Weber Gas Grill 42097 User Manual

®
S U M M I T  
Natural Gas Grill Owners Guide  
#
YOU MUST READ THIS OWNERS GUIDE  
42097  
BEFORE OPERATING YOUR GAS GRILL  
DANGER  
If you smell gas:  
1. Shut off gas to the appliance.  
2. Extinguish any open flames.  
3. Open lid  
4. If odor continues, keep away from the  
appliance and immediately call your gas  
supplier or your fire department.  
Leaking gas may cause a fire or explosion  
which can cause serious bodily injury or  
death, or damage to property.  
WARNING  
1. Do not store spare liquid propane  
cylinder within 10 feet (3m) of this  
appliance.  
2. Do not store or use gasoline or other  
flammable liquids or vapors within  
25 feet (8m) of this appliance.  
WARNING: Follow all leak-check  
procedures carefully in this manual prior  
to barbecue operation. Do this even if  
the barbecue was dealer-assembled.  
NOTICE TO INSTALLER:These instructions  
must be left with the owner and the owner  
should keep them for future use.  
THIS GAS APPLIANCE IS DESIGNED FOR  
OUTDOOR USE ONLY.  
A407_NG.d  
Ba402_NG.a  
B407_NG.c  
C407_NG.c  
D407_NG.d  
E401.b  
WARNING: Do not try to light this  
appliance without reading the “Lighting”  
Instructions section of this manual  
42097 US 01/29/03  
NG  
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Contents  
Danger & Warnings..................................................................................A-2  
Warranty ..................................................................................................A-4  
General Instructions .................................................................................A-5  
Grilling Methods ......................................................................................A-6  
Cleaning ..................................................................................................A-6  
Exploded View .........................................................................................A-7  
Parts List ...................................................................................................A-9  
Assembly Instructions...............................................................................B-a  
Gas Instructions .......................................................................................C-1  
Leak Checking .........................................................................................C-4  
Operating.................................................................................................D-1  
Grilling Methods ......................................................................................D-1  
Lighting....................................................................................................D-3  
Manual Lighting .......................................................................................D-4  
Lighting the Side Burner ...........................................................................D-5  
Lighting the Smoker .................................................................................D-7  
Troubleshooting .......................................................................................D-9  
Side Burner Troubleshooting.....................................................................D-10  
Maintenance ............................................................................................E-1  
Replacing Main Burners ...........................................................................E-2  
Crossover® Ignition System Operations.....................................................E-4  
A-3  
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Warranty  
Weber-Stephen Products Co. (Weber) hereby warrants to  
the ORIGINAL PURCHASER of this Weber® gas grill that it  
will be free of defects in material and workmanship from  
the date of purchase as follows:  
This Limited Warranty does not cover any failures or  
operating difficulties due to accident, abuse, misuse,  
alteration, misapplication, vandalism, improper  
installation or improper maintenance or service, or failure  
to perform normal and routine maintenance, including  
but not limited to damage caused by insects within the  
burner tubes, as set out in this owner’s manual.  
Deterioration or damage due to severe weather  
conditions such as hail, hurricanes, earthquakes or  
tornadoes, discoloration due to exposure to chemicals  
either directly or in the atmosphere, is not covered by  
this Limited Warranty.  
Aluminum Castings, lifetime, 1 year paint  
Stainless Steel Hood Section, 25 years  
Burners, 10 years  
Igniter, 3 years  
Cooking Grates, 7 years  
Flavorizer® Bars, 5 year no rust  
through  
Thermoplastic/Thermoset Parts, 10 years Excluding  
fading  
There are no other express warrants except as set forth  
herein and any applicable implied warranties of  
merchantability and fitness are limited in duration to the  
period of coverage of this express written Limited  
Warranty. Some regions do not allow limitation on how  
long an implied warranty lasts, so this limitation may not  
apply to you.  
Weber® is not liable for any special, indirect or  
consequential damages. Some regions do not allow the  
exclusion or limitation of incidental or consequential  
damages, so this limitation or exclusion may not apply to  
you.  
Weber® does not authorize any person or company to  
assume for it any other obligation or liability in  
connection with the sale, installation, use, removal,  
return, or replacement of its equipment; and no such  
representations are binding on Weber®.  
All Remaining Parts, 5 years,  
when assembled and operated in accordance with the  
printed instructions accompanying it.  
Weber may require reasonable proof of your date of  
purchase. THEREFORE, YOU SHOULD RETAIN YOUR  
SALES SLIP OR INVOICE.  
