/ CCIB/ CCEE
En viron m en tal: En ergy Star, Blu e An gel
Serial No. Location
Carriage ribbon cable h older (visible wh en th e access cover is open )
1-2
Part 1: Product Specifications
S6300
2.1.2 Printer service life
Wh ich ever com es first:
(1) A total of 30,000 sh eets prin ted with 1,500 stan dard ch aracters in black in k.
(2) A total of 10,000 sh eets prin ted with 7.5% du ty per color.
(3) Five years of u se.
2.1.3 BJ cartridge service life
(1) Service life
For m on och rom e prin tin g (1500-ch aracter stan dard text pattern prin tin g): 30,000
pages
For color prin tin g (7.5% du ty pattern prin tin g per color): 10,000 pages
(2) In k tan k service life (prin table pages per tan k)
Mon och rom e (black):
695 pages (1500 ch aracters pattern *1/ Prin tin g qu ality:
Stan dard)
Color (Cyan ):
460 pages (J IS SCID No. 5*2/ Prin tin g qu ality: Stan dard)
(Magen ta): 395 pages (
(Yellow): 300 pages (
As above
As above
)
)
*1 Prin tin g du ty: Equ ivalen t to 2.22% pattern
*2 Prin tin g du ty: Equ ivalen t to 3.68% (cyan ) pattern
Equ ivalen t to 5.12% (m agen ta) pattern
Equ ivalen t to 6.10% (yellow) pattern
Figure 1-2 1500 Characters Pattern
Figure 1-3 JIS SCID No. 5
1-3
Part 1: Product Specifications
S6300
2.2 Paper Specifications
2.2.1 Paper sizes and weights
(1) Paper sizes
See th e table below.
(2) Weigh t
For au tom atic feedin g, th e paper's weigh t sh ou ld be 64-105 g/ m .
2
2.2.2 Paper types and settings
Paper Spacing
Lever Position
Left (Narrow)
Type
Size
Sheet Feeder Capacity
Plain paper
64-105 g/ m 2 A3+/ A3/ b4/ A4+/ A4
B5/ A5/ LGL/ LTR
Less th an 10 m m
High -qu ality paper
Ph oto glossy paper
HR-101
A3/ b4/ A4+/ A4/ B5/ A5 Less th an 80 sh eets
LGL/ LTR
Left (Narrow)
Left (Narrow)
A3+
Less th an 20 sh eets
10 sh eets
GP-301
A4+/ A4/ LTR
A3+/ B4/ LGL
A4/ LTR
1 sh eet
Ph oto paper
PR-101
HG-201
CF-102
BP-101
TR-201
MK-101
KH-201
FM-101
---
1 sh eet
Left (Narrow)
Left (Narrow)
Left (Narrow)
Righ t (Wide)
Righ t (Wide)
Left (Narrow)
Left (Narrow)
Left (Narrow)
Left (Narrow)
Glossy film
A4/ LTR
1 sh eet
Tran sparen cy film
Ban n er
A4/ LTR
Less th an 30 sh eets
1 sh eet
A4/ LTR
T-sh irt tran sfer
Mou se pad
A4/ LTR
1 sh eet
---
1 sh eet
Glossy postcard
Ph oto glossy card
J apan Post Office
postcard
148 m m × 100 m m
Less th an 20
118.6 m m × 213.9 m m Less th an 20
148 m m × 100 m m
Less th an 40
J apan Post Office
postcard for in k jet
prin tin g
---
148 m m × 100 m m
Less th an 40
Left (Narrow)
Pro ph oto postcard
En velope
PH-101
COM#10
DL-size
No. 4
148 m m × 100 m m
241 m m × 106 m m
220 m m × 110 m m
235 m m × 105 m m
190 m m × 98 m m
Less th an 20
Less th an 10
Less th an 10
Less th an 10
Less th an 10
Left (Narrow)
Righ t (Wide)
Righ t (Wide)
Righ t (Wide)
Righ t (Wide)
No. 6
If th e paper spacin g lever is n ot properly set, problem s with paper feedin g
or prin tin g m ay occu r.
1-4
Part 1: Product Specifications
S6300
2.2.3 Printing area
■ A3+,A3,B4,A4+,A4, B5, A5
■ Letter,Leger
Recommended
printing area:
Printable area:
3.0 mm
±1.5
3.0 mm
±1.5*1
28.0 mm
28.0 mm
26.5 mm
5.0 mm
26.5 mm
5.0 mm
6.4 mm
±1.5
6.4 mm
±1.5
(
)
3.4 mm
±1.5
3.4 mm
±1.5*1
(
)
■ Envelope (No. 4/No. 6)
■ Glossy postcard/Japan Post Office postcard/ Japan Post ■ Photo glossy card
Office postcard for ink jet printing/Pro photo postcard
3.0 mm
±3.0
28.0 mm
3.0 mm
±1.5
26.0 mm*2
5.0 mm
26.5 mm
5.1 mm
4.1 mm
3.4 mm
±1.5
3.4 mm
±1.5
(
)
3.4 mm
±2.0
3.4 mm
±2.0
(
)
■ Pro Photo Card
PC-101 L: L size
PC-101 2L: 2L size
PC-101 D: DCS size cut into 4
PC-101 W: 8x10 in. for digital cameras
25.0 mm
28.8 mm
29.0 mm
25.0 mm
28.8 mm
25.0 mm*2
3.3 mm 3.3 mm
13.0 mm
13.0 mm
29.0 mm
25.0 mm
9.0 mm
9.0 mm
7.0 mm
7.0 mm
*1 For recycled paper, it will be 3.0mm ±3 or 3.4mm ±2.
*2 If the bottom margin goes beyond the plain paper's printable area, the software application's specifications
will apply.
The region inside the dotted lines is the printable area where print quality can be guaranteed.
Note: The right margins in parentheses indicate that the dimension depends on the paper size.
Figure 1-4 Printable Area
1-5
Part 1: Product Specifications
S6300
2.3 BJ Cartridge Specifications
Print Head
Con figu ration
Prin t Head
Detach able in k tan ks for each color an d BK/ Cl (C, M, Y)
in tegrated h ead
BK: 320 n ozzles, 2-colu m n vertical array
Cl: 256 n ozzles/ color, 2-colu m n vertical array/ color
Pigm en t BK, dyes C, M, Y
In k Colors*
In k Tan k
Weigh t (Net valu e)
BCI-3eBK, BCI-3eC, BCI-3eM, BCI-3eY
BK: 32 g Cl (C, M, Y): 11 g
2.4 Printer and Scanner Drivers
Th e u ser in terface of th e drivers h as been greatly im proved. See page 3-22 for details.
1 Win dows drivers
Win 95/ 98/ ME BJ raster driver (V. 7.10)
Win 9NT4.0 BJ raster driver (V. 4.40)
Win 2000 BJ raster driver (V. 1.40)
2 Macin tosh driver
Mac BJ prin ter driver (V. 3.75)
3 Scan n er driver
Non e.
1-6
Part 1: Product Specifications
S6300
3. PACKING CONFIGURATION
After open in g th e box, m ake su re all th e item s below are in clu ded.
Paper Support
Instruction Manuals
Power Cord
Printer
Ink Tank
Print Head
Figure 1-5 Packing Configuration
Th ere is n o storage box for storin g th e Prin t Head.
1-7
Part 1: Product Specifications
S6300
4. PARTS CODE LIST
A list of prin ter parts, con su m ables, an d option al equ ipm en t are listed below.
Th e prin ter's BJ cartridge (prin t h ead) will be su pplied on ly as a spare part for servicin g.
Table 1-1 PARTS CODE
Item
Designation
Parts Code
Prin ter
---
S6300
Q30-3480 (CCSEK)
Q30-3482 (HK/ TW)
Q30-3481
QY6-0034
F47-3131
F47-3141
F47-3151
F47-3161
BJ S6300
---
BCI-3eBK
BCI-3eC
BCI-3eM
BCI-3eY
Prin t Head*1
In k tan k
---
Black
Cyan
Magen ta
Yellow
*1 Su pplied on ly as a spare part for servicin g. It will n ot be su pplied as a con su m able or
option al part.
1-8
Part 1: Product Specifications
S6300
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Part 2
TROUBLESHOOTING
Page
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2 -30
2 -30
1. PRINTER OPERATION
1.1 Printer Operation Procedure
1.2 Status Indicator
1.3 Operating the Printer
2. SERVICING
2.1 Before Troubleshooting
2.2 Detectable Problems from System Start to Exit
2.3 Troubleshooting Problems
2.4 Troubleshooting Error Indications
3. DISASSEMBLY AND REASSEMBLY
3.1 Cautions for Disassembly and Reassembly
3.2 Exploded View
3.3 Disassembly and Reassembly
3.4 Adjustments and Settings After Disassembly and Reassembly
4. OPERATION CHECK AFTER DISASSEMBLY AND REASSEMBLY
4.1 Check Procedure
5. TRANSPORTING THE PRINTER
5.1 Procedure
6. PARTS REPLACEMENT, PERIODIC INSPECTIONS, & TOOLS
6.1 Parts Replacement
6.2 Periodic Inspections
6.3 Tool List
7. SERVICE-RELATED FEATURES
7.1 Service Mode Operations
7.2 Test Printout
7.3 Printing the EEPROM Information
7.4 Resetting the EEPROM
7.5 Setting the Printer Settings in the EEPROM
Part 2: Troubleshooting
S6300
1. PRINTER OPERATION
Th e prin ter's operation procedu res are explain ed below. You can operate th e prin ter
eith er by itself or with a com pu ter. Both m eth ods are explain ed below.
1.1 Printer Operation Procedure
Th e prin ter's operation pan el h as a POWER button an d a RESUME button to can cel
prin tin g operation or to can cel an error. With a com pu ter, you can u se th e prin ter
driver to adju st th e prin t h ead's position an d to ch an ge variou s settin gs. For details on
POWER button
Turns the printer ON/OFF and cancels
test printing.
RESUME button
Cancels printing operation or an error.
The cleaning and nozzle check pattern can be selected
by the number of blinks of the indicator.
Figure 2-1 Operation Panel
1.2 Status Indicator
Wh en you operate th e prin ter by itself, you can fin d ou t th e prin ter's operation statu s
with th e in dicator. Wh en an error occu rs, th e n atu re of th e error can be determ in ed by
th e n u m ber of tim es th e in dicator blin ks.
Norm al Operat ion
Indicator Display
Green ligh t
Operation Status
Power ON
Blin ks green
(Lon g/ sh ort)
Power ON in progress, power OFF in progress, resu m e
operation in progress, clean in g in progress, test prin tin g in
progress, fron t cover open , prin tin g in progress
Power OFF
Ligh t off
Error
Indicator Display
Blin ks oran ge
(Lon g/ sh ort)
Operation Status
Th e n u m ber of blin ks differs depen din g on th e error. See page
Green / oran ge
(Toggle blin kin g)
Th e blin kin g m eth od differs depen din g on th e error. See page
2-1
Part 2: Troubleshooting
S6300
1.3 Operating the Printer
Th e prin ter h as an offlin e operation m ode th at works wh en th e prin ter is n ot con n ected
to a com pu ter an d th e power is on .
To con du ct th e operation s below, with th e power tu rn ed on , h old down th e RESUME
button u n til th e green in dicator blin ks for th e specified n u m ber of tim es.
Operation
Indicator Blink Count
Remarks
Clean in g operation
On ce
---
Nozzle ch eck pattern Twice
prin tin g
Load a sh eet of B5 or larger
paper.
Roller clean in g
operation
---
3 tim es
Load n o paper or load A4 paper.
4 tim es
Execu te n o operation s.
1.3.1 Cleaning operation
To start th e clean in g operation , tu rn on th e prin ter an d h old down th e RESUME button
u n til th e green in dicator blin ks on ce. Th en let go of th e bu tton . Clean in g will th en start.
Th e black an d color in k n ozzles will be clean ed sim u ltan eou sly by su ction . Th is is th e
sam e as u sin g th e prin ter driver to clean all of th e in k n ozzles.
1.3.2 Printing the nozzle check pattern
With th e prin ter tu rn ed on , h old down th e RESUME button u n til th e green in dicator
blin ks twice. Th e prin ter will th en start prin tin g th e n ozzle ch eck pattern . If an y
prin tin g flaws sh ow u p in th is test prin tou t, clean th e BJ cartridge.
Prin tin g th e n ozzle ch eck pattern requ ires B5 or larger paper. If th e
paper's width is n arrower th an th e n ozzle ch eck pattern , th e prin ter will
prin t on th e bare platen , dirtyin g th e platen with in k.
To stop prin tin g of th e test pattern m idway, press th e POWER button.
Prin tin g will stop an d th e paper will be ejected. Th e prin ter will rem ain on .
If th e problem persists even after clean in g th e BJ cartridge th ree tim es,
Perform Deep Clean in g of from th e driver. If th at still does n ot resolve th e
problem , replace th e BJ cartridge.
2-2
Part 2: Troubleshooting
S6300
Figure 2-2 Nozzle Check Pattern Printout
2-3
Part 2: Troubleshooting
S6300
1.3.3 Roller cleaning operation
Th is is to rem ove th e paper du st adh erin g to th e au to sh eet feeder's rollers. With th e
prin ter tu rn ed on , h old down th e RESUME button u n til th e green in dicator blin ks on ce.
Th e clean in g of th e rollers will th en start.
Th ere are two clean in g m eth ods:
(1) Rotatin g th e rollers with ou t paper
Execu te roller clean in g with ou t placin g an y paper on th e au to sh eet feeder.
(Th e rollers will rotate ten tim es.)
Do th is th ree tim es.
(2) Passin g plain paper th rou gh test
Place a sh eet of plain paper on th e au to sh eet feeder an d execu te roller clean in g.
Do th is th ree tim es.
Do n ot execu te th e clean in g operation m ore tim es th an n ecessary.
Excessive clean in g will gen erate ru bber du st wh ich can affect th e prin ter's
operation .
2-4
Part 2: Troubleshooting
S6300
2. SERVICING
2.1 Before Troubleshooting
Before trou blesh ootin g, ch eck th e followin g an d see if an y of th e applicable problem s
can be fixed.
Problem
Probable Cause
Solution
Th e prin ter does n ot
operate at all.
Th e power ou tlet is n ot su pplyin g Con n ect th e AC cord to a power
th e requ ired voltage.
ou tlet wh ich su pplies th e
requ ired voltage.
Th e power cord is n ot properly
Ch eck th at th e power cord is
con n ected to th e prin ter or power con n ected properly.
ou tlet.
An in tern al plu g is discon n ected. Discon n ect an d recon n ect th e
plu g.
Paper feedin g does
n ot work.
Th e recom m en ded paper is n ot
bein g u sed.
Use th e recom m en ded paper.
Th ere is foreign m atter in th e
paper feed section (sh eet feeder,
pin ch roller, LF roller, platen ,
spu r).
Rem ove th e foreign m atter.
No prin tin g.
Th e Prin t Head n eeds clean in g.
