Weil McLain Boiler BCP 8S User Manual

BCP-8S  
BCP-8X  
AND  
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BCP-8S  
STEAM SEQUENCING CONTROL  
13PSI  
35F  
Stage A  
Stage B  
Stage C  
Stage D  
Stage E  
Stage F  
Stage G  
Stage H  
SYS  
<AB> DE GH JK  
HI LO -- OFF  
AUX OUT  
COMB. AIR  
STAGE  
MENU  
C
US  
ENCLOSED  
ENERGY  
OUTPUT RATING: 2A, 120VAC.  
MAXIMUM 15A TOTAL FOR ALL CIRCUITS  
MANAGEMENT  
EQUIPMENT  
LISTED  
99RA  
INPUT RATINGS: 120VAC 60Hz, 12VA MAX  
DO NOT APPLY ANY VOLTAGE  
TO INPUT TERMINALS  
CAUTION: Risk of Electric Shock.  
Use Copper Conductors Only.  
PROGRAM  
RUN  
SENSORS MUST BE GOLD SERIES  
PWR  
System  
4-20mA  
SHUTDOWN  
/TSTAT  
/SETBACK  
COMB.  
Auxiliary  
Input1  
Auxiliary  
Input3  
Stage A Stage B Stage C Stage D Stage E Stage F Stage G Stage H 
PROVE  
L
1
N
2
AIR  
+
-
16  
18  
19 20 21 22  
3
4
5
6
7
8
9 10 11 12 13 14 15  
17  
25 26 27 28 29 30 31 32 33 34 35 36  
37 38  
23 24  
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Part Number 550-100-069/0408  
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Program Switch to restrict access  
to function changes. This Switch is  
covered with Enclosure Wiring Cover.  
Button function is presented on  
bottom row of the display.  
LEDs indicate  
associated relay’s status  
BCP-8S  
STEAM SEQUENCING CONTROL  
13PSI 35F  
Stage A  
Stage B  
Stage C  
Stage D  
Stage E  
Stage F  
Stage G  
Stage H  
SYS  
<AB> CD EF GH  
HI LO -- OFF  
AUX OUT  
COMB. AIR  
BOILER  
MENU  
C
US  
ENCLOSED  
ENERGY  
OUTPUT RATING: 2A, 120VAC.  
MAXIMUM 15A TOTAL FOR ALL CIRCUITS  
MANAGEMENT  
EQUIPMENT  
LISTED  
99RA  
INPUT RATINGS: 120VAC 60Hz, 12VA MAX  
DO NOT APPLY ANY VOLTAGE  
TO INPUT TERMINALS  
CAUTION: Risk of Electric Shock.  
Use Copper Conductors Only.  
PROGRAM  
RUN  
SENSORS MUST BE GOLD SERIES  
PWR  
System  
4-20mA  
SHUTDOWN  
/TSTAT  
/SETBACK  
COMB.  
Auxiliary Auxiliary  
Input1 Input3  
Stage A Stage B Stage C Stage D Stage E Stage F Stage G Stage H 
PROVE  
L
1
N
2
AIR  
+
-
16  
18  
19 20 21 22  
3
4
5
6
7
8
9 10 11 12 13 14 15  
17  
25 26 27 28 29 30 31 32 33 34 35 36 37 38  
23 24  
Output Relays to manage the stages.  
When connecting Pressure Sensors,  
Polarity is observed. However, when connecting  
Temperature Sensors, no Polarity is observed.  
Prove terminals must be connected for  
BCP-8S to operate stages.  
Connect to Extension panels to  
add additional stages or connect  
to 420MOD Interface for  
System Output controls system components.  
Comb. Air relay is  
controlled when configured.  
external set point.  
3
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The BCP-8S is the perfect control whenever multiple boilers are required for steam heating applications. The BCP-8S controls the stages  
to maintain a precise system set point.  
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The BCP-8S’s control PID algorithm allows it to look at the rate of change in the system. If the system oscillation is minimal, the BCP-  
8S will make slow and gradual output adjustments. If the load is changing quickly, the BCP-8S can be set to OSS sequencing where it  
will react based on load changes. 7KHUHIRUHꢀꢁWKHꢁ%&3ꢂꢃ6ꢁDGDSWVꢁWRꢁVSHFL¿FꢁV\VWHPꢁUHTXLUHPHQWVꢁDQGꢁPLQLPL]HVꢁRVFLOODWLRQꢁDURXQGꢁWKHꢁ  
set point.  
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The BCP-8S’s alphanumeric digital display names each system parameter in simple English and shows its precise value. The easy to  
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commands.  
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Rotating the lead stage on a call for output promotes even wear on each boiler. The BCP-8S has three modes of rotation: Manual, FOFO  
(First-On/First-Off), or Time. The Time option rotates the lead stage every selected period, from every hour to every 41 days.  
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in standby mode will remove it from the rotation sequence. In this mode, the boiler will be used as a backup in large demand periods  
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These outputs work with the control logic to operate system and a combustion air damper relays. In addition, a System PROVE input  
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one of the same boiler. That will be repeated for each of the lag boilers.  
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that the operation of the higher stages turn off the lower operating stages. This can be achieved by selecting 'Single' from the Startup  
Staging menu.  
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As a stand-alone, the BCP-8S is designed to control eight stages. However, it has the capability of expanding its control to two BCP-8X  
extension panels each with eight stages. Thus, the BCP-8S can control a total of up to 24 stages.  
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Regardless of the type of applications, Setback is an energy saving feature. The BCP-8S offers a built-in day/night schedule for the  
setback period. On the other hand, if external scheduling is to be used, the Setback can be activated using an external signal by shorting  
the SETBACK input terminals.  
4
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The BCP-8S has multiple operating modes that satisfy most steam systems. It can sequence stages to achieve an adjustable Set Point.  
Moreover, when used with the 420MOD Interface (389-900-226) it can accept a 4-20mA signal as a set point. The 420MOD must be  
purchased separately. This gives the BCP-8S the capability of being controlled remotely.  
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heat, by either closing the TSTAT input or opening the SHUTDOWN input, and when the outdoor temperature is below the Outdoor  
Cutoff, the BCP-8S ZLOOꢁWXUQꢁRQꢅHQHUJL]HꢁWKHꢁ/HDGꢁ%RLOHUꢆVꢁORZHVWꢁ¿ULQJꢁVWDJHꢁWRꢁVWDUWꢁWKHꢁ3XUJHꢁ'HOD\ꢄ After the elapse of the purge  
period, the BCP-8S will start calculating the Reaction Period. If after a full Reaction Time the control logic foresees additional stages are  
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When the BCP-8S PID logic foresees that the system will overshoot, regardless of the current system and target values, it will make sure  
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from short cycling.  
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setting, as a mean to calculate the number of stages the BCP-8S shall have on at any point. For every Throttle Range below the set point  
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-1  
0
1
1
2
3
4
5
6
7
----  
----  
A
None  
A
----  
B
None  
50 Psi  
None  
A
A
A
45 Psi  
41 - 44 Psi  
40 Psi  
----  
B
A
----  
C
A + B  
A + B  
A + B  
35 Psi  
C
A + B +C  
D
A + B +C  
30 Psi  
D
A + B +C + D  
A + B +C + D + E  
A + B +C + D + E + F  
A + B +C + D + E + F  
E
A + B +C + D  
A + B +C + D + E  
A + B +C + D + E + F  
A + B +C + D + E + F  
25 Psi  
E
F
20 Psi  
F
----  
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15 Psi  
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features available in the control and give more comfortable heat when needed.  
The program should consist of the following:  
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‡ꢁ 6HWWLQJꢁWKHꢁ6WDJHV  
6(/(&7,1*ꢀ7+(ꢀ6<67(0ꢀ)($785(6  
The BCP-8S has been designed with Steam heating as the primary purpose. With this in mind, many of the BCP-8S features can be  
XWLOL]HGꢁWRꢁHDVHꢀꢁHQKDQFHꢀꢁDQGꢁLPSURYHꢁ\RXUꢁV\VWHPꢁSHUIRUPDQFHꢄꢁꢁ6RPHꢁRIꢁWKHVHꢁIHDWXUHVꢁDUHꢁOLVWHGꢁLQꢁWKLVꢁVHFWLRQꢄ  
6(7ꢀ32,17ꢀ25ꢀ(;7(51$/ꢀꢎꢃꢏꢋ0$ꢀ6(7ꢀ32,17  
‡ꢁ 7KHꢁ%&3ꢂꢃ6ꢁFDQꢁFRQWUROꢁWKHꢁ6\VWHPꢁ3UHVVXUHꢁHLWKHUꢁE\ꢁPDLQWDLQLQJꢁDQꢁDGMXVWDEOHꢁ6HWꢁ3RLQWꢁRUꢁE\ꢁXVLQJꢁDQꢁRSWLRQDOꢁꢋꢉꢈ02'ꢁ,QWHUIDFHꢄꢁ  
(389-900-226). The BCP-8S can receive an external Set Point as a 4 - 20mA signal from an EMS system using the 420MOD  
Interface.  
3,'ꢀ25ꢀ266ꢀ&21752/ꢀ/2*,&  
‡ꢁ 7KHꢁ%&3ꢂꢃ6ꢆVꢁ3,'ꢁFDQꢁEHꢁXVHGꢁIRUꢁDSSOLFDWLRQVꢁZKHUHꢁV\VWHPꢁUHDFWLRQꢁis slow and requires a long period to achieve or measure the  
results. However, OSS can be used for applications where the load changes frequently and the sequencing must match the load and  
its immediate change.  
180%(5ꢀ2)ꢀ67$*(6  
‡ꢁ 7KHꢁ%&3ꢂꢃ6ꢁFDQꢁEHꢁFRQ¿JXUHGꢁWRꢁFRQWUROꢁXSꢁWRꢁHLJKWꢁVWDJHVꢄꢁꢁ,WꢁFDQꢁFRQWUROꢁXSꢁWRꢁꢉꢋꢁVWDJHVꢁE\ꢁDGGLQJꢁDꢁPD[LPXPꢁRIꢁWZRꢁ%&3ꢂꢃ;ꢁ  
Extension Panels, each with eight stages.  
&21752/ꢀ&20%867,21ꢀ$,5ꢀ'$03(5  
‡ꢁ 7KHꢁ&RPEXVWLRQ$LUꢁ'DPSHUꢁRXWSXWꢁFDQꢁFRQWUROꢁWKHꢁHTXLSPHQWꢁZKLOHꢁXWLOL]LQJꢁWKHꢁPROVE input to check the status on the Combustion  
$LUꢁ'DPSHUꢁ(QGꢁ6ZLWFKꢁRUꢁDQ\ꢁRWKHUꢁRSHUDWLQJꢁGHYLFHꢁEHIRUHꢁDQ\ꢁVWDJHꢁLVꢁHQHUJL]HGꢄ  
$8720$7,&ꢀ527$7,21ꢀ$021*ꢀ%2,/(56  
‡ꢁ 5RWDWLQJꢁWKHꢁOHDGꢁERLOHUꢁWRꢁEHꢁDFWLYDWHGꢁRQꢁDꢁFDOOꢁIRUꢁRXWSXWꢁSURPRWHVꢁHYHQꢁZHDUꢁRQꢁDOOꢁERLOHUVꢄꢁ7KHꢁ%&3ꢂꢃ6ꢁKDVꢁWKUHHꢁPRGHVꢁRIꢁ  
rotation: Manual, First-On-First-Off, or Timed Rotation. This option automatically rotates boilers every selected period from one  
hour to every 41(999 hours) days.  
6(7%$&.ꢀ25ꢀ'$<ꢇ1,*+7ꢀ6&+('8/,1*  
Two Setback modes are available for the BCP-8S:  
‡ꢁ The Day/Night Scheduling provides an adjustable time-based schedule for the Setback.  
‡ꢁ 7KHꢁ6HWEDFNꢁPRGHꢁXVHVꢁDQꢁH[WHUQDOꢁVLJQDOꢁWRꢁVZLWFKꢁWKHꢁRSHUDWLRQꢁRIꢁWKHꢁ%&3ꢂꢃ6ꢁLQꢁDQGꢁRXWꢁRIꢁVHWEDFNꢁPRGHꢄ  
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,167$//$7,21  
Each of the BCP-8S and BCP-8X consists of three primary enclosure components.  
‡ꢀ 7KHꢀ(QFORVXUHꢀ'LVSOD\ꢀ0RGXOHꢁꢁFRQWDLQVꢁWKHꢁGLVSOD\ꢀꢁEXWWRQVꢀꢁ/('VꢀꢁDQGꢁHOHFWULFꢁZLULQJꢁWHUPLQDOVꢄꢁꢁ,WꢁKDVꢁWZRꢁVFUHZVꢁWRꢁKROGꢁ  
LWꢁWRꢁWKHꢁEDVHꢄꢁꢁ$ꢁSURJUDPꢁFRQ¿JXUDWLRQꢁVZLWFKꢀꢁXVHGꢁWRꢁDGMXVWꢁ%&3ꢂꢃ6ꢁVHWWLQJVꢀꢁLVꢁSODFHGꢁDERYHꢁWKHꢁWHUPLQDOVꢄꢁꢁ7KLVꢁVZLWFKꢁLVꢁ  
enclosed with the Enclosure Wiring Cover for security. The wiring terminals are of the plug-in type to ease installation and  
removal.  
‡ꢀ 7KHꢀ(QFORVXUHꢀ%DVHꢁꢁFRQWDLQVꢁWKHꢁKROHVꢁWRꢁPRXQWꢁDQGꢁKROGꢁWKHꢁFRQWUROꢁDJDLQVWꢁWKHꢁZDOOꢁRUꢁDQ\ꢁÀDWꢁVXUIDFHꢄꢁꢁ$OOꢁRWKHUꢁHQFORVXUHꢁ  
components mount on the base. The bottom section of the Enclosure Base contains the wiring chamber with knockouts on the  
bottom to ease installation.  
‡ꢀ 7KHꢀ(QFORVXUHꢀ:LULQJꢀ&RYHUꢁ seals the wires from the external environment. It has two screws to hold it to the base and a hole  
to secure a lock on the wiring enclosure. A plastic web that separates the wiring chamber into high and low volt sections has been  
provided.  
Enclosure Display Module  
02817,1*ꢀ7+(ꢀ(1&/2685(  
‡ꢁ 6HOHFWꢁDꢁORFDWLRQꢁQHDUꢁWKHꢁHTXLSPHQWꢁWRꢁEHꢁFRQWUROOHGꢄ  
‡ꢁ 7KHꢁVXUIDFHꢁVKRXOGꢁEHꢁÀDWꢁDQGꢁVXI¿FLHQWO\ꢁZLGHꢁDQGꢁVWURQJꢁWRꢁKROGꢁWKHꢁ%&3ꢂ  
8S or the BCP-8X.  
‡ꢁ .HHSꢁWKHꢁFRQWUROꢁDZD\ꢁIURPꢁH[WUHPHꢁKHDWꢀꢁFROGꢀꢁRUꢁKXPLGLW\ꢄꢁꢁ$PELHQWꢁ  
operating temperature is from 20 to 120°F.  
‡ꢁ 5HPRYHꢁWKHꢁ(QFORVXUHꢁ:LULQJꢁ&RYHUꢁIURPꢁWKHꢁFRQWUROꢁHQFORVXUHꢁE\ꢁ  
removing the two bottom screws.  
‡ꢁ 5HPRYHꢁWKHꢁ(QFORVXUHꢁ'LVSOD\ꢁ0RGXOHꢁE\ꢁUHPRYLQJꢁWKHꢁPLGGOHꢁVFUHZVꢄ  
‡ꢁ 6FUHZꢁWKHꢁ(QFORVXUHꢁ%DVHꢁWRꢁWKHꢁVXUIDFHꢁWKURXJKꢁWKHꢁXSSHUꢁDQGꢁORZHUꢁ  
mounting holes on the back of the enclosure.  
‡ꢁ 5HSODFHꢁWKHꢁ(QFORVXUHꢁ'LVSOD\ꢁ0RGXOHꢁDQGꢁUHSODFHꢁWKHꢁPLGGOHꢁVFUHZVꢄ  
‡ꢁ 'RꢁQRWꢁUHSODFHꢁWKHꢁHQFORVXUHꢁZLULQJꢁFRYHUꢁXQWLOꢁDOOꢁZLULQJꢁLVꢁGRQHꢄ  
‡ꢁ :KHQꢁSXUFKDVLQJꢁDꢁSDGORFNꢁIRUꢁWKHꢁHQFORVXUHꢀꢁWKHꢁPD[LPXPꢁVKDQNꢁGLDPHWHUꢁ  
should not exceed ¼"  
Enclosure Wiring Cover  
Enclosure Base  
Hole for optional  
Padlock (not supplied)  
Mounting Base  
Display Mounting Screws  
Wiring Cover Mounting Screws  
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/2&$7,1*ꢀ7+(ꢀ6<67(0 35(6685( 
6(1625
 
,QVWDOOꢁWKHꢁ6\VWHPꢁ3UHVVXUHꢅ9DFXXPꢁWUDQVGXFHUꢁDSSUR[LPDWHO\ꢁꢇꢈꢆꢁIHHWꢁSDVWꢁWKHꢁODVWꢁERLOHUꢁRQꢁWKHꢁFRPPRQꢁVXSSO\ꢁKHDGHUꢁEXWꢁ  
before any takeoffs.  
:KHQꢁLQVWDOOLQJꢁWKHꢁSUHVVXUHꢁWUDQVGXFHUꢀꢁXVHꢁDꢁWKUHDGHGꢁ%UDVVꢁ,VRODWLRQꢁ7XEHꢁꢌóꢏꢁ%UDVVꢁ3LJWDLOꢍꢁWRꢁDWWDFKꢁWRꢁWKHꢁVWHDPꢁKHDGHUꢄ  
7KHꢁ5HGꢁDQGꢁ%ODFNꢁZLUHVꢁFDQꢁEHꢁH[WHQGHGꢁXSꢁWRꢁꢊꢈꢈꢆꢁXVLQJꢁVKLHOGHGꢁꢉꢂFRQGXFWRUꢁFDEOHꢄ 7KHꢁJURXQGꢀꢁVKLHOGꢀꢁDQGꢁUHIHUHQFHꢁWXEHꢁ  
on the transducer are not used.  
'RꢁQRWꢁUXQꢁVHQVRUꢁZLUHVꢁLQꢁFRQGXLWꢁZLWKꢁOLQHꢁYROWDJHꢁZLULQJꢄꢁꢁ&ODVVꢁꢇꢁYROWDJHꢁPXVWꢁXVHꢁDꢁGLIIHUHQWꢁNQRFNRXWꢁDQGꢁFRQGXLWꢁIURPꢁ
 
