Zanussi Range ZCM 620 X User Manual

MIXE D F UE L  
COOKE R  
ZCM 620 X  
INSTRUCTION BOOKLE T  
Please read this instruction booklet before using the appliance  
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Con t en t s  
For the User  
For the Installer  
Im port an t Safet y In form at ion .............. 2  
Descript ion of t h e Cook er .................... 4  
In st ru ct ion s for t h e In st aller ............. 2 4  
Im port an t Safet y Requ irem en t s ......... 2 5  
In st allat ion ........................................ 2 6  
Elect rical con n ect ion s ....................... 2 8  
Com m ission in g .................................. 2 9  
Con version from Nat u ral Gas t o LPG .. 3 0  
Con t rol Pan el ...................................... 5  
Th e Oven Cavit y ..................................... 5  
Accessories ............................................ 5  
Operat ion ............................................ 6  
Con t rols .............................................. 6  
Hob bu rn ers ........................................... 6  
Elect ric Oven ......................................... 7  
2 4 h ou r Clock an d Tim er ..................... 7  
Before t h e First Use of t h e Cook er ..... 1 0  
Usin g t h e Oven .................................. 1 0  
Usin g t h e Con ven t ion al Oven ............ 1 2  
Cook in g Ch art ...................................... 1 3  
Usin g t h e Fan Oven ........................... 1 4  
Cook in g Ch art ...................................... 1 5  
Roast in g Ch art ..................................... 1 5  
Defrost in g ......................................... 1 7  
Grillin g .............................................. 1 8  
Main t en an ce an d Clean in g ................. 1 9  
Clean in g t h e Oven ............................. 2 0  
Som et h in g Not Work in g ..................... 2 2  
Service an d Spare Part s ..................... 2 3  
Peace of Min d for 1 2 Mon t h s ............. 2 3  
Oven Door Prot ect ion Device  
(Model ZCM 620 X)  
All our appliances comply with the  
European safety standards. Nevertheless,  
in order to ensure the highest safety  
level, and avoid small children to be  
exposed to the heat when the appliance  
is operated, it is possible to fit a special  
protection device to the oven door. This  
device can be purchased in our Service  
Force Centres, specifying the relevant  
code (35791) and the Product No. shown  
on the rating plate.  
Guide to Use the instructions  
The following symbols will be found in the text to  
guide you throughout the Instructions:  
Safety Instructions  
This appliance is manufactured according  
to the following EEC directives:  
73/23 EEC - 90/683 EEC - 93/68 EEC -  
89/336 EEC - 90/396 EEC,  
Step by step instructions for an  
operation  
Hints and Tips  
i
current edition.  
3
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Descript ion of t h e Cook er  
Splash back  
Semi-rapid  
burner  
Semi-Rapid burner  
Rapid burner  
Auxiliary burner  
A
U
T
O
TIMER  
Control panel  
ZCG 6000  
Shelf  
Oven door  
Storage drawer  
Fitting the Splash back  
A stainless steel splash back is supplied with the  
appliance. This is meant to be fitted on the rear edge  
of the cooker's hob. The splash back package is in the  
oven cavity.  
1. Unpack the splash back and dispose of the  
packaging with due regard to safety and the  
environment.  
2. Slide the two bayonets of the splash back into the  
relevant supports on the rear adge of the cooker's  
hob.  
4
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Con t rol Pan el  
2
1
FRONT RIGHT  
BACK RIGHT  
BACK LEFT  
FRONT LEFT  
OVEN FUNCTION  
TEMPERATURE  
OVEN PROGRAMMER  
MAINS ON  
A
U
T
THERMOSTAT  
O
TIMER  
IGNITION  
10  
3
4
5
6
7
8
9
1. Cooker Operation Pilot Light  
2. Oven Thermostat Pilot Light  
3. Electric ignition push button  
4. Back left burner control knob (semi-rapid)  
5. Front left burner control knob (rapid)  
6. Front right burner control knob (auxiliary)  
7. Back right burner control knob (semi-rapid)  
8. Oven function control knob  
9. Oven thermostat control knob  
10. 24 hour clock and Programmer  
The O ven Cavity  
Accessories  
Oven Light  
Grill element  
Grill/roasting pan  
Grill trivet  
Removable  
handles  
Oven fan  
5
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Operat ion  
INSTALLATION  
Any gas installation must be carried out by  
a registered CORGI installer, and in  
accordance with existing rules and  
regulations.  
The relevant instructions are to be found in the  
second section of this manual.  
Please ensure that when the appliance is installed, it  
is easily accessible for the engineer in the event of a  
breakdown.  
WHEN THE COOKER IS FIRST INSTALLED  
Once the cooker has been installed, it is  
important to remove any protective  
materials, which were put on in the factory.  
Con t rols  
Hob burners  
If you use a saucepan which is smaller than  
the recommended size, the flame will spread  
beyond the bottom of the pan, causing the  
handle to overheat.  
To light a burner, turn the relevant control knob  
anticlockwise to maximum position. At the same time  
push the electric ignition button which is marked with  
a little spark.. Then adjust the flame as required.  
If the burner does not ignite, turn the control knob to  
zero, and try again.  
As soon as a liquid starts boiling, turn down  
the flame so that it will barely keep the  
liquid simmering.  
When switching on the mains, after  
installation or a power cut, it is quite normal  
for the spark generator to be activated  
automatically.  
i
i
To ensure maximum burner efficiency, you should  
only use pots and pans with a flat bottom fitting the  
size of the burner used (see table).  
Take care when frying food in hot oil or fat,  
as the overheated splashes could easily  
ignite.  
If the control knobs become difficult to turn,  
please contact your local Zanussi Service  
Centre.  
Burner  
minimum maximum  
diameter  
diameter  
Large (rapid)  
Medium (semi-rapid) 120 mm.  
Small (Auxiliary) 80 mm.  
160 mm.  
