®
SUMMIT
PLATINUM D4 / D6
BUILT-IN NG GAS GRILL INSTALLATION GUIDE
THIS GAS APPLIANCE IS DESIGNED
FOR OUTDOOR USE ONLY.
42370
LOCATING YOUR GRILL
When determining a suitable location for your Summit® gas grill installation, give attention to concerns such as exposure to wind, proximity to traffic paths, and
keeping any gas supply lines as short as possible. Never locate the Summit® gas grill in a garage, breezeway, shed, under an unprotected overhang, or other
enclosed area. Locate the grill and structure so there is enough room to safely evacuate the area in case of a fire.
CLEARANCE FROM SURFACES OR STRUCTURES
24 inches (61 cm) Any Surface
ƽWARNING: Clearance from any surface or structure is
24 inches (609.6 mm) from the back and sides of the grill.
Refer to “Typical Gas Supply Installation” before starting
installation.
27 inches (685.8 mm) min. for
lid clearance
ƽWARNING: The structure, “island”, countertops, and
adjacent work areas for the built-in grill installation must be
built from noncombustible materials only.
Grill Frame
NOTE: If you have questions on what materials are considered noncombustible,
contact your local building materials supplier or fire department.
Note: For a countertop treatment: Recommended 3/4 inch
(19.1 cm) overhang. Notch front edge for frame to fully
slide in.
BUILT-IN STRUCTURE CUTOUT DIMENSIONS
ALL DIMENSIONS ARE TO FINISHED SURFACES.
ƽ WARNING: All countertop finished surfaces must be
constructed of a noncombustible material.
3
Built-In Cutout Dimensions
D4
D6
Tolerances
2
1
1
2
3
30 1
34 1
/
˝
˝
38 1
34 1
/
˝
˝
+
+
+
/
/
/
4” - 1
4” - 1
4” - 1
/
/
/
˝
4
˝
4
˝
4
4
4
1
1
/
/
4
4
1
21˝
21˝
42370 US 10/01/05
NG
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3
PARTS LIST
4B
Left Door - 1
Lid - 1
Right Door - 1
Cookbox - 1
Warming Rack - 1
™
Warm-Up Rack - 1
OR
6B
Lid - 1
Right Enclosure Panel - 1
Cookbox - 1
Left Enclosure Panel - 1
Front Frame Rail - 1
Rear Frame Rail - 1
Front Vent Panel - 1
Rear Panel
Assembly- 1
Rear Vent - 1
Bottom Shelf - 1
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4
PARTS LIST (CONTINUED)
Wrench - 1
®
Flavorizor Bars - 2 Sets
x10 Sheet Metal Screws - 3
Plastic Anchors - 3
Stainless Steel
Cooking Grates
- 2
- 3
4B
6B
1/2 inch Bolts
(1/4 x 20 x 1/2 inch Bolt) - 8
#10-32 x 1/4 inch Steel Screws - 5
Nylon Washer - 8
Bottom Tray - 1
1/2" Flare Gasket - 2
3/8" Flare Gasket - 2
Handle - 2
Catch-Pan Holder - 1
Catch-Pan - 1
Disposable Drip Pans - 2
Handle Hardware - 4
Rotisserie - 1
Hinge Pin- 2
Hair Pin Cotter- 2
Rotisserie Motor - 1
Rotisserie Bracket - 1
Corrugated gas line - 1
Right Front Vent Clip - 1
Keps Nuts (1/4 x 20 Blk Zinc) - 2
Rotisserie Bracket Hardware- 2
Left Front Vent Clip - 1
7/16 inch Wrench - 1
Smoker - 1
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5
EXPLODED VIEW - PLATINUM D4
®
5340501 - Summit Platinum D4 NG Built-In 091905
1
2
3
38
39
4
40
5
6
7
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
57
58
59
60
61
26
27
62
63
64
65
66
67
68
28
29
30
69
31
32
70
71
72
73
74
75
33
34
35
36
37
76
77
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6
EXPLODED VIEW LIST - PLATINUM D4
1.
2.
3.
4.
5.
6.
7.
8.
Hinge Pin
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59.
60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
71.
72.
73.
74.
75.
76.
77.