class 2 voltage.  
287'225 6(1625 
,167$//$7,21
 
Outdoor Sensor  
2QO\ꢁXVHꢁWKHꢁ:HLOꢁ0F/DLQꢁVHQVRUꢁꢌꢐꢃꢑꢂꢑꢈꢈꢂꢉꢉꢑꢁPXVWꢁEHꢁSXUFKDVHGꢁ  
separately).  
Seal around  
sensor and wall  
/RFDWHꢁWKHꢁVHQVRUꢁLQꢁWKHꢁVKDGHꢁRQꢁWKHꢁQRUWKꢁVLGHꢁRIꢁWKHꢁEXLOGLQJꢄꢁꢁ7KHꢁVHQVRUꢁ  
should never be in direct sunlight.  
%HꢁVXUHꢁWKHꢁORFDWLRQꢁLVꢁDZD\ꢁIURPꢁGRRUVꢀꢁZLQGRZVꢀꢁH[KDXVWꢁIDQVꢀꢁYHQWVꢀꢁRUꢁ  
other possible heat sources.  
Outdoor  
Sensor  
snap-in  
location  
7KHꢁVHQVRUꢁVKRXOGꢁEHꢁPRXQWHGꢁDSSUR[LPDWHO\ꢁꢇꢈꢆꢁIHHWꢁDERYHꢁJURXQGꢁOHYHOꢄ  
$GKHUHꢁWKHꢁ2XWGRRUꢁ/DEHOꢁSURYLGHGꢁWRꢁWKHꢁEDFNꢁRIꢁWKHꢁVHQVRUꢁEDVHꢄ  
8VHꢁWKHꢁ(QFORVXUHꢁ%DVHꢁERWWRPꢁNQRFNRXWꢁIRUꢁWKHꢁFRQGXLWꢄꢁꢁ8VHꢁWKHꢁORFNQXWꢁWRꢁ  
hold the conduit and enclosure base together. Screw the cover to the base.  
,IꢁVFUHZVꢁDUHꢁXVHGꢁWRꢁDI¿[ꢁWKHꢁHQFORVXUHꢁWRꢁWKHꢁZDOOꢀꢁPDNHꢁVXUHꢁWRꢁVHDOꢁDURXQGꢁ  
the sensor and wall except from the bottom.  
Mounting  
screws  
location  
Shield  
not connected  
7KHꢁVHQVRUꢁZLUHVꢁFDQꢁEHꢁH[WHQGHGꢁXSꢁWRꢁꢊꢈꢈꢆꢁXVLQJꢁVKLHOGHGꢁꢉꢂFRQGXFWRUꢁFDEOH  
(#18/2). Do not ground the shield at the sensor but at the control using the  
terminal marked with an “O”.  
Outdoor Label  
on back of Sensor  
Outdoor  
drip-hole  
'RꢁQRWꢁUXQꢁVHQVRUꢁZLUHVꢁLQꢁFRQGXLWꢁZLWKꢁOLQHꢁYROWDJHꢁZLULQJꢄ  
Conduit  
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‡ꢁ &ODVVꢁꢇꢁYROWDJHꢁZLULQJꢁPXVWꢁXVHꢁDꢁGLIIHUHQWꢁNQRFNRXWꢁDQGꢁFRQGXLWꢁIURPꢁDQ\ꢁ&ODVVꢁꢉꢁYROWDJHꢁZLULQJꢄ  
‡ꢁ &RQQHFWꢁWKHꢁKRWꢁOLQHꢁWRꢁWHUPLQDOꢁPDUNHGꢁL.  
‡ꢁ &RQQHFWꢁWKHꢁQHXWUDOꢁOLQHꢁWRꢁWKHꢁWHUPLQDOꢁPDUNHGꢁN.  
120VAC  
Power Source  
ꢀ:$51,1*  
&ODVVꢀꢈꢀYROWDJHꢀZLULQJꢀPXVWꢀXVHꢀDꢀGLIIHUHQWꢀNQRFNRXWꢀDQGꢀFRQGXLWꢀIURPꢀDQ\ꢀ&ODVVꢀꢏꢀYROWDJHꢀZLULQJꢂꢀꢀ  
:HLOꢀ0F/DLQꢀUHFRPPHQGVꢀLQVWDOOLQJꢀDꢀVXUJHꢀVXSSUHVVRUꢀRQꢀWKHꢀSRZHUꢀVRXUFHꢀWRꢀWKHꢀ%&3ꢃꢄ6ꢂ  
System  
4-20mA  
Auxiliary  
Input1  
+
-
25 26 27 28  
:,5,1*ꢀ7+(ꢀ,13876  
6<67(0ꢀ35(6685(ꢀ6(1625ꢀ:,5,1*ꢀꢅ7(50,1$/6ꢀꢏꢊꢌꢀꢏꢉꢆ  
‡ꢁ 7KHꢁ%&3ꢂꢃ6ꢁLVꢁGHVLJQHGꢁWRꢁEHꢁFRQQHFWHGꢁWRꢁDꢁ:HLOꢁ0F/DLQꢁ3UHVVXUHꢁRUꢁ9DFXXPꢁVHQVRUꢁ  
located on the common header. Contact the factory for pressure sensor options.  
‡ꢁ 3UHVVXUHꢁVHQVRUꢁZLUHVꢁFDQꢁEHꢁH[WHQGHGꢁXSꢁWRꢁꢊꢈꢈ¶ꢁE\ꢁVSOLFLQJꢁVKLHOGHGꢁ  
2-conductor cable (Belden #8760 or equivalent).  
‡ꢁ &RQQHFWꢁWKHꢁ5HGꢁZLUHꢁWRꢁWHUPLQDOꢁ25 (+) and connect the Black wire to terminal 26 (-).  
ꢀ:$51,1*  
&RQQHFWꢀWKHꢀ7HPSHUDWXUHꢀVHQVRUꢀVKLHOGꢀDWꢀWKHꢀFRQWUROꢀWRꢀWHUPLQDOꢀꢐꢋꢀPDUNHGꢀZLWKꢀꢑ2ꢑꢂꢀꢀ'RꢀQRWꢀ  
FRQQHFWꢀWKHꢀ6KLHOGꢀDWꢀWKHꢀVHQVRUꢀHQGꢂ  
xiliary Outdoor Auxiliary Aux  
287'225ꢀ6(1625ꢀ:,5,1*ꢀꢅ7(50,1$/6ꢀꢏꢒꢌꢀꢐꢋꢆ  
put1 Temp Input2  
Inp  
7 28 29 30 31 32 33  
‡ꢁ :KHWKHUꢁLQꢁ6HWꢁ3RLQWꢁRUꢁ(06ꢁꢋꢂꢉꢈP$ꢁPRGHVꢀꢁWKHꢁRXWGRRUꢁVHQVRUꢁFDQꢁEHꢁXVHGꢁDVꢁDQꢁ2XWGRRUꢁ&XWRIIꢄꢁꢁ7KHꢁ%&3ꢂ  
8S will disable all boilers when the outdoor temperature is above the adjustable Outdoor Cutoff temperature.  
This feature will automatically be activated when an outdoor sensor is connected.  
‡ꢁ )RUꢁDQꢁRXWGRRUꢁVHQVRUꢁXVHꢁDꢁ:HLOꢁ0F/DLQꢁRXWGRRUꢁVHQVRUꢁSURYLGHGꢄ  
‡ꢁ 7KHꢁVHQVRUꢁZLUHVꢁFDQꢁEHꢁH[WHQGHGꢁXSꢁWRꢁꢊꢈꢈ¶ꢁXVLQJꢁVKLHOGHGꢁꢉꢂFRQGXFWRUꢁFDEOHꢁꢌ%HOGHQꢁꢓꢃꢔꢒꢈꢁRUꢁHTXLYDOHQWꢍꢄ  
‡ꢁ 7HPSHUDWXUHꢁVHQVRUVꢁKDYHꢁQRꢁSRODULW\ꢄꢁꢁ&RQQHFWꢁWKHꢁZLUHVꢁIURPꢁWKHꢁRXWGRRUꢁVHQVRUꢁWRꢁWKHꢁ%&3ꢂꢃ6ꢁWHUPLQDOVꢁ  
marked OUTDOOR TEMP - 29, 30.  
‡ꢁ &RQQHFWꢁWKHꢁVKLHOGꢁWRꢁWKHꢁFLUFOHGꢁWHUPLQDOꢁ30 with one of the sensor wires.  
SHUTDOWN  
/TSTAT  
/SETBACK  
Auxiliary Auxiliary  
P
:,5,1*ꢀ7+(ꢀ6+87'2:1ꢀꢅ7(50,1$/6ꢀꢐꢊꢌꢀꢐꢉꢆ  
Input2  
Input3  
31 32 33 34 35 36 3  
‡ꢁ 7KLVꢁIHDWXUHꢁZLOOꢁRQO\ꢁEHꢁDYDLODEOHꢁZKHQꢁ6KXWGRZQꢁLVꢁVHOHFWHGꢁDVꢁWKHꢁ([WHUQDOꢁ,QSXWꢁ0RGHꢁRSWLRQꢁIURPꢁWKHꢁ  
Startup menu on page 1.  
‡ꢁ 7KLVꢁIHDWXUHꢁFDQꢁEHꢁXVHGꢁZKHQHYHUꢁLWꢁLVꢁGHVLUDEOHꢁWRꢁWXUQꢁRIIꢁWKHꢁ%&3ꢂꢃ6ꢁVWDJHꢁRXWSXWVꢁIURPꢁDꢁUHPRWHꢁORFDWLRQꢀꢁ  
another controller (i.e. EMS input), or a switch.  
‡ꢁ :KHQꢁWKHꢁ6KXWGRZQꢁIHDWXUHꢁLVꢁHQDEOHGꢁE\ꢁFORVLQJꢁDꢁGU\ꢁFRQWDFWꢀꢁDOOꢁDFWLYHꢁVWDJHVꢁZLOOꢁLPPHGLDWHO\ꢁWXUQꢁRIIꢄꢁ7KHꢁ  
6\VWHPꢁDQGꢁ&RPEꢄꢁ$LUꢁUHOD\VꢁZLOOꢁUHPDLQꢁHQHUJL]HGꢁIRUꢁWKHꢁ5XQꢂ2QꢁGHOD\ꢁSHULRGꢁDQGꢁWKHQꢁWXUQꢁRIIꢄ  
‡ꢁ 7KHꢁ6KXWGRZQꢁVLJQDOꢁPXVWꢁEHꢁDꢁGU\ꢁFRQWDFWꢁRQO\ꢄꢁꢁ1RꢁYROWDJHꢁFDQꢁEHꢁSODFHGꢁDFURVVꢁWKHꢁSHUTDOWN terminals.  
‡ꢁ %ULQJꢁWKHꢁWZRꢁZLUHVꢁIURPꢁWKHꢁGU\ꢁFRQWDFWꢁWRꢁWKHꢁWHUPLQDOVꢁPDUNHGꢁSHUTDOWN- 35,36.  
‡ꢁ :KHQꢁ6KXWGRZQꢁLVꢁVHOHFWHGꢀꢁ6HWEDFNꢁZLOOꢁEHꢁDYDLODEOHꢁXVLQJꢁWKHꢁSURJUDPPHGꢁ'D\ꢅ1LJKWꢁVFKHGXOHꢄ  
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SHUTDOWN  
/TSTAT  
/SETBACK  
y
Auxiliary  
Input3  
PROVE  
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2 33 34 35 36 37 38  
‡ꢁ 7KLVꢁIHDWXUHꢁFDQꢁEHꢁXVHGꢁZKHQHYHUꢁLWꢁLVꢁGHVLUDEOHꢁWRꢁVZLWFKꢁWKHꢁ%&3ꢂꢃ6ꢁWRꢁRSHUDWHꢁIURPꢁDꢁUHPRWHꢁORFDWLRQꢁꢌLꢄHꢄꢁ  
EMS input or thermostat). It will only be available when Tstat is selected as the External Input Mode option  
from the Startup menu on page 1.  
‡ꢁ :KHQꢁWKHꢁ7VWDWꢁLVꢁHQDEOHGꢁE\ꢁFORVLQJꢁDꢁGU\ꢁFRQWDFWꢀꢁWKHꢁ%&3ꢂꢃ6ꢁZLOOꢁDFWLYDWHꢁWKHꢁKHDWLQJꢁORJLFꢄ  
‡ꢁ 7KHꢁ7VWDWꢁVLJQDOꢁPXVWꢁEHꢁDꢁGU\ꢁFRQWDFWꢁRQO\ꢄꢁꢁ1RꢁYROWDJHꢁFDQꢁEHꢁSODFHGꢁDFURVVꢁWKHꢁTSTAT terminals.  
‡ꢁ %ULQJꢁWKHꢁWZRꢁZLUHVꢁIURPꢁWKHꢁGU\ꢁFRQWDFWꢁWRꢁWKHꢁWHUPLQDOVꢁPDUNHGꢁTSTAT- 35,36.  
‡ꢁ :KHQꢁ7VWDWꢁLVꢁVHOHFWHGꢀꢁ6HWEDFNꢁZLOOꢁEHꢁDYDLODEOHꢁXVLQJꢁWKHꢁSURJUDPPHGꢁ'D\ꢅ1LJKWꢁVFKHGXOHꢄ  
SHUTDOWN  
/TSTAT  
/SETBACK  
y
Auxiliary  
Input3  
PROVE  
:,5,1*ꢀ7+(ꢀ6(7%$&.ꢀꢅ7(50,1$/6ꢀꢐꢊꢌꢀꢐꢉꢆ  
2 33 34 35 36 37 38  
‡ꢁ 7KLVꢁIHDWXUHꢁZLOOꢁRQO\ꢁEHꢁDYDLODEOHꢁZKHQꢁ6HWEDFNꢁLVꢁVHOHFWHGꢁDVꢁWKHꢁ([WHUQDOꢁ,QSXWꢁ0RGHꢁRSWLRQꢁIURPꢁWKHꢁ6WDUWXSꢁ  
menu on page 1.  
‡ꢁ ,WꢁFDQꢁEHꢁXVHGꢁZKHQꢁLWꢁLVꢁGHVLUDEOHꢁWRꢁVZLWFKꢁWKHꢁ%&3ꢂꢃ6ꢁWRꢁRSHUDWHꢁLQꢁ6HWEDFNꢁIURPꢁDꢁUHPRWHꢁORFDWLRQꢁꢌLꢄHꢄꢁ(06ꢁ  
input or external time clock). No Day/Night scheduling options will be available with this feature.  
‡ꢁ :KHQꢁWKHꢁ6HWEDFNꢁLVꢁHQDEOHGꢁE\ꢁFORVLQJꢁDꢁGU\ꢁFRQWDFWꢀꢁWKHꢁ7DUJHWꢁZLOOꢁEHꢁUHGXFHGꢁE\ꢁWKHꢁ6HWEDFNꢁYDOXHꢄꢁ  
‡ꢁ 7KHꢁ6HWEDFNꢁVLJQDOꢁPXVWꢁEHꢁDꢁGU\ꢁFRQWDFWꢁRQO\ꢄꢁꢁ1RꢁYROWDJHꢁFDQꢁEHꢁSODFHGꢁDFURVVꢁWKHꢁSETBACK terminals.  
‡ꢁ %ULQJꢁWKHꢁWZRꢁZLUHVꢁIURPꢁWKHꢁGU\ꢁFRQWDFWꢁWRꢁWKHꢁWHUPLQDOVꢁPDUNHGꢁSETBACK- 35,36.  
TSTAT  
ETBACK  
:,5,1*ꢀ7+(ꢀ3529(ꢀꢅ7(50,1$/6ꢀꢐꢓꢌꢀꢐꢄꢆ  
5 36 37 38  
‡ꢁ 7KHꢁ3URYHꢁIHDWXUHꢁLVꢁSURYLGHGꢁWRꢁFKHFNꢁV\VWHPꢁFRPSRQHQWꢁRSHUDWLRQꢁEHIRUHꢁHQHUJL]LQJꢁWKHꢁVWDJHVꢄꢁꢁ,WꢁFDQꢁEHꢁ  
used to check on the Combustion Air Damper by connecting it to the end switch of the damper. In this case, the  
Comb. Air Output option must be activated from the Startup Menu on page 1.  
‡ꢁ ,IꢁWKHꢁ&RPEꢄꢁ$LUꢁ'DPSHUꢁ2XWSXWꢁRSWLRQꢁZDVꢁQRWꢁDFWLYDWHGꢀꢁWKHꢁ3529(ꢁLQSXWꢁFDQꢁEHꢁXVHGꢁWRꢁFKHFNꢁRQꢁWKHꢁ6\VWHPꢁ  
2XWSXWꢄꢁꢁ$ꢁW\SLFDOꢁXVHꢁRIꢁWKLVꢁIHDWXUHꢁLVꢁWRꢁFKHFNꢁIRUꢁV\VWHPꢁFRPSRQHQWVꢁEHIRUHꢁHQHUJL]LQJꢁDQ\ꢁVWDJHꢄ  
‡ꢁ ,IꢁWKHꢁ3529(ꢁLQSXWꢁLVꢁRSHQꢁRQꢁDꢁFDOOꢀꢁWKHꢁ%&3ꢂꢃ6ꢁZLOOꢁHQDEOHꢁRQO\ꢁWKHꢁ6\VWHPꢁDQGꢁ&RPEꢄꢁꢁ$LUꢁ2XWSXWꢁUHOD\Vꢄꢁꢁ  
All stage outputs will be off.  
‡ꢁ $ꢁIDFWRU\ꢂLQVWDOOHGꢁMXPSHUꢁSURYLGHVꢁWKHꢁ6\VWHPꢁ3URYHꢁVLJQDOꢄꢁ'RꢁQRWꢁUHPRYHꢁWKHꢁMXPSHUꢁXQOHVVꢁLWꢁZLOOꢁEHꢁ  
replaced by a Prove signal.  
‡ꢁ %ULQJꢁWKHꢁWZRꢁZLUHVꢁIURPꢁWKHꢁSURYHꢁGU\ꢁFRQWDFWꢁVRXUFHꢁWRꢁWKHꢁWHUPLQDOVꢁPDUNHGꢁPROVE - 37, 38. No voltage can  
be placed across the PROVE terminals  
ꢀ:$51,1*  
7KHꢀ3529(ꢀLQSXWꢀFDQQRWꢀEHꢀXVHGꢀDVꢀDꢀVDIHW\ꢀOLPLWꢁꢀꢀ$OOꢀHTXLSPHQWꢀPXVWꢀKDYHꢀLWVꢀRZQꢀFHUWL¿HGꢀOLPLWꢀDQGꢀVDIHW\ꢀ  
controls as required by local codes. No boiler stage will start unless Prove terminals are shorted. DO NOT remove  
the PROVE jumper supplied unless replacing it with a Prove signal.  
:,5,1*ꢀ7+(ꢀ2873876  
:,5,1*ꢀ7+(ꢀ6<67(0ꢀ287387ꢀꢅ7(50,1$/6ꢀꢈꢒꢌꢀꢏꢋꢆ  
‡ꢁ 7KHꢁ6\VWHPꢁRXWSXWꢁUHOD\ꢁZLOOꢁHQHUJL]HꢁZKHQHYHUꢁWKHꢁRXWGRRUꢁWHPSHUDWXUHꢁGURSVꢁEHORZꢁWKHꢁ2XWGRRUꢁ&XWRIIꢁRUꢁ  
ZKHQHYHUꢁDꢁVWDJHꢁRXWSXWꢁLVꢁDFWLYHꢄꢁꢁ,IꢁQRꢁRXWGRRUꢁVHQVRUꢁLVꢁFRQQHFWHGꢁDQGꢁWKHꢁODVWꢁERLOHUꢁUHOD\ꢁKDVꢁGHꢂHQHUJL]HGꢀꢁ  
WKHꢁ6\VWHPꢁUHOD\ꢁZLOOꢁUHPDLQꢁHQHUJL]HGꢁIRUꢁDꢁSHULRGꢁVHWꢁE\ꢁWKHꢁ5XQꢂ2QꢁWKHQꢁGHꢂHQHUJL]Hꢄ  
‡ꢁ 1RꢁVWDJHꢁRXWSXWVꢁZLOOꢁEHꢁDFWLYDWHGꢁXQWLOꢁWKHꢁPROVE input is shorted.  
‡ꢁ 7KHꢁ6\VWHPꢁRXWSXWꢁUHOD\ꢁLVꢁDꢁ1RUPDOO\ꢁ2SHQꢁꢌ1ꢄ2ꢄꢍꢁGU\ꢁFRQWDFWꢄꢁꢁ,WꢁGRHVꢁQRWꢁVRXUFHꢁDQ\ꢁSRZHUꢄ  
‡ꢁ &ODVVꢁꢇꢁYROWDJHVꢁPXVWꢁHQWHUꢁWKHꢁHQFORVXUHꢁWKURXJKꢁDꢁGLIIHUHQWꢁRSHQLQJꢁIURPꢁDQ\ꢁ&ODVVꢁꢉꢁYROWDJHꢁZLULQJ  
AUX  
OUT  
COMB.  
AIR  
S
0 21 22  
23 24  
L
N
:,5,1*ꢀ7+(ꢀ&20%ꢂꢀ$,5ꢀ'$03(5ꢀꢅ7(50,1$/6ꢀꢏꢐꢌꢀꢏꢎꢆ  
‡ꢁ The BCP-8S can control the Combustion Air Damper when the Comb. Air Output option is activated in the  
Startup Menu (See page 1). In this scenario, the PROVE input will be used to check on the Combustion Air  
Damper status.  
‡ꢁ 7KHꢁ%&3ꢂꢃ6ꢁZLOOꢁHQHUJL]HꢁWKHꢁ&RPEXVWLRQꢁ$LUꢁ'DPSHUꢁUHOD\ꢁZKHQHYHUꢁWKHUHꢁLVꢁDꢁFDOOꢁWRꢁHQHUJL]HꢁDQ\ꢁRIꢁWKHꢁ  
boiler stages.  
Comb.  
Air  
Damper  
‡ꢁ 7KHꢁ&RPEꢄꢁ$LUꢁRXWSXW relay is a Normally Open (N.O.) dry contact. It does not source any power.  
‡ꢁ &ODVVꢁꢇꢁYROWDJHVꢁPXVWꢁHQWHUꢁWKHꢁHQFORVXUHꢁWKURXJKꢁDꢁGLIIHUHQWꢁRSHQLQJꢁIURPꢁDQ\ꢁ&ODVVꢁꢉꢁYROWDJHꢁZLULQJꢄ  
10  
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:,5,1*ꢀ7+(ꢀ67$*(6ꢀꢅ7(50,1$/6ꢀꢐꢀ72ꢀꢈꢓꢆ  
Stage A Stage B Stage C Stage D Stag  
3
4
5
6
7
8
9
10 11  
‡ꢁ 7KHꢁ%&3ꢂꢃ6ꢁFDQꢁEHꢁFRQ¿JXUHGꢁWRꢁRSHUDWHꢁWKHꢁVWDJHVꢁRIꢁ2Qꢅ2IIꢁRUꢁPXOWLꢂVWDJHꢁERLOHUVꢄ  
‡ꢁ 7KHꢁUHOD\VꢁDUHꢁ1ꢄ2ꢄꢁGU\ꢁFRQWDFWVꢁRQO\ꢄꢁꢁ7KH\ꢁGRꢁQRWꢁVRXUFHꢁDQ\ꢁYROWDJHꢄ  
‡ꢁ :LUHꢁWKHꢁ1ꢄ2ꢄꢁUHOD\ꢁFRQWDFWVꢁLQꢁVHULHVꢁZLWKꢁWKHꢁERLOHU¶VꢁOLPLWꢁFLUFXLWꢄ  
‡ꢁ :KHQꢁZLULQJꢁVHYHUDOꢁPXOWLꢂVWDJHꢁERLOHUVꢀꢁVWDUWꢁZLWKꢁWKHꢁORZHUꢁVWDJHꢁRIꢁWKHꢁ¿UVWꢁERLOHUꢁDQGꢁZLUHꢁLWꢁWRꢁ  
Output A followed by the higher stage of the same boiler and wire it to Stage B.  
Lo Hi Lo Hi  
Unit1 Unit2  
Stages Stages  
&211(&7,1*ꢀ72ꢀ7+(ꢀ%&3ꢃꢄ;ꢀ3$1(/6ꢀ$1'ꢀꢎꢏꢋ02'ꢀ,17(5)$&(  
‡ꢁ 7KHꢁ%&3ꢂꢃ6ꢁLVꢁHTXLSSHGꢁZLWKꢁDꢁSKRQHꢁVRFNHWꢁꢌ56ꢋꢃꢊꢍꢁWRꢁFRQQHFWꢁWRꢁWKHꢁ%&3ꢂꢃ;ꢁ([WHQVLRQꢁSDQHOVꢁRUꢁWKHꢁꢋꢉꢈ02'ꢁ,QWHUIDFHꢁ  
(389-900-226) using the provided 6-pin phone cable.  
‡ꢁ (DFKꢁ%&3ꢂꢃ;([WHQVLRQꢁKDVꢁWZRꢁ56ꢋꢃꢊꢁFRPPXQLFDWLRQꢁSRUWVꢄꢁꢁ8VHꢁRQHꢁWRꢁFRQQHFWꢁWRꢁWKHꢁ%&3ꢂꢃ6ꢁꢁ8VHꢁWKHꢁRWKHUꢁSRUWꢁWRꢁFRQQHFWꢁ  
to the second extension or the420MOD Interface (389-900-226).  
‡ꢁ $GGLWLRQDOꢁFRPSDWLEOHꢁGHYLFHVꢁFDQꢁXWLOL]HꢁWKHꢁVHFRQGꢁ56ꢋꢃꢊꢁFRQQHFWLRQꢁRQꢁWKHꢁVHFRQGꢁ%&3ꢂꢃ;ꢁ([WHQVLRQꢄꢁꢁ$QꢁH[DPSOHꢁZRXOGꢁ  
be to use the 420MOD Interface (389-900-226) to provide a 4-20mA set point signal to the BCP-8S.  
6(/(&7,1*ꢀ7+(ꢀ%&3ꢃꢄ;ꢀ3$1(/ꢀ/(77(5  
‡ꢁ 7KHꢁ%&3ꢂꢃ6ꢁLVꢁFDSDEOHꢁRIꢁFRPPXQLFDWLQJꢁWRꢁWZRꢁ%&3ꢂꢃ;ꢁ([WHQVLRQVꢄꢁꢁ+RZHYHUꢀꢁHDFKꢁ  
Ext A  
Ext B  
H[WHQVLRQꢁPXVWꢁEHꢁLGHQWL¿HGꢁDVꢁHLWKHUꢁ$ꢁRUꢁ%ꢁXVLQJꢁWKHꢁVZLWFKꢁRQꢁHDFKꢁH[WHQVLRQꢁWRꢁDYRLGꢁKDYLQJꢁ  
communication problem.  
‡ꢁ ([WHQVLRQꢁ$ꢁUHTXLUHVꢁWKHꢁ6ZLWFKꢁWRꢁEHꢁVHWꢁWRꢁꢏ$ꢏꢁDQGꢁZLOOꢁRSHUDWHꢁVWDJHVꢁꢏ,ꢏꢁWKURXJKꢁꢏ3ꢏꢄꢁꢁ:KLOHꢁ  
Extension B requires the Switch to be set to "B" will operate stages "Q" through "X".  
Connecting BCP-8 to Two Extension Panels  
and 420MOD Interface using RS485  
BCP-8  
BCP-8X A  
BCP-8W  
BCP-8X  
SEQUENCING CONTROL EXTENSION  
HYDRONIC SEQUENCING CONTROL  
SYS=144F OD=35F  
<AB>DE GH JK  
OUTPUT RATINGS:  
120VAC, 6A RESISTIVE  
1A PILOT DUTY, 15A TOTAL  
FOR ALL CIRCUITS  
I
Q
R
S
L
T
O
P
W
X
Stage A  
Stage B  
Stage C  
Stage D  
Stage E  
Stage F  
Stage G  
Stage H  
SYSTEM  
J
K
M U  
DHW PUMP  
COMB. AIR  
INPUT RATINGS:  
115VAC 60Hz, 12VA MAX  
HI  
LO  
-- OFF  
N V  
STAGE  
MENU  
Comm  
Power  
ENCLOSED  
ENERGY  
INPUT RATINGS:  
115VAC 60Hz, 12VA MAX  
MANAGEMENT  
EQUIPMENT  
C
US  
LISTED  
99RA  
DO NOT APPLY ANY VOLTAGE TO INPUT TERMINALS  
SENSORS MUST BE GOLD SERIES  
CAUTION: Risk of Electric Shock.  
Use Copper Conductors Only.  
CAUTION: Risk of Electric Shock.  
Use Copper Conductors Only.  
Ext A  
Ext  
B
PROGRAM  
RUN  
PWR  
EXTENSION  
MODULE  
PWR  
I
Q
4
J
R
6
K
7
S
8
L
9
T
M
U
N
V
O
W
P
X
SHUTDOWN  
COMB.  
AIR  
RETURN  
PRESS  
/TSTAT  
Stage  
A
Stage  
B
Stage  
C
Stage  
D
Stage  
E
Stage  
F
Stage  
G
Stage  
H
TEMP  
DHW  
PROVE  
L
1
N
2
TEMP  
+
-
/SETBACK  
L
1
N
2
RS-485  
16  
18  
3
4
5
6
7
8
9
10 11 12 13 14 15  
17  
19 20 21 22 23 24  
25 26 27 28 29 30 31 32 33 34 35 36 37 38  
3
5
10 11 12 13 14 15 16 17 18  
6 Pin Phone Cable (provided with Extension)  
BCP-8X B  
BCP-8X  
SEQUENCING CONTROL EXTENSION  
OUTPUT RATINGS:  
120VAC, 6A RESISTIVE  
1A PILOT DUTY, 15A TOTAL  
FOR ALL CIRCUITS  
I
Q
R
S
L
T
O
P
W
X
420MOD EMS Interface  
J
K
M U  
INPUT RATINGS:  
115VAC 60Hz, 12VA MAX  
N V  
Comm  
Power  
4-20 mA EMS  
CAUTION: Risk of Electric Shock.  
Use Copper Conductors Only.  
4-20mA INPUT  
RS485  
EXTENSION  
CONNECTORS  
Ext A  
Ext  
B
Signal GND  
+
1
2
EXTENSION  
MODULE  
3
PWR  
I
Q
4
J
R
6
K
7
S
8
L
9
T
M
U
N
V
O
W
P
X
L
1
N
2
RS-485  
3
5
10 11 12 13 14 15 16 17 18  
4-20mA (+)  
EMS Signal (-)  
6 Pin Phone Cable (provided with 420MOD EMS Interface)  
11  
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0(18
 
