Zanussi Range ZCM 640 ZCM 641 User Manual

MIXED FUEL  
COOKER  
ZCM 640  
ZCM 641  
INSTRUCTION BOOKLET  
Please read this instruction booklet before using the appliance  
GB  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Contents  
For the User  
For the Installer  
Guarantee Conditions  
Instructions for the Installer  
Important Safety Requirements  
Installation  
14  
15  
15  
16  
18  
19  
19  
Important Safety Information  
Control Panel  
2
3
The Oven Cavity  
4
The Gas Hob Controls  
Electric Oven  
4
Electrical Connections  
Commissioning  
5
The Minute Minder  
Before the First Use of the Cooker  
Using the Oven  
5
Conversion from Natural Gas to LPG  
6
6
Using the Fan Oven  
Hints and Tips  
7
Guide to Use the Instructions  
8
The following symbols will be found in the text to guide  
you throughout the Instructions:  
Defrosting  
9
Grilling  
10  
11  
12  
13  
13  
14  
Safety Instructions  
Maintenance and Cleaning  
Cleaning the Oven  
Something not Working  
Service and Spare Parts  
Customer Care Department  
Step by step instructions for an operation  
Hints and Tips  
Environmental Information  
Control Panel  
9
1
2
3
4
5
6
7
8
10  
6. Oven function control knob  
7. Oven thermostat control knob  
8. Minute Minder  
1. Electric ignition push button  
2. Back left burner control knob (semi-rapid)  
3. Front left burner control knob (rapid)  
9. Mains Pilot Light  
4. Front right burner control knob (auxiliary)  
5. Back right burner control knob (semi-rapid)  
10. Oven Thermostat Pilot Light  
3
Download from Www.Somanuals.com. All Manuals Search And Download.  
The Oven Cavity  
Grill element  
Oven Light  
Accessories  
Grill/roasting pan  
Grill trivet  
Removable  
handles  
Oven fan  
2 anti-tip  
shelves  
The Gas Hob Controls  
To light a burner:  
Push the electric ignition button which is marked  
with a little spark ( ).  
At the same time, push in and turn the relevant control  
knob anticlockwise to maximum position.  
Then adjust the flame as required.  
If the burner does not ignite, turn the control knob to  
zero, and try again.  
When switching on the mains, after installation or  
a power cut, it is quite normal for the spark  
generator to be activated automatically.  
If you use a saucepan which is smaller than the  
recommended size, the flame will spread beyond  
the bottom of the pan, causing the handle to  
overheat.  
To ensure maximum burner efficiency, you should only  
use pots and pans with a flat bottom fitting the size of  
the burner used (see table).  
As soon as a liquid starts boiling, turn down the  
flame so that it will barely keep the liquid  
simmering.  
Burner  
minimum  
diameter  
maximum  
diameter  
Take care when frying food in hot oil or fat,  
as the overheated splashes could easily  
ignite.  
Large(rapid)  
Medium(semi-rapid)  
Small (Auxiliary)  
180 mm.  
120 mm.  
80 mm.  
260 mm.  
220 mm.  
160 mm.  
If the control knobs become difficult to turn, please  
contact your local Service Force Centre.  
4
Download from Www.Somanuals.com. All Manuals Search And Download.  
Electric Oven  
Oven Function Control Knob  
Oven Light - The oven light will be on without any  
cooking function  
Defrost Setting - This setting is intended to assist in  
thawing of frozen food .  
Fan cooking - This allows you to roast or roast and  
bakesimultaneouslyusinganyshelf,withoutflavour  
transference.  
Grill - The heat comes only from the top element.  
Thermostat Control Knob  
Turn the thermostat control knob clockwise to select  
temperatures between 50°C and about 230°C (max).  
Mains On Light  
The mains on light will come on when any function is  
selected.  
Thermostat Control Light  
The thermostat control light will come on when the  
thermostat control knob is turned. The light will remain  
on until the correct temperature is reached. It will then  
cycle on and off to show the temperature is being  
maintained.  
The Minute Minder  
The minute minder will mark the end of a timed period  
with an acoustic alarm. The maximum timing is 60  
minutes.  
Turn the Minute Minder knob clockwise to the maximum  
time position, then turn it back to the required time.  
The Minute minder will not affect in any way the oven  
operation, if it is in use.  
5
Download from Www.Somanuals.com. All Manuals Search And Download.  
Before the First Use of the Cooker  
INSTALLATION  
Any gas installation must be carried out by a  
Remove all packaging, both inside and outside  
the oven, before using the oven.  
qualified gas installer or competent person, and  
in accordance with existing rules and regulations.  
Before first use, the oven should be heated without food.  
During this time, an unpleasant odour may be emitted.  
This is quite normal.  
The relevant instructions are to be found in the second  
section of this manual.  
1. Switch the oven function control knob to fan  
cooking  
.
Please ensure that when the appliance is installed, it is  
easily accessible for the engineer in the event of a  
breakdown.  
2. Set the thermostat control knob to MAX.  
3. Open a window for ventilation.  
4. Allow the oven to run empty for approximately 45  
minutes.  
WHEN THE COOKER IS FIRST INSTALLED  
Once the cooker has been installed, it is important  
to remove any protective materials, which were  
put on in the factory.  
