Woodstock Staple Gun W1784 User Manual

MODEL W1784  
FLOORING STAPLER  
OWNER'S MANUAL  
(FOR STAPLERS MANUFACTURED SINCE 2/07)  
Phone: (360) 734-3482 • Online Technical Support: [email protected]  
COPYRIGHT © JUNE, 2007 BY WOODSTOCK INTERNATIONAL, INC., REVISED OCTOBER, 2009 (TS)  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT  
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.  
#9628TS Printed in China  
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Model W1784 (Mfg. Since 2/07)  
SAFETY  
For Your Own Safety Read Instruction Manual  
Before Operating This Equipment  
The purpose of safety symbols is to attract your attention to possible hazardous  
conditions. This manual uses a series of symbols and signal words which are intended  
to convey the level of importance of the safety messages. The progression of  
symbols is described below. Remember that safety messages by themselves do not  
eliminate danger and are not a substitute for proper accident prevention measures.  
Indicates an imminently hazardous situation which, if  
not avoided, WILL result in death or serious injury.  
Indicates a potentially hazardous situation which, if  
not avoided, COULD result in death or serious injury.  
Indicates a potentially hazardous situation which, if  
not avoided, MAY result in minor or moderate injury.  
It may also be used to alert against unsafe practices.  
This symbol is used to alert the user to useful  
information about proper operation of the  
equipment.  
NOTICE  
Safety Instructions for Pneumatic Tools  
5. KEEP CHILDREN AND VISITORS  
AWAY. All children and visitors  
should be kept at a safe distance  
from work area.  
1. KEEP ALL SAFETY DEVICES IN  
PLACE and in working order.  
2. REMOVE ADJUSTING KEYS AND  
WRENCHES. Form habit of checking  
to see that keys and adjusting  
wrenches are removed from tool  
before operation.  
6. MAKE WORKSHOP CHILD PROOF by  
locking your shop and shutting off  
air valves.  
7. DO NOT FORCE TOOL. It will do  
the job better and safer at the rate  
for which it was designed.  
3. KEEP WORK AREA CLEAN. Cluttered  
areas and benches invite accidents.  
4. DO NOT USE IN DANGEROUS  
ENVIRONMENT. Do not use  
8. USE THE RIGHT TOOL. Do not  
force tool or attachment to do a  
job for which it was not designed.  
pneumatic tools in damp or wet  
locations, or where any flammable  
or noxious fumes may exist. Keep  
work area well lighted.  
9. DO NOT USE UNDER THE  
INFLUENCE OF DRUGS OR  
ALCOHOL.  
-1-  
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Model W1784 (Mfg. Since 2/07)  
Safety Instructions for Pneumatic Tools  
17. DISCONNECT TOOLS before  
servicing, changing accessories, or  
moving to another location.  
10. USE PROPER AIR HOSE for the  
tool. Make sure your air hose is in  
good condition and is long enough  
to reach your work without  
stretching.  
18. DO NOT OVERREACH. Keep proper  
footing/balance at all times.  
11. WEAR PROPER APPAREL. Do  
not wear loose clothing, gloves,  
neckties, rings, bracelets, or  
other jewelry which may get  
caught in moving parts. Non-slip  
footwear is recommended. Wear a  
protective hair covering to contain  
long hair.  
19. USE THE RECOMMENDED  
ACCESSORIES. Consult owner’s  
manual for recommended  
accessories. The use of improper  
accessories may cause risk of  
injury.  
20. CHECK FOR DAMAGED PARTS  
BEFORE USING. Check for binding  
and alignment of parts, broken  
parts, part mounting, loose bolts,  
and any other conditions that may  
affect machine operation. Repair  
or replace damaged parts.  
12. ALWAYS USE SAFETY GLASSES.  
Also use a face or dust mask  
if cutting operation is dusty.  
Everyday eyeglasses only have  
impact resistant lenses, they are  
NOT safety glasses.  
