BLACK DECKER KS800SLW User Manual

KS800(S)(SL)(SW)(SWL)  
3
4
5
f. If operating a power tool in a damp location is  
unavoidable, use a Residual Current Device (RCD)  
protected supply. Use of an RCD reduces the risk of  
electric shock.  
Intended use  
Your Black & Decker jigsaw has been designed for sawing  
wood, plastics and metal. This tool is intended for consumer  
use only.  
3. Personal safety  
Safety instructions  
a. Stay alert, watch what you are doing and use  
common sense when operating a power tool. Do not  
use a power tool while you are tired or under the  
influence of drugs, alcohol or medication. A moment  
of inattention while operating power tools may result in  
serious personal injury.  
b. Use personal protective equipment. Always wear  
eye protection. Protective equipment such as dust  
mask, non-skid safety shoes, hard hat, or hearing  
protection used for appropriate conditions will reduce  
personal injuries.  
General power tool safety warnings  
Warning! Read all safety warnings and all  
!
instructions. Failure to follow all instructions may  
result in electric shock, fire and/or serious injury.  
Save all warnings and instructions for future reference.  
The term "power tool" in all of the warnings listed below  
refers to your mains operated (corded) power tool or battery  
operated (cordless) power tool.  
1. Work area safety  
c. Prevent unintentional starting. Ensure the switch is  
in the off-position before connecting to power  
source and/or battery pack, picking up or carrying  
the tool. Carrying power tools with your finger on the  
switch or energising power tools that have the switch on  
invites accidents.  
d. Remove any adjusting key or wrench before turning  
the power tool on. A wrench or a key left attached to a  
rotating part of the power tool may result in personal  
injury.  
e. Do not overreach. Keep proper footing and balance  
at all times. This enables better control of the power  
tool in unexpected situations.  
f. Dress properly. Do not wear loose clothing or  
jewellery. Keep your hair, clothing and gloves away  
from moving parts. Loose clothes, jewellery or long  
hair can be caught in moving parts.  
a. Keep work area clean and well lit. Cluttered and dark  
areas invite accidents.  
b. Do not operate power tools in explosive  
atmospheres, such as in the presence of flammable  
liquids, gases or dust. Power tools create sparks  
which may ignite the dust or fumes.  
c. Keep children and bystanders away while operating  
a power tool. Distractions can cause you to lose  
control.  
2. Electrical safety  
a. Power tool plugs must match the outlet. Never  
modify the plug in any way. Do not use any adapter  
plugs with earthed (grounded) power tools.  
Unmodified plugs and matching outlets will reduce risk  
of electric shock.  
b. Avoid body contact with earthed or grounded  
surfaces such as pipes, radiators, ranges and  
refrigerators. There is an increased risk of electric  
shock if your body is earthed or grounded.  
c. Do not expose power tools to rain or wet conditions.  
Water entering a power tool will increase the risk of  
electric shock.  
d. Do not abuse the cord. Never use the cord for  
carrying, pulling or unplugging the power tool.  
Keep cord away from heat, oil, sharp edges or  
moving parts. Damaged or entangled cords increase  
the risk of electric shock.  
e. When operating a power tool outdoors, use an  
extension cord suitable for outdoor use. Use of a  
cord suitable for outdoor use reduces the risk of electric  
shock.  
g. If devices are provided for the connection of dust  
extraction and collection facilities, ensure these are  
connected and properly used. Use of these devices  
can reduce dust related hazards  
4. Power tool use and care  
a. Do not force the power tool. Use the correct power  
tool for your application. The correct power tool will do  
the job better and safer at the rate for which it was  
designed.  
b. Do not use the power tool if the switch does not turn  
it on and off. Any power tool that cannot be controlled  
with the switch is dangerous and must be repaired.  
c. Disconnect the plug from the power source and/or  
battery pack from the power tool before making  
the  
any adjustments, changing accessories, or storing  
power tools. Such preventive safety measures reduce  
the risk of starting the power tool accidentally.  
6
d. Store idle power tools out of the reach of children  
and do not allow persons unfamiliar with the power  
tool or these instructions to operate the power tool.  
Power tools are dangerous in the hands of untrained  
users.  
e. Maintain power tools. Check for misalignment or  
binding of moving parts, breakage of parts and any  
other condition that may affect the power tools  
operation. If damaged, have the power tool repaired  
before use. Many accidents are caused by poorly  
maintained power tools.  
f. Keep cutting tools sharp and clean. Properly  
maintained cutting tools with sharp cutting edges are  
less likely to bind and are easier to control.  
g. Use the power tool, accessories and tool bits etc. in  
accordance with these instructions, taking into  
account the working conditions and the work to be  
performed. Use of the power tool for operations  
different from those intended could result in a  
hazardous situation.  