Th e in k cartridge is em pty.
Th e Prin t Head h as n ot been
u sed for a prolon ged period.
Clean th e Prin t Head.
Replace th e in k cartridge.
Clean th e cartridge. If th e
problem still persists, replace th e
cartridge.
Stripes appear in th e Th e prin t h ead position h as n ot
prin tou t. been adju sted.
Execu te prin t h ead position
adju stm en t.
2-5
Part 2: Troubleshooting
S6300
2.2 Detectable Problems from System Start to Exit
Errors u n resolvable by th e u ser can be ch ecked before system startu p is com pleted.
AC power connection
CPU & printer
controller initialization
DRAM check
No
OK?
Ye s
Orange lamp
RAM error
lights
EEPROM check
Checksum
Power ON
Power LED lights
Error check
Orange/green
toggle blinking 9
times
EEPROM error
Key input detection
prohibited
Sensor power ON
VSEN ON
Orange blinks 7
times
Cartridge error (a)
Interrupt error
detection starts
Orange/green
toggle blinking 6
times
Abnormal internal
temperature error
Head presence
detection
Orange/green
toggle blinking 8
times
Abnormal head
temperature error
Paper feed encoder
home position obtained
Take the cartridge to the home
position.
To next
2-6
Part 2: Troubleshooting
S6300
From
page
1
No
Head present?
Yes
Procedure
within dotted
line executed?
Ye s
Head power ON
Reading of head's
EEPROM
No
No
OK?
Ye s
1st time execution within dotted line
2nd time
Cartridge error (b)
Orange blinks 7
times
Purge unit initialization
No
OK?
Ye s
Purge sensor error
Cartridge home
position obtained
Orange/green toggle
blinking 4 times
No
OK?
Ye s
No head/2nd time
1st time
CR error
Orange/green toggle
blinking 2 times
Cap open
Reserve discharge
Paper feed roller
initialization
No
OK?
Ye s
LF error
Paper discharge
Orange/green toggle
blinking 3 times
To next
2-7
Part 2: Troubleshooting
S6300
From
No
OK?
Orange
blinks 3
times
Ye s
Paper jam error
Paper feed roller turns slowly
Encoder parameter
obtained
Cover sensor check
Open
Open or closed?
Closed
Move carriage to
home position
Not present
Head present?
Present
Back
to 1
Ink-low detection
No-ink error
No error indication
If narrow : Right position from the left edge.
If wide : Left edge position.
Paper spacing lever
position detection
Waste ink warning
Orange blinks 8 times
Waste ink error check
I/F power ON
Orange/green toggle
blinking 7 times
Waste ink full error
LED lights
I/F busy canceled
Switch detection
prohibit canceled
END
2-8
Part 2: Troubleshooting
S6300
2.3 Troubleshooting Problems
Problem
Probable Cause / Check Items
Solution
Power does n ot
tu rn on .
1. AC adapter, 2. Logic board
1. Replace fau lty parts.
After power ON,
it im m ediately
tu rn s off.
Th e prin t h ead
is n ot
1. Prin t Head, 2. Prin t Head
con tacts, 3. Carriage flex cable
1. Rem ove an d rein stall th e Prin t
Head. 2. Replace fau lty parts.
recogn ized. It
does n ot retu rn
to th e h om e
position .
Abn orm al n oise. 1. Dislodged parts, 2. Dislodged
pin ch roller.
1. Rem ove foreign m atter,
2. Rein stall dislodged parts.
1. Replace fau lty parts.
Prin tin g stops
m idway.
1. Con trol board
Mu ltiple sh eets 1. ASF (Retu rn tab, fau lty
1. Replace fau lty parts.
are fed at a
tim e.
pressu re roller operation )
Paper is n ot fed. 1. Foreign m atter, 2. PE sen sor
arm
1. Rem ove foreign m atter,
2. Replace fau lty parts
Th e paper is
slan ted.
1. Paper gu ide, 2. Foreign m atter 1. Readju st th e paper gu ide to
adh erin g to paper feed rollers
th e correct position , 2. Rem ove
foreign m atter.
No prin tin g.
No color.
1. Prin t Head, 2. In k tan k,
3. Pu rge u n it
1. Replace fau lty parts.
Scrape m arks or 1. Prin t Head, 2. In k tan k,
1. Rem ove an d rein stall Prin t
Head an d ch eck th e con tacts, 2.
Replace fau lty parts.
wh ite stripes
appear even
after clean in g.
Lin es n ot in th e
prin tin g data
appear.
3. Pu rge u n it, 4. Prin t Head
fau lty con tacts, 5. Carriage flex
cable
Th e paper is
dirtied.
1. In k m ist from th e paper
tran sport section in th e prin ter.
1. Pass th rou gh several sh eets of
paper. 2. Use a cloth to clean th e
paper tran sport section .
Spu r m arks
appear.
1. Deform ed spu r tips.
1. Replace fau lty parts.
Broken vertical 1. Paper spacin g lever position
1. Set th e paper spacin g lever to
th e proper position . 2. Adju st th e
prin tin g position . 3. Apply th e
correct am ou n t of grease on th e
gu ide sh aft.
lin es appear.
n ot properly set. 2. Im proper
am ou n t of grease applied on
gu ide sh aft.
Lin es are
m issin g.
1. In k tan k
1. Replace in k tan k.
Stran ge color
ton es.
Overlappin g
prin tin g
1. Prin t Head
1. Replace fau lty parts.
1. Replace fau lty parts.
1. Platen u n it (eject roller)
2-9
Part 2: Troubleshooting
S6300
2.4 Troubleshooting Error Indications
1) Error in dication wh en a u ser-resolvable error occu rs
Th e in dicator ligh ts in green , th en blin ks in oran ge. Th is repeats.
Ch eck th e n u m ber of blin ks an d proceed to correct th e error.
2) Error in dication wh en an error n ot resolvable by th e u ser occu rs
Th e in dicator toggles between oran ge an d green (oran ge/ green toggle blin kin g). Th is
repeats.
Ch eck th e n u m ber of toggled blin ks an d proceed to correct th e error.
*1: Th e error code is displayed by th e com pu ter. With th e iMac an d Power Macin tosh
G3, a "D" or "M" is appen ded to th e begin n in g of th e error code.
*2: Th e waste-in k warn in g can be can celed by pressin g th e RESUME button.
*3: Press th e RESUME button to resu m e operation .
Table 2-1 ERROR INDICATIONS
Indica tor
Blink Count
Error Sta tus
Code*1
Proba ble Ca us e a nd Fa ulty Pa rts
User-Recoverable Errors
<Cau se>
Oran ge
---
Paper feed error
1. No paper was loaded.
2 blin ks
2. Du rin g feedin g, th e paper did n ot reach th e
paper-en d sen sor.
3. Du rin g feedin g, th e paper's bottom edge
m issed th e paper-en d sen sor.
4. Th e ASF sen sor did n ot retu rn to its in itial
position an d th e paper-en d sen sor con clu ded
th at th ere was n o paper. (ASF m otor m ay be
ou t of syn c.)
<Su spect Part>
Paper feed section , sh eet feeder u n it, paper-en d
sen sor, con trol board
<Cau se>
Oran ge
---
Paper jam error
1. Th e paper-en d sen sor still detects th e presen ce
of paper even after 23 in ch es of paper ejection
operation .
3 blin ks
2. Th e ASF sen sor did n ot retu rn to its in itial
position an d th e paper-en d sen sor con clu ded
th at th ere was n o paper. (Ou t of syn c.)
3. Du rin g paper feedin g abn orm al tim in g cau sed
th e paper-en d sen sor to still detect paper.
<Su spect Part>
Paper feed section , paper-en d sen sor, con trol
board
<Cau se>
3
Oran ge
---
No-in k error*
Th e respective in k tan k h as ru n ou t of in k (in th e
tan k an d spon ge).
4 blin ks
<Su spect Part>
In k tan k
2-10
Part 2: Troubleshooting
S6300
Oran ge
6 blin ks
---
---
BJ cartridge n ot
in stalled
<Cau se>
Sin ce th ere is n o Prin t Head in stalled, th e prin tin g
an d su ction th at were requ ired cou ld n ot be
execu ted.
<Su spect Part>
Prin t Head, carriage u n it
<Cau se>
Oran ge
Cartridge error
7 blin ks
(a) Th e prin t h ead tem peratu re (ou tpu t valu e of
th e h ead's in tern al diode sen sor) exceeded th e
th resh old.
(b) Prin t Head EEPROM's ch ecksu m
<Su spect Part>
Prin t Head
Oran ge
8 blin ks
---
Waste-in k
warn in g*
<Cau se>
2
Th e total waste in k cou n t recorded in th e
EEPROM exceeds 95% of th e "fu ll" stipu lated
valu e.
<Su spect Part>
Waste in k absorber, con trol board
User-Unresolvable Errors
Oran ge/
green
5100 CR error
<Cau se>
Th e carriage's en coder sign al is abn orm al.
2 toggle
blin ks
<Su spect Part>
En coder film , carriage u n it, con trol board, flex
cable
Oran ge/
green
3 toggle
blin ks
6000 LF error
<Cau se>
Th e carriage's en coder sign al is abn orm al.
<Su spect Part>
En coder film , paper feed sen sor u n it, con trol
board
Oran ge/
green
4 toggle
blin ks
5C00 Pu rge sen sor
error
<Cau se>
At th e sen sor's ON tim in g, it tu rn s OFF. Or vice
versa.
<Su spect Part>
Pu rge u n it, con trol board
<Cau se>
Th e tem peratu re sen sor (TH401) on th e con trol
board is abn orm al (discon n ected, etc.).
<Su spect Part>
Oran ge/
green
6 toggle
blin ks
5400 Abn orm al in tern al
tem peratu re
error
Con trol board
Oran ge/
green
7 toggle
blin ks
Oran ge/
green
8 toggle
blin ks
5B00 Waste in k fu ll
error
<Cau se>
Th e waste in k absorber h as reach ed 100% of th e
waste in k capacity.
<Su spect Part> Waste in k absorber, con trol board
<Cau se>
Th e prin t h ead tem peratu re (ou tpu t of th e diode
sen sor in th e h ead) is close to th e th resh old.
<Su spect Part>
5200 Abn orm al h ead
tem peratu re
error
Prin t Head, con trol board
2-11
Part 2: Troubleshooting
S6300
Oran ge/
green
9 toggle
blin ks
6800 EEPROM error
<Cau se>
An error occu rred du rin g th e writin g to th e
EEPROM. Ch ecksu m error (at soft power ON).
<Su spect Part>
Con trol board
Oran ge/
ligh ts
---
RAM error
<Cau se>
Error at DRAM ch eck (at h ard power ON).
<Su spect Part>
Con trol board
Internal Error
No
---
In k sen sor error
<Cau se>
in dication s
No-in k in dication is given wh ile th ere is still in k.
Extern al n oise (ligh t) h as affected th e in k sen sor.
<Su spect Part>
Con trol board, in k sen sor, in k tan k
2-12
Part 2: Troubleshooting
S6300
3. DISASSEMBLY AND REASSEMBLY
3.1 Cautions for Disassembly and Reassembly
3.1.1 Cautions for ink stains (Ink path/ink mist)
Du rin g servicin g, be carefu l n ot to tou ch th e in k path an d get in k stain s on th e
prin ter, work table, an d you r h an ds an d cloth in g.
Th e in k path in clu des th e Prin t Head's in k tan k su pply in let, th e Prin t Head's in k
filter, th e in k n ozzles, h ead cap, wiper, an d waste-in k absorber.
Also, a prin ter th at h as seen lon g-tim e u se or h eavy-du ty u se m ay h ave in k m ist
soilin g th e platen , in side th e fron t cover, an d pu rge section .
3.1.2 Damage by static electricity
Th e ru bbin g of cloth in g can cau se a bu ild u p of static electricity on th e h u m an body.
Static electricity can destroy electrical com pon en ts or alter th e electrical
ch aracteristics of com pon en ts.
Be extra carefu l wh en h an dlin g th e con trol board.
3.1.3 Deformation of spur tips
Be carefu l n ot to deform th e spu r tips.
Th e spu r tips con tact th e paper after th e prin tin g. Sin ce th e spu r tips' con tact area is
sm all, an y in k adh erin g to th e spu r will be a m in u scu le am ou n t th at can be wiped off
by th e spu r clean er. It th erefore will n ot dirty th e paper. However, if th e spu r's tips are
ben t of ou t of sh ape, th e con tact area with th e paper will be larger, an d an y in k
adh erin g to th e spu r will be a larger am ou n t th at th e spu r clean er m igh t n ot be able
to wipe off com pletely. Th e spu r will th en stain th e paper with a dotted lin e.
2-13
Part 2: Troubleshooting
S6300
3.2 Exploded View
Figure 2-3 Exploded View
2-14
Part 2: Troubleshooting
S6300
3.3 Disassembly and Reassembly
Su pplem en tal in form ation an d cau tion s for disassem blin g an d reassem blin g th e prin ter
are stated below.
As for th e disassem bly procedu re, refer to th e Parts Catalog. Th e illu stration s in th e
Parts Catalog are n u m bered accordin g to th e order of disassem bly.
3.3.1 Carriage lock release
Norm ally, wh en a cartridge is in stalled on th e carriage an d th e power is tu rn ed off, th e
prin ter m oves th e carriage to th e cappin g position to lock it.
Wh en th e power is tu rn ed on , th e carriage lock is n orm ally released. However, if th e
prin ter does n ot operate properly, you can release th e carriage lock m an u ally in on e of
two ways:
a) On th e back of th e prin ter, pu sh down th e pu rge u n it's lockin g pin .
b) On th e fron t of th e prin ter, rotate th e gear as sh own by th e arrow in th e illu stration
below so th at th e lockin g pin goes down .
a
b
Purge Unit
Figure 2-4 Carriage Lock Release
2-15
Part 2: Troubleshooting
S6300
3.3.2 Removing and installing tap screws
Th e prin ter u ses tap screws to fasten th e prin ter u n it an d base. Th e rem oved tap
screws will h ave residu e from th e m old in wh ich th e in tern al th read was m ade. Sin ce
th e residu e m ay cru sh th e screw th reads, clean off th e residu e from th e tap screws
before re-in stallin g or u se n ew tap screws.
3.3.3 Installing and removing the carriage encoder film
Th e carriage en coder film is fixed in place an d h eld tau t by th e torsion sprin g.
Wh en you in stall or rem ove th e carriage en coder film , you h ave to stretch th e torsion
sprin g. Be carefu l n ot to pu ll th e torsion sprin g too m u ch in th e direction of th e arrow.
Oth erwise, you will n ot be able to properly in stall th e carriage en coder film th e n ext
tim e.
Th erefore, wh en in stallin g or rem ovin g th e carriage en coder film , be very carefu l n ot to
pu ll th e torsion sprin g too m u ch .
Figure 2-5 Encoder Film
2-16
Part 2: Troubleshooting
S6300
3.3.4 Handling encoder film
(1) Be carefu l n ot to get an y grease on th e en coder film (carriage en coder film an d
paper feed en coder film ).
