Secondwind Air Cleaner Second Wind Air Purification User Manual

1
WARRANTY LIMITATIONS  
This warranty will be voided if the covered equipment (only second wind replacement parts  
or units are warranted) is removed from the original installation site. This warranty does not  
cover damage or defect resulting from:  
1 Accident, or neglect or unreasonable use or operation of the equipment, including  
operation of electrical equipment at voltages other than the range specified on the unit  
name plate.  
2 Modification, change or alteration of the equipment, except as directed by Second  
Wind.  
The furnishings of replacement parts under terms of this warranty will apply to the original warranty period  
and will not extend the warranty.  
Second Wind makes no express warranties other than the warranty specified above. All implied  
warranties, including the implied warranty of merchantability and fitness for a particular purpose, are  
limited to the duration of the warranty specified above. Liability for incidental and consequential  
damages is excluded and is not covered by this warranty. Some States do not allow limitations on the  
duration of an implied warranty or the exclusion or limitation of incidental or consequential damages,  
so the limitations or exclusions may not apply to you.  
This warranty gives you specific legal rights, and you may also have other rights which vary from state to  
state.  
Second Wind shall not be liable for any default or delay in performance under this warranty caused by any  
contingency beyond their control.  
All Second Wind Air Purification (MODELS:1002KCS, 1000KCS)  
1 Be prepared to furnish the following information:  
a- Complete model number and serial number  
b- Proof of installation date if warranty claim is made by other than a qualified  
service dealer who maintains records of your installation date and service history.  
c- An accurate description of the problem.  
d- Date of failure.  
2 Call the installing dealer that you purchased your second wind from.  
3 If the installing dealer is unable to provide warranty parts, contact:  
Call, write, fax or e-mail:  
Second Wind Air Purifiers  
711 Park Ave.  
Medina, NY 14103  
1-800-387-4565  
585-798-5751  
PHONE  
FAX  
E-Mail  
3
PAGE  
Safety Concerns  
Warranty  
Unpacking  
2
2-3  
4
Installation Locations  
Installation 1000 Series  
Lamp Replacement  
5
6
7
Troubleshooting  
8
Replacements Parts  
1000 Series Cut Sheet  
1000 Series Cut Sheet  
8
9
10  
Your new Second Wind Air Purifier is  
shipped complete in one container.  
Carefully unpack the unit and all loose  
items from the shipping container. Figs. 2  
illustrate the unit and all loose items  
packed with the unit.  
6
1
5
4
1
2
3
4
5
6
Unit  
3
Warning Labels  
Installation Manual  
Metal template and mounting plate  
Cord  
2
Business Reply Card  
4
The Second Wind Air Purifier has been tested effective in the destruction and reduction  
of bacteria, viruses and fungus under various conditions. The effectiveness of this device  
may vary depending upon room area and rate of circulation. The health aspects associated  
with this product were not investigated by U.L.  
WARNING!!!  
DO NOT LOOK AT THE ULTRA-VIOLET LIGHT  
DO NOT OPERATE UNTIL IT IS INSTALLED IN THE RETURN OR SUPPLY.  
TO DETERMINE AN INSTALLATION LOCATION SEE: FIG.3  
5
Installation should be done by a qualified HVAC contractor.  
Read all safety instructions at the beginning of this manual.  
Make sure unit is installed so that the UV light can not be seen directly through any returns  
or supplies.  
Units should not be installed with in 12-18 inches of any non UV resistant materials. If ma-  
terials are in question call manufacturer of said products to see if they are made with UV  
inhibitors. Prolonged UV exposure will degrade non UV resistant materials. Non UV resis-  
tant materials must be shaded or covered .  
1 Use the metal template/mounting bracket to  
pencil out rectangle to cut out. (Fig.4)  
2 Use the drill and a 1/2 inch drill bit to cut a  
hole along the inside of the marked circle.  
(Fig.5)  
3 Use tinsnips to cut out the rectangle (Fig.6).  
4 Make sure lamps on the 1000 series units are  
pointed in the direction of the airflow. There  
are arrows pointing to the direction the air must  
pass across the lamps. If not, remove the lamps  
from the brackets and turn them around.  
1 Marker  
2 Tinsnips  
3 Drill  
5 Install mounting plate around opening in duct  
with zip screws. (Fig.7)  
4 Drill Bits  
5 5/16” &  
11/32 “Nut  
driver  
6 Use the self tapping sheet metal screws to  
secure the unit to mounting template. (Fig.8)  
7 Make sure the power is off to the blower be-  
fore wiring unit.  