6(48(1&(  
67$5783  
ARE YOU SURE?  
No  
Yes  
-- CONTROL MODE ---  
8.5 psi 45F  
Set Point  
EMS 4-20mA  
TGT=9.0 psi  
<DEF>  
LO  
ABC  
----  
BACK  
SAVE  
BACK  
SAVE  
Boiler  
Menu  
--- SENSOR TYPE ---  
Pressure 15psi  
Pressure 30psi  
Pressure 100psi  
Pressure 200psi  
Pressure 300psi  
Pressure 0.250MPa  
Pressure 0.600MPa  
Pressure 1.000MPa  
Pressure 1.600MPa  
Vacuum 3in/762mm  
------ SETTINGS ------  
Season Winter  
Set Point 9 psi  
EMS SetPoint9 psi  
<System Settings>  
<Maintenance>  
--- SENSOR FAULT ---  
Stages On  
Stages Off  
BACK  
SAVE  
<System Startup>  
BACK  
SAVE  
BACK  
SELECT  
-DISPLAY STANDARD -  
English  
Metric  
--- CONTROL LOGIC---  
PID  
OSS  
0$,17(1$1&(
 
---- MAINTENANCE ----  
Unit  
BACK  
SAVE  
BACK  
SAVE  
F
Present Time12:30P  
<Sensor Trim>  
<Histories>  
(06
 
6(7
 
32,17  
------ SEQUENCE -------  
Lo/Hi/Lo/Hi  
Lo/Lo/Hi/Hi  
EMS 4mA SET POINT  
0 psi  
<Configuration>  
[
BACK  
]
BACK  
SELECT  
BACK  
SAVE  
SAVE  
BCP-8S V1.00  
------ STAGING ------  
Multiple Outputs  
Single Output  
Pressure 30psi  
EMS 4-20mA, Shtdown  
0psi - 30psi  
EMS 20mA SET POINT  
30 psi  
[
]
BACK  
SAVE  
BACK  
SAVE  
BACK  
NEXT  
-- TOTAL BOILERS --  
8
Sys=10 psi 10:00AM  
-COMB. AIR OUTPUT-  
No  
Yes  
[
]
BACK  
SAVE  
BACK  
SAVE  
BACK  
NEXT  
--- BURNER TYPE ----  
On/Off  
2-Stage  
-- EXTERNAL INPUT -  
Shutdown  
Tstat  
--- SENSOR TRIM ----  
Sys Trim +0.0 psi  
Outdoor Trim +0F  
3-Stage  
4-Stage  
Setback  
BACK  
SAVE  
BACK  
SELECT  
BACK  
SAVE  
%2,/(5
 
0(18
 
----- BOILER AB -----  
- BOILER AB MODE -  
Mode  
Runtime  
Auto  
58Hrs  
Auto  
Standby  
Off  
BOILER AB Runtime  
58hrs  
<Prev Boiler>  
<Next Boiler>  
BACK CLEAR OK  
On  
BACK  
SAVE  
BACK  
SAVE  
12  
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32,17
 
-- EMS SET POINT --  
8.0 psi  
- OUTDOOR CUTOFF -  
60F  
-- REACTION TIME --  
2min  
[
BACK  
]
[
]
BACK  
SAVE  
SAVE  
BACK  
SAVE  
----- SET POINT -----  
8.0 psi  
---- SEASON ---  
--- PURGE DELAY ----  
0.0min  
Winter  
Summer  
[
]
[
]
BACK  
SAVE  
BACK  
SAVE  
BACK  
SAVE  
8.5 psi 45F  
- MINIMUM Runtime  
2min  
TGT=9.0 psi  
<EFG>  
LO  
ABC  
----  
[
BACK  
]
67$*(
 
6(77,1*6
 
- STAGE SETTINGS -  
Reaction Time 1min  
Purge Delay 0.0min  
SAVE  
Boiler  
Menu  
-- STANDBY DELAY --  
10min  
[
]
Min Runtime  
2min  
Standby Delay 10min  
Lst Stge Hold5.0psi  
BACK  
SAVE  
----- SETTINGS ------  
Season  
Set Point  
Throttle 2.0psi  
<Lead Settings>  
Winter  
9.0psi  
LAST STAGE HOLD  
0.0 psi  
[
EMS Set Point9.0psi  
<System Settings>  
<Maintenance>  
BACK  
SELECT  
]
BACK  
SAVE  
<System Startup>  
6&+('8/(6
 
- THROTTLE RANGE -  
2.0 psi  
[
BACK  
SELECT  
SETBACK SCHEDULE  
Setback  
]
0.0psi  
BACK  
SAVE  
6<67(0
 
6(77,1*6
 
Present Time **:**  
Day Schdul 7:00Am  
Night Schdul7:00Pm  
- SYSTEM SETTINGS -  
<Stage Settings>  
<Setback Schedule>  
-- LEAD BOILER --  
BACK  
SELECT  
AB  
CD  
- NIGHT SCHEDULE --  
07:**Pm  
Setback  
Run-On  
Sys Exercise Off  
0.0psi  
BACK  
SELECT  
2min  
BACK  
SAVE  
/($'
 