21. NEVER LEAVE UNATTENDED TOOL  
CONNECTED TO AIR. Disconnect  
the air hose and do not leave tool  
until it is relieved of any built up  
pressure.  
13. WEAR APPROVED HEARING  
PROTECTION. Air escaping from  
pneumatic tools can exceed safe  
exposure limits and may cause  
hearing damage with prolonged  
exposure.  
22. NEVER ALLOW UNTRAINED  
USERS TO USE THIS TOOL WHILE  
UNSUPERVISED.  
14. SECURE WORK. Use clamps or a  
vise to hold work when practical.  
It is safer than using your hand  
and frees both hands to operate  
tool.  
23. IF YOU ARE UNSURE OF THE  
INTENDED OPERATION, STOP  
USING TOOL. Seek formal training  
or research books or magazines  
that specialize in pneumatic tools.  
15. MAINTAIN TOOLS WITH CARE.  
Keep tools lubricated and clean  
for best and safest performance.  
Follow instructions for lubricating  
and changing accessories.  
24. BE AWARE OF HOSE LOCATION  
WHEN USING PNEUMATIC TOOLS.  
Hoses can easily become a tripping  
hazard when laid across the floor  
or spread out in a disorganized  
fashion.  
16. REDUCE THE RISK OF  
UNINTENTIONAL FIRING. Do not  
carry tool with hand on trigger  
and always disconnect from air  
when not in use.  
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Model W1784 (Mfg. Since 2/07)  
Additional Safety for Staplers  
1. HAND INJURIES: Do not place  
your hands near the staple point  
of entry. A staple can deflect and  
tear through the surface of the  
workpiece, puncturing your hand or  
fingers.  
5. HOSE USAGE: Make sure your air  
hose is designed for the tool in  
use, is in good condition, and is  
long enough to reach your work  
without stretching. However, an  
overly long air hose in the work  
area may be a tripping hazard.  
2. COMBUSTIBLE GASES: Never  
connect the stapler to pressurized  
oxygen or other combustible  
gases as a power source. Only use  
filtered, lubricated, and regulated  
compressed air.  
6. OPERATING QUESTIONS: If you  
are not sure about the intended  
operation, stop using the stapler.  
Seek formal training.  
7. MAINTENANCE: Always disconnect  
air from the stapler when servicing  
or installing staples. During  
3. SAFE HANDLING: Never point the  
stapler at others! Do not keep  
the trigger pulled when loading  
fasteners, carrying, or holding  
tool. Carry the stapler only by the  
handle, never by any other part.  
Do not carry the stapler by the air  
hose. Disconnect the stapler from  
the air hose when going up and  
down ladders.  
maintenance, a stapler connected  
to air may fire accidentally,  
causing serious personal injury.  
8. COMPRESSED AIR RATING: Do not  
connect the stapler to compressed  
air that exceeds 120 PSI.  
9. CHECK VALVE: Do not use a check  
valve or any other fitting that  
4. CLEANING: Never use gasoline or  
other flammable liquids to clean  
the stapler; vapors in the stapler  
will ignite by a spark and cause it  
to explode.  
allows air to remain in the tool.  
10. MODIFICATIONS: DO NOT  
modify this tool or bypass safety  
mechanisms.  
Never point this stapler at yourself  
or another person! Always pay  
attention to the direction this stapler  
is pointed. Use this tool with respect  
and caution to lessen the possibility  
of operator or bystander injury.  
Ignoring this warning may result in  
serious personal injury.  
Stapler accidents routinely happen  
while moving the gun to another  
location, such as up ladders, to  
another room, or even another job  
site. Always disconnect the gun  
immediately after use and never  
transport the gun while connected to  
the air—even if the air compressor is  
disconnected from its power source!  
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Model W1784 (Mfg. Since 2/07)  
INTRODUCTION  
Woodstock Technical  
Tool Data  
Support  
Staple Gauge ............................ 151 2  
Staple Crown ...............................12  
"
The Model W1784 Flooring Stapler has  
been specially designed to provide many  
years of trouble-free service. Close atten-  
tion to detail, ruggedly built parts and a  
rigid quality control program assure safe  
and reliable operation.  