Lid Assembly
Thermometer Hardware
Thermometer Bezel
1/4 - 20 x 1 1/4 inch Bolt
IR Rain Cover Hardware
12 inch Cook Grate
IR Rain Cover
10 - 24 x 1/2 inch Stainless Steel Screw
Right Flavorizer® Bar Assembly
IR Burner
IR Cover Box
Warming Rack
Thermocouple
IR Gas Line
™
Warm-Up Basket
Smoker Assembly
Flavorizer Bar Assembly w/ Smoker
Smoker Box Chip Grate
Rotisserie Motor
Motor Bracket
Motor Bracket Screw
1/4 - 20 inch Keps Nut
Smoker Electrode Assembly
(10 1/2 inch wire)
Electrode Assembly (8 3/4 inch wire)
Crossover Tube
Smoker Burner Tube
Left Burner Tube
10 - 24 x 1/2 inch Black Screw
Manifold
Negative Ignition Switch Wire
Positive Ignition Switch Wire
Four Output Ignition Module Assembly
Ignition Switch Button Assembly
10 - 24 x 1/2 inch Black Screw
Small Control Knob
Control Knob
Control Panel
Front Panel
Vent Cover Assembly
Front Frame Rail
Left Rear Panel
®
9.
10.
11.
12.
IR Electrode Wire
Rotisserie Fork Screw
Rotisserie Fork
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
®
Rotisserie Shaft
Cookbox Assembly
Electrode Assembly (16 1/4 inch wire)
Right Burner Tube
Heat Shield
Battery Shield Assembly
Main Gas Line
Bulkhead Assembly
Bottom Tray
Summit Catch Pan Holder
Summit Catch Pan
Summit Drip Pan
Rear Frame Rail
Rear Vent Hardware
Rear Panel Hardware
Right Rear Panel
Right Panel
10 -16 x 3/4 Screw w/ Washer
Plastic Plug
Left Panel
Handle Assembly
Bottom Shelf
Toe Kick Vent
Door Stop
Door Bushing
Door Plug
1/4 - 20 x 1/2 inch Black Bolt
Right Vent Bracket
Left Vent Bracket
Left Door Assembly
Right Door Assembly
Hair Pin Cotter
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7
EXPLODED VIEW - PLATINUM D6
®
5390501 - Summit Platinum D6 NG Built-In 092005
1
2
3
42
43
4
5
6
7
44
45
46
47
48
49
50
51
52
8
9
10
11
12
13
53
54
55
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
56
57
58
59
60
61
62
63
64
65
30
66
67
68
69
31
70
32
33
71
72
34
35
36
73
74
75
37
38
76
77
39
40
41
78
79
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8
EXPLODED VIEW LIST - PLATINUM D6
1.
2.
3.
4.
5.
6.
7.
8.
Hinge Pin
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59.
60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
71.
72.
73.
74.
75.
76.
77.
78.
79.
Left Door Assembly
Right Door Assembly
Hair Pin Cotter
Thermometer Hardware
Thermometer Bezel
™
Warm-Up Basket
Lid Assembly
8 inch Cooking Grate
Smoker Assembly
Smoker Box Chip Grate
Flavorizer Bar Assembly w/ Smoker
Rotisserie Fork
Rotisserie Motor
Motor Bracket
Motor Bracket Screw
1/4 - 20 inch Keps Nut
Smoker Electrode Assembly
(10 1/2 inch wire)
1/4 - 20 x 1 1/4 inch Bolt
12 inch Cook Grate
IR Rain Cover Hardware
®
®
Right Flavorizer Bar Assembly
9.