Do not touch the workpiece or the blade  
immediately after operating the tool. They can  
become very hot.  
Be aware of hidden hazards, before cutting into  
walls, floors or ceilings, check for the location of  
wiring and pipes.  
The blade will continue to move after releasing the  
switch. Always switch the tool off and wait for the saw  
blade to come to a complete standstill before putting the  
tool down.  
Warning! Contact with, or inhalation of dusts arising from  
cutting applications may endanger the health of the operator  
and possible bystanders. Wear a dust mask specifically  
designed for protection against dust and fumes and ensure  
that persons within or entering the work area are also  
protected.  
The intended use is described in this instruction manual.  
The use of any accessory or attachment or performance  
of any operation with this tool other than those  
recommended in this instruction manual may present a  
risk of personal injury and/or damage to property.  
5. Service  
a. Have your power tool serviced by a qualified repair  
person using only identical replacement parts. This  
will make sure that the safety of the power tool is  
maintained.  
Safety of others  
This appliance is not intended for use by persons  
(including children) with reduced physical, sensory or  
mental capabilities, or lack of experience and  
knowledge, unless they have been given supervision or  
instruction concerning the use of the appliance by a  
person responsible for the their safety.  
Additional power tool safety warnings  
!
Warning! Additional safety warnings for jigsaws.  
Children should be supervised to ensure that they do  
not play with the appliance.  
Hold power tool by insulated gripping surfaces,  
when performing an operation where the cutting  
accessory may contact hidden wiring or its own  
cord. Cutting accessory contacting a "live" wire may  
make exposed metal parts of the power tool "live" and  
could give the operator an electric shock.  
Vibration  
The declared vibration emission values stated in the  
technical data and the declaration of conformity have been  
measured in accordance with a standard test method  
provided by EN 60745 and may be used for comparing one  
tool with another. The declared vibration emission value may  
also be used in a preliminary assessment of exposure.  
Use clamps or another practical way to secure and  
support the workpiece to a stable platform. Holding  
the work by hand or against your body leaves it unstable  
and may lead to loss of control.  
Warning! The vibration emission value during actual use of  
the power tool can differ from the declared value depending  
on the ways in which the tool is used. The vibration level may  
increase above the level stated.  
Keep hands away from cutting area. Never reach  
underneath the work piece any reason. Do not insert  
fingers or thumb into the vicinity of the reciprocating  
blade and blade clamp. Do not stabilize the saw by  
gripping the shoe.  
Keep blades sharp. Dull or damaged blades may  
cause the saw to swerve or stall under pressure. Always  
use the appropriate type of saw blade for the workpiece  
material and type of cut.  
When cutting pipe or conduit, make sure that they  
are free from water, electrical wiring, etc.  
7
When assessing vibration exposure to determine safety  
measures required by 2002/44/EC to protect persons  
regularly using power tools in employment, an estimation of  
vibration exposure should consider, the actual conditions of  
use and the way the tool is used, including taking account of  
all parts of the operating cycle such as the times when the  
tool is switched off and when it is running idle in addition to  
the trigger time.  
This laser complies with class 2 according to EN 60825-  
1:1994+A1:2002+A2:2001. Do not replace a laser diode  
with a different type. If the laser is damaged, have the laser  
repaired by an authorised repair agent.  
Do not use the laser for any purpose other than projecting  
laser lines.  
An exposure of the eye to the beam of a class 2 laser is  
considered safe for a maximum of 0.25 seconds. Eyelid  
reflexes will normally provide adequate protection. At  
distances greater than 1m, the laser complies with class 1  
and is therefore considered completely safe.  
Never look into the laser beam directly and intentionally.  
Do not use optical tools to view the laser beam.  
Do not set up the tool where the laser beam can cross any  
person at head height.  
Labels on tools  
Warning! To reduce the risk of injury, the user must  
read the instruction manual.  
Electrical safety  
Do not let children come near the laser.  
This tool is double insulated; therefore no earth  
wire is required. Always check that the power  
supply corresponds to the voltage on the rating  
plate.  
Features  
1. Lock-on button  
2. On/off switch  
3. Blade storage compartment cover  
4. Shoe plate locking lever  
5. Dust extraction outlet  
6. Dust extraction adaptor  
7. Shoe plate  
If the supply cord is damaged, it must be replaced by the  
manufacturer or an authorised Black & Decker Service  
Centre in order to avoid a hazard.  
Additional safety instructions for non-rechargeable  
batteries  
8. Auto SelectTM dial  
9. Blade support roller  
10. Tool-free blade clamp  
Never attempt to open for any reason.  