If grease gets on th e en coder film , th e film 's slits will n ot be read correctly,
resu ltin g in error. If grease gets on th e film , u se alcoh ol to wipe it off com pletely.
(2) Do n ot fold or scratch th e en coder film .
If th e film is folded an d a wh ite lin e is created or if a slit is scratch ed, replace th e
en coder film .
3.3.5 Removing and installing the control board
Rem ove or in stall th e con trol board with cau tion to preven t dam age cau sed by sh ort
circu itin g.
Wh en th e prin ter is tu rn ed on an d later tu rn ed off, th e capacitor on th e con trol board
will still con tain a ch arge for a wh ile. In th is con dition , sh ortin g th e com pon en ts on
th e con trol board will dam age th e com pon en ts.
Th erefore as a preven tive m easu re, after discon n ectin g th e AC power, wait for 90 sec.
3.3.6 Removal of red screws prohibited
Sin ce adju stm en t of th e followin g red screws is very difficu lt in th e field, th ey m u st
n ot be loosen ed or rem oved.
(a) Th e two paper spacin g red screws (on e on th e righ t an d left).
(b) Th e two screws secu rin g th e paper feed m otor.
a
b
a
Figure 2-6 Do not Remove the Red Screws
2-17
Part 2: Troubleshooting
S6300
3.3.7 Installing the logic board cover
If th e logic board cover is in stalled in correctly, th e logic board an d paper feed rollers
will be obstru cted an d th e ASF m otor m ay go ou t of syn c.
Note th at pron g A is pron e to en gage in correctly. Make su re th at it fits in correctly.
A
Figure 2-7 Installing the Logic Board Cover
3.3.8 Handling the purge unit
Note th e followin g with regard to th e pu rge u n it:
(1) Grease soilin g th e blade
Du e to th e blade's h eigh t, th e carriage gu ide sh aft m ay tou ch it wh en th e sh aft is
rem oved or in stalled. Grease m ay soil th e blade as a resu lt.
You m u st n ot allow an y grease or oily su bstan ce to adh ere to th e blade.
Blade
Figure 2-8 Handling the Purge Unit
2-18
Part 2: Troubleshooting
S6300
3.4 Adjustments and Settings After Disassembly and Reassembly
3.4.1 Adjustments
(1) User Level
Timing
Adjustment
Time Required Tools Required
After BJ cartridge
replacem en t
Prin t h ead prin tin g position 10 m in .
adju stm en t
2 sh eets of A4-size
paper
(2) Servicem an Level
Timing
Adjustment
Time Required Tools Required
After con trol board
replacem en t or
waste-in k absorber
replacem en t
EEPROM settin g
2 m in .
Non e
After replacem en t/
disassem bly of
carriage u n it parts
Prin t h ead prin tin g position 10 m in .
adju stm en t (in clu din g
seam adju stm en t)
2 sh eets of A4-size
paper
In su fficien t grease
Apply su fficien t grease. See ---
Grease PG-641, FLOIL
KG107A, bru sh
2-19
Part 2: Troubleshooting
S6300
3.4.2 Applying grease
After disassem bly an d reassem bly, apply th e n ecessary grease on th e places sh own
below.
Use a flat bru sh to spread a th in coat of grease.
Wh en applyin g grease, be carefu l n ot to get an y grease on th e wiper an d
cap.
Back of Guide Rail
(Surface Sliding Against the Carriage)
PG641: 25 mg
Guide Shaft
KG-107A: 225 mg
Figure 2-9 Applying Grease
2-20
Part 2: Troubleshooting
S6300
3.4.3 Print head position adjustment
Th e prin t h ead h as two n ozzle arrays for each color. Th erefore, it requ ires th e in k
lan din g position adju stm en ts described in (1) an d (2) below in addition to th e u su al
bi-direction al adju stm en t described in (3).
(1) Lan din g position adju stm en t between two sam e-color arrays
• Black-Black array (A)
• Cyan -Cyan array (B)
• Magen ta-Magen ta array (C)
(2) Lan din g position adju stm en t between two differen t-color arrays
• Black-cyan / Magen ta/ Yellow (F)
(3) Bi-direction al lan din g spot adju stm en t (Sam e as with previou s m odels)
• Black bi-direction al (D)
• Color bi-direction al (E)
If th e lan din g spot position is in accu rate, th e pattern prin tin g will sh ow overlappin g
prin tin g or gaps, resu ltin g in black or wh ite stripes.
Th erefore wh en doin g th e adju stm en t, u se a pattern th at h as n o stripes.
Load on e sh eet of A4 paper in th e au to sh eet feeder, th en u se th e prin ter driver to
execu te prin tin g.
Figure 2-10 Printing Position Adjustment Pattern
2-21
Part 2: Troubleshooting
S6300
3.4.4 Print head seam stripe adjustment
Th e prin t h ead seam stripe adju stm en t is don e to determ in e th e am ou n t of th in n in g of
th e h igh -du ty im age portion (in dicated by th e arrows) com prisin g th e seam (stripe)
created between th e vertical bi-direction al passes.
After th e CMY prin tin g by th e first pass, CMY is prin ted again in th e sam e way du rin g
th e secon d pass. In th e case of color prin tin g, th ere are two feed m eth ods for on e
pass: 64 an d 128. Pattern G was m ade with 64 n ozzles, an d pattern H was m ade with
128 n ozzles.
Wh en you execu te prin tin g with th e prin ter driver, seven pattern s with a ch an gin g
degree of th in n in g (in dicated by th e arrows) will be prin ted vertically.
Select th e n u m ber of th e pattern wh ose seam stripe is th e least n oticeable. Th is sets
th e optim u m degree of th in n in g.
Figure 2-11 Seam Stripe Adjustment Pattern
2-22
Part 2: Troubleshooting
S6300
3.4.5 Setting the EEPROM
After replacin g th e con trol board or waste-in k absorber, reset th e EEPROM an d
restore th e prin ter settin gs. Th en do a test prin tou t to ch eck th e resu lts.
(1) After con trol board replacem en t
If th e waste-in k absorption am ou n t is over 7 percen t (accordin g to a visu al ch eck)
at th e tim e you replace th e con trol board, also replace th e waste-in k absorber.
Oth erwise, th e waste in k am ou n t can n ot be cou n ted accu rately. Th en reset th e
EEPROM an d restore th e prin ter settin gs.
To ch eck th e waste-in k absorption am ou n t, you can eith er ch eck th e service/
factory text prin tou t from th e old con trol board or visu ally ch eck th e waste-in k
absorber's waste-in k absorption am ou n t.
Also, th e n ew con trol board (EEPROM) does n ot h ave th e correct data.
Th e EEPROM m u st be reset. Oth erwise, th e waste-in k fu ll error will n ot occu r even
wh en th e waste-in k absorber's capacity is exceeded an d in k cou ld leak.
(2) After waste-in k absorber replacem en t
Clear th e EEPROM's waste-in k cou n ter.
On ce th e data in th e EEPROM is reset, a test prin tou t can n ot be u sed to
ch eck th e old data. Be su re to prin t th e data before resettin g.
All th e data, except th e prin ter settin gs an d USB serial n u m ber, will be
reset.
Th e variou s settin gs an d waste-in k am ou n t stored in th e old EEPROM
can n ot be written to th e n ew (replacem en t) EEPROM.
Th e waste-in k fu ll error is expected to occu r on ly wh en th e prin ter prin ts
m ore th an th e n u m ber of sh eets specified for its service life. However, h ow
soon th is error occu rs varies depen din g on h ow m an y tim es th e prin ter
h as been tu rn ed on / off, th e n u m ber of tim es th e Prin t Head h as been
replaced (fron t cover open / closin g), an d th e operatin g en viron m en t.
2-23
Part 2: Troubleshooting
S6300
4. OPERATION CHECK AFTER DISASSEMBLY AND REASSEMBLY
4.1 Check Procedure
After disassem bly an d reassem bly, follow th e procedu re below to ch eck th e prin ter's
operation .
1 ) Ch eck visu ally for an y grease or foreign m at t er dirt yin g t h e in t ern al part s.
Make su re th at th e en coder film is clean . If th ere is an y grease on th e film , wipe it
clean with alcoh ol.
2 ) Service/ fact ory t est prin t ou t wit h t h e prin t er alon e
Ch eck for th e followin g: Missin g prin t in th e n ozzle ch eck pattern , off-position
h orizon tal lin es in th e h orizon tal lin e pattern , an d wh ite stripes in an y irregu lar
prin tin g. If an y of th ese occu r, clean th e prin t h ead an d adju st th e prin t h ead
position . Th en m ake an oth er test prin tou t. Th e procedu re is described in 7.1 Service
Timing
Items to Check
After con trol board
replacem en t
Th e service/ factory test prin tou t m u st sh ow th e correct ROM
version an d produ ct design ation . It m u st also sh ow th e
prin ted sh eet cou n t an d th at th e total waste-in k am ou n t h as
been cleared. Th e prin ter driver m u st be able to prin t th e
n ozzle ch eck pattern (to con firm th at th e com pu ter is
com m u n icatin g with th e prin ter).
After absorber replacem en t Th e service/ factory test prin tou t m u st sh ow th at th e total
waste-in k am ou n t h as been cleared.
Be su re to visu ally ch eck th e en coder film for an y grease, foreign m atter,
etc. If th ere is an y grease, etc., on th e film , th e prin ter m ay m alfu n ction
sh ortly after th e repair is com pleted.
2-24
Part 2: Troubleshooting
S6300
5. TRANSPORTING THE PRINTER
Th e procedu re for tran sportin g th e prin ter after com pletin g repairs is described below.
5.1 Procedure
(1) Mou n t th e Prin t Head on th e carriage.
(2) Tu rn off th e prin ter so th at th e carriage locks at th e h om e position .
If th e Prin t Head (prin t h ead) is n ot on th e carriage, th e in k m ay dry an d
h arden . So even wh ile tran sportin g th e prin ter, leave th e Prin t Head
m ou n ted on th e carriage.
Also, if th e carriage is n ot locked at th e h om e position , it will m ove wh ile
th e prin ter is bein g tran sported. Th is m ay strain th e paper feed en coder
film .
2-25
Part 2: Troubleshooting
S6300
6. PARTS REPLACEMENT, PERIODIC INSPECTIONS, & TOOLS
6.1 Parts Replacement
Level
Replacement Parts
User
Servicem an
Non e
Non e
Level
Consumables
User
Black BJ cartridge in k tan k (Black: BCI-3eBK)
Color BJ cartridge in k tan k
(Cyan : BCI-3eC, Magen ta: BCI-3eM, Yellow: BCI-3eY)
Non e
Servicem an
6.2 Periodic Inspections
Level
Periodic Inspections
User
Servicem an
Non e
Non e
6.3 Tool List
Ordinary Tools
Ph illips screwdriver
Blade screwdriver
Needle-n osed pliers
Tweezers
Remarks
For th e rem oval an d in stallation of screws.
For th e rem oval of plastic parts.
For th e rem oval an d in stallation of sprin gs.
For the disconnection and connection of flexible cables, etc.
For applyin g grease.
Flat bru sh
Mu lti-m eter
For trou blesh ootin g.
Special Tools (Part No.)
Remarks
Grease MOLYKOTE PG-641
(CK-0562)
Grease MOLYKOTE KG107A
(QY9-0057)
2-26
Part 2: Troubleshooting
S6300
7. SERVICE-RELATED FEATURES
Th e prin ter h as a service m ode for accessin g service settin gs an d execu tin g a test
prin tou t. You can u se th e operation pan el to switch to th e service m ode.
7.1 Service Mode Operations
1) With th e prin ter tu rn ed off, h old down th e RESUME button an d press th e POWER
button (th e green in dicator ligh ts an d th e desired service fu n ction can be selected).
2) Wh ile h oldin g down POWER button, let go of th e RESUME button an d th en press th e
RESUME button twice in su ccession . Th en let go of th e RESUME button an d POWER
button.
(Each tim e you press th e RESUME button, th e in dicator's color toggles between oran ge
an d green .)
3) Du rin g prin ter in itialization , th e green in dicator blin ks. Wh en th e green in dicator
stops blin kin g an d rem ain s on , press th e RESUME button th e stipu lated n u m ber of
tim es to execu te th e desired service fu n ction listed below.
(Each tim e you press th e RESUME button, th e in dicator's color toggles between oran ge
an d green .)
Press
Indicator
Function
0 tim es
Ligh ts green
Power off (Even if th ere is n o Prin t Head m ou n ted, th e
carriage will retu rn to th e h om e position an d lock.)
Service/ factory test prin tou t(In clu din g in k sen sor ch eck)
EEPROM in form ation prin tou t
EEPROM in itialization (All th e in form ation will be reset
to th e defau lt, bu t th e prin ter
1 tim e
2 tim es
3 tim es
Ligh ts oran ge
Ligh ts green
Ligh ts oran ge
settin gs will n ot be affected.)
4 tim es
5 tim es
Ligh ts green
Clears th e waste-in k cou n ter
Market area (prin ter) settin g
Ligh ts oran ge
After th e power is tu rn ed on an d a service fu n ction is
execu ted, press th e RESUME button th e stipu lated
n u m ber of tim es to set th e m arket area settin g.
(For BJ S6300: Press twice. For S6300: Press on ce.)
Press th e POWER button to retu rn to th e service fu n ction
selection m ode.
6 tim es or Ligh ts green
m ore
4) After selectin g th e service fu n ction , press th e POWER button. Th e green in dicator
ligh ts an d th e service fu n ction will be execu ted.
(After th e respective fu n ction is execu ted, th e prin ter retu rn s to th e service fu n ction
selection m ode.)
To can cel prin tin g after it begin s, press th e POWER button.
Th e Power lam p will blin k for a wh ile an d th en stay lit. You can th en select
an oth er service fu n ction .
2-27
Part 2: Troubleshooting
S6300
7.2 Test Printout
Th e service/ factory test prin tou t sh ows th e prin t h ead's con trol ROM version , prin ter
settin gs, total prin ted sh eet cou n t, total waste-in k absorption am ou n t, an d oth er
in form ation .
Paper Size:A3
Figure 2-12 Service/Factory Test Printout (Sample)
2-28
Part 2: Troubleshooting
S6300
7.3 Printing the EEPROM Information
Th is prin ts th e con ten ts of th e prin ter's EEPROM an d th at of th e Prin t Head.
With th e resu ltin g prin tou t, you can see th e settin gs an d data saved in th e prin ter.
S6300
P=V1.00 DI=000.00% Page=00032 CH=00005 Bk=(00) Cl=(00)
Head TempBK=26.5 Head TempC=27.0 Env Temp=27.0 PF(00 00 00)
PC(A=0005 B=0000 C=0000 D=0003) Bk=04214 C=03365 M=01451 Y=01110
WP=0041 IC(BK=0 C=0 M=1 Y=1)
Ink tank presence Present: 0 None: 1
Typing count
USB=(111111)
SV0=5700 SV1=5C00 SV2=5C00
Service error (Latest, preceding, further previous)
UR(C=000 BK=+02 BK-C=000 Y=000 M=000 G=000 H=+02)
User registration adjustment values (From left: B, A, F, none, C, G, H)
HDEEPROM
V0000
Print head version
SN=24AF-418A
Print head serial No.