240 mm.  
220 mm.  
160 mm.  
6
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OFF  
Electric O ven  
0
O ven Function Control Knob  
Oven Light - The oven light will be on without  
any cooking function  
Conventional cooking - The heat comes from  
both the top and bottom element, ensuring even  
heating inside the oven.  
Fan cooking - This allows you to roast or roast  
and bake simoultaneously using any shelf,  
without flavour transference.  
Grill - The heat comes only from the top  
element.  
OFF  
Therm ostat Control Knob  
50  
Turn the thermostat control knob clockwise to select  
temperatures between 50°C and 250°C (MAX).  
1 0 0  
2 0 0  
1 5 0  
2 4 h ou r Clock an d Tim er  
Minute minder  
Cooking duration  
End of cooking time  
Cookpot  
symbol  
Manual function  
A
Auto  
symbol  
Cookpot symbol - This will be displayed when  
a program is in operation.  
U
T
O
TIMER  
Time  
setting  
Auto symbol - This will be displayed when the  
oven has been programmed for automatic  
operation.  
A
U
T
O
Programming  
controls  
Time setting knob - Turn it clockwise and hold  
it in the turned position to increase the time  
setting. Turn it anticlockwise and hold it in the  
turned position to decrease the time setting.  
The count-up or count-down speed increases  
the longer the knob is held in the turned  
position.  
7
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The electronic timer can indicate the time of day,  
operate as a minute minder and automatically operate  
the oven.  
Before the oven can be operated, the time of day must  
be set on the electronic timer.  
Please note that this is a 24 hour clock. For example,  
2pm is shown as 14:00.  
In case of loss of power, all the settings (time of day,  
set program or program in operation), will be  
cancelled. When the power is restored, the numbers  
on the display will flash, and the timer has to be reset.  
TO SET THE TIME OF DAY  
TIMER  
Press button , and at the same time turn the time  
setting knob until the correct time of day is displayed.  
TO SET THE MINUTE MINDER  
Press button  
and at the same time turn the setting  
time knob until the duration time is displayed  
(maximum 23 hours, 59 minutes).  
TIMER  
Our diagram shows the timer set for 45 minutes.  
After a few seconds the time of day will show in the  
display.  
To check the number of minutes remaining, press the  
button. At the end of the timed period an alarm  
will sound. To switch off the alarm press button  
.
MANUAL FUNCTION  
Press button  
to set the oven for manual function.  
TIMER  
8
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TO SET THE TIMER TO  
SWITCH OFF ONLY  
This is useful if you want to begin cooking  
immediately but have the oven switch off  
automatically.  
1. Set the oven function control knob and the  
thermostat control knob on the required settings.  
2. Place food in the oven.  
TIMER  
3. Press button  
and, at the same time, turn the  
time setting knob until the required cooking  
duration is displayed.  
Our diagram shows the timer set for 30 minutes.  
At the end of the cooking time the oven will switch  
off, an alarm will sound. To switch off the alarm  
press button . Ensure the oven function control  
knob and the thermostat control knob are in the OFF  
position.  
TO SET THE TIMER TO SWITCH  
THE OVEN ON AND OFF  
1. Ensure the clock is showing the right time of day.  
2. Carry out steps 1, 2 and 3 as explained in "To set  
the timer to switch off only".  
3. Press button  
and at the same time turn the  
TIMER  
time setting knob until the end cooking time is  
displayed.  
Our diagram shows the end cooking time set for  
7.00 pm.  
4. The oven will switch on and off automatically.  
The end of cooking will be marked by an acoustic  
alarm. To switch off the alarm press button  
Ensure the oven function control knob and the  
.
thermostat control knob are in the OFF position.  
TO CANCEL A PROGRAMME  
Press button . Any set program or program in  
operation will be cancelled and the timer will revert  
to manual function. Ensure the oven function control  
knob and the thermostat control knob are in the OFF  
position.  
9
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Before t h e First Use of t h e Cook er  
Remove all packaging, both inside and  
outside the cooker, before using it.  
Before first use, the oven should be heated without  
food. During this time, an unpleasant odour may be  
emitted. This is quite normal.  
1. Set the electronic programmer to manual  
function.  
2. Switch the oven function control knob to  
coventional cooking  
.
3. Set the thermostat control knob to MAX.  
4. Open a window for ventilation.  
5. Allow the oven to run empty for  
approximately 45 minutes.  
6. Half way through, reset the oven  
function control to fan cooking  
.
This procedure should be repeated with the grill  
function for approximately 5-10 minutes.  
Usin g t h e Oven  
• Always cook with the oven door closed.  
• Stand clear when opening the drop  
down oven door. Do not allow it to fall  
open - support the door using the door  
handle, until it is fully open.  
4
3
• The oven has four shelf levels, and is  
i
supplied with two shelves.  
The shelf positions are counted from the  
bottom of the oven as shown in the  
diagram.  
2
1
It is important that these shelves are  
correctly positioned as shown in the  
diagram.  
• Donotplacecookwaredirectlyontheoven  
base.  
10  
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Hints and Tips  
i
Condensation and steam  
When food is heated it produces steam in the same  
way as a boiling kettle. The oven vents allow some of  
this steam to escape. However, always stand back  
from the oven when opening the oven door to  
allow any build up of steam or heat to release.  
If the steam comes into contact with a cool surface on  
the outside of the oven, e.g. a trim, it will condense  
and produce water droplets. This is quite normal and  
is not a fault with the oven.  
To prevent discoloration, regularly wipe away  
condensation and also soilage from surfaces.  
Cookware  
• Use any oven proof cookware which will  
withstand temperatures of 250°C.  
• Baking trays, oven dishes, etc. should not be  
placed directly against the grid covering the fan at  
the back of the oven, or placed on the oven base.  
• Do not use baking trays larger than 30 cm x 35 cm  
(12 in x 14 in) as they will restrict the circulation  
of heat and may affect performance.  
