®
G E N E S I S
Natural Gas Grill Owners Guide
YOU MUST READ THIS OWNERS GUIDE
BEFORE OPERATING YOUR GAS GRILL
ꢀ DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
Leaking gas may cause a fire or explosion
which can cause serious bodily injury or
death, or damage to property.
ꢀ WARNING
1. Do not store spare liquid propane
cylinder within 10 feet (3m) of this
appliance.
2. Do not store or use gasoline or other
flammable liquids or vapors within 25
feet (8m) of this appliance.
ꢀ WARNING: Follow all leak-check
procedures carefully in this manual prior
to barbecue operation. Do this even if
the barbecue was dealer-assembled.
NOTICE TO INSTALLER:These instructions
must be left with the owner and the owner
should keep them for future use.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
A207_NG.c
Ba201.c
B203_NG.b
C203_NG.c
D203_NG.b
E201.c
ꢀ WARNING: Do not try to light this
appliance without reading the “Lighting”
Instructions section of this manual
55277 01/28/02
Cast Iron NG
US English
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Contents
Danger & Warnings..................................................................................A-2
Warranty ..................................................................................................A-4
General Instructions .................................................................................A-5
Cooking ...................................................................................................A-6
Cleaning ..................................................................................................A-6
Cast Iron Cooking Grates Care Instructions ..............................................A-7
Exploded View .........................................................................................A-8
Parts List ...................................................................................................A-10
Unpacking ...............................................................................................A-11
Assembly Instructions...............................................................................B-a
Gas Instructions .......................................................................................C-1
Leak Checking .........................................................................................C-3
Operating.................................................................................................D-1
Lighting....................................................................................................D-1
Manual Lighting .......................................................................................D-2
Troubleshooting .......................................................................................D-3
Maintenance ............................................................................................E-1
Replacing Main Burners ...........................................................................E-2
Crossover® Ignition System Operations.....................................................E-2
A-3
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Warranty
Weber-Stephen Products Co. (Weber) hereby warrants to
the ORIGINAL PURCHASER of this Weber® gas grill that it
will be free of defects in material and workmanship from
the date of purchase as follows:
There are no other express warrants except as set forth
herein and any applicable implied warranties of
merchantability and fitness are limited in duration to the
period of coverage of this express written Limited Warranty.
Some regions do not allow limitation on how long an
implied warranty lasts, so this limitation may not apply to
you.
Weber® is not liable for any special, indirect or
consequential damages. Some regions do not allow the
exclusion or limitation of incidental or consequential
damages, so this limitation or exclusion may not apply to
you.
Weber® does not authorize any person or company to
assume for it any other obligation or liability in connection
with the sale, installation, use, removal, return, or
replacement of its equipment; and no such representations
are binding on Weber®.
Aluminum Castings, lifetime, 1 year paint
Porcelain Hood Section, 25 years
Burners, 10 years
Igniter, 3 years
Cooking Grates, 5 years against
manufacturer defects
Flavorizer® Bars, 1 year no rust
through
Thermoplastic/Thermoset Parts, 10 years Excluding
fading
All Remaining Parts, 5 years,
This Warranty applies only to products sold at retail.
when assembled and operated in accordance with the
printed instructions accompanying it.
Weber may require reasonable proof of your date of
purchase. THEREFORE, YOU SHOULD RETAIN YOUR
SALES SLIP OR INVOICE.
WEBER-STEPHEN PRODUCTS CO.
Customer Service Center
1890 Roselle Road, Suite 308
Schaumburg, IL 60195
USA
This Limited Warranty shall be limited to the repair or
replacement of parts that prove defective under normal
use and service and which on examination shall indicate,
to Weber’s satisfaction, they are defective. Before returning
any parts, contact the Customer service representative in
your region using the contact information sheet provided
with your manual. If Weber® confirms the defect and
approves the claim, Weber® will elect to replace such parts
without charge. If you are required to return defective
parts, transportation charges must be prepaid. Weber® will
return parts to the purchaser, freight or postage prepaid.