This procedure should be repeated with the grill  
function for approximately 5-10 minutes.  
Using the Oven  
4
3
Always cook with the oven door closed.  
Stand clear when opening the drop down  
oven door. Do not allow it to fall open -  
support the door using the door handle, until  
it is fully open.  
The oven has four shelf levels, and is supplied  
with two shelves.  
2
1
The shelf positions are counted from the bottom  
of the oven as shown in the diagram.  
It is important that these shelves are correctly  
positioned as shown in the diagram.  
•Do not place cookware directly on the oven  
base.  
Hints and Tips  
Condensation and Steam  
Storage Drawer  
The storage drawer is located underneath the oven  
cavity.  
When food is heated it produces steam in the same  
way as a boiling kettle. The oven vents allow some of  
this steam to escape. However, always stand back  
from the oven when opening the oven door to allow  
any build up of steam or heat to release.  
If the steam comes into contact with a cool surface on  
the outside of the oven, e.g. a trim, it will condense  
and produce water droplets. This is quite normal and is  
not a fault with the oven.  
During cooking the storage drawer may become  
hot if the oven is on high for a long period of time,  
therefore flammable materials such as oven  
gloves, tea towels, plastic aprons etc. should not  
be stored in the drawer.  
Oven accessories such as baking sheets, will  
also become hot, therefore care should be taken  
when removing these items from the drawer  
whilst the oven is in use or still hot.  
To prevent discolouration, regularly wipe away  
condensation and also soilage from surfaces.  
6
Download from Www.Somanuals.com. All Manuals Search And Download.  
Using the Fan Oven  
The air inside the oven is heated by the element around  
the fan situated behind the back panel. The fan circulates  
hot air to maintain an even temperature inside the oven.  
Even Heating for Baking  
The fan oven has uniform heating on all shelf  
positions. This means that batches of the same  
food can be cooked in the oven at the same time.  
However, the top shelf may brown slightly quicker  
than the lower one. This is quite usual. There is no  
mixing of flavours between dishes.  
The advantages of cooking with this function are:  
Faster Preheating  
As the fan oven quickly reaches temperature, it is  
not usually necessary to preheat the oven although  
you may find that you need to allow an extra 5-7  
minutes on cooking times. For recipes which  
require higher temperatures, best results are  
achieved if the oven is preheated first, e.g. bread,  
pastries, scones, souffles, etc.  
How to Use the Fan Oven  
1. Turn the oven function control knob to  
.
2. Turn the thermostat control to the required  
temperature.  
Lower Temperatures  
Fan oven cooking generally requires lower  
temperatures than conventional cooking.  
THINGS TO NOTE  
The oven light will come on when the oven function  
control knob is set.  
Follow the temperatures recommended in the  
cooking chart. Remember to reduce temperatures by  
about 20-25°C for your own recipes which use  
conventional cooking.  
The thermostat control light will remain on until the  
correct temperature is reached. It will then cycle on  
and off to show that the temperature is being  
maintained.  
Cooking Chart  
This chart is intended as a guide only. It may be necessary to increase or decrease the temperature to suit your  
individual requirements. Only experience will enable you to determine the correct setting for your personal requirements.  
Food  
Shelf  
Cooking  
Cooking  
Position  
Temp (°C) Time (minutes)  
Biscuits  
Bread  
Casseroles  
Cakes:  
180 - 190  
210 - 220  
130 - 140  
10 - 20  
25 - 30  
2½ - 3 h.  
- Small and queen  
- Sponges  
- Madeira  
- Rich Fruit  
- Christmas  
- Meringues  
Fish  
Fruit Pies and Crumbles  
Milk Puddings  
Pastry:  
160-170  
160 - 170  
140 - 150  
130 - 140  
130 - 140  
90 - 100  
170 - 190  
190 - 200  
130 - 140  
18 - 25  
18 - 20  
1¼ - 1½ h.  
2¼ - 2½ h.  
3 - 4½ h.  
2½ - 3 h.  
20 - 30  
Shelf positions  
are not critical  
but ensure that  
oven shelves  
are evenly  
spaced when  
more than one  
is used.  
40 - 50  
1½ - 2 h.  
- Choux  
- Shortcrust  
- Flaky  
- Puff  
Plate Tarts  
Quiches/Flans  
Scones  
190 - 200  
190 - 200  
190 - 200  
210 - 220  
180  
30 - 35  
15 - 20  
25 - 40  
25 - 40  
25 - 45  
25 - 45  
8 - 10  
}
180 - 210  
210 - 220  
Roasting:  
Meat & Poultry  
160 - 180  
see roasting  
chart  
7
Download from Www.Somanuals.com. All Manuals Search And Download.  
When roasting, ensure the meat is  
cooked thoroughly, use a meat  
thermometer if preferred to check the  
centre temperature has reached the  
required temperature (see table  
below).  
