TECHNICAL & SERVICE MANUAL
KS3082 + C3082
KS3682 + C3682
FILE NO.
Destination: North America
DC INVERTER SPLIT SYSTEM AIR CONDITIONER
Indoor Model No. Product Code No.
Outdoor Model No. Product Code No.
KS3082
KS3682
1 852 354 30
1 852 354 31
C3082
C3682
1 852 354 34
1 852 354 35
Indoor Unit
Outdoor Unit
KS3082
KS3682
C3082
C3682
IMPORTANT
These air conditioners employ new
refrigerant R410A.
Pay special attention when
servicing the unit.
REFERENCE NO. SM700859
Warning
If refrigerant gas blows off during the work, do not touch the refrigerant gas as it may cause frostbite.
Prohibit
If refrigerant gas leaks during the work, ventilate the room.
If refrigerant gas catches fire, harmful gas may be generated.
Do not mix any gas other than the specified refrigerant gas in the refrigerating cycle.
If air or other contaminants mix with the gas, pressure will become extremely high in the refrigerating cycle,
which may cause a unit breakdown."
Prohibit
When the welded section of the compressor intake or discharge pipe is to be disconnected, perform it in
a well-ventilated place after sufficiently recovering the refrigerant gas.
Any residue gas may jet out refrigerant or refrigerating machine oil, which may cause an injury.
When the work is to be performed in a high place (About 2 meters or more), make sure to wear a safety helmet,
gloves and safety belt. Insufficient safety gear may cause a serious injury in case of a fall.
When the unit is to be relocated, confirm that the new installation location has sufficient strength for the weight of the unit.
Insufficient strength of the installation location and incomplete installation work may cause an injury due to
the unit falling.
When the remote controller batteries are replaced, dispose of the old batteries out of the reach of children.
If a child swallows a battery, make sure that the child gets immediate medical attention.
Caution
Do not wash the air conditioner with water, as this may cause an electric shock or fire.
Prohibit
For the repair work in places with high humidity or moisture, make sure to ground the unit.
Failure to do so may cause an electric shock.
Confirm that the component attachment position, wiring condition, soldering condition and connector connection
are normal.
If not, it may cause overheating or fire.
Confirm that the temperature around the compressor is not too high, and then perform the repair work.
Failure to do so may cause a burn.
Perform welding work in a place with good ventilation.
If the work is performed in a poorly ventilated area, it might cause a lack of oxygen.
If the installation plate or attachment frame has deteriorated due to corrosion, etc., replace it.
Failure to do so may cause an injury due to the unit falling.
When the cleaning is to be performed, make sure to turn off the power and pull out the plug.
Touching the fan that is rotating at high speed may result in an injury.
When the indoor unit is to be removed, do not place it on an incline.
Doing so may cause wet furniture because water left inside may trickle down.
Prohibit
Prohibit
Do not hold the sharp end of the unit or the aluminum fins, as it may cause an injury to your hand or finger.
After repairs, make sure to measure the insulation resistance and confirm that the value is 1 Mohm or more.
Any insulation error may cause an electric shock.
After repairs, make sure to check the drainage of the indoor unit.
Inappropriate drainage may cause wet furniture and floors due to water leakage.
3
Table of Contents
Page
2
SAFETY PRECAUTIONS ..............................................................................................................
TABLE OF CONTENTS .....................................................................................................................
1. OPERATING RANGE ...................................................................................................................
4
6
2. SPECIFICATIONS
2-1. Unit Specifications .............................................................................................................
7
2-2. Major Component Specifications ....................................................................................... 11
2-3. Other Component Specifications ....................................................................................... 15
3. DIMENSIONAL DATA ..................................................................................................................... 16
4. REFRIGERANT FLOW DIAGRAM
4-1. Refrigerant Flow Diagram ................................................................................................... 18
5. PERFORMANCE DATA
5-1. Temperature Charts ............................................................................................................ 19
5-2. Cooling Capacity ................................................................................................................ 21
5-3. Air Throw Distance Charts ................................................................................................. 25
6. ELECTRICAL DATA
6-1. Electrical Characteristics .................................................................................................... 27
6-2. Electric Wiring Diagrams .................................................................................................... 29
7. FUNCTIONS
7-1. Operation Functions ........................................................................................................... 31
7-2. Protective Functions ........................................................................................................... 35
8. TROUBLESHOOTING
8-1. Precautions before Performing Inspection or Repair ........................................................... 36
8-2. Method of Self-Diagnostics ................................................................................................. 36
8-3. Checking the Indoor and Outdoor Units .............................................................................. 39
8-4. Trouble Diagnosis of Fan Motor ........................................................................................... 43
8-5. Noise Malfunction and Electromagnetic Interference .......................................................... 45
4
Page
9. CHECKING ELECTRICAL COMPONENTS
9-1. Measurement of Insulation Resistance ............................................................................... 46
9-2. Checking Continuity of Fuse on PCB Ass'y ......................................................................... 47
10. REFRIGERANT R410A:
SPECIAL PRECAUTIONS WHEN SERVICING UNIT
10-1. Characteristics of New Refrigerant R410A ......................................................................... 48
10-2. Checklist before Servicing ................................................................................................... 49
10-3. Tools Specifically for R410A ................................................................................................ 50
10-4. Tubing Installation Procedures ............................................................................................ 50
10-5. In Case of Compressor Malfunction .................................................................................... 51
10-6. In Case Refrigerant is Leaking ............................................................................................ 53
10-7. Charging Additional Refrigerant .......................................................................................... 54
10-8. Retro-Fitting Existing Systems ............................................................................................ 54
APPENDIX A INSTRUCTION MANUAL .......................................................................................... A-1
APPENDIX B INSTALLAION INSTRUCTIONS ............................................................................... A-2
5
1. OPERATING RANGE
Temperature
Indoor Air Intake Temp.
95 °F D.B. / 71 °F W.B.
67 °F D.B. / 57 °F W.B.
Outdoor Air Intake Temp.
115 °F D.B.
Maximum
Cooling
Minimum
0 °F D.B.
6
2. SPECIFICATIONS
2-1. Unit Specifications
Indoor Unit
KS3082
Outdoor Unit C3082
< 230V >
Voltage Rating
230V Single-Phase 60Hz
Cooling
Total Capacity
BTU/h
kW
30,600 ( 10,900 to 30,600 )
9.0
( 3.2 to 9.0 )
18,600
Sensible Capacity
Latent Capacity
BTU/h
BTU/h
12,000
Air Circulation (High)
Moisture Removal (High)
Available Voltage Range
Running Amperes
Power Input
ft3/min (m3/h)
630 (1,070)
9.57
Pints/h
V
187 to 253
A
16.5 ( 5.0 to 16.5 )
W
3,290 ( 1,000 to 3,290 )
Power Factor
%
BTU/h/W
BTU/Wh
A
87
EER
9.30
SEER
16.0
Compressor Locked Rotor Amperes
Fuse or Circuit Breaker Capacity
Controls / Temperature Control
Control Unit
31.0
A
35
Microprocessor / I.C. Thermister
Wireless Remote Control Unit
Timer
24-Hour ON or OFF Timer, 1-Hour OFF Timer
Fan Speeds
Indoor / Outdoor
Horizontal
Auto and 3 steps / Auto (Hi, Me, Lo)
Manual
Airflow Direction (Indoor)
Vertical
Auto
Air Filter
Washable, Anti-Mold
DC Twin Rotary (Inverter)
R410A / 6.5 (2,950)
Electric Expansion Valve
49 / 44 / 39 / 32
55
Compressor
Refrigerant / Amount charged at shipment
Refrigerant Control
Ibs (g)
Operation Sound
Indoor : Hi/Me/Lo/Qt*
Outdoor : Hi
dB-A
dB-A
(*Qt = Quiet mode)
Refrigerant Tubing Connections
Flare Type
Max. allowable tubing length at shipment
ft (m)
inch (mm)
inch (mm)
164 (50)
Refrigerant
Narrow tube
Wide tube
3/8 (9.52)
Tube Diameter
5/8 (15.88)
Refrigerant Tube Kit / Accessories
Optional / Air Clean Filter
Indoor Unit
Outdoor Unit
Unit Dimensions
inch 11-13/16 × 41-15/16 × 9-1/16 35-13/16 × 37-1/32 × 13-3/8
Height × Width × Depth
Package Dimensions
Height × Width × Depth
(mm)
inch
(300 × 1,065 × 230)
12-7/32 × 44-7/8 × 14-31/32
(310 × 1,140 × 380)
32.0 (14.5)
(910 × 940 × 340)
42-3/8 × 40 × 16-3/8
(1,076 × 1,016 × 416)
183.0 (83.0)
(mm)
Weight
Net
Ibs (kg)
Ibs (kg)
cu.ft (m3)
Shipping
39.7 (18.0)
205.0 (93.0)
Shipping Volume
4.59 (0.13)
15.88 (0.45)
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Remarks: Rating conditions are:
Cooling: Indoor air temperature 80°F D.B. / 67°F W.B.
Outdoor air temperature 95°F D.B. / 75°F W.B.
7
Indoor Unit
KS3082
Outdoor Unit C3082
< 208V >
Voltage Rating
208V Single-Phase 60Hz
Cooling
Total Capacity
BTU/h
kW
30,600 ( 10,900 to 30,600 )
9.0
( 3.2 to 9.0 )
18,600
Sensible Capacity
Latent Capacity
BTU/h
BTU/h
12,000
Air Circulation (High)
Moisture Removal (High)
Available Voltage Range
Running Amperes
Power Input
ft3/min (m3/h)
630 (1,070)
9.57
Pints/h
V
187 to 253
A
18.0 ( 5.0 to 18.0 )
W
3,290 ( 1,000 to 3,290 )
Power Factor
%
BTU/h/W
BTU/Wh
A
88
EER
9.30
SEER
16.0
Compressor Locked Rotor Amperes
Fuse or Circuit Breaker Capacity
Controls / Temperature Control
Control Unit
31.0
A
35
Microprocessor / I.C. Thermister
Wireless Remote Control Unit
Timer
24-Hour ON or OFF Timer, 1-Hour OFF Timer
Fan Speeds
Indoor / Outdoor
Horizontal
Auto and 3 steps / Auto (Hi, Me, Lo)
Manual
Airflow Direction (Indoor)
Vertical
Auto
Air Filter
Washable, Anti-Mold
DC Twin Rotary (Inverter)
R410A / 6.5 (2,950)
Electric Expansion Valve
49 / 44 / 39 / 32
55
Compressor
Refrigerant / Amount charged at shipment
Refrigerant Control
Ibs (g)
Operation Sound
Indoor : Hi/Me/Lo/Qt*
Outdoor : Hi
dB-A
dB-A
(*Qt = Quiet mode)
Refrigerant Tubing Connections
Flare Type
Max. allowable tubing length at shipment
ft (m)
inch (mm)
inch (mm)
164 (50)
Refrigerant
Narrow tube
Wide tube
3/8 (9.52)
Tube Diameter
5/8 (15.88)
Refrigerant Tube Kit / Accessories
Optional / Air Clean Filter
Indoor Unit
Outdoor Unit
Unit Dimensions
inch 11-13/16 × 41-15/16 × 9-1/16 35-13/16 × 37-1/32 × 13-3/8
Height × Width × Depth
Package Dimensions
Height × Width × Depth
(mm)
inch
(300 × 1,065 × 230)
12-7/32 × 44-7/8 × 14-31/32
(310 × 1,140 × 380)
32.0 (14.5)
(910 × 940 × 340)
42-3/8 × 40 × 16-3/8
(1,076 × 1,016 × 416)
183.0 (83.0)
(mm)
Weight
Net
Ibs (kg)
Ibs (kg)
cu.ft (m3)
Shipping
39.7 (18.0)
205.0 (93.0)
Shipping Volume
4.59 (0.13)
15.88 (0.45)
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Remarks: Rating conditions are:
Cooling: Indoor air temperature 80°F D.B. / 67°F W.B.
Outdoor air temperature 95°F D.B. / 75°F W.B.
8
Indoor Unit
KS3682
Outdoor Unit C3682
< 230V >
Voltage Rating
230V Single-Phase 60Hz
Cooling
Total Capacity
BTU/h
kW
34,000 ( 10,900 to 34,000 )
10.0 ( 3.2 to 10.0 )
Sensible Capacity
Latent Capacity
20,700
BTU/h
BTU/h
13,300
Air Circulation (High)
Moisture Removal (High)
Available Voltage Range
Running Amperes
Power Input
ft3/min (m3/h)
630 (1,070)
Pints/h
10.64
V
187 to 253
A
20.0 ( 5.0 to 20.0 )
W
4,000 ( 1,000 to 4,000 )
Power Factor
%
BTU/h/W
BTU/Wh
A
87
EER
8.50
SEER
16.0
Compressor Locked Rotor Amperes
Fuse or Circuit Breaker Capacity
Controls / Temperature Control
Control Unit
31.0
A
45
Microprocessor / I.C. Thermister
Wireless Remote Control Unit
Timer
24-Hour ON or OFF Timer, 1-Hour OFF Timer
Fan Speeds
Indoor / Outdoor
Horizontal
Auto and 3 steps / Auto (Hi, Me, Lo)
Manual
Airflow Direction (Indoor)
Vertical
Auto
Air Filter
Washable, Anti-Mold
DC Twin Rotary (Inverter)
R410A / 6.5 (2,950)
Electric Expansion Valve
49 / 44 / 39 / 32
55
Compressor
Refrigerant / Amount charged at shipment
Refrigerant Control
Ibs (g)
Operation Sound
Indoor : Hi/Me/Lo/Qt*
Outdoor : Hi
dB-A
dB-A
(*Qt = Quiet mode)
Refrigerant Tubing Connections
Flare Type
Max. allowable tubing length at shipment
ft (m)
inch (mm)
inch (mm)
164 (50)
Refrigerant
Narrow tube
Wide tube
3/8 (9.52)
Tube Diameter
5/8 (15.88)
Refrigerant Tube Kit / Accessories
Optional / Air Clean Filter
Indoor Unit
Outdoor Unit
Unit Dimensions
inch 11-13/16 × 41-15/16 × 9-1/16 35-13/16 × 37-1/32 × 13-3/8
Height × Width × Depth
Package Dimensions
Height × Width × Depth
(mm)
inch
(300 × 1,065 × 230)
12-7/32 × 44-7/8 × 14-31/32
(310 × 1,140 × 380)
32.0 (14.5)
(910 × 940 × 340)
42-3/8 × 40 × 16-3/8
(1,076 × 1,016 × 416)
183.0 (83.0)
(mm)
Weight
Net
Ibs (kg)
Ibs (kg)
cu.ft (m3)
Shipping
39.7 (18.0)
205.0 (93.0)
Shipping Volume
4.59 (0.13)
15.88 (0.45)
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Remarks: Rating conditions are:
Cooling: Indoor air temperature 80°F D.B. / 67°F W.B.
Outdoor air temperature 95°F D.B. / 75°F W.B.
9
Indoor Unit
KS3682
Outdoor Unit C3682
< 208V >
Voltage Rating
208V Single-Phase 60Hz
Cooling
Total Capacity
BTU/h
kW
34,000 ( 10,900 to 34,000 )
10.0 ( 3.2 to 10.0 )
Sensible Capacity
Latent Capacity
20,700
BTU/h
BTU/h
13,300
Air Circulation (High)
Moisture Removal (High)
Available Voltage Range
Running Amperes
Power Input
ft3/min (m3/h)
630 (1,070)
Pints/h
10.64
V
187 to 253
A
21.9 ( 5.0 to 21.9 )
W
4,000 ( 1,000 to 4,000 )
Power Factor
%
BTU/h/W
BTU/Wh
A
88
EER
8.50
SEER
16.0
Compressor Locked Rotor Amperes
Fuse or Circuit Breaker Capacity
Controls / Temperature Control
Control Unit
31.0
A
45
Microprocessor / I.C. Thermister
Wireless Remote Control Unit
Timer
24-Hour ON or OFF Timer, 1-Hour OFF Timer
Fan Speeds
Indoor / Outdoor
Horizontal
Auto and 3 steps / Auto (Hi, Me, Lo)
Manual
Airflow Direction (Indoor)
Vertical
Auto
Air Filter
Washable, Anti-Mold
DC Twin Rotary (Inverter)
R410A / 6.5 (2,950)
Electric Expansion Valve
49 / 44 / 39 / 32
55
Compressor
Refrigerant / Amount charged at shipment
Refrigerant Control
Ibs (g)
Operation Sound
Indoor : Hi/Me/Lo/Qt*
Outdoor : Hi
dB-A
dB-A
(*Qt = Quiet mode)
Refrigerant Tubing Connections
Flare Type
Max. allowable tubing length at shipment
ft (m)
inch (mm)
inch (mm)
164 (50)
Refrigerant
Narrow tube
Wide tube
3/8 (9.52)
Tube Diameter
5/8 (15.88)
Refrigerant Tube Kit / Accessories
Optional / Air Clean Filter
Indoor Unit
Outdoor Unit
Unit Dimensions
inch 11-13/16 × 41-15/16 × 9-1/16 35-13/16 × 37-1/32 × 13-3/8
Height × Width × Depth
Package Dimensions
Height × Width × Depth
(mm)
inch
(300 × 1,065 × 230)
12-7/32 × 44-7/8 × 14-31/32
(310 × 1,140 × 380)
32.0 (14.5)
(910 × 940 × 340)
42-3/8 × 40 × 16-3/8
(1,076 × 1,016 × 416)
183.0 (83.0)
(mm)
Weight
Net
Ibs (kg)
Ibs (kg)
cu.ft (m3)
Shipping
39.7 (18.0)
205.0 (93.0)
Shipping Volume
4.59 (0.13)
15.88 (0.45)
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Remarks: Rating conditions are:
Cooling: Indoor air temperature 80°F D.B. / 67°F W.B.
Outdoor air temperature 95°F D.B. / 75°F W.B.
10
2-2. Major Component Specifications
2-2-1. Indoor Unit
Indoor Unit
KS3082
Control PCB
Part No.
Controls
CB-KS3082
Microprocessor
250V 3A
Control Circuit Fuse
Remote Control Unit
RCS-8VPULS4U
Fan
Type
Cross-Flow
Q'ty ... Dia. and Length
inch (mm)
1 ... D3-15/16 / L32-1 (D100/L838)
Fan Motor
Type
DC Motor
Model ... Q'ty
SIC-39CVL-D847-10 ... 1
No. of Poles
8
1,370
47
Rough Measure RPM (Cool)
Nominal Output
Coil Resistance
W
Ohm
-
(Ambient Temp. 68 °F (20 °C))
Safety Device
Type
Internal Controller
Over-Current Protection
Over-Heat Protection
Run Capacitor
Yes
Yes
Micro F
VAC
-
-
Flap Motor
Type
Stepping Motor
24BYJ48-1256
Model
Rating
DC 12V
Coil Resistance
Ohm
Each Pair of Terminal : 200 +/- 7%
(Ambient Temp. 77 °F (25 °C))
Heat Exchanger Coil
Coil
Aluminum Plate Fin / Copper Tube
Rows
1 and 2
19.5
Fins Per inch
Face Area
ft2 (m2)
4.55 (0.423)
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
11
Indoor Unit
KS3682
Control PCB
Part No.
Controls
CB-KS3682
Microprocessor
250V 3A
Control Circuit Fuse
Remote Control Unit
RCS-8VPULS4U
Fan
Type
Cross-Flow
Q'ty ... Dia. and Length
inch (mm)
1 ... D3-15/16 / L32-1 (D100/L838)
Fan Motor
Type
DC Motor
Model ... Q'ty
SIC-39CVL-D847-10 ... 1
No. of Poles
8
1,370
47
Rough Measure RPM (Cool)
Nominal Output
Coil Resistance
W
Ohm
-
(Ambient Temp. 68 °F (20 °C))
Safety Device
Type
Internal Controller
Over-Current Protection
Over-Heat Protection
Run Capacitor
Yes
Yes
Micro F
VAC
-
-
Flap Motor
Type
Stepping Motor
24BYJ48-1256
Model
Rating
DC 12V
Coil Resistance
Ohm
Each Pair of Terminal : 200 +/- 7%
(Ambient Temp. 77 °F (25 °C))
Heat Exchanger Coil
Coil
Aluminum Plate Fin / Copper Tube
Rows
1 and 2
19.5
Fins Per inch
Face Area
ft2 (m2)
4.55 (0.423)
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
12
2-2-2. Outdoor Unit
Outdoor Unit C3082
P.C.Board
Control P.C.B
Noise Filer P.C.B
H.I.C.Board
Part No.
CR-C3082-F
Microprocessor
400V 3.5A
POW-CH3082-B1 HIC-CH3072R-C1
Controls
-
-
-
Circuit Fuse
250V 25A
Compressor
Type
DC Twin Rotary (Hermetic)
C-9RVN273H0H / 2,250W
FV68S ... 2.98 (1,400)
T - R : 0.169
Compressor Model / Nominal Output
Compressor Oil ... Amount
Pints (cc)
Coil Resistance (Ambient Temp. 77 °F (25 °C)) Ohm
T - S : 0.169
R - S : 0.169
Safety Device
CT (Peak current cut-off control)
Compressor Discharge Temp. Control
Operation cut-off control in abnormal ambient Temp.
Yes
Yes
Yes
Overload Relay
Model
Operation Temp.
Micro F
CS-7L110
Open : 230 °F (110 °C), Close : 203 °F (95 °C)
Run Capacitor
-
VAC
-
Crankcase Heater
230V 30W
Fan
Type
Propeller
Q'ty ... Dia.
inch (mm)
1 ... D19-9/32 (D490)
Fan Motor
Type
DC Motor
Model ... Q'ty
SIC-71FW-D8120-4A ... 1
No. of Poles
8
Rough Measure RPM (Cool)
Nominal Output
750
142
W
Coil Resistance
Ohm
-
(Ambient Temp. 68 °F (20 °C))
Safety Device
Type
Internal Controller
Over- Current Protection
Over- Heat Protection
Run Capacitor
Yes
Yes
Micro F
VAC
-
-
Heat Exchanger Coil
Coil
Aluminum Plate Fin / Copper Tube
Rows
2
Fins per inch
Face Area
21.2
ft2 (m2)
8.05 (0.748)
External Finish
Acrylic baked-on enamel finish
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
13
Outdoor Unit C3682
P.C.Board
Control P.C.B
Noise Filer P.C.B
H.I.C.Board
Part No.
CR-C3682-F
Microprocessor
400V 3.5A
POW-CH3082-B1 HIC-CH3072R-C1
Controls
-
-
-
Circuit Fuse
250V 25A
Compressor
Type
DC Twin Rotary (Hermetic)
C-9RVN273H0H / 2,500W
FV68S ... 2.98 (1,400)
T - R : 0.169
Compressor Model / Nominal Output
Compressor Oil ... Amount
Pints (cc)
Coil Resistance (Ambient Temp. 77 °F (25 °C)) Ohm
T - S : 0.169
R - S : 0.169
Safety Device
CT (Peak current cut-off control)
Compressor Discharge Temp. Control
Operation cut-off control in abnormal ambient Temp.