6 Tape  
Measure  
7 Metal  
Template  
and  
8
For the 1000KCS : With the switch in the off  
position, plug the unit directly into a 120 vac  
outlet. Turn the switch to the on position.  
Mounting  
Bracket  
9 The 1002KCS air purifier is designed to turn  
on and off with the forced air blower. Wire the  
unit into the HVAC system to come on and off  
with the blower. If lamp is operating the sight  
glass will illuminate. If it is not see the  
troubleshooting section.  
6
Second Wind Air Purifier lamps are designed to be on all the time. After approximately 9000-11000 hours of  
operation the lamps intensity will decrease. Installation of a replacement lamps is best handled by a HVAC  
Contractor. Both lamps must be replaced at the same time for the MODEL 1000KCS.  
1 Turn unit off and make sure the power is off  
to the unit.  
Wait for lamp to cool.  
2 Remove screws from around the unit, do not  
remove the screws from the hinge. (Fig.13)  
3 Drop unit down, it will remain attached to the  
duct via the hinge. (Fig.14)  
4 Carefully remove lamp from brass lamp hold-  
ers. (Fig.15)  
5 Remove lamp connector from end of lamp.  
(Fig.16 & Fig.17)  
6 Install new lamp into socket and snap into  
brass holders.  
7 Return unit to upright position against duct  
and re-attach with screws.  
8 Power unit up and turn on.  
NOTE  
UV Lamps contain mercury like other  
fluorescent lamps and must be disposed of  
properly. Do not throw old lamps in the  
trash. Contact your local waste collection  
agency for proper disposal procedures.  
If the lamps are dirty or have fingerprints  
on them, use alcohol to remove. The  
1000kcs purifier has 2– different lamps.  
1. 1-split lamp part # 1068  
2. 1– straight lamp part # 1068A  
7
1
2
3
4
5
Make sure that the unit is wired properly and  
is turned on.  
Check the on/off switch to make sure it is  
on.  
If the lamp is still not on, switch the unit  
off, disconnect power and check the fuse.  
Make sure the lamp is not broken and that  
it is in the socket.  
If the lamp is still not on, check the  
ballast .  
1002KCS  
For the 240 vac units 1002kcs the ballast  
resistance should be tested like before.  
Disconnect power. For the 240 vac ballast  
(#SS2060446) the resistance should be 14-  
25 ohms. If below 14 ohms replace the bal-  
last.  
If everything else has been checked and  
is fine, but the lamp is still out, the  
ballast starter is blown and the ballast  
should be replaced.  
1000KCS units  
1 Make sure that the unit is wired or  
plugged into a 120 -277 vac feed that  
is always on.  
2 Check the on/off switch to make sure  
it is on.  
3 If the lamp is still not on, switch the  
unit off and check the fuse.  
4 Make sure the lamp is not broken and  
that it is in the socket.  
5 If the lamp is still not on the ballast of  
the 1000KCS unit is not working, call  
for replacement.  
Replacement Parts  
1
1
2
3
Ballast 240 vac (1002KCS) 1053  
Ballast 120/277 vac  
Interlock Switch  
On/Off Switch 120 V  
On/Off switch 240 V  
Fuse Assembly  
Fuse  
1651C  
1050  
1061  
1057  
1054  
1055  
1124  
1014  
4
5
6
7
8
9
Power Cord  
Lamp Connector  
9 “ Split Lamp 1000KCS 1068  
9 “ Straight Lamp 1000KCS1068A  
10 Brass lamp holder  
11 Sight Glass  
12 18 “ Lamp 1002kcs  
1013  
1078  
1067  
8
Since the first ultraviolet irradiation The Second Wind Purifier is the perfect choice for  
system was used successfully in 1909, small or large applications . Second Wind uses  
ultraviolet irradiation has had a 94 year ultraviolet germicidal light and singlet oxygen  
performance history. Second Wind process to disinfect mold, bacteria, infectious  
uses the ultraviolet wavelength at disease, and decrease volatile organic compounds  
253.7nm, ultraviolet radiation lethal to in the air stream. Second Wind air purifiers are  
microorganisms. Second wind air designed for surface and air disinfection.  
purifiers can reduce mold, bacterial, or  
viral airborne microbes in all areas of a  
Heating Ventilation and Air  
Conditioning system (HVAC).  