Roasting Chart  
Meat  
Cooking Time  
Beef  
20-35 mins per 1/2kg (lb) + 20-35 mins  
25-35 mins per 1/2kg (lb) + 25-35 mins  
25-35 mins per 1/2kg (lb) + 25-35 mins  
30-40 mins per 1/2kg (lb) + 30-40 mins  
30-40 mins per 1/2kg (lb) + 30-40 mins  
15-20 mins per 1/2kg (lb) + 20 mins  
15-20 mins per 1/2kg (lb) up to 3.5kg (7lb)  
+ 15 mins per 1/2kg over 3.5kg (7lb)  
25-35 mins per 1/2kg (lb) + 20 mins  
Beef, boned  
Mutton and Lamb  
Pork and Veal  
Ham  
MEAT  
Beef  
TEMPERATURES  
Rare - 60°C  
Medium - 70°C  
Well Done - 80°C  
Chicken  
Pork  
Well Done - 80°C  
Turkey and Goose  
Lamb  
Medium - 70°C  
Well Done - 80°C  
Duck  
Hints and Tips  
Shelf positions are not critical, but make sure the shelves  
are evenly spread.  
to adjust the temperature by 10°C if necessary.  
Remember to reduce temperatures by about 20-25°C for  
your own conventional recipes.  
When cooking more than one dish in the fan oven, place  
dishes centrally on the shelves rather than several dishes  
on one shelf.  
When roasting do use the trivet in the meat tin. Fat and  
meat juices will drain into the meat tin below and can be  
used to make gravy. The trivet also prevents splashes of  
fat from soiling the oven interior.  
When the oven is full, you may need to allow slightly  
longer cooking time.  
The meat tin should not be placed on a heated hotplate  
or burner as this may cause the enamel to crack.  
A shelf may be placed on the floor of the oven. Place  
dishes on a shelf in this position rather than on the oven  
base, to allow air circulation around the food.  
When the oven is full of the same food, e.g. equal trays  
of small cakes or equal size victoria sandwich cakes,  
then they will be cooked in the same time and removed  
from the oven together. When different sizes of trays or  
types of food, e.g. biscuits and cakes are cooked, they  
will not necessarily be ready together.  
The fan oven can be used to heat foods through without  
thawing first, e.g. fruit tarts, mince pies, sausage rolls,  
and other small pastry items. Use a temperature of 190-  
200°C and allow 20-40 minutes (depending on the quantity  
of food in the oven).  
The use of too high temperatures can cause uneven  
browning. Check with the recommendations for oven  
temperatures given in the cooking charts, but be prepared  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Defrosting  
The oven fan operates without heat and circulates the  
air, at room temperature, inside the oven. This increases  
the speed of defrosting. However, please note that the  
temperature of the kitchen will influence the speed of  
defrosting.  
This function is particularly suitable for delicate food which  
could be damaged by heat, e.g. cream filled gateaux,  
iced cakes, pastries, bread and other yeast products.  
Hints and Tips  
Cover food with a lid, aluminium foil or plastic film to  
prevent drying out during defrosting.  
ALWAYS COOK THOROUGHLY IMMEDIATELY  
AFTER THAWING.  
Frozen food should be placed in a single layer when  
ever possible and turned over half way through the  
defrosting process.  
How to Use Defrosting  
Only joints of meat and poultry up to 2 kg. (4 lb.) are  
suitable for defrosting in this way.  
1. Turn the oven function control knob to  
.
2. Ensure the thermostat control knob is in the OFF  
Refer to the following table for approximate defrosting  
times.  
position.  
Standing time  
Defrostingtime  
(Mins)  
Food  
Notes  
(Mins)  
Chicken 1000 g.  
100-140  
20-30  
Place the chicken on an inverted saucer on a large  
plate. Defrost open and turn at half time or defrost  
coveredwithfoil.Removegibletsassoonaspossible.  
Meat 1000 g.  
100-140  
90-120  
23-35  
20-30  
20-30  
10-15  
10-20  
10-15  
10-15  
Defrost open and turn at half time or cover with foil  
Meat 500 g.  
Asabove  
Trout 150 g.  
Defrostopen  
Defrostopen  
Defrostopen  
Strawberries300g.  
Butter 250 g.  
30-40  
30-40  
Cream 2 x 200 g.  
80-100  
Defrost open (cream is easy to whip even if parts of  
it are still slightly frozen)  
Cake 1400 g.  
60  
60  
Defrostopen  
The times quoted in the chart should be used as a guide only, as the speed of defrosting will depend on the kitchen  
temperature. For example, the colder the ambient temperature, the longer the defrosting time.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Grilling  
Grilling must be carried out with the oven  
door closed. The grill pan handles must be  
removed from the pan.  
Cooking chart  
Cooking time depends on the thickness of the meat and  
not on its weight.  
How to Use the Grill  
Type of food  
Mins per side  
1. Turn the oven control function knob to  
.
Baconrashers  
Chicken joints  
Gammonrashers  
Lambchops  
Pork chops  
2 - 5  
15 - 20  
5 - 8  
6 - 12  
10 - 15  
10 - 12  
2. Turn the thermostat control knob on the required  
temperature.  
3. Adjust the grid and grill pan runner position to allow  
for different thicknesses of food. Position the food  
close to the element for faster cooking and further  
away for more gentle cooking.  
Sausages(turningasrequired)  
Steaks(averagethickness)  
Rare  
Medium  
3 - 6  
6 - 10  
Well done 8 - 12  
Preheat the grill on a full setting for a few minutes  
before sealing steaks or toasting. Adjust the heat setting  
and the shelf as necessary, during cooking.  
Toast  
1 - 11/2  
The grill element is controlled by the thermostat.  