Yes
Yes
Yes
Overload Relay
Model
Operation Temp.
Micro F
CS-7L110
Open : 230 °F (110 °C), Close : 203 °F (95 °C)
Run Capacitor
-
VAC
-
Crankcase Heater
230V 30W
Fan
Type
Propeller
Q'ty ... Dia.
inch (mm)
1 ... D19-9/32 (D490)
Fan Motor
Type
DC Motor
Model ... Q'ty
SIC-71FW-D8120-4A ... 1
No. of Poles
8
Rough Measure RPM (Cool)
Nominal Output
750
142
W
Coil Resistance
Ohm
-
(Ambient Temp. 68 °F (20 °C))
Safety Device
Type
Internal Controller
Over- Current Protection
Over- Heat Protection
Run Capacitor
Yes
Yes
Micro F
VAC
-
-
Heat Exchanger Coil
Coil
Aluminum Plate Fin / Copper Tube
Rows
2
Fins per inch
Face Area
21.2
ft2 (m2)
8.05 (0.748)
External Finish
Acrylic baked-on enamel finish
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
14
2-3. Other Component Specifications
Indoor Unit
KS3082
KS3682
Outdoor Unit C3082
C3682
• Indoor heat exchanger sensor
(Model:PTM-D51H-S6-1)
• Compressor temp sensor
(Model:TKS335B)
• Indoor air temp sensor
(Model:KTEC-35-S121-1)
10
9
8
7
6
5
4
3
2
1
0
200
180
160
140
120
100
80
60
40
20
0
50 59 68 77 86 95 104
(10) (15) (20) (25) (30) (35) (40)
32 50 68 86 104 122 140 158 176 194
(0) (10)(20) (30) (40)(50) (60) (70)(80) (90)
Temperature °F (°C)
Temperature °F (°C)
• Outdoor air temp sensor
(Model:TKS295B)
• Outdoor heat exchanger sensor
(Model:TKS334B)
• Heat sink temp sensor (HIC Board)
(Model:TKS316B)
40
35
30
25
20
15
10
5
0
-
-
4
20)(
5
14 23 32 41 50 59 68
10) ( 5) (0) (5) (10) (15) (20)
Temperature °F (°C)
(
-
15)(
-
-
15
3. DIMENSIONAL DATA
Indoor Unit
KS3082
KS3682
4 - 9 / 1 6
1 - 1 5 / 3 2
1 - 7 / 8
5 - 9 / 1 6
1 - 9 / 3 2 2 - 3 / 4
1 / 1 2 6 - 1
7 - 2 3 / 3 2
2 3 / 3 2
1 - 7 / 8
1 1 - 1 3 / 1 6
4 - 9 / 1 6
1 1 - 1 3 / 1 6 ( 3 0 0 )
2 - 3 / 4 5 / 1 6
2 - 3 / 8
Unit: inch(mm)
(852-0-0010-19600-0)
16
Outdoor Unit C3082
C3682
2 1 / 3 2
3 1 / 3 2
1 9 / 3 2
4 - 3 / 4
6 - 2 3 / 3 2
1 - 3 / 1 6
1 - 2 7 / 3 2
1 - 1 5 / 1 6
2 - 2 5 / 3 2
1 / 3 4 2 - 1
1 / 3 2 1 4 - 1
1 3 - 9 / 3 2
1 6 - 5 / 3 2
1 4 - 3 1 / 3 2
1 3 - 3 / 8 ( 3 4 0 )
1 - 3 / 1 6 1 / 3 4 2 - 1
1 - 2 7 / 3 2
1 - 1 5 / 1 6
1 3 / 3 2
2 - 2 5 / 3 2
2 3 / 3 2
3 5 - 1 3 / 1 6 ( 9 1 0 )
1 - 1 / 3 2
1 1 - 1 3 / 3 2
17
4. REFRIGERANT FLOW DIAGRAM
4-1. Refrigerant Flow Diagram
Indoor Unit
KS3082
KS3682
Outdoor Unit C3082
C3682
Indoor unit
Outdoor unit
Wide tube
service
valve
Sub
Main
Wide tube
Accumulator Accumulator
Muffler
O.D
5/8"
High pressure
switch
H.P.
(15.88 mm)
Electric
expansion
valve
Narrow
tube
service
valve
M
Narrow tube
Cooling cycle
Strainer
O.D.
3/8"
(9.52 mm)
18
5. PERFORMANCE DATA
5-1. Temperature Charts
Indoor Unit
KS3082
Outdoor Unit C3082
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (60Hz, 230V)
(1) Low pressure performance chart
Lo fan
Hi Fan
174
(1.2)
159
(1.1)
145
(1.0)
131
(0.9)
117
(0.8)
104
(0.7)
-4
(-20)
5
(-15)
14
(-10)
23
(-5)
32
(0)
41
(5)
50
(10)
59
(15)
68
(20)
77
(25)
86
(30)
95
(35)
104
(40)
Outdoor inlet air D.B. temp.°F(°C)
(2) Operating current performance chart
28
Lo fan
Hi Fan
26
24
22
20
18
16
14
12
10
-4
(-20)
5
(-15)
14
(-10)
23
(-5)
32
(0)
41
(5)
50
(10)
59
(15)
68
(20)
77
(25)
86
(30)
95
(35)
104
(40)
Outdoor inlet air D.B. temp.°F(°C)
(3) Indoor discharge air performance chart
64.4 (18)
Lo fan
Hi Fan
60.8 (16)
57.2 (14)
53.6 (12)
50.0 (10)
46.4 (8)
42.8 (6)
-4
(-20)
5
(-15)
14
(-10)
23
(-5)
32
(0)
41
(5)
50
(10)
59
(15)
68
(20)
77
(25)
86
(30)
95
(35)
104
(40)
Outdoor inlet air D.B. temp.°F(°C)
NOTE
• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.
19
Indoor Unit
KS3682
Outdoor Unit C3682
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (60Hz, 230V)
(1) Low pressure performance chart
Lo fan
Hi Fan
174
(1.2)
159
(1.1)
145
(1.0)
131
(0.9)
117
(0.8)
104
(0.7)
-4
(-20)
5
(-15)
14
(-10)
23
(-5)
32
(0)
41
(5)
50
(10)
59
(15)
68
(20)
77
(25)
86
(30)
95
(35)
104
(40)
Outdoor inlet air D.B. temp.°F(°C)
(2) Operating current performance chart
28
Lo fan
Hi Fan
26
24
22
20
18
16
14
12
10
-4
(-20)
5
(-15)
14
(-10)
23
(-5)
32
(0)
41
(5)
50
(10)
59
(15)
68
(20)
77
(25)
86
(30)
95
(35)
104
(40)
Outdoor inlet air D.B. temp.°F(°C)
(3) Indoor discharge air performance chart
64.4 (18)
Lo fan
Hi Fan
60.8 (16)
57.2 (14)
53.6 (12)
50.0 (10)
46.4 (8)
42.8 (6)
-4
(-20)
5
(-15)
14
(-10)
23
(-5)
32
(0)
41
(5)
50
(10)
59
(15)
68
(20)
77
(25)
86
(30)
95
(35)
104
(40)
Outdoor inlet air D.B. temp.°F(°C)
NOTE
• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.
20
5-2. Cooling Capacity
Indoor Unit
: KS3082
Outdoor Unit : C3082
Power Supply : 230V Single Phase 60Hz
< Cooling Capacity (Low Ambient) >
RATING CAPACITY:
30,600 BTU/h
AIR FLOW RATE:
630 CFM
INDOOR
ENT. TEMP. oF (oC)
OUTDOOR
AMBIENT TEMP. oF (oC)
W.B.
D.B.
0
(-17.8)
5
15
25
35
45
55
(-15.0)
(-9.4)
(-3.9)
(1.7)
(7.2)
(12.8)
TC
30,120
30,060
29,930
29,780
29,590
29,330
29,070
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
21,150
23,470
25,920
28,240
30,120
21,150
23,470
25,920
28,240
30,060
21,020
23,350
25,790
28,120
29,930
20,900
23,230
25,790
28,120
29,780
20,780
23,230
25,670
27,990
29,590
20,660
22,980
25,430
27,870
29,330
20,530
22,860
25,300
27,630
29,070
59
(15.0)
TC
30,390
30,360
30,270
30,170
30,040
29,820
29,610
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
17,720
20,050
22,490
24,820
27,140
17,720
20,050
22,490
24,820
27,140
17,600
19,920
22,370
24,820
27,140
17,600
19,920
22,370
24,690
27,020
17,480
19,800
22,370
24,690
27,020
17,360
19,800
22,250
24,570
26,890
17,360
19,680
22,120
24,450
26,770
63
(17.2)
TC
30,490
30,480
30,450
30,400
30,330
30,160
30,020
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
14,180
16,500
19,070
21,390
23,710
14,180
16,500
18,940
21,390
23,710
14,180
16,500
18,940
21,390
23,710
14,180
16,500
18,940
21,270
23,710
14,180
16,500
18,940
21,270
23,590
14,050
16,380
18,820
21,150
23,590
14,050
16,380
18,820
21,150
23,470
67
(19.4)
TC
30,370
30,380
30,410
30,430
30,420
30,310
30,250
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
10,510
12,950
15,400
17,720
20,050
10,510
12,950
15,400
17,720
20,050
10,510
12,950
15,400
17,720
20,050
10,630
12,950
15,400
17,720
20,050
10,630
12,950
15,400
17,720
20,050
10,510
12,830
15,280
17,720
20,050
10,510
12,830
15,280
17,600
20,050
71
(21.7)
TC
30,030
30,080
30,170
30,240
30,310
30,250
30,270
75
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
9,410
11,850
14,180
16,500
9,410
11,850
14,180
16,620
9,410
11,850
14,300
16,620
9,530
11,970
14,300
16,620
9,530
11,970
14,300
16,620
9,530
11,970
14,300
16,620
9,530
11,970
14,300
16,620
(23.9)
TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h)
NOTE
1.
Above data does not take Freeze Prevention Protection during cooling operation into account.
For this reason, the value may vary from the actual cooling characteristics.
2. Above data represents the value when the operation frequency of a compressor is fixed.
21
< Cooling Capacity >
RATING CAPACITY:
30,600 BTU/h
65
AIR FLOW RATE:
OUTDOOR
AMBIENT TEMP. oF (oC)
630 CFM
INDOOR
ENT. TEMP. oF (oC)
W.B.
D.B.
75
85
95
105
(40.6)
115
(18.3)
(23.9)
(29.4)
(35.0)
(46.1)
TC
30,650
29,970
29,190
28,600 24,890
17,310
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
21,390
23,710
26,280
28,610
30,650
21,020
23,350
25,790
28,240
29,970
20,660
22,980
25,430
27,750
29,190
20,290 18,330
22,610 20,660
25,060 23,100
27,380 24,890
28,600 24,890
14,660
16,990
17,310
17,310
17,310
59
(15.0)
TC
31,580
30,910
30,160
29,630 25,270
17,560
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
18,330
20,660
23,100
25,430
27,750
17,970
20,290
22,740
25,060
27,510
17,600
19,920
22,370
24,690
27,020
17,360 15,150
19,680 17,480
22,120 20,050
24,450 22,370
26,770 24,690
11,730
14,050
16,500
17,560
17,560
63
(17.2)
TC
32,420
31,780
31,050
# 30,600 25,550
17,760
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
15,150
17,480
19,920
22,250
24,570
14,790
17,110
19,560
22,000
24,330
14,420
16,870
19,310
21,640
23,960
14,300 12,100
16,620 14,420
19,070 16,870
21,390 19,190
23,710 21,510
8,920
11,240
13,690
16,010
17,760
67
(19.4)
TC
33,130
32,540
31,840
31,490 25,710
17,880
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
11,730
14,050
16,500
18,820
21,150
11,480
13,810
16,250
18,580
20,900
11,120
13,440
15,890
18,330
20,660
11,000
8,670
5,860
8,310
71
13,320 11,120
15,770 13,560
18,210 15,890
20,530 18,210
(21.7)
10,750
13,070
15,400
TC
33,630
33,090
32,430
32,190 25,730
17,900
75
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
10,750
13,200
15,520
17,840
10,510
12,950
15,280
17,720
10,260
12,710
15,030
17,480
10,140
7,940
5,370
7,820
(23.9)
12,590 10,380
15,030 12,710
17,360 15,030
10,140
12,590
TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h)
NOTE
1.
Rating conditions (#) : Indoor Unit Entering Air Temp. 80 °F (26.7 °C) D.B. / 67 °F (19.4 °C) W.B.
: Outdoor Ambient Temp. 95 °F (35 °C) D.B.
2.
Above data does not take Freeze Prevention Protection during cooling operation into account.
For this reason, the value may vary from the actual cooling characteristics.
3. Above data represents the value when the operation frequency of a compressor is fixed.
22
Indoor Unit
: KS3682
Outdoor Unit : C3682
Power Supply : 230V Single Phase 60Hz
< Cooling Capacity (Low Ambient) >
RATING CAPACITY:
34,000 BTU/h
AIR FLOW RATE:
630 CFM
INDOOR
ENT. TEMP. oF (oC)
OUTDOOR
AMBIENT TEMP. oF (oC)
W.B.
D.B.
0
(-17.8)
30,900
5
15
25
35
45
55
(-15.0)
(-9.4)
(-3.9)
(1.7)
(7.2)
(12.8)
TC
30,870
30,800
30,710
30,590
30,400
30,210
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
21,510
23,960
26,400
28,730
30,900
21,510
23,840
26,400
28,730
30,870
21,510
23,840
26,280
28,610
30,800
21,510
23,840
26,280
28,610
30,710
21,390
23,710
26,160
28,480
30,590
21,270
23,590
26,040
28,480
30,400
21,150
23,470
25,920
28,360
30,210
59
(15.0)
TC
31,010
31,010
30,990
30,950
30,890
30,750
30,620
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
17,970
20,410
22,860
25,180
27,510
17,970
20,410
22,860
25,180
27,510
17,970
20,290
22,740
25,180
27,510
17,970
20,290
22,740
25,060
27,510
17,970
20,290
22,740
25,060
27,380
17,840
20,170
22,610
25,060
27,380
17,840
20,170
22,610
24,940
27,260
63
(17.2)
TC
30,910
30,940
30,980
31,000
31,010
30,930
30,880
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
14,420
16,740
19,190
21,510
23,840
14,420
16,740
19,190
21,510
23,960
14,420
16,740
19,190
21,640
23,960
14,420
16,740
19,190
21,640
23,960
14,420
16,740
19,190
21,640
23,960
14,420
16,740
19,190
21,510
23,960
14,420
16,740
19,190
21,510
23,840
67
(19.4)
TC
30,570
30,620
30,730
30,820
30,910
30,900
30,930
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
10,630
12,950
15,400
17,720
20,170
10,630
12,950
15,400
17,840
20,170
10,750
13,070
15,520
17,840
20,170
10,750
13,070
15,520
17,840
20,170
10,750
13,070
15,520
17,970
20,290
10,750
13,070
15,520
17,970
20,290
10,750
13,070
15,520
17,970
20,290
71
(21.7)
TC
30,010
30,090
30,260
30,430
30,590
30,650
30,770
75
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
9,410
11,850
14,180
16,500
9,410
11,850
14,180
16,620
9,530
11,970
14,300
16,620
9,530
11,970
14,300
16,740
9,650
12,100
14,420
16,740
9,650
12,100
14,420
16,740
9,650
12,100
14,420
16,870
(23.9)
TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h)
NOTE
1.
Above data does not take Freeze Prevention Protection during cooling operation into account.
For this reason, the value may vary from the actual cooling characteristics.
2. Above data represents the value when the operation frequency of a compressor is fixed.
23
Indoor Unit
: KS3682
Outdoor Unit : C3682
Power Supply : 230V Single Phase 60Hz
< Cooling Capacity >
RATING CAPACITY:
34,000 BTU/h
AIR FLOW RATE:
OUTDOOR
AMBIENT TEMP. oF (oC)
630 CFM
INDOOR
ENT. TEMP. oF (oC)
W.B.
D.B.
65
(18.3)
75
(23.9)
85
(29.4)
95
(35.0)
105
(40.6)
115
(46.1)
TC
34,170
33,480
32,690
32,110 24,650
16,770
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
23,470
25,790
28,240
30,560
33,010
23,100
25,430
27,870
30,200
32,520
22,610
24,940
27,380
29,710
32,030
22,250 18,210
24,570 20,530
27,020 22,980
29,460 24,650
31,790 24,650
14,420
16,740
16,770
16,770
16,770
59
(15.0)
TC
35,010
34,360
33,600
33,100 24,850
16,910
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
20,170
22,490
24,940
27,260
29,580
19,800
22,120
24,570
26,890
29,220
19,310
21,760
24,200
26,530
28,850
19,070 15,030
21,390 17,360
23,840 19,800
26,280 22,120
28,610 24,450
11,480
13,810
16,250
16,910
16,910
63
(17.2)
TC
35,720
35,120
34,400
# 34,000 24,930
16,970
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
16,620
19,070
21,510
23,840
26,160
16,380
18,700
21,150
23,590
25,920
16,010
18,330
20,900
23,230
25,550
15,890 11,730
18,210 14,180
20,660 16,620
22,980 18,940
25,300 21,270
8,670
11,000
13,440
15,770
16,970
67
(19.4)
TC
36,270
35,710
35,040
34,780 24,870
16,950
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
13,070
15,400
17,840
20,170
22,490
12,830
15,150
17,600
19,920
22,250
12,460
14,790
17,360
19,680
22,000
12,340
8,430
5,610
7,940
71
14,790 10,750
17,230 13,200
19,560 15,520
21,880 17,840
(21.7)
10,380
12,710
15,030
TC
36,560
36,070
35,450
34,630 24,680
16,830
75
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
11,850
14,300
16,620
18,940
11,610
14,050
16,500
18,820
11,360
13,810
16,250
18,580
11,120
7,570
5,130
7,570
9,900
12,220
(23.9)
13,560 10,020
15,890 12,340
18,210 14,660
TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h)
NOTE
1.
Rating conditions (#) : Indoor Unit Entering Air Temp. 80 °F (26.7 °C) D.B. / 67 °F (19.4 °C) W.B.
: Outdoor Ambient Temp. 95 °F (35 °C) D.B.
2.
Above data does not take Freeze Prevention Protection during cooling operation into account.
For this reason, the value may vary from the actual cooling characteristics.
3. Above data represents the value when the operation frequency of a compressor is fixed.
24
5-3. Air Throw Distance Charts
Indoor Unit
KS3082
Room air temp. : 80°F (26.7°C)
Cooling
Fan speed
:
High
Horizontal distance (ft.)
10 15 20
0
5
25
30
0
5
10
15
: Flap angle 0 ,
: Flap angle 30 ,
: Axis air velocity 0
: Axis air velocity 30
25
Indoor Unit
KS3682
Room air temp. : 80°F (26.7°C)
Cooling
Fan speed
:
High
Horizontal distance (ft.)
10 15 20
0
5
25
30
0
5
10
15
: Flap angle 0 ,
: Flap angle 30 ,
: Axis air velocity 0
: Axis air velocity 30
26
6. ELECTRICAL DATA
6-1. Electrical Characteristics
Indoor Unit
KS3082
Outdoor Unit C3082
(1) Voltage:230V
Cooling
<
230V >
Indoor Unit
Fan Motor
Outdoor Unit
Fan Motor + Compressor
230V Single-phase 60Hz
16.1
Complete Unit
Performance at
Rating conditions
Running amp.
Power input
A
0.4
39
16.5
W
3,251
3,290
Rating conditions:
Indoor air temperature:
Outdoor air temperature:
80°F (26.7°C) D.B. / 67°F (19.4°C) W.B.
95°F (35°C) D.B.
(2) Voltage:208V
Cooling
<
208V >
Indoor Unit
Fan Motor
Outdoor Unit
Complete Unit
Fan Motor + Compressor
Performance at
208V Single-phase 60Hz
Rating conditions
Running amp.
Power input
0.4
39
17.6
18.0
A
3,251
3,290
W
Rating conditions:
Indoor air temperature:
Outdoor air temperature:
80°F (26.7°C) D.B. / 67°F (19.4°C) W.B.
95°F (35°C) D.B.
27
Indoor Unit
KS3682
Outdoor Unit C3682
(1) Voltage:230V
Cooling
<
230V >
Indoor Unit
Fan Motor
Outdoor Unit
Fan Motor + Compressor
230V Single-phase 60Hz
19.6
Complete Unit
Performance at
Rating conditions
Running amp.
Power input
A
0.4
39
20.0
W
3,961
4,000
Rating conditions:
Indoor air temperature:
Outdoor air temperature:
80°F (26.7°C) D.B. / 67°F (19.4°C) W.B.
95°F (35°C) D.B.
(2) Voltage:208V
Cooling
<
208V >
Indoor Unit
Fan Motor
Outdoor Unit
Complete Unit
Fan Motor + Compressor
Performance at
208V Single-phase 60Hz
Rating conditions
Running amp.
Power input
0.4
39
21.5
21.9
A
3,961
4,000
W
Rating conditions:
Indoor air temperature:
Outdoor air temperature:
80°F (26.7°C) D.B. / 67°F (19.4°C) W.B.
95°F (35°C) D.B.
28
6-2. Electric Wiring Diagrams
Indoor Unit
KS3082
KS3682
TERMINAL BASE
1
2
BLK
WHT
RED
3
GRN/YEL
U1
U2
EVAPORATOR
AC IN COM SI
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
WHT
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
RED
1 1
2 2
3 3
4 4
5 5
ORG
YEL
PNK
BLU
FLAP
M
5P (WHT)
LAMP
9P(
)
WHT
FLAP MOTOR
GRN/YEL 1 1
2 2
GND
2P(WHT)
OPERATION SW
CONTROLLER
COIL
PL ELEC J-B
1 1
2 2
BLK
BLK
t°
4P(
)
WHT
RED
1 1
2 2
3 3
4 4
5 5
6 6
7 7
COIL THERMISTOR
DCM
7P(BLU)
BLK
WHT
YEL
BLU
M
UV ASSY
ROOM THERMISTOR
FAN MOTOR
1 1
2 2
3 3
4 4
BLK
BLK
RED
BLU
t°
ROOM/UV
4P (
)
WHT
1
2
S-LINK (RAC)
3 4P (BLU)
4
T10
6P (BLU)
1 2 3 4 5 6
8FA2-5250-70400-3
29
Outdoor Unit C3082
C3682
t °
Y E L
Y E L
B L U
W H
T
R E D
T
W H
W H
T
B L K
B L K
P R E S S U R E S W
H I G H
T
T
T
W H
B L K
W H
B L K
W H
B L K
B L K
t °
t °
t °
B L K
O R
T H E R M I S T
O U T D O O R
T
T
T
W H
B L K
B L K
O R
B L K
T H E R M I S T
C O M P R E S S O R
W H
B L K
Y E L
Y E L
O R
T H L E R C M O I S I T
W H
B L K
Y
G R
B L K
Y E L
R E D
O R G
T
T
W H
W H
G R N / Y E L
G R N / Y E L
B L U
R E D
O R G
W H
B R N
T
W H T
W H T
8FA2-5250-71800-1
30
7. FUNCTIONS
7-1. Operation Functions
Emergency operation
SENSOR DRY
Emergency operation is available when the remote
controller malfunctions, has been lost, or otherwise
cannot be used.