527$7,21
 
BACK  
SELECT  
-- LEAD SETTINGS --  
Lead Boiler AB  
Rotate Mode Time  
-- DAY SCHEDULE ----  
07:**Am  
- SYSTEM EXERCISE -  
Off  
On  
BACK  
SAVE  
BACK  
SELECT  
BACK  
SAVE  
- SET PRESENT TIME  
**:**  
-- LEAD ROTATION --  
Time  
------- RUN-ON -------  
2min  
BACK  
SAVE  
Manual  
FOFO  
[
]
------ SETBACK -------  
0.0 psi  
[
BACK  
SAVE  
BACK  
SELECT  
]
BACK  
SAVE  
AUTO ROTATE PERIOD  
24hrs  
[
]
BACK  
SAVE  
13  
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ꢀ$/(57  
67$5783ꢀ6(77,1*6  
A good practice after performing any Startup menu  
PRGL¿FDWLRQVꢀLVꢀWRꢀFKHFNꢀDOOꢀRSHUDWLQJꢀVHWWLQJVꢀDQGꢀ  
adjustments to match the new settings.  
Can be accessed by holding down the Menu button for over three seconds.  
352*5$0ꢀ&+$1*(ꢀ6(77,1*6  
To be able to change the BCP-8S settings the Program/Run Switch must be set to Program.  
The switch is located under the Enclosure Wiring Cover for security. The Enclosure Wiring  
Cover can be securely closed using a padlock.  
PROGRAM  
RUN  
67$5783ꢀ6(48(1&(  
ARE YOU SURE?  
Hold Button: MENU/<System Startup>  
No  
Yes  
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GLDJQRVWLFVꢁKDYHꢁEHHQꢁVXFFHVVIXOO\ꢁFRPSOHWHGꢀꢁWKHꢁ%&3ꢂꢃ6ꢁZLOOꢁLQLWLDOL]HꢁWKHꢁSDQHOꢄꢁ  
‡ꢁ 2QꢁWKHꢁ¿UVWꢁSRZHUꢁXSꢀꢁWKHꢁ6\VWHPꢁ6WDUWXSꢁVFUHHQꢁZLOOꢁDSSHDUꢁDIWHUꢁWKHꢁLQLWLDOL]DWLRQꢁLVꢁ  
FRPSOHWHꢄꢁ,IꢁLWꢁGRHVꢁQRWꢀꢁWKHꢁ%&3ꢂꢃ6ꢁKDVꢁDOUHDG\ꢁEHHQꢁFRQ¿JXUHGꢄ  
‡ꢁ 7KHꢁ6\VWHPꢁ6WDUWXSꢁPHQXꢁVHWVꢁWKHꢁPDLQꢁSDUDPHWHUVꢁDVꢁWKHꢁW\SHꢁRIꢁVHQVRUꢀꢁWKHꢁVHTXHQFLQJꢁPRGHꢀꢁDQGꢁPDQ\ꢁRWKHUꢁSDUDPHWHUVꢁ  
described in this section.  
BACK  
SAVE  
‡ꢁ %HIRUHꢁHQWHULQJꢁWKHꢁ6WDUWXSꢁPHQXꢀꢁVHYHUDOꢁZDUQLQJVꢁZLOOꢁDOHUWꢁ\RXꢁWRꢁWKHꢁFRQVHTXHQFHVꢁRIꢁPDNLQJꢁ6WDUWXSꢁFKDQJHVꢄ  
&21752/ꢀ02'(  
--- CONTROL MODE ---  
Set Point  
EMS 4-20mA  
6HWꢀ3RLQWꢂꢀ(06ꢀꢃꢄꢅꢆP$ꢀꢀ  
Hold Button: MENU/<System Startup>/..../Control Mode  
'HIDXOWꢁꢀ6HWꢀ3RLQW  
‡ꢁ 6HWꢁ3RLQWꢁPRGHꢁGRHVꢁQRWꢁUHTXLUHꢁDQꢁRXWGRRUꢁVHQVRUꢄꢁꢁ,IꢁDQꢁRXWGRRUꢁVHQVRUꢁLVꢁFRQQHFWHGꢁ  
in Set Point mode it will be used only as an Outdoor Cutoff point. That is, to turn the  
stages, system, and Comb. Air relays off.  
BACK  
SAVE  
--- SENSOR TYPE ---  
Pressure 15psi  
Pressure 30psi  
‡ꢁ 7KHꢁ(06ꢁꢋꢂꢉꢈP$ꢁRSWLRQꢁDOORZVꢁWKHꢁ%&3ꢂꢃ6ꢁWRꢁUHFHLYHꢁDQꢁH[WHUQDOꢁVHWꢁSRLQWꢁIURPꢁDQꢁ  
EMS/BMS system. This requires the use of the 420MOD Interface (389-900-226).  
‡ꢁ <RXꢁPXVWꢁVHOHFWꢁWKHꢁꢋP$ꢁꢌPLQꢍꢁDQGꢁꢉꢈꢁP$ꢁꢌPD[ꢍꢁ6HWꢁ3RLQWVꢁLQꢁWKHꢁIROORZLQJꢁVFUHHQVꢄ  
Pressure 100psi  
Pressure 200psi  
Pressure 300psi  
Pressure 0.250MPa  
Pressure 0.600MPa  
Pressure 1.000MPa  
Pressure 1.600MPa  
Vacuum 3in/762mm  
6(1625ꢀ7<3(  
3UHVVXUHꢀꢇꢈ3VLꢂꢀꢉꢆ3VLꢂꢀꢇꢆꢆ3VLꢂꢀꢅꢆꢆ3VLꢂꢀꢉꢆꢆ3VLꢂꢀꢆꢊꢅꢈ03Dꢂꢀꢆꢊꢋ0SDꢂꢀꢇ03Dꢂꢀꢇꢊꢋ03Dꢂꢀ  
9DFXXPꢀꢉLQꢂꢀꢌꢋꢅPPꢀ  
Hold Button: MENU/<System Startup>/..../Sensor Type  
'HIDXOWꢁꢀꢉꢆꢀSVL  
‡ꢁ 7KHꢁ%&3ꢂꢃ6ꢁFDQꢁDFFHSWꢁDꢁYDULHW\ꢁRIꢁSUHVVXUHꢁRUꢁYDFXXPꢁWUDQVGXFHUVꢄꢁꢁ7KLVꢁRSWLRQꢁZLOOꢁ  
DOORZꢁWKHꢁ%&3ꢂꢃ6ꢁWRꢁXWLOL]HꢁWKHꢁSURSHUꢁVHQVRUꢁGDWDꢁEDVHGꢁRQꢁWKHꢁ6HQVRUꢁ7\SHꢁVHOHFWHGꢄ  
BACK  
SAVE  
',63/$<ꢀ67$1'$5'  
-DISPLAY STANDARD-  
English  
Metric  
(QJOLVKꢂꢀPHWULFꢀ  
Hold Button: MENU/<System Startup>/..../Display Standard  
'HIDXOWꢁꢀ(QJOLVK  
‡ꢁ 7KHꢁ%&3ꢂꢃ6ꢁFDQꢁFRQWUROꢁERLOHUVꢁLQꢁVWHDPꢁKHDWLQJꢁHQYLURQPHQWꢄꢁꢁ,WꢁJLYHVꢁWKHꢁXVHUꢁWKHꢁ  
capability of displaying pressure and temperature information in either of the standards.  
BACK  
SAVE  
6(77,1*ꢀ7+(ꢀ(06ꢀ6(7ꢀ32,176ꢀꢅ$9$,/$%/(ꢀ,1ꢀꢎꢏꢋ02'ꢀ21/<ꢆ  
Hold Button: MENU/<System Startup>/..../EMS 4mA Set Point/EMS 20mA Set Point  
‡ꢁ ,Iꢁ(06ꢁꢋꢂꢉꢈP$ꢁꢁLVꢁVHOHFWHGꢁIURPꢁWKHꢁ&RQWUROꢁ0RGHꢁ0HQXꢁDVꢁWKHꢁSUHVVXUHꢁVHWꢁSRLQWꢁ  
VRXUFHꢀꢁWKHꢁXVHUꢁPXVWꢁSXUFKDVHꢁDꢁ:HLOꢁ0F/DLQꢁꢋꢉꢈ02'ꢁ,QWHUIDFHꢁꢌꢐꢃꢑꢂꢑꢈꢈꢂꢉꢉꢒꢍꢁWRꢁ  
accept the 4-20mA signal and transmit it to the BCP-8S.  
EMS 4mA SET POINT  
0psi  
[
BACK  
]
SAVE  
‡ꢁ ,QꢁDGGLWLRQꢀꢁWKHꢁXVHUꢁZLOOꢁQHHGꢁWRꢁVHWꢁWKHꢁSUHVVXUHꢁUDQJHꢁSDUDPHWHUVꢁLQꢁWKHꢁ6WDUWXSꢁ0HQXꢄꢁꢁ  
First, set the pressure reading at 4mA, then the set it at 20mA.  
EMS 20mA SET POINT  
100psi  
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4mA and 20mA settings entered.  
‡ꢁ 7RꢁVKXWGRZQꢁWKHꢁFRQWUROꢁXVLQJꢁWKHꢁ(06ꢁVLJQDOꢀꢁVHQGꢁDꢁVLJQDOꢁWKDWꢁLVꢁDERYHꢁRUꢁEHORZꢁWKHꢁ  
2-22mA range. The display will show the message "Shutdown by EMS" and all  
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5XQꢂ2QꢁGHOD\ꢁSHULRGꢁWKHQꢁGHꢂHQHUJL]Hꢄ  
[
]
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SAVE  
14  
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- COMB. AIR OUTPUT-  
No  
Yes  
1Rꢂꢀ<HVꢀꢀ  
Hold Button: MENU/<System Startup>/..../Comb. Air Output  
'HIDXOWꢁꢀ<HV  
‡ꢁ 7KLVꢁRSWLRQꢁDOORZVꢁWKHꢁXVHUꢁWRꢁVHOHFWꢁLIꢁWKHꢁ%&3ꢂꢃ6ꢁVKRXOGꢁEHꢁFRQWUROOLQJꢁWKHꢁ&RPEXVWLRQꢁ  
Air Damper or not.  
BACK  
SAVE  
‡ꢁ ,Iꢁ<HVꢁLVꢁVHOHFWHGꢀꢁWKHꢁ%&3ꢂꢃ6ꢁZLOOꢁHQHUJL]HꢁWKHꢁ&RPEꢄꢁ$LUꢁUHOD\ꢁZKHQHYHUꢁWKHUHꢁLVꢁDꢁFDOOꢁIRUꢁDꢁERLOHUꢁDQGꢁZLOOꢁXVHꢁWKHꢁPROVE  
input to check on the status of the Combustion Air Damper. :KHQꢁWKHꢁODVWꢁVWDJHꢁLVꢁGHꢂHQHUJL]HGꢀꢁWKHꢁ&RPEꢄꢁ$LUꢁUHOD\ꢁZLOOꢁ  
UHPDLQꢁHQHUJL]HGꢁIRUꢁWKHꢁ5XQꢂ2QꢁSHULRGꢁWKHQꢁGHꢂHQHUJL]Hꢄ  
‡ꢁ In a failure situation, the message "Wait for Comb. Prove" will display when there is a call for a boiler until Prove  
is shorted.  
‡ꢁ ,Iꢁ3URYHꢁIDLOVꢁDIWHUꢁERLOHUꢁVWDJHVꢁZKHUHꢁHQHUJL]HGꢀꢁWKHꢁVWDJHVꢁZLOOꢁGHꢂHQHUJL]HꢁDQGꢁWKHꢁPHVVDJHꢁꢏComb. Prove  
FailureꢏꢁZLOOꢁGLVSOD\ꢁXQWLOꢁWKHꢁVLWXDWLRQꢁLVꢁUHFWL¿HGꢄ  
‡ꢁ ,Iꢁ1RꢁLVꢁVHOHFWHGꢀꢁWKHꢁPROVE input will be used to check System status instead of the Combustion Air Damper.  
‡ꢁ :KHQꢁQRWꢁXVLQJꢁWKHꢁPROVE input, leave the supplied jumper in place on terminals 37 and 38.  
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-- EXTERNAL INPUT -  
6KXWGRZQꢂꢀ7VWDWꢂꢀ6HWEDFNꢀꢀ  
Hold Button: MENU/<System Startup>/..../External Input  
'HIDXOWꢁꢀ6KXWGRZQ  
Shutdown  
Tstat  
Setback  
‡ꢁ 7KHꢁ6KXWGRZQꢁIXQFWLRQꢁDOORZVꢁWKHꢁ%&3ꢂꢃ6ꢁWRꢁUHFHLYHꢁDꢁUHPRWHꢁVKRUWLQJꢅFORVLQJꢁVLJQDOꢁWRꢁ  
terminals 35 and 36 to turn off all the relays including all boiler stages.  
‡ꢁ 7KHꢁ7VWDWꢁRSWLRQꢁJLYHVꢁWHUPLQDOVꢁ35 and 36 the capability of functioning as a heat-call.  
That is, when the terminals are shorted, the BCP-8S will sequence the stages to maintain  
the set point. However, when terminals are opened, all stages will turn off.  
‡ꢁ 6HWEDFNꢁLVꢁXVHGꢁWRꢁORZHUꢁWKHꢁVHWꢁSRLQWꢁZKHQꢁOHVVꢁORDGꢁLVꢁUHTXLUHGꢁGXULQJꢁQLJKWVꢁDQGꢁ  
weekends.  
BACK  
SAVE  
‡ꢁ )RUꢁVHWEDFNꢁRSHUDWLRQꢀꢁWKHꢁ%&3ꢂꢃ6ꢁFDQꢁHLWKHUꢁXWLOL]HꢁLWVꢁEXLOWꢂLQꢁQLJKWꢁVFKHGXOHꢀꢁDYDLODEOHꢁ  
when Shutdown or Tstat is selected as the External Input, or an external dry contact  
signal to switch to setback by selecting Setback from this menu.  
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--- BURNER TYPE ----  
On/Off  
2-Stage  
2Qꢍ2IIꢂꢀꢅꢄ6WDJHꢂꢀꢉꢄ6WDJHꢂꢀꢃꢄ6WDJHꢀꢀ  
Hold Button: MENU/<System Startup>/..../Burner Type  
'HIDXOWꢁꢀ2Qꢍ2II  
3-Stage  
4-Stage  
‡ꢁ 7KHꢁ%&3ꢂꢃ6ꢁFDQꢁVHTXHQFHꢁIURPꢁDꢁVLQJOHꢁVWDJHꢁDQGꢁXSꢁWRꢁIRXUꢁVWDJHVꢁSHUꢁERLOHUꢄ  
BACK  
SAVE  
727$/ꢀ%2,/(56  
-- TOTAL BOILERS --  
8
ꢇꢀWRꢀꢅꢃꢀ  
Hold Button: MENU/<System Startup>/..../Total Boilers  
'HIDXOWꢁꢀYDULHVꢀEDVHGꢀRQꢀ%XUQHUꢀ7\SH  
[
]
‡ꢁ 7KLVꢁRSWLRQꢁLQꢁFRPELQDWLRQꢁZLWKꢁ%XUQHUꢁ7\SHꢁ6WDUWXSꢁRSWLRQVꢁZLOOꢁGHWHUPLQHꢁWKHꢁWRWDOꢁ  
number of outputs the BCP-8S is to control.  
BACK  
SAVE  
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‡ꢁ ,IꢁWKHꢁWRWDOꢁQXPEHUꢁRIꢁVWDJHVꢁVHOHFWHGꢁLVꢁPRUHꢁWKDQꢁWKHꢁFRQWUROꢁDQGꢁH[WHQVLRQꢁVWDJHVꢀꢁWKHꢁ  
additional units containing these stages will have CEꢁDVꢁWKHLUꢁVWDWXVꢁDQGꢁZLOOꢁVHL]HꢁWRꢁ  
operate.  
67$*,1*  
------ STAGING ------  
Multiple Outputs  
Single Output  
0XOWLSOHꢀ2XWSXWVꢂꢀ6LQJOHꢀ2XWSXWꢀ  
Hold Button: MENU/<System Startup>/..../Staging  
'HIDXOWꢁꢀ0XOWLSOHꢀ2XWSXWV  
‡ꢁ 0RVWꢁERLOHUVꢁZLOOꢁUHTXLUHꢁWKDWꢁWKHꢁKLJKHUꢁRXWSXWꢁVWDJHVꢁWRꢁEHꢁHQHUJL]HGꢁDIWHUꢁWKHꢁORZHUꢁ  
output stages. These boilers will need to select the Multiple Output option. That means  
ERWKꢁ/RZꢁDQGꢁ+LJKꢁ2XWSXWꢁVWDJHVꢁPXVWꢁEHꢁHQHUJL]HGꢁIRUꢁWKHꢁERLOHUꢁWRꢁIXQFWLRQꢄ  
BACK  
SAVE  
‡ꢁ 6RPHꢁXQLWVꢁUHTXLUHꢁWKDWꢁZKHQꢁWKHꢁKLJKHUꢁRXWSXWꢁVWDJHVꢁDUHꢁQHHGHGꢀꢁWKHꢁORZHUꢁVWDJHVꢁPXVWꢁ  
GHꢂHQHUJL]Hꢄꢁꢁ7RꢁRSHUDWHꢁWKHVHꢁXQLWVꢀꢁWKHꢁXVHUꢁPXVWꢁVHOHFWꢁWKHꢁ6LQJOHꢁ2XWSXWꢁRSWLRQꢄ  
15  
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------ SEQUENCE -------  
Lo/Hi/Lo/Hi  
Lo/Lo/Hi/Hi  
/Rꢍ+Lꢍ/Rꢍ+Lꢂꢀ/Rꢍ/Rꢍ+Lꢍ+Lꢀ  
Hold Button: MENU/<System Startup>/..../Sequencing  
'HIDXOWꢁꢀ/Rꢍ+Lꢍ/Rꢍ+L  
‡ꢁ 'XULQJꢁORZꢁORDGꢁFRQGLWLRQVꢀꢁVRPHꢁERLOHUVꢁUXQꢁPRUHꢁHI¿FLHQWꢁZKHQꢁWKHꢁORZHUꢁVWDJHVꢁDUHꢁ  
HQHUJL]HGꢁDORQHꢁWKDQꢁZLWKꢁWKHꢁKLJKHUꢁVWDJHVꢄꢁꢁ7KHVHꢁW\SHVꢁRIꢁERLOHUVꢁVKRXOGꢁVHOHFWꢁ/Rꢅ/Rꢅ  
Hi/Hi. Then, the BCP-8S will sequence the lower stages of all Automatic boilers before  
sequencing the higher stages.  
BACK  
SAVE  
‡ꢁ )RUꢁWKHꢁUHVWꢁRIꢁWKHꢁERLOHUꢁW\SHVꢀꢁWKHꢁ/Rꢅ+Lꢅ/Rꢅ+LꢁVKRXOGꢁDOORZꢁWKHꢁVWDJLQJꢁRIꢁWKHꢁORZHUꢁVWDJHꢁRIꢁWKHꢁOHDGꢁERLOHUꢁIROORZHGꢁE\ꢁWKHꢁ  
KLJKHUꢁVWDJHꢁRIꢁWKHꢁVDPHꢁERLOHUꢄꢁꢁ7KHQꢁZKHQꢁPRUHꢁVWDJHVꢁDUHꢁQHHGHGꢀꢁLWꢁZLOOꢁ¿UHꢁWKHꢁORZHUꢁVWDJHꢁRIꢁWKHꢁODJꢁERLOHUꢁIROORZHGꢁE\ꢁWKHꢁ  
higher stage of the lag boiler.  
&21752/ꢀ/2*,&  
--- CONTROL LOGIC---  
PID  
OSS  
3,'ꢂꢀ266ꢀꢎ2YHUꢄ6L]HGꢄ6\VWHPꢏꢀ  
Hold Button: MENU/<System Startup>/..../Sequencing  
'HIDXOWꢁꢀ3,'  
‡ꢁ 7KHꢁ3,'ꢁRSWLRQꢁDOORZVꢁWKHꢁ%&3ꢂꢃ6ꢁWRꢁVHTXHQFHꢁVWDJHVꢁEDVHGꢁRQꢁ5HDFWLRQꢁ7LPHꢁDQGꢁ  
Boiler Min. Run Time. The PID relies on the rate of change in the system pressure.  
The PID logarithmic calculations foresee changes and sequence stages based on those  
FKDQJHVꢄꢁꢁ,WꢁLVꢁWKHꢁPRVWꢁHI¿FLHQWꢁRSHUDWLRQꢁIRUꢁPRVWꢁKHDWLQJꢁDSSOLFDWLRQVꢄ  
BACK  
SAVE  
‡ꢁ 7KHꢁ2YHUVL]HꢁRSWLRQꢁVHTXHQFHꢁVWDJHVꢁEDVHGꢁRQꢁKRZꢁPDQ\ꢁ7KURWWOLQJꢁUDQJHVꢁꢌGLIIHUHQWLDOVꢍꢁLVꢁWKHꢁV\VWHPꢁSUHVVXUHꢁDZD\ꢁIURPꢁ  
the set point. At one Throttling range below the Set Point, only one stage will be on. For each additional Throttling range  
below the Set Point, an additional stage will be activated. The last stage on will be allowed to exceed the Set Point by one full  
Throttling range before turning off that stage. This helps to prevent the last stage from short cycling. See Throttle Range.  
When PID is selected, the following are the settings that directly affect this mode of operation:  
‡ꢁ 5HDFWLRQꢁ7LPHꢁꢁ   
‡ꢁ 3XUJHꢁ'HOD\ꢁꢁꢁ  
6(/(&7ꢁSettings/System Settings/Stage Settings/Reaction Time  
6(/(&7ꢁSettings/System Settings/Stage Settings/Purge Delay  
6(/(&7ꢁSettings/System Settings/Stage Settings/Min Runtime  
6(/(&7ꢁSettings/System Settings/Stage Settings/Standby Delay  
6(/(&7ꢁSettings/System Settings/Stage Settings/Last Stage Hold  
‡ꢁ 0LQLPXPꢁ5XQꢁ7LPHꢁꢁ   
‡ꢁ 6WDQGE\ꢁ'HOD\ꢁꢁ   
‡ꢁ /DVWꢁ6WDJHꢁ+ROGꢁꢁ   
:KHQꢁ2YHUVL]Hꢁꢌ266ꢍꢁLVꢁVHOHFWHGꢀꢁWKHꢁIROORZLQJꢁLVꢁWKHꢁVHWWLQJꢁWKDWꢁGLUHFWO\ꢁDIIHFWVꢁWKLVꢁPRGHꢁRIꢁRSHUDWLRQꢎ  
‡ꢁ 7KURWWOHꢁ  
6(/(&7ꢁSettings/System Settings/Stage Settings/Throttle  
6(1625ꢀ)$8/7  
--- SENSOR FAULT ---  
Stages On  
Stages Off  
6WDJHVꢀ2Qꢂꢀ6WDJHVꢀ2IIꢀꢀ  
Hold Button: MENU/<System Startup>/..../Sensor Fault  
'HIDXOWꢁꢀ6WDJHVꢀ2Q  
‡ꢁ The Sensor Fault will determine the operating status of all output stages that are set to  
Auto or Standby when a sensor reads Short or Open.  
BACK  
SAVE  
‡ꢁ 7KHꢁ6KXWGRZQꢁRUꢁ7VWDWꢁDFWLYDWLRQꢁZLOOꢁWDNHꢁSUHFHGHQFHꢁRYHUꢁWKHꢁ6HQVRUꢁ)DXOWꢁVWDWXVꢄꢁꢁ7KDWꢁPHDQVꢀꢁLIꢁ6WDJHVꢁ2QꢁLVꢁVHOHFWHGꢁDQGꢁ  
the Shutdown was active, all stages will be Off on a sensor fault.  
‡ꢁ :KHQꢁ6WDJHVꢂ2QꢁLVꢁVHOHFWHGꢀꢁWKHꢁ%&3ꢂꢃ6ꢁZLOOꢁWXUQꢁDOOꢁVWDJHVꢁ2QꢁZKHQꢁWKHꢁ6\VWHPꢁVHQVRUꢁUHDGVꢁ6KRUWꢁRUꢁ2SHQꢄ  
‡ꢁ :KHQꢁ6WDJHVꢂ2IIꢁLVꢁVHOHFWHGꢀꢁWKHꢁ%&3ꢂꢃ6ꢁZLOOꢁWXUQꢁDOOꢁVWDJHVꢁ2IIꢁZKHQꢁWKHꢁ6\VWHPꢁVHQVRUꢁUHDGVꢁ6KRUWꢁRUꢁ2SHQꢄ  
‡ꢁ 7KHꢁ2XWGRRUꢁ6HQVRUꢁ6KRUWꢁRUꢁ2SHQꢁVWDWXVꢁZLOOꢁQRWꢁDIIHFWꢁWKHꢁVWDJHVꢁRSHUDWLRQꢄ  
6(77,1*ꢀ7+(ꢀ&21752/ꢀ72ꢀ)$&725<ꢀ'()$8/76  
To Reset the BCP-8S control to its original factory defaults, follow the following steps:  
TOTAL CLEAR STARTED  
‡ꢁ Power down the control.  
‡ꢁ Hold down the two right most buttons while powering the control back up until the To-  
tal Clear Startedscreen appears. The Display will direct you to the Startup  
Release buttons  
and  
Please Wait  
menu to program the control after the defaults are loaded.  
NOTE: After resetting the control to the original factory defaults, the user must go through all control settings.  
ꢀ,03257$17  
After performing a total reset, do not turn off power to the control until all Startup settings have been made. Otherwise,  
WKHꢀQH[WꢀSRZHUꢃXSꢀZLOOꢀEHꢀVHWꢀWRꢀPDQ\ꢀ6WDUWXSꢀIDFWRU\ꢀVHWWLQJVꢀWKDWꢀPLJKWꢀQRWꢀ¿Wꢀ\RXUꢀDSSOLFDWLRQꢁ  
16  
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Can be accessed by holding down the Menu button for over three seconds.  
352*5$0ꢀ&+$1*(ꢀ6(77,1*6  
PROGRAM  
RUN  
To be able to change the BCP-8S settings the Program/Run Switch must be set to Program.  
The switch is located under the Enclosure Wiring Cover for security. The Enclosure Wiring  
Cover can be securely closed using a padlock.  
6($621  
ꢀ$/(57  
:LQWHUꢂꢀ6XPPHUꢀꢀ  
Button: MENU/Season  
'HIDXOWꢁꢀ:LQWHU  
DO NOT turn power off to the  
BCP-8S when in off-season. If  
you do so, the battery will run  
down and have to be replaced.  
Instead, switch to Summer.  
‡ꢁ 7KHꢁ%&3ꢂꢃ6ꢁZLOOꢁWXUQꢁDOOꢁERLOHUꢁUHOD\VꢁRIIꢁZKHQꢁLWꢁLVꢁLQꢁ6XPPHUꢁVHWWLQJꢄꢁꢁ7KHꢁ0HVVDJHꢁ  
'LVSOD\ꢁ/LQHꢁZLOOꢁUHDGꢁSummerto show status.  
‡ꢁ :KHQꢁLQꢁ:LQWHUꢀꢁWKHꢁ%&3ꢂꢃ6ꢁZLOOꢁDFWLYDWHꢁWKHꢁ6\VWHPꢁUHOD\ꢁZKHQHYHUꢁWKHꢁ2XWGRRUꢁ  
temperature falls to or below the Outdoor Cutoff setting. In addition, it will begin  
heating whenever the System pressure falls below the Set Point. The Message Display  
/LQHꢁZLOOꢁQRWꢁGLVSOD\ꢁDQ\ꢁVHDVRQꢁLQIRUPDWLRQꢄ  
‡ꢁ :KHQꢁWKHꢁVHDVRQꢁLVꢁRYHUꢀꢁLWꢁLVꢁDꢁJRRGꢁSUDFWLFHꢁWRꢁVZLWFKꢁWKHꢁ%&3ꢂꢃ6ꢁ6HDVRQꢁVHWWLQJꢁWRꢁ  
Summer to turn off all heating instead of turning off the control. This will preserve the  
battery life.  
---- SEASON ---  
Winter  
Summer  
BACK  
SAVE  
6(7ꢀ32,17ꢀꢅ127ꢀ$'-867$%/(ꢀ,1ꢀ(06ꢀ02'(ꢆ  
----- SET POINT -----  
12.0psi  
6HHꢀSUHVVXUHꢀ7UDQVGXFHUꢀ'HIDXOWꢀ6HWWLQJVꢀDQGꢀ5DQJHVꢀ7DEOH  
Button: MENU/Set Pointꢀ  
,Qꢀ6HWꢀ3RLQWꢀRUꢀ(06ꢀꢃꢄꢅꢆP$  
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‡ꢁ 7KHꢁ6HWꢁSRLQWꢁLVꢁWKHꢁSUHVVXUHꢁYDOXHꢁWKHꢁ%&3ꢂꢃ6ꢁZLOOꢁXVHꢁWRꢁFRQWUROꢁWKHꢁV\VWHPꢄ  
‡ꢁ 7KHꢁ%&3ꢂꢃ6ꢁZLOOꢁDGGꢀꢁVXEWUDFWꢀꢁRUꢁKROGꢁWKHꢁVWDJHVꢁRIꢁWKHꢁKHDWLQJꢁERLOHUVꢁWRꢁPDLQWDLQꢁWKHꢁ  
system pressure around the Set point.  
BACK  
SAVE  
‡ꢁ 7KHꢁV\VWHPꢁFDQꢁEHꢁH[SHFWHGꢁWRꢁRVFLOODWHꢁDURXQGꢁWKHꢁVHWꢁSRLQWꢄꢁꢁ7KHꢁDPRXQWꢁRIꢁRVFLOODWLRQꢁGHSHQGVꢁRQꢁWKHꢁ6\VWHPꢁ6HWWLQJVꢁDQGꢁ  
Stage Settings.  
‡ꢁ ,IꢁDQꢁ2XWGRRUꢁ6HQVRUꢁZDVꢁFRQQHFWHGꢀꢁSUHVVLQJꢁWKHꢁ6$9(ꢁEXWWRQꢁZLOOꢁVZLWFKꢁWRꢁWKHꢁ2XWGRRUꢁ&XWRIIꢁVHWWLQJꢁRSWLRQꢄ  
‡ꢁ ,IꢁWKHꢁ(06ꢁ0RGHꢁZDVꢁ(QDEOHGꢀꢁWKHꢁ6HWꢁ3RLQWꢁZLOOꢁEHꢁVHWꢁE\ꢁWKHꢁ(06ꢅ%06ꢁV\VWHPꢁDQGꢁZLOOꢁEHꢁDYDLODEOHꢁDVꢁUHDGꢁRQO\ꢄ  
‡ꢁ $Q\ꢁYDOXHꢁEHORZꢁWKHꢁꢉP$ꢁRUꢁDERYHꢁꢉꢉP$ꢁZLOOꢁLQGLFDWHꢁDꢁꢏShutdown by EMSꢏꢁPHVVDJHꢁRQꢁWKHꢁ0HVVDJHꢁ/LQHꢄ  
287'225ꢀ&872))ꢀ7(03(5$785(  
-- OUTDOOR CUTOFF -  
60F  
$GMXVWDEOHꢀ2IIꢂꢀꢅꢆº)ꢍꢄꢌº&ꢀꢄꢀꢇꢆꢆº)ꢍꢉꢐº&ꢂꢀ2Qꢀ  
Button: MENU/Set Point/Outdoor Cutoffꢀ  
'HIDXOWꢁꢀꢋꢆž)ꢍꢇꢋž&  
LQꢀ6HWꢀ3RLQW  
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‡ꢁ ,Qꢁ6HWꢁ3RLQWꢁPRGHꢀꢁLIꢁWKHꢁRXWGRRUꢁVHQVRUꢁLVꢁLQVWDOOHGꢀꢁWKHꢁ2XWGRRUꢁ&XWRIIꢁVFUHHQꢁZLOOꢁ  
automatically appear after the pressure Set Point has been selected.  
BACK  
SAVE  