During cooking, the grill cycles on and off to  
prevent overheating.  
Hints and Tips  
-
Most foods should be placed on the grid in the grill  
pan to allow maximum circulation of air and to lift  
the food out of the fats and juices. Food such as  
fish, liver and kidneys may be placed directly on  
the grill pan, if preferred  
-
-
Food should be thoroughly dried before grilling to  
minimise splashing. Brush lean meats and fish lightly  
with a little oil or melted butter to keep them moist  
during cooking  
Accompaniments such as tomatoes and mushrooms  
may be placed underneath the grid when grilling  
meats  
O
L
I
-
-
When toasting bread, we suggest that the top runner  
position is used.  
The food should be turned over during cooking, as  
required.  
10  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Maintenance and Cleaning  
Before any maintenance or cleaning can be  
carried out, you must DISCONNECT the cooker  
from the electricity supply.  
This appliance cannot be cleaned with steam or  
with a steam cleaning machine.  
The Hob Top  
The hob is best cleaned whilst it is still warm, as spillage  
can be removed more easily than if it is left to cool.  
Regularly wipe over the hob top using a soft cloth well  
wrung out in warm water to which a little wasing up liquid  
has been added.Avoid the use of the following:  
- household detergent and bleaches;  
- impregnated pads unsuitable for non-stick saucepans;  
- steel wool pads;  
- bath/sink stain removers.  
Should the hob top become heavily soiled, it is  
recommended that a cleaning product such as Hob Brite  
or Bar Keepers Friend is used.  
Pan Supports  
The pan supports are dishwasher proof. If washing them  
by hand, take care when drying them as the enamelling  
process occasionally leaves rough edges. If necessay,  
remove stubborn stains using a paste cleaner.  
The pan support of this cooker is fitted with anti-scratch  
rubber feet.  
These feet are dishwasher proof and should not be  
removed when cleaning the pan support.  
If the rubber feet become detached from the pan support  
re-fit as per diagram.  
Anti-scratch rubber feet can be obtained from your local  
Zanussi Service Force Centre.  
The Burners  
The burner caps and crowns can be removed for cleaning.  
Wash the burner caps and crowns using hot soapy  
water, and remove marks with a mild paste cleaner. A  
well moistened soap impregnated steel wool pad can  
be used with caution, if the marks are particularly difficult  
to remove.  
After cleaning, be sure to wipe dry with a soft cloth.  
11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Cleaning the Oven  
Before cleaning always allow the cooling fan to  
cool the oven down before switching off at the  
electricity supply.  
Oven Cavity  
The enamelled oven cavity is best cleaned whilst the  
oven is still warm.  
Wipe the oven over with a soft cloth soaked in warm  
soapy water after each use. From time to time it will be  
necessary to do a more thorough cleaning, using a  
proprietary oven cleaner.  
The oven should be kept clean at all times. A  
build-up of fats or other foodstuffs could result in  
a fire, especially in the grill pan.  
Cleaning materials  
If the soilage has become set, after the oven has cooled  
down, the following process will help to soften the  
splatters to help make cleaning easier.  
Before using any cleaning materials on your oven,  
check that they are suitable and that their use is  
recommended by the manufacturer.  
Cleaners that contain bleach should NOT be used as  
they may dull the surface finishes. Harsh abrasives  
should also be avoided.  
1. Place the grill/ meat pan on the oven shelf  
positioned in the lowest runner.  
2. Add a few drops of washing-up liquid to the  
pan and fill to about 12 mm. with boiling water  
from the kettle.  
External cleaning  
Regularly wipe over the control panel, oven door and  
door seal using a soft cloth well wrung out in warm  
water to which a little washing up liquid has been added.  
3. Close the oven door, turn the oven function  
knob on fan oven  
knob on 50°C.  
and set the thermostat  
To prevent damaging or weakening the door  
glass panels avoid the use of the following:  
4. After 15 minutes, turn off the thermostat and  
allow the fan oven to continue without heat  
for a further 5 minutes, when the temperatu-  
re of the water will have cooled down.  
Household detergent and bleaches  
Impregnatedpadsunsuitablefornon-sticksaucepans  
Brillo/Ajax pads or steel wool pads  
Chemical oven pads or aerosols  
Rust removers  
5. Carefully remove the pan of water from the  
oven and use normal oven cleaners to clean  
away soil residues.  
Bath/Sink stain removers  
Clean the outer and inner door glass using warm soapy  
water. Should the inner door glass become heavily  
soiled it is recommended that a cleaning product such  
as Hob Brite, or Bar Keepers Friend is used.  
6. Leave a little of the soapy water to soak into  
any burned on spillage on the floor of the oven  
for a longer time if necessary.  
DO NOT clean the oven door while the glass  
panels are warm. If this precaution is not  
observed the glass panel may shatter.  
Oven Shelves  
To clean the oven shelves, soak in warm soapy water  
and remove stubborn marks with a well wetted soap  
impregnated pad. Rinse well and dry with a soft cloth.  
If the door glass panel becomes chipped or has  
deep scratches, the glass will be weakened and  
must be replaced to prevent the possibility of  
the panel shattering. Contact your local Service  
Centre who will be pleased to advise further.  
Replacing the Oven Light  
Disconnect the appliance from the electricity  
supply.  