Staple Length.............................1"–2"  
Magazine Capacity................ 60 Staples  
Air Inlet................................14" NPT  
Stapler Weight...................... 1114 lbs.  
Hammer Weight......................212 lbs.  
Operating Pressure ...............70-100 PSI  
Woodstock International, Inc. is commit-  
ted to customer satisfaction. Our intent  
with this manual is to include the basic  
information for safety, setup, operation,  
maintenance, and service of this product.  
We stand behind our tools! In the  
event that questions arise about  
your tool, please contact Woodstock  
International Technical Support at  
(360) 734-3482 or send e-mail to:  
[email protected]. Our knowl-  
edgeable staff will help you troubleshoot  
problems and process warranty claims.  
Read the manual before operation.  
Become familiar with this stapler, its  
safety instructions, and its operation  
before beginning any work. Serious  
personal injury may result if safety  
or operational information is not  
understood or followed.  
If you need the latest edition of this  
manual, you can download it from  
If you have comments about this  
manual, please contact us at:  
Woodstock International, Inc.  
Attn: Technical Documentation  
Manager  
P.O. Box 2309  
Bellingham, WA 98227  
No list of safety guidelines can be  
complete. Every shop environment  
is different. Always consider safety  
first, as it applies to your individual  
working conditions. Use this and  
other tools with caution and respect.  
Failure to do so could result in serious  
personal injury, damage to equipment  
or poor work results.  
-4-  
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Model W1784 (Mfg. Since 2/07)  
Compressed Air System  
The Model W1784 is designed to be  
operated at 70-100 PSI using clean,  
dry, regulated, compressed air. Do not  
exceed the 120 PSI maximum pressure  
for your model.  
Before using your stapler, regulate the  
air pressure to find the optimum setting  
within the specified operating range.  
Start by testing the stapler at a low  
setting, then increase the air pressure as  
needed for satisfactory results.  
Exceeding the maximum permissible  
operating pressure may damage the  
stapler and cause it to malfunction.  
To protect yourself from personal  
injury, DONOTallowtheairpressure  
to exceed the recommended  
pressure for this stapler!  
An in-line filter/lubricator/regulator unit  
can be installed as depicted in Figure 1.  
This filter/lubricator/regulator unit  
will protect your tool from damaging  
water build-up, allow you to adjust and  
maintain regulated air pressure, and  
save you the inconvenience of having to  
manually lubricate your tool every time  
you use it.  
If you plan on installing a filter/  
lubricator/regulator unit in your  
compressed air system, always follow the  
connection instructions that come with  
the unit.  
Quick  
Connector  
Quick  
Connector  
Lubricator  
Regulator  
Your  
Tool  
Air  
Compressor  
Quick  
Coupler  
Quick  
Coupler  
Air Hose  
Filter  
Figure 1. Typical filter/lubricator/regulator installation order.  
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Model W1784 (Mfg. Since 2/07)  
SETUP  
Unpacking  
This tool has been carefully packaged for safe transportation. If you notice the tool  
has been damaged during shipping, please contact your authorized Shop Fox dealer  
immediately.  
Inventory  
The following is a description of the main components shipped with the Model W1784.  
Lay the components out to inventory them.  
Note: If you can't find an item on this list, check the mounting location on the tool  
or examine the packaging materials carefully. Occasionally we pre-install certain  
components for safer shipping.  
A
B
C
D
F
E
Model W1784 Inventory  
Qty  
A. Flooring Stapler w/12" Base Plate ... 1  
B. Safety Goggles........................... 1  
C. Hammer .................................. 1  
D. Pneumatic Tool Oil...................... 1  
E. Hex Wrenches 4mm, 5mm......... 1 Ea  
3
F.  