The effects of dishes  
on cooking results  
Dishes and tins vary in their thickness, conductivity,  
colour, etc. which affects the way they transmit heat  
to the food inside them.  
A Aluminium, earthenware, oven glassware and  
bright shiny utensils reduce cooking and  
underneath browning.  
B Enamelled cast iron, anodized aluminium,  
aluminium with non-stick interior and coloured  
exterior and dark, heavy utensils increase cooking  
and underneath browning.  
Storage Drawer  
The storage drawer is located underneath the oven  
cavity.  
During cooking the storage drawer may  
become hot if the oven is on high for a long  
period of time, therefore flammable materials  
such as oven gloves, tea towels, plastic aprons  
etc. should not be stored in the drawer.  
Oven accessories such as baking sheets, will  
also become hot, therefore care should be  
taken when removing these items from the  
drawer whilst the oven is in use or still hot.  
11  
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Usin g t h e Con ven t ion al Oven  
When using this setting, heat comes from both the top  
and bottom elements. This allows you to cook on a  
single level and is particularly suitable for dishes  
which require extra base browning such as pizzas,  
quiches and flans.  
Gratins, lasagnes and hotpots which require extra top  
browning also cook well in the conventional oven.  
This form of cooking gives you the opportunity to  
cook without the fan in operation.  
How to Use the  
Conventional O ven  
1. Turn the oven function control knob to the required  
cooking function (  
).  
2. Turn the thermostat control to the required tempe-  
rature.  
THINGS TO NOTE  
The oven light will come on when the oven  
function control knob is set.  
The thermostat control light will remain on until  
the correct temperature is reached. It will then  
cycle on and off to show that temperature is being  
maintained.  
Hints and Tips  
i
The middle shelf position allows for the best heat  
distribution. To increase base browning simply lower  
the shelf position. To increase top browning, raise the  
shelf position.  
The material and finish of the baking trays and  
dishes used will affect base browning. Enamelware,  
dark, heavy or non-stick utensils increase base  
browning, while oven glassware, shiny aluminium or  
polished steel trays reflect the heat away and give less  
base browning.  
Always place dishes centrally on the shelf to ensure  
even browning.  
Stand dishes on suitably sized baking trays to prevent  
spillage onto the base of the oven and make cleaning  
easier.  
Do not place dishes, tins or baking trays directly on  
the oven base as it becomes very hot and damage will  
occur.  
For faster preheating use the fan oven function to  
preheat the oven until the oven indicator neon goes  
out, then swich the selector to the conventional oven  
setting.  
Single level cooking gives best results. If you  
require more than one level cooking use the fan  
oven function.  
i
12  
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Cooking Chart  
Food  
Thermostat  
Runner  
Time  
Position  
Biscuits, cookies  
Bread, yeast doughs  
Casseroles  
170-200  
200-230  
140-170  
170-180  
160-180  
130-140  
200-230  
200-230  
180-210  
90-100  
3
25-20 min.  
35-45 min.  
90-180 min.  
18-25 min.  
60-90 min.  
60-150 min.  
30-35 min.  
20-40 min.  
50-65 min.  
90-150 min.  
90-150 min.  
60-90 min.  
25-30 min.  
15-25 min.  
50-60 min.  
8-12 min.  
2
2
Small cakes  
2
Cakes  
Madeira  
2
Rich fruit  
2
Choux pastry, eclairs  
Fish  
2
2 or 3  
Fruit pies, plate tarts, crumbles  
Meringues  
2
2
2
1
2
2
2
2
2
2
Milk puddings  
140-160  
160-180  
200-230  
230-260  
170-200  
210-220  
200-230  
230-250  
Paté, terrine (in bain marie)  
Pizzas  
Puff pastry, vol au vents  
Quiches, flans  
Scones  
Soufflé  
35-45 min.  
34-45 min.  
Stuffed vegetables  
Roast meat + poultry: see chart at page 16  
Yorkshire pudding  
Keeping warm, heating dishes  
200-230  
90-100  
2
2
40-50 min.  
13  
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Usin g t h e Fan Oven  
The air inside the oven is heated by the element  
around the fan situated behind the back panel. The  
fan circulates hot air to maintain an even temperature  
inside the oven.  
The advantages of cooking with this function are:  
Fast er Preh eat in g  
As the fan oven quickly reaches temperature, it is  
not usually necessary to preheat the oven  
although you may find that you need to allow an  
extra 5-7 minutes on cooking times. For recipes  
which require higher temperatures, best results  
are achieved if the oven is preheated first, e.g.  
bread, pastries, scones, souffles, etc.  
Lower Tem perat u res  
Fan oven cooking generally requires lower  
temperatures than conventional cooking.  
Follow the temperatures recommended in the  
chart at page. 15. Remember to reduce  
temperatures by about 20-25°C for your own  
recipes which use conventional cooking.  
Even Heat in g for Bak in g  
The fan oven has uniform heating on all runner  
positions. This means that batches of the same  
food can be cooked in the oven at the same time.  
However, the top shelf may brown slightly  
quicker than the lower one.  
This is quite usual. There is no mixing of flavours  
between dishes.  
How to Use the Fan O ven  
1. Turn the oven function control knob to  
.
2. Turn the thermostat control to the required tempe-  
rature.  
THINGS TO NOTE  
The oven light will come on when the oven  
function control knob is set.  
The thermostat control light will remain on until  
the correct temperature is reached. It will then  
cycle on and off to show that the temperature is  
being maintained.  
14  
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Cooking Chart  
This chart is intended as a guide only. It may be necessary to increase or decrease the temperature to suit your  
individual requirements. Only experience will enable you to determine the correct setting for your personal  
requirements.  