This Limited Warranty does not cover any failures or
operating difficulties due to accident, abuse, misuse,
alteration, misapplication, vandalism, improper installation
or improper maintenance or service, or failure to perform
normal and routine maintenance, including but not limited
to damage caused by insects within the burner tubes, as
set out in this owner’s manual.
Deterioration or damage due to severe weather conditions
such as hail, hurricanes, earthquakes or tornadoes,
discoloration due to exposure to chemicals either directly
or in the atmosphere, is not covered by this Limited
Warranty.
A-4
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General Instructions
Your Weber® gas barbecue is a portable outdoor cooking
Storage
appliance. With the Weber® gas barbecue you can grill,
barbecue, roast and bake with results that are difficult to
duplicate with indoor kitchen appliances. The closed lid
and Flavorizer® bars produce that “outdoor” flavor in the
food.
I
I
I
The gas must be turned OFF at the natural gas
supply when the Weber® gas barbecue is not in use.
When the Weber® gas barbecue is stored indoors,
the gas supply must be disconnected.
The Weber® gas barbecue should be checked for gas
leaks and any obstructions in the burner tubes before
using. (See Sections: “General Maintenance and
Annual Maintenance.”)
The Weber® gas barbecue is portable so you can easily
change its location in your yard or on your patio. Portability
means you can take your Weber® gas barbecue with you if
you move.
The natural gas supply is easy to use and gives you more
cooking control than charcoal fuel.
I
I
Check that the areas under the control panel and the
slide out bottom tray are free from debris that might
obstruct the flow of combustion or ventilation air.
The Spider /Insect Screens should also be checked
for any obstructions. (See Section: “Annual
Maintenance.”)
•
These instructions will give you the minimum
requirements for assembling your Weber® gas
barbecue. Please read the instructions carefully before
using your Weber® gas barbecue. Improper assembly
can be dangerous.
Operating
•
•
Not for use by children.
ꢀ WARNING: Only use this barbecue outdoors in a
well-ventilated area. Do not use in a garage,
building, breezeway or any other enclosed area.
ꢀ WARNING: Never use your Weber® gas barbecue
under an unprotected combustible roof or
overhang.
If there are local codes that apply to portable gas grills,
you will have to conform to them. If there are no local
codes, you must conform to the latest edition of the
National Fuel Gas Code: ANSI Z 223.1.
This Weber® gas barbecue is designed for natural
(piped in city) gas only. Do not use liquid propane (LP)
bottled gas. The valves, orifices and hose are for
natural gas only.
•
ꢀ WARNING:Your Weber® gas barbecue is not
intended to be installed in or on recreational
vehicles and/or boats.
ꢀ WARNING: Do not use combustible materials
within 24 inches of the top, bottom, back or sides
of the grill.
•
•
Do not use with charcoal fuel.
Check that the area under the control panel and the
bottom tray are free from debris that might obstruct the
flow of combustion or ventilation air.
ꢀ WARNING:The entire cooking box gets hot when
in use. Do not leave unattended.
For Installation in Canada
ꢀ WARNING: Keep any electrical supply cord and the
fuel supply hose away from any heated surface.
ꢀ WARNING: Keep the cooking area clear of
flammable vapors and liquids, such as gasoline,
alcohol, etc., and combustible materials.
These instructions, while generally acceptable, do not
necessarily comply with the Canadian Installation codes,
particularly with piping above and below ground. In
Canada the installation of this appliance must comply with
local codes and/or Standards CAN/CGA-B149.1
(Installation Code for Natural Gas Burning Appliances and
Equipment).
Gas Supply Testing
•
Disconnect your Weber® gas barbecue when the gas
supply is being tested at high pressures. This
appliance and its individual shutoff valve must be
disconnected from the gas supply piping system
during any pressure testing of that system at test
pressures in excess of 1/2 psig (3.5 kPa).
•
Turn OFF your Weber® gas barbecue when the gas
supply is being tested at low pressures. This
appliance must be isolated from the gas supply
piping system by closing its individual manual shutoff
valve during any pressure testing of the gas supply
piping system at the pressure equal to or less than 1/
2 psig (3.5 kPa).