‡ꢁ :KHQꢁWKHꢁRXWGRRUꢁWHPSHUDWXUHꢁIDOOVꢁWRꢁWKHꢁDGMXVWDEOHꢁ2XWGRRUꢁ&XWRIIꢁWHPSHUDWXUHꢀꢁWKHꢁ%&3ꢂꢃ6ꢁZLOOꢁFRQWUROꢁDQGꢁVHTXHQFHꢁWKHꢁ  
boiler stages to hold the set point.  
‡ꢁ :KHQꢁWKHꢁRXWGRRUꢁWHPSHUDWXUHꢁULVHVꢁWRꢁWKHꢁ2XWGRRUꢁ&XWRIIꢁSOXVꢁDꢁꢉƒ)ꢁGLIIHUHQWLDOꢀꢁWKHꢁ%&3ꢂꢃ6ꢁZLOOꢁWXUQꢁDOOꢁERLOHUVꢁRIIꢄꢁꢁ7KHꢁ  
6\VWHPꢁDQGꢁ&RPEꢄꢁ$LUꢁUHOD\VꢁWKDWꢁZHUHꢁHQHUJL]HGꢁZLOOꢁUHPDLQꢁHQHUJL]HGꢁIRUꢁWKHꢁ5XQꢂ2QꢁGHOD\ꢁWKHQꢁGHꢂHQHUJL]Hꢄ  
‡ꢁ 7KHꢁ2XWGRRUꢁ&XWRIIꢁFDQꢁEHꢁVHWꢁWRꢁ21ꢁRUꢁ2))ꢄꢁꢁ,QꢁWKHꢁ21ꢁSRVLWLRQꢀꢁWKHꢁ6\VWHPꢁ5HOD\ꢁZLOOꢁUXQꢁUHJDUGOHVVꢁRIꢁWKHꢁ2XWGRRUꢁ  
temperature and the burner stages will be active to hold the set point.  
‡ꢁ ,QꢁWKHꢁ2))ꢁSRVLWLRQꢀꢁWKHꢁ6\VWHPꢁ5HOD\ꢁZLOOꢁDOZD\VꢁEHꢁRIIꢁDQGꢁDOOꢁVWDJHVꢁZLOOꢁEHꢁRIIꢁDVꢁZHOOꢄ  
- SYSTEM SETTINGS -  
<Stage Settings>  
<Setback Schedule>  
6<67(0ꢀ6(77,1*6  
7KH6\VWHP6HWWLQJVPHQXSURYLGHVDFFHVVWRDGMXVWLQJDQG¿QHꢂWXQLQJWKHKHDWLQJV\VWHPꢁ  
for enhanced comfort and better fuel savings. The BCP-8S behaves differently based on the  
selected Control Modes (see Startup Settings on page 14).  
Hold Button: MENU/<System Settings>  
Setback  
Run-On  
System ExerciseOff  
0.0Psi  
2min  
BACK SELECT  
17  
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PROGRAM  
RUN  
To be able to change the BCP-8S settings the Program/Run Switch must be set to Program.  
The switch is located under the Enclosure Wiring Cover for security. The Enclosure Wiring  
Cover can be securely closed using a padlock.  
-- STAGE SETTINGS --  
Reaction Time 1min  
Purge Delay 0.0min  
67$*(ꢀ6(77,1*6  
Hold Button: MENU/<System Settings>/<Stage Settings>  
Min Runtime  
2min  
5($&7,21ꢀ7,0(  
Standby Delay 10min  
Lst Stge Hld 5.0psi  
$GMXVWDEOHꢀIURPꢀꢇꢀWRꢀꢇꢆꢀPLQXWHVꢀꢀ  
'HIDXOWꢁꢀꢅꢀPLQXWHV  
Hold Button: MENU/<System Settings>/<Stage Settings>/Reaction TimeLQꢀ3,'ꢀ/RJLFꢀRQO\  
‡ꢁ $YDLODEOHꢁLQꢁ3,'ꢁ&RQWUROꢁ/RJLFꢁRQO\ꢁꢌ6HHꢁ3,'ꢁ2SHUDWLRQꢁRQꢁSDJHꢁꢊ).  
‡ꢁ ,WꢁLVꢁWKHꢁDPRXQWꢁRIꢁWLPHꢁLWꢁWDNHVꢁDꢁVLQJOHꢁVWDJHꢁWRꢁDIIHFWꢁWKHꢁV\VWHPꢄ  
Throttle  
<Lead Settings>  
2psi  
BACK  
SELECT  
‡ꢁ $IWHUꢁWKHꢁ%&3ꢂꢃ6ꢁWXUQVꢁRQꢁDꢁVWDJHꢁWU\LQJꢁWRꢁPHHWꢁDꢁVHWꢁSRLQWꢀꢁLWꢁZLOOꢁQRWꢁWXUQꢁRQꢁDQRWKHUꢁ  
stage until the Reaction Time has elapsed. Then, it will recalculate if a stage is need.  
‡ꢁ 7RꢁGHWHUPLQHꢁWKHꢁRSWLPXPꢁWLPHꢀꢁLQꢁDꢁKHDWLQJꢁV\VWHPꢁVWDUWꢁZLWKꢁDꢁKRWꢁV\VWHPꢄꢁꢁ7KHQꢀꢁWXUQꢁ  
on a single stage and calculate how long it takes until the system begins to respond to  
that stage. That period should be set as the Reaction Time.  
-- REACTION TIME --  
2min  
[
BACK  
SAVE  
385*(ꢀ'(/$<  
--- PURGE DELAY ----  
0.0min  
$GMXVWDEOHꢀIURPꢀꢆꢊꢆꢀWRꢀꢇꢆꢊꢆꢀPLQXWHVꢀꢀ  
'HIDXOWꢁꢀꢅꢊꢆꢀPLQXWHV  
Hold Button: MENU/<System Settings>/<Stage Settings>/Purge DelayLQꢀ3,'ꢀ/RJLFꢀRQO\  
‡ꢁ $YDLODEOHꢁLQꢁ3,'ꢁ&RQWUROꢁ/RJLFꢁRQO\ꢁꢌ6HHꢁ3,'ꢁ2SHUDWLRQꢁRQꢁSDJHꢁꢊ).  
‡ꢁ 0RVWꢁODUJHꢁERLOHUVꢁPXVWꢁJRꢁWKURXJKꢁDꢁSXUJHꢁF\FOHꢁEHIRUHꢁWKH\ꢁDUHꢁEURXJKWꢁRQꢁOLQHꢄ  
‡ꢁ :KHQꢁWKHꢁ%&3ꢂꢃ6ꢁDFWLYDWHVꢁDꢁVWDJHꢁꢌWKHꢁORZHVWꢁVWDJHꢁRQꢁDꢁERLOHUꢍꢀꢁLWꢁGRHVꢁQRWꢁVWDUWꢁWRꢁFDOFXODWHꢁLWVꢁRXWSXWꢁXQWLOꢁWKHꢁ3XUJHꢁ'HOD\ꢁLVꢁ  
over. This allows the boiler to fully come on line and to begin producing output.  
[
]
BACK  
SAVE  
‡ꢁ 7KHꢁ3XUJHꢁ'HOD\ꢁKHOSVꢁSUHYHQWꢁVKRUWꢁF\FOLQJꢁRIꢁDꢁQHZO\ꢁDFWLYDWHGꢁERLOHUꢄꢁꢁ2QFHꢁWKHꢁORZHVWꢁERLOHUꢁVWDJHꢁLVꢁDFWLYDWHGꢀꢁLWꢁ0867ꢁUXQꢁ  
through the entire Purge Delay period (see PID operation on page ).  
‡ꢁ 7KHꢁPLQLPXPꢁ3XUJHꢁ'HOD\ꢁVHWWLQJꢁ0867ꢁEHꢁVHWꢁWRꢁWKHꢁWLPHꢁUHTXLUHGꢁE\ꢁWKHꢁERLOHUꢆVꢁPDQXIDFWXUHUꢁVSHFL¿FDWLRQꢄ  
0,1,080ꢀ5817,0(  
- MINIMUM Runtime -  
2min  
$GMXVWDEOHꢀIURPꢀꢇꢀWRꢀꢋꢆꢀPLQXWHVꢀꢀ  
'HIDXOWꢁꢀꢅꢀPLQXWHV  
Hold Button: MENU/<System Settings>/<Stage Settings>/Min RuntimeLQꢀ3,'ꢀ/RJLFꢀRQO\  
‡ꢁ $YDLODEOHꢁLQꢁ3,'ꢁ&RQWUROꢁ/RJLFꢁRQO\ꢁꢌ6HHꢁ3,'ꢁ2SHUDWLRQꢁRQꢁSDJHꢁꢊ).  
‡ꢁ 7KLVꢁLVꢁWKHꢁPLQLPXPꢁDPRXQWꢁRIꢁWLPHꢁDQ\ꢁVWDJHꢁZLOOꢁUXQꢄ  
[
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SAVE  
‡ꢁ )RUꢁWKHꢁORZHVWꢁVWDJHꢁRIꢁDꢁERLOHUꢀꢁWKHꢁ0LQLPXPꢁ5XQWLPHꢁVWDUWVꢁDIWHUꢁWKHꢁSXUJHꢁF\FOHꢄ  
‡ꢁ 7KLVꢁWLPHUꢁGRHVꢁQRWꢁDSSO\ꢁWRꢁWKHꢁODVWꢁVWDJHꢁRQOLQHꢄꢁꢁ7KHꢁ/DVWꢁ6WDJHꢁ+ROGꢁDSSOLHVꢁLQꢁWKDWꢁFDVHꢄ  
‡ꢁ ,QLWLDOO\ꢀꢁVHWꢁWKHꢁMinimum Runtime to half the Reaction Time.  
‡ꢁ ,Iꢁ6\VWHPꢁWHQGVꢁWRꢁRYHUVKRRWꢀꢁUHGXFHꢁWKHꢁMinimum Runtime. If boilers tend to short cycle, increase Minimum Runtime.  
67$1'%<ꢀ'(/$<  
-- STANDBY DELAY --  
10min  
$GMXVWDEOHꢀIURPꢀꢇꢀWRꢀꢋꢆꢀPLQXWHVꢀꢀ  
'HIDXOWꢁꢀꢇꢆꢀPLQXWHV  
Hold Button: MENU/<System Settings>/<Stage Settings>/Standby DelayLQꢀ3,'ꢀ/RJLFꢀRQO\  
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‡ꢁ 6WDQGE\ꢁERLOHUVꢁDUHꢁXVHGꢁDVꢁDꢁEDFNXSꢁIRUꢁH[WUHPHꢁORDGꢁFRQGLWLRQVꢁRQO\ꢄꢁꢁ$ꢁ6WDQGE\ꢁERLOHUꢁ  
FDQꢁQHYHUꢁEHꢁDꢁ/HDGꢁ6WDJHꢄꢁ The Standby Delay only applies to boilers in Standby Mode.  
‡ꢁ $ꢁ6WDQGE\ꢁXQLWꢁFDQꢁRQO\ꢁEHꢁDFWLYDWHGꢁDIWHUꢁDOOꢁWKHꢁXQLWVꢁLQꢁ$XWRꢁ0RGHꢁKDYHꢁUXQꢁDWꢁKLJKꢁ  
¿UHꢁIRUꢁWKHꢁIXOOꢁ6WDQGE\ꢁGHOD\ꢄ  
[
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SAVE  
‡ꢁ 7KHꢁIXOOꢁ6WDQGE\ꢁ'HOD\ꢁPXVWꢁDOZD\VꢁHODSVHꢁUHJDUGOHVVꢁRIꢁZKDWꢁKDSSHQVꢁWRꢁV\VWHPꢁSUHVVXUHꢄꢁꢁ7KHUHIRUHꢀꢁDꢁVKRUWHUꢁ6WDQGE\ꢁ'HOD\ꢁ  
will result in smoother set point operation in extreme conditions. However, longer Standby Delays may prevent a Standby  
boiler from starting if the other boilers can eventually meet the load, or if the load decreases.  
‡ꢁ :KHQꢁPRUHꢁWKDQꢁRQHꢁERLOHUꢁLVꢁVHWꢁDVꢁDꢁ6WDQGE\ꢁERLOHUꢀꢁUHPHPEHUꢁWKDWꢁLWꢁZLOOꢁEHꢁDGGHGꢁWRꢁWKHꢁ5HDFWLRQꢁ7LPHꢁIRUꢁWKHꢁ¿UVWꢁVWDJHꢁRQꢁ  
WKHꢁ¿UVWꢁ6WDQGE\ꢁERLOHUꢁRQO\ꢄꢁꢁ7KHꢁIROORZLQJꢁVWDJHVꢁDQGꢁERLOHUꢁVWDUWꢁWLPHꢁZLOOꢁUHO\ꢁRQꢁ3UHꢂ3XUJHꢁDQGꢁ5HDFWLRQꢁ7LPHꢁRQO\ꢄ  
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- LAST STAGE HOLD  
0 PSI  
6HHꢀSUHVVXUHꢀ7UDQVGXFHUꢀ'HIDXOWꢀ6HWWLQJVꢀDQGꢀ5DQJHVꢀ7DEOH  
Hold Button: MENU/<System Settings>/<Stage Settings>/Last Stge HoldLQꢀ3,'ꢀ/RJLFꢀRQO\  
‡ꢁ $YDLODEOHꢁLQꢁ3,'ꢁ&RQWUROꢁ/RJLFꢁRQO\ꢁꢌ6HHꢁ3,'ꢁ2SHUDWLRQꢁRQꢁSDJHꢁꢊ).  
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ZKHUHꢁWKHꢁV\VWHPꢁPLJKWꢁKDYHꢁDꢁORDGꢁWKDWꢁLVꢁVLJQL¿FDQWO\ꢁOHVVꢁWKDQꢁWKHꢁRXWSXWꢁRIꢁRQHꢁVWDJHꢄ  
:KHQꢁWKHꢁ%&3ꢂꢃ6ꢁEULQJVꢁRQꢁWKHꢁ/HDGꢁ6WDJHꢀꢁWKHꢁ6HWꢁ3RLQWꢁLVꢁTXLFNO\ꢁH[FHHGHGꢀꢁDQGꢁWKHꢁ/HDGꢁ6WDJHꢁLVꢁWXUQHGꢁRIIꢄ  
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‡ꢁ 7KHꢁ%&3ꢂꢃ6ꢁZLOOꢁDOORZꢁWKHꢁV\VWHPꢁSUHVVXUHꢁWRꢁH[FHHGꢁWKHꢁ6HWꢁ3RLQWꢁE\ꢁWKHꢁ/DVWꢂ6WDJHꢂ+ROGꢁYDOXHꢀꢁEHIRUHꢁWKHꢁ/HDGꢁ6WDJHꢁLVꢁ  
turned off.  
‡ꢁ )RUꢁH[DPSOHꢀꢁZLWKꢁDꢁ6HWꢁ3RLQWꢁRIꢁꢃꢁ3VLꢁDQGꢁDꢁ/DVWꢁ6WDJHꢁ+ROGꢁVHWWLQJꢁRIꢁꢉꢁ3VLꢀꢁWKHꢁ/HDGꢁ6WDJHꢁERLOHUꢁZLOOꢁUHPDLQꢁRQꢀꢁDWꢁORZꢁ¿UHꢀꢁ  
until the system reaches 10 Psi. During that period, the display will show "Hold Until 10 Psi" then, the lead stage  
will turn off  
7+5277/(ꢀ5$1*(  
-- THROTTLE RANGE --  
2PSI  
6HHꢀSUHVVXUHꢀ7UDQVGXFHUꢀ'HIDXOWꢀ6HWWLQJVꢀDQGꢀ5DQJHVꢀ7DEOH  
Hold Button: MENU/<System Settings>/<Stage Settings>/Throttleꢀ LQꢀ266ꢀ/RJLFꢀRQO\  
[
]
‡ꢁ $YDLODEOHꢁLQꢁ266ꢁ&RQWUROꢁ/RJLFꢁRQO\ꢁꢌ6HHꢁ266ꢁ2SHUDWLRQꢁRQꢁSDJHꢁꢊ).  
‡ꢁ 7KHꢁ7KURWWOLQJꢁ5DQJHꢁVHWVꢁDꢁSUHVVXUHꢁEDQGꢁDURXQGꢁWKHꢁ6HWꢁ3RLQWꢁWKDWꢁFRQWUROVꢁZKHQꢁVWDJHVꢁ  
will be turned on or off.  
BACK  
SAVE  
‡ꢁ )RUꢁH[DPSOHꢀꢁLQꢁWKHꢁ266ꢁ&RQWUROꢁ0RGHꢀꢁQRꢁVWDJHVꢁZLOOꢁEHꢁDFWLYDWHGꢁXQWLOꢁWKHꢁSUHVVXUHꢁIDOOVꢁRQHꢁIXOOꢁ7KURWWOLQJꢁ5DQJHꢁEHORZꢁWKHꢁ  
Set Point. A second stage will be activated when the pressure falls to two full Throttling Ranges below the Set Point, and so on,  
with one extra stage being turned on for every throttling range below the Set Point the System pressure reaches.  
‡ꢁ 6WDJHVꢁZLOOꢁEHꢁWXUQHGꢁRIIꢁDVꢁWKHꢁSUHVVXUHꢁULVHVꢁWRZDUGꢁWKHꢁ6HWꢁ3RLQWꢁXVLQJꢁRQHꢁIXOOꢁWKURWWOLQJꢁUDQJHꢁDVꢁDꢁGLIIHUHQWLDOꢁEHWZHHQꢁ  
stages.  
‡ꢁ 7KHꢁODVWꢁVWDJHꢁWRꢁEHꢁWXUQHGꢁRIIꢁZLOOꢁEHꢁDOORZHGꢁWRꢁH[FHHGꢁWKHꢁ6HWꢁ3RLQWꢁE\ꢁDꢁIXOOꢁWKURWWOLQJꢁUDQJHꢁEHIRUHꢁLWꢁLVꢁWXUQHGꢁRIIꢄꢁꢁ7KLVꢁKHOSVꢁ  
SUHYHQWꢁWKHꢁODVWꢁVWDJHꢁIURPꢁVKRUWꢁF\FOLQJꢁZKHQꢁWKHꢁORDGꢁLVꢁORZꢁRUꢁZKHQꢁWKHꢁVWDJHꢁLVꢁRYHUVL]HGꢄ  
6HWꢀ3RLQWꢀ ꢀꢊꢋꢀ3VLꢀ   
7KURWWOHꢀ ꢀꢊꢀ3VLꢀ  
%RLOHUVꢀꢅ$ꢌꢀ%ꢌꢀ&ꢌꢀ'ꢌꢀ(ꢌꢀDQGꢀ)ꢆꢀ /HDGꢀ6WDJHꢀ ꢍ$!  
)DOOLQJꢀ3UHVVXUH 5LVLQJꢀSUHVVXUH  
6\VWHP  
7KURWWOHꢀ  
6WDJHVꢀ7XUQHGꢀ2Q  
6WDJHVꢀ2Q  
6WDJHVꢀ7XUQHGꢀ2II  
6WDJHVꢀ2Q  
5DQJHV  
3UHVVXUH  
55 Psi  
-1  
0
1
1
2
3
4
5
6
7
----  
----  
A
None  
A
----  
----  
----  
B
None  
50 Psi  
None  
A
A
A
45 Psi  
41 - 44 Psi  
40 Psi  
----  
B
A
A
A + B  
A + B  
35 Psi  
C
A + B +C  
C
A + B +C  
30 Psi  
D
A + B +C + D  
A + B +C + D + E  
A + B +C + D + E + F  
A + B +C + D + E + F  
D
A + B +C + D  
A + B +C + D + E  
A + B +C + D + E + F  
A + B +C + D + E + F  
25 Psi  
E
E
20 Psi  
F
F
15 Psi  
----  
----  
-- LEAD SETTINGS --  
Lead Boiler AB  
Rotate Mode Time  
/($'ꢀ6(77,1*6  
Hold Button: MENU/<System Settings>/<Stage Settings>/<Lead Settings>  
7KHꢁOHDGꢁPHQXꢁLVꢁWRꢁKHOSꢁLQꢁVHOHFWLQJꢁWKHꢁ/HDGꢁERLOHUꢁDQGꢁWKHꢁW\SHꢁRIꢁURWDWLRQꢁDSSURSULDWHꢁIRUꢁ  
the system.  
BACK SELECT  
19  
Download from Www.Somanuals.com. All Manuals Search And Download.  
%&3ꢃꢄ6ꢀ,QVWDOODWLRQꢀDQGꢀ2SHUDWLRQꢀ0DQXDO  
/($'ꢀ%2,/(5  
-- LEAD BOILER --  
'HSHQGLQJꢀRQꢀWKHꢀQXPEHUꢀRIꢀVWDJHVꢀ  
'HIDXOWꢁꢀ7KHꢀ¿UVWꢀVHWꢀRIꢀVWDJHV  
AB  
CD  
EF  
Hold Button: MENU/<System Settings>/<Stage Settings>/<Lead Setting>/Rotate Mode  
‡ꢁ 7KHꢁ/HDGꢁ%RLOHU¶VꢁORZHVWꢁVWDJHꢁZLOOꢁDOZD\VꢁEHꢁWKHꢁILUVWꢁVWDJHꢁEURXJKWꢁRQꢁZKHQꢁWKHUHꢁLVꢁDꢁ  
call for output. As more output is needed, additional Stages are added.  
BACK  
SELECT  
‡ꢁ 7KHꢁ/HDGꢁ%RLOHUꢁLVꢁDOZD\VꢁVKRZQꢁRQꢁWKHꢁPDLQꢁGLVSOD\ꢁLQꢁEUDFNHWVꢄ  
‡ꢁ ,QꢁDꢁꢉꢂ6WDJHꢁV\VWHPꢁꢌVHHꢁ%XUQHUꢁ7\SHꢁLQꢁWKHꢁ6WDUWXSꢁVHFWLRQꢁRQꢁSDJHꢁ1), the display will  
VKRZꢁWKHꢁWZRꢁ/HDGꢁ%RLOHUꢁVWDJHVꢁEUDFNHWHGꢁꢕ$%!ꢄꢁꢁ,QꢁDꢁꢐꢂ6WDJHꢁV\VWHPꢀꢁWKHꢁGLVSOD\ꢁZLOOꢁ  
VKRZꢁWKHꢁWKUHHꢁ/HDGꢁ%RLOHUꢁVWDJHVꢁEUDFNHWHGꢁꢕ$%&!ꢀꢁDQGꢁVRꢁRQꢄ  
‡ꢁ 7KHꢁ/HDGꢁ%RLOHUꢁFDQꢁEHꢁURWDWHGꢁEDVHGꢁRQꢁWKHꢁ5RWDWLRQꢁ0RGHꢁVHOHFWHGꢄꢁꢁꢌ6HHꢁQH[WꢁVHWWLQJꢍ  
527$7(ꢀ02'(  
-- LEAD ROTATION --  
Time  
$GMXVWDEOHꢀ7LPHꢀꢎIURPꢀꢇꢀKUꢀWRꢀꢑꢑꢑꢀKUVꢏꢂꢀ0DQXDOꢂꢀ)2)2ꢀ  
'HIDXOWꢁꢀ7LPHꢀꢎꢅꢃ+RXUVꢏ  
Hold Button: MENU/<System Settings>/<Stage Settings>/<Lead Setting>/Rotate Mode  
‡ꢁ 7KHꢁ/HDGꢁ%RLOHUꢁLVꢁWKHꢁ¿UVWꢁERLOHUꢁEURXJKWꢁRQꢁZKHQꢁRXWSXWꢁLVꢁUHTXLUHGꢄ  
‡ꢁ 7KHꢁ/HDGꢁ%RLOHUꢁFDQꢁEHꢁURWDWHGꢁDXWRPDWLFDOO\ꢀꢁPDQXDOO\ꢀꢁRUꢁEDVHGꢁRQꢁ)LUVWꢂ2Qꢅ)LUVWꢂ2IIꢁ  
(FOFO). The automatic rotation is recommended for most applications.  
‡ꢁ 7KHꢁFXUUHQWꢁ/HDGꢁ%RLOHUꢁLVꢁVKRZQꢁLQꢁEUDFNHWVꢁRQꢁWKHꢁPDLQꢁGLVSOD\ꢄ  
‡ꢁ 2QO\ꢁERLOHUVꢁWKDWꢁDUHꢁVHWꢁWRꢁ$XWRꢁ0RGHꢁFDQꢁEHꢁ/HDGꢄꢁꢁ7KHUHIRUHꢀꢁQRWꢁDOOꢁWKHꢁERLOHUVꢁPD\ꢁ  
EHꢁDYDLODEOHꢁZKHQꢁPDQXDOO\ꢁVHOHFWLQJꢁDꢁQHZꢁ/HDGꢁ%RLOHUꢄ  
Manual  
FOFO  
BACK  
SELECT  
If Time Rotation is selected  
AUTO ROTATE PERIOD  
24hrs  
‡ꢁ ,Iꢁ7LPHꢁLVꢁVHOHFWHGꢀꢁDꢁVHFRQGꢁVFUHHQꢁZLOOꢁDOORZꢁWKHꢁDGMXVWPHQWꢁRIꢁWKHꢁ$XWRꢁ5RWDWHꢁ3HULRGꢄꢁꢁ  
,Iꢁꢉꢋꢁ+RXUVꢁꢌGHIDXOWꢁVHWWLQJꢍꢁZDVꢁVHOHFWHGꢀꢁWKHꢁ¿UVWꢁURWDWLRQꢁZLOOꢁWDNHꢁHIIHFWꢁDIWHUꢁꢇꢉꢁKRXUVꢁ  
if the Time was not set. However, if the Time was set, the rotation will always take  
place at 2:00AM. The following rotations will take place every 24 hours thereafter.  
‡ꢁ ,Iꢁ7LPHꢁ5RWDWLRQꢁZDVꢁVHWꢁWRꢁRWKHUꢁWKDQꢁꢉꢋꢁKRXUVꢀꢁWKHꢁURWDWLRQꢁWLPHUꢁZLOOꢁVWDUWꢁIURPꢁWKHꢁ  
moment the setting is changed.  
[
]
BACK  
SAVE  
SETBACK SCHEDULE  
Setback  
0psi  
Present Time **:**  
Day Schdule 7:00Am  
Night Schdul7:00Pm  
‡ꢁ ,Iꢁ)LUVWꢂ2Qꢅ)LUVWꢂ2IIꢁꢌ)2)2ꢍꢁLVꢁVHOHFWHGꢀꢁWKHꢁFRQFHSWꢁZLOOꢁIROORZꢁWKLVꢁH[DPSOHꢖꢁLIꢁ$ꢁLVꢁWKHꢁ  
OHDGꢀꢁWKHꢁVWDUWLQJꢁVHTXHQFHꢁRIꢁERLOHUVꢁZLOOꢁEHꢁ$ꢀꢁ%ꢀꢁWKHQꢁ&ꢄꢁꢁ:KHQꢁWKHꢁGHꢂHQHUJL]LQJꢁRIꢁ  
the stages starts, it will turn off A, B, Then C. Then stage D will be the new lead for the  
next load.  
BACK  
SELECT  
6(7%$&.ꢀ6&+('8/(  
Button: MENU/<System Settings>/<Stage Settings>/<Setback Schedule>  
6(7%$&.  
------ SETBACK -------  
0psi  
6HHꢀSUHVVXUHꢀ7UDQVGXFHUꢀ'HIDXOWꢀ6HWWLQJVꢀDQGꢀ5DQJHVꢀ7DEOH  
Button: MENU/<System Settings>/<Setback Schedule>/Setbackꢀ LQꢀ'D\ꢍ1LJKWꢀ6FKHGXOH  
[
]
Button: MENU/<System Settings>/Setbackꢀ  
LQꢀ([WHUQDOꢀ6LJQDO  
BACK  
SAVE  
‡ꢁ 7KHꢁ6HWEDFNꢁIHDWXUHꢁFDQꢁEHꢁXVHGꢁWRꢁSURYLGHꢁWKHꢁ%&3ꢂꢃ6ꢁZLWKꢁDꢁORZHUꢁ6HWꢁ3RLQWꢁZKHQꢁOHVVꢁ  
load is required during the night or on the weekends when the building is not occupied,  
but heat is still required.  
‡ꢁ 7KHꢁQHZꢁ6HWꢁ3RLQWꢁZLOOꢁDSSHDUꢁRQꢁWKHꢁPDLQꢁGLVSOD\ꢁLQGLFDWLQJꢁWKLVꢁFRQGLWLRQꢁꢏSetback to 5 Psi".  
‡ꢁ )RUꢁH[DPSOHꢀꢁLIꢁLQꢁWKHꢁSUHVVXUHꢁVHWꢁSRLQWꢁLVꢁꢃꢁ3VLꢁDQGꢁWKHꢁ6HWEDFNꢁLVꢁꢐꢁ3VLꢀꢁWKHQꢁZKHQꢁLQꢁ6HWEDFNꢀꢁWKHꢁ%&3ꢂꢃ6ꢁZLOOꢁKROGꢁDꢁ6HWꢁ  
3RLQWꢁRIꢁꢊꢁ3VLꢄ  
$YRLGLQJꢀ&RQÀLFWLQJꢀ%RLOHUꢀ/LPLWV  
‡ꢁ 7KHꢁSUHVVXUHꢁOLPLWVꢁVHWꢁRQꢁWKHꢁERLOHUVꢁ0867ꢁEHꢁVHWꢁFRQVLGHUDEO\ꢁKLJKHUꢁWKDQꢁWKHꢁ%&3ꢂ  
8S’s Set Point for the reasons detailed below.  
ꢀ:$51,1*  
The temperature limits set on  
the boilers must be higher than  
the BCP-8S Set Point. Read  
the section at left for details  
that will prevent erratic system  
operation.  
‡ꢁ 7KHꢁ%&3ꢂꢃ6ꢁVHQVRUꢁLVꢁORFDWHGꢁLQꢁDꢁFRPPRQꢁKHDGHUꢁVRPHꢁGLVWDQFHꢁIURPꢁWKHꢁERLOHUVꢄ  
‡ꢁ $VꢁWKHꢁSUHVVXUHꢁULVHVꢁLQꢁWKHꢁKHDGHUꢁDQGꢁEHIRUHꢁUHDFKLQJꢁWKHꢁVHQVRUꢁORFDWLRQꢀꢁHQHUJ\ꢁLVꢁ  
dissipated. Therefore, the pressure in the header could be lower than that registered by  
the boiler sensors.  
‡ꢁ ,QꢁDGGLWLRQꢁWRꢁWKHꢁQRUPDOꢁGURSꢁH[SHULHQFHGꢁEHWZHHQꢁWKHꢁERLOHU¶VꢁSUHVVXUHꢁDQGꢁWKDWꢁUHDGꢁ  
E\ꢁWKHꢁ%&3ꢂꢃ6ꢁVHQVRUꢀꢁWKHꢁ/DVWꢁ6WDJHꢁ+ROGꢁVHWWLQJꢁPXVWꢁEHꢁDFFRXQWHGꢁIRUꢄꢁꢁ7KHꢁERLOHU  
20  
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%&3ꢃꢄ6ꢀ,QVWDOODWLRQꢀDQGꢀ2SHUDWLRQꢀ0DQXDO  
OLPLWꢁPXVWꢁEHꢁVHWꢁDERYHꢁWKHꢁ6HWꢁ3RLQWꢁ3/86ꢁWKHꢁ/DVWꢁ6WDJHꢁ+ROGꢁ3/86ꢁWKHꢁQRUPDOꢁGURSꢁH[SHULHQFHGꢁLQꢁWKHꢁSLSLQJꢄ  
‡ꢁ 8VLQJꢁWKHꢁSUHYLRXVꢁH[DPSOHꢁRIꢁDꢁꢉꢁ3VLꢁ/DVWꢁ6WDJHꢁ+ROGꢁZLWKꢁDꢁꢃꢁ3VLꢁ6HWꢁ3RLQWꢀꢁWKHꢁERLOHUV¶ꢁOLPLWVꢁPXVWꢁEHꢁVHWꢁHQRXJKꢁRYHUꢁꢇꢈꢁ3VLꢁ  
to prevent the boilers’ internal limits being reached. In this situation, the boiler high limit should be set at approximately 12 Psi  
to prevent the difference in boiler pressure vs. header pressure causing erratic operation.  
'$<ꢇ1,*+7ꢀ6&+('8/(6  
-- DAY SCHEDULE ----  
07:**Am  
Button: MENU/<System Settings>/<Setback Schedule>/Day Schedules  
‡ꢁ 7KHꢁ%&3ꢂꢃ6ꢁKDVꢁWZRꢁOHYHOVꢁRIꢁKHDWꢄꢁꢁ7KHꢁ'D\ꢁOHYHOꢁLVꢁXVHGꢁZKHQꢁDꢁEXLOGLQJꢁLVꢁRFFXSLHGꢁ  
and people are active.  
BACK  
SAVE  
‡ꢁ 7KHꢁ1LJKWꢁꢌ6HWEDFNꢍꢁOHYHOꢁLVꢁXVHGꢁZKHQꢁDꢁEXLOGLQJꢁLVꢁQRWꢁRFFXSLHGꢀꢁRUꢁZKHQꢁSHRSOHꢁDUHꢁ -- NIGHT SCHEDULE --  
10:**Pm  
sleeping. This setting reduces the set point by the Setback setting. If the Day calculated  
pressure was 8 Psi and the Setback was 3 Psi, the Night Schedule will run at (8 Psi -  
ꢐ3VLꢍꢁ ꢁꢊꢁ3VLꢄ  
BACK  
SAVE  
6(7ꢀ35(6(17ꢀ7,0(  
- SET PRESENT TIME  
**:**  
Button: MENU/<System Settings>/<Setback Schedule>/Present Time  
Button: MENU/<Maintenance>/Present Time  
BACK  
SAVE  
‡ꢁ 7KHꢁ7LPHꢁLVꢁXVHGꢁIRUꢁ'D\ꢅ1LJKWꢁ6FKHGXOHꢁDQGꢁ+LVWRU\ꢁJUDSKꢄ  
‡ꢁ $GMXVWꢁWKHꢁWLPHꢁE\ꢁVHOHFWLQJꢁ7LPHꢁIURPꢁWKHꢁPHQXꢁDQGꢁWKHQꢁVFUROOLQJꢁWKURXJKꢁWKHꢁKRXUVꢁ  
followed by the minutes. If hours are to be set to PM, scroll through the AM hours to  
reach the PM hours.  
ꢀ$/(57  
Remember that the battery is used as a time backup. If no power is supplied to the BCP-8S, the battery will die in  
three months and time clock values will be lost. Thus, DO NOT power down the control during off-season.  
&20%867,21ꢀ$,5ꢀ'$03(5ꢀ23(5$7,21  
The BCP-8S controls multiple relays each controlling different types of equipment. In addition to the control of the boilers, it can  
control a combustion air damper. See Comb. Air Damper 1.  
581ꢃ21  
------- RUN-ON -------  
2min  
$GMXVWDEOHꢀIURPꢀꢆꢀWRꢀꢋꢆꢀPLQXWHVꢀ  
Hold Button: MENU/<System Settings>/Run-On  
'HIDXOWꢁꢀꢅꢀPLQXWHV  
[