LN(03 05 01 15 00 00 03)
Print head lot No.
DI(BK=+001 CL=+001)
Diode sensor (temperature) compensation value (Bk/Cl)
IL(BK=-08 C=-08 M=-08 Y=-08)
Ejection level
WLA=-08 WLB=-08
NGBK=000 NGC=000 NGM=000 NGY=000
Figure 2-13 EEPROM Information Printout (Sample)
Th e error h istory records th e last th ree (startin g with th e m ost recen t on e) u ser-
u n resolvable errors th at h ave occu rred. It does n ot in clu de an y ROM/ RAM errors.
Error
CR error
Error Code
5100
Abn orm al h ead tem peratu re
Abn orm al in tern al tem peratu re error
Waste-in k fu ll error
Pu m p sen sor error
5200
5400
5B00
5C00
EEPROM Read/ Write error
6800
2-29
Part 2: Troubleshooting
S6300
7.4 Resetting the EEPROM
Th e prin ter u ses th e total waste-in k absorption am ou n t recorded by th e EEPROM as
th e basis for determ in in g wh eth er th e waste in k is fu ll.
Th erefore, after replacin g th e waste-in k absorber, be su re to reset th e total waste-in k
absorption am ou n t.
Also, after replacin g th e con trol board, be su re to reset th e n ew con trol board's
EEPROM an d to also replace th e waste-in k absorber.
7.5 Setting the Printer Settings in the EEPROM
Th e con trol board u sed in th e prin ter is also u sed in oth er prin ters. After replacin g th e
con trol board, th e prin ter settin gs for th e respective prin ter m u st be set.
After settin g th e prin ter settin gs, ch eck it with th e service/ factory test prin tou t.
All th e logic boards available as a replacem en t part con tain prin ter
settin gs for th e S6300. Th erefore, if th e logic board was replaced in J apan ,
be su re to set th e correct prin ter settin gs.
2-30
Part 3
TECHNICAL
REFERENCE
Page
3 - 1
3 - 1
3 - 2
3 - 5
3 - 7
3 - 9
3 -10
3 -10
3 -11
3 -12
3 -12
3 -14
3 -17
3 -19
3 -22
3 -22
3 -22
3 -23
3 -24
3 -24
3 -25
1. PRINTER CONTROL SECTION
1.1 Printing Data and Control Signal Flow
1.2 Print Drive Method
1.3 Control During Printing
1.4 Detection Functions
1.5 Other Sensing Features
2. ELECTRICAL DRIVE SECTION
2.1 Block Diagram
2.2 Electrical Section
3. PRINTER'S MECHANICAL PARTS
3.1 Overview of the Printer's Mechanical Parts
3.2 Purge Section
3.3 Paper Feed Section
4. LOGIC BOARD COMPONENTS
5. OPERATION WITH A COMPUTER
5.1 Printing Operation with the Basic Settings Sheet
5.2 Using the Utility Sheet
6. INK SUCTION AMOUNT IN THE CLEANING MODE
7. TECHNICAL REFERENCE
7.1 Printing Mode List
8. PRINT HEAD
Part 3: Technical Reference
S6300
1. PRINTER CONTROL SECTION
Th e prin ter con trol section con verts th e data created an d in pu t by th e prin ter driver in to
prin tin g data an d prin ter operation sign als an d it also con trols th e drivin g of th e prin t
h ead an d electrical m ech an ism s wh ile referrin g to feedback from variou s sen sors.
1.1 Printing Data and Control Signal Flow
Th e sign al flow startin g with th e prin ter receivin g th e prin tin g data an d en din g with th e
execu tion of prin tin g is explain ed below.
a) Th e prin ter driver in th e com pu ter creates a prin t file from th e im age data an d
com presses th e prin t file. Wh en th e prin ter driver creates th e prin t file, it obtain s
data con cern in g th e am ou n t of in k to be ejected from th e prin t h ead. Th e prin ter
driver refers to th is in k ejection am ou n t data. Th e prin ter driver can th ereby create
an optim u m prin t file for th e prin t h ead.
b) Th e prin t data, in clu din g con trol sign al ou tpu t from th e h ost com pu ter, m oves from
th e in terface con trolled by th e prin ter con troller (on th e logic board) an d is captu red
by th e prin ter con troller. Th e prin ter con troller an d DRAM are dedicated bu ses, an d
th e prin t data is stored in th e DRAM's receivin g bu ffer (rin g bu ffer).
c) Th e prin t data stored in th e receivin g bu ffer is sen t to th e MPU. Th e firm ware stored
in th e con trol ROM is divided in to th e con trol com m an d an d prin t data. Th e con trol
com m an d is processed in th e MPU.
d) Sin ce th e prin t data is com pressed by th e prin ter driver, it is con trolled by th e
prin ter con troller an d u n com pressed in th e DRAM.
e) Wh en th e prin ter con troller receives a prin tin g start requ est from th e MPU, it obtain s
th e prin t data in th e DRAM prin t bu ffer.
f) Th e prin ter con troller con verts th e prin t data in to serial data an d tran sfers it as th e
prin tin g sign al to drive th e prin t h ead. In th e prin t h ead, th e prin t data is con verted
from a serial sign al in to a prin tin g data sign al an d th e prin tin g is execu ted. (See
Printing Driving Method.)
g) Th e MPU con trols th e prin ter con troller, con trol ROM, an d variou s m otor drivers.
Wh ile m on itorin g th e statu s of th e prin t h ead an d prin ter, it also execu tes overall
con trol of prin t drivin g. (See Sensors and Their Functions and Feedback.)
DRAM
a
b
c
Host
computer
Receiving
buffer
Printer
controller
d
e
Print buffer
f
Logic section
Control ROM
c
Print head
b
g
g
Motor driver
Sensors
MPU
g
: Print signal
: Control signal
Figure 3-1 Printing Signal Flow
3-1
Part 3: Technical Reference
S6300
1.2 Print Drive Method
To prin t, th e prin ter ejects in k from in k n ozzles. To th is en d, 16-bit serial data is
tran sferred on ce as a latch sign al to each n ozzle array (total of 8 arrays: black
even / odd-n u m ber array, cyan , m agen ta, yellow/ even / odd-n u m ber array). Th is
operation is repetitive.
Th e 16-bit serial data in clu des th e followin g: Data (DATA0 ~ 9) th at decides wh eth er or
n ot to h eat 10 n ozzles, data (BE0 ~ 4) th at decides wh ich n ozzles to h eat, an d th e
du m m y h eater sign al.
LTB
CLK
2
0
1
3
4
5
6
7
8
9
BE0 BE1 BE2 BE3 BE4 DHE
DATA
Block
Determination
Section
Nozzle DATA Section
Dummy Heat
Input Sequence
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16
DATA
D0
Description
DATA0 DATA1 DATA2 DATA3 DATA4 DATA5 DATA6 DATA7 DATA8 DATA9 BE0
BE1
BE2
BE3
BE4
DHE
Black Even/Odd Array
Nozzle Signal
Data for 10 Nozzles
DEL0 ~15 = 16
Input Sequence
1
2
3
4
5
6
7
8
11 12 13 14 15 16
DATA
D2
Description
DATA0 DATA1 DATA2 DATA3 DATA4 DATA5 DATA6 DATA7
BE0
BE1
BE2
BE3
BE4
DHE
Cyan Even/Odd Array
Nozzle Signal
DEL0 ~15 = 16
Data for 8 Nozzles
Figure 3-2 Serial Data
3-2
Part 3: Technical Reference
S6300
1.2.1 Print drive control
Prin t drivin g is execu ted as follows:
a) Th e n ozzles to be h eated are selected in blocks.
Th e n ozzles to be h eated are selected accordin g to logical blocks of 16 n ozzles
divided from am on g th e n ozzle arrays.
In th e case of th e black n ozzles, th ey are divided in to 10 blocks.
Th e top-to-bottom sequ en ce of th e ten blocks will be BLE0 to BLE15. For exam ple,
in th e case of BLE0, it will be as sh own in th e figu re below. Ten n ozzles will be
selected in th is case.
b) Th e n ozzles to be h eated are selected in dividu ally.
Am on g th e 10 n ozzles selected, th e n ozzles to be h eated or n ot are selected. Th is is
determ in ed by DATA0 to DADA.
c) Determ in in g wh eth er to h eat a n ozzle or n ot.
Th e fin al decision to h eat a n ozzle or n ot is decided with th e h eat en able sign al
(HE1/ HE2). On ly th e n ozzles in th e h eat block selected by th e h eat en able sign al
are h eated.
Bk
EVEN
Bk
ODD
BLE0
BLE1
•
•
HE1 block
BLE15
HE2 block
HE1 block
•
•
•
•
•
•
•
•
•
•
•
•
•
•
C1
M1
Y1
Y2
M2
C2
EVEN EVEN EVEN ODD ODD ODD
HE1 block
HE2 block
Signal line
D0
D1
D2
D2
D4
D6
D5
D3
Figure 3-3 Print Driving
3-3
Part 3: Technical Reference
S6300
1.2.2 Print driving method
Th e prin ter's drive system en ables a m axim u m of 600 × 600 dpi for black an d 2400 ×
2400 dpi for color. Th e vertical resolu tion applies to two n ozzle arrays for each color.
In th e case of black, th e two n ozzle arrays h ave 300 dpi. Sin ce th eir relative position
to each oth er h as been sh ifted by 600 dpi, both n ozzle arrays togeth er attain 600 dpi
resolu tion . Th is en ables 600 dpi resolu tion with sin gle-pass prin tin g.
To en able a h orizon tal resolu tion of 2400 dpi, 3-dot prin tin g is m ade possible in 600
dpi in tervals.
Th ere are a total of eigh t pattern s to en able or disable prin tin g between th e 600 dpi
dots.
Data
Printing
600 dpi interval
0
0 0 0
0 0 1
0 1 0
0 1 0
1
2
Print (1) /No printing (0)
3
4
5
6
0 1 1
1 0 0
1 0 1
1 1 0
1 1 1
7
Figure 3-4 Printing Driving Method
Sin ce it is im possible to h eat th e n ozzles su ccessively in th e h orizon tal direction at
2400 dpi in tervals, th e h eatin g is broken in to fou r passes. Th u s, 2400 dpi prin tin g
requ ires fou r or m ore passes to be driven . However, th e places th at will be prin ted
du rin g a pass are determ in ed by a ran dom m ask pattern . Th erefore, it is n ot fixed.
3-4
Part 3: Technical Reference
S6300
1.3 Control During Printing
Th e prin ter can produ ce h igh -qu ality prin tin g with n o sm earin g or irregu lar den sity
with th e cartridge, selected m edia, prin tin g qu ality settin g, prin tin g data, etc., by
alterin g th e carriage operation , paper feed operation , etc.
By sh iftin g th e prin tin g tim in g with m u ltiple passes du rin g prin tin g, on e raster is
prin ted with m u ltiple n ozzles. Th e am ou n t of in k ejected by each n ozzle is kept
con stan t to redu ce irregu lar prin tin g den sity. Also, sm earin g is less likely to occu r sin ce
th e fresh ly prin ted in k is fixed before th e n ext in k is prin ted. Depen din g on th e paper,
u p to eigh t passes can be execu ted for prin tin g. (For th e n u m ber of passes allowable in
1.3.1 2-dot Pair + Bi-directional printing
In th e case of con ven tion al bi-direction al prin tin g, wh en for exam ple cyan an d
m agen ta are m ixed to produ ce blu e, cyan is prin ted du rin g th e first pass an d m agen ta
is prin ted du rin g th e secon d pass. Th e color prin ted on th e first pass always com es
ou t stron ger th an th e color prin ted on th e secon d pass. Th e su btle differen ce in color
between th e first an d secon d passes creates irregu lar prin tin g between scan s. To
resolve th is problem , th e prin ter u ses two n ozzle arrays for each color to prin t each
pixel at 600 dpi. Th e im age is created with 2 dots, an d th e sequ en ce of prin tin g each
dot is con trolled.
In oth er words, th e C2+M2 an d M1+C1 portion s to be prin ted du rin g th e first pass are
m ixed du rin g a sin gle scan . In th e sam e way, th e C1+M1 an d M2+C2 portion s to be
prin ted du rin g th e secon d pass are m ixed.
Th e differen ce in color cau sed by th e prin tin g sequ en ce still occu rs, h owever, it is n ot
recogn ized as irregu lar prin tin g becau se it ch an ges at 1200 dpi in tervals.
1.3.2 Seam stripe control
Seam stripe con trol su ppresses th e stripes created at th e seam s between passes. It
aim s to produ ce a h igh -qu ality im age with a sin gle pass.
For h igh -du ty im ages wh ere seam stripes are pron e to occu r between each pass, a
dot-th in n in g process is execu ted. Th e degree of th in n in g to be im plem en ted is
determ in ed wh en th e u ser execu tes th e prin t h ead position adju stm en t with th e
prin ter driver.
1.3.3 Rest between scans (Border detection control)
To preven t color sm earin g an d a wh itish color cast alon g th e border between a color
in k an d black in k cau sed by th e in ks' differin g ch aracteristics, prin tin g can be
execu ted with a rest in serted between scan s.
Du rin g th e prin ter's in tern al prin t processin g, th e border between color an d black
in ks is detected. Wh en color in k is prin ted alon g a border with black in k, a wait is
added for in k dryin g. Th e wait is set for each prin tin g m ode an d each color. Th is
redu ces in k sm earin g.
Sin ce th is operation redu ces th e th rou gh pu t, th e u ser is able to select a rest between
scan s (a special settin g) for on ly plain paper or postcards (wh en sm earin g is m ost
pron e to occu r). It is execu ted if th e prin t data in clu des borders between black an d
color in ks.
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1.3.4 Smear control and rest between pages
Both sm ear con trol an d th e rest between pages are for preven tin g sm earin g by th e
edge of th e prin ted paper slidin g again st th e precedin g prin ted page.
If pigm en t in k is u sed for h igh -du ty prin tin g, sm ear con trol can delay th e prin tin g
operation righ t before th e n ext sh eet of paper is stacked on th e prin ted sh eet. Sm ear
con trol is execu ted by th e prin ter con troller. As for th e rest between pages, th e u ser
can set it with th e prin ter driver so th at prin tin g stops tem porarily after each page is
prin ted, regardless of th e prin tin g data. Th e sm ear con trol an d rest between pages are
in depen den t operation s. If both th e sm ear con trol delay tim e an d rest tim e between
pages are set, a lon ger tim e will take effect.