Features and Benefits  
Available for all applications  
Disinfects mold  
Inexpensive to operate  
Surface and Air Indoor Air Quality Control  
Proven effectiveness through independent test  
data  
High intensity Ultraviolet Lamps  
Singlet oxygen process to reduce VOC levels  
Limited Lifetime Unit Warranty 1000KCS  
Lifetime ballast warranty 1000KCS  
3 year ballast warranty 1002KCS  
1 year lamp warranty 1000KCS and 1002KCS  
Over 9000 hours lamp expectancy  
Electronic start power supply ranges from  
120/277 VAC  
Second Wind air purifiers can also  
address Volatile Organic Compounds  
(VOC's), through the addition of  
Singlet oxygen molecules (O1).  
Singlet oxygen in this case is achieved  
by the use of our high intensity  
ultraviolet lamps There are two differ-  
ent wavelengths of light that work to-  
gether to produce singlet oxygen . Gas  
contaminates are oxidized in a reaction  
that takes place with the singlet oxy-  
gen, changing the contaminates  
molecular structure.  
Class II medical device #k980745  
Registered with the EPA #73112  
Second Wind Air Purification 1000KCS and  
1002KCS units are mounted in the return to  
accommodate most HVAC systems. The units  
install anywhere in the system to disinfect  
molds, bacteria or reduce VOC  
contamination. The housing is steel and  
comes in 2 sizes (9” and 18” lamps). All units  
are manufacturer assembled and tested.  
Models 1002KCS:  
The power source is a electronic, Class P,  
Sound rated A, Type HL, NO PCB’s, type 1  
outdoor ballast meeting EMI requirements of  
CFR Title 47 Part 18 consumer. The  
operating range is 240VAC and the current is  
425ma@240vac. The ballast is designed to  
operate at any airflow and relative humidity.  
Models 1000KCS:  
The power source is a electronic, Class P,  
Sound rated A, Type HL, NO PCB’s, type 1  
outdoor ballast meeting EMI requirements of  
CFR Title 47 Part 18 consumer. The  
operating range is 120/277 VAC and the  
current is 425ma@120vac. The ballast is  
designed to operate at any airflow and  
relative humidity.  
Dimensions:  
1000KCS- 6”W x 3.25” H x 14”L x 2-9” Lamps  
1002KCS - 6”W x 3.25”D x 23”L x 2-18” Lamps  
Weight  
1000KCS - 6 lbs.  
1002KCS - 10 lbs.  
Power Electronic Ballast  
1000KCS: 120-277 VAC  
1002KCS: 240 VAC  
Lamps  
18”  
9”  
8.4  
212.0  
5.2  
131  
425  
25  
Base Face in. -  
Length mm -  
Arc Length in.-  
mm -  
Current mA-  
Wattage W-  
Voltage @60Hz-  
UV Output W-  
UV Output @1M  
uW/cm2 -  
17.2  
436.0  
14.2  
360  
425  
40  
86  
10  
32  
5
75  
35  
Lamp life hours-  
9000  
9000  
Second Wind lamps operate at 253.7 nm,  
ideal for air disinfection, good for use at any  
velocities, temperatures ranging from 30 -  
170 F. Every lamp has an extended lamp life  
coating which helps maintain intensity levels  
at 85% even after a year of operation. They  
Wiring  
Number 18 teflon coated wire 600V, 105C.  
Warranty  
are  
a
High Output (HO), T5 (15mm)  
Lifetime Limited Unit 1000KCS  
1-Year Lamps 1000KCS and 1002KCS  
3-Year Ballast 1002KCS  
Lifetime Ballast 1000KCS  
diameter, lamp yielding 2/3 more output than  
standard lamps of the same length. Base of  
the type “L” quartz glass is ceramic, with  
triple-coiled electrodes made of  
molybdendum lead in a clamped filament  
design. Lamp connectors are 4-pin single  
ended circling sockets. Lamp life shall not be  
less than 9000 hours.  
Submitted device shall be tested under typical HVAC  
conditions and in accordance with the general provisions  
of IES Lighting Handbook, 1981 applications Volume.  
Total output per one inch arc length shall be not less  
than 10uW/cm2 at 1 meter in air of 45 F and 400 fpm  
DEALER IMPRINT:  
10  

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