Food  
Thermostat  
Runner  
Position  
Time  
Biscuits, cookies  
2 trays  
2 trays  
2 trays  
2 trays  
2 trays  
2 trays  
2 trays  
2 trays  
160-190  
170-200  
160-170  
170-200  
170-200  
70-90  
1-3  
1-3  
1-3  
1-3  
1-3  
1-3  
1-3  
1-3  
18-25 min.  
35-45 min.  
20-28 min.  
30-35 min.  
50-65 min.  
90-150 min.  
20-35 min.  
8-12 min.  
Bread, yeast doughs  
Cakes, Victoria sandwich  
Choux pastry, eclairs  
Fruit pies, plate tarts, crumbles  
Meringues  
Puff pastry, vol au vents  
Scones  
200-230  
200-210  
Roasting Chart  
When roasting, ensure the meat is cooked thoroughly, use a meat thermometer if preferred to check the centre  
temperature has reached the required temperature (see table below).  
Meat  
Cooking  
Thermostat  
Beef  
170°-180°C  
170°-180°C  
170°-180°C  
170°-180°C  
170°-180°C  
20-30 min per 1/2 kg (1 lb) and 20-30 min over  
25-35 min per 1/2 kg (1 lb) and 25-35 min over  
25-35 min per 1/2 kg (1 lb) and 25-35 min over  
15-20 min per 1/2 kg (1 lb) and 20 min over  
Lamb  
Pork  
Chicken  
Turkey and goose  
15-20 min per 1/2 kg (1 lb) up to 3 1/2 kg (7 lb)  
then 15 min per 1/2 kg (1 lb)  
Duck  
170°-180°C  
170°-180°C  
170°-180°C  
25-35 min per 1/2 kg (1 lb) and 25-35 min over  
35-40 min per 1/2 kg (1 lb) and 35-40 min over  
20 min per 1/2 kg (1 lb) and 20 min over  
Pheasant  
Rabbit  
15  
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Hints and Tips  
i
Runner positions are not critical, but make sure the  
shelves are evenly spread.  
When cooking more than one dish in the fan oven,  
place dishes centrally on the shelves rather than  
several dishes on one shelf.  
When the oven is full, you may need to allow slightly  
longer cooking time.  
A shelf may be placed on the floor of the oven. Place  
dishes on a shelf in this position rather than on the  
oven base, to allow air circulation around the food.  
When the oven is full of the same food, e.g. equal  
trays of small cakes or equal size victoria sandwich  
cakes, then they will be cooked in the same time and  
removed from the oven together. When different sizes  
of trays or types of food, e.g. biscuits and cakes are  
cooked, they will not necessarily be ready together.  
The fan oven can be used to heat foods through  
without thawing first, e.g. fruit tarts, mince pies,  
sausage rolls, and other small pastry items. Use a  
temperature of 190-200°C and allow 20-40 minutes  
(depending on the quantity of food in the oven).  
The use of too high temperatures can cause uneven  
browning. Check with the recommendations for oven  
temperatures given in the cooking charts, but be  
prepared to adjust the temperature by 10°C if  
necessary. Remember to reduce temperatures by  
about 20-25°C for your own conventional recipes.  
When roasting do use the trivet in the meat tin. Fat  
and meat juices will drain into the meat tin below and  
can be used to make gravy. The trivet also prevents  
splashes of fat from soiling the oven interior.  
The meat tin should not be placed on a heated  
hotplate or burner as this may cause the enamel to  
crack.  
16  
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Defrost in g  
The oven fan operates without heat and circulates the  
air, at room temperature, inside the oven. This  
increases the speed of defrosting. However, please  
note that the temperature of the kitchen will influence  
the speed of defrosting.  
This function is particularly suitable for delicate food  
which could be damaged by heat, e.g. cream filled  
gateaux, iced cakes, pastries, bread and other yeast  
products.  
i
Hints and Tips  
• Cover food with a lid, aluminium foil or plastic  
film to prevent drying out during defrosting.  
• ALWAYS COOK THOROUGHLY  
IMMEDIATELY AFTER THAWING.  
• Frozen food should be placed in a single layer  
when ever possible and turned over half way  
through the defrosting process.  
How to Use Defrosting  
1. Turn the oven function control knob to  
• Only joints of meat and poultry up to 2 kg. (4 lb.)  
are suitable for defrosting in this way.  
.
2. Ensure the thermostat control knob is in the OFF  
position.  
Refer to the following table for approximate  
defrosting times.  
Standing time  
Defrosting time  
(Mins)  
Food  
Notes  
(Mins)  
Chicken 1000 g.  
100-140  
20-30  
Place the chicken on an inverted  
saucer on a large plate. Defrost open  
and turn at half time or defrost  
covered with foil. Remove giblets  
as soon as possible.  
Meat 1000 g.  
100-140  
20-30  
Defrost open and turn at  
half time or cover with foil  
Meat 500 g.  
90-120  
23-35  
30-40  
30-40  
80-100  
20-30  
10-15  
10-20  
10-15  
10-15  
As above  
Trout 150 g.  
Defrost open  
Defrost open  
Defrost open  
Strawberries 300 g.  
Butter 250 g.  
Cream 2 x 200 g.  
Defrost open (cream is  
easy to whip even if parts  
of it are still slightly frozen)  
Cake 1400 g.  
60  
60  
Defrost open  
The times quoted in the chart should be used as a guide only, as the speed of defrosting will depend on the kitchen  
temperature. For example, the colder the ambient temperature, the longer the defrosting time.  
17  
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Grillin g  
Grilling must be carried out with the oven  
door closed. The grill pan handles must be  
removed from the pan.  
Conventional Grill  
Time (Min)  
Food  
Bacon rashers  
Beefburgers  
2-3 each side  
6-10 each side  
10-15 each side  
How to Use the Grill  
1. Turn the oven control function knob to  
.
Chicken joints  
2. Turn the thermostat control knob on the required  
temperature.  