During DRY operation, the system adjusts the room
temperature and fan speed according to the conditions in the
room, in order to maintain a comfortable room environment.
SENSOR DRY operation
To operate the system, press the OPERATION button,
which is also used as the receiver, below the unit display.
Each time this button is pressed, the OPERATION lamp
changes color to indicate the type of operation. Select the
desired type of operation.
•
DRY operation is as shown in the figure below.
Load
COOL zone
A zone
COOL
(GREEN)
STOP
(Lamp Off)
B zone
•
The set temperature is 4°F(2°C) below the detected room
temperature in the case of cooling operation.
Conditions are monitored at all
times when the room temperature
is below 59°F(15°C).
DRY A
The compressor operation frequency varies.
The indoor fan operates with 1/f fluctuation.
DRY B
The compressor operates at a low operating frequency.
The indoor fan operates with 1/f fluctuation.
Monitor
•
•
Monitoring operation takes place when the room temperature
is below 59°F
temperature.
(15°C), or more than 5°F(3°C) below the set
When the monitoring range is entered, the compressor stops,
and the indoor fan operates with 1/f fluctuation.
NOTE
The Sensor Dry operation during the Low Ambient Cooling
Mode (outside air temperature : 59°F(15°C) or lower) is as
follows.
and
DRY A
DRY B
When room temperature rises above the set temperature, the
compressor turns ON. When room temperature falls below the
set temperature, the compressor turns OFF.
31
HIGH POWER
NIGHT SETBACK
This function acts to raise the power but keeps the AC system in
the same operating mode.
This function is set with the HIGH POWER button on the remote
controller.
(It can be set regardless of the temperature and fan speed
settings.)
•
•
When NIGHT SETBACK operation is set, the temperature and
fan speed settings will be adjusted automatically to allow
comfortable sleep.
When NIGHT SETBACK operation is set, " mark" appears on
the remote controller. The main unit display lamp also becomes
dimmer.
HIGH POWER operation from remote controller
COOL and DRY modes
The unit operates at maximum output for 30 minutes,
regardless of the desired temperature.
The fan speed is 1 step above "High."
When the night setback mode is selected, the air conditioner
automatically raises the temperature setting 2°F(1°C) when 30
minutes have passed after the selection was made, and then
another 2°F(1°C) after another 30 minutes have passed,
regardless of the indoor temperature when night setback was
selected. This enables you to save energy without sacrificing
comfort. This function is convenient when gentle cooling is
needed.
Frequency
MAX
2°F(1°C)
Setting
Time
0
temperature
2°F(1°C)
30 min.
5 min.
Press the NIGHT
SETBACK button
30 min.
30 min.
Start
End
Time
NOTE
•
•
When HIGH POWER operation ends, the unit operates at low
Hz for 5 minutes, regardless of the thermostat OFF conditions.
When in DRY mode, operation is in the cooling zone.
Lamp colors
OPERATION lamp
DRY operation
COOL operation
FAN operation
Orange
Green
Green
TIMER lamp
Green
Green
LED CLEAN lamp
Timer backup
•
Operation stops if there are no operator controls for 25 hours or
longer after unit operation switched from OFF to ON by use of
ON timer operation.
32
Noise Reducing Control (Outdoor Unit)
The noise reducing control is the function used for silent operation of the air conditioner by means of
setting the dip switch on the outdoor unit P.C.Board to control the fan and compressor's motor speed.
NOTE
When this function is used, the cooling ability is slightly degraded. Therefore,
when this function is to be enabled, make sure to receive the approval of the client.
<Operation Sound>
Noise Reducing Control
Specifications
(Fan's motor speed : 500rpm)
Cooling
55 dB-A
Cooling
47 dB-A
<In Cooling Operation>
Outdoor Air Temp. [°C]
Normal Operation
33
Normal Operation or
Noise Reducing Operation is kept.
(Initial setting is the normal operation.)
28
Noise Reducing Operation
NOTE
1. In the test operation, high-power operation, defrost operation or low ambient cooling
operation (to be cancelled at the outside temperature of 14 °C or less, or 17 °C or
more), the noise reducing control is not available.
2. In the noise reducing operation, the fan's maximum motor speed is limited to 500rpm.
Also, the maximum frequency (Hz) is controlled in the cooling (30Hz) or heating
operation (30Hz).
<Switching Procedure to Noise Reducing Control>
(1) Remove the 3 screws fixing the inspection panel and remove the inspection panel. (Fig. 2)
(2) When the switch No. 1 of the dip switch (SW01) on the control P.C.Board is turned ON,
the noise reducing control is enabled. (Fig. 3)
Power lamp
ON
Control P.C.Board
Inspection panel
1 2
Dip switch (SW01)
Slide downward
SW01
Fig.3 Control P.C.Board
Fig.2 View from front
33
Maximum Current Value Change Function
The maximum current value is changed to 14A (for C3082) or 17A (for C3682) to prevent power breaker
tripping. (It is set to 24A when the unit is delivered from the factory.)
NOTE
1. When the high load is given (Outside temperature is high in the cooling operation),
the capacity is reduced.
When the maximum current value change function is to be enabled, make sure to receive
the approval of the client.
2. The maximum capacity for cooling operation is about as much as the rated capacity.
< C3082 >
Description of function
In cooling
operation
Example of operation
Current Value on
the Point C
(25.0)
22.0
Power Point C
Point B
Point A
Current Value
on the Point B
Target
frequency
Current Value
on the Point A
21.6
Frequency
Stops operation
Approx.3 minutes
< C3682 >
In cooling
operation
• Operates at the target frequency at Point A and below.
• Stops increases to the frequency between Points A and B.
• Reduces the frequency by 1 Hz per 0.5 seconds when Point B is exceeded.
• Stops operation, and restarts it appoximately 5 minutes later, if Point C is
exceeded.
Current Value on
the Point C
(25.0)
24.0
Current Value
on the Point B
(May operate when sudden voltage fluctuations occur. Indicates trouble.)
Current Value
on the Point A
23.6
<Maximum Current Value Change Procedure>
(1) Remove the inspection panel.
Refer to Fig. 2 in " Noise Reducing Control" for details.
(2) When the switch No.2 of the dip switch (SW01) on the control P.C.Board is turned ON,
the maximum current value change. (Fig. 4)
Power lamp
Max. Current Value
Dip Switch (SW01)
Switch No.2
ON
C3082
C3682
ON
14.0A
22.0A
17.0A
24.0A
1 2
OFF
Dip switch (SW01)
SW01
Fig.4 Control P.C.Board
34
7-2. Protective Functions
Compressor discharge temperature control
Freeze prevention
This function controls the operation frequency to prevent the
compressor discharge temperature from rising more than a
specified temperature.
During COOL or DRY operation, freezing is detected and
operation is stopped when the temperature of the indoor heat
exchanger matches the conditions below.
1. Freeze-prevention operation is engaged when the
Compressor discharge temperature °F(°C)
temperature of the indoor heat exchanger is below 41°F(5°C).
2. Restart after freeze-prevention operation occurs when the
temperature of the indoor heat exchanger reaches 46°F(8°C)
or above.
Approx.
214
(101)
A
Approx.
B
201
C
(94)
46
(8)
a
b
c
d
A
B
41
(5)
a. Area: Automatic capacity control.
36
(2)
b. When the temperature rises above Point A, the operation
frequency is reduced at a specified rate.
*
c. Area: Further frequency increase is prohibited.
a
b
c
d
d. When the temperature falls below Point B, prevention of a rise
in frequency is released and the air conditioner operates as in
a. Area: Automatic capacity control
a
area.
b. When the temperature drops below Point A, the operation
frequency is reduced by a certain proportion.
* The compressor will stop if the temperature of the compressor
discharge exceeds 248°F(120°C) due to shortage of gas or
other reason.
c. Area: Frequency increase is prohibited.
d. When the temperature reaches Point C or above, freezing
prevention is ended and control is the same as in the
a
area.
* When the temperature drops to below 36°F(2°C)
(continuously for 2 minutes or longer), the compressor stops.
Once the freeze condition is detected, the air conditioner will
work less than the maximum frequency until it is turned off.
CT (Peak current cut-off control)
• This function prevents the circuit breaker or fuse from operating
to open the circuit. This function works when electrical current
has increased due to an increase in the cooling load,
or to a decrease in the power supply voltage. In these cases,
operation frequency is reduced or operation is interrupted auto-
matically to control the electrical current for operation.
•
When the cause of the increase in electrical current is rectified,
the system will resume operation in the original mode.
(A)
<
KS3082
>
Cooling Dry
25.0
Peak current cut-off trips
Hz down
22.0
(A)
<
KS3682>
Cooling Dry
25.0
Peak current cut-off trips
Hz down
24.0
35
8. TROUBLESHOOTING
8-1. Precautions before Performing Inspection or Repair
After checking the self-diagnostics monitor, turn the power OFF before starting inspection or repair.
High-capacity electrolytic capacitors are used inside the outdoor unit controller (inverter). They retain an electrical charge
(charging voltage DC 310V) even after the power is turned OFF, and some time is required for the charge to dissipate. Be
careful not to touch any electrified parts before the controller LED (red) turns OFF.
If the outdoor controller is normal, approximately 30 seconds will be required for the charge to dissipate. However, allow
at least 5 minutes for the charge to dissipate if there is thought to be any trouble with the outdoor controller.
< Clock display >
8-2. Method of Self-Diagnostics
Test run mode
Follow the procedure below to perform detailed trouble diagnostics.
Deletion of self-diagnostics
report mode
NOTE
Self-diagnostics mode
1:If the operation lamp blinks every 0.5 seconds immediately when the
power is turned ON, there is an external ROM (OTP data) failure on the
indoor circuit board, or a ROM socket insertion problem, or the ROM
has not been installed.
2:The failure mode is stored in memory even when the power is not ON.
Follow the procedure below to perform diagnostics.
ON/OFF
operation
button
PROCEDURE
After turning on power to the air conditioner, use the remote controller and
follow the steps below to execute self-diagnostics.
Step 1: Press and hold the remote controller QUIET button and 1 HR
TIMER button. Then, press and hold the ACL (reset) button with a
1HR.
pointed object such as the tip of a pen. After 5 seconds, release
TIMER
ACL button first, then release QUIET and 1 HR TIMER buttons,
"oP-1" (test run) appears, blinking in the remote controller clock
display area.
button
QUIET
button
Step 2: Next, press the 1 HR TIMER button twice to change the display
from "oP-1" to "oP-2" and "oP-3" (self-diagnostics). (The display
continues to blink.)
Step 3: Finally press the ON/OFF button to engage self-diagnostics mode.
• The self-diagnostics function utilizes the 3 indicator lamps on the main
unit, in combinations of ON lamps, blinking lamps, and OFF lamps, to
report the existence of sensor trouble or a protective operation. (The
lamps blink or remain ON for 5 seconds, then turn OFF for 2 seconds.)
Self-diagnostics is completed when the buzzer sounds 3 short beeps.
• A maximum of 3 self-diagnostics reports are displayed, for 5 seconds
each, beginning with the most recent report. Following this display the
lamps turn OFF. In order to view the self-diagnostics results again,
press the ON/OFF button again.
ACL
(Reset)
button
• The 3 lamps remain OFF if no trouble has occurred.
<IMPORTANT> After self-diagnostics is completed, be sure to press the
ACL (reset) button to return to normal mode. The air
conditioner will not operate if this is not done.
36
(1) Self-diagnostics Lamps
INDOOR UNIT
(1) OPERATION lamp
(2) TIMER lamp
OPERATION
TIMER
LED CLEAN
(3) LED CLEAN lamp
ON/OFF
Since the indications cover various units, the corresponding parts listed below may not be present in some models.
.... .... ....
OFF
Blinking
ON (Illuminated)
Indication on indoor unit
Timer
(2)
Operation
(1)
LED Clean
(3)
Alarm
Code
Error
Code
Diagnosis Contents
Possible Malfunction
Room temperature sensor failure
F10
F02
F13
S01
S02
S03
(1) Sensor open circuit or short circuit
(2) Contact failure at connector or open circuit at terminal crimping location
(short-circuit detection only for the humidity sensor)
(3) Indoor/outdoor PCboard failure
Indoor heat exchanger sensor failure
Humidity sensor failure
Compressor temperature sensor failure
F04/F12
S04
S05
(1) Sensor open circuit or short circuit
(2) Contact failure at connector or open circuit at terminal crimping location
(3) Outdoor PCboard failure
F09/
F15 to F18
F08/
Outdoor heat exchanger sensor failure
Outdoor air temperature sensor failure
S06
S07
F21 to F24
Outdoor electrical current detection
failure
Outdoor PCboard failure
F27
E05
(1) Mis-wiring (2) AC power failure (3) Blown fuse (4) Power Relay failure
(5) Indoor or outdoor PCboard failure (6) Outdoor Fan Motor failure (7) Reactor failure
(8) High-Pressure Switch failure (9) Overload Relay failure (10) Magnetic Coil failure
* See detailed flowchart in this section.
Indoor/outdoor communications failure
(serial communications)
E01
E02
(1) HIC or power Tr failure (2) Outdoor fan does not turn. (3) Instantaneous power outage
(4) Service valve not opened. (5) Outdoor fan blocked. (6) Continuous overload operation
(7) Compressor failure (8) Outdoor PCboard failure
• HIC circuit failure
• Power Tr (transistor) circuit failure
P26
Outdoor unit external ROM (OTP data)
failure
(1) External ROM data failure (2) Outdoor PCboard failure
F31
P16
P07
E03
E04
E05
(1) Instantaneous power outage (2) HIC or power transistor failure
(3) Outdoor PCboard failure
Peak current cut-off
• PAM circuit failure
• Active circuit failure
(1) Outdoor PCboard failure (2) Outdoor power supply voltage failure
Compressor discharge overheat
prevention activated.
(1) Electric expansion valve failure (2) Capillaries choked (3) Shortage of refrigerant
P03
P01
P19
E06
E07
E08
(4) Continuous overload operation (5) Outdoor fan does not rotate (6) Outdoor PCboard failure
(1) Fan motor failure (2) Contact failure at connector (3) Indoor PCboard failure
Indoor fan operating failure
(1) 4-way valve failure (heat pump model only)
(2) Outdoor PCboard failure
• 4-way valve switching failure
• Indoor zero-cross failure
(1) Service valve not opened. (2) Shortage of refrigerant
(1) Open phase (2) Outdoor PCboard failure
No-refrigerant protection
P15
P29
E09
E10
DC compressor drive circuit failure
Outdoor fan operating failure
(1) Fan motor failure (2) Contact failure at connector (3) Outdoor PCboard failure
P22
E11
E12
E13
• Outdoor system communications failure
• OLR operation
• Outdoor power supply open phase
• Outdoor coil freezing
(1) Mis-wiring (2) Blown fuse (3) Power Relay failure (4) Outdoor PCboard failure
(5) Compressor failure
E07/P04/P05
P20/P27
* See detailed flowchart in this section.
(1) Indoor fan system failure (2) Shortage of refrigerant (3) Low-temperature operation
Freeze-prevention operation activated.
P11
37
(2) If the self-diagnostics function fails to operate
Check the indoor unit.
No indicators illuminate and the
indoor fan does not rotate.
Check the power voltage.
Blown
Is the fuse blown?
Normal
Replace the circuit
board or the fuse.
Replace the controller.
38
8-3. Checking the Indoor and Outdoor Units
(1) Checking the indoor unit
No.
Control
Check items (unit operation)
• The rated voltage must be present between inter-unit wirings 1 and 2.
1
Use the remote controller to operate the
unit in "TEST run" mode. To determine
whether the mode is currently in
"TEST run" mode, check the 4 indicator
lamps on the unit. If all 4 are blinking,
the current mode is "TEST run."
•
Connect a 5 k ohm resistor between inter-unit wirings 2 and 3. When the
voltage at both ends is measured, approximately 12 to 15V DC must
be output and the multimeter pointer must bounce once every 8
seconds.
Or instead of measuring the voltage, you can insert an LED jig and
check that the LED flickers once every 8 seconds.
If there are no problems with the above, then check the outdoor unit.
For the "Test run" procedure, refer to the Appendix B "Installation Instructions".
(2) Checking the outdoor unit
No.
Control
Check items (unit operation)
1
Apply the rated voltage between outdoor
unit terminals L and N.
• The control panel LED (red) must illuminate.
2
Short-circuit the outdoor unit COM terminal
to the T-RUN terminal.
• The compressor, fan motor and 4-way valve must all turn on.
If there are no problems with the above, then check the indoor unit.
TEST/T-RUN terminals
Using the TEST/T-RUN terminals
T-RUN
: Test run (compressor and fan motor turn ON).
TEST/MV : Compresses time to 1/60th (accelerates
operation by 60 times faster than normal).
(TEST)/MV T-RUN COM
39
(3) Serial Communication Error Identification Procedure
If the lamps on the main body show the following conditions after the completion of self-diagnostics,
a communication error between the indoor unit and outdoor unit might be considered.
In such a case, identify the breakdown section by using the following procedure.
NOTE Refer to "Method of Self-Diagnostics" for the self-diagnostics procedure.
Lamp LED Clean
Timer
(2)
Operation
(1)
: Off
Alarm Code
(Error Code)
: Blinking
: Illuminated
(3)
E05 (E01)
E07/P04/P05/P20/P27 (E12)
< Before the Operation >
For terminal strip short circuit work or inter-unit wiring removal, turn off the power to
avoid an electric shock.
WARNING
Release the terminal strip short circuit after the completion of self-diagnostics.
Do not perform the short-circuit work between any other terminals except for
specified ones on the specified terminal strip. If such work is performed between
the incorrect terminals, the unit might be broken.
CAUTION
< Convenient Tool for Short-Circuit Work ( for example ) >
Cable
Alligator Clip
Alligator Clip
< Check Items before Troubleshooting Serial Communication Start >
After confirming that the following errors do not exist, start the "Troubleshooting Serial Communication"
in "Alarm Code : E05 and E07/P04/P05/P20/P27".
1. Mis -wiring (inter-unit cable, etc.)
2. AC power failure
6. Reactor failure (defective insulation, etc.)
7. High-Pressure Switch failure
3. Blown fuse
8. Overload Relay failure
4. Power Relay failure
9. Magnetic Coil failure (defective insulation, short-circuit, etc.)
10. Compressor failure (defective insulation, etc.)
5. Outdoor Fan Motor failure (defective insulation, etc.)
(3-1) Alarm Code : E05
-
+
Outdoor Unit
V
1
2
3
3
4
5
6
Outdoor Unit
Troubleshooting Serial Communication
1
1
2
3
4
5
6
Power
1
2
Power
Indoor Unit
2
3
V
Indoor Unit
+
-
Fig. 2
Fig. 1
1. Turn OFF the power and wait until the power lamp (LED)
of the outdoor unit controller is turned OFF.
2. Disconnect the cable from the terminal 3 on the indoor unit
Is the voltage of about DC12V
or more given between the terminals
2 and 3 on the outdoor unit terminal strip
(Serial Communication Line) ?
(Fig. 1)
No
terminal strip.
3. Turn ON the power.
(Fig. 2)
Yes
A
( Continued to the next page A. )
B
( Continued to the next page B. )
40
( Continued from the previous page A. )
A
( Continued from the previous page B. )
B
Is the voltage of about DC22V to
24V given between the terminals
2 and 3 on the indoor unit terminal strip
(Serial Communication Line) ?
(Fig. 2)
Yes
No
Defect in the indoor unit
P.C. board
Defect or connection error
in the inter-unit cable
Outdoor Unit
1. Turn OFF the power and wait until the power lamp (LED)
of the outdoor unit controller is turned OFF.
2. Short-circuit between the terminals 2 and 3 on the outdoor
1
1
2
2
3
3
4
5
6
Power
unit terminal strip.
(Fig. 3)
Indoor Unit
Fig. 3
1. Turn ON the power and operate the system using the
remote controller or the operation button on the indoor unit.
2. Perform the self-diagnosis five seconds after the operation
start.
Alarm Code : E07/P04/P05/
P20/P27
Defect in the outdoor unit
P.C. board.
What is the latest self-diagnosis result ?
Alarm Code : E05
Outdoor Unit
Outdoor Unit
1. Turn off the power and wait until the power lamp (LED)
of the outdoor unit controller is turned OFF.
2. Remove the short-circuit between the terminals 2 and 3 on
the outdoor unit terminal strip.
3. Disconnect the cable from the terminal 3 on the indoor unit
1
1
2
3
3
4
5
6
1
2
2
3
4
5
6
Power
Power
2
terminal strip.
(Fig. 4)
1
3
Indoor Unit
Indoor Unit
Fig. 5
Fig. 4
Short-circuit between the terminals 2 and 3 on the indoor unit
terminal board. (Fig. 5)
1. Turn ON the power and operate the system using the
remote controller or the operation button on the indoor unit.
2. Perform the self-diagnosis five seconds after the operation
start.
Alarm Code : E07/P04/P05/
P20/P27
Defect or connection error
in the inter-unit cable
What is the latest self-diagnosis result ?
Alarm Code : E05
Defect in the indoor unit
P.C. board
41
(3-2) Alarm Code : E07/P04/P05/P20/P27
Troubleshooting Serial Communication
Outdoor Unit
1
1
2
2
3
3
4
5
6
Power
1. Turn off the power and wait until the power lamp (LED)
of the outdoor unit controller is turned OFF.
2. Disconnect the cable from the terminal 3 on the Outdoor
Indoor Unit
unit terminal strip.
(Fig. 6)
Fig. 6
1. Turn ON the power and operate the system using the
remote controller or the operation button on the indoor unit.
2. Perform the self-diagnosis five seconds after the operation
start.
Alarm Code : E05
Defect in the outdoor unit
P.C. board
What is the latest self-diagnosis result ?
Alarm Code : E07/P04/P05/
P20/P27
Outdoor Unit
1
1
2
3
3
4
5
6
1. Turn off the power and wait until the power lamp (LED)
of the outdoor unit controller is turned OFF.