IR Rain Cover
10 - 24 x 1/2 inch Stainless Steel Screw
Warming Rack
Rotisserie Fork Screw
IR Burner
IR Cover Box
Thermocouple
IR Gas Line
Rotisserie Shaft
IR Electrode Wire
Cookbox Assembly
Electrode Assembly (16 1/4 inch wire)
Electrode Assembly (25 1/2 inch wire)
Heat Shield
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
Electrode Assembly (8 3/4 inch wire)
Crossover Tube
®
Smoker Burner Tube
Left Burner Tube
Right Burner Tube
10 - 24 x 1/2 inch Black Screw
Manifold
Negative Ignition Switch Wire
Positive Ignition Switch Wire
Six Output Ignition Module Assembly
Ignition Switch Button Assembly
10 - 24 x 1/2 inch Black Screw
Small Control Knob
Control Knob
Control Panel
Front Panel
Vent Cover Assembly
Front Frame Rail
Left Rear Panel
Main Gas Line
Battery Shield Assembly
Bulkhead Assembly
Bottom Tray
Summit Catch Pan Holder
Summit Catch Pan
Summit Drip Pan
Rear Frame Rail
Rear Vent Hardware
Rear Panel Hardware
Right Rear Panel
Right Panel
10 -16 x 3/4 Screw w/ Washer
Plastic Plug
Door Bushing
Door Plug
1/4 - 20 x 1/2 inch Black Bolt
Right Vent Bracket
Handle Assembly
Left Panel
Door Stop
Bottom Shelf
Left Vent Bracket
Toe Kick Vent
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9
ASSEMBLY
2
1
1
2
1
Arrow stickers on
Frame Rail (1) and
Left Side Panel (2)
should point toward
each other (shown
above). Door Stop
Bracket (3) should
be positioned as
shown (left).
3
2
ƽATTENTION!
Do not fully tighten screws.
Clips should slide freely
when installed
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10
ASSEMBLY
3
4
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11
ASSEMBLY
5
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12
ASSEMBLY
®
ƽ CAUTION: Use two people to lift and install the Summit Built-In frame assembly.
a.) Lift the frame assembly into the “island” structure opening. Make sure the frame is resting level on the finished surface of
the structure.
b.) Adjust the Front Vent to rest squarely on ground.
c.) Apply a bead of silicone sealant (1) around the perimeter and front edges of the grill that are in contact with the “island”
structure. This will prevent moisture seepage. The sealant you use must have a temperature rating above 120°F (48.8° C).
6
Any Surface
24 inches (610mm)
Note: For a countertop treatment
Recommended 3/4 inch (19.1 mm)
overhang. Notch front edge for
frame to fully slide in.
a.
Frame
c.
Any Surface
(1)
24 inches (610mm)
Frame
b.
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13
ASSEMBLY
7
6B
4B
(3)
(1)
(2)
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14
ASSEMBLY
8
6B
4B
(1)
(2)
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15
ASSEMBLY
6B
4B
9
a
b
Match Holder
c
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16
ASSEMBLY
10
1/4" Drill Bit
11
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17
ASSEMBLY
12
13
14
15
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18
GAS SUPPLY
TYPICAL NATURAL GAS SUPPLY INSTALLATION
We recommend that this installation be done by a LICENSED professional.
BUILT-IN GAS LINE LOCATIONS
Note: Leave an access in the “island” structure for gas supply and regulator
®
service that is not inside the grill structure. Weber has a gas line and
regulator access door (part # 36311) available from your dealer or call
Customer Service at 1-800-446-1071.
Note: Area should be kept clear of sharp, jagged, or extremely abrasive
surfaces to avoid possible damage to gas supply lines. Exercise caution when
pulling gas lines through built-in structure.
GENERAL SPECIFICATIONS FOR PIPING
Note - Contact your local municipality for building codes regulating outdoor
gas grill installations. In absence of Local Codes, you must conform to the
latest edition of National Fuel Gas Code ANSI Z223.1/NFPA54.
•
•
This grill is designed to operate at 4.5 inches of water column pressure.
A manual shut-off valve must be installed outdoors, and be accessible,
not in the “built-in” structure. An additional manual shut-off valve indoors
should be installed in the branch fuel line in an accessible location near
the supply line.
ƽ CAUTION: If young children are in the area, a
locking valve should be considered.
•
•
Pipe compound should be used which is resistant to the action of liquid
propane gas when gas connections are made.
The gas connections must be firmly attached to a rigid, permanent
construction.
Plan View Left Side
3
3
/ "
3
4
A (3 / ")
4
Gas Inlet
1
6
/ "
4
1
B (6 / ")
Note: The information provided in this manual is general for typical
installations. We cannot cover all possible installation ideas. We recommend,
prior to installation, that you contact your municipality for local building codes
and your local fire department for installation verification.
4
C
Gas Inlet
If you have any questions, contact Customer Service at 1-800-446-1071.
