Zephyr Ventilation Hood ES1 30AW User Manual

RANGE HOOD  
INSTALLATION INSTRUCTIONS - USE AND CARE  
HB0064  
MODEL ES1-E30AB, ES1-E30AS, ES1-30AW  
!
!
INTENDED FOR DOMESTIC COOKING ONLY  
READ AND SAVE THESE INSTRUCTIONS  
INSTALLER: LEAVE THIS MANUAL WITH HOMEOWNER.  
HOMEOWNER: CLEANING AND OPERATION INFORMATION  
ON PAGES 9 AND 10.  
06683 rev. A  
DEC07.0101  
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ABOUT THIS MANUAL  
Please take note this manual uses the following symbols to emphasize particular information:  
!
WARNING  
Identifies an instruction which, if not followed, might cause serious  
personal injuries including possibility of death.  
CAUTION  
Denotes an instruction which, if not followed, may severely damage the unit  
and/or its components.  
NOTE: Indicates supplementary information needed to fully complete an instruction.  
TOOLS NEEDED TO INSTALL THE RANGE HOOD  
- Phillips screwdriver no. 2 or Robertson no. 1 and no. 2  
- Hammer and flat blade screwdriver (to open the knockout holes)  
- Sheet metal sheers  
- Pair of pliers  
- Scissors (to cut duct tape)  
- Pen  
- Wire stripper  
TABLE OF CONTENTS  
1. INSTALL DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
2. MEASURE THE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
3. PREPARE THE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
4. PREPARE THE HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6  
5. INSTALL THE ADAPTER/DAMPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
6. INSTALL THE HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
7. CONNECT WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
8. REINSTALL BOTTOM PANEL AND FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
9. FLUORESCENT LAMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
10. CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-10  
11. OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11  
12. REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11  
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1. INSTALL DUCTWORK  
Plan where and how the ductwork will be installed.  
Install proper-sized ductwork, elbow(s) and roof or wall cap for the type of blower you are  
installing. If using 6’’ (150 mm) round ducts, use a transition. Use 2’’ (50 mm) duct tape to  
seal duct joints.  
Roof cap  
Roof cap  
6” round duct  
3¼” x 10” duct  
Hood  
3¼” x 10” to 6”  
round transition  
Wall cap  
Wall cap  
Hood  
HH0011A  
HH0014A  
2. MEASURE THE INSTALLATION  
Dimensions for the most common installations are shown below.  
We recommend to install the hood at a minimum of 20” (508 mm) from an electric  
range and at 24” (610 mm) from a gas range.  
For optimal performance, the hood should not be installed more than 30” (762 mm) from  
cooktop.  
Cabinets  
Cabinets  
Hood  
Hood  
30” maximum  
20” minimum  
clearance  
clearance  
(24” for gas)  
Standard  
36” height  
cooktop  
Standard  
36” height  
cooktop  
HH0013A  
HH0012A  
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3. PREPARE THE INSTALLATION  
Make sure the following items are included:  
- Hood  
- Filters (2)  
- Adapter/damper assembly 3¼’’ x 10’’ (located inside the hood, under the bottom panel)  
- Compact fluorescent lamps (120 V, 13 W, PLC13, 2700 K with G24q-1 base)  
- Bag of parts including:  
(1) wire clamp, (5) 1/2’’ double thread screws, (2) wire connectors and (6) no. 6 x 1/2’’ screws  
Parts sold separately:  
- Transition 3¼”x 10” to 6” round (optional, for 6” round ducts installation only)  
CAUTION  
When performing installation, servicing or cleaning the unit, it is recommended  
to wear safety glasses and gloves.  
NOTE: If the bottom of the cupboard is recessed,  
attach wood strips (not included), as shown  
beside, in order to properly install the range  
hood under the cabinet. The wood strips must  
be as thick as recess.  
238 ”  
HO0002A  
Cut-out the openings for duct (A) and power cable (B), in cabinet or wall, according to the  
direction of discharge chosen.  
See figures below.  
HORIZONTAL DISCHARGE:  
VERTICAL DISCHARGE:  
CABINET BOTTOM  
C
L
C
L
A
10½”  
1¼”  
111  
8
3¾”  
1½”  
A
3½”  
5¼”  
5¼”  
3
8
7
B
8
HD0151A  
¾”  
B
5¼” 5¼”  
HD0150A  
1¼” dia.  
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4. PREPARE THE HOOD  
A
Remove both filters from the hood.  
Disassemble the adaptor/damper (A) from the  
hood.  
NOTE: The adapter/damper is located inside  
the hood. Remove the bottom panel  
(B) to access the adapter/damper.  
Refer to figure beside.  
B
HO0093  
Punch out the electrical and discharge knock-outs for the chosen opening (vertical on top or  
horizontal at the back of the hood). Refer to figure below.  