‡ꢁ 7KHꢁ5XQꢂ2QꢁDSSOLHVꢁWRꢁWKHꢁ6\VWHPꢁDQGꢁ&RPEꢄꢁ$LUꢁUHOD\Vꢄꢁꢁ)RUꢁWKHꢁ6\VWHPꢁUHOD\ꢀꢁLWꢁLVꢁXVHGꢁ  
to dissipate the excess energy from the boilers.  
BACK  
SAVE  
‡ꢁ )RUꢁDꢁFRPEXVWLRQꢁDLUꢁGDPSHUꢀꢁLWꢁEULQJVꢁLQꢁHQRXJKꢁIUHVKꢁDLUꢁIRUꢁWKHꢁQH[WꢁERLOHUꢁ¿UHꢁXSꢄ  
‡ꢁ 7KHꢁ5XQꢂ2QꢁWLPHꢁVKRXOGꢁEHꢁVHWꢁEDVHGꢁRQꢁWKHꢁVL]HꢁDQGꢁW\SHꢁRIꢁWKHꢁHTXLSPHQWꢄꢁ  
6<67(0ꢀ(;(5&,6(  
- SYSTEM EXERCISE -  
Off  
On  
$GMXVWDEOHꢀ2IIꢂꢀ2Qꢀ  
Hold Button: MENU/<System Settings>/System Exercise  
'HIDXOWꢁꢀ2II  
‡ꢁ 7KHꢁ%&3ꢂꢃ6ꢁSURYLGHVꢁDQꢁRSWLRQꢁWRꢁH[HUFLVHꢁWKHꢁ6\VWHPꢁUHOD\ꢁIRUꢁꢇꢈꢁVHFRQGVꢁZKHQꢁQRWꢁ  
used for seven days.  
BACK  
SAVE  
---- MAINTENANCE ----  
Standard English  
Present Time12:30P  
<Sensor Trim>  
0$,17(1$1&(  
The Maintenance menu gives access to sensor trimming. In addition, you will have access to  
YLHZꢁWKHꢁ6WDUWXSꢁFRQ¿JXUDWLRQꢁVHWWLQJVꢁDVꢁZHOOꢁDVꢁVHQVRUꢁKLVWRULHV  
Hold Button: MENU/<Maintenance>  
<Histories>  
<Configuration>  
ꢀ$/(57  
BACK  
SELECT  
To be able to change the BCP-8S settings the Program/Run Switch must be set  
to Program. The switch is located under the Enclosure Wiring Cover for security.  
The Enclosure Wiring Cover can be securely closed using a padlock.  
21  
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6<67(0ꢀ ꢀ287'225ꢀ6(1625ꢀ75,0  
--- SENSOR TRIM ----  
System Trim+0.0psi  
Outdoor Trim +0F  
2XWGRRUꢀ$GMXVWDEOHꢀꢄꢅꢆ°)ꢍꢄꢇꢆ°&ꢀWRꢀꢒꢅꢆ°)ꢍꢒꢇꢆ°&ꢀ  
6\VWHPꢀDGMXVWPHQWꢀLVꢀꢇꢆꢓꢀRIꢀWKHꢀVHOHFWHGꢀ6HQVRUꢀ7\SHꢀUDQJHꢊ  
Hold Button: MENU/<Maintenance>/Outdoor Trim  
'HIDXOWꢁꢀꢆ°)ꢍꢀꢆ°&  
BACK  
SELECT  
‡ꢁ 7KHꢁ+HDWꢂ7LPHUꢁSUHVVXUHꢁDQGꢁWKHUPLVWRUꢁW\SHꢁVHQVRUVꢁDUHꢁYHU\ꢁDFFXUDWHꢀꢁDQGꢁQRUPDOO\ꢁ  
require no calibration. However, sometimes it may be desirable to make small  
adjustments to the displayed value.  
‡ꢁ 'RꢁQRWꢁXVHꢁWKHꢁ7ULPꢁVHWWLQJꢁWRꢁPDNHꢁWKHꢁ2XWGRRUꢁVHQVRUꢁPDWFKꢁWKHꢁRQHꢁUHSRUWHGꢁRQꢁWKHꢁ  
UDGLRꢁRUꢁ79ꢁꢁ2XWGRRUꢁWHPSHUDWXUHꢁFDQꢁYDU\ꢁZLGHO\ꢁRYHUꢁDꢁEURDGFDVWꢁUDQJHꢄ  
Sys=12psi 10:00AM  
+,6725<  
Hold Button: MENU/<Histories>  
The BCP-8S provides users with a graphical history of the System and Outdoor values for the  
previous 24 hours. The values are sampled every 12 minutes. That is, readings of pressure and  
temperatures are recorded and stored every 12 minutes for the last 24 hours.  
‡ꢁ 7RꢁYLHZꢁWKHꢁYDOXHVꢁRIꢁVSHFL¿FꢁSHULRGꢀꢁXVHꢁWKHꢁWZRꢁPLGGOHꢁEXWWRQVꢁWRꢁVFUROOꢁWRꢁWKDWꢁWLPHꢁ  
and read the upper left temperature.  
BACK  
NEXT  
BCP-8S V1.00  
Pressure 30psi  
‡ꢁ 7KHꢁ¿UVWꢁVFUHHQꢁZLOOꢁEHꢁWKHꢁ6\VWHPꢁ3UHVVXUHꢁ+LVWRU\ꢄꢁꢁ%\ꢁFOLFNLQJꢁRQꢁWKHꢁ1H[WꢁEXWWRQꢀꢁ  
you will be able to view the Outdoor Temperature History.  
EMS 4-20mA, Shtdown  
0psi - 30psi  
BACK  
NEXT  
&21),*85$7,21  
Hold Button: 0(18ꢀꢁ0DLQWHQDQFH!ꢀꢁ&RQ¿JXUDWLRQ!  
‡ꢁ 7KLVꢁPHQXꢁRSWLRQꢁSURYLGHVꢁDꢁFRQVROLGDWHGꢁYLHZꢁRIꢁWKHꢁ6WDUWXSꢁVHWWLQJVꢄ  
‡ꢁ $GGLWLRQDOꢁFRQWUROꢁVHWWLQJVꢁZLOOꢁEHꢁDYDLODEOHꢁE\ꢁVHOHFWLQJꢁWKHꢁ1(;7ꢁRSWLRQꢄ  
8 X On/Off  
PID,Fault Stgs Off  
Comb. Air  
BACK  
NEXT  
',63/$<  
The BCP-8S display layout provides a variety of information that gives an immediate picture of the operation status. The display  
shows four heating boilers at a time. The two middle buttons scrolls the screen to view additional boilers. Moreover, all the  
information is brightly displayed. It can be viewed in brightly or dimly lit rooms.  
‡ꢁ 7KHꢁEXWWRQVꢆꢁIXQFWLRQDOLW\ꢁFKDQJHVꢁEDVHGꢁRQꢁWKHꢁVFUHHQꢁDQGꢁPHQXꢁOHYHOꢄꢁꢁ7KHꢁEXWWRQVꢆꢁIXQFWLRQDOLW\ꢁLVꢁGLVSOD\HGꢁRQꢁDꢁGDUN  
background on the screen's bottom line.  
System Pressure  
Outdoor Temp  
‡ꢁ +RUL]RQWDOꢁDUURZVꢁDUHꢁWRꢁVFUROOꢁWKURXJKꢁWKHꢁDYDLODEOHꢁVWDJHVꢄ  
‡ꢁ 9HUWLFDOꢁDUURZVꢁDUHꢁWRꢁVFUROOꢁWKURXJKꢁWKHꢁPHQXꢁIXQFWLRQVꢁ  
when in menus or to change values of settings when in its  
VSHFL¿FꢁVFUHHQꢄ  
‡ꢁ 7KHꢁVHFRQGꢁOLQHꢁIURPꢁWKHꢁWRSꢁLVꢁWKHꢁ0HVVDJHꢁ'LVSOD\ꢁ  
/LQHꢄꢁꢁ,QꢁQRUPDOꢁRSHUDWLRQꢁLWꢁGLVSOD\VꢁWKHꢁ7DUJHWꢁ6HWꢁ3RLQWꢄꢁꢁ  
However, that will be replaced by a message indicating an  
important status. See Display Messages on next page.  
‡ꢁ 3UHVVLQJꢁWKHꢁMENUbutton fast displays the User Menu.  
‡ꢁ 3UHVVLQJꢁDQGꢁKROGLQJꢁWKHꢁMENUbutton for more than 3  
seconds displays the Installer Menu.  
Message Display Line  
9.0PSI  
58  
F
TGT = 13.0psi  
<AB>  
HI  
CD  
HI  
EF  
LO  
GH  
----  
Units and their  
Status  
BOILER  
MENU  
Button functions  
Button  
------ CONTRAST -------  
18  
‡ꢁ 3UHVVLQJꢁWKHꢁBOILERbutton fast displays the Boiler Menu.  
‡ꢁ 3UHVVLQJꢁDQGꢁKROGLQJꢁWKHꢁBOILERbutton for more than 3  
seconds displays the Display Contrast Menu.  
[
]
BACK  
SAVE  
',63/$<ꢀ287387ꢀ67$786  
The BCP-8S status gives immediate access to each Boiler status. The following list shows all possible boiler status:  
‡ꢁ ꢕ$%!ꢁ 7KLVꢁLVꢁDꢁWZRꢂVWDJHꢁERLOHUꢁ$%ꢄꢁꢁ,WꢁLVꢁWKHꢁ/HDGꢁLQꢁVHTXHQFLQJꢄꢁꢌ%UDFNHWVꢁLQGLFDWHꢁ/HDGꢁ6WDJHꢍꢄ  
‡ꢁ ꢂꢂꢂꢁ  
7KHꢁERLOHUꢁLVꢁGHꢂHQHUJL]HGꢄꢁꢁ7KHꢁ%RLOHUꢁ0RGHꢁLVꢁVHWꢁWRꢁ$XWRꢄ  
‡ꢁ 67%ꢁ 7KHꢁERLOHUꢁLVꢁGHꢂHQHUJL]HGꢄꢁꢁ7KHꢁ%RLOHUꢁ0RGHꢁLVꢁVHWꢁWRꢁ6WDQGE\ꢄ  
‡ꢁ /2ꢁ  
‡ꢁ +,ꢁ  
7KHꢁORZHVWꢁVWDJHꢁLVꢁDFWLYHꢄꢁꢁ$YDLODEOHꢁLQꢁPXOWLꢂVWDJHꢁERLOHUVꢁRQO\ꢄꢁ7KHꢁ%RLOHUꢁ0RGHꢁLVꢁVHWꢁWRꢁHLWKHUꢁ$XWRꢁRUꢁ6WDQGE\ꢄ  
7KHꢁKLJKHVWꢁVWDJHꢁLVꢁDFWLYHꢄꢁꢁ7KHꢁ%RLOHUꢁ0RGHꢁLVꢁVHWꢁWRꢁHLWKHUꢁ$XWRꢁRUꢁ6WDQGE\ꢄ  
‡ꢁ 0('ꢁ 7KHꢁPLGGOHꢁVWDJHꢁLVꢁDFWLYHꢄꢁꢁ$YDLODEOHꢁLQꢁ7KUHHꢂVWDJHꢁERLOHUVꢁRQO\ꢄꢁꢁ7KHꢁ%RLOHUꢁ0RGHꢁLVꢁVHWꢁWRꢁHLWKHUꢁ$XWRꢁRUꢁ6WDQGE\ꢄ  
22  
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‡ꢁ 0+,ꢁ 7KHꢁPLGꢂKLJKꢁVWDJHꢁLVꢁDFWLYHꢄꢁꢁ$YDLODEOHꢁLQꢁ)RXUꢂVWDJHꢁERLOHUVꢁRQO\ꢄꢁꢁ7KHꢁ%RLOHUꢁ0RGHꢁLVꢁVHWꢁWRꢁHLWKHUꢁ$XWRꢁRUꢁ6WDQGE\ꢄ  
‡ꢁ 0/2ꢁ 7KHꢁPLGꢂORZꢁVWDJHꢁLVꢁDFWLYHꢄꢁꢁ$YDLODEOHꢁLQꢁ)RXUꢂVWDJHꢁERLOHUVꢁRQO\ꢄꢁꢁ7KHꢁ%RLOHUꢁ0RGHꢁLVꢁVHWꢁWRꢁHLWKHUꢁ$XWRꢁRUꢁ6WDQGE\ꢄ  
‡ꢁ 21ꢁ  
$OOꢁERLOHUꢁVWDJHVꢁDUHꢁ21ꢄꢁꢁ7KHꢁ%RLOHUꢁ0RGHꢁLVꢁVHWꢁWRꢁ21  
‡ꢁ 2))ꢁ $OOꢁERLOHUꢁVWDJHVꢁDUHꢁ2))ꢁRUꢁERLOHUꢁGRHVꢁQRWꢁH[LVWꢄꢁꢁ7KHꢁ%RLOHUꢁ0RGHꢁLVꢁVHWꢁWRꢁ2))ꢄ  
‡ꢁ &ꢅ(ꢁ  
7KHꢁH[WHQVLRQꢁSDQHOꢁLVꢁQRWꢁFRPPXQLFDWLQJꢁEDFNꢁWRꢁWKHꢁ%&3ꢂꢃ6ꢄꢁꢁ2UꢀꢁPRUHꢁVWDJHVꢁKDYHꢁEHHQꢁVHOHFWHGꢁWKDQꢁWKHꢁWRWDOꢁ  
number of control and extension stages.  
',63/$<ꢀ0(66$*(6  
The BCP-8S normal display layout reserved the second line for message indications. The following is a list of the most common  
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‡ꢁ 6XPPHUꢁ  
‡ꢁ 2XWGRRUꢁ&XWRIIꢁ  
‡ꢁ +ROGꢁ8QWLOꢁꢇꢉꢁ3VLꢁ  
7KHꢁFRQWUROꢁLVꢁVHWꢁWRꢁ6XPPHUꢄꢁ1RꢁKHDWꢁLVꢁDFWLYHꢄ  
7KHꢁ2XWGRRUꢁWHPSHUDWXUHꢁLVꢁDERYHꢁWKHꢁ2XWGRRUꢁ&XWRIIꢄ  
7KHꢁ/HDGꢁERLOHUꢁLVꢁLQꢁ/DVWꢁ6WDJHꢁ+ROGꢄꢁꢁ7KLVꢁH[DPSOHꢁVKRZVꢁWKDWꢁWKHꢁOHDGꢁVWDJHꢁZLOOꢁWXUQꢁRIIꢁZKHQꢁ  
system pressure reaches 12 Psi.  
‡ꢁ :DLWꢁIRUꢁ&RPEꢄꢅ6\Vꢁ3URYHꢁ 7KHꢁ6\VWHPꢁRUꢁ&RPEXVWLRQꢁ$LUꢁ'DPSHUꢁUHOD\ꢁLVꢁ21ꢁDQGꢁWKHꢁPROVE terminals are open before the  
OHDGꢁERLOHUꢁUHOD\ꢁFDQꢁHQHUJL]Hꢄ  
‡ꢁ &RPEꢄꢅ6<6ꢁ3URYHꢁ)DLOXUHꢁ $IWHUꢁERLOHUVꢁKDYHꢁUXQꢁIRUꢁDꢁZKLOHꢀꢁ3URYHꢁVLJQDOꢁZDVꢁRSHQHGꢄꢁꢁ7KHꢁERLOHUꢁUHOD\VꢁZLOOꢁGHꢂHQHUJL]Hꢄꢁꢁ  
+RZHYHUꢀꢁWKHꢁ6\VWHPꢁDQGꢁ&RPEꢄꢁ$LUꢁUHOD\VꢁZLOOꢁUHPDLQꢁHQHUJL]HGꢄ  
‡ꢁ 6KXWGRZQꢁ$FWLYHꢁ  
‡ꢁ 6KXWGRZQꢁE\ꢁ(06ꢁ  
‡ꢁ 7VWDWꢁ2SHQꢁ  
7KHꢁ6KXWGRZQꢁ7HUPLQDOVꢁDUHꢁ6KRUWHGꢄꢁꢁ1RꢁERLOHUVꢁDUHꢁDFWLYHꢄ  
7KHꢁ(06ꢁLVꢁEHORZꢁꢉP$ꢁRUꢁDERYHꢁꢉꢉP$ꢄꢁꢁ1RꢁERLOHUVꢁDUHꢁDFWLYHꢄ  
7KHꢁ7VWDWꢁ7HUPLQDOVꢁDUHꢁRSHQꢄꢁꢁ1RꢁERLOHUVꢁDUHꢁDFWLYHꢄ  
7KHꢁ7DUJHWꢁKDVꢁFKDQJHGꢁWRꢁWKHꢁVHWEDFNꢁYDOXHꢁHLWKHUꢁGXHꢁWRꢁ1LJKWꢁ6FKHGXOHꢁRUꢁWKHꢁSETBACK  
terminals are shorted.  
‡ꢁ 6HWEDFNꢁWRꢁꢇꢈꢁ3VLꢁ  
‡ꢁ %RRVWꢁWRꢁꢇꢐꢁ3VLꢁ  
7KHꢁ7DUJHWꢁKDVꢁFKDQJHGꢁWRꢁWKHꢁERRVWꢁYDOXHꢁHLWKHUꢁGXHꢁWRꢁ1LJKWꢁ6FKHGXOHꢁWHUPLQDWLRQꢁRUꢁWKHꢁ  
SETBACK terminals are have been opened recently.  
‡ꢁ $OOꢁ6WDJHVꢁ2Qꢅ2IIꢁ  
7KHꢁ6\VWHPꢁVHQVRUꢁLVꢁHLWKHUꢁ2SHQꢁRUꢁ6KRUWꢄꢁꢁ7KHꢁ6HQVRUꢁ)DXOWꢁVWDJHꢁVWDWXVꢁLVꢁDFWLYHꢄ  
----- BOILER AB -----  
Auto  
58Hrs  
%2,/(5ꢀ6(77,1*6  
‡ꢁ ,QꢁPRVWꢁLQVWDOODWLRQVꢀꢁDOOꢁDFWLYHꢁERLOHUꢁDGMXVWPHQWVꢁDUHꢁWKHꢁVDPHꢀꢁEXWꢁHDFKꢁFDQꢁEHꢁ  
FRQ¿JXUHGꢁGLIIHUHQWO\ꢁLIꢁGHVLUHGꢄ  
‡ꢁ :KHQꢁWKHꢁ%2,/(5ꢁEXWWRQꢁLVꢁGHSUHVVHGꢀꢁWKHꢁ%RLOHUꢁ$ꢁ6HWWLQJVꢁPHQXꢁZLOOꢁEHꢁVKRZQꢄ  
‡ꢁ 0DNHꢁDOOꢁWKHꢁDSSURSULDWHꢁVHWWLQJVꢁIRUꢁ%RLOHUꢁ$%ꢁꢌLIꢁꢉꢂ6WDJHꢁZDVꢁVHOHFWHGꢁDVꢁWKHꢁ%XUQHUꢁ  
Type from the Startup on page 1).  
Mode  
Runtime  
Button: BOILER/  
<Prev Boiler>  
<Next Boiler>  
BACK  
SAVE  
‡ꢁ 7KHQꢀꢁVHOHFWꢁWKHꢁ1H[Wꢁ6WDJHꢁRSWLRQꢁIURPꢁWKHꢁPHQXꢁWRꢁEULQJꢁXSꢁWKHꢁ%RLOHUꢁ&'ꢁ6HWWLQJVꢁ  
menu and make all the settings. Continue until all boilers have been set.  
‡ꢁ ,IꢁDꢁ%&3ꢂꢃ;ꢁLVꢁFRQQHFWHGꢁWRꢁWKHꢁ%&3ꢂꢃ6ꢀꢁVFUROOLQJꢁWKURXJKꢁVWDJHVꢁXVLQJꢁWKHꢁ1H[WꢁDQGꢁ  
Previous Stage menu options will scroll through the BCP-8X stages as well.  
02'(  
-- BOILER AB MODE -  
$XWRꢂꢀ6WDQGE\ꢂꢀ2IIꢂꢀ2Qꢀ  
Button: BOILER/Mode  
'HIDXOWꢁꢀ$XWR  
Auto  
Standby  
Off  
‡ꢁ 7KHꢁ%&3ꢂꢃ6ꢁRQO\ꢁFRQWUROVꢁDQ\ꢁERLOHUꢁVHWꢁWRꢁ$XWRꢁRUꢁꢌDIWHUꢁDꢁGHOD\ꢍꢁWKRVHꢁVHWꢁWRꢁ6WDQGE\ꢄꢁ  
‡ꢁ $Q\ꢁRXWSXWꢁZLWKRXWꢁDQꢁDFWLYHꢁERLOHUꢁFRQQHFWHGꢁPXVWꢁEHꢁVHWꢁWRꢁ2IIꢄꢁ  
‡ꢁ 7KHꢁIROORZLQJꢁOLVWꢁGHVFULEHVꢁWKHꢁ02'(ꢁRSWLRQVꢎ  
On  
BACK  
SAVE  
$XWR -  
6WDQGE\  
The BCP-8S will control the unit’s operation to maintain the desired Set Point. Only units set to Auto can be lead unit.  
These units can only be activated when all units in Auto have been at HI for an adjustable Standby delay period.  
Standby units are generally used as a backup in extreme load conditions. Note that, a Standby unit cannot be a lead  
unit. Standby Delay is only available in PID mode.  
2IIꢀ  
2Q  
Any output unit not connected to a physical unit should be set to Off. The Off Mode can also be used to disable units  
that are being serviced.  
The On Mode should only be used when testing a unit. The On Mode overrides the PROVE and SHUTDOWN inputs.  
Once set to On the unit will immediately start all of its stages.  
23  
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BOILER AB Runtime  
58hrs  
&OHDU  
Button: BOILER/Runtime  
BACK CLEAR OK  
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together.  
35(6685(ꢀ75$16'8&(5ꢀ'()$8/7ꢀ6(77,1*6ꢀ$1'ꢀ5$1*(6  
6(7ꢀ32,17  
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/$67ꢀ67$*(ꢀ+2/'  
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75$16'8&(5  
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15  
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5
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0,1  
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3
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0,1  
0.25  
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ꢋꢂꢏꢊꢋ03$  
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0
100  
200  
300  
0.25  
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60  
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0.3  
0.5  
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20  
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20  
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40  
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3
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0.5  
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0.32  
6
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150  
80  
10  
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)RXUꢀꢏꢃ6WDJHꢀ%RLOHUVꢀ:LULQJꢀ'LDJUDP  
BCP-8S  
STEAM SEQUENCING CONTROL  
13PSI 35F  
Stage A  
Stage B  
Stage C  
Stage D  
Stage E  
Stage F  
Stage G  
Stage H  
SYS  
<AB> CD EF GH  
HI LO -- OFF  
AUX OUT  
COMB. AIR  
BOILER  
MENU  
ENCLOSED  
ENERGY  
MANAGEMENT  
EQUIPMENT  
OUTPUT RATING: 2A, 120VAC.  
MAXIMUM 15A TOTAL FOR ALL CIRCUITS  
LISTED  
99RA  
INPUT RATINGS: 120VAC 60Hz, 12VA MAX  
DO NOT APPLY ANY VOLTAGE  
TO INPUT TERMINALS  
CAUTION: Risk of Electric Shock.  
Use Copper Conductors Only.  
PROGRAM  
RUN  
SENSORS MUST BE GOLD SERIES  
PWR  
System  
4-20mA  
SHUTDOWN  
/TSTAT  
/SETBACK  
AUX COMB.  
OUT  
Auxiliary Outdoor Auxiliary Auxiliary  
Input1 Temp Input2 Input3  
Stage A Stage B Stage C Stage D Stage E Stage F Stage G Stage H  
PROVE  
SYS  
L
1
N
2
AIR  
+
-
16  
18  
19 20 21 22  
3
4
5
6
7
8
9 10 11 12 13 14 15  
17  
25 26 27 28 29 30 31 32 33 34 35 36 37 38  
23 24  
L
N
L
N
Unit1 Unit2 Unit3  
Lo Lo Lo  
Unit4  
Lo  
Comb.  
Air  
Damper  
Unit4  
Hi  
Unit1 Unit2 Unit3  
Hi Hi Hi  
24  
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7528%/(6+227,1*  
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6(1625ꢀ,13876  
7HPSHUDWXUHꢀ6HQVRUꢀ7DEOH  
7(03(5$785(ꢀ  
ꢅLQꢀ'HJUHHVꢀ°)ꢆ  
9DOXH  
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When OPEN, Check the sensor is connected and the wires are continuous to the BCP-8S.  
Finally follow the procedure for Incorrect Temperature or Pressure Display. When SHORT  
Remove the wires from the sensor terminals. The display should change to read OPEN. If it  
does not, the BCP-8S may be damaged.  
-30  
-20  
-10  
0
117720  
82823  
59076  
42683  
31215  
23089  
19939  
17264  
14985  
13040  
11374  
9944  
'LVSOD\ꢀVKRZVꢀDQꢀ,QFRUUHFWꢀ7HPSHUDWXUH  
Remove the wires from the sensor terminals. The display should change to read OPEN. If  
it does not, the BCP-8S may be damaged. Take an ohm reading across the detached sensor  
wires. The ohm reading should correspond to the Temperature sensor Table. If it does not, the  
sensor may be damaged.  
10  
20  
25  
30  
35  
'LVSOD\ꢀVKRZVꢀDQꢀ,QFRUUHFWꢀ3UHVVXUH  
40  
,IꢁWKHꢁUHDGLQJꢁLVꢁDꢁVSHFL¿HGꢁDPRXQWꢁDERYHꢁRUꢁEHORZꢁWKHꢁDFWXDOꢁSUHVVXUHꢁDGMXVWꢁLWꢁXVLQJꢁWKHꢁ  
System Trim. If reading is SHORT, remove the wires from the sensor terminals. The display  
should change to read OPEN. If it does not, the BCP-8S may be damaged.  
45  
50  
55  
8714  
&21752/ꢀ23(5$7,21  
7RRꢀ0XFKꢀ+HDW  
Check if the control has any of the following:  
60  
7653  
70  
5941  
80  
4649  
‡ꢀ %RLOHUꢀ0RGHꢀ6HWWLQJVꢀ- The BCP-8S will only sequence boilers their mode is set to Auto or  
Standby. Make sure non of the boilers have their Mode set to ON.  
‡ꢀ &RQWUROꢀ6HWWLQJVꢀꢂꢁ7KHꢁ/DVWꢁ6WDJHꢁ+ROGꢁZLOOꢁDOORZꢁRQO\ꢁWKHꢁ/HDGꢁERLOHUꢁWRꢁH[FHHGꢁWKHꢁVHWꢁSRLQWꢄꢁ  
,IꢁWKHꢁVHWWLQJꢁLVꢁWRRꢁKLJKꢀꢁDQGꢁRQO\ꢁWKHꢁ/HDGꢁERLOHUꢁLVꢁRQꢀꢁWKHꢁV\VWHPꢁFDQꢁRYHUVKRRWꢄꢁꢁ5HGXFHꢁWKHꢁ  
/DVWꢁ6WDJHꢁ+ROGꢁVHWWLQJꢄ  
90  
3667  
100  
110  
120  
130  
2914  
2332  
1879  
1524  
7RRꢀ/LWWOHꢀ+HDW  
Check if the control has any of the following:  
‡ꢀ 6HWEDFNꢀDQGꢀ'D\ꢍ1LJKWꢀ6FKHGXOHꢀꢂꢁ,IꢁUHGXFHGꢁKHDWꢁRFFXUVꢁRQO\ꢁGXULQJꢁVSHFL¿FꢁKRXUVꢀꢁFKHFNꢁWKHꢁ'D\ꢅ1LJKWꢁ6FKHGXOHꢁDQGꢁWKHꢁ  
Setbackvalue.  
‡ꢀ %RLOHUꢀ0RGHꢀ6HWWLQJVꢀ- The BCP-8S will only control boilers their mode is set to Auto or Standby. Check if any boilers have  
their Mode set to Manual, Off, or Standby.  
%RLOHUVꢀDUHꢀ6KRUWꢃ&\FOLQJ  
‡ꢀ 0LQLPXPꢀ5XQWLPHꢀ- Increase the Minimum Runtime only if all boilers tend to short-cycle.  
‡ꢀ /DVWꢀ6WDJHꢀ+ROGꢀꢂꢁ,QFUHDVHꢁWKHꢁ/DVWꢁ6WDJHꢁ+ROGꢁRQO\ꢁLIꢁWKHꢁOHDGꢁERLOHUꢁWHQGVꢁWRꢁVKRUWꢂF\FOHꢄ  
6\VWHPꢀLVꢀ2YHUVKRRWLQJꢀRUꢀ2VFLOODWLQJ  
‡ꢀ 5HDFWLRQꢀ7LPHꢀDQGꢀ0LQLPXPꢀ5XQWLPHꢀ- If the system is overshooting, increase the Reaction Time. This will allow the stages  
enough time to respond before bringing on another stage. However, if the system was oscillating, increase the Reaction Time and  
the Minimum Runtime.  
‡ꢀ 3,'ꢀYVꢀ266ꢀ- If the application the system is used on requires fast response that the normal PID mode cannot provide, try using  
the OSS mode and adjust the Throttle Range according to the system requirements.  
25  
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%&3ꢃꢄ6ꢀ,QVWDOODWLRQꢀDQGꢀ2SHUDWLRQꢀ0DQXDO  
86(5ꢀ0(18ꢀ6(48(1&(
 