A-5
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General Instructions
Cooking
Cleaning
ꢀ WARNING: Do not move the Weber® gas barbecue
when operating or while barbecue is hot.
ꢀ WARNING:Turn your Weber® gas barbecue OFF and
wait for it to cool before cleaning.
You can adjust the FRONT and BACK burners as desired.
The control settings: High (H), Medium (M), Low (L), or Off
(O) are described in your Weber® cookbook. The cookbook
uses these notations to describe the settings of the
FRONT and BACK burners. For example, to sear steaks,
you would set all burners at H (high). Then to complete
cooking, you would set FRONT and BACK at M (medium).
Refer to your Weber® cookbook for detailed cooking
instructions.
ꢀ CAUTION: Do not clean your Flavorizer® bars or
cooking grates in a self-cleaning oven.
For availability of replacement cooking grates and
Flavorizer® bars contact the
Customer Service Representative in your region using
the contact information sheet
provided with your manual.
Outside surfaces - Use a warm soapy water solution to
clean, then rinse with water.
Note: The temperature inside your cooking box for the first
few uses, while surfaces are still very reflective, may be
hotter than those shown in your cookbook. Cooking
conditions. Such as wind and weather, may require the
adjustment of the burner controls to obtain the correct
cooking temperatures.
ꢀ CAUTION: Do not use oven cleaner, abrasive
cleansers (kitchen cleansers) cleaners that contain
citrus products, or abrasive cleaning pads on
barbecue or cart surfaces.
Slide out Bottom tray - Remove excess grease, then
ꢀ CAUTION: Replace thermometer in lid when not in
use. Do not leave thermometer in food while
cooking.
wash with warm soapy water, then rinse
Flavorizer® bars and Cooking grates - Clean with a
suitable brass bristle brush. As needed, remove from grill
and wash with warm soapy water, then rinse with water.
If burners go out during cooking, open lid, turn off all
burners and wait five minutes before relighting.
Preheating - Your Weber® gas barbecue is an energy-
efficient appliance. It operates at an economical low BTU
rate. To preheat: after lighting, close lid and turn all burners
to high (HH). Preheating to between 500° and 550° F (260°
and 290° C) will take 10 to 15 minutes depending on
conditions such as air temperature and wind.
Drippings and grease - The Flavorizer® bars are
designed to “smoke” the correct amount of drippings for
flavorful cooking. Excess drippings and grease will
accumulate in the catch pan under the slide out bottom
tray. Disposable foil drip pans are available that fit the catch
pan.
Catch pan - Disposable foil trays are available, or you can
line the catch pan with aluminum foil. To clean the catch
pan, wash with warm soapy water, then rinse.
Thermometer - Wipe with warm soapy water; clean with
plastic scrub ball. Do not put in dishwasher or submerge in
water.
Inside cooking module - Brush any debris off of burner
tubes. DO NOT ENLARGE BURNER PORTS
(OPENINGS). Wash inside of cooking box with warm
soapy water and a water rinse.
ꢀ WARNING: Check the bottom tray for grease build-
up before each use. Remove excess grease to avoid
a grease fire in the slide out bottom tray.
Inside Lid - While lid is warm, wipe inside with paper towel
to prevent grease build-up. Flaking built-up grease
resembles paint flakes.
Stainless steel surfaces - Wash with a soft cloth and a
soap and water solution. Be careful to scrub with the grain
direction of the stainless steel.
Thermoset surfaces - Wash with a soft cloth and a soap
and water solution.
Do not use cleaners that contain acid, mineral spirits
or xylene. Rinse well after cleaning.
Thermoset work surfaces are not to be used as cutting
boards.
A-6
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Cast Iron Cooking Grates Care Instructions
ꢀWARNING: Follow all safety instructions provided
with your barbecue. Do not drop cast iron grates,
they will break.
Maintenance - Brush debris off with a steel bristled wire
brush.
Reseasoning - After each use the grates may be
reseasoned by coating with a solid vegetable shortening,
closing the lid and leaving the cast iron grates in grill until it
is cool.
