VEC1026BD_Manual_050305 5/9/05 2:25 PM Page 8
VEC1026BD
TWO YEAR LIMITED WARRANTY PROGRAM
This limited warranty program is the only one that applies to this product, and it sets forth all the
responsibilities of manufacturer, regarding this product. There is no other warranty, other than those
described herein.
This Vector Manufacturing product is warranted, to the original purchaser only, to be free of defects in
materials and workmanship for two years from the date of purchase without additional charge. The
warranty does not extend to subsequent purchasers or users. Manufacturer will not be responsible for any
amount of damage in excess of the retail purchase price of the product under any circumstances. Incidental
and consequential damages are specifically excluded from coverage under this warranty.
This product is not intended for commercial use. This warranty does not apply to accessories or damage to
units from misuse or incorrect installation. Misuse includes wiring or connecting to improper polarity power
sources.
RETURN/ REPAIR POLICY: Defective products, other than accessories, may be returned postage prepaid to
manufacturer. Any defective product, other than accessories, that is returned to manufacturer within 30 days
of the date of purchase will be replaced free of charge. If such a product is returned more than 30 days
but less than two years from the purchase date, manufacturer will repair the unit or, at its option, replace it
free of charge.
If the unit is repaired, new or reconditioned replacement parts may be used, at manufacturer’s option. A
unit may be replaced with a new or reconditioned unit of the same or comparable design. The repaired or
replaced unit will then be warranted under the terms of the remainder of the warranty period. The customer
is responsible for the shipping charges on all returned items after 30 days. During the warranty period,
manufacturer will be responsible for the return shipping charges.
LIMITATIONS: This warranty does not cover accessories, bulbs, fuses and batteries, defects resulting from
normal wear and tear (including chips, scratches, abrasions, discoloration or fading due to usage or
exposure to sunlight), accidents, damage during shipping to our service facility, alterations, unauthorized
use or repair, neglect, misuse, abuse, failure to follow instructions for care and maintenance, fire, flood and
Acts of God.
If your problem is not covered by this warranty, call Technical Support at (800) 618-5178 for general repair
information and charges if applicable. You may also contact us through our website at www.vectormfg.com.
STATE LAW RIGHTS: This warranty gives you specific legal rights. Some states do not allow limitations on
how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages,
so the exclusions or limitations stated herein may not apply. This warranty gives the purchaser specific legal
rights; other rights, which vary from state to state, may apply.
TO REQUEST WARRANTY SERVICE FOR THIS PRODUCT: Contact Technical Support by telephone, fax or
mail (see below). We suggest that you keep the original packaging in case you need to ship the unit. When
returning a product, include your name, address, phone number, dated sales receipt (or copy) and a
description of the reason for return and product serial number. After repairing or replacing the unit, we will
make every effort to return it to you within four weeks.
WARRANTY ACTIVATION: Please complete Warranty Activation Card and mail to Vector Manufacturing.
Enter “VEC1026BD” as Model and “Electromate 250” as Product Type. All Vector products must be
registered within 30 days of purchase to activate this warranty. Mail the completed registration form, along
with a copy of the original sales receipt to:
USER’ S M ANUAL
& WARRANTY INFO RM ATIO N
ATTN.: CUSTOMER SERVICE
4140 SW 30th Ave., Ft. Lauderdale, FL 33312
• TOLL FREE: (800) 618-5178 • FAX: (954) 584-5556 •
IMPORTANT SAFETY INFORMATION, SAVE THESE INSTRUCTIONS
TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND
THIS INSTRUCTIO NAL MANUAL. THIS MANUAL CO NTAINS IMPO RTANT
INFORMATION REGARDING THE OPERATION AND WARRANTY OF THIS
PRODUCT. PLEASE RETAIN FOR FUTURE REFERENCE.
WARRANTY IS NON-TRANSFERABLE AND NON-REFUNDABLE.