1.3.5 Automatic power ON/OFF
Th e prin ter in corporates an au tom atic power ON/ OFF featu re. Th e prin ter tu rn s on
wh en it receives a prin tin g sign al from th e com pu ter, an d it tu rn s off au tom atically
after a certain period of tim e wh en n o prin tin g sign al is received. Th is featu re can be
set with th e prin ter driver.
With au tom atic power ON en abled, th e prin ter tu rn s on au tom atically wh en 3 or m ore
bytes of data is received con tin u ou sly. Th e in terface will rem ain operation al even
du rin g power OFF. (Set with th e EEPROM.)
With au tom atic power OFF en abled, th e prin ter tu rn s off wh en a set period of tim e
elapses after th e last prin tin g data are sen t by th e com pu ter. Th e prin ter does n ot
tu rn off au tom atically in th e followin g cases: An error h as occu rred, paper h as been
loaded in to th e m an u al feed slot, or wh en th e fron t cover h as been open ed.
1.3.6 Print head protection from overheating
If in k ru n s ou t an d th e prin tin g operation con tin u es, th e bu bble jet h ead will
overh eat. To preven t overh eatin g, overh eatin g protection con trol takes effect if th e
h ead tem peratu re sen sor in side th e bu bble jet h ead detects an excessively h igh
tem peratu re.
1.3.7 Power motor control
Power m otor con trol is for con trollin g th e cu rren t to attain th e followin g objectives:
(1) Redu ction of cu rren t con su m ption du rin g prin tin g
Th e cu rren t is con trolled so th at th e AC adapter's m axim u m ou tpu t (m om en tary
cu rren t) is n ot exceeded. By in creasin g th e n u m ber of passes, cu rren t to h eat th e
h eater on ce is su ppressed.
(2) Th e h ead's average cu rren t con su m ption is su ppressed to restrain th e power
sou rce's tem peratu re in crease.
Sin ce th e power sou rce's tem peratu re in creases, it can n ot be u sed wh ile th e
average cu rren t is exceeded.
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1.4 Detection Functions
1.4.1 Detection by sensors
Th e followin g sen sors detect th e prin ter's con dition .
Cover Sensor(SW)
Internal Temperature Sensor
Paper Feed Encoder
Paper-end Sensor
Purge Sensor
Carriage Encoder
ASF Sensor
Figure 3-5 Location of Sensors
1.4.2 Paper-end sensor
Th e ph oto in terru pter-type, paper-en d sen sor detects th e paper with th e paper sen sor
arm 's flag wh en th e edge of th e paper passes th rou gh th e paper feed section . Wh en
th ere is n o paper, th e sen sor is closed by th e paper sen sor arm . Wh en paper is
detected, th e sen sor is open an d paper is th ereby detected.
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1.4.3 Ink sensor (Same as for BJ F600)
Con sistin g of an LED an d ph oto sen sor, th e in k sen sor u ses optical m ean s to detect
wh eth er th ere is in k in th e in k tan k.
At th e bottom of th e in k tan k is an in den tation th at works like a prism .
Wh en th ere is in k in th e in k tan k, th e refractive in dex of th e in k an d th e prism 's resin
m aterial is abou t th e sam e. Th erefore, th e reflected am ou n t of ligh t is sm all.
Wh en th e in k is exh au sted, th e refractive in dex of th e air an d th e prism 's resin is very
differen t, so all th e ligh t en terin g th e sen sor is reflected an d th e am ou n t of reflected
ligh t is h igh .
Th e in k sen sor detects th e differen ce in th e reflected ligh t am ou n t to determ in e
wh eth er or n ot th ere is in k in th e tan k. Th e MPU detects th e voltage th at ch an ges
accordin g to th e ch an ge in th e reflected ligh t am ou n t. Th e an alog valu e th at is in pu t
is con verted to a digital valu e by an in tern al A/ D con verter.
Wh en th e prin ter detects n o in k in th e in k tan k, it in dicates "in k low" on th e statu s
m on itor for th e respective in k tan k. After th e prin ter detects n o in k in th e in k tan k, it
starts to cou n t th e n u m ber of ejected dots correspon din g to th e am ou n t of in k (abou t
20% of th e in k am ou n t) in th e spon ge an d it starts to detect th e n o-in k error.
Th is error is detected in th e followin g cases: Wh ile th e power is ON, wh en th e fron t
cover is closed, after th e pu m pin g operation , or after th e set n u m ber of dots h ave been
prin ted. If th e fron t cover is open ed du rin g th e in k am ou n t m easu rem en t, th e extern al
ligh t m ay preven t an accu rate m easu rem en t. Th e presen ce of an in k tan k will also n ot
be detected. If th ere is n o in k tan k, th ere will be n o reflected ligh t an d th e prin ter will
th erefore assu m e th at th ere is in k.
Ink Tank
Ink
Air
Refracted
Light
Reflected
Light
Incident
Light
Incident
Light
Photo
Transistor
Prism
Photo Transistor
Reflected Light
Ink Sensor
Ink Present
Ink Sensor
No Ink
(Completely Reflected)
Figure 3-6 Ink Sensor
1.4.4 Cover sensor
Th e switch -type cover sen sor detects wh eth er th e fron t cover is open or n ot. Wh en th e
prin ter detects th at th e cover is open , it will m ove th e carriage to th e replacem en t
position .
1.4.5 Pump sensor
Th e switch -type pu m p sen sor detects th e tu be pu m p rotation 's in itial position . From
th e pu m p's in itial position as detected by th e prin ter, th e prin ter will start to con trol
th e pu m pin g operation .
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1.4.6 Internal temperature sensor
Th e in tern al tem peratu re sen sor (TH201) on th e con trol board detects th e prin ter's
in tern al tem peratu re in order to con trol prin t h ead drivin g. Wh en th e prin ter's
in tern al tem peratu re ch an ges, th e th erm istor's resistan ce also ch an ges accordin gly
an d th e ch an ge in th e resistan ce is detected by th e MPU as a ch an ge in voltage. Th e
an alog valu e th at is in pu t is con verted to a digital valu e by an in tern al A/ D con verter.
1.4.7 Head temperature sensor
Th e h ead tem peratu re sen sor is in th e BJ cartridge's prin t h ead. If th e h ead
tem peratu re is abn orm ally h igh , th e sen sor detects th e h ead tem peratu re an d th e
abn orm al h ead tem peratu re error is issu ed to stop prin tin g operation . Wh en th e h ead
tem peratu re ch an ges, th e diode sen sor ch an ges accordin gly an d th e voltage ch an ge is
detected by th e MPU. Th e an alog valu e th at is in pu t is con verted to a digital valu e by
an in tern al A/ D con verter.
1.4.8 ASF sensor
Th e ASF sen sor detects th e ASF paper feed rollers' in itial position . It detects th e paper
feed rollers' position du rin g ASF in itial position in g an d paper feedin g.
1.4.9 Carriage encoder/paper feed encoder
With th e en coder, th e ligh t from th e LED passes th rou gh th e en coder film an d en ters
th e ph oto IC. It is con verted in to a digital electrical sign al wh en th e en coder rotates or
wh en th e carriage m oves.
With th is feedback sign al, th e prin ter con trols th e drivin g of th e DC m otor.
1.5 Other Sensing Features
Besides th e sen sors described above, th e prin ter h as th e followin g detection featu res.
1.5.1 Waste-ink detection
For prin t h ead m ain ten an ce, in k is ejected by th e m ain ten an ce jet or pu rged by th e
recovery operation . Th e ejected or pu rged in k is absorbed by th e waste-in k absorber.
If th e waste-in k absorber disch arges in k becau se it con tain s m ore in k th an it can
absorb, th e prin ter m ay leak in k.
To preven t in k from leakin g, th e waste-in k absorber's fu ll capacity is detected by
estim ation .
Th e prin ter calcu lates th e am ou n t of waste in k produ ced by th e m ain ten an ce jet an d
recovery operation s by referrin g to th e in k dot cou n ter. Wh ile takin g in k evaporation
in to accou n t, if th e estim ated waste-in k am ou n t exceeds 95% of th e waste-in k
absorber's capacity, th e waste-in k warn in g is issu ed wh en th e power is tu rn ed on . If
th e estim ated waste-in k am ou n t reach es 100% of capacity, th e waste-in k fu ll error
occu rs.
1.5.2 Print head detection
Th e presen ce of th e prin t h ead is detected with th e AD valu e obtain ed from th e h ead
tem peratu re sen sor. If th e tem peratu re cou n ted in reverse from th e AD valu e is lower
th an th e absolu te 0 degree (an im possible valu e), th e prin ter will assu m e th at th ere is
n o prin t h ead.
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2. ELECTRICAL DRIVE SECTION
Th e electrical drive section con trols th e electrical com pon en ts in accordan ce with th e
con trol sign als an d con trol data received from th e con trol section .
2.1 Block Diagram
Main PWB
48 (47.5) MHz
Ink
sensor
2
2 Key
Internal
Carriage
temperature
sensor
unit
Cover
sensor
CPU
2
4
Amplifier
EEPROM
2Kbit
3
2
Diode
sensor
15
3
Print head
EEPROM
Control
ROM
8Mbit
48MHz
2
Carriage
encoder
USB
I / F
2
Purge
motor
driver
Purge motor
IEEE
1284
I / F
17
6
Carriage
motor driver
A3958
Carriage motor
Printer
controller
SDRAM
16Mbit
Paper feed
motor driver
A3958
Paper feed motor
ASF Moter
6
7
2 Color
LED
2
ASF motor
driver
MTD2002G
Paper-
end
sensor
2
Paper feed
encoder
ASF
sensor
Purge unit
Vcc VH
VM
5V 16.7V 27V
AC adapter
Figure 3-7 Block Diagram
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2.2 Electrical Section
To su pply a drivin g voltage to th e m otor, IC, BJ cartridge, etc., th e electrical section
con verts th e AC voltage received from th e AC power sou rce in to DC voltage.
a) AC adapt er
Th e AC adapter con verts th e voltage from th e AC power sou rce in to th ree voltages:
+27 VDC, +19 VDC, an d +5 VDC.
Th e +27 VDC's ou tpu t is con trolled accordin g to th e sign al (DWCONT) ou tpu t by th e
prin ter con troller.
Th e +27 VDC is u sed as LF, CR, ASF, an d PG for th e respective m otor drive power
sou rce.
Th e +19 VDC is th e prin t h ead's h eater drivin g power sou rce.
Th e +5 VDC is th e logic system 's power sou rce. It is con stan tly su pplied by th e AC
adapter. As a resu lt, as lon g as AC power is bein g su pplied, all th e h ardware except
th e sen sors, driver IC, an d BJ cartridge are in th e active state.
b) DC/ DC con vert er
Th e DC/ DC con verter on th e con trol board con verts th e voltage in to +5 VDC an d +3.3
VDC an d ou tpu ts both .
Th e +5 VDC is u sed for th e EEPROM an d reset drivin g power sou rce an d th e power
voltage for th e HVDD, VIF, an d VSEN. Th e HVDD, VIF, an d VSEN power voltage
ou tpu ts are con trolled by th e prin ter con troller.
Also, th e +5 VDC is u sed as th e power sou rce for th e prin ter con troller, MPU, DRAM,
an d con trol ROM. It is also u sed as a pu ll-u p power sou rce for variou s switch es.
By u sin g +3.3 VDC as th e power sou rce, th e power con su m ption du rin g power off is
less th an wh en +5 VDC is u sed.
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3. PRINTER'S MECHANICAL PARTS
3.1 Overview of the Printer's Mechanical Parts
Th e prin ter's m ech an ical parts con sist of th e BJ cartridge, carriage, pu rge section , an d
paper feed section . Each part is explain ed below.
Carriage
Paper Feed Section
Purge
Figure 3-8 Printer's Mechanical Parts
3.1.1 Carriage
Th e carriage h olds on e BJ cartridge in place. Th e carriage belt driven by th e carriage
m otor (DC m otor) m oves th e carriage h orizon tally back an d forth across th e paper.
Regardin g th e carriage's position con trol, th e in itial position is detected wh en th e
carriage goes again st th e righ t wall wh ich is th e h om e position .
After th at, th e carriage position is detected by readin g th e pu lse from th e en coder film .
Th e paper spacin g position is read from th e carriage position wh en th e carriage goes
again st th e left wall.
3.1.2 Purge section
Th e pu rge section , driven by a dedicated pu rge m otor, con sists of th e wiper, pu m p,
cap, an d carriage lock.
Th e wiper m ain tain s th e h ead face su rface to en su re h igh -qu ality prin tin g. Th e in k
su ction featu re en ables th e in k to be readily ejected from th e n ozzles.
Wh en th e BJ cartridge is n ot in u se, th e n ozzles are protected by a cap, an d th e
carriage is locked in place.
Th e m otor's ru n n in g direction con trols th e in k su ction operation or cappin g/ wipin g/
valve open / closin g operation .
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3.1.3 Paper feed section
Th e paper feed section con sists of th e paper feed com pon en ts, paper tran sport
section , an d paper disch arge section .
Paper feed
Paper is fed au tom atically by th e au to sh eet feeder.
Th e au to sh eet feeder is driven by th e paper feed m otor. Paper of variou s sizes u p to
legal size can be stacked an d fed au tom atically (th e paper is tran sported to th e paper
tran sport section ).
Paper t ran sport sect ion
Th e paper feed section , driven by th e paper feed m otor, keeps th e sh eet of paper flat
an d h orizon tal on th e platen an d rotates th e feed roller to m ove th e paper h orizon tally
to an d ben eath th e prin t h ead.
Paper eject sect ion
After prin tin g, paper is ejected on to th e disch arge tray by th e eject rollers.
After th e sh eet of paper leaves th e paper feed rollers, th e eject rollers take over to eject
th e paper.
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3.2 Purge Section
3.2.1 Purge section functions
In order to m ain tain good prin tin g qu ality, th e pu rge section m ain tain s th e BJ
cartridge's n ozzles. Th e pu rge section 's fu n ction s con sist of cappin g an d clean in g.
a) Cappin g
Th e pu rge u n it's cap is pressed again st th e prin t h ead's face to protect th e n ozzles
from du st, etc., an d to preven t th e n ozzles from dryin g ou t. To preven t th e cappin g
position from sh iftin g, th e carriage is locked in place at th e sam e tim e.
Wh en th e cap is open wh ile th e prin ter is on stan dby for prin tin g an d a certain
period of tim e elapses (55 sec. with n o paper or 20 m in . with paper loaded), th e prin t
h ead will be capped au tom atically. You can also cap th e prin t h ead by pressin g th e
POWER button to tu rn off th e prin ter.
b) Clean in g
Clean in g execu tes th e followin g operation s:
Wipin g: Paper residu e an d dried in k on th e prin t h ead's face plate are wiped off.
Su ction : Th e in k is su cked ou t of th e prin t h ead to refresh th e n ozzles with n ew in k.
Main ten an ce jet: To elim in ate an y air bu bbles in th e h ead's n ozzles an d to rem ove
waste particles n ear th e n ozzle open in gs, in k is ejected from th e n ozzles on to th e cap
an d m ain ten an ce jet receptacle.