First Time Use - Wash thoroughly with a mild dishwashing
liquid to remove the wax coating used for protection in
shipping. Rinse with warm water and dry completely with a
soft cloth or paper towel. NEVER ALLOW TO DRAIN DRY,
OR WASH IN A DISHWASHER.You must season the
grates before first use to prevent rust and keep foods from
sticking.
Tips - The cast iron grates will turn black with use. The
pores of the iron will be sealed, providing a durable coating
that helps to prevent foods from sticking. The grates will
further season with use. REGULAR APPLICATIONS OF
SOLID VEGETABLE SHORTENING WILL IMPROVE ITS
RESISTANCE TO RUST.
Seasoning Cast Iron Grates - A SOLID vegetable
shortening is recommended for the initial seasoning.
Spread a thin coating of solid vegetable shortening over
entire surface of the cast iron grates with a paper towel. Be
certain the entire surface, including all corners, has been
coated thoroughly. (Do not use salted fat such as
margarine or butter.)
Rust, a metallic taste or discolored foods are signs of
improper or inadequate seasoning or may result from
cooking acidic foods If rust occurs you can remove the rust
with a steel brush. Then re-season the grates.
Turn burners to M-O-M with lid closed (M = Medium, O =
Off, H = High, L = Low. Turn burners to M-M if you have a
two burner Silver A model). Preheat grill for 10 minutes.
Place cast iron grates back in grill. Allow grill to heat for 1
to 1 1/2 hours. Turn all burners to OFF. Leave grates in
barbecue until they are cool.Your cast iron grates are now
ready to use.
ꢀCaution
To prevent rusting the cast iron cooking grates should be
re-seasoned frequently, particularly when new. Rusting is
not a manufacturers defect.
Since cast iron holds heat well, you will not need to use
extremely high cooking temperatures. Best results are
obtained with medium to medium-high heat. Do not
overheat.
As with all cast iron, the more the use, the easier the
maintenance.
Note: Prior to storing, grease very lightly with solid
vegetable shortening, then wipe dry with a paper
towel. Store in a dry place.
A-7
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ExplodedView
Genesis® Silver-B NG 092801
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Exploded View List
1.
Hinge Pin
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
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Hubcap
2.
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24.
25.
Left Endcap
Shroud
Hair Pin Cotter
Right Endcap
Thermometer
Handle
Warm-Up™ Basket
Warming Rack
Handle Hardware
Control Panel Knobs
Control Panel
Control Panel Hardware
Crossover® Ignition Button
Crossover® tube
Front/Back Burners
Center Burner
Manifold Hardware
Manifold, Hose and regulator (assembled)
Catch Pan
Disposable Drip Pan
Igniter
Top Frame Assembly
Wrap-Around Trim Piece
Right Trim Piece
Frame Plug
Glides
Wheel Frame
Cast Iron Cooking Grates
Flavorizer® Bars
Cooking Box
1/4-20 keps nut
Slide Out Bottom Tray
Work Surface
Catch Pan Holder
Left Rear Trim Assembly Arm
1/4 - 14 x 5/8 inch bolt
Left Trim Piece
Left Front Trim Assembly Arm
1/4 - 20 x 2 inch bolt
Swing Up Table Assembly
1/4 - 20 x 1 inch bolt
Nylon Washer
Caster Frame
Caster
Bottom Rack
Wheel
Hose
1/4 - 20 x 1 3/4 inch bolt
A-9
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Parts List
Right Trim Piece - 1
Cooking Box Assembly - 1
Frame Plug - 1
Flavorizer® Bars - 5
Warm-Up™ Basket - 1
Warming Rack - 1
Cast Iron Cooking Grate - 2
Bottom Tray - 1
Caster Frame - 1
Catch-Pan Holder - 1
Wheel Frame - 1
Catch-Pan - 1
Disposable Drip Pans - 2
Bottom Rack - 1
Thermometer - 1
1 inch Bolts (1/4 x 20 x 1 inch Bolt) - 6
Left Trim Assembly - 1
Nylon Washer - 6
Swing Up Table - 1
Side Table - 1
Wrench - 1
Hose - 1
A-10
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Unpacking
1
2
3
4
A-11
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• Arrow sticker to the front.