BD050205
4140 S.W. 30th Ave., Ft. Lauderdale, FL 33312 U.S.
Toll Free: (800) 618-5178
© 2005 VECTOR MANUFACTURING
MADE IN CHINA
w w w . v e ct o r m fg . co m
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VEC1026BD_Manual_050305 5/9/05 2:25 PM Page iv
TABLE O F CO NTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protective Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AC and DC Charging/ Recharging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Viewing Battery Charge Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
120 Volt AC Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 Volt DC Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Electromate as a Jump-Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Alternator Check Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the 12 Volt Portable Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the 120 Volt AC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Emergency Area Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Replacement/ Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuse Replacement (DC Accessory Adapter) . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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IN TRO DUCTIO N
Thank you for purchasing the Bla ck & De ck e r VEC1 0 2 6 BD Ele ctro m a te 2 5 0 .
Please read this guide carefully before use to ensure optimum performance and
avoid damage to the unit.
FEATURES
• Powers 110/ 120 volt AC appliances
• Powers 12 volt DC appliances
• Jump-starts vehicle engines
• Built-in 250 watt inverter
• Includes non-spillable, maintenance-free, heavy-duty, sealed battery
• Safe to use, transport and store
• Alternator check
• Reverse polarity connection warning
• Detachable jumper cables
• Requires no maintenance (other than recharging) for optimum operation
• Rechargeable with built-in AC charger
• Unique compact design provides completely portable 12 volt DC power
• Molded high-impact case is tough and durable
• Built-in area light for night time roadside repairs and use in remote locations without
utility power
• Battery charge level indicators
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VEC1026BD_Manual_050305 5/9/05 2:25 PM Page 2
Pro te ctive Fe a tu re s
AC AN D DC CHARGIN G/ RECHARGIN G
Use a common household AC extension cord for charging (cord not supplied).
• Auto m a tic O ve rlo a d — Built-in protection against overload — in the event the
AC outlet draws more than 250 watts, power to the unit’s outlet will automatically
shut off.
For maximum battery life, we recommend the unit be kept fully charged at all times.
If the battery is allowed to remain in a discharged state, battery life will be shortened.
• Gro un d Fa ult Circuit In te rrup te r (GFCI) — The GFCI protects the unit and the
user by sensing imbalances in a circuit caused by current leakage to the ground
and shuts down the unit’s AC outlet to prevent electrical shock.
• MAKE SURE ALL SWITCHES ARE TURNED OFF DURING RECHARGING.
• Charge the unit for a full 40 hours using AC method before first use.
• Recharge the unit fully after each use
• O ve rh e a tin g — Unit automatically shuts down if it exceeds a safe temperature.
• Recharge the unit every two months when it has not been used regularly.
• Sa fe ty Po w e r Sw itch a n d Re ve rse Po la rity Ala rm — In event the
cables/ clamps are reversed during jump-starting, an indicator lights and an alarm
sounds BEFORE the Power Switch is turned ON.
N o te s: Re ch a rg in g th e b a tte ry a fte r e a ch u se p ro lo n g s b a tte ry life ; fre q u e n t
d isch a rg e s b e tw e e n re ch a rg e s re d u ce s b a tte ry life .
Th e Ele ctro m a te a lso co m e s w ith a DC/ DC ch a rg in g a d a p te r fo r re ch a rg in g th e
u n it fro m a 1 2 vo lt DC a cce sso ry o u tle t in a ve h icle .
• Lo w Ba tte ry — If the battery power level is too low, the AC Power Supply shuts
down automatically.
If unit is fully d ischa rg ed , it is recom m end ed tha t the vehicle b eing used for
recha rg ing b e left running w hile the unit is cha rg ing via the 1 2 volt DC m ethod .
Fro n t Vie w
Ba ck Vie w
Vie w in g Ba tte ry Ch a rg e Le ve l Sta tu s
Press the Battery Charge Level pushbutton to display battery status. The Battery
Charge Level Indicator LEDS will light.