4" Base Plate........................... 1  
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Model W1784 (Mfg. Since 2/07)  
OPERATIONS  
Loading  
When replacing staples in your Model  
Operating  
If you have not read the safety  
instructions in this manual, do not  
operate the stapler.  
W1784, follow these guidelines:  
Staple Gauge ............................. 15.5  
Staple Length............................. 1"–2"  
Capacity:.....................................60  
Before you operate your stapler, place  
five to six drops of the included oil into  
the quick connect fitting where the  
stapler connects to the air supply.  
To load your stapler, do these steps:  
1. DISCONNECT STAPLER FROM THE AIR  
The Model W1784 comes with two base  
plates:  
SUPPLY!  
2. Slide the magazine loading handle  
— The thinner base plate is for use  
back until it locks.  
with 34" flooring.  
3. Load a staple stick into the magazine  
T-slot, as shown in Figure 2.  
— The thicker base plate is for use  
with 12" flooring.  
To operate your stapler, do these steps:  
1. Install the correct base plate for your  
size of flooring material.  
2. Place the flooring stapler on the  
floor with the staple discharge facing  
down, then connect the air supply.  
Figure 2. Loading staples into stapler.  
Always point the stapler at the ground  
when connecting to the air supply.  
DO NOT aim it in the direction of  
another person or yourself. Failure  
to heed this warning could result in  
serious personal injury.  
4. Pull the magazine loading handle  
back to unlock it, and slide it forward  
until the pusher engages the staple  
stick.  
Note: Always control the magazine  
loading handle when sliding the  
pusher forward. Allowing the pusher  
to fly forward against the stapler  
stick will significantly increase wear  
of the stapler.  
3. Position a flooring strip and tap it  
into place with the metal side of the  
included hammer.  
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Model W1784 (Mfg. Since 2/07)  
NOTICE  
DO NOT use the stapler to position  
the flooring strip. Doing so will  
damage the stapler and possibly the  
flooring strip.  
Never hit the whack cap of the  
stapler multiple times to drive the  
staple into the wood. If necessary,  
use a hammer to drive the staple in.  
Failure to heed this warning could  
cause a staple jam or a ricochet, and  
serious personal injury.  
Note: If you are using pre-finished  
flooring material, test the stapler  
on a sample strip. If the stapler base  
plate is damaging or marring the  
flooring surface, replace it with a  
new one.  
7. Check the staple for satisfactory  
penetration.  
— If the staple depth is satisfactory,  
proceed with your project.  
4. Place the stapler on the flooring  
strip, as shown in Figure 3.  
— If the staple depth is too shallow,  
slightly increase the air pressure.  
— If the staple depth is too deep,  
slightly decrease the air pressure.  
Note: Staple penetration is not  
always consistent due to variations in  
the flooring material. If necessary,  
use a hammer to finish seating the  
staple.  
Figure 3. Positioning and operating  
Clearing Jammed  
Staples  
stapler on flooring strip.  
A jammed staple must be cleared before  
using the stapler again.  
DO NOT place your hands near the  
staple point of entry. A staple can  
deflect and tear through the surface  
of the workpiece, puncturing your  
hand or fingers.  
To clear a jammed staple from the dis-  
charge area, do these steps:  
1. DISCONNECT STAPLER FROM THE AIR  
SUPPLY!  
5. Make sure the cleat on the stapler  
base plate is lined up with the edge  
of the groove on the flooring strip.  
2. Pull the magazine loader handle all  
the way back and remove the staple  
stick.  
6. Using the rubber end of the included  
hammer, hit the whack cap of the  
stapler ONCE with a light to medium  
force to shoot a staple into the wood.  
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Model W1784 (Mfg. Since 2/07)  
3. The jammed staple should be visible  
7. Throw the damaged staple away and  
insert a new staple stick that only  
contains clean, undamaged staples.  
DO NOT use dirty or damaged staples!  
in the discharge area.  
— If the jammed staple can be  
removed with needle nose pliers,  
do so and continue to Step 7.  