1
b
a
• Push down firmly until Bottom Rack Lock, "locks" under the rail.
c
Ba201.c
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2
a
b
• Push down firmly on both sides to ensure bottom
rack is locked under the rails. ꢀ WARNING: Do not go
to next step if bottom rack is not locked in place
B-b
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3
• Install bolts at indicated locations. Use supplied tool to tighten.
Recheck each bolt for tightness with a 7/16” open end wrench.
B-c
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4
B203_NG.b
B-1
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B-2
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5
6
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7
8
a
b
9
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a
10
12
11
b
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B-6
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Gas Instructions
Gas Line Piping
I If the length of the line required does not exceed 50
Install Gas Supply
General Specifications for Piping
feet, use a 5/8" O.D. tube. One size larger should be
used for lengths greater than 50 feet.
I Gas piping may be copper tubing, type K or L;
polyethylene plastic tube, with a minimum wall
thickness of .062 inch; or standard weight (schedule 40)
steel or wrought iron pipe.
I Copper tubing must be tin-lined if the gas contains
more than 0.3 grams of hydrogen sulfide per 100 cubic
feet of gas.
I Plastic tubing is suitable only for outdoor, underground
use.
Note - Contact your local municipality for building
codes regulating outdoor gas barbecue installations.
In absence of Local Codes, you must confirm to the
latest edition of ANSI Z223.1. WE RECOMMEND THAT
THIS INSTALLATION BE DONE BY A PROFESSIONAL.
Some of the following are general requirements taken from
ANISI Z223.1 latest edition for complete specifications.
I This barbecue is designed to operate at 7 inches of
water column pressure (.2526 psi).
I A manual shut-off valve must be installed outdoors,
immediately ahead of the quick disconnect.
I An additional manual shut-off valve indoors should be
installed in the branch fuel line in an accessible location
near the supply line
I The quick disconnect connects to a 3/8 inch NPT
thread from the gas source. The quick disconnect fitting
is a hand-operated device that automatically shuts OFF
the flow of gas from the source when the barbecue is
disconnected
I The quick disconnect fitting can be installed
horizontally, or pointing downward. Installing the fitting
with the open end pointing upward can result in
collecting water and debris.
I Gas piping in contact with earth, or any other material
which may corrode the piping, must be protected
against corrosion in an approved manner.
I Underground piping must have a minimum of 18" cover
Test Connections
All connections and joints must be thoroughly tested for
leaks in accordance with local codes and all listed
procedures in the latest edition of ANSI Z223.1
ƽ DANGER
Do not use an open flame to check for gas
leaks. Be sure there are no sparks or open
flames in the area while you check for gas
leaks.This will result in a fire or explosion
which can cause serious bodily injury or
death and damage to property.
I The dust covers (supplied plastic plugs) help keep the
open ends of the quick disconnect fitting clean while
disconnected.
I Pipe compound should be used which is resistant to the
action of natural gas when connections are made.
I The outdoor connector must be firmly attached to rigid,
permanent construction.
ƽ WARNING: Do not route the 12 foot hose under a
deck.The hose must be visible.
Gas supply
Inside wall
Outside wall
Shut off
Quick Disconnect
Locking shut off
C203_NG.c
C-1
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Gas Instructions
Check the flexible hose to manifold connection
See Page C-3
Check that all burner valves are off
Valves are shipped in the OFF position, but you should
check to be sure that they are turned OFF. Check by
pushing down and turning clockwise. If they do not turn,
they are off. Proceed to the next step. If they do turn
continue turning them clockwise until they stop, then they
are off. Proceed to the next step.
The Natural gas hose has been attached during the
manufacturing process. We do recommend that the hose
to gas manifold connection be leak tested, following
guidelines in this Owners Guide, prior to barbecue opera-
tion.
Remove control panel and burner control knobs
You will need: Phillips screwdriver.