Do not store in locations where the temperature may  
exceed 40°C.  
When disposing of batteries, follow the instructions  
given in the section "Protecting the environment".  
Additional features (fig. A)  
Additional features may be applicable depending upon the  
product purchased. The additional features applicable to the  
catalogue number purchased are shown in fig. A.  
Do not incinerate the batteries.  
Under extreme conditions, battery leakage may occur.  
When you notice liquid on the batteries, proceed as  
follows:  
- Carefully wipe the liquid off using a cloth. Avoid skin  
contact.  
Assembly  
Warning! Before attempting any of the following operations,  
make sure that the tool is switched off and unplugged and  
that the saw blade has stopped. Used saw blades may be  
hot.  
Additional safety instructions for lasers  
Fitting the saw blade (fig. B)  
Read all of this manual carefully.  
Hold the saw blade (11) as shown, with the teeth facing  
forward.  
Push and hold the blade clamp (10) down.  
Insert the shank of the saw blade into the blade holder  
(12) as far as it will go.  
This product is not to be used by children  
under 16.  
Release the blade clamp (10).  
Laser radiation.  
Saw blade storage (fig. C)  
Do not look into the laser beam.  
Saw blades (11) can be stored in the storage compartment  
located on the side of the tool.  
Do not use optical tools to view the laser  
beam.  
8
Open the cover (3) of the saw blade storage  
compartment by holding the tab on the top of the cover  
(3) and pulling it outward.  
The blades are retained in the compartment by a  
magnetic strip. To remove a blade, press down on one  
end of the blade to raise the other end, and remove.  
Close the cover (3) of the saw blade storage  
compartment and make sure that it is latched closed.  
Pull the shoe plate locking lever (4) outwards to unlock  
the shoe plate (7).  
Set the shoe plate (7) to an angle of 0° and push the  
shoe plate backwards.  
Push the shoe plate locking lever (4) back towards the  
saw to lock the shoe plate (7).  
Warning! Close the compartment door securely before  
operating the saw.  
Connecting a vacuum cleaner to the tool (fig. D)  
An adaptor is required to connect a vacuum cleaner or dust  
extractor to the tool. The dust extraction adaptor (6) can be  
purchased from your local Black & Decker retailer.  
Push the adaptor (6) into the dust extraction outlet (5).  
Connect the vacuum cleaner hose to the adaptor (6).  
Residual risks  
Additional residual risks may arise when using the tool which  
may not be included in the enclosed safety warnings. These  
risks can arise from misuse, prolonged use etc.  
Even with the application of the relevant safety regulations  
and the implementation of safety devices, certain residual  
risks cannot be avoided. These include:  
Injuries caused by touching any rotating/moving parts.  
Injuries caused when changing any parts, blades or  
accessories.  
Injuries caused by prolonged use of a tool. When using  
any tool for prolonged periods make sure you take  
regular breaks.  
Impairment of hearing.  
Health hazards caused by breathing dust developed  
when using your tool (example:- working with wood,  
especially oak, beech and MDF).  
Use  
Adjusting the shoe plate for bevel cuts (fig. E and F)  
Warning! Never use the tool when the shoe plate is loose or  
removed.  
The shoe plate (7) can be set to a left or right bevel angle of  
up to 45°.  
Pull the shoe plate locking lever (4) outwards to unlock  
the shoe plate (7) from the 0 deg position (fig. F).  
Pull the shoe plate (7) forward and set the required  
bevel 15°, 30° and 45° indicated in the bevel angle  
window.  
Push the shoe plate locking lever (4) back towards the  
saw to lock the shoe plate (7).  
To reset the shoe plate (7) for straight cuts:  
9
How to use the Auto SelectTM dial (fig. G)  
This tool is fitted with a unique Auto SelectTM Dial (8) to set the speed and the pendulum blade action for various cutting  
applications. To select the optimum speed and pendulum blade action for the type of material being cut, turn the dial (8) as  
shown in the table below:  
Icon  
Application  
Speed  
Blade Type  
Kitchen work surfaces, Fast speed  
work tops, laminate  
board  
General wood  
Scrolling/curves/  
craftwork, hardwoods,  
decking, flooring  
Plywood and wood  
panels  
Fast speed  
Scrolling wood  
General wood  
Fast speed  
General wood  
General timber, soft Fast speed  
wood, fast rip cutting  
General wood  
Plastics, Perspex, PVCMedium speed  
General purpose  
Sheet metal tin plate, Low speed  
ceramic tile, fibreglass  
sheet  
Metal orceramicor  
fibreglass blade  
Slow speed, precision Slow speed  
start  
Choosethecorrect  
blade for the  
application  
Switching on and off  
match the (+) and (-) terminals correctly. Re-attach the laser  
module (14).  