2. Disconnect the cable from the terminal 3 on the indoor
Power
2
unit terminal strip.
(Fig. 7)
Indoor Unit
Fig. 7
1. Turn ON the power and operate the system using the
remote controller or the operation button on the indoor unit.
2. Perform the self-diagnosis five seconds after the operation
start.
Alarm Code : E05
Defect in the inter-unit
cable
What is the latest self-diagnosis result ?
Alarm Code : E07/P04/P05/
P20/P27
Defect in the indoor unit
P.C. board
42
8-4. Trouble Diagnosis of Fan Motor
8-4-1. Indoor Fan Motor
This indoor DC fan motor contains an internal control PCB. Therefore, it is not possible to measure the coil
resistance, and the following procedure should be used to check the motor.
To perform diagnosis, operate the unit in cooling mode with indoor fan speed "High". Next, make sure that the
indoor unit receive the signals from the remote controller when the ON/OFF operation button is pressed.
Important:
(A) Turn OFF the power before connecting or disconnecting the motor connectors.
(B) When performing voltage measurement at the indoor controller connector for (3) in the table
below, the DC motor will trip and voltage output will stop approximately 1 minute after operation
is started. For this reason, to measure the voltage again, turn OFF the unit once using the
remote controller, and then start the air conditioner again.
[Trouble symptom 1] The fan does not stop when the unit stops. Indoor unit controller trouble.
[Trouble symptom 2] The fan motor does not rotate when the unit is operating.
(Diagnostic procedure)
* Disconnect the motor connectors and measure the voltage at the DC motor connectors on the indoor
unit controller (3 locations).
Measurement location
Normal value
DC 280 V +/-10%
(1) Vm-Gnd: Between pin 1 and pin 4
(2) Vcc-Gnd: Between pin 5 and pin 4
(3) Vs-Gnd: Between pin 6 and pin 4
DC 15 V +/-10%
Fluctuation between DC 1.63 to 6.23 V
(Diagnostic results)
All of the above measured values are normal. Fan motor trouble (Replace the motor.)
Any one of the above measured values is not normal. Indoor unit controller trouble (Replace the controller .)
(Reference)
DC motor connector pin arrangement
Pin 1: Vm (red)
Pin 2: Not used
Pin 3: Not used
Pin 4: Gnd (black)
Pin 5: Vcc (white)
Pin 6: Vs (yellow)
Pin 7: PG (blue)
[Trouble symptom 3] Motor rotates for some time (several seconds), but then quickly stops, when the indoor
unit operates.
(There is trouble in the system that provides feedback of motor rotation speed from the
motor to the indoor unit controller.)
[Trouble symptom 4] Fan motor rotation speed does not change during indoor unit operation.
[Trouble symptom 5] Fan motor rotation speed varies excessively during indoor unit operation.
(Remedy for symptom 3 to 5)
It is not possible to identify whether the trouble is indoor unit controller trouble or motor trouble.
Therefore, first replace the indoor unit controller, then (if necessary) replace the DC motor.
43
8-4-2. Outdoor Fan Motor
This outdoor DC fan motor contains an internal control PCB. Therefore, it is not possible to measure the coil
resistance, and the following procedure should be used to check the motor.
Perform the trouble diagnosis by Test Run mode described on Installation Instructions of indoor unit.
Important:
(A) Turn OFF the power before connecting or disconnecting the motor connectors.
(B) When performing voltage measurement at the outdoor controller connector for (3) in the table
below, the DC motor will trip and voltage output will stop approximately 10 seconds after
operation is started. For this reason, to measure the voltage again, first turn OFF the outdoor
unit power, then, measure the voltage in Test Run mode.
[Trouble symptom 1] The fan does not stop when the outdoor unit stops. Outdoor unit controller trouble
[Trouble symptom 2] The fan motor does not rotate when the outdoor unit is operating.
(Diagnostic procedure)
* Disconnect the motor connectors and measure the voltage at the DC motor connectors on the outdoor
unit controller (3 locations).
Measurement location
Normal value
DC 280V +/- 10%
(1) Vm-Gnd : Between pin 1 and pin 3 of FM1
(2) Vcc-Gnd : Between pin 1 of FM2 and pin3 of FM1
(3) Vs-Gnd : Between pin 3 of FM2 and pin3 of FM1
DC 15V +/- 10%
Fluctuation between DC 1.8V to 5.7V
(Diagnostic results)
All of the above measured values are normal. Fan motor trouble (Replace the motor.)
Any one of the above measured values is not normal. Outdoor unit controller trouble
(Replace the controller .)
(Reference)
DC motor connector pin arrangement
Connector No.
FM1
Pin
Pin 1: Vm (red)
Pin 2: Not used
Pin 3: Gnd (blue)
Pin 1: Vcc (brown)
Pin 2: PG (white)
Pin 3: Vsp (orange)
FM2
[Trouble symptom 3] Motor rotates for some time (several seconds), but then quickly stops, when the outdoor
unit operates.
(There is trouble in the system that provides feedback of motor rotation speed from the
motor to the outdoor unit controller.)
[Trouble symptom 4] Fan motor rotation speed does not change during outdoor unit operation.
[Trouble symptom 5] Fan motor rotation speed varies excessively during outdoor unit operation.
(Remedy for symptom 3 to 5)
It is not possible to identify whether the trouble is outdoor unit controller trouble or motor trouble.
Therefore, first replace the outdoor unit controller, then (if necessary) replace the DC motor.
44
8-5. Noise Malfunction and Electromagnetic Interference
An inverter A/C operates using pulse signal control and high frequencies. Therefore, it is susceptible to the effects of external
noise, and is likely to cause electromagnetic interference with nearby wireless devices.
A noise filter is installed for ordinary use, preventing these problems. However, depending on the installation conditions, these
effects may still occur. Please pay attention to the points listed below.
(1) Noise malfunction
This refers to the application of high-frequency noise to the signal wires, resulting in abnormal signal pulses and malfunction.
Locations most susceptible to noise
Trouble
Correction
1. Locations near broadcast stations where
there are strong electromagnetic waves
Either of the following trouble may occur.
(The fundamental concept is to make the
system less susceptible to noise.)
1. The unit may stop suddenly during
operation.
2. Locations near amateur radio (short wave)
stations
- Insulate for noise or
distance from the noise source. -
2. Indicator lamps may flicker.
3. Locations near electronic sewing machines
and arc-welding machines
1. Use shielded wires.
2. Move unit away from the noise source.
(2) Electromagnetic interference
This refers to noise generated by high-speed switching of the microcomputer and compressor. This noise radiates through
space and returns to the electric wiring, affecting any wireless devices (televisions, radios, etc.) located nearby.
Locations most susceptible to noise
Trouble
Correction
1. A television or radio is located near the
A/C and A/C wiring.
1. Noise appears in the television picture, 1. Select a separate power source.
or the picture is distorted.
2. Keep the A/C and A/C wiring at least 1 meter
away from wireless devices and antenna cables.
2. The antenna cable for a television or
radio is located close to the A/C and A/C
wiring.
2. Static occurs in the radio sound.
3. Change the wireless device’s antenna to a high-
sensitivity antenna.
3. Locations where television and radio
signals are weak.
4. Change the antenna cable to a BS coaxial cable.
5. Use a noise filter (for the wireless device).
6. Use a signal booster.
45
9. CHECKING ELECTRICAL COMPONENTS
9-1. Measurement of Insulation
Resistance
Ground wire
Clip
The insulation is in good condition if the resistance
exceeds 1M ohm.
Probe
9-1-1. Power Supply Cord
Insulation
tester
Clamp the grounding wire of power cord with the lead
clip of the insulation resistance tester and measure the
Fig. 1
Terminal plate
resistance by placing a probe on either of the two
power wires. (Fig. 1)
Then also measure the resistance between the
grounding and other power terminals. (Fig. 1)
Probe
9-1-2. Indoor Unit
Clamp an aluminum plate fin or copper tube with the
lead clip of the insulation resistance tester and
measure the resistance by placing a probe on each
terminal screw on the terminal plate. (Fig. 2)
Note that the ground line terminal should be skipped
for the check.
Clip
Copper
tube or
metallic part
Insulation
tester
9-1-3. Outdoor Unit
Fig. 2
Clamp a metallic part of the unit with the lead clip of
the insulation resistance tester and measure the
resistance by placing a probe on each terminal screw
where power supply lines are connected on the
terminal plate. (Fig. 2)
Probe
Clip
9-1-4. Measurement of Insulation
Resistance for Electrical Parts
Copper
tube or
metallic part
Disconnect the lead wires of the desired electric part
from terminal plate, capacitor, etc. Similarly disconnect
the connector. Then measure the insulation resistance.
(Figs. 3 and 4)
Insulation
tester
Fig. 3
NOTE
From fan motor,
compressor and
other parts
Refer to Electric Wiring Diagram.
If the probe cannot enter the poles because the hole is
too narrow then use a probe with a thinner pin.
Probe
Metallic
part
Clip
Insulation
tester
Fig. 4
46
9-2. Checking Continuity of Fuse on
PCB Ass'y
Fuse
Remove the PCB Ass'y from the electrical
component box. Then pull out the fuse from the PCB
Ass'y. (Fig. 5)
Check for continuity using a multimeter as shown in
Fig. 6.
PCB Ass'y
Fig. 5
Fuse
Fig. 6
47
10. REFRIGERANT R410A:
SPECIAL PRECAUTIONS WHEN SERVICING UNIT
10-1. Characteristics of New Refrigerant R410A
10-1-1. What is New Refrigerant R410A?
R410A is a new refrigerant that contains two types of pseudo-non-azeotropic refrigerant mixture. Its
refrigeration capacity and energy efficiency are about the same level as the conventional refrigerant, R22.
10-1-2. Components (mixing proportions)
HFC32 (50%) / HFC125 (50%)
10-1-3. Characteristics
Less toxic, more chemically stable refrigerant
The composition of refrigerant R410A changes whether it is in a gaseous phase or liquid phase. Thus, when
there is a refrigerant leak the basic performance of the air conditioner may be degraded because of a change in
composition of the remaining refrigerant. Therefore, do not add new refrigerant. Instead, recover the
remaining refrigerant with the refrigerant recovery unit. Then, after evacuation, totally recharge the specified
amount of refrigerant with the new refrigerant at its normal mixed composition state (in liquid phase).
When refrigerant R410A is used, the composition will differ depending on whether it is in gaseous or liquid
phase, and the basic performance of the air conditioner will be degraded if it is charged while the refrigerant is in
gaseous state. Thus, always charge the refrigerant while it is in liquid phase.
Ether-type oil is used for compressor oil for R410A-type units, which is different
CAUTION
from the mineral oil used for R22. Thus more attention to moisture prevention and
faster replacement work compared with conventional models are required.
48
10-2. Checklist before Servicing
Use a clutch-type flare tool for R410A or the conventional flare tool. Note that sizes of the resultant flares differ
between these two tools. Where a conventional flare tool is used, make sure to observe A Specification (amount of
extrusion) by using the flare spacer.
Specification A
Diameter of tube D
Flare tool for R410A
Conventional flare tool (for R22)
Dia.1/4" (6.35 mm)
Dia.3/8" (9.52 mm)
Dia.1/2" (12.7 mm)
Dia.5/8" (15.88 mm)
0 to 0.0196"
0.0472"
(0 to 0.5 mm)
(1.2 mm)
Size of flare
Spacer
D
D
A
A
Flare tool for R410A
Conventional flare tool (R22)
Tubing precautions
Refrigerant R410A is more easily affected by dust or moisture compared with R22, thus be sure to temporarily
cover the ends of the tubing with caps or tape prior to installation.
Never use 0.0276" (0.7 mm)-thick copper tubing or tubing which is less than 0.0315" (0.8 mm) in thickness, since
air conditioners with R410A are subject to higher pressure than those using R22 and R407C.
No addition of compressor oil for R410A
No additional charge of compressor oil is permitted.
No use of refrigerant other than R410A
Never use a refrigerant other than R410A.
If refrigerant R410A is exposed to fire
Through welding, etc., toxic gas may be released when R410A refrigerant is exposed to fire. Therefore, be sure
to provide ample ventilation during installation work.
Caution in case of R410A leak
Check for possible leak points with the special leak detector for R410A. If a leak occurs inside the room,
immediately provide thorough ventilation.
49
10-3. Tools Specifically for R410A
For servicing, use the following tools for R410A
Tool Distinction
Gauge manifold
Tool Name
Charging hose
Gas leak detector
Refrigerant cylinder
Charging cylinder
Refrigerant recovery unit
Vacuum pump with anti-reverse flow (*1)
(Solenoid valve-installed type, which prevents oil from flowing back into the
unit when the power is off, is recommended.)
Vacuum pump (*2)...can be used if the following adapter is attached.
Vacuum pump adapter (reverse-flow prevention adapter) (*3).
(Solenoid valve-installed adapter attached to a conventional vacuum pump.)
Electronic scale for charging refrigerant
Flare tool
Tools specifically for R410A
Bender
Tools which can be com-
monly used for R22,
R407C, and R410A
Torque wrench
Cutter, reamer
Welding tool, nitrogen gas cylinder
The above tools specifically for R410A must not be used for R22 and R407C.
Doing so will cause malfunction of the unit.
CAUTION
For the above vacuum pump (*1, *2) and vacuum pump adapter (*3), those for
R22-type units can be used for R410A-type. However, they must be used
exclusively for R410A and never alternately with R22 and R407C.
To prevent other refrigerants (R22, R407C) from being mistakenly charged to this unit, shape and external
diameter of the service port screw has been altered.
<External diameter of service port> R410A : 5/16"
R22, R407C : 1/4"
10-4. Tubing Installation Procedures
When the tubes are connected, always apply HAB oil on the flare portions to improve the sealing of tubing.
The following is the HAB oil generally used:
Esso: ZERICE S32
NOTE
For details on tubing installation procedures, refer to the installation manuals attached to the indoor
unit and outdoor unit.
50
10-5. In Case of Compressor Malfunction
Should the compressor malfunction, be sure to make the switch to a replacement
CAUTION
compressor as quickly as possible.
Use only the tools indicated exclusively for R410A. See "10-3. Tools
Specifically for R410A."
10-5-1. Procedure for Replacing Compressor
(1) Recovering refrigerant
Any remaining refrigerant inside the unit should not be
released to the atmosphere, but recovered using the
refrigerant recovery unit for R410A.
(1) Recover refrigerant
OK
Do not reuse the recovered refrigerant, since it will contain
impurities.
(2) Replacing Compressor
(2) Replace compressor
OK
Soon after removing seals of both discharge and suction
tubes of the new compressor, replace it quickly.
(3) Checking for sealing
Use nitrogen gas for the pressurized gas, and never use a
refrigerant other than R410A. Also do not use oxygen or
any flammable gas.
(3) Check for sealing
OK
(4) Evacuation
Use a solenoid valve-installed vacuum pump so that
even if power is cut off in the middle of evacuation of air
due to a power interruption, the valve will prevent the
pump oil from flowing back.
(4) Evacuation
OK
The equipment may be damaged if moisture remains in
the tubing, thus carry out the evacuation thoroughly.
When using a vacuum pump with exhaust air volume more
than 0.883 cu.ft./min. and ultimate vacuum pressure rate
of 50 micron Hg.
(5) Recharge
Standard time for evacuation
Length of tubing
Less than 33 ft. (10 m)
More than 33 ft. (10 m)
Evacuation time
More than 10 minutes
More than 15 minutes
51
(5) Recharging
Be sure to charge the specified amount of
Configuration and characteristics of cylinders
Valve
refrigerant in liquid state using the service port
of the wide tube service valve. The proper
amount is listed on the unit's nameplate.
When the entire amount cannot be charged all at
once, charge gradually while operating the unit in
Cooling Operation.
Liquid
Never charge a large amount
CAUTION
of liquid refrigerant at once to
the unit. This may cause
damage to the compressor.
Single valve
Charge liquid refrigerant with
cylinder in up-side-down position.
When charging with a refrigerant cylinder, use an
electronic scale for charging refrigerant. In this
case, if the volume of refrigerant in the cylinder
becomes less than 20% of the fully-charged
amount, the composition of the refrigerant starts
to change. Thus, do not use the refrigerant if
the amount in the charging cylinder is less
than 20%.
Fig. 1
Valve
Also, charge the minimum necessary amount to
the charging cylinder before using it to charge
the air conditioning unit.
Example:
Liquid
In case of charging refrigerant to a unit requiring
1.68 lb. (0.76 Kg) using a capacity of a 22 lb. (10
Kg) cylinder, the minimum necessary amount for
the cylinder is:
Single valve (with siphon tube)
Charge with cylinder in normal position.
1.68 + 22 0.20 = 6.08 lb.
(0.76 + 10 0.20 = 2.76 Kg)
Fig. 2
For the remaining refrigerant, refer to the
instructions of the refrigerant manufacturer.
NO!
If using a charging cylinder, transfer the specified
amount of liquid refrigerant from the refrigerant
cylinder to the charging cylinder.
Charging
cylinder
Prepare an evacuated charging cylinder
beforehand.
To prevent the composition
CAUTION
of R410A from changing,
never bleed the refrigerant
gas into the atmosphere
while transferring the
refrigerant. (Fig. 3)
Liquid
Open
Refrigerant
cylinder
Do not use the refrigerant if the amount in the
charging cylinder is less than 20%.
Fig. 3
52
10-6. In Case Refrigerant is Leaking
Never attempt to charge additional refrigerant when refrigerant has been leaking
CAUTION
from the unit. Follow the procedure described below to locate points of leaks and
carry out repairs, then recharge the refrigerant.
(1) Detecting Leaks
Use the detector for R410A to locate refrigerant leak
points.
(1) Detect leaks
(2) Recovering refrigerant
Never release the gas to the atmosphere; recover
OK
residual refrigerant using the refrigerant recovery unit for
R410A, instead.
(2) Recover refrigerant
Do not reuse the recovered refrigerant because its
composition will have been altered.
OK
(3) Welding leaking points
Confirm again that no residual refrigerant exists in the unit
before starting welding.
(3) Weld leaking points
OK
Weld securely using flux and wax for R410A.
Prevent oxide film from forming inside the tubes utilizing
substitution with nitrogen (N2) in the refrigerant circuit of
the unit. Leave ends of tubes open during welding.
(4) Checking for sealing
(4) Check for sealing
OK
Use nitrogen gas for the pressurized gas, and never use
a refrigerant other than R410A. Also do not use oxygen or
any flammable gas.
(5) Evacuation
(5) Evacuation
OK
Use a solenoid valve-installed vacuum pump so that
even if power is cut off in the middle of evacuation of air
due to a power interruption, the valve will prevent the
pump oil from flowing back.
The equipment may be damaged if moisture remains in
the tubing, thus carry out the evacuation thoroughly.
(6) Recharge
When using a vacuum pump with exhaust air volume
more than 0.883 cu.ft./min. and ultimate vacuum pressure
rate of 50 micron Hg.
Standard time for evacuation
Length of tubing
Less than 33 ft. (10 m)
More than 33 ft. (10 m)
Evacuation time
More than 10 minutes
More than 15 minutes
(6) Recharging
Recharge unit in the same manner explained on the
previous page "(5) Recharging."
53
10-7. Charging Additional Refrigerant
10-7-1. When Tubes are Extended
Observe the proper amount of refrigerant as stated in this service manual or the installation manual that came
with the indoor unit. Charge additional refrigerant in liquid state only.
Never charge additional refrigerant if refrigerant is leaking from the unit. Follow
CAUTION
instructions given in "10-6. In Case Refrigerant is Leaking" and completely carry
out repairs. Only then should you recharge the refrigerant.
10-8. Retro-Fitting Existing Systems
10-8-1. Use of Existing Units
Never use new refrigerant R410A for existing units which use R22. This will cause the air conditioner to
operate improperly and may result in a hazardous condition.
10-8-2. Use of Existing Tubing
If replacing an older unit that used refrigerant R22 with a R410A unit, do not use its existing tubing. Instead,
completely new tubing must be used.
54
APPENDIX A INSTRUCTION MANUAL
KS3082 + C3082
KS3682 + C3682
(OI-852-6-4181-150-00-0)
A-1
KS3082
KS3682
COOL/DRY Model
INSTRUCTION MANUAL
Inverter-Controlled Split System Air Conditioner
MODE D’EMPLOI
Climatiseur de type séparé contrôlé par inverseur
This air conditioner uses
the new refrigerant R410A.
Save These Instructions!
Conserver ce mode d’emploi
Pub. OI-85264181150000
© SANYO 2010
FEATURES
This air conditioner is an inverter type unit that automatically adjusts capability as appropriate. Details on these functions are provided below;
refer to these descriptions when using the air conditioner.
• Microprocessor Controlled Operation
• Automatic Restart Function for Power Failure
Even when power failure occurs, preset programmed
operation can be reactivated once power resumes.
The interior compartment of the remote control unit
contains several features to facilitate automatic operation,
easy logically displayed for easy use.
• High Power Operation
The unit operates at maximum output for 30 minutes,
regardless of the desired temperature.
The fan speed is 1 step above “High”.
• Simple One-touch Wireless Remote Control
The remote control unit has several features to facilitate
automatic operation.
• 24-Hour ON or OFF Timer
• Quiet Operation
This timer can be set to automatically turn the unit on or off
The fan rotates slower than the fan speed setting to provide
at any time within a 24 hour period.
a quieter operating sound.
• 1-Hour OFF Timer
• LED Clean Operation
This timer can be set to automatically turn off the unit at
any time after one hour.
During operation, the UV anti-bacteria unit is activated for
30 minutes and cleans the air blown from the air
conditioner.
• Night Setback
This function saves energy by controlling operation to
• Anti-Mold Filter
provide a quieter operating sound than normal.
This unit is equipped with an anti-mold filter that inhibits the
growth of mold and bacteria.
• Automatic and 3-step Fan Speed
Auto/High/Medium/Low
• Air Clean Filter
An air filter that eliminates unpleasant odors and cleans the
air is available.
Purchase a replacement filter at your local dealer.
(model STK-FDXB)
• Air Sweep Control
This function moves a flap up and down in the air outlet,
directing air in a sweeping motion around the room and
providing comfort in every corner.
• Unoccupied
• Auto. Flap Control
This function prevents the room temperature from
increasing too much when no one is in the room, and
operate automatically to save energy.
This automatically sets the flap to the optimum position
during cooling and drying operation.