Side view
Built-In Gas Line Dimensions
Silver
Gold
Tolerances
1
A
B
C
3 3
6 1
2 1
/
/
/
"
"
"
3 3/4""
+
+
+
/
/
/
8" - 1
8" - 1
8" - 1
/
/
/
"
8
"
8
"
8
4
4
2
1
1
6 1
2 1
/
"
"
4
/
2
Table
10-1
Maximum Capacity of Pipe in Cubic Feet of Gas per Hour for Gas Pressures of 0.5 psi or Less and a Pressure Drop of 0.3 Inch
Water Column. (Based on a 0.60 Specific Gravity Gas)
Nominal
Iron Pipe
Size
Internal
Diameter
(Inches)
Length of Pipe (Feet)
10
20
30
40
50
60
70
80
90
100
125
150
175
200
(Inches)
1/4
3/8
1/2
3/4
1
.364
.493
32
22
49
18
40
15
34
14
30
12
27
11
25
11
23
10
22
9
8
8
7
6
72
21
18
17
15
14
.622
132
92
73
63
56
50
46
43
40
38
34
31
28
26
.824
278
190
350
730
1100
2100
3300
5900
152
285
590
890
1650
2700
4700
9700
130
245
500
760
1450
2300
4100
8300
115
215
440
670
1270
2000
3600
7400
105
195
400
610
1150
1850
3250
6800
96
90
84
79
72
64
59
55
1.049
1.380
1.160
2.067
2.469
3.068
4.026
520
180
370
560
1050
1700
3000
6200
170
350
530
990
1600
2800
5800
160
320
490
930
1500
2600
5400
150
305
460
870
1400
2500
5100
130
275
410
780
1250
2200
4500
120
250
380
710
1130
2000
4100
110
225
350
650
1050
1850
3800
100
210
320
610
980
1700
3500
1 1/4
1/12
2
1050
1600
3050
4800
8500
2 1/2
3
4
17500 12000
© 1997 National Fire Protection Association, Inc,. and International Approval Services - U.S., Inc. All Rights Reserved.
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19
GAS SUPPLY
GAS LINE PIPING
CONNECT GAS SUPPLY
A 58 inch corrugated gas line is supplied with the grill. This line needs to pass
through the gas inlet opening to the main gas supply.
•
•
Refer to the piping chart at the bottom of previous page.
The corrugated gas line from the manifold is 58 inches long. Do not
extend the gas line.
•
•
We have provided the means to make an SAE 45° flare connection. Do
not use pipe sealant on this connection.
If the length of line required does not exceed 50 feet, use a 5/8” O.D.
tube. One size larger should be used for lengths greater than 50 feet.
Refer to piping chart.
Gas piping may be copper tubing, type K or L; polyethylene plastic
tube, with a minimum wall thickness of .062 inch; or standard weight
(schedule 40) steel or wrought iron pipe.
Copper tubing must be tin-lined if the gas contains more than 0.3
grams of hydrogen sulfide per 100 cubic feet of gas.
Plastic tubing is suitable only for outdoor, underground use.
Gas piping in contact with earth, or any other material which may
corrode the piping, must be protected against corrosion in an approved
manner.
1) Connect the corrugated gas line to the regulator (a). Use the 1/2” flared
gasket (1) to ensure proper seal.
(b) Shows the gas line and regulator assembled.
2) Uncap the flare fitting connection off the regulator.
3) Hard pipe the gas supply to the inlet of the regulator. Refer to “Typical
Gas Supply Installation”.
•
•
top view
Cap
•
•
(Optional Side Burner)
Corrugated Gas Line
to Manifold
Hard piped
gas supply
(1)
•
Underground piping must have a minimum of 18” cover.
TEST CONNECTIONS
All connections and joints must be thoroughly tested for leaks in accordance
with local codes and all listed procedures in the latest edition of the National
Fuel Gas Code ANSI Z223.1/NFPA 54.
Regulator
a.
ƽ DANGER
Do not use an open flame to check for gas
leaks. Be sure there are no sparks or open
flames in the area while you check for gas
leaks. This will result in a fire or explosion
which can cause serious bodily injury or
death, and damage to property.
top view
Cap
(Optional Side Burner)
Corrugated Gas Line
to Manifold
Hard piped
gas supply
Regulator
b.
ƽ ATTENTION: This product has been safety tested and
is only certified for use in a specific country. Refer to
label located on outer carton for country designation.