8.0 psi 45F  
TGT=9.0 psi  
ABC  
----  
<DEF >  
LO  
----- SET POINT -----  
9.0 psi  
------ SETTINGS ------  
Season Winter  
[
]
Set Point 9.0 psi  
EMS StPont9.0 psi  
Outdoor Cutoff70F  
Boiler  
Menu  
BACK  
SAVE  
Setback  
2.0psi  
-- EMS SET POINT --  
9.0 psi  
---- SEASON ---  
Winter  
BACK  
SELECT  
BACK  
SAVE  
Summer  
BACK  
SAVE  
- OUTDOOR CUTOFF -  
70F  
---- SETBACK -------  
2.0 psi  
[
[
BACK  
]
]
SAVE  
BACK  
SAVE  
-- DAY SCHEDULE ----  
07:**Am  
- NIGHT SCHEDULE --  
07:**Pm  
BACK  
SAVE  
BACK  
SAVE  
2SHUDWLQJꢁXVHUVꢁKDYHꢁDꢁVLPSOL¿HGꢁPHQXꢁWKDWꢁFDQꢁEHꢁDFFHVVHGꢁE\ꢁFOLFNLQJꢁWKHꢁ0HQXꢁEXWWRQꢄꢁꢁ,QVWDOOHUꢁPHQXꢁZLOOꢁKDYHꢁWKHꢁVDPH  
settings in addition to Startup and more advanced operation settings. The installer menu can be access by holding down the Menu  
button for three seconds or more.  
352*5$0
 