CONTENTS
Page
FEATURES................................................................................. 2
PRODUCT INFORMATION........................................................ 3
ALERT SYMBOLS...................................................................... 3
INSTALLATION LOCATION........................................................ 3
ELECTRICAL REQUIREMENTS ............................................... 3
SAFETY INSTRUCTIONS.......................................................... 3
NAMES OF PARTS .................................................................... 4
USING THE REMOTE CONTROL UNIT.................................... 8
OPERATION WITH THE REMOTE CONTROL UNIT ................ 9
1. Operation .................................................................... 9
2. Adjusting the Fan Speed............................................. 9
3. Fan Only...................................................................... 9
4. Night Setback Mode.................................................. 10
5. QUIET Mode ............................................................. 10
6. HIGH POWER Mode................................................. 10
7. LED CLEAN Mode .................................................... 11
8. UNOCCUPIED Mode................................................ 11
Page
SPECIAL REMARKS ................................................................12
SETTING THE TIMER ..............................................................12
USING THE 1-HOUR OFF TIMER ...........................................14
TIPS FOR ENERGY SAVING...................................................14
ADJUSTING THE AIRFLOW DIRECTION ...............................14
OPERATION WITHOUT THE REMOTE CONTROL UNIT .......15
CARE AND CLEANING ............................................................15
TROUBLESHOOTING ..............................................................17
OPERATING RANGE................................................................17
WIRED REMOTE CONTROLLER ............................................17
OI-150-2-EG
2
PRODUCT INFORMATION
ELECTRICAL
REQUIREMENTS
If you have problems or questions concerning your Air
Conditioner, you will need the following information. Model
and serial numbers are on the nameplate on the bottom of
the cabinet.
1. All wiring must conform to the local electrical codes.
Consult your dealer or a qualified electrician for details.
2. Each unit must be properly grounded with a ground (or
earth) wire or through the supply wiring.
Model No. __________________________________
Serial No. ___________________________________
Date of purchase _____________________________
Dealer’s address _____________________________
Phone number________________
3. Wiring must be done by a qualified electrician.
SAFETY INSTRUCTIONS
• Read this Instruction Manual carefully before using
this air conditioner. If you still have any difficulties
or problems, consult your dealer for help.
• This air conditioner is designed to give you
comfortable room conditions. Use this only for its
intended purpose as described in this Instruction
Manual.
ALERT SYMBOLS
The following symbols used in this manual, alert you
to potentially dangerous conditions to users, service
personnel or the appliance:
• Never use or store gasoline or other
flammable vapor or liquid near the air
conditioner — it is very dangerous.
• This air conditioner has no ventilator
for intaking fresh air from outdoors.
You must open doors or windows
frequently when you use gas or oil
heating appliances in the same room,
which consume a lot of oxygen from
the air. Otherwise there is a risk of
suffocation in an extreme case.
This symbol refers to a hazard or unsafe
practice which can result in severe
personal injury or death.
This symbol refers to a hazard or unsafe
practice which can result in personal
injury or product or property damage.
CAUTION
INSTALLATION LOCATION
• Do not turn the air conditioner on and
off from the power mains switch. Use
• We recommend that this air conditioner be installed
properly by qualified installation technicians in
accordance with the Installation Instructions
provided with the unit.
• Before installation, check that the voltage of the electric
supply in your home or office is the same as the voltage
shown on the nameplate.
CAUTION
the ON/OFF operation button.
• Do not stick anything into the air outlet
of the outdoor unit. This is dangerous
because the fan is rotating at high
speed.
• Do not let children play with the air
conditioner.
• Do not cool the room too much if
babies or invalids are present.
• Do not install this air conditioner
where there are fumes or flammable
gases, or in an extremely humid space
such as a greenhouse.
• Do not install the air conditioner where
excessively high heat-generating
objects are placed.
Avoid:
To protect the air conditioner from heavy corrosion, avoid installing
the outdoor unit where salty sea water can splash directly onto it or
in sulphurous air near a spa.
OI-150-3-EG
3
NAMES OF PARTS
UNIT DISPLAY AND OPERATION
BUTTON
Air intakes
INDOOR UNIT
INDOOR UNIT
OPERATION lamp
TIMER lamp
REMOTE CONTROL
receiver
Air outlet
Remote control unit
Drain hose
Refrigerant tubes
OUTDOOR UNIT
OPERATIONbutton LED CLEAN lamp
(ON/OFF)
IMPORTANT
Avoid using radio equipment such as mobile phone near (within
4 ft. (1.2 m)) the remote control receiver. Some radio equipment
may cause malfunction of the unit.
If the trouble happens, disconnect power and restart the air
conditioner after a few minutes.
REMOTE
CONTROL
receiver
This section picks up infrared signals from the
remote control unit (transmitter).
OPERATION
button
When the remote control unit cannot be used,
pressing this button enables cooling operation.
Air outlet
NOTE
Each time this button is pressed, the operation
mode changes cyclically.
This illustration is based on the external view of a standard model.
Consequently, the shape may differ from that of the air conditioner
which you have selected.
Stop
Cooling operation
This air conditioner consists of an indoor unit and an outdoor unit.
You can control the air conditioner with the remote control unit.
OPERATION
lamp
This lamp lights when the system is in the
continuous DRY (orange), COOL (green) and
FAN (green) mode.
Air from the room is drawn into this section and
Air Intake
passes through air filters which remove dust.
TIMER lamp
This lamp lights when the system is being
controlled by the timer.
Conditioned air is blown out of the air
conditioner through the air outlet.
Air Outlet
LED CLEAN
lamp
This lamp lights during operation in the UV anti-
bacterial mode.
The wireless remote control unit controls power
ON/OFF, operation mode selection,
temperature, fan speed, timer setting, and air
sweeping.
Remote
Control Unit
NOTE
The indoor and outdoor units are connected by
copper tubes through which refrigerant gas
flows.
Refrigerant
Tubes
The unit’s display lamps are dimmed during operation in the NIGHT
SETBACK mode.
Moisture in the room condenses and drains off
through this hose.
Drain Hose
The outdoor unit contains the compressor, fan
motor, heat exchanger coil, and other electrical
components.
Outdoor
(Condensing)
Unit
OI-150-4-EG
4
REMOTE CONTROL UNIT (DISPLAY)
Displayed when transmitting data
Displayed when setting temperature
Displayed when indoor unit sensor is
in use
Displayed when temperature is shown
Displayed when setting timer
Symbols
(4) Timer
24-hour clock with ON/OFF
(1) Operation mode
MILD DRY ..............................
COOL.....................................
FAN ........................................
program Timer .......................
ON Timer. ..............................
OFF Timer. ............................
1-hour OFF Timer..................
(2) Fan speed
Automatic operation ...............
(5) NIGHT SETBACK..................
(6) Confirmation of transmission.......
HIGH .....................................
MEDIUM.................................
LOW.......................................
(7) Auto. flap indication................
Flap angle indication..............
Sweep indication....................
(8) High power operation.............
(9) UNOCCUPIED ......................
(10) Quiet operation....................
(11) LED CLEAN operation.........
(3) Temperature setting
60 – 86 °F
When set to 80 °F
temperature indication............
OI-150-5-EG
5
REMOTE CONTROL UNIT
Transmitter
When you press the buttons on the remote control unit, the
mark appears in
the display to transmit the setting changes to the receiver in the air conditioner.
Display
Information on the operating conditions is displayed while the remote control unit
is switched on. If the unit is turned off, FLAP setting and FAN SPEED setting are
not displayed.
LED CLEAN button
: If this button is pressed during DRY, COOL or FAN operation, the UV
anti-bacterial unit is activated for 30 minutes and cleans the air blown
from the air conditioner.
QUIET button
: When you press this button, the fan rotates slower than the fan speed
setting to provide a quieter operating sound.
FAN SPEED selector button
: The air conditioner automatically decides the fan speeds.
: High fan speed
: Medium fan speed
: Low fan speed
FLAP button
Press this button either to select the setting of the airflow direction to the
auto. flap in each mode or one of the six possible positions manually or to
select the sweep function which moves the flap up and down automatically.
: Auto flap setting: If selected in a cooling or dry operation, the flap is
set at position (7) in the following chart.
: The airflow direction can be set manually. (six positions)
: The flap moves up and down automatically.
NOTE
When you press the FLAP button, the air flow direction will be changed one
by one as follows.
SWEEP
ON TIME/OFF TIME setting buttons
Advance button
Return button
No display: The timer does not operate.
: The air conditioner starts at the set time.
: The air conditioner stops at the set time.
: The air conditioner stops and starts, or starts
and stops, at the set times every day. For
details, see “SETTING THE TIMER”.
CANCEL button
SENSOR button
When you press this button (use a small-tipped object such as a ballpoint pen), the
mark will appear at the display. And the room temperature is detected by the
sensor which is built into the indoor unit and the air conditioner is controlled
accordingly.
NOTE
If the remote control unit is located near a heat source, such as a space heater or in
direct sunlight, press the SENSOR button to switch to the sensor on the indoor unit.
ADDRESS switch
Temperature display selector button
This switches the temperature display
between °C and °F.
• The address switch changes to prevent mixing of signals from remote control units when two
air conditioners are installed next to each other. Normally, the address switch is set to A. For
more information, please contact the dealer where you made the purchase.
• Normally, the tabs on the remote control unit should not be bent.
OI-150-6-EG
6
Sensor
A temperature sensor inside the remote control unit senses the room
temperature.
ON/OFF operation button
This button is for turning the air conditioner on and off.
1 HR. TIMER button (1-HOUR OFF TIMER)
: When you press this button, regardless of whether the unit is operating
or stopping, the unit operates for one hour and then shuts down.
Temperature setting buttons (TEMP.)
Press the
button to increase the set temperature.
Press the
button to reduce the set temperature.
The temperature setting changes by 1 °C or 2 °F each time one of the TEMP.
buttons is pressed.
MODE selector button
Use this button to select DRY, COOL or FAN mode.
(DRY)
(COOL)
(FAN)
: The air conditioner reduces the humidity in the room.
: The air conditioner makes the room cooler.
: The air conditioner works only as a circulation fan.
NIGHT SETBACK button
For details, see “4. Night Setback Mode”. When you press this button in the
DRY or COOL mode, the
mark appears in the display, and the remote
control unit will automatically adjust the set temperature to save energy.
HIGH POWER button
: If this button is pressed during DRY, COOL or FAN operation, the unit
operates at maximum output for 30 minutes, regardless of the desired
temperature.
The fan speed is 1step above ‘‘HIGH’’.
CLOCK button
UNOCCUPIED button
For details, see “8. UNOCCUPIED Mode”. When you press this button, the
mark appears in the display. And the remote control unit will automatically
prevent the room temperature from increasing too much when no one is in the
room.
ACL button (ALL CLEAR)
Puts the remote control unit into pre-operation status. Always press this button
after replacing the batteries.
(Cover closed)
NOTE
• The illustration above pictures the remote control unit after the cover has been opened.
• The remote control unit sends the temperature signal to the air conditioner regularly at five minute intervals. If the signal from the
remote control unit stops for more than 15 minutes due to the loss of the remote control unit or other trouble, the air conditioner will
switch to the temperature sensor which is built into the indoor unit and control the room temperature. In these cases, the
temperature around the remote control unit may differ from the temperature detected at the air conditioner’s position.
• The indoor fan runs continuously when the system is in normal operation. It does not turn off when the desired room temperature is
reached. If Night Set Back mode is selected, the fan will turn off intermittently during cooling operation in order to control air flow.
OI-150-7-EG
7
USING THE REMOTE CONTROL UNIT
HOW TO INSTALL BATTERIES
REMOTE CONTROL UNIT INSTALLATION
POSITION
The remote control unit may be operated either from a non-fixed
position or from a wall-mounted position. To ensure that the air
conditioner operates correctly, DO NOT install the remote control
unit in the following places:
DO NOT
• In direct sunlight
• Behind a curtain or other places where it is covered
• More than 26 ft.(8 m) away from the air conditioner
• In the path of the air conditioner’s airstream
• Where it may become extremely hot or cold
• Where it may be subject to electrical or magnetic noise
• Where there is an obstacle between the remote control unit and air
conditioner (since a check signal is sent from the remote control
unit every 5 minutes)
ACL button
MOUNTING THE REMOTE CONTROL UNIT
1. Slide the cover in the direction indicated by the arrow and remove
it.
2. Install two AAA alkaline batteries. Make sure the batteries point in
the direction marked in the battery compartment.
3. Use a thin object such as the tip of a pen to press the ACL button.
Before mounting the remote control unit, press the ON/OFF
operation button at the mounting location to make sure that the air
conditioner operates from that location. The indoor unit should make
a beeping sound to indicate that it has received the signal.
NOTE
Rear side
Remote control unit mount
• The batteries last about six months, depending on how much
you use the remote control unit. Replace the batteries when
the remote control unit’s display fails to light, or when the
remote control unit cannot be used to change the air
conditioner’s settings.
Press
Set in
• Use two fresh leak-proof type-AAA alkaline batteries.
• In replacing batteries, follow the instructions as mentioned in
the sub-section “HOW TO INSTALL BATTERIES”.
• If you do not use the remote control unit more than 1 month,
take out the batteries.
Hole
place
• Dispose of the used batteries at the designated location in
compliance with the applicable local ordinances.
Mounting screws
5/32 x 5/8"
(4 x 16 mm)
(included)
HOW TO USE THE REMOTE CONTROL UNIT
When using the remote control unit, always point the unit’s
transmitter head directly at the air conditioner’s receiver.
• To prevent loss of the remote control
unit, you can connect the remote
control unit to the mount by passing
a string through the remote control
unit and attachment hole.
Air conditioner
(Indoor unit)
To take out the remote control unit, pull it forward.
WHEN HOLDING THE REMOTE CONTROL UNIT
• When using the remote control unit and during air conditioner
operation, the transmitter on the remote control unit should be
pointed towards the receiver on the indoor unit.
• Make sure that there are no objects between the remote control
unit and receiver which could block the signal.
Receiver
(Transmitter head)
Remote control unit
OI-150-8-EG
8
OPERATION WITH THE REMOTE CONTROL UNIT
1. Operation
2. Adjusting the Fan Speed
A. Automatic fan speed
Simply set the FAN SPEED selector button to the
position.
This automatically sets the best fan speed for the room
temperature.
B. Manual fan speed
If you want to adjust fan speed manually during operation,
just set the FAN SPEED selector button as desired. [
, or
,
STEP 2
STEP 3
]
3. Fan Only
STEP 2
STEP 1
STEP 1
STEP 4
STEP 5
Check that the circuit breaker on the power panel is
turned on.
NOTE
Press the setting buttons as described below and
change the settings as desired.
STEP 3
If you want to circulate air without any temperature
control, follow these steps:
STEP 1
Press the MODE selector button
and select the desired mode.
For dehumidifying operation
For cooling operation
STEP 1
Press the MODE selector button to switch to
the fan mode
→
→
→
.
For fan only operation
STEP 2
STEP 3
Press the ON/OFF operation button.
STEP 2
STEP 3
To start the air conditioner, press the ON/
OFF operation button.
Press the FAN SPEED selector button to
select the fan speed of your choice (
or ).
,
Press the TEMP. setting buttons to change
the temperature setting to the desired
temperature.
Adjustable temperature range:
30 °C max.
16 °C min.
or
86 °F max.
60 °F min.
STEP 4
STEP 5
Set the FAN SPEED selector button to the
setting you want.
Press the FLAP button and set the airflow
direction as desired.
(Refer to “ADJUSTING THE AIRFLOW
DIRECTION” on page 14.)
To stop the air conditioner, press the ON/OFF
operation button again.
• Choose the best position in the room for the remote
control unit, which also acts as the sensor for room
comfort and transmits the operating instructions.
Once you’ve found this best position, always keep the
remote control unit there.
NOTE
• This appliance has a built-in 5-minute time delay
circuit to ensure reliable operation. When the
operation button is pressed, the compressor will start
running within three minutes. In the event of power
failure, the unit will stop.
OI-150-9-EG
9
4. Night Setback Mode
5. QUIET Mode
QUIET Mode is used to reduce the fan sound of the indoor unit.
Press the QUIET button.
Night Setback Mode is used for saving energy.
The
mark appears in the display.
Press the NIGHT SETBACK button while operation. (except FAN
mode)
To cancel, press QUIET button again.
The
mark appears in the display.
• In QUIET Mode, the fan rotates at a slower speed than the fan
speed setting.
• If the unit is already operating with a very low airflow, the fan sound
may not change even if the QUIET button is pressed.
To release the night setback function, press the NIGHT SETBACK
button again.
NOTE
6. HIGH POWER Mode
Pressing the MODE selector button cancels Night Setback mode.
In Cooling and DRY Mode: ( and
)
When the night setback mode is selected, the air conditioner
automatically raises the temperature setting 2 °F when 30 minutes
have passed after the selection was made, and then another 2 °F
after another 30 minutes have passed, regardless of the indoor
temperature when night setback was selected. This enables you
to save energy without sacrificing comfort. This function is
convenient when gentle cooling is needed.
2 °F
Setting
temperature
2 °F
30 min.
30 min.
Press the NIGHT
SETBACK button
Time
HIGH POWER mode can be used to increase the output of the
indoor unit for all operation modes.
Press the HIGH POWER button while operation.
The
mark appears in the display.
To cancel, press HIGH POWER button again.
• When the HIGH POWER button is pressed, the unit operates at
maximum output for 30 minutes, regardless of the desired
temperature. The fan speed is 1 step above “High”.
• QUIET Mode and HIGH POWER Mode cannot be used at the
same time.
NOTE
• Pressing the MODE selector button cancels HIGH POWER mode.
• Depending on the operating conditions, the fan speed may be
increased by a small amount only.
OI-150-10-EG
10
Unoccupied Indication
Unoccupied Unoccupied
7. LED CLEAN Mode
Status
Function
Indication
OFF
no display The unoccupied function is not set.
The unoccupied function is now
being set, and under Cooling
operation.
flashing
ON
Although the unoccupied function is
set, not under Cooling operation.
lighting
NOTE
Even if Unoccupied Mode is ON, it will be disabled if the air
conditioner is in operation.
• Unoccupied Function can be set and released through all
operational modes, regardless of whether the air conditioner is
operating or not.
• If the Unoccupied Function is ON and the remote control unit is
used to turn the air conditioner OFF (including OFF TIMER), the air
conditioner will turn off, but depending on the room temperature,
Cooling Operation will automatically begin.
• When the Unoccupied Function is in operation and the ON/OFF
operation button is pressed, operation will restart based on the
settings input before the air conditioner was turned off.
In LED CLEAN mode, a UV anti-bacterial unit (including a LED
CLEAN lamp and anti-bacterial filter) in the indoor unit is used during
DRY, COOL, or FAN operation to remove bacteria from air blown
from the air conditioner.
Press the LED CLEAN button while operation.
The
mark appears in the display.
To cancel, press the LED CLEAN button again.
• When the LED CLEAN button is pressed, the UV anti-bacterial unit
operates for one hour and cleans air blown from the air conditioner.
In Cooling Mode: (
)
NOTE
(1) When the room temperature rises above 89°F, Cooling
Operation will begin.
(2) When the room temperature drops below 82°F, Cooling
Operation will stop.
• Pressing the MODE selector button cancels LED CLEAN mode.
• Do not open the front panel while the LED CLEAN lamp on the
display is on.
• Depending on the room brightness, light from the LED CLEAN
lamp may reflect inside the air conditioner and be visible. This is
not a malfunction.
The above actions will repeat so that the room temperature is
maintained at about 86°F.
Room
Temperature (°F)
8. UNOCCUPIED Mode
(1)
89
86
82
(2)
Time
Cooling
starts
Cooling
stops
• Unoccupied Mode triggers Cooling Operation in response to the
room temperature, but when this happens, the remote control unit
will continue to display the Operation mode set by the user.
• If the room temperature rapidly changes, the room temperature
may get over the upper or lower limit when the unoccupied function
is activated.
NOTE
• The remote control unit should be used in the location specified in
“REMOTE CONTROL UNIT INSTALLATION POSITION” on
page 8.
• The air conditioner’s stop order (stated in (2) / above) is valid only
when the unoccupied function is operated.
Unoccupied mode is used to prevent the room temperature from
increasing too much when no one is in the room, and operate
automatically to save energy.
Press the UNOCCUPIED button.
The
mark appears in the display.
To release the unoccupied function, press the UNOCCUPIED button
again.
OI-150-11-EG
11
SPECIAL REMARKS
SETTING THE TIMER
‘‘DRY’’ ( ) Operation
How it works?
• Once the room temperature reaches the level that was set, the
unit’s operation frequency is changed automatically.
• During DRY operation, the fan speed automatically runs at lower
speed for providing a comfortable breeze.
• ‘‘DRY’’ operation is not possible if the indoor temperature is 59 °F
or less.
Cooling ( ) operation
• Sometimes the indoor unit may not get to the set fan speed such as
LOW under cool operation at very low outdoor temperatures due to
the indoor unit being protected from ice or frost.
Power failure during operation
• In the event of power failure, the unit will stop. When the power is
resumed, the unit will restart automatically in approximately
5 minutes by the remote control unit.
If the remote control unit is on and left in a location where the unit
can receive a signal, then the unit will automatically restart in
approximately 5 minutes of power being restored.
NOTE
In the descriptions below, the following settings are used for the
temperature and time indicator selector button on the bottom front
section of the remote control unit.
• Temperature: °F
• Time: AM, PM
Clicking Sound
1. How to set the present time
(Example) To set to 10:30 pm.
Clicking sound is heard from the air conditioner
• In cooling operation, any plastic parts may shrink due to a sudden
temperature change. In this event, a clicking sound may occur. This
is normal, and the sound will soon disappear.
Remote Control Unit
• The remote control unit sends the setting condition to the air
conditioner regularly at five minute intervals.
Operation
Indication
1. Press the CLOCK button
once if the time indicator is
not flashing.
The time indication alone
flashes.
2. Press the Advance, Return
The time can be set in 1-minute
) button until PM 10:30 increments. Holding down the
(
,
is displayed.
button advances the time rapidly
in 10-minute increments.
3. Press the CLOCK button
This completes the setting of the
current time.
again.
OI-150-12-EG
12
2. How to set the OFF time
4. How to set daily ON/OFF repeat timer
(Example) To stop the air conditioner at 11:00 am.
(Example) To start operation at 7:10 am. and stop the air conditioner
at 11:00 am.
10:30 pm.
Present time
7:10 am.
ON
11:00am.
OFF
Operation
Indication
indication is
displayed, and the present OFF
time is shown.
1. Press the OFF TIME setting The timer
button once.
2. Press the Advance, Return
The timer
) button until AM 11:00 blinks.
indication
Operation
Indication
(
,
1. Set the timer ON/OFF times The present time 10:30 pm. and
is displayed.
The time can be set in 10-minute
increments. Holding down the
button advances the time rapidly
in 10-minute increments.
as shown in 2-1, 2, 3 and 3-1,
2, 3.
are displayed.
NOTE
3. Wait a few seconds, and then The timer
indication
stops blinking and the present
time is displayed.
the setting is complete.