1) Remove control knobs.
Check:
1) Hose to manifold connection.
ƽ WARNING: If there is a leak a connection(1), re-
tighten the fitting with a wrench and recheck for
leaks with soap and water solution.
If a leak persists after retightening the fitting, turn OFF
the gas. DO NOT OPERATE THE GRILL. Contact the
Customer Service Representative in your region using
the contact information sheet provided with your
manual.
2) Remove screws through slots in trim with a Phillips
screwdriver.
3) Pull up igniter button until it sticks in the up position
and remove control panel from grill.
(1)
(1)
(2)
(3)
4) Replace control panel when Leak Check is completed.
C-2
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Gas Instructions
Gas will not flow unless the quick disconnect is properly
engaged.
Check for gas leaks
Turn on gas supply.
ƽ DANGER
Check for leaks by wetting the connections with the soap
and water solution and watching for bubbles. If bubbles
form or if a bubble grows, there is a leak.
Note - Since some leak test solutions, including soap and
water, may be slightly corrosive, all connections should be
rinsed with water after checking for leaks.
ƽ WARNING: Do not ignite burners when leak
checking.
Do not use an open flame to check for gas
leaks. Be sure there are no sparks or open
flames in the area while you check for leaks.
Sparks or open flames will result in a fire or
explosion which can cause serious bodily
injury or death and damage to property.
ƽ WARNING:You should check for gas leaks every
time you disconnect and reconnect a gas fitting.
Note - All factory-made connections have been thoroughly
checked for gas leaks. The burners have been flame-
tested. As a safety precaution however, you should
recheck all fittings for leaks before using your Weber® gas
barbecue. Shipping and handling may loosen or damage a
gas fitting.
Check:
1) Hose to manifold connection.
ƽ WARNING: If there is a leak a connection(1),
retighten the fitting with a wrench and recheck for
leaks with soap and water solution.
If a leak persists after retightening the fitting, turn OFF
the gas. DO NOT OPERATE THE GRILL. Contact the
Customer Service Representative in your region using
the contact information sheet provided with your
manual.
ƽ WARNING: Perform these leak checks even if your
barbecue was dealer or store assembled.
You will need: a soap and water solution, and a rag or
brush to apply it.
2) Valves to manifold connection
To perform leak checks: Slide back the collar of the quick
disconnect. Push male fitting of the hose into the quick
disconnect, and maintain pressure(1). Slide the collar
closed(2). If it does not engage or lock, repeat procedure.
3) Hose to quick disconnect connection
ƽ WARNING: If there is a leak at connections(2) or(3)
turn OFF the gas. DO NOT OPERATE THE GRILL.
Contact the Customer Service Representative in
your region using the contact information sheet
provided with your manual.
(1)
When leak checks are complete, turn gas supply OFF at
the source and rinse connections with water.
(2)
(1)
(2)
(3)
C-3
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Operating Instructions
1) Open the lid.
Lighting
2) Make sure all burner control knobs are turned OFF.
(Push each burner control knob down and turn
clockwise to ensure that they are in the off position.)
3) Turn the gas supply valve on.
ƽ WARNING: Do not lean over the open barbecue.
Keep your face and body at least one foot away
from the matchlight hole when lighting the
barbecue.
Summary lighting instructions are on the control panel.
ƽ DANGER
Failure to open the lid while igniting the
barbecue’s burners, or not waiting 5 minutes
to allow the gas to clear if the barbecue does
not light, may result in an explosive flame-up
which can cause serious bodily injury or
death.
4) Push Front burner control knob down and turn to
START/HI.
5) Push the Crossover Ignition Button several times, so
it clicks each time.
6) Check that the burner is lit by looking through the
matchlight hole on the front of the cooking box. You
should see flame.
ƽ WARNING: If the burner does not light, turn the
Front burner control knob to OFF and wait 5
minutes to let the gas clear before you try again, or
try to light with a match.
Crossover® Ignition System
Note - The Crossover® ignition system ignites the Front
burner with a spark from the igniter electrode inside the
Gas Catcher™ ignition chamber.You generate the energy
for the spark by pushing the Crossover® ignition button
until it clicks.