Replacing Pistons/  
O-Rings  
Under heavy use, the piston or O-rings  
may wear out. Replacement is quick and  
easy. Contact your authorized Shop Fox  
dealer to obtain the Piston Repair Kit  
(Part Number X1784068) or Complete  
O-Ring Kit (Part Number X1784071).  
— If you cannot remove the jammed  
staple, then continue with Step 4.  
4. Use the 4mm hex wrench and remove  
the four cap screws and lock washers  
that secure the magazine to the  
stapler (see Figure 4).  
Note: It may be necessary to remove  
the base plate to pull the magazine  
out.  
To replace the piston and O-rings, do  
these steps:  
1. DISCONNECT STAPLER FROM THE AIR  
SUPPLY!  
2. Remove all the staples from the  
magazine.  
3. Use the 4mm hex wrench and remove  
the four cap screws and lock washers  
that secure the magazine to the  
stapler (see Figure 4).  
Figure 4. Location of cap screws securing  
Note: It may be necessary to remove  
the base plate to pull the magazine  
out.  
the magazine to the stapler.  
5. Remove the jammed staple from  
inside the discharge area with a pair  
of need nose pliers (see Figure 5).  
Always disconnect stapler from air  
whenever servicing! During main-  
tenance, a stapler connected to  
air may fire accidentally, causing  
serious personal injury!  
Figure 5. Jammed staple in discharge  
area.  
6. Re-install the magazine.  
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Model W1784 (Mfg. Since 2/07)  
4. Use a 5mm hex wrench to remove the  
four cap screws that secure the base  
to the stapler body (see Figure 6).  
7. Remove the four cap screws and lock  
washers from the cylinder cover, and  
remove it from the stapler body.  
8. Remove the three cap screws from  
the top of the plunger (see Figure 9).  
Plunger  
Figure 6. Cap screws that secure the  
base to the stapler body.  
Cap Screw  
5. Carefully slide the base from the  
stapler body, and remove the large  
base washer and rubber bumper (see  
Figure 7).  
Figure 9. Plunger and cap screws.  
9. From the bottom of the stapler, pull  
out the piston assembly.  
10. Push the piston into the sealing  
sleeve and remove the sealing cap  
from the top of the piston.  
Washer  
11. Pull the piston from the sleeve (see  
Figure 10).  
Bumper  
Figure 7. Washer and rubber bumper.  
6. Use a flat head screwdriver to pry off  
the whack cap (see Figure 8).  
Sealing Sleeve  
Piston  
Whack Cap  
Cylinder  
Cover  
Figure 10. Piston assembly.  
12. Apply a thin film of tool oil to the  
new O-rings before installing them to  
seat them properly on the parts.  
Exhaust  
Port  
13. Reverse the steps above to  
reassembly the stapler with the new  
piston.  
Figure 8. Whack cap and cylinder cover.  
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Model W1784 (Mfg. Since 2/07)  
CLEANING & LUBRICATION  
Cleaning  
Use a good solvent to clean the nose  
assembly of the stapler. Always be sure  
that the stapler is dry before using it  
again.  
Lubricating  
Standard pneumatic tool oil has been  
included with your new Shop Fox stapler  
to help maintain its useful life. Place two  
to six drops of oil in the stapler air inlet  
(as shown in Figure 11) before every use,  
or after 2 hours of continuous use.  
Do not allow dust, chips, sand, etc.  
into the air connectors or into the body  
of the stapler; this may result in leaks  
and damage to the stapler and the air  
couplings.  
Wipe off any excess oil near the stapler  
exhaust to avoid dust build-up. When the  
oil that was included with the stapler has  
been completely used, replace with a  
quality pneumatic tool oil.  
Another option to manual oiling would  
be to install a lubricator in your air  
compressor line. If your air compressor  
line already has a lubricator, then regular  
lubrication of your stapler will not be  
necessary. Just make sure there is always  
oil in the lubricator.  