If the oven bulb needs replacing, it must comply with  
the following specifications: electric power, 15W;  
electric rate, 230V (50 Hz); resistant to temperatures  
of 300°C; connection type: E14. These bulbs are  
available from your local Service Force Centre.  
To replace the faulty bulb:  
1. Ensure the oven is disconnected from the electrical  
supply.  
2. Turn the glass cover anticlockwise.  
3. Remove the faulty bulb and replace it with the new  
one.  
4. Refit the glass cover.  
5. Reconnect to the electrical supply.  
FO 0287  
12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Something not working  
If the appliance is not working correctly, please carry out the following checks, before contacting your local Service  
Centre.  
IMPORTANT: If you call out an engineer to a fault listed below, or to repair a fault caused by incorrect use or installation,  
a charge will be made even if the appliance is under guarantee.  
SYMPTOM  
SOLUTION  
Check that the unit is plugged in and the electrical  
supply is switched on  
There is no spark when lighting the gas  
Check that the RCCB has not tripped (if fitted)  
Check the mains fuse has not blown  
Check the burner cap and crown have been  
replaced correctly, e.g. after cleaning.  
Check the main jet is not blocked and the burner  
crown is clear of food particles.  
The gas ring burns unevenly  
Check the burner cap and crown have been  
replaced correctly, e.g. after cleaning.  
Check that both a cooking function and temperature  
have been selected.  
The oven does not come on  
Check the oven is wired in properly, and the socket  
switch or the switch from the mains supply to the  
oven are ON.  
The oven temperature light does not come on  
The oven light does not come on  
Select a temperature with the thermostat control  
knob  
Select a function with the oven function control  
knob.  
Check the light bulb, and replace it if necessary  
(see "Replacing the Oven Light")  
It takes too long to finish the dishes, or they are  
The temperature may need adjusting  
cooked too fast.  
Refer to the contents of this booklet, especially to  
the chapter “Using the Oven”.  
Steam and condensation settle on the food and the  
oven cavity.  
Leave dishes inside the oven no longer than 15-20  
minutes after the cooking is completed.  
The oven fan is noisy  
Check that shelves and bakeware are not  
vibrating in contact with the oven back panel.  
Service and Spare Parts  
In the event of your appliance requiring service, or if  
you wish to purchase spare parts, please contact your  
local Service Force Centre by telephoning:  
For Customer Service in the Republic of Ireland please  
contact us at the address below:  
Zanussi-Electrolux  
Electrolux Group (Irl) Ltd  
Long Mile Road  
Dublin 12  
Republic of Ireland  
0870 5 929929  
Your telephone call will be automatically routed to the  
Service Force Centre covering your post code area.  
For the address of your local Service Force Centre and  
further information about Service Force, please visit the  
Tel: +353 (0) 1 4090 751  
13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Before calling out an engineer, please ensure you have  
read the details under the heading “Something Not  
Working.”  
When you contact the Service Force Centre you will need  
to give the following details:  
1. Your name, address and post code  
2. Your telephone number  
3. Clear and concise details of the fault  
4. The model and serial number of the appliance (found  
on the rating plate)  
Customer Care  
Department  
For general enquiries concerning your Zanussi  
appliance or for further information on Zanussi products,  
please contact our Customer Care Department by letter  
or telephone at the address below or visit our website  
5. The purchase date  
Please note that a valid purchase receipt or  
guarantee documentation is required for in-  
guarantee service calls.  
Customer Care Department  
Zanussi-Electrolux  
Cornwall House  
55-77 High Street  
Slough  
Berkshire  
SL1 1DZ  
08705 727727 (*)  
* calls to this number may be recorded for training  
purposes.  
Guarantee Conditions  
Zanussi Guarantee Conditions  
*
Appliances found to be in use within a commercial  
or similar environment, plus those which are the  
subject to rental agreements.  
Products of Zanussi manufacture which are not  
marketed by Zanussi.  
We, Zanussi, undertake that if, within 12 months of the  
date of the purchase, this Zanussi appliance or any part  
thereof is proved to be defective by any reason only of  
faulty workmanship or materials, we will, at our option,  
repair or replace the same FREE OFANY CHARGE for  
labour, materials or carriage on condition that:  
*
European Guarantee  
*
*
*
The appliance has been correctly installed and used  
only on the gas and electricity supply stated on the  
rating plate.  
The appliance has been used for normal domestic  
purpose only, and in accordance with the  
manufacturer's instructions.  
The appliance has not been serviced, maintained,  
repaired, taken apart or tampered with by any person  
not authorised by us.  
All service work under this guarantee must be  
undertaken by a Zanussi Service Centre.  
Any appliance or defective part replaced shall  
become the Company's property.  
If you should move to another country within Europe then  
your guarantee moves with you to your new home  
subject to the following qualifications:  
*
The guarantee starts from the date you first  
purchased your product.  
*
The guarantee is for the same period and to the same  
extent for labour and parts as exist in the new country  
of use for this brand or range of products.  
This guarantee relates to you and cannot be  
transferred to another user.  
Your new home is within the European Community  
(EC) or European Free Trade Area.  
The product is installed and used in accordance with  
our instructions and is only used domestically, i.e. a  
normal household  
*
*
*
*
*
*
This guarantee is in addition to your statutory and  
other legal rights.  