ƽ WARNING: Check hose before each use of
barbecue for nicks, cracking, abrasions or cuts. If
the hose is found to be damaged in any way, do not
use the barbecue. Replace using only Weber
authorized replacement hose. Contact the
Customer Service Representative in your region
using the contact information sheet provided with
your manual.
7) After the FRONT burner is lit you can turn on the other
burner or burners.
Note - Always light the FRONT burner first. The other
burner or burners ignite from the FRONT burner.
To Extinguish
Push down and turn each burner control knob clock-
wise to the OFF position.Turn gas supply OFF at the
source.
1
2
7
5
3
6
4
*The grill illustrated may have slight differences than the
model purchased.
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Operating Instructions
4) Strike a match and put the flame into the matchlight
Manual Lighting
hole in the front of the cooking box.
ƽ WARNING: Do not lean over the open barbecue.
Keep your face and body at least one foot away
from the matchlight hole when lighting the barbe-
cue.
ƽ DANGER
Failure to open lid while igniting the
barbecue’s burners, or not waiting 5 minutes
to allow the gas to clear if the barbecue does
not light, may result in an explosive flame-up
which can cause serious bodily injury or
death.
5) Push Front burner control knob down and turn to
START/HI.
6) Check that the burner is lit by looking through the
matchlight hole on the front of the cooking box.You
should see a flame.
ƽ WARNING: If the burner does not light, turn the
Front burner control knob to OFF and wait 5 min-
utes to let the gas clear before you try again or try
to light with a match.
1) Open the lid.
2) Make sure all burner control knobs are turned OFF.
(Push each burner control knob down and turn clock-
wise to ensure they are in the off position.)
3) Turn the gas supply valve on.
7) After the FRONT burner is lit you can turn on the other
burner or burners.
Note - Always light the FRONT burner first. The other
burner or burners ignite from the FRONT burner.
1
To Extinguish
Push down and turn each burner control knob clock-
wise to the OFF position.Turn gas supply OFF at the
source.
2
7
4,6
3
5
*The grill illustrated may have slight differences than the
model purchased.
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Troubleshooting
Problem
Check
Cure
Burners burn with a yellow or
Inspect Weber Spider/Insect
Clean Weber Spider/Insect screens
orange flame, in conjunction with screens for possible obstructions.
(See Section “Annual Maintenance”)
the smell of gas.
(Blockage of holes.)
Burner does not light, or flame is
low in HIGH position.
Is fuel hose bent or kinked?
Straighten fuel hose.
Does the Front burner light with a
match?
If you can light the Front burner with
a match, then check the Crossover®
Ignition System.
Experiencing flare-ups:
Are you preheating barbecue in the All burners on high for 10 to 15
prescribed manner?
minutes for preheating.
Are the cooking grates and
Clean thoroughly. (See Section
Flavorizer® bars heavily coated with “Cleaning”)
burned-on grease?
ƽ CAUTION: Do not line the
bottom tray with aluminum foil.
Is the bottom tray “dirty” and not
allowing grease to flow into catch
pan?
Clean bottom tray
Burner flame pattern is erratic.
Flame is low when burner is on
HIGH. Flames do not run the
whole length of the burner tube.
Are burners clean?
Clean burners. (See Section
“Maintenance”.)
Inside of lid appears to be
“peeling.” (Resembles paint
peeling.)
The lid is porcelain-on-steel, not
Clean thoroughly. (See Section
paint. It cannot “peel”. What you are “Cleaning”.)
seeking is baked on grease that has
turned to carbon and is flaking off.
THIS IS NOT A DEFECT.
If problems cannot be corrected by using these methods, please contact the Customer
Service Representative in your region using the contact information sheet provided with
your manual.
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Maintenance
Weber® Spider /Insect screens
Lightly tap the burner to get debris and dirt out of the
burner tube. Once the spider/insect screens and burners
are clean replace the burners.
If the spider/insect screen becomes damaged or cannot be
cleaned, call Weber-Stephen Products Customer Service
for replacement parts.