UN IT FRO N T PAN EL
RUBBER HAN DLE
JUMP-START
PO W ER SW ITCH
AC CHARGER
LEDS (fro m le ft to rig h t):
• Red LED indicates a low battery charge
• Two Red LEDs indicate a medium level or partially charged battery
• Two Red and one Green LED indicates a full or high level battery charge
1 2 0 Vo lt AC Ch a rg in g
1. Lift the AC adapter cover located on the back of the Ele ctro m a te and connect
an extension cord to the unit. Plug the other end of the cord into a standard
120 volt AC wall outlet.
AIR VEN TS
JUMP-STARTER
CABLE
CO N N ECTO RS
2. Charge until two Red and one Green LEDs light.
Fro n t Pa n e l
3. Once fully charged, disconnect the extension cord.
N o te : Th e u n it ca n n o t b e o ve rch a rg e d u sin g th e AC m e th o d .
BATTERY CHARGE LEVEL
PUSHBUTTO N
BATTERY CHARGE
LEVEL IN DICATO RS
ALTERN ATO R CHECK
IN DICATO R
1 2 Vo lt DC Ch a rg in g
1 2 VO LT DC O UTLET
The DC recharging method will NOT recharge the unit as effectively as recharging
from 120 volt AC. The 12 volt DC recharging procedure is recommended only when
it is necessary, since frequent use of the 12 volt DC recharging procedure may
shorten the battery system’s life.
1 2 0 VO LT AC
O UTLET
AREA LIGHT
O N / O FF SW ITCH
IN VERTER STATUS
LIGHT
1. Insert the gold-tipped DC/ DC charging adapter plug into the vehicle’s 12 volt DC
accessory outlet.
AREA LIGHT
REVERSE
2. Insert the silver-tipped end plug into the 12 volt DC accessory outlet on the front
panel of the unit.
IN VERTER PO W ER
SW ITCH
PO LARITY
IN DICATO R
3. To check the charge status of the battery during DC charging, disconnect the DC
adapter from the accessory outlet and push the Battery Charge Level pushbutton.
Observe the battery charge indicator.
4. When charging is complete, remove the power cord.
WARN IN G
Do n o t re ch a rg e fo r m o re th a n 3 to 4 h o urs m a x im um usin g th e 1 2
vo lt DC m e th o d .
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VEC1026BD_Manual_050305 5/9/05 2:25 PM Page 4
sheet-metal body parts. Connect to a heavy gauge metal part of the frame
or engine block.
USIN G THE ELECTRO MATE AS A JUMP-STARTER
WARN IN G
Be fo re u sin g th is sy ste m to ju m p -sta rt a n y ve h icle re a d a n d
u n d e rsta n d a ll in stru ctio n s, sa fe ty tip s, w a rn in g s, ca u tio n s a n d first
a id in fo rm a tio n p ro vid e d in th is m a n u a l a n d o n th e p ro d u ct la b e lin g .
Ad d itio n a l im p o rta n t in fo rm a tio n m a y a lso b e p ro vid e d in th e
b a tte ry m a n u a l.
DO NO T TURN SAFETY SW ITCH O N IF REVERSE PO LARITY ALARM
SO UNDS O R THE REVERSE PO LARITY INDICATO R LIGHTS. REVERSE
THE CLAMP CO NNECTIO NS.
6. After making proper connections, turn safety power switch to ON.
7. Start vehicle (do not turn key for longer than 5-6 seconds).
8. After vehicle starts, turn the safety power switch to off, remove clamps (disconnect
the frame or engine clamp first, followed by the battery cable). Disconnect the
cables from unit.
CAUTIO N
To a vo id p o ssib le d a m a g e th a t m a y sh o rte n th e un it’s w o rk in g life ,
p ro te ct th is un it fro m d ire ct sun lig h t, d ire ct h e a t a n d m o isture .
N o te s: Alw a y s d isco n n e ct th e e n g in e o r fra m e ju m p e r cla m p first; fo llo w e d b y
th e b a tte ry ju m p e r cla m p .