• The ON/OFF combination timer uses the current time as the
reference, and it is activated starting from whichever set time
comes first.
• With the ON/OFF combination timer, the settings are repeated
every day.
• You can check the timer ON/OFF times after you have set them by
pressing the ON TIME and OFF TIME setting buttons.
3. How to set the ON time
(Example) To start operation at 7:10 am.
To cancel a timer program
• Press the CANCEL button.
• When either an ON or OFF timer is to be canceled, press the
button corresponding to the timer whose program is to be
canceled, and then press the CANCEL button.
NOTE
• The airflow direction, fan speed and temperature setting can be
changed after a timer program has been set even when the unit is
stopped. Even when operation is stopped during an ON timer
program, the unit will start operating when the set time is reached
provided that the program is not canceled.
• When the ON timer and OFF timer are set to the same time, the
timer operates as if it is turned off.
Operation
Indication
The timer indication is
displayed, and the present ON
time is shown.
1. Press the ON TIME setting
button once.
2. Press the Advance, Return
The timer
indication
(
,
) button until AM 7:10 blinks.
is displayed.
The time can be set in 10-minute
increments. Holding down the
button advances the time rapidly
in 10-minute increments.
3. Wait a few seconds, and then The timer
indication
stops blinking and the present
time is displayed.
the setting is complete.
OI-150-13-EG
13
USING THE 1-HOUR OFF
TIMER
ADJUSTING THE AIRFLOW
DIRECTION
1. Horizontal
The horizontal airflow can be adjusted by moving the vertical vanes
with your hands to the left or right.
1. 1-Hour OFF Timer
CAUTION
This function causes the unit to operate for one hour and then
stop, regardless of whether the unit is on or off when this
button is pressed.
When the humidity is high, the vertical vanes should be in the
front position during the cooling or dehumidifying operation. If
the vertical vanes are positioned all of the way to the right or
left, condensation may begin to form around the air vent and
drip down.
The
indicator in the display indicates that this function is
operating.
Setting procedure:
Regardless of whether the unit is operating or stopped, press the 1
HR. TIMER button.
2. Vertical
The vertical airflow can be adjusted by moving the flap with the
remote control unit. Do not move the flap with your hands. Confirm
that the remote control unit has been turned on. Use the FLAP
button to set either the sweep function or one of the six airflow
direction settings.
appears in the display.
Cancellation procedure:
Press the ON/OFF operation button to turn the unit off, wait for the
unit to stop operating, and then press the ON/OFF operation button
again.
The 1-Hour Timer function is now cancelled and the unit operates
normally.
NOTE
• If, while the 1-Hour Timer function is operating, the 1HR. TIMER
button is pressed once to cancel the function and then again, the
unit continues to operate for one hour from that point in time and
then stops.
• It is not possible to use the OFF Timer and 1-Hour OFF Timer
together. Whichever function is set last takes precedence. If the 1
HR. TIMER button is pressed while the TIMER OFF function
operates, the OFF Timer is cancelled and the unit will stop
operating one hour later.
A. Sweep function
The flap starts moving
up and down to deliver
air over the sweep
range.
2. Operation together with the daily ON/OFF
repeat timer
The 1-Hour OFF Timer setting is given priority over the DAILY ON/
OFF REPEAT setting.
SWEEP
B. Setting the airflow manually
Referring to the above
illustration, use the
FLAP button to set the
airflow direction within
the range used during
cooling or
COOL
DRY
SWEEP
FAN
TIPS FOR ENERGY SAVING
Do not
• Block the air intake and outlet of the unit. If they are
obstructed, the unit will not work well, and may be damaged.
• Let direct sunlight into the room. Use sunshades, blinds or curtains.
If the walls and ceiling of the room are warmed by the sun, it will
take longer to cool the room.
dehumidifying
operation.
C. Auto flap function
The flap is set
to the
Do
recommended
position.
• Always try to keep the air filter clean. (Refer to “CARE AND
CLEANING”.) A clogged filter will impair the performance of the
unit.
NOTE
• To prevent conditioned air from escaping, keep windows, doors and
any other openings closed.
• The flap automatically closes when the unit is off.
OI-150-14-EG
14
CAUTION
1. Never use solvents, or harsh
chemicals when cleaning the indoor
unit. Do not wipe the plastic casing
using very hot water.
CAUTION
• Use the FLAP button on the remote control to adjust the
position of the flap. If you move the flap by hand, the flap
position according to the remote control and the actual flap
position may no longer match. If this should happen, shut off
the unit, wait for the flap to close, and then turn on the unit
again; the flap position will now be normal again.
• Do not have the flap pointed down during cooling operation.
Condensation may begin to form around the air vent and drip
down.
2. Some metal edges and the fins are
sharp and may cause injury if
handled improperly; be especially
careful when you clean these parts.
3. The internal coil and other
components of the outdoor unit
must be cleaned every year. Consult
your dealer or service center.
Anti-Mold Filter
The anti-mold filter behind the front panel should be checked and
cleaned at least once every two weeks.
OPERATION WITHOUT THE
REMOTE CONTROL UNIT
How to remove the anti-mold filter
INDOOR UNIT
1. Grasp both ends of the front panel and pull forward and up to
open the front panel.
Front panel
OPERATION lamp
Anti-mold filter
Protrusions
OPERATION button (ON/OFF)
If you have lost the remote control unit or it has trouble, follow the
steps below.
2. Lift the anti-mold filter up slightly to disengage it from the
protrusions on the unit.
3. Pull downward to remove the filter from the unit.
When the air conditioner is not running
Each time the OPERATION button is pressed, the operation mode
changes cyclically.
Cleaning
Use a vacuum cleaner to remove light dust. If there is sticky dust on
the filter, wash the filter in lukewarm, soapy water, rinse it in clean
water, and dry it.
Stop
Cooling operation
How to replace the anti-mold filter
NOTE
1. Insert the top of the anti-mold filter, and then secure the bottom of
the filter with the protrusions on the unit.
The temperature is set to the room temperature minus 4°F during
the cooling operation, and the fan speed and flap are set to Auto.
2. Close the front panel by pushing the center of the front panel and
then pressing both edges until the panel clicks into place.
2
CARE AND CLEANING
1
2
1. For safety, be sure to turn the air
conditioner off and also to
disconnect the power before
cleaning.
2. Do not pour water on the indoor unit
to clean it. This will damage the
internal components and cause an
electric shock hazard.
Air Clean Filter
The air clean filter removes dust and dirt from the air, and reduces
odors and smoke from tobacco.
Casing and Grille (Indoor Unit)
Clean the casing and grille of the indoor unit with a vacuum cleaner
brush, or wipe them with a clean, soft cloth.
If these parts are stained, use a clean cloth moistened with a mild
liquid detergent. When cleaning the grille, be careful not to force the
vanes out of place.
OI-150-15-EG
15
Remounting
Grasp the sections near the front panel arms on both sides, and
hold the front panel so that it is nearly horizontal. Push the arm
shafts towards the outside so that they come into contact with the
top of the indentations on the right and left sides of the air
conditioner. Then push firmly until the arm shafts click into place.
After closing the front panel, press firmly on the parts indicated by
the arrows to securely fasten the panel in place.
Also refer to the figure that shows “How to replace the anti-mold
filter”.
This air clean filter cannot remove
harmful gases or vapors nor ventilate
air in the room. You must open doors
or windows frequently when you use
gas or oil heating appliances.
Otherwise there is a risk of suffocation
in extreme cases.
How to install the air clean filter
The air clean filter needs to be installed behind the anti-mold filter.
When using a footstool or the like, be
CAUTION
careful not to let it tip over.
Anti-mold filter
Washing the front panel with water
• Clean the front panel gently using a soft sponge, or the like. Then
wipe away any remaining moisture.
Air clean filter
• Neutral detergent may be used to remove stubborn dirt. Then rinse
thoroughly with water and wipe away any remaining moisture.
Air filter holder
1. Open the front panel and remove the anti-mold filter.
2. Remove the air filter holder from the anti-mold filter.
3. Install the air clean filter in the air filter holder.
4. Install the air filter holder to the anti-mold filter, remount the anti-
mold filter, and close the front panel.
How to clean the air clean filter
• In general, the filter should be sucked to remove dust in low fan
speed of a vacuum cleaner once every three months.
• If there is heavily grime on the filter, soak the filter in lukewarm
water with neutral detergent diluted 1:500 for 1 to 2 minutes then
wash it.
• Rinse the filter in clean water, then let it dry on the towel in room
temperature.
NOTE
• Do not bend nor give excessive force onto the air clean filter.
• If the filter surface is heavily blocked with dirt or damaged, replace
it with new one. Purchase a replacement filter at your local dealer.
(model STK-FDXB)
Cleaning the main unit and remote control unit
• Wipe clean using a soft, dry cloth.
• To remove stubborn dirt, moisten a cloth in warm water no hotter
than 104 °F, wring thoroughly, and then wipe.
• The front panel can be removed in order to wash it with water.
Removing and remounting the front panel
Removing
Open the front panel until it is nearly horizontal, grasp the sections
near the front panel arms on both sides, and then remove the panel
by pushing the arms towards the outside while pulling the panel
towards you.
If the front panel is difficult to remove, grasp both ends of it and lift it
up slightly.
Move it to the left and disengage the left arm, then move it to the
right and disengage the right arm.
Front panel
Arm
OI-150-16-EG
16
TROUBLESHOOTING
If your air conditioner does not work properly, first check the following
points before requesting service. If it still does not work properly,
contact your dealer or service center.
OPERATING RANGE
The air conditioner is operable within the temperature ranges as
listed below:
Temperature
Indoor air
temperature
Outdoor air
temperature
Trouble
Possible Cause
Remedy
COOLING
Max.
95 °F DB /
71 °F WB
115 °F DB
Air conditioner does
not run at all.
1. Power failure.
1. Restore power.
2. Leakage circuit
breaker tripped.
2. Contact service
center.
Min.
67 °F DB /
57 °F WB
0 °F DB
3. Line voltage is too 3. Consult your
low.
electrician or
dealer.
WIRED REMOTE CONTROLLER
A separately sold wired remote controller (STK-RCS-
7TWSUA) used with this air conditioner is also available. If
you wish to use the wired remote control function, you will
need to purchase both the optional wired remote controller
and its connection kit (STK-KCW2).
4. Batteries in remote 4. Replace batteries.
control unit have
run down.
OPERATION lamp
blinks and air
conditioner does not
operate.
Trouble in system.
Contact service
center.
Compressor runs but Obstruction in front of Remove obstruction.
soon stops.
condenser coil.
Poor cooling
performance.
1. Dirty or clogged air 1. Clean air filter to
filter.
improve airflow.
2. Heat source or
many people in
room.
2. Eliminate heat
source if possible.
3. Doors and/or
windows are open.
3. Shut them to keep
the heat out.
4. Obstacle near air
intake or air
discharge port.
4. Remove it to
ensure good
airflow.
5. Thermostat is set
too high for
5. Set the
temperature lower.
cooling.
Clicking sound is
heard from the air
conditioner.
In cooling operation, This is normal, and
any plastic parts may the sound will soon
shrink due to a
disappear.
sudden temperature
change. In this event,
a clicking sound may
occur.
OPERATION lamp
lights but outdoor unit phones near the air
will not run.
The use of cellular
1. Turn off the power
then restart the air
conditioner after a
while.
conditioner may
cause disturbance to
its normal operation.
2. Consult your
dealer.
OI-150-17-EG
17
APPENDIX B INSTALLATION INSTRUCTIONS
KS3082 + C3082
KS3682 + C3682
(II-852-6-4190-499-00-0)
A-2
INSTALLATION INSTRUCTIONS
COOL/DRY Model
– Inverter Split System Air Conditioner –
This air conditioner uses the new refrigerant R410A.
NOTE
Refrigerant service valve size = 5/16"
Contents
Model Combinations
Page
IMPORTANT!
Please Read Before Starting .................................. 2
Combine indoor and outdoor units only as listed
below.
1. GENERAL .......................................................... 3
1-1. Tools Required for Installation (not supplied)
1-2. Accessories Supplied with Unit
Indoor Unit
KS3082
Outdoor Unit
C3082
KS3682
C3682
1-3. Optional Copper Tubing Kit
1-4. Type of Copper Tube and Insulation Material
1-5. Additional Materials Required for Installation
Power Source:
60 Hz, single-phase, 230/208 V
2. INSTALLATION SITE SELECTION ................... 4
2-1. Indoor Unit
2-2. Outdoor Unit
Be sure to read the yellow instruction sheet
attached to the outdoor unit for models using the
new refrigerant R410A.
3. HOW TO INSTALL THE INDOOR UNIT ............ 12
3-1. Remove the Rear Panel from the Unit
3-2. Make a Hole
3-3. Install the Rear Panel on the Wall
3-4. Removing and Installing the Grille
3-5. Shape the Indoor Side Tubing
3-6. Wiring Instructions
3-7. Wire Size and Length
3-8. Wiring Instructions for Inter-unit Connections
3-9. Mounting
7. REMOTE CONTROL UNIT INSTALLATION
POSITION ......................................................... 29
7-1. Mounting on a Wall
8. ADDRESS SWITCH.......................................... 30
8-1. Address Setting of the Remote
Control Unit
3-10. Frame Fastening Method
3-11. Drain Hose
4. HOW TO INSTALL THE OUTDOOR UNIT ........ 22
4-1. Wiring Instructions for the Outdoor Unit
4-2. Routing the Tubing and Wiring
5. REFRIGERANT TUBING .................................. 23
5-1. Use of the Flaring Method
5-2. Flaring Procedure with a Flare Tool
5-3. Caution before Connecting Tubes Tightly
5-4. Connecting Tubing between Indoor and
Outdoor Units
5-5. Insulation of Refrigerant Tubing
5-6. Taping the Tubes
5-7. Finishing the Installation
NOTE
The illustrations are based on the typical appearance of
a standard model. Consequently, the shape may differ
from that of the air conditioner that you are installing.
6. AIR PURGING................................................... 25
■ Air Purging with a Vacuum Pump (for Test Run)
■ Basic Functions of the Service Valves
■ Pump Down
■ Service Valve Connections
SANYO North America Corporation
Commercial Solutions Division
2055 Sanyo Ave., San Diego
CA 92154, U.S.A.
In Canada
SANYO Canada Inc.
201 Creditview Road, Woodbridge
Ontario, L4L 9T1, Canada
W
85264190499000 © SANYO 2010
IMPORTANT!
Please Read Before Starting
This air conditioning system meets strict safety and operating
standards. As the installer or service person, it is an important
part of your job to install or service the system so it operates
safely and efficiently.
When Installing…
…In a Ceiling or Wall
Make sure the ceiling/wall is strong enough to hold the
unit’s weight. It may be necessary to construct a strong
wood or metal frame to provide added support.
For safe installation and trouble-free operation, you
must:
…In a Room
●
Carefully read this instruction booklet before beginning.
Properly insulate any tubing run inside a room to prevent
“sweating” that can cause dripping and water damage to
walls and floors.
●
Follow each installation or repair step exactly as shown.
●
Observe all local, state, and national electrical codes.
●
Pay close attention to all warning and caution notices
given in this manual.
…In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to provide a
solid, level foundation for the outdoor unit. This prevents
water damage and abnormal vibration.
This symbol refers to a hazard
or unsafe practice which can
result in severe personal injury
WARNING
or death.
…In an Area with High Winds
This symbol refers to a hazard
or unsafe practice which can
result in personal injury or prod-
uct or property damage.
Securely anchor the outdoor unit down with bolts and a
metal frame. Provide a suitable air baffle.
CAUTION
…In a Snowy Area
Install the outdoor unit on a raised platform that is higher
than drifting snow. Provide snow vents.
If Necessary, Get Help
These instructions are all you need for most installation
sites and maintenance conditions. If you require help for a
special problem, contact our sales/service outlet or your
certified dealer for additional instructions.
When Connecting Refrigerant Tubing
• Use the flare method for connecting tubing.
• Apply refrigerant lubricant to the matching surfaces of
the flare and union tubes before connecting them, then
tighten the nut with a torque wrench for a leak-free
connection.
In Case of Improper Installation
The manufacturer shall in no way be responsible for improp-
er installation or maintenance service, including failure to
follow the instructions in this document.
• Check carefully for leaks before starting the test run.
When Servicing
SPECIAL PRECAUTIONS
• Turn the power OFF at the main power box (mains) before
opening the unit to check or repair electrical parts and
wiring.
WARNING
When Wiring
ELECTRICAL SHOCK CAN CAUSE SEVERE
PERSONAL INJURY OR DEATH. ONLY A
• Keep your fingers and clothing away from any moving
parts.
QUALIFIED, EXPERIENCED ELECTRICIAN
SHOULD ATTEMPT TO WIRE THIS SYSTEM.
• Do not supply power to the unit until all wiring and tubing
are completed or reconnected and checked.
• Highly dangerous electrical voltages are used in this
system. Carefully refer to the wiring diagram and these
instructions when wiring. Improper connections and
inadequate grounding can cause accidental injury or
death.
• Clean up the site after you finish, remembering to check
that no metal scraps or bits of wiring have been left inside
the unit being serviced.
CAUTION
Others
• Ground the unit following local electrical codes.
• Connect all wiring tightly. Loose wiring may cause over-
heating at connection points and a possible fire hazard.
• Ventilate any enclosed areas when installing or testing
the refrigeration system. Escaped refrigerant gas, on
contact with fire or heat, can produce dangerously
toxic gas.
When Transporting
Be careful when picking up and moving the indoor and out-
door units. Get a partner to help, and bend your knees when
lifting to reduce strain on your back. Sharp edges or thin alu-
minum fins on the air conditioner can cut your fingers.
• Confirm upon completing installation that no refrigerant
gas is leaking. If escaped gas comes in contact with a
stove, gas water heater, electric room heater or other heat
source, it can produce dangerously toxic gas.
2
1. General
6. Sabre saw or key hole saw
7. Hacksaw
8. Core bits
9. Hammer
10. Drill
This booklet briefly outlines where and how to install the
air conditioning system. Please read over the entire set
of instructions for the indoor and outdoor units and make
sure all accessory parts listed are with the system before
beginning.
11. Tube cutter
1-1. Tools Required for Installation (not supplied)
1. Standard screwdriver
12. Tube flaring tool
13. Torque wrench
14. Adjustable wrench
15. Reamer (for deburring)
2. Phillips head screwdriver
3. Knife or wire stripper
4. Tape measure
5. Carpenter’s level
1-2. Accessories Supplied with Unit
Table 1
Parts
Figure
Q’ty
Parts
Figure
Q’ty
Parts
Figure
Q’ty
Remote
Rawl plug
1
Air clean filter
2
8
control unit
Truss-head
Drain hose
adapter
Remote control
unit holder
1
2
10
2
1
1
Tapping screw
Tapping screw
5Phillips
5
/32 × /8" (4×16 mm)
Truss-head
AAA alkaline
battery
Flare insulation
5Phillips
/32
×
13/32" (4×10 mm)
1-3. Optional Copper Tubing Kit
Copper tubing for connecting the outdoor unit to the
indoor unit is available in kits which contain the narrow
and wide tubing, fittings and insulation. Consult your
nearest sales outlet or air conditioning workshop.
2. Foamed polyethylene insulation for the specified
copper tubes as required to precise length of tubing.
Wall thickness of the insulation should be not less
than 5/16" (8 mm).
3. Use insulated copper wire for field wiring. Wire size
varies with the total length of wiring. Refer to 3-6.
Wiring Instructions for details.
1-4. Type of Copper Tube and Insulation Material
If you wish to purchase these materials separately from
a local source, you will need:
Check local electrical codes
and regulations before
obtaining wire. Also, check
any specified instructions or
limitations.
CAUTION
1. Deoxidized annealed copper tube for refrigerant tub-
ing as detailed in Table 2.
Cut each tube to the appropriate lengths 1' to 1'4"
(30 cm to 40 cm) to dampen vibration between units.
Table 2
Narrow Tube
Model
Wide Tube
Outer Dia. Thickness
Outer Dia.
Thickness
KS3082
KS3682
3/8" (9.52 mm)
3/8" (9.52 mm)
0.0314" (0.8 mm) 5/8" (15.88 mm) 0.0393" (1.0 mm)
0.0314" (0.8 mm) 5/8" (15.88 mm) 0.0393" (1.0 mm)
3
1-5. Additional Materials Required for Installation
Indoor unit
1. Refrigeration (armored) tape
2. Insulated staples or clamps for connecting wire
(See local codes.)
3. Putty
4. Refrigeration lubricant
5. Clamps or saddles to secure refrigerant tubing
Drain hose
2. Installation Site Selection
Outside drainage
2-1. Indoor Unit
Fig. 1
To prevent abnormal heat genera-
tion and the possibility of fire, do
not place obstacles, enclosures
and grilles in front of or surround-
ing the air conditioner in a way
that may block air flow.
WARNING
3" (7.5 cm)
2" (5 cm)
min.
min.
2" (5 cm)
min.
AVOID:
● direct sunlight.
Front View
● nearby heat sources that may affect performance of the unit.
● areas where leakage of flammable gas may be expected.
● places where large amounts of oil mist exist.
Fig. 2
Tubing length (L)
INDOOR
UNIT
DO:
● select an appropriate position from which every corner of
Elevation
difference (H)
OUTDOOR
UNIT
the room can be uniformly cooled. (High on a wall is best.)
● select a location that will hold the weight of the unit.
● select a location where tubing and drain hose have the
Fig. 3a
shortest run to the outside. (Fig. 1)
● allow room for operation and maintenance as well as unre-
CAUTION
stricted air flow around the unit. (Fig. 2)
Indoor unit
Wall
● install the unit within the maximum elevation difference (H)
above or below the outdoor unit and within the maximum tub-
ing length (L) from the outdoor unit as detailed in Table 3 and
Fig. 3a.
For stable operation of the
air conditioner, do not
install wall-mounted type
indoor units less than 5'
(1.5 m) from floor level.
Minimum height
from floor level
5' (1.5 m)
● install the indoor unit more than 3.3' (1 m) away from any
antenna or power lines or connecting wires used for television,
radio, telephone, security system, or intercom. Electrical noise
from any of these sources may affect operation.
Floor level
Fig. 3b
Table 3
Charge-less Tubing
Length (Actual Length)
(ft.)
Maximum Tubing
Length (L)
(ft.)
Required Amount
of Additional Refrigerant
(oz./ft.)*
Maximum Elevation Difference (H)
(ft.)
Model
If the outdoor unit is higher
If the outdoor unit is lower
100
50
KS3082
KS3682
10 to 100
165
0.43
* If total tubing length becomes 100 to 165 ft. (Max.), charge additional refrigerant (R410A) by 0.43 oz./ft.
No additional charge of compressor oil is necessary. For more detailed charging information, refer to the Technical & Service Manual.