Clean in g is perform ed at th e tim es below to en su re th at th e h ead produ ces h igh -
qu ality prin tin g.
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3.2.2 Purge section components
Cleaner
Wiper
Cap
Purge Motor
Figure 3-9 Purge Section Components
a) Pu rge drivin g m ot or
Th e pu rge m otor drives th e wiper, carriage lock, an d pu m p. It is a con stan t-voltage
m otor operatin g with a 1-2 ph ase drive.
b) Wiper
Th e wiper con sists of a wiper an d wiper clean er.
Th e wipin g operation is execu ted wh ile th e carriage is fixed at th e pu rge section . It
wipes th e prin t h ead's n ozzle array in a vertical m otion .
c) Cap
Th e ru bber cap protects th e prin t h ead (cappin g operation ) an d su cks ou t (pu m pin g
operation ) th e in k in th e cap.
Wh en th e carriage m oves to th e cappin g position , th e cap is pressed again st th e
prin t h ead's face plate. Th ere is a differen t cap for th e black an d color prin t h eads.
An in k tu be con n ects th e ru bber cap to th e pu m p an d air valve.
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Rotation Direction for
Wire/Capping
Rotation Direction for
Ink Suction
To Waste-Ink
Absorber
Valve Open
Rotating Roller (inside)
Valve
Closed
Black Ink Tube
Color Ink Tube
Figure 3-10 Pump Operation
d) Pu m p
Th is is a tu be pu m p system con sistin g of two in k tu bes (on e for black an d on e for
color) pressu rized by a rotatin g roller. A n egative pressu re is th ereby created to su ck
th e in k. In side, th ere is a valve dedicated to black in k an d on e dedicated to color in k.
Wh en th e valves close or open separately or sim u ltan eou sly, on ly th e black in k (color
valve open ) or color in k (black valve open ) can be su cked or both in ks can be su cked
(black an d color valves closed).
Th e am ou n t of in k su cked can be h igh , m ediu m , or low depen din g on h ow m u ch th e
roller rotates.
Th e pu m pin g operation is execu ted with th e rotation of th e roller after th e carriage is
released from th e cappin g position an d both valves are open ed.
Th e degree of rotation of th e pu m p's roller an d th e tim in g of th e rotation are
con trolled by th e step cou n t in accordan ce with th e in itial position detected by th e
pu m p sen sor.
Th e two tu bes are placed righ t before th e waste-in k absorber. By m ixin g pigm en t in k
an d dye in k, in k h arden in g is preven ted.
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3.3 Paper Feed Section
3.3.1 Paper feed components
Th e paper feed com pon en ts in clu de an ASF in corporatin g a friction separation system
wh ich u ses a separation pad. Com pared to previou s ASF system s, it h as a very stron g
paper feed force.
It con sists of th e followin g parts: Paper feed roller an d separation pad, pressu re roller
an d retu rn corn er, pressu re plate, m otor, an d sen sor.
Nip
Paper feed roller
(Transports
the paper)
Chin
Pressure roller
(Applies pressure on
the paper on the
separation pad to
prevent transporting
more than 1 sheet)
Pressure plate
(Puts the next sheet
in position for the
paper feed roller)
Return pawl
(Returns the paper
remaining on the
separation pad)
Separation pad
(Separates
the paper)
Figure 3-11 Paper Feeding
Th e m otor is a con stan t-cu rren t steppin g m otor. It drives th e paper feed roller with 1-
2-ph ase drivin g. Th ere is a sen sor on th e paper feed roller to detect th e paper feed
roller's in itial position .
Th e pressu re roller an d retu rn corn er preven t th e paper th at cou ld n ot be com pletely
separated by th e separation pad from proceedin g to th e paper tran sport section . Th e
pressu re roller presses down th e sh eet of paper th at is on th e separation pad. It
preven ts m u ltiple sh eets from bein g tran sported. Th e paper th erefore h as a back
ten sion (cou n teractin g force again st th e feed roller's pu llin g force on th e paper). Also,
th e retu rn corn er is for retu rn in g th e paper rem ain in g on th e separation pad. Th e
tim in g for retu rn in g th e paper ch an ges depen din g on th e paper type an d len gth
selected with th e prin ter driver.
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3.3.2 Friction separation system
Th e friction separation system 's paper separation m eth od is explain ed below.
1. Wh en th e paper feed roller tu rn s, th e top sh eet of th e paper stack is taken to th e
n ip wh ere th e pressu re roller con tacts th e paper feed roller.
2. Wh en th e top edge of th e paper reach es th e n ip, th e paper pu sh es down th e pad by
th e am ou n t of th e paper's th ickn ess. At th is poin t, sin ce th e friction al force between
th e paper an d separation pad is less th an th e friction al force between th e paper
an d paper feed roller, th e paper feed roller fu rth er tran sports th e paper in to th e
prin ter.
3. At th is tim e, th e n ext sh eet of paper stops at th e ch in .
4. If th e n ext sh eet of paper cou ld n ot be stopped at th e ch in in step 3, it will be
stopped on th e separation pad becau se th e friction al force between th e paper
sh eets is less th an th e friction al force between th e paper an d separation pad. On ly
th e top sh eet is th erefore sen t in to th e prin ter.
3.3.3 Paper transport section
At th e prin tin g section , an u n ch an gin g gap between th e paper an d prin t h ead is
m ain tain ed wh ile th e paper is pressed again st th e platen as it goes between th e
pressu re roller an d paper feed roller an d between th e spu r an d eject roller.
For paper tran sport con trol du rin g prin tin g, a m etallic, h igh -precision paper feed
roller h avin g a coat of ceram ic pain t an d an optical en coder film affixed on it is u sed.
Th e paper feed roller is driven by a DC m otor via a belt. Th e paper tran sport is
con trolled accordin g to th e sign al read from th e en coder film . Th e paper is tran sported
in 1/ 1440-in ch in crem en ts.
3.3.4 Paper discharge section
Wh ile th e sh arp-tipped spu rs press down th e prin ted side of th e paper (with ou t
m arkin g it) again st th e eject rollers, th e eject rollers disch arge th e prin ted paper.
Th e paper disch arge section con sists of th e eject rollers an d spu rs. A sh eet of paper
fed to th e prin t startin g position is prin ted on as it goes over th e platen . Th e paper is
tran sported by th e paper feed an d pin ch rollers. Wh en prin tin g is com pleted, th e
paper is ejected by th e eject rollers an d spu rs, with th e paper eject su pport
fu n ction (*1) en abled to preven t sm earin g.
*1:
Th e fu n ction is en abled wh en B5 or larger sized plain paper is selected an d
th e Prin t Qu ality is set to “Stan dard” or “High ” in th e prin ter driver.
3-18
Part 3: Technical Reference
S6300
4. LOGIC BOARD COMPONENTS
Control ROM
Printer Controller
Stepping Motor Driver IC
MPU
DC Motor Driver IC
EEPROM
DRAM DC Motor Driver IC
Figure 3-12 Control Board
a) Prin t er con t roller (IC2 )
Th e prin ter con troller h as th e followin g eigh t fu n ction s. It operates with a 48 MHz
extern al clock (n ot syn ch ron ized with th e CPU).
1. I/ F con trol
Th e data is tran sferred with a serial (USB 1.1 stan dard) or parallel (IEEE 1274
stan dard) tran sm ission . Parallel tran sm ission s operate in th e com patible, n ibble,
an d ECP m odes.
2. Receivin g bu ffer con trol
Th e rin g bu ffer-type receivin g bu ffer an d th e straigh t-type tran sm ission bu ffer are
con trolled.
3. System m an agem en t en abled
With th e bu ilt-in tim er, an y clock stoppage or su ction tim e is cou n ted. Also th e
statu s of th e port in th e prin ter con troller is sam pled.
4. Data decom pression
Th e data com pressed by th e prin ter driver is restored as prin t data. In addition ,
du rin g prin tin g in th e HS m ode, 300 dpi data is expan ded by 2× vertically an d
h orizon tally to 600 dpi. Th e CMY 2-bit data is also distribu ted to th e even / odd
bu ffers for each even / odd array on th e prin t h ead.
5. Data processin g
A dot cou n t is execu ted for power m on itorin g an d sm ear processin g. Also, dot
th in n in g for seam stripe processin g is based on th e dot cou n t an d color ton e.
6. Prin tin g con trol
Th e data received is rearran ged in th e raster direction .
Also, data is processed so th at th e prin t h ead's h eaters are h eated in th e su itable
sequ en ce.
3-19
Part 3: Technical Reference
S6300
7. Prin t h ead con trol
Serial prin t data is sen t to th e prin t h ead.
Th e tran sfer clock is 6 MHz. Sin ce data latch occu rs at th e clock's start-u p an d
sh u tdown , th e data tran sfer speed is faster.
Also, th e prin t h ead h eater's h eatin g is execu ted with a sin gle pu lse or dou ble
pu lse. In th e case of a dou ble pu lse, th e first pu lse is a press pu lse. Th e pu lse
followin g it becom es th e m ain pu lse.
Th e prin t h ead's tem peratu re is estim ated with th e dot cou n t. Based on th e
estim ated tem peratu re, su itable h eatin g is execu ted with th e voltage valu e.
8. Motor con trol
Th e en coder sign als in pu t from th e two DC m otors are processed, an d a sign al for
th e 1-2-ph ase drivin g of th e au to sh eet feeder m otor is gen erated.
b) MPU (IC1 )
Th e MPU con tain s a 32-bit CPU, 16 KB work RAM, 21-bit address bu s port, 16-bit
data bu s port, in terru pt con troller, A/ D con verter, I/ O port, an d oth er bu ilt-in
com pon en ts. With th e ch ip select sign al, th e MPU selects th e con trol ROM, prin ter
con troller, an d DRAM.
Bu ilt -in CPU
Th e 32-bit CPU operates in syn ch ron ization with a 48 MHz extern al clock in pu t.
Address bu s/ Dat a bu s
Th is operates in syn ch ron ization with a 20 MHz extern al clock in pu t. An extern al
RAM (16 Mbit) is accessed via th e 16-bit data bu s.
In t erru pt con t roller
Th e MPU receives extern al in terru pts from th e POWER button's ON/ OFF an d I/ F.
A/ D con vert er
Th e followin g an alog sign als are detected after th ey pass th rou gh th e bu ilt-in A/ D
con verter.
Resu m e key in pu t
EEPROM data I/ O
EEPROM ch ip select ou tpu t
Door sen sor in pu t
CSB power in pu t
Sen sor (pu rge, paper en d, sh eet feeder) in pu ts
LED (ERROR/ POWER) ou tpu ts
I/ F (Cen tron ics/ CSB) pu ll-u p con trol I/ O
Prin t h ead power con trol (ON/ OFF)
(VDD/ VH)
In k sen sor power con trol (ON/ OFF)
Pu rge m otor con trol (4 ports, A/ B/ A/ B ph ase)
I/ O port
Th e I/ O port execu tes th e followin g con trol operation s.
c) DRAM (IC4 )
Th e 16 Mbit DRAM is con trolled by th e prin ter con troller an d u sed as a receivin g
bu ffer, down load bu ffer, prin t bu ffer, an d workin g area.
3-20
Part 3: Technical Reference
S6300
d) DC m ot or driver (IC2 3 / 2 4 )
Th e m otor driver IC is for drivin g th e DC m otor (paper feed m otor an d carriage m otor).
Th is driver is a PWM (pu lse-width m odu lation ) IC th at ch an ges th e cu rren t's pu lse
width to con trol th e ou tpu t. It th ereby con trols th e m otor. Th e pu lse-width con trol is
defin ed by th e serial data (10 bit) from th e prin ter con troller.
e) EEPROM (IC5 )
Th e 2 Kbit EEPROM con trolled by th e prin ter con troller records th e waste-in k
absorption am ou n t, page cou n t, an d BJ cartridge rem oval/ in stallation cou n t. Th e
prin ter reads th e EEPROM con ten ts wh en AC power is su pplied an d records th e data
wh en th e power is tu rn ed off.
f) Con t rol ROM (IC3 )
Th e 8-bit con trol ROM is written with a prin ter con trol program .
g) St eppin g m ot or driver IC (IC2 5 )
Th is is a driver IC for con stan t-cu rren t drivin g of th e ASF m otor.
Th e drivin g m eth od is 1-2-ph ase drivin g.
3-21
Part 3: Technical Reference
S6300
5. OPERATION WITH A COMPUTER
For prin ter operation with a com pu ter, prin tin g with th e prin ter driver's "Basic Settin g
Sh eet" an d settin g th e "Utility Sh eet" are explain ed below.
5.1 Printing Operation with the Basic Settings Sheet
To en able th e u ser to prin t easily, th e prin ter driver's ease of u se h as been im proved.
Th e Basic Settin gs Sh eet en ables th e u ser to set th e paper type, paper feed m eth od,
an d prin tin g qu ality.
Also, th e "Prin t Advisor" is a n ew featu re. Wh en th e u ser does n ot kn ow wh ich paper is
su itable for prin tin g, th e Prin t Advisor gives on -screen in stru ction s so th at th e
optim u m settin gs are selected au tom atically.
5.2 Using the Utility Sheet
Th is en ables th e u su al operation s su ch as clean in g, prin t h ead refresh in g, prin t h ead
position adju stm en t, n ozzle ch eck pattern prin tin g, power OFF, au tom atic power
settin g, an d special settin gs (econ om y clean in g, sm ear con trol, ECP, etc.) for statu s
m on itor start-u p.
Wh en prin tin g is execu ted for a large am ou n t of data an d th e ECP m ode ch eck is off,
th e prin tin g speed decreases.
Figure 3-13 Basic Settings Sheet (Sample)
3-22
Part 3: Technical Reference
S6300
6. INK SUCTION AMOUNT IN THE CLEANING MODE
Th e prin ter h as five clean in g m odes (A to G). Clean in g is execu ted for m axim u m
effectiven ess an d efficien cy. Th e clean in g operation is selected depen din g on th e
respective con dition . Th e in k su ction operation differs depen din g on th e con dition at
th ree occasion s: Operation by th e u ser, cover open / closin g, an d before prin tin g starts.
• Operation by th e u ser: Man u al in k su ction (In clu din g prin ter driver operation )
• Cover open / closin g: Clean in g at prin ter arrival
• Before prin tin g starts: Oth er th an m an u al su ction
Mode
Suction
Precondition*
Amount (g)
2
Clean in g A All colors Bk+Cl 0.15+0.36 Dot count suction, Manual suction (All colors) * ,
4
tim er su ction (Tim e n ot set)*
Bk
Cl
Bk
Cl
0.15
0.36
Dot cou n t su ction , Man u al su ction (Bk) ,
tim er su ction (60* ~ 336 h )
5
Dot cou n t su ction , Man u al su ction (Cl) ,
tim er su ction (120 ~ 336 h )
3
Clean in g D All colors Bk+Cl 0.3+0.72
Tan k replacem en t* after soft power ON
(All colors)
3
Bk
Cl
Bk
Cl
0.3
Tan k replacem en t* after soft power ON (Bk)
3
0.72
Tan k replacem en t* after soft power ON (Cl)
Clean in g E All colors Bk+Cl 0.45+0.72 Lon g tim er su ction (336 h ~)
Clean in g F All colors Bk+Cl 0.45+1.08 When print head is replaced, at printer arrival
Clean in g G All colors Bk+Cl 1.5+1.08
Head refresh in g
*1 If th e precon dition s overlap, th e stron ger su ction will take priority.