Home visits are made between 8.30am and 5.30pm  
Monday to Friday. Visits may be available outside these  
hours, in which case a premium will be charged.  
*
The product is installed taking into account  
regulations in your new country.  
Before you move, please contact your nearest Customer  
Care centre, listed below, to give them details of your  
new home. They will then ensure that the local Service  
Organisation is aware of your move and able to look after  
you and your appliances.  
Exclusions  
This guarantee does not cover:  
*
Damage or calls resulting from transportation,  
improper use or neglect, the replacement of any light  
bulbs or removable parts of glass or plastic.  
Costs incurred for calls to put right an appliance  
which is improperly installed or calls to appliance  
outside European Community (EC) or European Free  
Trade Area.  
France  
Germany  
Italy  
Senlis  
+33 (0) 3 44 62 29 29  
+49 (0) 800 234 7378  
+39 (0) 0434 39 4700  
+46 (0) 8 672 53 90  
+44 (0) 1753 219897  
*
Nürnberg  
Pordenone  
Stockholm  
Slough  
Sweden  
UK  
14  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Instructions for the Installer  
Technical Data  
Hob  
Rear left burner (semi-rapid)  
2.0 kW  
3.0 kW  
2.0 kW  
1.0 kW  
Appliance Class 2 sub class 1 and Class 1  
Front left burner (rapid)  
APPLIANCE CATEGORY:  
II2H3+  
Rear right burner (semi-rapid)  
Front right burner (auxiliary)  
APPLIANCE GAS SUPPLY:  
Natural Gas 20 mbar  
Dimensions  
Oven  
Height  
900 mm  
600 mm  
Convection Heating Element  
Grill Element  
2000 W  
1650 W  
30 W  
Depth  
Width  
600 mm  
Convection Fan  
Oven light  
Oven Capacity  
56 litres / 1.97 Cu. ft  
25 W  
Cooker rating (total)  
Supply voltage (50 Hz)  
2055 W  
230 V  
BURNER  
RAPID  
(large)  
SEMI-RAPID  
(medium)  
AUXILIARY  
(small)  
TYPEOF  
CHARACTERISTICS  
GAS  
POSITION  
MAX  
MIN  
MAX  
MIN  
MAX  
MIN  
NOMINALTHERMAL  
POWER kW  
3.0  
0.65  
2.0  
0.45  
1.0  
0.33  
VALUE =  
Hs 37.78 MJ/m3  
Ws 50.72 MJ/ m3  
NATURAL  
GAS  
20 mbar  
NOMINALFLOW  
RATE m3/h  
0.286  
119  
0.062  
0.190  
96  
0.043  
0.095  
70  
0.031  
NOZZLEREFERENCE  
1/100 mm  
Adjust.  
Adjust.  
Adjust.  
NOMINALTHERMAL  
POWERkW  
2.8  
0.65  
2.0  
0.45  
1.0  
0.33  
LPG GAS  
28-30/37 Hs 49.92 MJ/Kg  
mbar  
VALUE =  
NOMINALFLOW  
RATE g/h  
202  
86  
47  
40  
144  
71  
32  
32  
72  
50  
24  
28  
Ws 82.09 MJ/ m3  
NOZZLEREFERENCE  
1/100 mm  
Important Safety Requirements  
This appliance must be installed in accordance with  
the Gas Safety (Installation and Use) Regulations  
(current addition) and the I.E.E. Wiring Regulations.  
with a volume of less than 20m3, if it is installed in a  
room of volume less 5m3 an air vent of effective area  
of 110cm2 is required; if it is installed in a room of  
volume between 5m3 and 10m3, an air vent of effective  
area 50cm2 is required, while if the volume exceeds  
11m3 no air vent is required. However, if the room has  
a door which opens directly to the outside, no air vent  
is required even when the volume is between 5m3 and  
11m3.  
If there are other fuel burning appliances in the same  
room, B.S. 5440: Part. 2: Current Editions should be  
consulted to determine the requisite air vent  
requirements.  
Detailed recommendations are contained in the  
following British Standard Codes of Practice - B.S.  
6172, B.S. 5440: Part 2 and B.S. 6891: Current Editions.  
For appliances installed in the Republic of Ireland  
please refer to NSAI- Domestic Gas Installation I.S.  
813 Current Editions and the ETCI Rules for Electrical  
Installations.  
Provision for Ventilation  
For appliances installed in the Republic of Ireland  
please refer to the NSAI- Domestic Gas Installation I.S.  
813 Current Editions Table Four.  
The room containing the cooker should have an air  
supply in accordance with B.S. 5440: Part 2: Current  
Editions.  
The following requirements for ventilation must be met.  
The cooker should not be installed in a bed sitting room  
15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
L.P.G. cookers MUST NOT be installed below ground  
level, i.e. in a basement, or aboard any boat, yacht or  
other vessel.  
For appliances installed in the Republic of Ireland please  
refer to NSAI- Domestic Gas Installation I.S 813 Current  
Edition Section 7- Permitted Locations of Appliance.  