Your Weber® gas barbecue, as well as any outdoor gas
appliance, is a target for spiders and other insects. They
can nest in the venturi section(1) of the burner tubes. This
blocks the normal gas flow, and can cause the gas to flow
back out of the air shutter. This could result in a fire in and
around the air shutters, under the control panel, causing
serious damage to your barbecue.
Main Burner Flame Pattern
(1)
The Weber® gas barbecue burners have been factory set
for the correct air and gas mixture. The correct flame
pattern is shown.
1) Burner tube
2) Tips occasionally flicker yellow
3) Light blue
4) Dark blue
The burner tube air shutter is fitted with a stainless steel
screen(1) to prevent spiders and other insects access to
the burner tubes through the air shutter openings.
(1)
(1)
(2)
(3)
(4)
If the flames do not appear to be uniform throughout the
burner tube, follow the burner cleaning procedures.
Main Burner Cleaning Procedure
Turn off the gas supply. Remove the manifold.
We recommend that you inspect the Spider/Insect
screens at least once a year. (See Section “Annual
Maintenance”.) Also inspect and clean the the Spider/
Insect screens if any of the following symptoms
should ever occur:
Look inside each burner with a flashlight.
1) The smell of gas in conjunction with the burner flames
appearing yellow and lazy.
2) Barbecue does not reach temperature.
3) Barbecue heats unevenly.
4) One or more of the burners do not ignite.
ƽ DANGER
Clean the inside of the burners with a wire (a straightened-
out coat hanger will work). Check and clean the air shutter
opening at the ends of the burners. Check and clean the
valve orifices at the base of the valves. Use a Steel bristle
brush to clean outside of burners. This is to make sure all
the burner ports are fully open.
Failure to correct the above mentioned symptoms may
result in a fire, which can cause serious bodily injury
or death, and cause damage to property.
Annual Maintenance
Inspection and cleaning of the Spider/Insect screens
To inspect the spider/insect screens, remove the control
panel. If there is dust or dirt on the screens, remove the
burners for cleaning the screens. Refer to Maintenance,
Replacing Main Burners. Brush the spider/inspect
screens, lightly, with a soft bristle brush (i.e. an old
toothbrush).
ƽCAUTION: Do not enlarge the burner ports when
cleaning.
ƽ CAUTION: Do not clean the spider/insect screens
with hard or sharp tools. Do not dislodge the
spider/insect screens or enlarge the screen
openings.
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Maintenance
ƽ CAUTION:The burner openings(1) must be
Replacing Main Burners
positioned properly over the valve orifices(2).
Check proper assembly before fastening manifold in place.
1) Your Weber® gas barbecue must be OFF and cool.
2) Turn gas OFF at source.
(2)
3) To remove control panel: take off the burner control
knobs. Remove the screws holding the control panel in
place. Lift off the control panel.
4) Unhook the manifold bracket(1) and unscrew the two
wing nuts(2) that hold the manifold to the cooking box.
Pull the manifold and valve assembly out of the
burners and carefully set it down.
(1)
(1)
(2)
5) Slide the burner assembly out from under the guide
screw and washer(1) in the corners of the cooking box.
(1)
ƽ WARNING: After reinstalling the gas lines, they
should be leak checked with a soap and water
solution before using the barbecue. (See Step:
“Check for gas leaks.”)
Crossover® Ignition System Operations
If the Crossover® ignition system fails to ignite the Left
burner, light the Left burner with a match. If the Left
burner lights with a match, then check the Crossover®
ignition system.
6) Lift and twist the burner assembly slightly, to separate
the crossover tube(1) from the burners. Remove the
burners from the cooking box.
■ Check that both the white(1) and black(2) ignition wires
are attached properly.
(1)
(1)
(2)
■ Check that the Crossover® ignition button pushes
the igniter (button) down, and returns to the up
position.
7) To reinstall the burners, reverse 3) through 7).
If the Crossover® ignition system still fails to light,
Contact the Customer Service Representative in your
region using the contact information sheet provided
with your manual.
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