This Limited Warranty shall be limited to the repair or  
replacement of parts that prove defective under normal  
use and service and which on examination shall indicate,  
to Weber’s satisfaction, they are defective. Before returning  
any parts, contact the Customer service representative in  
your region using the contact information sheet provided  
with your manual. If Weber® confirms the defect and  
approves the claim, Weber® will elect to replace such parts  
without charge. If you are required to return defective  
parts, transportation charges must be prepaid. Weber® will  
return parts to the purchaser, freight or postage prepaid.  
This Warranty applies only to products sold at retail.  
WEBER-STEPHEN PRODUCTS CO.  
Customer Service Center  
1890 Roselle Road, Suite 308  
Schaumburg, IL 60195  
USA  
A-4  
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General Instructions  
Your Weber® gas barbecue is a portable outdoor cooking  
Storage  
appliance. With the Weber® gas barbecue you can grill,  
barbecue, roast and bake with results that are difficult to  
duplicate with indoor kitchen appliances. The closed lid  
and Flavorizer® bars produce that “outdoor” flavor in the  
food.  
The gas must be turned OFF at the natural gas  
supply when the Weber® gas barbecue is not in use.  
When the Weber® gas barbecue is stored indoors,  
the gas supply must be disconnected.  
The Weber® gas barbecue should be checked for gas  
leaks and any obstructions in the burner tubes before  
using. (See Sections: “General Maintenance and  
Annual Maintenance.)  
The Weber® gas barbecue is portable so you can easily  
change its location in your yard or on your patio. Portability  
means you can take your Weber® gas barbecue with you if  
you move.  
The natural gas supply is easy to use and gives you more  
cooking control than charcoal fuel.  
Check that the areas under the control panel and the  
slide out bottom tray are free from debris that might  
obstruct the flow of combustion or ventilation air.  
The Spider /Insect Screens should also be checked  
for any obstructions. (See Section: “Annual  
Maintenance.)  
These instructions will give you the minimum  
requirements for assembling your Weber® gas  
barbecue. Please read the instructions carefully before  
using your Weber® gas barbecue. Improper assembly  
can be dangerous.  
Operating  
Not for use by children.  
WARNING: Only use this barbecue outdoors in a  
well-ventilated area. Do not use in a garage,  
building, breezeway or any other enclosed area.  
WARNING:Your Weber® gas barbecue shall not be  
used under an unprotected combustible roof or  
overhang.  
If there are local codes that apply to portable gas grills,  
you will have to conform to them. If there are no local  
codes, you must conform to the latest edition of the  
National Fuel Gas Code: ANSI Z 223.1/NFPA54.  
This Weber® gas barbecue is designed for natural  
(piped in city) gas only. Do not use liquid propane (LP)  
bottled gas. The valves, orifices and hose are for  
natural gas only.  
WARNING:Your Weber® gas barbecue is not  
intended to be installed in or on recreational  
vehicles and/or boats.  
WARNING: Do not use the barbecue within 24  
inches of combustible materials, top, bottom, back  
or sides of the grill.  
Do not use with charcoal fuel.  
Check that the area under the control panel and the  
bottom tray are free from debris that might obstruct the  
flow of combustion or ventilation air.  
WARNING:The entire cooking box gets hot when  
in use. Do not leave unattended.  
For Installation in Canada  
WARNING: Keep any electrical supply cord and the  
fuel supply hose away from any heated surface.  
WARNING: Keep the cooking area clear of  
flammable vapors and liquids, such as gasoline,  
alcohol, etc., and combustible materials.  
These instructions, while generally acceptable, do not  
necessarily comply with the Canadian Installation codes,  
particularly with piping above and below ground. In  
Canada the installation of this appliance must comply with  
local codes and/or Standards CAN/CGA-B149.1 Natural  
Gas and Propane Installation Code.  
Gas Supply Testing  
Disconnect your Weber® gas barbecue when the gas  
supply is being tested at high pressures. This  
appliance and its individual shutoff valve must be  
disconnected from the gas supply piping system  
during any pressure testing of that system at test  
pressures in excess of 1/2 psig (3.5 kPa).  
Turn OFF your Weber® gas barbecue when the gas  
supply is being tested at low pressures. This  
appliance must be isolated from the gas supply  
piping system by closing its individual manual shutoff  
valve during any pressure testing of the gas supply  
piping system at the pressure equal to or less than 1/  
2 psig (3.5 kPa).  
A-5  
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General Instructions  
Grilling Methods  
Cleaning  
NOTE: If grill looses heat while cooking refer to the  
troubleshooting section of this manual.  
WARNING:Turn your Weber® gas barbecue OFF and  
wait for it to cool before cleaning.  
WARNING: Do not move the Weber® gas barbecue  
when operating or while barbecue is hot.  