Chops:  
7-10 each side  
10-15 each side  
lamb  
pork  
3. Adjust the grid and grill pan runner position to  
allow for different thicknesses of food. Position  
the food close to the element for faster cooking  
and further away for more gentle cooking.  
Fish:  
8-12 each side  
4-6 each side  
whole trout/herring  
fillets plaice/cod  
Kebabs  
Kidneys:  
Liver:  
10-15 each side  
4-6 each side  
Preheat the grill on a full setting for a few minutes  
before sealing steaks or toasting. Adjust the heat  
setting and the shelf as necessary, during cooking  
lamb/pig  
lamb/pig  
5-10 each side  
Sausages  
Steaks:  
10-15 turn as required  
During cooking, the thermostat control light will  
operate in the same way as described for the fan oven  
function.  
3-6 each side  
6-8 each side  
7-10 each side  
rare  
medium  
well  
Browning only  
3-5  
Hints and Tips  
i
- Most foods should be placed on the grid in the grill  
pan to allow maximum circulation of air to lift the  
food out of the fats and juices. Food such as fish,  
liver and kidneys may be placed directly on the grill  
pan, if preferred  
- Food should be thoroughly dried before grilling to  
minimise splashing. Brush lean meats and fish lightly  
with a little oil or melted butter to keep them moist  
during cooking  
- Accompaniments such as tomatoes and mushrooms  
may be placed underneath the grid when grilling  
meats  
- When toasting bread, we suggest that the top runner  
position is used.  
O
L
I
- The food should be turned over during cooking, as  
required.  
The grill element is controlled by the thermostat.  
During cooking, the grill cycles on and off to  
prevent overheating.  
18  
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Main t en an ce an d Clean in g  
Before any maintenance or cleaning can be  
carried out, you must DISCONNECT the  
cooker from the electricity supply.  
The Hob Top  
The hob is best cleaned whilst it is still warm, as  
spillage can be removed more easily than if it is left  
to cool.  
Regularly wipe over the hob top using a soft cloth  
well wrung out in warm water to which a little  
wasing up liquid has been added. Avoid the use of the  
following:  
- household detergent and bleaches;  
- impregnated pads unsuitable for non-stick saucepans;  
- steel wool pads;  
- bath/sink stain removers.  
Should the hob top become heavily soiled, it is  
recommended that a cleaning product such as Hob  
Brite or Bar Keepers Friend is used.  
Pan Supports  
The pan supports are dishwasher proof. If washing  
them by hand, take care when drying them as the  
enamelling process occasionally leaves rough edges.  
If necessary, remove stubborn stains using a paste  
cleaner.  
The pan support of this cooker is fitted with anti-  
scratch rubber feet.  
These feet are dishwasher proof and should not be  
removed when cleaning the pan support.  
If the rubber feet become detached from the pan  
support re-fit as per diagram.  
Anti-scratch rubber feet can be obtained from your  
local Zanussi Service Force Centre.  
The Burners  
The burner caps and crowns can be removed for  
cleaning.  
Wash the burners taps and crowns using hot soapy  
water, and remove marks with a mild paste cleaner. A  
well moistened soap impregnated steel wool pad can  
be used with caution, if the marks are particularly  
difficult to remove.  
After cleaning, be sure to wipe dry with a soft cloth.  
19  
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Clean in g t h e Oven  
Before cleaning always allow the cooling  
fan to cool the oven down before switching  
off at the electricity supply.  
The oven should be kept clean at all times.  
A build-up of fats or other foodstuffs could  
result in a fire, especially in the grill pan.  
Clean in g m at erials  
Before using any cleaning materials on your oven,  
check that they are suitable and that their use is  
recommended by the manufacturer.  
Cleaners that contain bleach should NOT be used as  
they may dull the surface finishes. Harsh abrasives  
should also be avoided.  
Ext ern al clean in g  
Regularly wipe over the control panel, oven door and  
door seal using a soft cloth well wrung out in warm  
water to which a little washing up liquid has been  
added.  
To prevent damaging or weakening the  
door glass panels avoid the use of the  
following:  
• Household detergent and bleaches  
• Impregnated pads unsuitable for non-  
stick saucepans  
• Brillo/Ajax pads or steel wool pads  
• Chemical oven pads or aerosols  
• Rust removers  
• Bath/Sink stain removers  
Clean the outer and inner door glass using warm  
soapy water. Should the inner door glass become  
heavily soiled it is recommended that a cleaning  
product such as Hob Brite, or Bar Keepers Friend is  
used.  
DO NOT clean the oven door while the  
glass panels are warm. If this precaution is  
not observed the glass panel may shatter.  
If the door glass panel becomes chipped or  
has deep scratches, the glass will be  
weakened and must be replaced to prevent  
the possibility of the panel shattering.  
Contact your local Service Centre who will  
be pleased to advise further.  
20  
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Oven Cavit y  
The enamelled oven cavity is best cleaned whilst the  
oven is still warm.  
Wipe the oven over with a soft cloth soaked in warm  
soapy water after each use. From time to time it will  
be necessary to do a more thorough cleaning, using a  
proprietary oven cleaner.  
If the soilage has become set, after the oven has  
cooled down, the following process will help to  
soften the splatters to help make cleaning easier.  
1. Place the grill/ meat pan on the oven shelf  
positioned in the lowest runner.  
2. Add a few drops of washing-up liquid to the  
pan and fill to about 12 mm. with boiling  
water from the kettle.  
3. Close the oven door, turn the oven function  
knob on fan oven  
and set the thermostat  
knob on 50°C.  
4. After 15 minutes, turn off the thermostat  
and allow the fan oven to continue without  
heat for a further 5 minutes, when the  
temperature of the water will have cooled  
down.  
5. Carefully remove the pan of water from the  
oven and use normal oven cleaners to clean  
away soil residues.  
6. Leave a little of the soapy water to soak into  
any burned on spillage on the floor of the  
oven for a longer time if necessary.  