Location of the appliance  
This appliance must not be installed in a bed-sitting  
room of volume less than 20m³or in a bathroom, shower  
room or garage. It is essential that the appliance is  
positioned as stated below (see fig.1) i.e. shelves, wall  
cabinets and cooker hoods must be fitted a minimum  
of 787mm directly above the top of the hotplate and  
400mm above the hotplate when fitted in line with the  
outside of the appliance. If the units are intended to be  
fitted adjacent to the appliance but less than 400mm  
above the hotplate, then a minimum space of 100mm  
must be maintained between the sides of the unit and  
the appliance (see fig.). Curtains must not be fitted  
immediately behind the appliance or within 150mm of  
the sides of the hotplate. If fitted next to or between  
two base units a minimum space of 1mm must be left  
between each unit and the side of the appliance. The  
levelling feet fitted to the appliance will achieve a  
nominal height to hotplate trims of 900mm +20mm.  
Positioning the Cooker  
Caution:  
Some soft or badly fitted floor coverings can be  
damaged when the cooker is moved across their  
surface for cleaning. It is advisable to ensure that the  
floor covering in the area below the cooker is either  
securely fixed so as not to become damaged when the  
cooker is moved or, if preferred, removed.  
Installation  
Positioning theAppliance (Fig. 1)  
D
This appliance cannot be positioned on a  
base.  
E
The appliance cannot be installed beside or between  
furniture units whose height exceeds the cooker  
worktop.  
C
115  
B
Note A:  
The appliance is designed to be flush fitted with 2mm  
clearance at each side to allow for it to be pulled forward  
for cleaning etc.  
Note B:  
The hotplate side trims should be flush with the cabinets  
and must not be below. Adjustable levelling feet at the  
front and rear are provided on the base of the appliance.  
Adjustment is obtained by rotating in or out, the feet at  
the front or rear of the appliance from the underside of  
the appliance.  
A spirit level should be placed on a cake tray on one of  
the shelves to confirm that the appliance is correctly  
levelled.  
A
FO 1141  
Fig. 1  
The levelling feet fitted to the appliance will achieve a  
height to hotplate trims of 900mm-0 + 10.  
Note C:  
If the appliance is fitted next to a side wall or cabinets  
above height of the hotplate trims, then a gap of 115  
mm is required.  
Curtains must not be fitted immediately behind the  
cooker or within 115 mm of the sides of the cooker.  
Note D:  
Any wall cabinet or extractor must not be lower than  
780mm above hotplate level.  
Note E:  
Wall cabinets may be fitted in line with the sides of the  
base units, providing that the lower edge of the wall  
cabinet is a minimum of 420mm above the worktop.  
16  
Download from Www.Somanuals.com. All Manuals Search And Download.  
300 mm.  
WALL FACE  
BACK OF COOKER  
ENGAGEMENT EDGE FOR  
STABILITY BRACKET  
LEVELLING FEET  
BASE OF COOKER  
A
PENCIL LINE ON THE FLOOR  
295 mm.  
SIDE VIEW  
OF THE COOKER  
PLAN VIEW OF THE COOKER  
FO 0179  
Fig. 2  
Fitting the Stability Bracket  
(Not supplied)  
If the cooker has to be installed with a flexible supply  
pipe, it is necessary that a stability device is fitted.  
(See "Important Safety Requirements").  
Connecting to Gas  
This cooker is designed to be installed with an appliance  
flexible connection. Connection is made to the RC 1/2  
(1/2" B.S.P.) threaded entry pipe located just below the  
hotplate level on the rear right-hand side of the cooker.  
Check for gas soundness after connecting the gas supply.  
The stability bracket should be fitted by the installer  
and these instructions should be read in conjunction  
with the leaflet packed with the stability bracket.  
The gas bayonet connector must be fitted in the shaded  
area indicated in Fig. 3. Take into account that it must  
be possible to pull the cooker forward sufficiently. The  
hose must not get caught on the stability bracket.  
Place cooker in its intended position and level cooker.  
Note:  
Mark off 295mm (11 1/2") from the right hand side of the  
cooker as shown, this is the centre line of the bracket  
fixing.  
If using different types of gas bayonet connection, it may  
not be possible for the appliance to be pushed fully back  
to the wall stops.  
Draw a line 100mm (4") from the front edge of the levelling  
feet (see Fig. 1) and remove cooker from its position.  
Mark off 580mm (23") back from this line on the centre  
line of the bracket to locate the front edge of the lower  
bracket.  
Important:  
Flexible tubing MUST comply with BS.669 Current  
Edition.  
Fix lower bracket (with two fixing holes) to the floor, then  
measure height from floor level to engagement edge on  
back of cooker, dimension 'A' of Fig. 2.  
Assemble upper bracket to lower bracket so that  
underside of bracket is dimension 'A' +3mm (1/8") above  
floor level. Re-position cooker and check that top bracket  
engages into cooker back to a depth of 75mm (3"), as  
shown in Fig. 2.  
600  
450  
Should the stability bracket currently installed not allow  
the cooker to stand correctly, ask the installer to replace  
it with the correct type.  
130  
FO 0180  
Fig. 3  
17  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Electrical connections  
Any electrical work required to install this cooker  
Permanent Connection  
should be carried out by a qualified electrician or  
competent person, in accordance with the current  
regulations.  
In the case of a permanent connection, it is necessary  
that you install a double pole switch between the cooker  
and the electricity supply (mains), with a minimum gap  
of 3 mm. between the switch contacts and of a type  
suitable for the required load in compliance with the  
current electric regulations.  