Th is syste m is to b e use d O NLY o n ve h icle s, g a rd e n tra cto rs a n d
g a so lin e -p o w e re d g e n e ra to rs w ith 1 2 vo lt DC b a tte ry syste m s.
If e n g in e fa ils to sta rt, le a ve th e ig n itio n tu rn e d o ff a n d d isco n n e ct th e
n e g a tive (–) cla m p first, th e n th e p o sitive (+) cla m p . Try a g a in la te r — th e
e n g in e m a y b e flo o d e d .
Th is syste m is NO T d e sig n e d to b e in sta lle d a s a re p la ce m e n t fo r a
ve h icle b a tte ry.
Re ch a rg e th e Ele ctro m a te a fte r e a ch u se .
WARN IN G
Co n n e ct o r d isco n n e ct b a tte ry le a d s O NLY w h e n AC o r DC ch a rg in g
sup p ly co rd is d isco n n e cte d .
USIN G THE ALTERN ATO R CHECK FEATURE
1. Connect jumper cables to vehicle.
Ju m p -Sta rtin g In stru ctio n s
2. Turn the Jump-Start Power Switch on the back of the unit to the ON position. The
Alternator Check LED lights.
This jump-starter is equipped with a manual safety switch that only allows jump-start
energy to flow when proper connections are made to battery and frame.
3. Start the engine, and turn vehicle accessories off.
Connect — RED clamp first, then BLACK clamp. Disconnect — BLACK clamp first,
then RED clamp.
4. A solid LED indicates a good alternator. A flashing LED indicates a bad
alternator.
1. Turn OFF vehicle ignition and all accessories (radio, A/ C, lights, cell phone, etc.).
Place vehicle in “park” and set the emergency brake.
2. Make sure jump-start system’s ON/ OFF power switch is turned to OFF.
3. Connect jumper cables to unit.
USIN G THE 1 2 VO LT DC PO RTABLE PO W ER SUPPLY
1. Flip open the 12 volt DC outlet cover on the Front Panel.
2. Insert the 12 volt DC plug from the appliance into the receptacle.
3. Turn on the appliance and operate normally.
4. To jump-start a NEGATIVE GROUNDED SYSTEM (NEGATIVE battery terminal
is connected to the chassis — the most common configuration), follow steps 4a
and 4b, then proceed to step 6.
CAUTIO N
4a. Connect the POSITIVE (+) RED clamp to vehicle battery’s POSITIVE
ungrounded post.
DO NO T USE UNIT TO PO W ER APPLIANCES THAT DRAW MO RE THAN
5 AMPS DC.
4b. Connect the NEGATIVE (–) BLACK clamp to the vehicle chassis or engine
block away from the battery. Do not connect the clip to carburetor, fuel lines
or sheet-metal body parts. Connect to a heavy gauge metal part of the frame
or engine block.
USIN G THE 1 2 0 VO LT AC PO W ER SUPPLY
The AC Power Supply is designed for maintaining today's modern lifestyle while
traveling in vans, RVs, automobiles, trucks, or vehicles that have a 12 volt battery
power supply and a means to recharge those batteries. The Ele ctro m a te 2 5 0
comes with:
5. To jump-start a POSITIVE GROUNDED SYSTEM — In the rare event that the
vehicle to be started has a POSITIVE Grounded System, POSITIVE battery
terminal is connected to chassis, replace steps 4a and 4b above with steps 5a
and 5b, then proceed to step 6.
1. AC On/ Off Switch — Slide switch to turn the AC Power Supply ON and OFF.
2. 120 Volt AC Power Outlet
5a. Connect NEGATIVE (–) BLACK clamp to vehicle battery’s NEGATIVE
ungrounded post.
3. AC Power Supply “ON” Status Indicator — red LED lights when AC outlet is
turned on; red LED flashes on and off when faulted.
5b. Connect POSITIVE (+) RED clamp to the vehicle chassis or engine block
away from the battery. Do not connect the clip to carburetor, fuel lines or
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4. AC Power Ground Fault Circuit Interrupt (GFCI) — A 3-prong outlet for 120 volt
AC appliances which shuts down inverter if leakage or ground fault current is
detected.