Oven Sh elves  
To clean the oven shelves, soak in warm soapy water  
and remove stubborn marks with a well wetted soap  
impregnated pad. Rinse well and dry with a soft  
cloth.  
O ven lam p replacem ent  
Disconnect the appliance.  
Unscrew the lamp and substitute it with another  
suitable for higher temperature (300°C) having the  
following characteristics:  
Tension:  
Power:  
230-240V (50Hz)  
15W  
E14  
Convection:  
FO 0424  
21  
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Som et h in g Not Work in g  
If the appliance is not working correctly, please carry out the following checks, before contacting your local  
Zanussi Service Centre.  
IMPORTANT: If you call out an engineer to a fault listed below, or to repair a fault caused by incorrect use or  
installation, a charge will be made even if the appliance is under guarantee.  
SYMPTOM  
SOLUTION  
There is no spark when lighting the gas  
Check that the unit is plugged in and the electrical  
supply is switched on  
Check that the RCCB has not tripped (if fitted)  
Check the mains fuse has not blown  
Check the burner cap and crown have been  
replaced correctly, e.g. after cleaning.  
The gas ring burns unevenly  
The oven does not come on  
Check the main jet is not blocked and the burner  
crown is clear of food particles.  
Check the burner cap and crown have been  
replaced correctly, e.g. after cleaning.  
Check the oven is in manual operation and that  
both a cooking function and temperature have been  
selected.  
Check the oven is wired in properly, and the  
socket switch or the switch from the mains supply to  
the oven are ON.  
The oven temperature light does not come on  
The oven light does not come on  
Select a temperature with the thermostat control  
knob  
Select a function with the oven function control  
knob.  
Check the light bulb, and replace it if necessary  
(see "Replacing the Oven Light")  
It takes too long to finish the dishes, or they are  
cooked too fast.  
The temperature may need adjusting  
Steam and condensation settle on the food and the  
oven cavity.  
Refer to the contents of this booklet, especially to  
the chapter “Using the Oven”.  
Leave dishes inside the oven no longer than 15-20  
minutes after the cooking is completed. See page 10  
The timer does not work  
The oven fan is noisy  
Check the instructions for the timer.  
Check the grease filter is correctly fitted.  
Check that shelves and bakeware are not vibrating  
in contact with the oven back panel.  
22  
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Service an d Spare Part s  
CUSTOMER CARE  
For general enquiries concerning your Zanussi  
appliance, contact our Customer Care Department by  
letter or telephone as follows:  
If you require spare parts or an engineer contact your  
local Service Force Centre by telephoning:  
Customer Care Department  
ZANUSSI  
55-77 High Street  
Slough, Berkshire, SL1 1DZ  
Tel: 08705 - 727727  
08705 929929  
Your call will be routed to your local Service Force  
Centre. For further details, please see the  
accompanying Customer Care Booklet.  
Peace of Min d for 1 2 Mon t h s  
* Appliances found to be in use within a  
ZANUSSI GUARANTEE CONDITIONS  
commercial or similar environment, plus those  
which are the subject to rental agreements.  
* Products of Zanussi manufacture which are not  
marketed by Zanussi.  
We, Zanussi, undertake that if, within 12 months of  
the date of the purchase, this Zanussi appliance or  
any part thereof is proved to be defective by any  
reason only of faulty workmanship or materials, we  
will, at our option, repair or replace the same FREE  
OF ANY CHARGE for labour, materials or carriage  
on condition that:  
Eu ropean Gu aran t ee  
If you should move to another country within Europe  
then your guarantee moves with you to your new  
home subject to the following qualifications:  
* The appliance has been correctly installed and  
used only on the gas and electricity supply stated  
on the rating plate.  
* The guarantee starts from the date you first  
purchased your product.  
* The guarantee is for the same period and to the  
same extent for labour and parts as exist in the  
new country of use for this brand or range of  
products.  
* This guarantee relates to you and cannot be  
transferred to another user.  
* The appliance has been used for normal domestic  
purpose only, and in accordance with the  
manufacturer's instructions.  
* The appliance has not been serviced, maintained,  
repaired, taken apart or tampered with by any  
person not authorised by us.  
* Your new home is within the European  
Community (EC) or European Free Trade Area.  
* The product is installed and used in accordance  
with our instructions and is only used  
domestically, i.e. a normal household  
* The product is installed taking into account  
regulations in your new country.  
* All service work under this guarantee must be  
undertaken by a Zanussi Service Centre.  
* Any appliance or defective part replaced shall  
become the Company's property.  
* This guarantee is in addition to your statutory and  
other legal rights.  
Home visits are made between 8.30am and 5.30pm  
Monday to Friday. Visits may be available outside  
these hours, in which case a premium will be  
charged.  
Before you move, please contact your nearest  
Customer Care centre, listed below, to give them  
details of your new home. They will then ensure that  
the local Service Organisation is aware of your move  
and able to look after you and your appliances.  
Exclu sion s  
This guarantee does not cover:  
France  
Senlis  
+33 (0)3 44 62 29 99  
* Damage or calls resulting from transportation,  
improper use or neglect, the replacement of any  
light bulbs or removable parts of glass or plastic.  
* Costs incurred for calls to put right an appliance  
which is improperly installed or calls to appliance  
outside European Community (EC) or European  
Free Trade Area.  