Clean in g A < Clean in g D < Clean in g E < Clean in g F < Clean in g G
*2 In th e case of th e boxed precon dition s, th e su ction starts righ t after th e precon dition
is execu ted. For oth er precon dition s, su ction is execu ted righ t before th e prin tin g
starts or du rin g prin tin g.
*3 In k tan k replacem en t is detected wh en th e in k tan k's statu s ch an ges from H to L.
*4 Prin tin g of EEPROM con ten ts, etc., with th e prin ter alon e.
*5 Pu rgin g operation s will be perform ed after 24 h ou rs on ly th e first 5 tim es, after wh ich
pu rgin g will occu r at 60 to 336 h ou rs in tervals.
Wh en ch eckin g th e fu n ction s of th e pu rge u n it, m easu re th e su ction
am ou n t for a m an u al su ction .
3-23
Part 3: Technical Reference
S6300
7. TECHNICAL REFERENCE
7.1 Printing Mode List
Th e prin tin g m ode list for th e black, color, an d ph oto BJ cartridges is sh own below.
By settin g th e prin ter driver's "Dith erin g," "Paper Type," an d "Prin tin g Qu ality," th e
prin ter will operate in th e prin tin g m odes below.
Table 3-1 PRINTING MODE LIST
Mon och rom e Prin t in g
Resolution (dpi)
Default
(High / Stan d-
ard/ Fast)
Paper Type
Bk=600 × 600 Bk=600 × 600 Bk=600 × 600
Bk=600 × 600
Plain Paper
Postcard
1Pass-Bi
PigBk
1Pass-Bi
PigBk
4pass-Bi
PigBk
High / Stan d-
ard/ Fast
2Pass-Un i
PigBk
4Pass-Un i
PigBk
Stan dard/
Fast
In k-jet P.O.
Postcard
2Pass-Un i
PigBk
4Pass-Un i
PigBk
Stan dard/
Fast
Color Prin t in g
Resolution (dpi)
Default
Bk=600 × 600 Bk=600 × 600 Bk=600 × 600
Bk=600 × 600
Paper Type
(High / Stan d-
ard/ Fast)
Y=600 × 1200 Y=600 × 1200 Y=600 × 1200 CMY=1200 × 1200 Y=600 × 1200 CMY=1200 × 1200 CMY=1200 × 1200
CM=1200 × 1200 CM=1200 × 1200 CM=1200 × 1200
CM=1200 × 1200
Plain Paper
1Pass-Bi
PigBk
1/ 4 Pass-Bi
PigBk
4pass-Bi
PigBk
High / Stan d-
ard/ Fast
OHP
Tran sparen cy
2Pass-Bi
PigBk
4Pass-Bi
PigBk+YMC
Stan dard/
High
T-sh irt Heat
Tran sfer Paper
6Pass-Bi
YMC
Stan dard
Glossy Paper/
Glossy Postcard
4Pass-Bi
YMC
6Pass-Bi
YMC
Stan dard/
High
Glossy Film
4Pass-Bi
YMC
6Pass-Bi
YMC
Stan dard/
High
High -qu ality
Paper
4Pass-Bi
YMC
6Pass-Bi
YMC
Stan dard/
High
Postcard/
En velope
3Pass-Bi
PigBk+YMC PigBk+YMC
4Pass-Bi
Stan dard/
High
Pro Ph oto Paper
Ph oto Card
4Pass-Bi
YMC
6Pass-Bi
YMC
Stan dard/
High
In k-jet P.O.
Postcard
2Pass-Bi
YMC
4Pass-Bi
YMC
Stan dard/
High
Bk : Black
: Cyan
PigBk : Pigm en t black
YMC : Processed black
Bi : Bi-direction al
Un i : Un i-direction al
C
M : Magen ta
Y : Yellow
Th e sh aded specification s are th e defau lt for th e respective m edia.
3-24
Part 3: Technical Reference
S6300
8. PRINT HEAD
Th e two n ozzle arrays for each CMY color are divided sym m etrically left an d righ t alon g
th e M lin e. Th is m akes it com pletely com patible with bi-direction al prin tin g.
Also, th e relative position of th e two n ozzles is sh ifted by 600 dpi for black an d by 1200
dpi for color. Th u s, th e two n ozzles togeth er on a sin gle pass produ ce 600 dpi resolu tion
for black an d 1200 dpi resolu tion for color.
Th ere is a h eater n ear th e n ozzle open in gs an d sm all in k drops are ejected with a stron g
force.
Bk
EVEN
Bk
ODD
BLE0
600 dpi
BLE1
HE1 block
HE2 block
HE1 block
M
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
C1
M1
Y1
Y2
M2
C2
EVEN EVEN EVEN ODD ODD ODD
1200 dpi
HE1 block
HE2 block
Signal Line
D0
D1
D2
D2
D4
D6
D5
D3
Ink Path
(Nozzle)
Nozzle Opening
Aluminum Heater Board
Common
Ink Chamber
Heater
(EVEN)
Ink Supply
Opening
Heater
(ODD)
Figure 3-14 Nozzle Array
3-25
Part 3: Technical Reference
S6300
This page intentionally left blank
3-26
Part 4
APPENDIX
Page
4 - 1
4 - 5
4 - 7
4 - 8
1. CONNECTOR LOCATIONS AND PIN CONFIGURATIONS
1.1 Carriage Board
1.2 Print Head
2. Circuit Diagram
Part 4: Appendix
S6300
1. CONNECTOR LOCATIONS AND PIN CONFIGURATIONS
J11
J9
J12
J8
J2
SW1
SW2
SW3
J6
J10
J13
J7 J1
Figure 4-1 Control Board
4-1
Part 4: Appendix
S6300
J1 (Parallel Interface Connector)
Pin No.
1
Compatible Mode
STROBE
Nibble Mode
HostClk
Data1
ECP Mode
HostClk
Data1
2
DATA1
3
DATA2
Data2
Data2
4
DATA3
Data3
Data3
5
DATA4
Data4
Data4
6
DATA5
Data5
Data5
7
DATA6
Data6
Data6
8
DATA7
Data7
Data7
9
DATA8
Data8
Data8
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
ACKNLG
BUSY
P.E.
SELECT
PrtClk
Periph Clk
Periph Ack
AckReverse
Xflag
HostAck
Un defin ed
Gn d
PrtBu sy
AckDataReq
Xflag
HostBu sy
Un defin ed
Gn d
AUTO FEED XT
N.C
GND
GND
+5.0V
Gn d
Vcc
Gn d
Vcc
STROBE-RET (GND)
DATA1-RET (GND)
DATA2-RET (GND)
DATA3-RET (GND)
DATA4-RET (GND)
DATA5-RET (GND)
DATA6-RET (GND)
DATA7-RET (GND)
DATA8-RET (GND)
ACKNLG-RET (GND)
BUSY-RET (GND)
P.E.-RET (GND)
INIT
Sign al Gn d
Sign al Gn d
Sign al Gn d
Sign al Gn d
Sign al Gn d
Sign al Gn d
Sign al Gn d
Sign al Gn d
Sign al Gn d
Sign al Gn d
Sign al Gn d
Sign al Gn d
INIT
Sign al Gn d
Sign al Gn d
Sign al Gn d
Sign al Gn d
Sign al Gn d
Sign al Gn d
Sign al Gn d
Sign al Gn d
Sign al Gn d
Sign al Gn d
Sign al Gn d
Sign al Gn d
ReverceReq
Periph Req
Un defin ed
Un defin ed
Un defin ed
1284Active
ERROR
GND
N.C
+5.0V
DataAvail
Un defin ed
Un defin ed
Un defin ed
1284Active
SELECT IN
J2 (USB Interface Connector)
Pin No.
Signal
PWR
D −
D +
GND
IN/OUT Function
1
2
3
4
IN
Cable power sou rce
Data
Data
...
Cable GND
4-2
Part 4: Appendix
S6300
J6 (Paper-Feed Motor Connector)
Pin No.
Signal
VSNS
...
IN/OUT Function
1
2
3
IN
...
GND
SNS_PE
IN
Sign al by paper en d lever
J7 (Ink Sensor Connector)
Pin No.
Signal
INK_PWM
...
IN/OUT Function
1
2
3
OUT
...
Ph oto LED drive sign al in th e in k sen sor
GND
INKS
IN
Voltage varies accordin g to th e reflected ligh t am ou n t
J8 (DC Power Source Connector)
Pin No.
Signal
+5V
+5V-GND
VH
VH-GND
VM
VM-GND
NC
IN/OUT Function
1
2
3
4
5
6
7
IN
...
IN
...
IN
...
...
+5VDC
GND
+19V
GND
+27VDC
GND
NC
J9 (Pump Sensor Connector)/Carriage Motor Connector
Pin No.
Signal
VSEN
...
SNS_PG
CRA
IN/OUT Function
1
2
3
4
5
OUT
...
Ph oto LED drive sign al in th e in k sen sor
GND
IN
OUT
OUT
Pu m p sen sor sen se sign al High (sen se)/ Low
Carriage m otor ph ase A
Carriage m otor ph ase B
CRB
4-3
Part 4: Appendix
S6300
J10 (LF Motor Connector)
Pin No.
Signal
OUT_A
OUT_B
GND
LF_ECA
VSNS
IN/OUT Function
1
2
3
4
5
6
OUT
OUT
IN
LF m otor ph ase A
LF m otor ph ase B
GND
IN
LF en coder ph ase A
IN
LF_ECB
IN
LF en coder ph ase B
J11 (ASF Motor Connector)
Pin No.
Signal
ASFA
ASFB
ASFA
ASFB
IN/OUT Function
1
2
3
4
OUT
OUT
OUT
OUT
ASF m otor ph ase A
ASF m otor ph ase B
ASF m otor ph ase A
ASF m otor ph ase B
J12(Purge Motor Connector)
Pin No.
Signal
+27
PGA
PGA
PGB
PGB
IN/OUT Function
1
2
3
4
5
OUT
OUT
OUT
OUT
OUT
+2VDC
PG m otor ph ase A
PG m otor ph ase A
PG m otor ph ase B
PG m otor ph ase B
4-4
Part 4: Appendix
S6300
1.1 Carriage Board
1
1
1
21
21
21
40
8
33
1
Figure 4-2 Carriage Board
J1 (Carriage Ribbon Cable Connector)
J2 (Carriage Ribbon Cable Connector)
J3 (Carriage Ribbon Cable Connector)
J4 (Print Head)
Pin No.
1~40
Signal
IN/OUT Function
4-5
Part 4: Appendix
S6300
J3 (Carriage Ribbon Cable Connector) ↔ J1: Carriage Board
Pin No.
Signal IN/OUT Function
J1 Pin No.
1
VHT
OUT Power tran sistor drivin g power sou rce (19 V) in th e
prin t h ead
Sam e as
J 3
pin No.
2~6
7~11
B_VH
A_VH
OUT Color h eater drivin g voltage (19 V)
OUT Black h eater drivin g voltage (19 V)
12~16
17~21
B_GND
A_GND
...
...
GND (for color h eater drivin g voltage)
GND (for black h eater drivin g voltage)
J4 (Carriage Ribbon Cable Connector) ↔ J2: Carriage Board
Pin No.
Signal IN/OUT Function
J1 Pin No.
1, 2,
3, 7, 9, 11
14, 16, 19
4
SUBH0
OUT Black secon dary h eater drivin g sign al
GND
H_ENB1
... Logic grou n d
OUT Color n ozzle h eat en able sign al
(Even / odd array's odd block)
5
H_ENB2
H_ENB0
OUT Color n ozzle h eat en able sign al
(Even / odd array's even block)
OUT Black n ozzle h eat en able sign al
6
Sam e as
J 4
8
H_LATCH OUT Data latch en able sign al
10
12
13
15
17
18
20
21
H_CLK
H_D0
H_D1
ENCA
ENCB
VSEN
DIA0
OUT Clock sign al
OUT Black even array n ozzle data sign al
OUT Black odd array n ozzle data sign al
pin No.
IN
IN
Carriage en coder sign al
Carriage en coder sign al
OUT Carriage en coder sen sor power sou rce
IN
...
Head tem peratu re sen sor's (diode) an ode side (black)
Head tem peratu re sen sor's (diode) cath ode side (black)
DIK0
J5 (Carriage Ribbon Cable Connector) ↔ J3: Carriage Board
Pin No.
Signal IN/OUT Function
J1 Pin No.
1, 2
3, 7, 11,19
SUBHO
GND
OUT Color secon dary h eater drivin g sign al
... Logic grou n d
4
5
6
8
9
H_D2
H_D3
H_D4
H_D5
H_D6
H_D7
OUT Cyan even array n ozzle data sign al
OUT Cyan odd array n ozzle data sign al
OUT Magen ta even array n ozzle data sign al
OUT Magen ta odd array n ozzle data sign al
OUT Yellow even array n ozzle data sign al
OUT Yellow odd array n ozzle data sign al
OUT EEPROM ch ip select sign al in th e prin t h ead
Sam e as
J 5
pin No.
10
12
13
14
15~18
20
21
H_EEPROM_CS
H_EEPROM_SK OUT EEPROM serial data clock sign al in th e prin t h ead
H_EEPROM_D OUT EEPROM serial data sign al in th e prin t h ead
HVDD
DIA1
OUT Logic power sou rce in th e prin t h ead
IN
...
Head tem peratu re sen sor's (diode) an ode side (color)
Head tem peratu re sen sor's (diode) cath ode side (color)
DIK1
4-6
Part 4: Appendix
Part
S6300
1.2 Print Head
40
33
8
1
Figure 4-3 BJ Cartridge
Pin No.
1, 2
3
Signal
A_GND
H_D2
IN/OUT Function
...
IN
IN
GND (for black h eater drivin g voltage)
Cyan even array n ozzle data sign al
Yellow even array n ozzle data sign al
4
H_D6
5, 14, 22
6, 7, 8
9
B_GND
DIK0
SUBH0
H_D4
...
OUT
IN
GND (for color h eater drivin g voltage)
Head tem peratu re sen sor's (diode) cath ode side (black)
Black secon dary h eater drivin g voltage
10
11
IN
Magen ta even array n ozzle data sign al
12
13
H_ENB1
N.C
IN
Color n ozzle h eat en able sign al (Even / odd array odd block)
15
16
17
18
H_D5
DIK1
H_D0
H_ENB0
N.C
IN
...