4
2-2. Outdoor Unit
AVOID:
Exhaust fan
NO
Hot air
● heat sources, exhaust fans, etc. (Fig. 4)
● damp, humid or uneven locations.
Heat source
DO:
Outdoor unit
● choose a place as cool as possible.
● choose a place that is well ventilated.
● install in a location where at least two sides are unob-
structed, so that the flow of air at the intake port or
exhaust port is not blocked, and so that sufficient
space is ensured for maintenance to be carried out
without trouble. In general the top also must be unob-
structed. (Fig. 5a)
● provide a solid base (level concrete pad, concrete block,
6" x 1'4" (15 x 40 cm) beams or equal), a minimum of 6"
(15 cm) above ground level to reduce humidity and pro-
tect the unit against possible water damage and
decreased service life. (Figs. 5b and 5c)
Fig. 4
Obstacle above
*3
C
A
B
Air intake
Min. 10"
(25 cm)
*2
*4
Min.
Min.
Air discharge
6" (15 cm)
3'3" (100 cm)
A solid base must not cover
CAUTION
the hole of the bottom plate.
*1
Ground
Min. 8" (20 cm)
Air intake
● install cushion rubber under unit’s feet to reduce
vibration and noise. (Fig. 5d)
Fig. 5a
● use lug bolts or equal to bolt down unit, reducing
vibration and noise.
CAUTION
● install in a location where no antenna of a television
or radio exists within 10' (3 m).
● Concerning air-intake side distance “A” (Fig. 5a)
The minimum for distance “A” is 6" if there are no
obstructions on the air-discharge side (wall *1 side)
and *2 or *4 is not present. In all other cases, the min-
imum for distance “A” is 8".
Drain holes
● If wall *1 is on the air-discharge side (Fig. 5a), or if
obstructions are present on all 3 sides *2, *3, and *4
(Fig. 5a), then the minimum distance for “B” and “C” is
39-3/8". Even if there is no wall on the air-discharge
side, a minimum of 39-3/8" is required.
Fig. 5b
Anchor bolts
(4 pcs.)
Air intake
Min. 6" (15 cm)
Concrete
or equal
Cushion rubber
(Locally purchased)
Fig. 5c
Fig. 5d
5
2-2-1. Installing the Unit in an Area with High Winds
and in a Snowy Area
● In locations with high winds, a wind-proof duct
should be fitted and direct exposure to the wind
should be avoided as much as possible. (Fig. 5e)
● In regions with significant snowfall, the outdoor unit
should be provided with a platform and snow-proof
duct. (Fig. 5f)
Air discharge
Air
ꢀ
discharge
Air discharge
■ Countermeasures against snow and wind
In regions with snow and strong wind, the following
problems may occur when the outdoor unit is not
provided with a platform and ducting:
Air discharge
Fig. 5e
a) The outdoor fan may not run and damage to the
unit may occur.
b) There may be no air flow.
c) The tubing may freeze and burst.
Outdoor unit
Duct
ꢀ
d) The condenser pressure may drop because of
strong wind, and the indoor unit may freeze.
2-2-2. Precautions for Installation in a Snowy Area
(1) The platform should be higher than the maximum
Air Intake
ꢀ
snow depth. (Fig. 5g)
(2) The 2 anchoring feet of the outdoor unit should
be used for the platform, and the platform should
be installed beneath the air intake side of outdoor
unit.
Air Intake
ꢀ
(3) The platform foundation must be firm and the unit
must be secured with anchor bolts.
Platform (foundation)
ꢀ
(4) In case of installation on a roof subject to strong
wind, countermeasures must be taken to prevent
the unit from being blown over.
Fig. 5f
Without snow-
proof ducting
(Low platform)
Without snow-
proof ducting
(High platform)
Fig. 5g
6
2-2-3. Dimensions of Wind-proof Duct
Reference diagram for C3082/3682
Air Intake
Unit: inch
Air Intake
1
Hole for anchor bolt (4-R1/4") / Anchor bolt : 3/8" or M10
1
Air
discharge
Air
discharge
6-11/16"
25-31/32"
37-1/32"
(4-11/32")
25-3/16"
11-13/16"
13-3/8"
2-11/16"
21-25/32"
(12-9/16")
Air discharge
Air
discharge
Air
discharge
Air
discharge
Air
Air discharge
discharge
Reference diagram for wind-proof duct (locally purchased): STK-DGV160E
Unit: inch
21-25/32"
1-3/16"
8-21/32"
(1-31/32")
(4-31/32")
11-13/16"
4-31/32"
Equivalent to the reverse side
7
Required space around the outdoor unit
If the wind-proof duct is used, the space shown below must be secured around the outdoor unit.
If the unit is used without the required space, a protective device may activate, preventing the unit from operating.
(1) Single-unit installation
Unit: inch
The top and both sides must remain open. If there are obstacles to the front and rear of
the outdoor unit, the obstacle at either the front or rear must be no taller than the height of
the outdoor unit.
CAUTION
(2) Multiple-unit installation
Installation in lateral rows
More than 9-27/32"
More than 6"
More than 9-27/32"
Unit: inch
The front and top must remain open.
The obstacles must be no taller than the height of the outdoor unit.
CAUTION
Installation in front-rear rows
Installation with intakes facing
Installation with intakes facing outlets
intakes or outlets facing outlets
More than 11-13/16"
More than 47-1/4"
More than 78-3/4"
Unit: inch
The front and both sides must remain open.
CAUTION
8
2-2-4. Dimensions of Snow-proof Duct
Reference diagram for C3082/3682
Unit: inch
27-5/8"
(11-5/8")
Air Intake
Hole for anchor bolt (4-R1/4") / Anchor bolt: 3/8" or M10
1
Air discharge
1
(8-15/16")
25-31/32"
39-1/4"
4-11/32"
25-13/32"
27-7/32"
(11-15/16")
3/32" 13-3/8"
Air
discharge
Air Intake
Reference diagram for snow-proof duct (locally purchased): STK-BDV80E
Unit: inch
1
2
3
4
5
6
Unit top, snow-proof duct
1
1
1
1
1
1
1/16"
27-9/16"
Unit right, snow-proof duct
Unit left, snow-proof duct
5
1
Unit front, snow-proof duct
Unit reverse side, snow-proof duct
Unit reverse side, snow-proof duct
Fastened by screws at 14 locations
Unit reverse side, reinforcement bracket
for snow-proof duct
7
8
1
1
Unit left, reinforcement bracket for snow-
proof duct
28-3/16"
4-11/32"
5-7/8"
5/8"
1-15/16"
20-13/32"
3
Fastened by screws
at 3 locations
11-7/8"
25-13/32"
17-9/16"
9/32"X13/32"hole
Fixing with
rear panel
2
4-1/32"
5/16"
Fastened by screws
at 2 locations
(Same on the
6
4
2- 9/32"hole
Fixing with
top panel
reverse side)
2- 9/32"hole
8
7
Fixing with
Fastened by screws
Unit anchor holes
(Unit fixed bottom plate)
rear panel
3-15/16"
2-7/32"
(Same on the
reverse side)
4-23/32"
3-27/32"
24-3/16"
28-3/16"
15-11/32"
Fastened by screws
at 2 locations
9
Reference diagram for snow-proof duct
Space requirements for setting
C3082/3682 with STK-BDV80E
[Obstacle to the front of unit]
[Obstacle to the rear of unit]
Top is open:
Top is open:
(1) Single-unit installation
(1) Single-unit installation (2) Obstacles on both sides
Min. 11-13/16"
or more
Min. 11-13/16"
or more
(2) Multiple-unit installation (2 or more units)
(3) Multiple-unit installation (2 or more units)
Min. 9-27/32"
or more
Min. 9-27/32"
or more
Min. 11-13/16"
or more
Min. 11-13/16"
or more
Min. 11-13/16"
or more
Min. 11-13/16"
or more
Note:
In cases 2 and 3 the height of the obstacle must be
no taller than the height of the outdoor unit.
Top is blocked by an obstacle:
Top is blocked by an obstacle:
Min. 6" or more
Min. 39-3/8" or more
10
[Obstacles to the front and rear of unit]
The top and both sides must remain open. Either the obstacle to the front or
the obstacle to the rear must be no taller than the height of the outdoor unit.
(1) Single-unit installation
(2) Obstacles on both sides
Installation is possible with the maximum 3 outdoor units.
Min.11-13/16"
or more
Min.11-13/16"
or more
[Installation in front-rear rows]
• The top and both sides must remain open. Either the obstacle to the front or the obstacle
to the rear must be no taller than the height of the outdoor unit.
Min. 19-11/16"
or more
Min. 11-13/16"
or more
Min. 39-3/8"
or more
Min. 78-3/4"
or more
Min. 11-13/16"
or more
Min. 59-1/16"
or more
Unit: inch
11
3. How to Install the Indoor Unit
3-1. Remove the Rear Panel from the Unit
(1) Remove and discard the set screw on the rear panel.
(Fig. 6)
(2) Press the 2 ▲ marks on the frame cover and disengage
Set screw only for transportation
the stationary tabs from the frame. (Fig. 7a)
Fig. 6
(3) Remove the rear panel by grasping the sections shown
in Fig. 7b and pulling it in the direction shown by the
arrow.
Rear panel
NOTE
Tubing can be extended in 6 directions as shown in Fig. 8.
Select the direction you need providing the shortest run to
the outside unit.
● When left tubing is to be done, switch the drain hose and
drain cap. (For details, refer to “Switching drain hose and
drain cap” on page 20.)
marks
Fig. 7a
3-2. Make a Hole
Rear panel
(1) Place the rear panel from the indoor unit on the wall at
the location selected. Make sure the panel is horizontal,
using a carpenter’s level or tape measure to measure
down from the ceiling. Wait until after cutting the hole
before attaching the rear panel to the wall.
(2) Determine which side of the unit you should make the
hole for tubing and wiring. (Fig. 9)
NOTE
Fig. 7b
In the case of left-rear tubing, use the measurement points
6-7/32" (158 mm) from the marked position on the rear
panel for precise placement of the hose outlet. (Fig. 9)
Rear panel
(3) Before making the hole, check carefully that no studs or
pipes are directly run behind the spot to be cut.
Also avoid areas where elec-
CAUTION
trical wiring or conduits are
located.
Fig. 7c
The above precautions are also applicable if tubing
goes through the wall in any other location.
Right-rear
tubing
Left
Left-rear
tubing
(recommended)
tubing
Right
tubing
Left-downward
tubing
Right-downward
tubing
6-7/32"
5-3/16"
Fig. 8
(158 mm)
(132 mm)
Fig. 9
12
(4) Using a sabre saw, key hole saw or hole-cutting drill
attachment, cut a hole in the wall. See Table 4 and
Fig. 10.
NOTE
Hole should be made at a slight downward slant to the
outdoor side.
Table 4
Indoor
Outdoor
side
side
Hole Dia.
3-5/32" (80 mm)
(5) Measure the thickness of the wall from the inside
edge to the outside edge and cut PVC pipe at a
slight angle 1/4" (6 mm) shorter than the thickness of
the wall. (Fig. 11)
Fig. 10
PVC pipe (Locally purchased)
(6) Place the plastic cover over the end of the pipe (for
indoor side only) and insert the pipe in the wall. (Fig.
12)
3-3. Install the Rear Panel on the Wall
Cut at slight angle
Be sure to confirm that the wall is strong enough to sus-
pend the unit.
Fig. 11
INSIDE
OUTSIDE
PVC pipe
There are a number of screw holes on the rear panel.
Wall
Using the 8 screw holes with
mark is recommended
Plastic cover
(Locally purchased)
to attach the rear panel securely to the wall.
See either Item a) or b) below depending on the wall type.
a) If Wooden Wall
Slight
angle
Fig. 12
(1) Attach the rear panel to the wall with the 8 screws
provided. (Fig. 13)
If you are not able to line up the holes in the rear
panel with the beam locations marked on the wall,
use rawl plugs or toggle bolts to go through the
holes on the panel or drill 3/16" (5 mm) dia. holes in
the panel over the stud locations and then mount the
rear panel.
Fig. 13
(2) Double check with a carpenter’s level or tape mea-
sure that the panel is level. This is important to
install the unit properly. (Fig. 14)
(3) Make sure the panel is flush against the wall. Any
space between the wall and unit will cause noise
and vibration.
Fig. 14
b) If Block, Brick, Concrete or Similar Type Wall
Make 3/16" (4.8 mm) dia. holes in the wall. Insert rawl
plugs for appropriate mounting screws. (Fig. 15)
3/16"
(4.8 mm) dia. hole
Rawl plug
Fig. 15
13
Front panel
Arm
3-4. Removing and Installing the Grille
Basically, these models can be installed and wired with-
out removing the grille. If access to any internal part is
needed, follow the steps as given below.
How to remove the grille
(1) Open the front panel until it is nearly horizontal, grasp
the sections near the front panel arms on both sides,
and then remove the panel by pushing the arms
towards the outside while pulling the panel towards
you.
Anti-mold filter
Protrusions
Fig. 16
If the front panel is difficult to remove, grasp both
ends of it and lift it up slightly. Move it to the left and
disengage the left arm, then move it to the right and
disengage the right arm. (Fig. 16)
Grille
Screw (on the cover)
Screw (on the front)
(2) Lift the anti-mold filter up slightly to disengage it from
the protrusions on the unit, and then pull downward
to remove the filter from the unit. (Fig. 16)
(3) Remove the 3 screws from the front of the unit and
remove the screw covers on the bottom surface. Then
remove the 2 screws. (Fig. 17)
Screw (on the bottom)
Screw
Bottom surface
Screw cover
Fig. 17a
(4) Remove the screw on the right side cover plate and
remove the cover. (Fig. 17a)
(5) Remove the lower flap by disengaging 4 pins of the
lower flap in order. (Figs. 17b and 17c)
Grille
Upper flap
(The flap is so flexible that it can be easily removed.)
(6) Lift up the grille in the direction shown by the arrow
and pull the grille towards you to remove it. (Fig. 17d)
Lower flap
How to replace the grille
Pin
(1) While aligning the top edge of the grille with the
frame, move the grille horizontally and insert the top
and bottom into the frame.
Fig. 17b
(2) Press the grille firmly with your hand to ensure no gap
exists between the frame and grille.
Fig. 17c
Lower flap
(3) Tighten the 6 screws. And fix the removed covers in
place.
(4) Grasp the sections near the front panel arms on both
sides, and hold the front panel so that it is nearly hori-
zontal. Push the arm shafts towards the outside so
that they come into contact with the top of the inden-
tations on the right and left sides of the air condition-
er. Then push firmly until the arm shafts click into
place. (Fig. 18)
Fig. 17d
Front panel
(5) Remount the lower flap.
(In remounting the flap, it cannot be turned end for
end because the right and left pins of the flap differ in
form. (Fig. 17c))
Indentation
Arm
(6) Insert the top of the anti-mold filter, and then secure
the bottom of the filter with the protrusions on the unit.
(7) When closing the front panel, push the central part of
the front panel first and then press the bottom right
and left corners in place until you feel a click. (Fig. 19)
Pin
Fig. 18
Fig. 19
NOTE
Check that no gap exists between the frame and the
grille.
14
3-5. Shape the Indoor Side Tubing
(1) Arrangement of tubing by direction
a) Right or left tubing
Frame
Cut out the corner of the right/left frame with a
hacksaw or the like. (Figs. 20 and 21)
Left tubing
outlet
b) Right-rear or left-rear tubing
In this case, the corner of the frame need not be
cut.
(2) To mount the indoor unit on the rear panel:
Fig. 20
Hang the 3 mounting slots of the unit on the
upper tabs of the rear panel. (Fig. 22)
Frame
3-6. Wiring Instructions
General precautions on wiring
Right tubing
outlet
(1) Before wiring, confirm the rated voltage of the unit as
shown on its nameplate, then carry out the wiring
closely following the wiring diagram.
(2) Provide a power outlet to be used exclusively for
each unit, with a power supply disconnect and cir-
cuit breaker for overcurrent protection provided in
the exclusive line.
Fig. 21
(3) To prevent possible hazards due to insulation failure,
the unit must be grounded.
(4) Each wiring connection must be done tightly and in
accordance with the wiring system diagram. Wrong
wiring may cause the unit to misoperate or become
damaged.
Fig. 22
(5) Do not allow wiring to touch the refrigerant tubing,
compressor, or any moving parts of the fan.
(6) Unauthorized changes in the internal wiring can be
very dangerous. The manufacturer will accept no
responsibility for any damage or misoperation that
occurs as a result of such unauthorized changes.
15
3-7. Wire Size and Length
Regulations on wiring diameter differ from locality to locality. For field wiring requirements, please refer to your local elec-
trical codes. Carefully observe these regulations when carrying out the installation.
NOTE
Refer to the wiring system diagram (Fig. 23) for the meaning of (A), (B), and (C) in Table 5.
Refer to your local codes or in the absence of local codes see the National Electric Code: ANSI/NFPA70.
Table 5
Model
(A) POWER SUPPLY WIRING
(B) POWER LINE
(C) CONTROL LINE
AWG12 (min.) or bigger (*1) for C3082
AWG10 (min.) or bigger (*1) for C3682
Wire Size
Length
AWG14 or bigger
AWG14 or bigger
C3082
C3682
It depends on wire specification and
supply voltage level (*2)
180 ft. (max.)
180 ft. (max.)
Fuse or Circuit
Breaker Capacity
35A for C3082
45A for C3682
Disconnect switch
(15A)
-
(AWG: American Wire Gauge)
(*1) It depends on supply voltage level and wire specification. Consider temperature rating
of wire, ambient temperature, and the number of wires inside the conduit.
(*2) Requirement of supply voltage level: AC187V to 253V (Measure voltage level at terminal plate inside the outdoor unit.)
WARNING
WIRING SYSTEM DIAGRAM
● Be sure to comply with local codes on running the wire
from the indoor unit to the outdoor unit (size of wire and
wiring method, etc.).
● Each wire must be firmly connected.
● No wire should be allowed to touch refrigerant tubing, the
compressor, or any moving part.
INDOOR
UNIT
OUTDOOR
UNIT
Disconnect
switch
*
Field supply
Terminal
Terminal
(B)
1
2
1
2
3
3
4
5
(A)
(C)
Grounding line
L1
L2
WARNING
(B)
Grounding
line
● To avoid the risk of electric shock, each air conditioner
unit must be grounded.
● For the installation of a grounding device, please
observe local electrical codes.
● Grounding is necessary, especially for units using
inverter circuits, in order to release charged electricity
and electrical noise caused by high tension.
Otherwise, electrical shock may occur.
● Place a dedicated ground more than 7' (2 m) away from
other grounds and do not have it shared with other elec-
tric appliances.
Fig. 23
NOTE
*
Disconnect switch may be required by
national or local codes.
CAUTION
Always comply with national and local code
requirements.
CAUTION
● Be sure to connect the power supply line to the outdoor unit as shown in the wiring diagram.
The indoor unit draws its power from the outdoor unit.
● Do not run wiring for antenna, signal, or power lines of television, radio, stereo, telephone,
security system, or intercom any closer than 3'4" (1 m) from the power cable and wires
between the indoor and outdoor units. Electrical noise may affect the operation.
16
3-8. Wiring Instructions for Inter-unit Connections
(1) Insert the inter-unit wiring (according to local codes)
into the through-the-wall PVC pipe. Run the wiring
toward the indoor side allowing approx. 10" (25 cm)
to extend from the wall face. (Fig. 24)
Rear
Wall
panel
Plastic
cover
(2) Grasp both ends of the front panel, push the arms
towards the outside, and remove the front panel by
opening it towards the front and pulling it towards
you. If the front panel is difficult to remove, grasp
both ends of it and lift it up slightly. Move it to the left
and disengage the left arm, then move it to the right
and disengage the right arm.
Wiring
10"
(25 cm)
Fig. 24
(3) Remove the screw on the right side cover plate and
open the cover. (Fig. 25)
Cover
(4) Route the inter-unit wiring from the back of the
indoor unit and pull it toward the front for connec-
tion. (Fig. 26a, 26b)
(5) Connect the inter-unit wiring to the corresponding
terminals on the terminal plate (Fig. 26a, 26b) while
referring to the wiring diagram.
(6) Be sure to secure the wiring with the provided
clamp.
NOTE
Fig. 25
When closing the front panel, push the central part of
the front panel first and then press the bottom right and
left corners in place until you feel a click. (Fig. 27)
Terminal plate
Please refer to “How to replace the grille” on page 14 for
installing the air intake grille.
Fig. 26a
Fig. 27
Top of conduit
connector
Inter-unit
wiring
Earth plate
Lock nut
Fig. 26b
17
Loose wiring may cause the
terminal to overheat or result
in unit malfunction. A fire
hazard may also exist.There-
fore, be sure all wiring is
tightly connected.
WARNING
When connecting each power wire to the corresponding
terminal, follow the instructions “How to connect wiring
to the terminal” and fasten the wire securely tight with
the fixing screw of the terminal plate.
9/32"
(7 mm)
(ACTUAL
STRIP
SIZE
SIZE)
How to connect wiring to the terminal
a) For Indoor Unit
Fig. 28
(1) Cut the wire end with a cutting pliers, then strip the
insulation to expose the wire about 9/32" (7 mm).
See the label (Fig. 28) near the terminal plate.
Solid wire
Loop
(2) Using a screwdriver, loosen the terminal screw on
the terminal plate.
(3) Insert the wire and tighten the terminal screw com-
pletely using a screwdriver.
Insulation
b) For Outdoor Unit
Fig. 29
■ For solid core wiring (or F-cable)
Stranded wire
(1) Cut the wire end with a cutting pliers, then strip the
insulation to expose the solid wire about 15/16" (25
mm). (Fig. 29)
Ring
connector
(2) Using a screwdriver, remove the terminal screw(s)
on the terminal plate.
(3) Using the pliers, bend the solid wire to form a loop
suitable for the terminal screw.
Fig. 30
(4) Shape the loop wire properly, place it on the termi-
nal plate and fix it securely with the removed termi-
nal screw using a screwdriver.
Twist wire ends
■ For stranded wiring
(1) Cut the wire end with a cutting pliers, then strip the
insulation to expose the stranded wiring about 3/8"
(10 mm) and tightly twist the wire ends. (Figs. 30
and 31)
Fig. 31
(2) Using a screwdriver, remove the terminal screw(s)
on the terminal plate.
Special
washer
Screw
(3) Using a ring connector fastener or pliers, securely
clamp each stripped wire end with a ring connector.
(Fig. 30)
Screw and
special washer
Ring connector
Terminal plate
Ring
connector
Wire
(4) Place the ring connector wire, and replace and
tighten the removed terminal screw using a screw-
driver. (Fig. 32)
Wire
Fig. 32
18
3-9. Mounting
(1) To install the indoor unit, mount the indoor unit onto
the 3 tabs on the upper part of the rear plate.