Germany Nürnberg +49 (0)911 323 2600  
Italy  
Sweden  
UK  
Pordenone +39 (0)1678 47053  
Stockholm +46 (0)8 738 79 50  
Slough  
+44 (0)1753 219897  
23  
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In st ru ct ion s for t h e In st aller  
Technical Data  
Model Nu m ber:  
ZCM 6 2 0 X  
Applian ce Class 2 su b class 1 an d Class 1  
APPLIANCE CATEGORY: II 2H3+  
APPLIANCE GAS SUPPLY: Natural Gas G20 20 mbar  
Dim en sion s  
Height  
Depth  
Width  
Oven Capacity  
900 mm  
595 mm  
597 mm  
1.8 Cu. ft  
Hob  
Rear left burner (semi-rapid)  
Front left burner (rapid)  
Rear right burner (semi-rapid)  
Front right burner (auxiliary)  
2.0 kW  
3 kW  
2.0 kW  
1.0 kW  
Oven  
Top Heating Element  
Bottom Heating Element  
Convection Heating Element  
Grill Element  
1.055 kW  
1.250 kW  
2.080 kW  
1.880 kW  
30 W  
Convection Fan  
Oven light  
Total rating  
Supply voltage (50 Hz)  
15 W  
2.320 kW  
230-240 V  
BURNER  
RAPID  
(large)  
SEMI-RAPID  
(medium)  
AUXILIARY  
(small)  
POSITION  
MAX  
MIN  
MAX  
MIN  
MAX  
MIN  
NOMINAL THERMAL  
POWER  
kW  
3.0  
0.65  
2.0  
0.45  
1.0  
0.33  
NOMINAL FLOW  
RATE  
m3/h  
0.286  
119  
0.057  
0.190  
96  
0.038  
0.095  
70  
0.028  
NOZZLE REFERENCE  
1/100 mm  
Adjust.  
Adjust.  
Adjust.  
NOMINAL THERMAL  
POWER  
kW  
2.8  
0.65  
2.0  
0.45  
1.0  
0.33  
NOMINAL FLOW  
RATE  
g/h  
202  
86  
43.5  
40  
144  
71  
29  
32  
72  
50  
21,5  
28  
NOZZLE REFERENCE  
1/100 mm  
24  
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Im port an t Safet y Requ irem en t s  
This appliance must be installed in accordance with  
the Gas Safety (Installation and Use) Regulations  
Positioning the Cooker  
(current addition) and the I.E.E. Wiring Regulations.  
Detailed recommendations are contained in the  
following British Standard Codes of Practice - B.S.  
6172, B.S. 5440: Part 2 and B.S. 6891: Current  
Editions.  
Cau t ion :  
Some soft or badly fitted floor coverings can be  
damaged when the cooker is moved across their  
surface for cleaning. It is advisable to ensure that the  
floor covering in the area below the cooker is either  
securely fixed so as not to ruck up when the cooker is  
moved or, if preferred, removed.  
Provision for Ventilation  
The room containing the cooker should have an air  
supply in accordance with B.S. 5440: Part 2: Current  
Editions.  
The following requirements for ventilation must be  
met.  
The cooker should not be installed in a bed sitting  
room with a volume of less than 20m3, if it is  
installed in a room of volume less 5m3 an air vent of  
effective area of 110cm2 is required; if it is installed  
in a room of volume between 5m3 and 10m3, an air  
vent of effective area 50cm2 is required, while if the  
volume exceeds 11m3 no air vent is required.  
However, if the room has a door which opens  
directly to the outside, no air vent is required even  
when the volume is between 5m3 and 11m3.  
If there are other fuel burning appliances in the same  
room, B.S. 5440: Part. 2: Current Editions should be  
consulted to determine the requisite air vent  
requirements.  
Location  
The cooker may be located in a kitchen, a kitchen/  
diner or bedsitting room but not in a bathroom or  
shower room.  
For information regarding the fitting of flexible  
supply pipes, the highest temperature at the rear of  
this cooker which may come into contact with the  
supply pipe is 70°C above ambient.  
When the appliance has been installed there must be  
enough space for the glass hotplate lid to open fully.  
25  
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In st allat ion  
1. Positioning the Appliance (Fig. 1)  
D
Note A:  
E
C
The appliance is designed to be flush fitted with  
2mm clearance at each side to allow for it to be  
pulled forward for cleaning etc.  
115  
B
Note B:  
The hotplate side trims should be flush with the  
cabinets and must not be below. Adjustable levelling  
feet at the front and rear are provided on the base of  
the appliance. Adjustment is obtained by rotating in  
or out, the feet at the front or rear of the appliance  
from the underside of the appliance, with the drawer  
removed.  
A
A spirit level should be placed on a cake tray on one  
of the shelves to confirm that the appliance is  
correctly levelled.  
FO 1141  
Fig. 1  
The levelling feet fitted to the appliance will achieve  
a height to hotplate trims of 900mm-0 + 10.  
The appliance must be installed in accordance to the  
type X (standard EN 60335-2-6).  
Note C:  
Therefore the appliance can not be installed beside  
furniture higher than the cooker worktop.  
If the appliance is fitted next to a side wall or  
cabinets above height of the hotplate trims, then a  
gap of 115 mm is required.  
This cooker must only be installed by a CORGI  
registered installer.  
Curtains must not be fitted immediately behind the  
cooker or within 115 mm of the sides of the cooker.  
Note D:  
Any wall cabinet or extractor must not be lower than  
780mm above hotplate level.  
Note E:  
Wall cabinets may be fitted in line with the sides of  
the base units, providing that the lower edge of the  
wall cabinet is a minimum of 420mm above the  
worktop.  
26  
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300 mm.  
WALL FACE  
BACK OF COOKER  
ENGAGEMENT EDGE FOR  
STABILITY BRACKET  
LEVELLING FEET  
BASE OF COOKER  
A
PENCIL LINE ON THE FLOOR  
295 mm.  
SIDE VIEW  
OF THE COOKER  
PLAN VIEW OF THE COOKER  
FO 0179  
Fig. 2  
Fitting the Stability Bracket  
(Not supplied)  
Connecting to Gas  
This cooker is designed to be installed with an  
appliance flexible connection. Connection is made to  
the RC 1/2 (1/2" B.S.P.) threaded entry pipe located  
just below the hotplate level on the rear right-hand  
side of the cooker. Check for gas soundness after  
connecting the gas supply.  