Ba tte ry Re p la ce m e n t/ Disp o sa l
It is recommended that the unit be returned to Customer Service
for battery replacement. Contact toll-free (800) 618-5178.
5. Internal protective circuits including:
This unit contains a maintenance-free, non-spillable, sealed lead-
acid battery. This battery is fully recyclable and should be
accepted at any location that accepts common automotive
starter batteries. Examples of places that accept these batteries
are: county or municipal recycling drop-off centers, scrap metal
dealers and retailers who sell automotive replacement lead acid
starter batteries.
•
Overload and over-temperature shutdown (activated if AC output exceeds
250 watts)
•
•
•
AC short-circuit shutdown
Low voltage shutdown
A new cooling technology that more efficiently cools the power transistors and,
combined with soft start, dramatically increases reliability and product life
WARN IN GS
AC Po w e r Su p p ly Co n tro ls a n d In d ica to rs
Do n o t d isp o se o f th e b a tte ry in fire , a s th is m a y re sult in a n e x p lo sio n .
The Inverter ON/ OFF Switch turns the AC power circuitry on and off. The ON/ OFF
switch can also be used to reset the AC power after shutdown due to overvoltage,
overload or over-temperature condition. The AC outlet (covered when not in use)
supplies power to AC appliances.
Be fo re d isp o sin g o f th e b a tte ry, p ro te ct e x p o se d te rm in a ls w ith
h e a vy-d u ty e le ctrica l ta p e to p re ve n t sh o rtin g (sh o rtin g ca n re su lt in
in ju ry o r fire ).
Do n o t e x p o se b a tte ry to fire o r in te n se h e a t, a s it m a y e x p lo d e .
AC Po w e r Su p p ly O p e ra tio n
1. Turn power switch to ON (the power indicator lights).
2. Plug in appliance and turn the appliance on.
Fu se Re p la ce m e n t (DC Acce sso ry Ad a p te r)
1. Remove plug from accessory receptacle. Remove the gold cap by turning
counterclockwise and lifting off.
N o te : Th e AC p o w e r su p p ly sh u ts d o w n a u to m a tica lly w h e n th e b a tte ry vo lta g e le ve l
2. Remove center pin and spring. Remove fuse.
3. Replace fuse with same type and size fuse.
4. Replace center pin and spring inside plug.
5. Replace gold cap by turning clockwise.
is to o lo w . If th e LED fla sh e s,
a
fa u lty co n d itio n su ch a s a n o ve rlo a d ,
o ve rh e a tin g o r sh o rt circu itin g h a s o ccu rre d . Tu rn th e AC Po w e r Su p p ly o ff a n d
u n p lu g th e a p p lia n ce . Wa it a fe w m in u te s, th e n tu rn p o w e r b a ck o n .
USIN G THE EMERGEN CY AREA LIGHT
The Area Light is controlled by the ON/ OFF slide switch directly above it on the front
panel. Make sure the light is turned OFF when the unit is being recharged or stored.
SPECIFICATIO N S
Jump-Start Clamps:
Jumper Cables:
Heavy-duty copper
#6AWG welding cables
CARE AN D MAIN TEN AN CE
Instant Starting Amps: 300 amps
CAUTIO N
AC Power Output:
DC Power Output:
250 watts AC
If th e co rd , w ire s, o r ca b le s b e co m e d a m a g e d , d o n o t a tte m p t to use .
Re turn th e e n tire un it to Ve cto r Ma n ufa cturin g fo r se rvice a n d re p a ir.
12 volts DC
Re p la ce m e n t Pa rts
Battery High-density
AGM:
12 volt, 9 amp hour, sealed lead-acid
Automatic overload protection
For replacement parts (bulbs, batteries, fuses, etc.), contact Customer Service toll-free
at (800) 618-5178.
Accessory Outlet
Protection:
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