To switch the tool on, press the on/off switch (2).  
To switch the tool off, release the on/off switch (2).  
For continuous operation, press the lock-on button (1)  
and release the on/off switch (2).  
Adjusting the laser side-to-side (fig. I)  
Note: The laser is intended as a cutting aid and does not  
guarantee a precise cut.  
To switch the tool off when in continuous operation,  
press the on/off switch (2) and release it.  
Warning! Do not adjust the laser with the jigsaw plugged in.  
Use the laser adjustment screw (15) to align the laser line  
with the saw blade if needed.  
Sawing  
Hold the tool firmly with both hands while cutting.  
The laser visibility (power) will be reduced if the jigsaw is  
overheated. The laser may not be visible when the saw is  
overloaded for a prolonged period of time. The laser visibility  
will gradually return to normal when the tool cools down even  
when the tool is unplugged.  
The shoe plate (7) should be held firmly against the material  
being cut. This will help prevent the saw from jumping,  
reduce vibration and minimise blade breakage.  
Let the blade run freely for a few seconds before starting  
Warning! Do not leave the overheated laser switched ON.  
Make sure that the switch is in the OFF position and remove the  
batteries to remove power from the laser.  
the cut.  
Apply only a gentle pressure to the tool while performing  
the cut.  
Using the laser (fig. J and K)  
Operating the laser (fig. H - K) (‘L’ units only)  
Installing the batteries (fig. H)  
The laser projects the line of cut (18) on to the surface of the  
workpiece.  
Detach the laser module (14) from the jigsaw by removing  
the screw (13) and pulling the laser module forward. Insert  
two new 1.5 Volt AAA alkaline batteries, making sure to  
To switch the laser on, press the button (16).  
To switch the laser off, press the button (16) again.  
10  
Viewing from directly above the jigsaw, the line of cut (17)  
can be easily followed. Should this view be restricted for any  
reason, the laser can be used as an alternative cutting guide.  
Mains plug replacement (U.K. & Ireland only)  
If a new mains plug needs to be fitted:  
Safely dispose of the old plug.  
Use a pencil to mark the cutting line (17).  
Position the jigsaw over the line (17).  
Switch on the laser.  
Connect the brown lead to the live terminal in the new  
plug.  
Connect the blue lead to the neutral terminal.  
Warning! No connection is to be made to the earth terminal.  
Follow the fitting instructions supplied with good quality  
plugs. Recommended fuse: 5 A.  
Operating the work light (fig. L and M) ('W' units only)  
Units that include a 'W' in the catalogue number are provided  
with an LED light (19) to illuminate the area around the  
blade.  
Protecting the environment  
To switch the work light on, slide the switch (20) to the on  
position (I).  
To switch the work light off, slide the switch (20) to the  
off position (0).  
Separate collection. This product must not be  
disposed of with normal household waste.  
Hints for optimum use  
Sawing laminates  
Should you find one day that your Black & Decker product  
needs replacement, or if it is of no further use to you, do not  
dispose of it with household waste. Make this product  
available for separate collection.  
When cutting laminates, splintering may occur which can  
damage the presentation surface. The most common saw  
blades cut on the upward stroke, therefore if the shoe plate  
is sitting on the presentation surface either use a saw blade  
that cuts on the downward stroke or:  
Separate collection of used products and packaging  
allows materials to be recycled and used again. Re-  
use of recycled materials helps prevent  
environmental pollution and reduces the demand  
for raw materials.  
Use a fine-tooth saw blade.  
Saw from the back surface of the workpiece.  
To minimise splintering, clamp a piece of scrap wood or  
hardboard to both sides of the workpiece and saw  
through this sandwich.  
Local regulations may provide for separate collection of  
electrical products from the household, at municipal waste  
sites or by the retailer when you purchase a new product.  
Sawing metal  
Black & Decker provides a facility for the collection and  
recycling of Black & Decker products once they have  
reached the end of their working life. To take advantage of  
this service please return your product to any authorised  
repair agent who will collect them on our behalf.  
Be aware that sawing metal takes much more time than  
sawing wood.  
Use a saw blade suitable for sawing metal.  
When cutting thin sheet metal, clamp a piece of scrap  
wood to the back surface of the workpiece and cut  
through this sandwich.  
You can check the location of your nearest authorised repair  
agent by contacting your local Black & Decker office at the  
address indicated in this manual. Alternatively, a list of  
authorised Black & Decker repair agents and full details of  
our after-sales service and contacts are available on the  
Internet at: www.2helpU.com.  