If the cooker has to be installed with a flexible  
supply pipe, it is necessary that a stability device is  
fitted.  
(See safety Requirements: Page 25).  
The gas bayonet connector must be fitted in the  
shaded area indicated in the diagram. Take into  
account that it must be possible to pull the cooker  
forward sufficiently. The hose must not get caught on  
the stability bracket.  
If a stability bracket should be fitted by the installer,  
these instructions should be read in conjunction with  
the leaflet packed with the stability bracket.  
Place cooker in its intended position and level  
cooker.  
Note:  
Mark off 295mm (11 1/2") from the right hand side of  
the cooker as shown, this is the centre line of the  
bracket fixing.  
For certain types of gas bayonet connection used, it  
may not be possible for the appliance to be pushed  
fully back to the wall stops.  
Draw a line 100mm (4") from the front edge of the  
levelling feet (see Fig. 2a) and remove cooker from  
its position. Mark off 480mm (19") back from this  
line on the centre line of the bracket to locate the  
front edge of the lower bracket.  
Important:  
Flexible tubing MUST comply with BS.669 Current  
Edition.  
Fix lower bracket (with two fixing holes) to the floor,  
then measure height from floor level to engagement  
edge on back of cooker, dimension 'A' of Fig. 2.  
Assemble upper bracket to lower bracket so that  
underside of bracket is dimension 'A' +3mm (1/8")  
above floor level. Re-position cooker and check that  
top bracket engages into cooker back to a depth of  
75mm (3"), as shown in Fig. 2.  
600  
450  
Should the stability bracket currently installed not  
allow the cooker to stand correctly, ask the installer  
to replace it with the correct type.  
130  
FO 0180  
Fig. 3  
27  
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Elect rical con n ect ion s  
Permanent Connection  
Any electrical work required to install this  
cooker should be carried out by a qualified  
electrician or competent person, in  
In the case of a permanent connection, it is necessary  
that you install a double pole switch between the  
cooker and the electricity supply (mains), with a  
minimum gap of 3 mm. between the switch contacts  
and of a type suitable for the required load in  
compliance with the current electric regulations.  
accordance with the current regulations.  
THIS COOKER MUST BE  
EARTHED.  
The switch must not break the yellow and green earth  
cable at any point.  
Th e m an u fact u rer declin es an y liabilit y  
sh ou ld t h ese safet y m easu res n ot be  
observed.  
Ensure that the cooker supply cord does  
not come into contact with surfaces with  
temperatures higher than 50 deg. C.  
Th is cook er is design ed t o be con n ect ed t o  
a 2 3 0 -2 4 0 V 5 0 Hz AC elect rical su pply.  
Before switching on, make sure the electricity supply  
voltage is the same as that indicated on the cooker  
rating plate. The rating plate is located on the oven  
frame.  
The cooker is supplied with a 3 core flexible supply  
cord incorporating a 13amp plug fitted. In the event  
of having to change the fuse, a 13amp ASTA  
approved (BS 1362) fuse must be used.  
Should the plug need to be replaced for any reason,  
the wires in the mains lead are coloured in  
accordance with the following code:  
Green and Yellow - Earth  
Blue  
Brown  
- Neutral  
- Live  
— Connect the green and yellow (earth) wire to  
the terminal in the plug which is marked with  
the letter 'E' or the earth symbol  
coloured green and yellow.  
or  
1
— Connect the blue (neutral) wire to the terminal  
in the plug which is marked with the letter 'N'  
or coloured black.  
— Connect the brown (live) wire to the terminal  
in the plug which is marked with the letter 'L'  
or coloured red.  
Upon completion there must be no cut, or stray  
strands of wire present and the cord clamp must be  
secure over the outer sheath.  
FO 0390  
A cut off plug inserted into a 13 amp  
socket is a serious safety (shock) hazard.  
Ensure that the cut off plug is disposed of  
safely.  
28  
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Com m ission in g  
When the hob has been fully installed it will be  
necessary to check the minimum flame setting. To do  
this, follow the procedure below.  
- Turn the gas tap to the MAX position and ignite.  
- Set the gas tap to the MIN flame position then turn  
the control knob from MIN to MAX several times.  
If the flame is unstable or is extinguished follow the  
procedure below.  
Procedure:  
FO 1032  
Re-ignite the burner and set to MIN.  
Remove the control knob.  
The adjustment screw is located down the  
centre of the gas tap control shaft.  
a) Minimum adjustment screw  
b) Tap  
To adjust, use a thin bladed screwdriver and  
turn the adjustment screw until the flame is  
steady and does not extinguish, when the  
knob is turned from MIN to MAX. Repeat  
this procedure for all burners.  
Pressu re Test in g  
Remove left hand pan support and front left  
burner cap and crown.  
Fit manometer tube over the injector.  
Turn on the burner gas supply and ignite  
another burner supply.  
The pressure reading should be nominally  
20mbar and must be between 17 mbar and  
25mbar.  
Turn off the burner supplies.  
29  
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Con version from Nat u ral t o LPG Gas  
It is important to note that this model is designed for  
use with natural gas but can be converted for use with  
butane or propane gas providing the correct injectors  
are fitted. The gas rate is adjusted to suit.  
Met h od  
• Ensure that the gas taps are in the 'OFF' position  
• Isolate the hob from the electricity supply  
• Remove all pan supports, burner caps, rings, crowns  
and control knobs.  
• With the aid of a 7mm box spanner the burner  
injectors can then be unscrewed and replaced by the  
appropriate LPG Gas injectors (see table: page 24).  
TO ADJ UST THE GAS RATE  
With the aid of a thin bladed screwdriver completely  
tighten down the by pass adjustment screw, which is  
located down the centre of the gas tap control shaft.  
Upon completion stick the replacement rating plate  
near the gas supply pipe.  
IMPORTANT  
The replacement/conversion of the gas hob should  
only be undertaken by a CORGI registered engineer.  
30  
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