Never clean this tool with gasoline  
or other flammable liquids. Vapors  
in the tool may ignite, causing  
the tool to explode. Ignoring  
this warning may lead to serious  
personal injury or even death!  
Figure 11. Lubricating stapler via air  
inlet.  
-11-  
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Model W1784 (Mfg. Since 2/07)  
PARTS BREAKDOWN  
35  
65  
33  
31  
37  
38  
32  
30  
29  
28  
26  
39  
25  
16  
66  
17  
27  
24  
23  
51  
52  
38  
47  
50  
37  
43  
19  
18  
53  
54  
22  
48  
15  
14  
13  
46  
45  
55  
56  
49  
42  
41  
12  
11  
10  
57  
5
40  
34  
44  
9
60  
8
4
72  
3
63  
64  
58  
59  
7
61  
6
62  
68  
1
70  
71  
67  
69  
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Model W1784 (Mfg. Since 2/07)  
PARTS LIST  
REF PART #  
DESCRIPTION  
CYLINDER  
BUMPER  
REF PART #  
39 X1784039  
40 X1784040  
DESCRIPTION  
L-BOLT  
CYLINDER HEAD SEAT  
STAPLE HEAD COVER  
STAPLE HEAD  
MAGAZINE  
STAPLE HEAD SCREW  
LOADER  
RIVET 4 X 8  
IDLER WHEEL  
LOADING SPRING  
KEEPER  
O-RING 2.5 X 1.5 S3  
SPRING LEVER  
COMPRESSION SPRING  
LEVER PIN  
STUD M8-1.25 X 10  
MAGAZINE PIN  
ROLL PIN 5 X 30  
LOADING HANDLE  
CAP SCREW M5-.8 X 30  
RUBBER BUTTON  
BASE  
LOCK WASHER 6MM  
CAP SCREW M6-1 X 40  
BASE PLATE 1/2 IN FLOORING  
FLAT HD SCR M6-1 X 12  
HAMMER  
AIR PLUG 1/4 NPT  
BASE PLATE 3/4 IN FLOORING  
PISTON REPAIR KIT  
HEX WRENCH 4MM  
HEX WRENCH 3MM  
COMPLETE O-RING KIT  
SAFETY GOGGLES  
1
3
4
5
6
7
8
9
X1784001  
X1784003  
XPORP050  
X1784005  
XPRP07M  
XPSS31M  
X1784008  
X1784009  
O-RING 49.7 X 3.5 P50  
DRIVER  
41 X1784041  
42 X1784042  
43 X1784043  
44 X1784044  
45 X1784045  
46 X1784046  
47 X1784047  
48 X1784048  
49 X1784049  
50 XPORS003  
51 X1784051  
52 X1784052  
53 X1784053  
54 X1784054  
55 X1784055  
56 XPRP05M  
57 X1784057  
58 XPCAP95M  
59 X1784059  
60 X1784060  
61 XPLW03M  
62 XPCAP29M  
63 X1784063  
64 XPFH02M  
65 X1783063  
66 X1784066  
67 X1784067  
68 X1784068  
69 XPAW04M  
70 XPAW03M  
71 X1784071  
72 X1784072  
ROLL PIN 6 X 20  
SET SCREW M5-.8 X 8  
PISTON  
PISTON HEAD  
10 XPORP012-5 O-RING 12.3 X 2.4 P12.5  
11 X1783011  
12 X1784012  
13 X1783013  
14 X1784014  
15 X1783015  
16 X1784016  
17 X1784017  
18 X1784018  
19 XPCAP39M  
22 X1784022  
23 X1784023  
24 XPORP046  
25 X1784025  
26 XPLW02M  
27 XPCAP16M  
28 XPS56M  
29 X1784029  
30 X1784030  
31 XPCAP09M  
32 XPORP025  
33 X1783033  
34 XPW02M  
35 X1784035  
37 XPLN04M  
38 XPW01M  
O-RING 32 X 4.5  
SEALING SLEEVE  
O-RING 12.8 X 1.8  
SEALING CAP  
O-RING 15.6 X 1.8  
GUN BODY  
GASKET  
END CAP  
CAP SCREW M4-.7 X 20  
CYLINDER GASKET  
SLEEVE GASKET  
O-RING 45.7 X 3.5 P46  
PLUNGER  
LOCK WASHER 4MM  
CAP SCREW M4-.7 X 16  
PHLP HD SCR M4-.7 X 16  
EXHAUST PORT  
CYLINDER COVER  
CAP SCREW M5-.8 X 17  
O-RING 24.7 X 3.5 P25  
WHACK CAP  
FLAT WASHER 5MM  
BRACE  
LOCK NUT M8-1.25  
FLAT WASHER 8MM  
-13-  
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Model W1784 (Mfg. Since 2/07)  
Troubleshooting  
Symptom  
Possible Cause  
Possible Solution  
1. O-rings must be replaced &  
operation checked.  