These parts may be gas carrying or gas burning components. Please
contact Weber-Stephen Products Co., Customer Service Department for
genuine Weber-Stephen Products Co. replacement part(s) information.
ƽ WARNING: Do not attempt to make any repair to
gas carrying or gas burning components without
contacting Weber-Stephen Products Co., Customer
Service Department. Your actions, if you fail to follow
this product Warning, may cause a fire or an explosion
resulting in serious personal injury or death and damage
to property.
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20
GAS SUPPLY
4) Connect the corrugated gas line to the manifold located on the right hand
side of grill under the control panel. Use the 1/2” flared gasket (1) to
ensure proper seal.
Note: Leave an access in the “island” structure for gas supply and regulator
®
service not inside the grill structure. Weber has a gas line and regulator
access door (part # 36311) available from your dealer or call Customer
Service at 1-800-446-1071.
OR
Right Side
Left Side
Front View
(1)
top view
Note: These drawings are only a reference.
•
Cross ventilation must be incorporated in the supporting structure. We
recommend a minimum of 100 square inches of venting per side.
Vents should be on two sides of the structure.
•
•
•
•
The above drawings are for reference only.
Location of the vents should be from the center, outward.
Locate the vents at both the bottom of the structure and at the top of the
structure.
•
The bottom vents should be as close to ground level as possible. Make
sure the vent area is not blocked by interior supports of the structure.
We recommend vents with screens.
Access doors to the structure are not considered vents.
Clean the vents periodically.
VENTILATION
•
•
•
ƽWARNING: Air holes must be provided in the structure
at the top and bottom to provide ventilation in the event of
a gas leak.
ƽ DANGER: Failure to follow recommended minimum
venting instructions can cause gas to collect in the
structure in the event of a gas leak. This may result in a
fire or an explosion which can cause serious bodily injury
or death, and damage to property.
Air holes can be located in a low visibility area and should be protected by
screening material to prevent rodents and insects from entering the structure.
Air holes will also help dry moisture.
Summit Built-In cabinet vents are available from your dealer or call Customer
Service at 1-800-446-1071.
®
WEBER-STEPHEN PRODUCTS CO.
®
©2003 The following trademarks are registered in the name of Weber-Stephen Products Co., an Illinois corporation, located at 200 East Daniels Road, Palatine, Illinois 60067 U.S.A.
®
®
®
Australia; Smokey Joe, Weber, Kettle Silhouette , Genesis, Austria; Kettle Silhouette , Smokey Joe, Weber, Benelux; Kettle Silhouette , Smokey Joe, Weber, Compact Grill Configura-
®
®
®
tion, Botswana; Weber, Canada; Smokey Joe, Genesis, China; Kettle Silhouette , Denmark; Kettle Silhouette , Smokey Joe, Weber, Finland; Smokey Joe, France; Kettle Silhouette ,
®
Smokey Joe, Weber, One-Touch, Germany; Smokey Joe, Weber, One-Touch, Greece; Smokey Joe, Ireland; Kettle Silhouette , Smokey Joe, Italy; Smokey Joe, Weber, Japan; Smokey
Joe, Weber, Korea; Smokey Joe, Weber, New Zealand; Weber, Smokey Joe, Nigeria; Weber, Norway; Smokey Joe, Weber, Portugal; Weber, South Africa: Smokey Joe, Weber, Kettle
®
®
Configuration, Spain; Smokey Joe, Weber, Sweden; Kettle Silhouette , Smokey Joe, Switzerland; Kettle Silhouette , Smokey Joe, Weber, United Kingdom; Smokey Joe, Weber, Weber
®
One-Touch, U.S.A..; Kettle Configuration, Kettle Silhouette , Smokey Joe, Weber, One-Touch, Firespice, Go-Anywhere, U.S.A.;Kettle Configuration, Kettle Silhouette, Genesis, Fla-
vorizer, Crossover, Flamgo, Performer, Rapidfire, Tuck ‘N Carry, Jumbo Joe, Bar-B-Kettle, Master-Touch, Spirit, Grill Out, Summit, Platinum, 1-800-Grill-Out, Ranch, Matchless Flame,
®
Zimbabwe; Weber, Kettle Configuration, Kettle Silhouette .
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