IN
IN
Magen ta odd array n ozzle data sign al
Head tem peratu re sen sor's (diode) cath ode side (color)
Black even array n ozzle data sign al
Black n ozzle h eat en able sign al
19
20
21
23
24
25
26
27, 35
28
29
30
31
32, 40
33, 34
36
37
38
39
H_LATCH
SUBH0
H_D7
H_ENB2
H_D1
IN
IN
IN
IN
IN
OUT
IN
IN
IN
OUT
IN
IN
IN
IN
IN
OUT
IN
Data latch en able sign al
Color secon dary h eater drivin g sign al
Yellow odd array n ozzle data sign al
Color n ozzle h eat en able sign al (Even / odd array's even block)
Black odd array n ozzle data sign al
Black
Logic power sou rce
Head's EEPROM ch ip select sign al
Clock sign al
DIA0
HVDD
H_EEPROM_CS
H_CLK
E_D0
Head's EEPROM ou tpu t data sign al
Cyan odd array n ozzle data sign al
Color h eater drivin g voltage
H_D3
B_VH
A_VH
Black h eater drivin g voltage
H_EEPROM_SK
E_DI
Head's EEPROM serial data clock sign al
Head's EEPROM in pu t data sign al
Head tem peratu re sen sor's (diode) an ode side (color)
Head's power tran sistor drivin g power sou rce
DIA1
VHT
4-7
Part 4: Appendix
S6300
2. CIRCUIT DIAGRAM
B K 1 6 0 8 H S 6 0 1
1 8 0 R , 1 1 / 1 1 0 W
G R E E N
S E C 2 4 9 4 C
F B 4
C P 4 4
2
c
h
e
c
k
c
h
e
c
k
F B
K
A
1
C P 2 4 6
3
1
1
c
h
e
c
k
c
h
e
c
k
F B
A
K
1
C P 2 4 9
2
1
C P 2 4 7
O R A N G E
1 8 0 R , 1 1 / 1 0 0 W
F B 3
L E D A 1
B K 1 6 0 8 H S 6 0 1
1
2
1
2
1
2
1
2
1 5 7
M _ O S C 1 5 8
V D D _ 3
M O T _ O S C
V D D _ 2 0 4
1
3 D 6 , 3 F 6
D 6 1 0 3
D 7 1 0 2
D 8 1 0 1
D 9 1 0 0
D 1 0 9 9
D 1 1 9 8
D 1 2 9 7
D 1 3 9 6
D 1 4 9 5
D 1 5 9 4
G N D 9 1 3 1
A 1 9 2
A 2 9 1
A 3 9 0
A 4 8 9
A 5 8 8
A 6 8 7
A 7 8 6
A 8 8 5
A 9 8 4
A 1 0 8 3
A 1 1 8 2
A 1 2 8 1
A 1 3 8 0
G N D 7 1 9 0
V D D 7 _ 8 I N 4
A 1 4 7 7
A 1 5 7 6
A 1 6 7 5
A 1 7 7 4
A 1 8 7 3
A 1 9 7 2
A 2 0 7 1
A 2 1 7 0
A 2 2 6 9
I N T X 6 0 8
I N T X 6 1 7
I N T X 6 2 6
I N T X 6 3 5
D 6
c
h
c
k
C P e 5 2
1 5 9
A 6 S 0
C R _ B R A K E
C R _ P H A S E
D 7
3 F 6
3 E 6
3 E 6
3 E 6
3 E 6
3 E 6
C R _ P H
1
E
D 8
C R _ E N 1 B 6 1
C R _ M O 1 D 6 2 E
C R _ S T 1 B 6 3
C R _ E N B
D 9
C R _ M O D E
C R _ S T B
C R _ M C L K
C R _ M D A T A
M T _ D 0
D 1 0
D 1 1
D 1 2
D 1 3
D 1 4
D 1 5
C R _ C L
1
K
6 4
A 5
1 6 6
C R _ D A 1 T
6
C P e 5 3
c
h
c
k
3 D 6
3 D 6
3 D 6
3 D 6
3 C 6
3 C 6
L F _ P H 1 A 6 S 7 E
L F _ E N 1 B 6 8
L F _ D A 1 T 6 A 9
L F _ C L 1 K 7 0
L F _ M O 1 D 7 E 1
L F _ S T B 1 7 2
M T _ D 1
M T _ D 2
M T _ D 3
A 1
A 2
A 3
A 4
A 5
A 6
A 7
A 8
A 9
M T _ D 4
c
h
c
k
M T _ D 5
C P e 6 6
c
h
e
c
k
M T _ D 6
C P 6 5
c
h
c
k
c
h
c
k
C P e 5 4
1 7 3
1 7 4
M T _ D 7
C P e 6 4
c
h
c
k
c
h
c
k
C P e 5 5
M T _ D 8
C P e 6 3
c
h
e
c
k
3 E 3
3 E 3
3 F 3
3 F 3
3 E 3
3 F 3
3 F 3
A S F _ I N 1 1 7 5
A S F _ I N 1 2 7 6
A S F _ I N 1 3 7 7
A S F _ I N 1 4 7 8
A S F _ I 0 1 7 9
A S F _ I 1 1 8 0
A S F _ S 1 T 8 B 1
1 8 2
M T _ D 9
C P 6 2
c
h
c
k
M T _ D 1 0
M T _ D 1 1
M T _ D 1 2
M T _ D 1 3
M T _ D 1 4
M T _ D 1 5
G N D 1 8
C P e 6 1
c
h
c
k
C P e 6 0
c
h
e
c
k
A 1 0
A 1 1
A 1 2
A 1 3
C P 5 9
c
h
c
k
C P e 5 8
c
h
c
k
C P e 5 7
1 8 3
V D D _ I N 7
R A M _ D 0
R A M _ D 1
R A M _ D 2
R A M _ D 3
R A M _ D 4
R A M _ D 5
R A M _ D 6
R A M _ D 7
G N D 1 9
M D 0
M D 1
M D 2
M D 3
M D 4
M D 5
M D 6
M D 7
1 8 4
A 1 4
A 1 5
A 1 6
A 1 7
A 1 8
A 1 9
A 2 0
A 2 1
A 2 2
1
2
1 8 5
1
2
1 8 6
1 8 7
1 8 8
1 8 9
1 9 0
1 9 1
1 9 2
c
h
c
k
M D 1 5
M D 1 4
M D 1 3
M D 1 2
M D 1 1
M D 1 0
M D 9
1 9 3
1 9 4
1 9 5
1 9 6
1 9 7
1 9 8
1 9 9
2 0 0
2 0 1
2 0 2
2 0 3
2 0 4
2 0 5
2 0 6
2 0 7
2 0 8
R A M _ D 1 5
R A M _ D 1 4
R A M _ D 1 3
R A M _ D 1 2
R A M _ D 1 1
R A M _ D 1 0
R A M _ D 9
R A M _ D 8
G N D 2 0
C P e 3 7
I N T X 0
I N T X 1
I N T X 2
c
h
c
k
C P e 3 6
c
h
c
k
C P e 3 5
c
h
c
k
C P e 3 4
I N T X 3
3 D 5
L F _ E C B
E N C
E N C
G N D 6 9
6
O 4 D E 3
3 D 5
6
O 3 D E 2
L F _ E C A
2
c
h
e
c
k
M D 8
C L K 6 _ O 1 U T
S C K 6 0
C P 3 3
R A M _ U D Q M
R A M _ C L K
R A M _ C K E
R A M _ A 1 1
R A M _ A 9
V D D _ I N 8
V D D _ 4
N T E 5 S 9 T 2
N T E 5 S 8 T 1
2
C P 3 2
G N D 5 8
7
c
c
h
h
e
e
c
c
k
k
M A 1 1
M A 9
X T 2 5 6
X T 1 5 5
C P 3 1
V D D 5 _ 4 I N 3
V D D 5 _ 3 1
1
2
1
2
1
2
1
2
1
2
1
2
1
2
2
R 1 8
1 0 K , 1 / 1 6 W
K4S641632D-TC1H
7 6
G N D 4
G N D 5 3
0
T E S 4 T 9 2
T E S 4 T 8 1
X T 2 4 7
X T 1 4 6
D 1 2 7 7 D 1 2
D 1 3 7 8 D 1 3
D 1 4 7 9 D 1 4
D 1 5 8 0 D 1 5
2
c
c
h
e
c
k
C P 1 7
h
e
c
k
C P 1 6
c
h
e
c
k
8 1 A 0
8 2 A 1
8 3 A 2
8 4 A 3
8 5 A 4
8 6 A 5
8 7 A 6
8 8
G N D 4 2
5
4
3
2
1
5
C P 5 6
A 1
1
2
T E S 4 T 4 0
6
7
8
A 2
A 3
A 4
A 5
A 6
P 2 4 / 4 A 3 S C K
P 2 3 / 4 I 2 N T P 7
P 2 2 / 4 I 1 N T P 6
P 2 1 / 4 I 0 N T P 5
P 2 0 / 3 I 9 N T P 4 I N T X 3
3 E 7
G N D 5
T P 7
T P 6
P 1 7 / 3 R 8
P 1 6 / 3 R 7
P W C
S K
V V 1 - 7 0 0 0 0 0 0
2
A 7
A 8
A 9
8 9 A 7
9 0 A 8
9 1 A 9
2
1
F B
F B 2
1
V V 1 - 7 0 0 0 0 0 0
T P 5 / T O P 1 5 / 3 R 6
T P 4 / T I P 1 1 4 / 3 R 5
T P 3 / T C P L 1 R 3 / 3 1 R 4
T P 2 / T O P 1 0 2 / 3 R 3
T P 1 / T I P 0 1 1 / 3 R 2
T P 0 / T C P L 1 R 0 / 3 0 R 1
C S
F B
F B 1
1
2
2
1
D I O
P G 3
P G 2
P G 1
P G 0
0 , 1 A / N O T M 0 N , 1 T
A
A 1 0 9 2 A 1 0
A 1 1 9 3 A 1 1
A 1 2 9 4 A 1 2
A 1 3 9 5 A 1 3
A 1 4 9 6 A 1 4
A 1 5 9 7 A 1 5
A 1 6 9 8 A 1 6
A 1 7 9 9 A 1 7
2
2
2
1
R 1 1 2
R 1 1 3
P 0 7 / 3 P 0 W M 1
P 0 6 / 2 I 9 N T P 3 I N T X 2
P 0 5 / 2 I 8 N T P 2 I N T X 1
P 0 4 / 2 I 7 N T P 1 I N T X 0
1 0 0 G N D 6
G N D 2 1
6
1
2
2
R 1 6
3 . 3 K , 1 / 1 6 W
1
2
1
2
1
2
1
2
1 0 K , 0 . 0 6 2 5
4
3
2
5
0 . 0 1 U , 5 0 V
N T C 2 C M 1 1 6 0 8 4 L G 4 7 3 J
6
1
2
1 6 W
2
1 R 0 3 K , 1 /
1
C
7
8
T H 1
C 1
R 1 A 1
R 1 1
2
1
2
1
2
1 6 W
1 R 0 2 K , 1 /
4 7 K , 1 / 1 6 W
D ( 0 . R 5 ) 1 :
2
R 1 4
1 K , 1 / 1 6 W
4-8
Part 4: Appendix
S6300
0 . 0 1 U , 5 0 V
C 7 1 1
1
2
7 5 0 , 1 W
R 5 6
2
1
1
2
1
2
1
2
1
2
2 2 K , 1 / 1 6 W
R 4 6
2 2 K , 1 / 1 6 W
R 5 4
1
2
1
2
1 1 0 K , 1 / 1 6 W
1 1 0 K , 1 / 1 6 W
1
2
1
2
1
2
1
2
R 4 3
R 5 1
2
1
2
1
2
1
S L I T T I C A V L E R
1
2
2
T L P 8 3 2 ( C A N O )
3 9 K , 1 / 1 6 W
R 3 6
P S 1
c
h
e
k
2 c
3
4
R 1 3 4
C P 1 7 9
2
1
R 1 6 3
4
11
4
11
3 9 K , 1 / 1 6 W
6 8 K , 1 / 1 6 W
c
h
e
c
k
1
2
2
2
1
2
2
R 1 3 3
R 1 3 5
C P 1 7 8
3 9 0 , 1 / 1 0 W
3 9 0 , 1 / 1 0 W
1
1
2
1
2
2
2
1 R 1 3 2
4 7 K , 1 / 1 6 W
4
11
4
11
S L I T
H O R I Z O N T A L
2
1
5
6
7
8
4
3
2
1
4
3
2
1
5
2
2
1
1
6
7
8
4
3
2
1
5
5
6
7
8
4
3
2
1
4
5
6
7
8
6
7
8
3
2
1
2
2
R 1 3 0 R 1 3 1
2 2 K , 1 / 1 6 3 W 3 K , 1 / 1 6 W
2
R 1 6 6
6 8 K , 1 / 1 6 W
5
6
7
8
4
3
2
1
4
3
2
1
5
5
6
7
8
4
1
1
2
6
3
2
1
7
8
1
2
2
1
2
1
2
4
3
2
1
5
6
7
8
2
1
1
2
4-9
Part 4: Appendix
S6300
F ( 1 . 0 )
R 8 6 , R 8 7 :
0 . 5 1 , 1 / 4 W
R 8 7
1
2
2
R 1 8 6
0 . 5 1 , 1 / 4 W
2
1
1
2
2
1
1
2
1
1
2
2
2 2 K , 1 / 1 6 W
2
1
2
R 8 8
4 7 K , 1 / 1 6 W
R 1 8 5
3 9 0 , 1 / 1 0 W
2
2
1
R 1 8 4
1 0 W
2
3 R 9 7 0 5 , 1 /
1
1
2
F ( 1 . 0 )
1 3 K , 1 / 1 6 9 W . 1 K , 1 / 1 6 W
R 7 8 R 7 9
R 7 6 - 7 9 :
F ( 1 . 0 )
R 1 8 3 2 K , 1 / R 8 . 3 1 K , 1 /
R 8 0 - 8 3 :
1 6 9 W
1 6 W
2
1
2
R 1 7 4
1
2
1
2
1
2
1
2
3 9 K , 1 / 1 6 W
0 . 2 2 , 1 W / N O T M N T
2
0 . 2 2 , 1 W / N O T M N T
2
R 1 8 1
1 0 0 0 P R 1 7 7
, 5 0 C V 2 6
, 5 0 C V 3 1 4 0 0 0 P
0 . 2 2 , 1 W
0 . 2 2 , 1 W
2
R 1 8 0
1
2
2
1
2
R 1 7 6
1
2
1
2
1
2
1
2
1
2
1
2
C 3 5
0 . 1 U , 2 5 V
C 2 7
0 . 1 U , 2 5 V
C 2 5
, 5 0 V 1 0 0 0 P
C 3 3
, 5 0 V 1 0 0 0 P
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
2
1
2
1
1
2
2
1
2
1
1
2
1
1
1 K , 1 / 1 6 W
1
2
R 7 3
2
2
1
2
1
1
2
1
2
4-10
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