Air leaking at  
1. O-rings in plunger/cylinder  
housing are damaged.  
whack cap area.  
Air leaking between 1. Loose screws in housing.  
1. Tighten screws.  
2. Replace O-ring  
3. Tighten air fitting & use  
teflon tape.  
housing and hose  
2. Damaged O-ring.  
3. Loose air fitting.  
Air leaking between 1. Damaged seal.  
housing and cap.  
1. Replace damaged seals.  
Tool skips staples  
while discharging.  
1. Excessive air pressure.  
2. Air leaks.  
3. Dirt in nose.  
1. Reduce air pressure to tool.  
2. Tighten screws and fittings.  
3. Clean nose.  
4. Dirt or damage prevents  
staples from moving freely.  
5. Inadequate air flow to tool.  
4. Clean magazine and  
inspect/repair damage.  
5. Check fittings, hose,  
compressor, and air  
pressure.  
6. Worn piston O-ring or lack of  
lubrication.  
6. Replace O-ring and  
lubricate.  
7. Damaged plunger/cylinder O- 7. Replace plunger/cylinder  
rings.  
O-rings.  
8. Worn bumper.  
9. Cap seal leaking.  
8. Replace bumper.  
9. Replace cap seal.  
Tool runs slowly or 1. Undersized air hose.  
has a loss of power. 2. Stapler is not lubricated.  
1. Use a larger hose.  
2. Lubricate stapler.  
3. Broken spring in cap assembly. 3. Replace spring.  
4. Exhaust ports on cylinder cap 4. Clean or replace damaged  
are blocked.  
internal parts.  
Fasteners  
1. Staples are the wrong size.  
1. Use correct staples.  
2. Use undamaged, clean  
staples.  
frequently jam the 2. Staples are bent or dirty.  
stapler.  
3. Magazine or nose screws are  
loose.  
3. Tighten magazine.  
4. Driver or driver guide are  
worn or damaged.  
4. Replace worn or damaged  
parts.  
5. Staples are wrong angle.  
5. Use correct angle staples.  
Stapler does not  
fire.  
1. Stapler is not lubricated.  
1. Follow lubricating  
instructions.  
2. Staple is jammed in magazine 2. Clear stapler magazine or  
or discharge area.  
3. Piston shaft is damaged.  
4. Air pressure too low.  
discharge area.  
3. Replace piston shaft.  
4. Check/increase air  
pressure.  
Air blows out  
of exhaust cap;  
stapler will not  
fire.  
1. O-ring slipped out of groove or 1. Reinstall/replace suspect  
damaged inside stapler.  
O-ring; turn down air  
pressure.  
-14-  
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Warranty Registration  
Name___________________________________________________________________________________  
Street __________________________________________________________________________________  
City _________________________State___________________________Zip________________________  
Phone #______________________Email___________________________Invoice #___________________  
Model #_________Serial #______________Dealer Name__________________Purchase Date___________  
The following information is given on a voluntary basis. It will be used for marketing purposes to help us  
develop better products and services. Of course, all information is strictly confidential.  