Spread a film of oil along the intended line of cut.  
Maintenance  
Your Black & Decker tool has been designed to operate over  
a long period of time with a minimum of maintenance.  
Continuous satisfactory operation depends upon proper tool  
care and regular cleaning.  
Batteries  
Regularly clean the ventilation slots in your tool using a  
soft brush or dry cloth.  
Regularly clean the motor housing using a damp cloth.  
Do not use any abrasive or solvent-based cleaner.  
Never let any liquid get inside the tool and never  
immerse any part of the tool into liquid.  
At the end of their useful life, discard batteries with  
due care for our environment.:  
Do not short-circuit the battery terminals.  
Do not dispose of the battery(s) in a fire as this may  
result in a risk of personal injury or an explosion.  
11  
Technical data  
EC declaration of conformity  
KS800S  
MACHINERY DIRECTIVE  
KS800SL  
KS800SW  
KS800SLW  
TYPE 1  
Voltage  
Vac 230  
W 520  
min-1 800-3000  
KS800S, KS800SL, KS800SW, KS800SLW  
Rated input  
No-load speed  
Max. depth of cut  
Wood  
Steel  
Aluminium  
Weight  
Black & Decker declares that these products described  
under "technical data" are in compliance with:  
2006/42/EC, EN60745-1, EN60745-2-11  
mm 70  
mm 5  
mm 15  
kg 2.2  
For more information, please contact Black & Decker at the  
following address or refer to the back of the manual.  
The undersigned is responsible for compilation of the  
technical file and makes this declaration on behalf of Black  
& Decker.  
Level of sound pressure according to EN 60745:  
Sound pressure (LpA) 89 dB(A), uncertainty (K) 3 dB(A)  
Sound power (LWA) 100 dB(A), uncertainty (K) 3 dB(A)  
Vibration total values (triax vector sum)  
according to EN 60745:  
Kevin Hewitt  
Cutting wood (ah CW) 6.0 m/s2, uncertainty (K) 1.5 m/s2  
Vice-President Global Engineering  
Black & Decker Europe,  
210 Bath Road, Slough,  
Berkshire, SL1 3YD  
Cutting sheet metal (ah CM ) 6.5 m/s2, uncertainty (K) 1.5 m/s2  
,
United Kingdom  
10-02-2010  
Guarantee  
Black & Decker is confident of the quality of its products and  
offers an outstanding guarantee. This guarantee statement  
is in addition to and in no way prejudices your statutory  
rights. The guarantee is valid within the territories of the  
Member States of the European Union and the European  
Free Trade Area.  
If a Black & Decker product becomes defective due to faulty  
materials, workmanship or lack of conformity, within 24  
months from the date of purchase, Black & Decker  
guarantees to replace defective parts, repair products  
subjected to fair wear and tear or replace such products to  
make sure of the minimum inconvenience to the customer  
unless:  
The product has been used for trade, professional or  
hire purposes.  
The product has been subjected to misuse or neglect.  
The product has sustained damage through foreign  
objects, substances or accidents.  
12  
Repairs have been attempted by persons other than  
authorised repair agents or Black & Decker service  
staff.  
To claim on the guarantee, you will need to submit proof of  
purchase to the seller or an authorised repair agent. You can  
check the location of your nearest authorised repair agent by  
contacting your local Black & Decker office at the address  
indicated in this manual. Alternatively, a list of authorised  
Black & Decker repair agents and full details of our after-  
sales service and contacts are available on the Internet at:  
Please visit our website www.blackanddecker.co.uk to  
register your new Black & Decker product and to be kept up  
to date on new products and special offers. Further  
information on the Black & Decker brand and our range of  
products is available at www.blackanddecker.co.uk.  
13  
TYP.  
1
KS800S - KS800SL - KS800SW - KS800SLW  
2
33  
4
3
13  
18  
20  
21  
15  
5
19  
14  
9
7
55  
52  
17  
16  
1
51  
12  
10  
8
22  
23  
6
25  
11  
57  
53  
24  
59  
29  
31  
54  
58  
56  
60  
28  
30  
43  
42  
32  
33  
41  
27  
69  
34  
61  
47  
49  
35  
26  
36  
46  
50  
SL - SLW  
28  
44  
66  
67  
37  
48  
65  
SW - SWL  
62  
39  
38  
68  
40  
63  
45  
64  
GB  
23 - 03 - 10  
E16012  
ENGLISH  
Do not forget to register your product!  
Register your product online at www.blackanddecker.co.uk/productregistration or send your name, surname and product  
code to Black & Decker in your country.  
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