&+$1*(
 
6(77,1*6
 
PROGRAM  
RUN  
To be able to change the BCP-8S settings the Program/Run Switch must be set to Program.  
The switch is located under the Enclosure Wiring Cover for security. The Enclosure Wiring  
Cover can be securely closed using a padlock.  
6($621
 
---- SEASON ---  
Button: MENU/Winter  
:LQWHUꢂ 6XPPHU  
Winter  
Summer  
'HIDXOWꢁ :LQWHU  
7KHꢁ%&3ꢂꢃ6ꢁZLOOꢁWXUQꢁDOOꢁERLOHUꢁUHOD\VꢁRIIꢁZKHQꢁLWꢁLVꢁLQꢁ6XPPHUꢁVHWWLQJꢄꢁꢁ7KHꢁ0HVVDJHꢁ  
'LVSOD\ꢁ/LQHꢁZLOOꢁGLVSOD\ꢁSummerto show status.  
BACK  
SAVE  
:KHQꢁLQꢁ:LQWHUꢀꢁWKHꢁ%&3ꢂꢃ6ꢁZLOOꢁDFWLYDWHꢁWKHꢁ6\VWHPꢁUHOD\ꢁZKHQHYHUꢁWKHꢁ2XWGRRUꢁWHPSHUDWXUHꢁIDOOVꢁWRꢁRUꢁEHORZꢁWKHꢁ2XWGRRUꢁ  
Cutoff setting. In addition, it will begin heating whenever the System pressure falls below the Set Point. The Message Display  
/LQHꢁZLOOꢁQRWꢁGLVSOD\ꢁDQ\ꢁVHDVRQꢁLQIRUPDWLRQꢄ  
26  
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%&3ꢃꢄ6ꢀ,QVWDOODWLRQꢀDQGꢀ2SHUDWLRQꢀ0DQXDO  
6(7ꢀ32,17ꢀꢅ127ꢀ$'-867$%/(ꢀ,1ꢀ(06ꢀ02'(ꢆ  
----- SET POINT -----  
10.0 psi  
)RUꢀUDQJHVꢀDQGꢀ'HIDXOWVꢂꢀVHHꢀ6HWꢀ3RLQWꢀ7DEOH  
Button: MENU/Set Pointꢀ  
,Qꢀ6HWꢀ3RLQWꢀRUꢀ(06ꢀꢃꢄꢅꢆP$  
[
]
‡ꢁ 7KHꢁ6HWꢁSRLQWꢁLVꢁWKHꢁSUHVVXUHꢁYDOXHꢁWKHꢁ%&3ꢂꢃ6ꢁZLOOꢁXVHꢁWRꢁFRQWUROꢁWKHꢁV\VWHPꢄ  
‡ꢁ 7KHꢁ%&3ꢂꢃ6ꢁZLOOꢁDGGꢀꢁVXEWUDFWꢀꢁRUꢁKROGꢁWKHꢁVWDJHVꢁRIꢁWKHꢁKHDWLQJꢁERLOHUVꢁWRꢁPDLQWDLQꢁWKHꢁ  
system pressure around the Set point.  
BACK  
SAVE  
‡ꢁ ,IꢁWKHꢁ(06ꢁ0RGHꢁZDVꢁ(QDEOHGꢀꢁWKHꢁ6HWꢁ3RLQWꢁZLOOꢁEHꢁVHWꢁE\ꢁWKHꢁ(06ꢅ%06ꢁV\VWHPꢁDQGꢁ  
will be available as read only.  
287'225ꢀ&872))ꢀ7(03(5$785(  
- OUTDOOR CUTOFF -  
70F  
$GMXVWDEOHꢀ2IIꢂꢀꢅꢆº)ꢍꢄꢌº&ꢀꢄꢀꢇꢆꢆº)ꢍꢉꢐº&ꢂꢀ2Qꢀ  
Button: MENU/Outdoor Cutoffꢀ  
'HIDXOWꢁꢀꢌꢆž)ꢍꢅꢇž&  
LQꢀ6HWꢀ3RLQW  
[
BACK  
]
SAVE  
‡ꢁ :KHQꢁWKHꢁRXWGRRUꢁWHPSHUDWXUHꢁIDOOVꢁWRꢁWKHꢁDGMXVWDEOHꢁ2XWGRRUꢁ&XWRIIꢁWHPSHUDWXUHꢀꢁWKHꢁ  
BCP-8S will control and sequence the boiler stages to hold the set point.  
‡ꢁ :KHQꢁWKHꢁRXWGRRUꢁWHPSHUDWXUHꢁULVHVꢁWRꢁWKHꢁ2XWGRRUꢁ&XWRIIꢁSOXVꢁDꢁꢉƒ)ꢁGLIIHUHQWLDOꢀꢁWKHꢁ%&3ꢂꢃ6ꢁZLOOꢁWXUQꢁDOOꢁERLOHUVꢁRIIꢄꢁꢁ7KHꢁ  
6\VWHPꢁDQGꢁ&RPEꢄꢁ$LUꢁUHOD\VꢁWKDWꢁZHUHꢁHQHUJL]HGꢁZLOOꢁUHPDLQꢁHQHUJL]HGꢁIRUꢁWKHꢁ5XQꢂ2QꢁGHOD\ꢄ  
‡ꢁ 7KHꢁ2XWGRRUꢁ&XWRIIꢁFDQꢁEHꢁVHWꢁWRꢁ21ꢁRUꢁ2))ꢄꢁꢁ,QꢁWKHꢁ21ꢁSRVLWLRQꢀꢁWKHꢁ6\VWHPꢁ5HOD\ꢁZLOOꢁUXQꢁUHJDUGOHVVꢁRIꢁWKHꢁ2XWGRRUꢁ  
temperature and the burner stages will be active to hold the set point.  
‡ꢁ ,QꢁWKHꢁ2))ꢁSRVLWLRQꢀꢁWKHꢁ6\VWHPꢁ5HOD\ꢁZLOOꢁDOZD\VꢁEHꢁRIIꢁDQGꢁDOOꢁVWDJHVꢁZLOOꢁEHꢁRIIꢁDVꢁZHOOꢄ  
6(7%$&.  
---- SETBACK -------  
0.0 psi  
6HHꢀSUHVVXUHꢀ7UDQVGXFHUꢀ'HIDXOWꢀ6HWWLQJVꢀDQGꢀ5DQJHVꢀ7DEOH  
Button: MENU/<System Settings>/<Setback Schedule>/Setbackꢀ LQꢀ'D\ꢍ1LJKWꢀ6FKHGXOH  
Button: MENU/<System Settings>/Setbackꢀ  
[
]
SAVE  
LQꢀ([WHUQDOꢀ6LJQDO  
BACK  
‡ꢁ 7KHꢁ6HWEDFNꢁIHDWXUHꢁFDQꢁEHꢁXVHGꢁWRꢁSURYLGHꢁWKHꢁ%&3ꢂꢃ6ꢁZLWKꢁDꢁORZHUꢁ6HWꢁ3RLQWꢁZKHQꢁOHVVꢁ  
load is required during the night or on the weekends when building is not occupied, but  
heat is still required.  
‡ꢁ 7KHꢁQHZꢁ6HWꢁ3RLQWꢁZLOOꢁDSSHDUꢁRQꢁWKHꢁPDLQꢁGLVSOD\ꢁLQGLFDWLQJꢁWKLVꢁFRQGLWLRQꢁꢏSetback to 5 Psi".  
‡ꢁ )RUꢁH[DPSOHꢀꢁLIꢁLQꢁWKHꢁSUHVVXUHꢁVHWꢁSRLQWꢁLVꢁꢃꢁ3VLꢁDQGꢁWKHꢁ6HWEDFNꢁLVꢁꢐꢁ3VLꢀꢁWKHQꢁZKHQꢁLQꢁ6HWEDFNꢀꢁWKHꢁ%&3ꢂꢃ6ꢁZLOOꢁKROGꢁDꢁ6HWꢁ  
3RLQWꢁRIꢁꢊꢁ3VLꢄ  
'$<ꢇ1,*+7ꢀ6&+('8/(6  
-- DAY SCHEDULE ----  
07:**Am  
Button: MENU/<System Settings>/<Setback Schedule>/Day Schedules  
‡ꢁ 7KHꢁ%&3ꢂꢃ6ꢁKDVꢁWZRꢁOHYHOVꢁRIꢁKHDWꢄꢁꢁ7KHꢁ'D\ꢁOHYHOꢁLVꢁXVHGꢁZKHQꢁDꢁEXLOGLQJꢁLVꢁRFFXSLHGꢁ  
and people are active.  
BACK  
SAVE  
-- NIGHT SCHEDULE -  
10:**Pm  
‡ꢁ 7KHꢁ1LJKWꢁꢌ6HWEDFNꢍꢁOHYHOꢁLVꢁXVHGꢁZKHQꢁDꢁEXLOGLQJꢁLVꢁQRWꢁRFFXSLHGꢀꢁRUꢁZKHQꢁSHRSOHꢁDUHꢁ  
sleeping. This setting reduces the set point by the Setback setting. If the Day calculated  
pressure was 8 Psi and the Setback was 3 Psi, the Night Schedule will run at (8 Psi -  
ꢐ3VLꢍꢁ ꢁꢊꢁ3VLꢄ  
BACK  
SAVE  
27  
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63(&,),&$7,216  
9ROWDJHꢀ,QSXWꢁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ꢇꢉꢈꢁ9$&ꢁꢒꢈꢁ+]  
3RZHUꢀ&RQVXPSWLRQꢁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ꢇꢉꢁ9$0D[  
2SHUDWLQJꢀ7HPSHUDWXUHꢁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20qF/-7qC to 120qF/49qC  
2SHUDWLQJꢀ+XPLGLW\ꢁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ꢉꢈꢗꢁWRꢁꢃꢈꢗ  
'LPHQVLRQVꢁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11"W x 9" H x 3 ¾  
:HLJKWꢁ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ꢁꢉꢄꢊꢁSRXQGV  
%&3ꢀꢁ6ꢂ6SHFL¿FDWLRQVꢃ  
/HDGꢀ6WDJHꢀ5RWDWLRQꢁ . . . . . . . . . . . . . . . . . . . . . . . Time ( 1 to 999 Hours (41 days)), Manual, First-On/First-Off  
%&3ꢄꢐ6ꢀ2XWSXWVꢀDQGꢀ/('Vꢁ . . . . . . . . . . . . . . . . . . . . 10 N.O. S.P.S.T (8 Stages, 1 System, 1 Combustion Air)  
%&3ꢄꢐ6ꢀ,QSXWVꢁ . . . . . . . . . . . . . . . . . .1 System (pressure), 1 Outdoor, Ext Shutdown, Ext Tstat, Ext Setback, Prove  
6WDJHꢀ0RGHVꢁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auto, Standby, Off, On  
6WDQGE\ꢀ7LPHꢀꢎ3,'ꢀRQO\ꢏꢁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 to 60 minutes  
2XWSXWꢀ%XLOWꢄLQꢀ5HOD\ꢀ5DWLQJVꢁ. . . . . . . . . . . . . . . . . 2 Amp inductive (Maximum of 1/4 HP) DWꢁꢇꢉꢈꢁ9$&ꢁꢒꢈꢁ+]  
$GGꢄ2Qꢀ%&3ꢄꢐ;ꢀ3DQHOVꢁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XSꢁWZRꢁ%&3ꢂꢃ;ꢁ3DQHOVꢁXVLQJꢁ56ꢋꢃꢊ  
3UHVVXUHꢀ'LVSOD\ꢁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36,ꢀꢁ03Dꢀꢁ9DFXXPꢁ,QFKHVꢀꢁ9DFXXPꢁPP  
7HPSHUDWXUHꢀ'LVSOD\ꢁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fahrenheit or Celsius.  
'LVSOD\ꢁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Graphical Alphanumeric (7 rows x 21 char. each)  
7HPSHUDWXUHꢀ6HQVRUꢀ5DQJHVꢁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ꢁꢁꢂꢐꢊq)ꢁWRꢁꢉꢊꢈqF  
2XWGRRUꢀ&XWRIIꢀ5DQJHꢁ . . . . . . . . . . . . . . . . . . . . . . . . . . .20°F/-17°C to 100°F/38°C, ON and OFF  
6HWꢀ3RLQWꢁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9DULHVꢁꢌꢁ6HHꢁ6HWꢁ3RLQWꢁ7DEOHꢍ  
([WHUQDOꢀ6HWꢀ3RLQWꢁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9DULHVꢁꢌꢁ6HHꢁ6HWꢁ3RLQWꢁ7DEOHꢍ  
5HDFWLRQꢀ7LPHꢀꢎ3,'ꢀRQO\ꢏꢁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 to 10 minutes  
0LQLPXPꢀ5XQꢄ7LPHꢀꢎ3,'ꢀRQO\ꢏꢁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 to 60 minutes  
3XUJHꢀ'HOD\ꢀꢎ3,'ꢀRQO\ꢏꢁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.0 to 10.0 minutes  
/DVWꢀ6WDJHꢀ+ROGꢀꢎ3,'ꢀRQO\ꢏꢁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9DULHVꢁꢌꢁ6HHꢁ6HWꢁ3RLQWꢁ7DEOHꢍ  
7KURWWOHꢀ5DQJHꢀꢎ266ꢀRQO\ꢏꢁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9DULHVꢁꢌꢁ6HHꢁ6HWꢁ3RLQWꢁ7DEOHꢍ  
5XQꢄ2Qꢁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 to 60 minutes  
6\VWHPꢀ([HUFLVHꢁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <HVꢁRUꢁ1R  
6FKHGXOHVꢁ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Day and 1 Night (Setback) settings per day  
1LJKWꢀ6HWEDFNꢁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0°F/0°C to 80°F/44°C  
3RZHUꢀ%DFNXSꢁ . . . . . . . ./LWKLXPꢁFRLQꢁEDWWHU\ꢀꢁꢇꢈꢈꢁGD\VꢁPLQLPXPꢁꢊꢁ\HDUꢁUHSODFHPHQWꢁꢌ0DLQWDLQVꢁ&ORFNꢁLQꢁSRZHUꢁRXWDJHVꢍꢄ  
([WHUQDOꢀ,QSXWVꢁ . . . . . . . . . . . . . . Shutdown Input, Tstat Input, Setback Input and/or Prove Input. (Dry Contacts Only)  
6HDVRQꢁ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Winter and Summer.  
%&3ꢀꢁ;ꢂ6SHFL¿FDWLRQVꢃ  
([WHQVLRQꢀ1XPEHULQJꢁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Toggle Switch A or B  
/('ꢁ . . . 1 Power (Dual Color Green (A)/Red (B)), 1 Communication, 8 Stage Output relays (Dual Color Green (A)/Red (B))  
6WDJHꢀ2XWSXWVꢁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 N.O. S.P.S.T.  
2XWSXWꢀ%XLOWꢄLQꢀ5HOD\ꢀ5DWLQJVꢁ. . . . . . . . . . . . . . . . . 2 Amp inductive (Maximum of 1/4 HP) DWꢁꢇꢉꢈꢁ9$&ꢁꢒꢈꢁ+]  
&RQQHFWLRQꢀWRꢀ%&3ꢄꢐ6ꢀDQGꢀDQRWKHUꢀ%&3ꢄꢐ;ꢁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7ZRꢁ56ꢋꢃꢊ  
500 Blaine Street  
Michigan City, Indiana 46360  
219-879-6561  
Part Number 550-100-069/0408  
28  
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