1. How did you learn about us?  
Advertisement  
_____ Friend  
_____ Website  
____ Local Store  
____ Other:  
Mail Order Catalog  
2. How long have you been a woodworker/metalworker?  
0-2 Years _____ 2-8 Years _____8-20 Years  
_____20+ Years  
3. How many of your machines or tools are Shop Fox?  
0-2 _____ 3-5 _____6-9  
_____10+  
4. Do you think your machine represents a good value?  
5. Would you recommend Shop Fox products to a friend?  
6. What is your age group?  
_____ Yes  
_____ Yes  
____ No  
____ No  
20-29  
50-59  
_____ 30-39  
_____ 60-69  
____ 40-49  
____ 70+  
7. What is your annual household income?  
$20,000-$29,000  
$50,000-$59,000  
_____ $30,000-$39,000  
_____ $60,000-$69,000  
____ $40,000-$49,000  
____ $70,000+  
8. Which of the following magazines do you subscribe to?  
____ Cabinet Maker  
____ Family Handyman  
____ Hand Loader  
____ Popular Mechanics  
____ Popular Science  
____ Popular Woodworking  
____ Practical Homeowner  
____ Precision Shooter  
____ Projects in Metal  
____ RC Modeler  
____ Today’s Homeowner  
____ Wood  
____ Wooden Boat  
____ Woodshop News  
____ Woodsmith  
____ Handy  
____ Home Shop Machinist  
____ Journal of Light Cont.  
____ Live Steam  
____ Model Airplane News  
____ Modeltec  
____ Woodwork  
____ Woodworker West  
____ Woodworker’s Journal  
____ Other:  
____ Rifle  
____ Shop Notes  
____ Old House Journal  
____ Shotgun News  
9. Comments:__________________________________________________________________  
_____________________________________________________________________________  
_____________________________________________________________________________  
_____________________________________________________________________________  
___________________________________________________________________  
___________________________________________________________________  
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FOLD ALONG DOTTED LINE  
Place  
Stamp  
Here  
WOODSTOCK INTERNATIONAL INC.  
P.O. BOx 2309  
BELLINGHAM, WA 98227-2309  
FOLD ALONG DOTTED LINE  
TAPE ALONG EDGES--PLEASE DO NOT STAPLE  
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WARRANTY AND RETURNS  
Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects  
from workmanship and materials for a period of two years from the date of original  
purchase by the original owner. This warranty does not apply to defects due directly  
or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or  
reimbursement of third party expenses incurred.  
Woodstock International, Inc. will repair or replace, at its expense and at its option,  
the Shop Fox machine or machine part which in normal use has proven to be defective,  
provided that the original owner returns the product prepaid to a Shop Fox factory  
service center with proof of their purchase of the product within two years, and  
provides Woodstock International, Inc. reasonable opportunity to verify the alleged  
defect through inspection. If it is determined there is no defect, or that the defect  
resulted from causes not within the scope of Woodstock International Inc.'s warranty,  
then the original owner must bear the cost of storing and returning the product.  
This is Woodstock International, Inc.'s sole written warranty and any and all warranties  
that may be implied by law, including any merchantability or fitness, for any particular  
purpose, are hereby limited to the duration of this written warranty. We do not  
warrant that Shop Fox machinery complies with the provisions of any law or acts. In  
no event shall Woodstock International, Inc.'s liability under this warranty exceed the  
purchase price paid for the product, and any legal actions brought against Woodstock  
International, Inc. shall be tried in the State of Washington, County of Whatcom. We  
shall in no event be liable for death, injuries to persons or property or for incidental,  
contingent, special or consequential damages arising from the use of our products.  
Every effort has been made to ensure that all Shop Fox machinery meets high quality  
and durability standards. We reserve the right to change specifications at any time  
because of our commitment to continuously improve the quality of our products.  
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