VERTICAL DISCHARGE  
HORIZONTAL DISCHARGE  
HD0219  
5. INSTALL THE ADAPTER/DAMPER  
NOTE: If this hood replaces another one, please note that the location of the air exhaust  
can vary from one manufacturer to another.  
HORIZONTAL DISCHARGE, NEW INSTALLATION  
HORIZONTAL DISCHARGE, HOOD REPLACEMENT  
Fold down the foldable flange (C) of the  
adapter/damper. This flange must be at 90°  
from the remaining flanges. Use the lower  
screw holes on each side of the  
adapter/damper to assemble it to the back  
of hood. See below.  
It may be necessary to adjust the  
adapter/damper location to the existing wall  
discharge opening. Leave the foldable  
flange (C) of the adapter/damper as is. Use  
the upper screw holes on each side of the  
adapter/damper to assemble it to the back  
of hood. See below.  
C
C
HJ0008  
HJ0009  
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5. INSTALL THE ADAPTER/DAMPER (CONT’D)  
VERTICAL DISCHARGE  
For a vertical discharge installation only,  
leave the foldable flange (C) of the  
adapter/damper as is. This flange must be  
located towards the front of the hood.  
C
See beside.  
HO0096  
ALL INSTALLATIONS  
Using two 1/2” screws, secure the  
adapter/damper to the top or back of the  
hood. Tape the adapter/damper to the hood  
using duct tape to seal it.  
HO0095  
NOTES: 1. For the best ventilation performance, if a round duct must be used, the duct  
diameter must be 6” or more. Use a 3¼” x 10” to 6” round transition.  
2. The wall duct must be well prepared to receive the adapter. Before performing  
the installation, make sure the adapter fits easily in the duct.  
6. INSTALL THE HOOD  
Run power cable to installation  
location. Place the hood at its  
location. Using a pen, mark the  
position of the screws (smaller part  
of the embossed keyholes).  
Remove the hood and install four  
1/2” double thread screws at sides  
locations (A), leaving a 1/8” gap.  
Place the wire clamp, insert the  
cable in the hood and tighten the  
wire clamp to secure the cable.  
Place the hood under the cabinet  
and slide it in position. Make sure  
the adapter/damper assembly  
enters the ducting and the damper  
opens freely. Secure the hood by  
tightening the screws completely.  
Install the last 1/2 double thread  
HD0218  
screw (B) in the remaining  
embossed hole.  
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7. CONNECT WIRING  
!
WARNING  
Risk of electrical shock. Electrical wiring must be done by qualified  
personnel in accordance with all applicable codes and standards. Before  
connecting wires, switch power off at service panel and lock service  
disconnecting means to prevent power to be switched on accidentally.  
Connect cable to range hood wiring  
using included wire connectors.  
1
Connect BLACK to BLACK, WHITE to  
WHITE and GREEN or BARE WIRE to  
GREEN ground screw (1).  
HE0059  
!
WARNING  
Do not forget to connect the ground!  
8. REINSTALL BOTTOM PANEL AND FILTERS  
Reinstall the bottom panel, using the  
retaining screw previously removed in  
step 4 plus 4 others from parts bag.  
Refer to illustration beside.  
Then, reinstall filters.  
HO0097  
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9. FLUORESCENT LAMPS  
!
WARNING  
This product contains fluorescent lamps containing mercury. Dispose of  
appropriately, according to local laws and requirements.  
This range hood must use compact fluorescent lamps (120 V, 13 W, PLC13, 2700 K with  
G24q-1 base) (included).  
!
WARNING  
In order to prevent the risk of personal injury, the fluorescent tubes must be  
cooled down before removing them.  
NOTE: The range hood is shipped with both fluorescent lamps packed behind the light diffuser.  
1. To access fluorescent lamps, remove the light diffuser by pushing on its both tabs and  
pulling it down.  
2. To install the fluorescent lamps, slide their 4 prongs into their corresponding holes in their  
socket until secured. Reinstall the light diffuser.  
1
2
HO0098  
To remove fluorescent lamps, remove the light diffuser and pull fluorescent lamps out of  
their socket.  
NOTE: Some fluorescent lamps may produce a yellowish lighting on first usages. This  
temporary effect will disappear by itself.  
10. CLEANING  
The grease filters, bottom panel,  
intake ring (A) and blower wheel (B)  
should be cleaned frequently. Use a  
warm detergent solution. The grease  
filters, intake ring and blower wheel  
are dishwasher safe.  
A
B
HD0220  
NOTE: Some minerals, when in contact with dishwasher soap additives, may cause filters  
discoloration. This discoloration is not covered by the warranty.  
- 9 -  
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10. CLEANING (CONT’D)  
D
C
To remove the blower wheel, first  
take off its intake ring. Then remove  
the blower wheel by pulling it down  
smoothly.  
HD0156  
NOTE: Do not try to remove the black part (C) attached to the bottompanel.  