(2) Hold down the air discharge outlet and press the
lower part of the indoor unit until it clicks to securely
fasten to the 2 tabs on the lower part of the rear
plate. (Fig. 33)
Push
NOTE
For tubing, choose either the right or left tubing direction
and follow the steps below. Also, extend the support on
the back of the indoor unit as a stand to make your work
easier. (Fig. 34)
Fig. 33
Rear panel
■ Right-side tubing
(1) Shape the refrigerant tubing so that it can easily go
into the wall hole. (Fig. 35)
(2) Push the wiring, refrigerant tubing, and drain hose
through the hole in the wall. Adjust the indoor unit so
it is securely seated on the rear panel. (Fig. 36)
(3) Carefully bend the tubing (if necessary) to run along
the wall in the direction of the outdoor unit and then
tape as far as the fittings. (See Caution on page 24.)
The drain hose should come straight down the wall
to a point where water runoff won’t stain the wall.
Fig. 34
Rear panel
Cover
Refrigerant
tubing
(4) Connect the refrigerant tubing to the outdoor unit.
(After performing a leak test on the connecting part,
insulate it with the tubing insulation. (Fig. 37a)) Also,
refer to Section 5-4. Connecting Tubing between
Indoor and Outdoor Units.
Inter-unit
wiring
Drain hose
(5) Assemble the refrigerant tubing, drain hose, and
conduit (including inter-unit wiring) as shown in
Fig. 37b.
Fig. 35
Refrigerant tubing
Flare
insulation
Fig. 37a
Fig. 36
Conduit
Drain hose
Inter-unit wiring
Fig. 37b
19
■ Left-side tubing
(1) Lead the tubing and drain hose through the wall,
allowing sufficient length for connection. Then bend
the tubing using a tube bender to make the attach-
ment. (Fig. 38)
Rear panel
Hole in wall
(2) Switch the drain hose and drain cap.
Switching drain hose and drain cap
Bent part
Narrow tube
Wide tube
(a) Locate the drain hose and the drain cap.
(Fig. 39)
Fig. 38
(b) Remove the screw fastening the drain hose on
the right side, and pull out the drain hose to
remove it. (Fig. 39)
Drain cap
(c) Apply moderate force to pull off the drain cap
on the left side. (If you cannot pull it off by hand,
use a long-nose pliers.)
Clamp
Drain hose
(d) Reattach the drain hose to the left side and the
drain cap to the right side. (Fig. 40a)
Fig. 39
Drain hose
Slide the drain hose fully onto the drain pan outlet.
(It will be easy to slide when water is added.) Check
that the screw holes in the drain bracket and the
drain pan outlet are aligned and securely in contact,
then fasten them with the screw. (After attaching the
drain hose, check that it is attached securely.)
(Fig. 40b)
Drain hose
Clamp
Drain cap
Drain cap
Use a Phillips screwdriver to push the drain cap in
firmly. (If it is difficult to push in, wet the cap with
water first.)
Fig. 40a
(3) Install the indoor unit on the rear panel.
Drain pan outlet
Drain bracket
(4) Connect the tubing and wiring led inside from out-
doors.
Drain hose
Screw
Screw hole
(5) After completing a leak test, bundle the tubing
together with armoring tape and store it inside the
tubing storage area at the back of the indoor unit
and hold it with clamps. (Figs. 40a and 41)
Drain hose
Screw
Drain bracket
Fig. 40b
Refrigerant tubing
Inter-unit wiring
Conduit
Fig. 41
20
To unmount indoor unit
Press the 2 ▲ marks on the lower part of the indoor unit
and unlatch the tabs. Then lift the indoor unit and
unmount. (Fig. 42)
3-10. Frame Fastening Method
(1) Remove the screw cover on the bottom surface.
(Fig. 43)
(2) Fasten the frame to the rear panel using the 2 sup-
plied tapping screws 5/32" x 13/32" (4 x 10 mm).
(Fig. 43)
NOTE
Push
Under normal conditions, the installation design calls for
a less than 3/32" (2 mm) gap between the air conditioner
unit and the wall.
Fig. 42
Confirm that the gap is appropriate (less than 2 mm).
3-11. Drain Hose
a) The drain hose should be slanted downward to the
outdoors. (Fig. 44)
Screw
cover
b) Never form a trap in the course of the hose.
c) If the drain hose will run in the room, insulate the
hose with insulation* so that chilled condensation
will not damage furniture or floors. (Fig. 45)
Screw
* Foamed polyethylene or its equivalent is recom-
mended.
Fig. 43
Do not supply power to the
unit or operate it until all
tubing and wiring to the out-
side unit are completed.
WARNING
Slant
Risk of Electric Shock
Indoor
unit
Drain
hose
Fig. 44
Condensation
Insulation material
(Locally purchased)
must be used.
Fig. 45
21
4. How to Install the Outdoor Unit
Inspection panel
First refer to Section 2. Installation Site Selection.
4-1. Wiring Instructions for the Outdoor Unit
Regulations on wire size differ from locality to locality. For
field wiring requirements, please refer to your local elec-
trical codes. Make sure that the installation fully complies
with all local and national regulations.
Screw
(1) Remove the 3 screws from the inspection panel.
(Fig. 46a)
Remove the inspection panel by sliding it downward
and pulling it toward you. (Fig. 46b)
Fig.46a
Fig.46b
(2) Connect the inter-unit and power supply line accord-
ing to the wiring system diagram on the inspection
panel. (Fig. 46c)
Cabinet
(3) When connections are completed, check that all
connections are correct as shown in the wiring sys-
tem diagram.
(4) Be sure to ground the unit according to your local
codes.
Terminal plate
4-2. Routing the Tubing and Wiring
● The tubing and wiring can be extended out in 3 direc-
tions: front, rear, and right. Use a nipper or similar
tool to cut out the knockout holes for the inter-unit
control wiring outlet, power wiring outlet, and tubing
outlet from the appropriate covers A and B. (Fig. 46d)
Fig.46c
CAUTION
Wiring outlet
Rear
● Route the tubing so that it does not contact the
compressor, panel, or other parts inside the unit.
Increased noise will result if the tubing contacts
these parts.
Inter-unit
power line
(conduit)
Cover B
● When routing the tubing, use a tube bender to
Wiring outlet
bend the tubes.
Right
Front
Tubing outlet
Cover A
Power supply line
(conduit)
Fig.46d
22
Deburring
5. Refrigerant Tubing
After
Before
5-1. Use of the Flaring Method
Many of the conventional split system air conditioners
employ the flaring method to connect refrigerant tubes
which run between indoor and outdoor units. In this
method, the copper tubes are flared at each end and
connected with flare nuts.
5-2. Flaring Procedure with a Flare Tool
(1) Cut the copper tube to the required length with a
tube cutter. It is recommended to cut approx. 12" to
20" (30 to 50 cm) longer than the tubing length you
estimate.
Fig. 47
Copper
tubing
(2) Remove burrs at the end of the copper tube with a
tube reamer or file. This process is important and
should be done carefully to make a good flare.
(Fig. 47)
Reamer
NOTE
When reaming, hold the tube end downward and be
sure that no copper scraps fall into the tube. (Fig. 48)
Fig. 48
If the previous flare tool
(clutch-type) is used:
If the special R410A
flare tool is used:
(3) Remove the flare nut from the unit and be sure to
mount it on the copper tube.
0.0472" (1.2 mm)
(4) Make a flare at the end of copper tube with a flare
0 to 0.0196"
(0 to 0.5 mm)
tool.* (Figs. 49a and 49b)
Adjust so that the amount of tube
protrusion is as shown in the figure.
(*Use “RIDGID” or equivalent.)
Fig. 49a
NOTE
A good flare should have the following characteristics:
● inside surface is glossy and smooth.
● edge is smooth.
Flare nut
Copper
tubing
● tapered sides are of uniform length.
5-3. Caution before Connecting Tubes Tightly
Flare tool
a) Be sure to apply a sealing cap or water-proof tape
to prevent dust or water from getting into the tubes
before they are used.
Fig. 49b
b) Be sure to apply refrigerant lubricant to the match-
ing surfaces of the flare and union before connect-
ing them together. This is effective for reducing gas
leaks. (Fig. 50)
Apply refrigerant
lubricant here and here
Fig. 50
c) For proper connection, align the union tube and
flare tube straight with each other, then screw in the
flare nut lightly at first to obtain a smooth match.
(Fig. 51)
Flare nut
Union
Fig. 51
23
5-4. Connecting Tubing between Indoor and
Outdoor Units
Torque wrench
a) Tightly connect the indoor side refrigerant tubing exten-
ded from the wall with the outdoor side tubing. (Fig. 52)
Spanner
Indoor unit
b) To fasten the flare nuts, apply specified torque as:
Table 6
Outdoor unit
Tube Dia.
Nut
Tightening Torque
Fig. 52
1/4" (6.35 mm)
3/8" (9.52 mm)
1/2" (12.70 mm)
5/8" (15.88 mm)
21/32" (17 mm)
7/8" (22 mm)
Approx. 120 – 160 lbs·in (140 – 180 kgf·cm)
Approx. 300 – 360 lbs·in (340 – 420 kgf·cm)
Approx. 430 – 540 lbs·in (490 – 610 kgf·cm)
Approx. 590 – 710 lbs·in (680 – 820 kgf·cm)
1-1/32" (26 mm)
1-5/32" (29 mm)
Flare
insulation
5-5. Insulation of Refrigerant Tubing
IMPORTANT
Fig. 53
To prevent heat loss and wet floors due to dripping of con-
densation, both tubes must be well insulated with a
proper insulation material. (Fig. 53)
The thickness of the insulation should be a minimum 5/16"
(8 mm). (Fig. 54)
Insulation
Thickness:
min. 5/16"
(8 mm)
Min.
5/16"
(8 mm)
5-6. Taping the Tubes
Fig. 54
After a tube has been insulat-
ed, never try to bend it into a
narrow curve, as this may
cause the tube to break or
crack.
CAUTION
(1) At this time, the 2 refrigerant tubes (and electrical wire
if local codes permit) should be taped together with
armoring tape. The drain hose may also be included
and taped together as 1 bundle with the tubing.
Clamp
Insulated tubes
(2) Wrap the armoring tape from the bottom of the outdoor
unit to the top of the tubing where it enters the wall. As
you wrap the tubing, overlap half of each previous tape
turn. (Fig. 55)
Fig. 55
(3) Clamp the tubing bundle to wall, using 1 clamp approx.
every 47" (120 cm).
Apply putty here
NOTE
Do not wind the armoring tape too tightly, since this will
decrease the heat insulation effect. Also, be sure the con-
densation drain hose splits away from the bundle and drips
clear of the unit and the tubing.
Tubing
5-7. Finishing the Installation
Fig. 56
After finishing insulating and taping over the tubing, use
sealing putty to seal off the hole in the wall to prevent rain
and draft from entering. (Fig. 56)
24
6. Air Purging
Indoor unit
Air and moisture remaining in the refrigerant system
have undesirable effects as indicated below. Therefore,
they must be purged completely.
● pressure in the system rises
● operating current rises
● cooling (or heating) efficiency drops
● moisture in the air may freeze and block capillary tubing
Outdoor unit
● water may lead to corrosion of parts in the refrigerant
system
■ Air Purging with a Vacuum Pump (for Test Run)
(1) Check that each tube (both narrow and wide tubes)
between the indoor and outdoor units have been
properly connected and all wiring for the test run
has been completed. Note that both narrow and
wide tube service valves on the outdoor unit are
kept closed at this stage.
(2) Using an adjustable wrench or box wrench, remove
the valve caps from the service valve on both nar-
row and wide tubes.
Manifold valve
(Exclusively for R410A)
(3) Connect a vacuum pump and a manifold valve (with
pressure gauges) to the service port on the wide
tube service valve. (Fig. 57)
Lo
Hi
Pressure
gauge
The service port on the wide tube
service valve uses a Schrader core
valve to access the refrigerant sys-
tem.The valve core is similar to
those used in automobile tires.
Therefore, be sure to use a vacuum
hose connector which has a push-
pin inside.
CAUTION
Charging hose
(Exclusively for R410A)
Vacuum pump adapter
(Exclusively for R410A)
(with reverse flow prevention)
Vacuum pump
Be sure to use a manifold valve
for air purging. If it is not avail-
able, use a stop valve (field sup-
ply) for this purpose.The “Hi”
knob of the manifold valve must
always be kept closed.
CAUTION
Fig. 57
NOTE
To prevent other refrigerants from being mistakenly
charged to units which use R410A, the size of the
charge port on the service valve is different from the
one for other refrigerant types. For servicing such as
recharging, the specified charging hose, manifold and
vacuum pump adapter (with reverse flow prevention)
for R410A must be used.
(4) With the “Lo” knob of the manifold valve open, run
the vacuum pump. The operation time for the vacu-
um pump varies with tubing length and the capacity
of the pump. The following table shows the amount
of time for evacuation:
Table 7
Required time for evacuation when
100 liter/h vacuum pump is used
NOTE
If tubing length is
less than 33 ft. (10 m)
If tubing length is
more than 33 ft. (10 m)
The required time in Table 7 is calculated based on the
assumption that the ideal (or target) vacuum condition
is around 10 mmHg abs.
10 min. or more
15 min. or more
25
(5) With the vacuum pump still running, close the “Lo”
knob of the manifold valve. Then stop the vacuum
pump.
90 (1/4 turn)
Hex wrench
Vacuum hose to manifold valve
(6) With the hex wrench, turn the valve stem on the nar-
row tube service valve counter-clockwise by 90
degrees (1/4 turn) for 10 seconds, and then turn the
stem clockwise to close it again. (Fig. 58)
Be sure to completely insert
CAUTION
the hex wrench before
attempting to turn the valve.
Valve cap
Narrow tube
Wide tube
(7) Leak test all joints at the tubing (both indoor and out-
doors) with soapy water. Bubbles indicate a leak.Tight-
en the joint more when leaks, then check if there is no
leak. Be sure to wipe off the soap with a clean cloth.
Fig. 58
(8) With the hex wrench, turn the wide tube service
valve stem counter-clockwise to fully open the valve.
(9) Turn the narrow tube service valve stem counter-
clockwise to fully open the valve.
(10) Loosen the vacuum hose connected to the wide
tube service port slightly to release the pressure.
Then, remove the hose.
This may cause the refriger-
ant gas to leak. In order to
avoid this, take off the hose
quickly.
CAUTION
(11) Fasten the valve cap on the wide tube service port
securely with an adjustable wrench or box wrench.
Next, mount the valve cap on the service valve and
tighten it to 170 lbs·in (200 kgf·cm) with a torque
wrench. This process is very important to prevent
gas from leaking from the system.
(12) Test run the air conditioner. (See next page.)
(13) While the air conditioner is running, apply liquid
soap to check for any gas leaks around the service
valves or caps.
(14) If there is no leakage, stop the air conditioner.
(15) Wipe off the soap on the tubing.
This completes air purging with a vacuum pump and the
air conditioner is ready for actual operation.
26
How to Test Run the Air Conditioner
After turning on the power of the air conditioner, use the
remote controller and follow the steps below to conduct the
test run.
(1) Set the remote controller in Test Run mode.
(Fig. 59a)
a) Press and hold the QUIET button and the 1HR.
TIMER button.
b) Then press and hold the ACL (Reset) button with a
pointed object such as the tip of a pen. After 5 sec-
onds, release the ACL button first.
ON/OFF
operation
button
c) Then release the QUIET and 1HR. TIMER buttons.
1HR.
TIMER
button
d)
appears and “oP-1” blinks in the remote controller
clock display area. (Fig. 59b)
QUIET
button
(2) Start Cooling mode test run by pressing the ON/OFF
operation button of the remote controller. (Fig. 59a)
• This starts the fan producing uncooled forced air with
the 3 indicator lamps (OPERATION lamp, TIMER
lamp, and LED CLEAN lamp) on the main unit
blinking. (Fig. 59c)
• After 3 minutes, the system shifts into cooling opera-
tion, and cool air will start to be felt. Cooling mode test
run is unaffected by the room temperature.
ACL
(Reset)
button
(3) Press the ON/OFF operation button of the remote con-
troller again to stop the test run. (Fig. 59a)
Fig. 59a
(4) Finally press the ACL (Reset) button of the remote con-
troller to release it from Test Run mode to return to nor-
mal mode. (Fig. 59a)
• “ ” and “oP-1” will disappear from the remote con-
troller clock display area.
NOTE
Troubleshooting:
In the event that the green OPERATION lamp is blinking
upon powering up the system, an error condition exists. In
this case, refer to the self-diagnostics procedure on the
inside of the front cover.
Fig. 59b
OPERATION lamp
TIMER lamp
IMPORTANT
After the test run is completed, be sure to press the ACL
(Reset) button to return to normal mode. The air conditioner
will not operate correctly if this is not done.
LED CLEAN
lamp
Fig. 59c
27
■ Basic Functions of the Service Valves
The basic functions of the service valves are given in Table 8 below.
Table 8
Narrow Tube Service
Wide Tube Service
Valve (3-Way)
Action
Valve (2-Way)
O-ring
Valve cap
CLOSED
Stem
Shipping
Fully OPEN
Fully OPEN
CLOSED
Operating and
test running
the air conditioner
Measuring pressure
*
and gas charging
* The service port on the wide tube ser-
vice valve uses a Schrader core valve
to access the refrigerant system.
Therefore, be sure to use a hose con-
nector which has a push-pin inside.
(Fig. 60a)
Air purging with
*
a vacuum pump
Service valve
Hose with push-pin
CAUTION
Close
When opening or clos-
ing the service valve
stem, use the hex
wrench. Be sure to fully
seat the wrench before
turning the valve.
PUSH
Open
Hex
wrench
NOTE
External diameter of service port
R410A: 5/16"
Fig. 60b
Fig. 60a
■ Pump Down
(2) Using a hex wrench, turn the narrow tube service
valve clockwise all the way to close the service
valve. (Be sure to confirm that the wide tube service
valve is fully open.)
Pump down means collecting all refrigerant gas in the
system back into the outdoor unit without losing any of
the gas. Pump down is used when the unit is to be
moved or before servicing the refrigerant circuit.
(3) Press the operation button and start cooling oper-
ation.
Pump Down Procedure
Be sure to carry out pump down with the unit in
cooling mode.
(4) When the low pressure gauge reading falls to 14.2 to
7.1 psi (1 to 0.5 kg/cm2), fully close the wide tube
valve stem. Then quickly stop the unit.
(1) Connect the Lo side charging hose of the manifold
valve to the service port on the wide tube service
valve.
(5) Disconnect all gauges and hoses, and replace the
valve caps as they were before.
28
■ Service Valve Connections
a) Temporary connection:
Screw in 3 – 5 turns by hand. (Fig. 60c)
b) To fasten the flare nuts, apply specified torque
as Table 9 and Fig. 60d.
Torque wrench
Table 9
Fig. 60c
Fig. 60d
Tube Dia.
Nut
Tightening Torque
1/4" (6.35 mm)
3/8" (9.52 mm)
1/2" (12.70 mm)
5/8" (15.88 mm)
21/32" (17 mm)
7/8" (22 mm)
Approx. 120 – 160 lbs·in (140 – 180 kgf·cm)
Approx. 300 – 360 lbs·in (340 – 420 kgf·cm)
Approx. 430 – 540 lbs·in (490 – 610 kgf·cm)
Approx. 590 – 710 lbs·in (680 – 820 kgf·cm)
Be sure to tighten the
flare nut using the
prescribed torque.
If the nut is over-
CAUTION
1-1/32" (26 mm)
1-5/32" (29 mm)
tightened, refrigerant
leakage may occur.
7. Remote Control Unit Installation Position
The remote control unit can be operated from either a
non-fixed position or a wall-mounted position.
To ensure that the air conditioner operates correctly, do
not install the remote control unit in the following places:
● In direct sunlight
● Behind a curtain or other place where it is covered
● More than 26' (8 m) away from the air conditioner
● In the path of the air conditioner’s airstream
● Where it may become extremely hot or cold
● Where it may be subject to electrical or magnetic
interference
● Where there is an obstacle between the remote con-
trol unit and the air conditioner (since a check signal
is sent from the remote control unit every 5 minutes)
7-1. Mounting on a Wall
Before mounting the remote control unit, press the
ON/OFF operation button at the mounting location to
make sure that the air conditioner operates from that
location. The indoor unit should make a beeping sound
to indicate that it has received the signal.
Rear side
Remote control
unit mount
Press
Set in
place
Hole
To prevent loss of the remote control
unit, you can connect the remote
control unit to the mount by passing
a string through the remote control
unit and attachment hole.
Mounting screws
5/32 5/8" (4 16 mm)
(included)
To take out the remote control unit, pull it forward.
Fig. 61
29
8. Address Switch
Tab
8-1. Address Setting of the Remote Control Unit
The address can be set in order to prevent interference
between remote controllers when 2 indoor units are
installed near each other. The address is normally set to
“A.” To set a different address, it is necessary to change
the address on the second remote controller.
Fig. 62
NOTE
Once changed, you cannot restore the original address
setting of the air conditioner.
(1) Switch on the power source.
(2) Break the address-setting tab marked “A” on the
second remote controller to change the address
(Fig. 62). When the tab is removed, the address is
automatically set to B (Fig. 63).
ACL button
(3) Press and hold the remote controller QUIET button
and 1HR. TIMER button. Then press and hold the
ACL (Reset) button with a pointed object such as
the tip of a pen. After 5 seconds, release the ACL
button first, then release the QUIET and 1HR.
TIMER buttons. “oP-1” (Test Run) appears, blinking
in the remote controller clock display area.
Fig. 63
(4) Each time the 1HR. TIMER button is pressed, the
display changes as shown below. Press this button
3 times to change the display to “oP-7” (Address
setting). (Fig. 64)
Test run mode
ON/OFF
operation
button
Selfdiagnostic mode
Address setting mode
1HR.
TIMER
button
QUIET
button
(5) “oP-7” has now been selected for address setting.
(6) Press the ON/OFF operation button on the remote
controller. (Fig. 64) Check that the “beep”signal-
received sound is heard from the second indoor unit
(approximately 5 times). The sound you hear is the
signal that the remote controller address has been
changed.
(7) Finally press the remote controller ACL (Reset) but-
ton to cancel the blinking “oP-7” display.
(Fig. 64)
ACL
(Reset)
button
Changing of the second remote controller address is
now completed.
Fig. 64
30
For Parts or Service Assistance please contact your local Sanyo HVAC Contractor or Distributor
United States: SCS, HVAC Solutions
Web: www.SanyoHVAC.com
Canada: Sanyo Canada Inc.
Web: www.SanyoHVAC.com
Parts: [email protected]
Service: [email protected]
Parts/Service: [email protected]
3/10 Printed in Japan
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