Boat Lift Boss User Manual

Boat Lift Boss™ Quick Mount Guide  
Installation / Operating Instructions  
For NuCraft® and Craft Lander® Boat Lifts  
Part Number: 3005.7216  
Instructions Part Number:  
3001.2128  
Warning:  
If there are any missing or damaged parts, DO NOT return Boat Lift Bossto the retailer.  
Call the Boat Lift BossService Dept. at: 651-357-1862  
E-mail - [email protected]  
Warranty  
Extreme Max™ Boat Lift Boss™ Direct Drive Systems are warranted for consumer use for 2 years after the  
date of retail purchase. Warranty valid only in the USA.  
Extreme Max™ Boat Lift Boss Direct Drive Systems are warranted to the original retail purchaser to be free  
from defects in material and workmanship, ordinary wear and tear expected. This warranty shall not apply to  
any defects caused by (I) overloading, (II) physical abuse of goods or any acts of vandalism by any person,  
(III) improper installation or use contrary to the instructions, (IV) commercial use. The sole remedy under  
this warranty is at the discretion of the manufacturer: the repair of the product by the manufacturer at the  
manufacturer's facility, or the replacement of the same or similar product. Extreme Max™ is not responsible  
for any consequential or incidental damages. Any and all freight charges to handle warranty claims are the  
responsibility of the consumer. Extreme Max™ is not responsible for any 3rd party labor charges that may be  
incurred.  
To expedite warranty service, please complete and return the Warranty Registration Card along with a copy  
of original retail sales receipt at the time of purchase.  
To submit a warranty claim, please send your name, mailing address, original sales receipt and summary  
of alleged defect to [email protected]. Please email or call (651) 357-1862 with questions regarding  
warranty service and claims.  
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2124ex0614  
Boat Lift BossInstallation  
Step 1 - Lift Cradle Positioning  
Lower the boat lift cradle to its lowest position until there is  
no tension on the cable. Secure boat with rope so it doesn’t  
float away.  
Step 2 - Removing the Wheel &  
Braking System  
To remove the wheel from the boat lift, first remove the  
fastener from the center of the wheel. Turn the wheel  
counterclockwise until it unthreads from the winch box.  
On most models of winch boxes, the cover from the winch  
box needs to be removed to access the ratcheting brake  
system.  
This is the current braking system on the winch box and  
MUST be removed or damage may occur. Boat Lift Boss™  
has a built-in braking system.  
Unbolt and remove the ratchet pawl (the part that makes  
the clicking sound when raising the lift).  
Reinstall the winch cover and tighten screws.  
Step 3 - Installing Boat Lift Boss™  
Apply Loctite® to the threads on the input shaft on the  
winch box. Thread the tapered drive shaft to your lift and  
hand tighten. Push Boat Lift Bossdrive on to the tapered  
shaft.  
Secure by using the 3/8” x 2-3/4” (0.95cm x 6.98cm) bolt,  
lock washer and 3/8” x 1-1/4” (0.95cm x 3.17cm) diameter  
thick fender washer. Hand tighten with 3/8” (0.95cm)  
ratchet and 9/16” (1.42cm) socket to approximately 20 foot  
lbs of torque (2.76 kgF)  
(Do not over tighten.)  
Step 4 - Final Connections & Adjustments  
Assemble the two piece lower clamp around the lifts  
vertical upright as shown in the illustration using two 3/8”  
(0.95cm) bolts, four 3/8” (0.95cm) flat washers and two 3/8”  
(0.95cm) lock nuts.  
Next, attach the bottom of the long torque arm to the two  
piece bracket using one 3/8” x 1-1/4” (0.95cm x 3.17cm)  
bolt, two 3/8” (0.95cm) flat washers and 3/8” (0.95cm) lock  
nut and attach the top to the Boat Lift Bossbracket.  
Adjust the two piece bracket up or down to level the Boat  
Lift Bosshousing. Tighten bolts securely.  
Reinstall the black rubber plug.  
Attention:  
At this time it is important to check that lifting can only  
be done when the gear head goes in a clockwise direction.  
Attempting to lift in a counter-clockwise direction may  
unscrew the unit from the winch box, causing serious  
damage or injury. If you have questions or do not  
understand this procedure -STOP- and call the Boat Lift  
BossService Department at 651-357-1862 between 8:00  
A.M. and 5:00 P.M. Central Standard Time, Monday - Friday  
or e-mail [email protected].  
After all connections use  
a 10 mm wrench to adjust  
and straighten if necessary.  
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Safety & Use Instructions  
Operation Instructions &  
Recommendations  
Available Accessories  
For All Models  
After all mechanical installation tasks are completed and all  
electrical connections are performed properly, the system is  
ready to use.  
• Read all instructions and warnings prior to installation and  
use.  
Battery Holder  
Battery Hanger  
• For use by adults over age 18.  
Lift Frame Mounted  
Canopy Mounted  
• Do not lift anything other than your boat.  
3004.0180  
3001.3285  
• Do not overload the capacity of the lift or drive system.  
When lifting, do not let the cradle or pulleys make contact  
with the lift frame. Serious damage or injury could occur.  
• Wait for the motor to come to a complete stop before  
changing directions.  
• When lowering the lift, go down just far enough so the boat  
will come off of the lift. Running the system too long in the  
down cycle will wind the cable backwards and lift the boat,  
which could cause serious damage or injury.  
Wiring Extension  
for 12 Volt Battery  
Solar Charging System  
for 12 Volt Battery  
• Put one of the two keys on a floating key chain and the spare  
key in a safe place.  
3001.2162 - 5’ (1.5m)  
3001.2123 - 10’ (3m)  
3001.2165 - 15’ (4.5m)  
3004.0176  
• Misuse of this product can result in property damage, bodily  
injury or death.  
In case of emergency unplug unit from power source to  
disable the system.  
For Remote Control Models  
• Never attempt to use the key switch and the remote control at  
the same time. We suggest not having the key in the control  
box when you plan to use the remote control.  
• Remote range will vary depending upon land topography  
and ground clutter (trees, buildings, etc.).  
Deep Cycle Battery Box  
27 LED Canopy Light Kit  
• Do not use remote more than 15 feet (4.5m) from the lift.  
This will prevent accidentally exceeding the travel limits of  
the boat lift. Never operate the remote out of visual contact.  
Severe injury or damage could occur.  
3000.1217  
3000.3139  
Warning for 12 Volt Models:  
In case of emergency pull apart the red quick connectors to  
shutdown the system.  
For more  
Warning for 120 Volt Models:  
information visit  
All 120 Volt Boat Lift Bossunits must only be used on an  
electrical circuit which has ground fault interrupter protection.  
The interrupter and its supply circuit MUST be installed to  
local and state electrical codes. The supply circuit needs to be  
properly sized for the correct length of run and requirements.  
In low voltage situations a buck boost transformer can be used  
to increase voltage. Contact a licensed electrical contractor  
for correct installation. Failure to wire properly and or install  
ground fault interrupter puts user at high risk of injury or  
death.  
Additional Key  
Fob Remote  
3001.9803  
3001.2128  
Boat Lift Boss Installation Guide for  
NuCraft & Craft Lander  
Unplug Boat Lift Bosswhen not in use or before storms to  
help prevent electrical damage from lightning or power surges.  
PART #: 3005.7216  
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