THIS COOKER MUST BE EARTHED.  
The manufacturer declines any liability should these  
safety measures not be observed.  
The switch must not break the yellow and green earth  
wire at any point. The earth wire should be about 2 cm  
longer than the neutral and live wires.  
This cooker is designed to be connected to a 230V 50Hz  
AC electrical supply.  
Before switching on, make sure the electricity supply  
voltage is the same as that indicated on the cooker rating  
plate. The rating plate is located on the oven frame.  
Ensure that the cooker supply cable does not  
come into contact with surfaces with  
temperatures higher than 50 deg. C.  
The cooker is supplied with a 3 core flexible supply cord  
incorporating a 13amp plug fitted. In the event of having  
to change the fuse, a 13ampASTAapproved (BS 1362)  
fuse must be used. The plug should be inserted into a  
proper socket and should be easily accessible upon  
completion of the installation.  
Should the plug need to be replaced for any reason, the  
wires in the mains lead are coloured in accordance with  
the following code:  
Green and Yellow - Earth  
Blue  
Brown  
- Neutral  
- Live  
— Connect the green and yellow (earth) wire to  
1
the terminal in the plug which is marked with  
the letter 'E' or the earth symbol or coloured  
green and yellow. The earth wire should be  
about 2 cm longer than the neutral and live  
wires.  
— Connect the blue (neutral) wire to the terminal  
in the plug which is marked with the letter 'N'  
or coloured black.  
— Connect the brown (live) wire to the terminal in  
the plug which is marked with the letter 'L' or  
coloured red.  
Upon completion there must be no cut, or stray strands  
of wire present and the cord clamp must be secure over  
the outer sheath.  
FO 0390  
Acut off plug inserted into a 13 amp socket is  
a serious safety (shock) hazard. Ensure that the  
cut off plug is disposed of safely.  
18  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Commissioning  
When the hob has been fully installed it will be  
necessary to check the minimum flame setting. To do  
this, follow the procedure below.  
-
-
Turn the gas tap to the MAX position and ignite.  
Set the gas tap to the MIN flame position then turn  
the control knob from MIN to MAX several times. If  
the flame is unstable or is extinguished follow the  
procedure below.  
Procedure:  
-
-
Re-ignite the burner and set to MIN.  
Remove the control knob. According to the different  
gas tap versions, the adjustment screw can be  
located down the centre of the gas tap control shaft  
or on the gas tap body istself (see diagram).  
To adjust, use a thin bladed screwdriver and turn  
the adjustment screw until the flame is steady and  
does not extinguish, when the knob is turned from  
MIN to MAX. Repeat this procedure for all burners.  
-
Position of by-pass screw  
(according to different gas  
tap versions)  
Pressure Testing  
-
Remove left hand pan support and front left burner  
cap and crown.  
-
-
Fit manometer tube over the injector.  
Turn on the burner gas supply and ignite another burner  
supply.  
-
-
The pressure reading should be nominally 20mbar  
and must be between 17 mbar and 25mbar.  
Turn off the burner supplies.  
Conversion from Natural Gas to LPG  
It is important to note that this model is designed for  
use with natural gas but can be converted for use with  
To adjust the gas rate  
With the aid of a thin bladed screwdriver completely  
tighten down the by pass adjustment screw. Upon  
completion, stick the replacement gas type label on  
the back plate of the appliance.  
butane or propane gas providing the correct injectors  
are fitted and the gas rate is adjusted to suit.  
Method  
IMPORTANT  
Ensure that the gas taps are in the 'OFF' position  
Isolate the appliance from the electricity supply  
Remove all pan supports, burner caps, rings, crowns  
and control knobs.  
The replacement/conversion of the appliance should  
only be undertaken by a competent person  
With the aid of a 7mm box spanner, the burner  
injectors can then be unscrewed and replaced by  
the appropriate LPG injectors (see Technical Data).  
19  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ZCM640/ZCM641  
A
0,78 kWh  
56  
41 min.  
1040 cm²  
CUSTOMER CARE  
Zanussi-Electrolux  
Cornwall House  
55-77 High Street  
Slough  
Berkshire  
SL1 1DZ  
08705 727727 (*)  
© Electrolux plc 2004  
From the Electrolux Group. The world’s No.1 choice.  
The Electrolux Group is the world’s largest producer of powered appliances for kitchen, cleaning and outdoor use. More than  
55 million Electrolux Group products (such as refrigerators, cookers, washing machines, vacuum cleaners, chain saws and  
lawn mowers) are sold each year to a value of approx. USD 14 billion in more than 150 countries around the world.  
35687-5431  
06/04  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Weil McLain Water Heater GL E223 ADOC 0311 User Manual
Whirlpool Drums W10663951B User Manual
Whirlpool Garbage Disposal GC5000XE User Manual
Windsor Vacuum Cleaner SC20 User Manual
Winegard Stereo System HD7080P User Manual
Wolfgang Puck Kitchen Grill WPJP0020C User Manual
Zanussi Freezer ZV 48 RF User Manual
Zanussi Microwave Oven ZOB 160 User Manual
Zanussi Refrigerator 110717 User Manual
Zenoah Brush Cutter BC3500DLM User Manual