When reinstalling the blower wheel, make sure the small tab (D) will fit into one hole of the motor.  
STAINLESS STEEL CLEANING:  
Do:  
Don’t:  
Regularly wash surfaces with clean  
Do not use any steel or stainless steel  
cloth or rag soaked with warm water  
and mild soap or liquid dish detergent.  
Always clean in the direction of original  
polish lines.  
wool or any other scrapers to remove  
stubborn dirt.  
Do not use any harsh or abrasive  
cleansers.  
Always rinse well with clear water (2 or 3  
times) after cleaning.Wipe completely dry.  
Do not allow dirt to accumulate.  
Do not let plaster dust or any other  
construction residues reach the hood.  
During construction or renovation,cover  
the hood to make sure no dust adheres  
to stainless steel surface.  
You may also use  
a
specialized  
household stainless steel cleaner.  
Avoid: when choosing a detergent  
- Any cleaners that contain bleach will attack stainless steel.  
- Any products containing: chloride, fluoride, iodide, bromide will deteriorate surfaces rapidly.  
- Any combustible products used for cleaning such as acetone, alcohol, ether, benzol,  
etc., are highly explosive and should never be used close to a range.  
ENAMEL FINISH:  
Clean with warm water and mild detergent only. If discoloration occurs, use a good enamel  
polish such as automotive polish. (DO NOT use rough abrasive cleaner or porcelain cleaner.)  
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11. OPERATION  
Always turn on the hood before begining cooking in order to establish an air flow in the  
kitchen. Let the blower run for a few minutes to clear the air after turning off the range.  
MECHANICAL PUSH-BUTTON CONTROL  
HC0021  
A
B
C
A. OFF BLOWER SWITCH:  
Press on this switch to stop the blower operation.  
B. SPEED BLOWER SWITCHES:  
Press on left switch (1) to turn on the blower on low speed, on middle switch  
(2) to turn on the blower on medium speed, and on right switch (3) to turn on the  
blower on high speed.  
C
ON/OFF LIGHTING SWITCH:  
Press on this switch to turn on the fluorescent lights, and press again to turn  
them off.  
12. REPLACEMENT PARTS  
Part no. (each)  
Z0B0024  
Description  
Fluorescent Bulb, 13W G24  
Qty per Hood  
2
50200026  
Metal Mesh Filter  
2
- 11 -  
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TO OBTAIN SERVICE UNDER WARRANTY  
or any Service Related Questions, please call:  
1-888-880-8368  
Staple your receipt here.  
Proof of the original purchase  
date is needed to obtain service  
under the warranty.  
TO OBTAIN SERVICE UNDER WARRANTY: You must present proof of original purchase date.  
Please keep a copy of your dated proof of purchase (sales slip) in order to obtain service under warranty.  
One Year Service Repair Warranty:  
For one year from date of original purchase, we will provide free of charge, service labor to repair any failed parts or  
components due to manufacturing defects.  
One Year Parts Warranty:  
For one year from date of original purchase, we will provide free of charge, nonconsumable replacement parts or  
components that failed due to manufacturing defects. Consumable parts not covered by this warranty include: Light Bulbs,  
Metal and Charcoal Filters.  
Who is Covered:  
This warranty is extended to the original purchaser for products purchased for ordinary home use in the 48 mainland states,  
Hawaii and Washington D.C. In Canada and Alaska, this warranty is Limited.  
There might be costs associated with  
shipping the products to our designated service locations or you might need to pay service technician's travel costs, to have  
the appliance repaired in-home.  
This Warranty will be Voided when:  
Product damaged through negligence, misuse, abuse, accident. Improper installation and failure to follow installation instruc-  
tions. When product is used commercially or other than its intended purpose. Damaged because of improper connection with  
equipment of other manufacturers. Repaired or modified by anyone other than Zephyr's Authorized Agents.  
What is Not Covered:  
Consumable parts such as light bulbs, filters, and fuses. Services outside of service area and the labor cost incurred in  
connection with the removal, shipping and reinstallation cost, nor does it cover any other contingent expenses. The natural  
wear of finish, and wear due to improper maintenance, use of corrosive and abrasive cleaning products, pads, and oven  
cleaner products. Chips, dents or cracks due to abuse, misuse, freight damage, or improper installation. Service trips to your  
home to teach you how to use the product. Damage of product caused by accident, fire, floods or act of God.  
This warranty is valid in the United States and Canada. It is non-transferable and applies only to the original purchaser and  
does not extend to subsequent owners of this product. Any applicable implied waranties, including the warranty of  
merchantability, are limited in duration to a period of express warranty as provided herein beginning with the date of original  
purchase at retail and, no warranties, whether express or implied, shall apply to this product thereafter.  
Have your product proof of purchase with date ready for warranty issues.  
Or write to:  
Zephyr Corporation  
Service and Warranty Department  
395 Mendell Street  
San Francisco, CA 94124  
JAN07.0101  
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