CAUTION: Do not clean your Flavorizer® bars or  
cooking grates in a self-cleaning oven.  
For availability of replacement cooking grates and  
Flavorizer® bars contact the  
You can adjust the Left and Right burners in each burner  
set as desired. The control settings are High (H), Medium  
(M), Low (L), or Off (O).  
Note: The temperature inside your cooking box for the first  
few uses, while surfaces are still very reflective, may be  
hotter than those shown in your cookbook. Cooking  
conditions. Such as wind and weather, may require the  
adjustment of the burner controls to obtain the correct  
cooking temperatures.  
Customer Service Representative in your region using  
the contact information sheet  
provided with your manual.  
Outside surfaces - Use a warm soapy water solution to  
clean, then rinse with water.  
CAUTION: Do not use oven cleaner, abrasive  
cleansers (kitchen cleansers) cleaners that contain  
citrus products, or abrasive cleaning pads on  
barbecue or cart surfaces.  
If burners go out during cooking, open lid, turn off all  
burners and wait five minutes before relighting.  
Preheating - Your Weber® gas barbecue is an energy-  
efficient appliance. It operates at an economical low BTU  
rate. To preheat: after lighting, close lid and turn all burners  
to high (HH). Preheating to between 500° and 550° F (260°  
and 290° C) will take 10 to 15 minutes depending on  
conditions such as air temperature and wind.  
Slide out Bottom tray - Remove excess grease, then  
wash with warm soapy water, then rinse  
Flavorizer® bars and Cooking grates - Clean with a  
suitable brass bristle brush. As needed, remove from grill  
and wash with warm soapy water, then rinse with water.  
Drippings and grease - The Flavorizer® bars are  
designed to smokethe correct amount of drippings for  
flavorful cooking. Excess drippings and grease will  
accumulate in the catch pan under the slide out bottom  
tray. Disposable foil drip pans are available that fit the catch  
pan.  
Catch pan - Disposable foil trays are available, or you can  
line the catch pan with aluminum foil. To clean the catch  
pan, wash with warm soapy water, then rinse.  
WARNING: Check the bottom tray for grease build-  
up before each use. Remove excess grease to avoid  
a grease fire in the slide out bottom tray.  
Thermometer - Wipe with warm soapy water; clean with  
plastic scrub ball. Do not put in dishwasher or submerge in  
water.  
Inside cooking module - Brush any debris off of burner  
tubes. DO NOT ENLARGE BURNER PORTS  
(OPENINGS). Wash inside of cooking box with warm  
soapy water and a water rinse.  
Inside Lid - While lid is warm, wipe inside with paper towel  
to prevent grease build-up. Flaking built-up grease  
resembles paint flakes.  
Stainless steel surfaces - Wash with a soft cloth and a  
soap and water solution. Be careful to scrub with the grain  
direction of the stainless steel.  
Thermoset surfaces - Wash with a soft cloth and a soap  
and water solution.  
Do not use cleaners that contain acid, mineral spirits  
or xylene. Rinse well after cleaning.  
Thermoset work surfaces are not to be used as cutting  
boards.  
A-6  
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ExplodedView  
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A-7  
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ExplodedView List  
1. Hinge Pin  
40. Plastic Plug  
41. Door Stop  
2. Thermometer Hardware  
3. Thermometer Bezel  
4. Warm-UpBasket  
5. Smoker Box  
42. Right Door  
43. Hair Pin Cotter  
44. Lid Assembly  
6. Left Flavorizer® Bar Assembly  
7. Smoker Box Chip Grate  
8. Cookbox Assembly Hardware  
9. 1/4 - 20 Hex Nut  
45. 1/4 - 20 x 1 1/4 inch Bolt  
46. 12 inch Cooking Grate  
47. Right Flavorizer® Bar Assembly  
48. Warming Rack  
10. Electrode Assembly  
11. Electrode Assembly  
12. Crossover® Tube  
13. Smoker Burner Tube  
14. Left Burner Tube  
49. Cookbox Assembly  
50. Electrode Assembly  
51. Right Burner Tube  
52. Battery Shield Assembly  
53. Manifold Assembly  
54. Main Gas Line  
15. 1/4 - 20 x 1/2 inch Screw  
16. Manifold  
55. Hose  
17. Negative Ignition Switch Wire  
18. Positiver Ignition Switch Wire  
19. Three Output Ignition Module  
20. Ignition Switch Button Assembly  
21. 1/4 - 20 x 1/2 inch Black Screw  
22. Small Burner Control Knob  
23. Large Burner Control Knob  
24. Control Panel  
56. Side Burner Igniter Wire  
57. Bottom Tray  
58. Summit Catch Pan Holder  
59. Summit Catch Pan  
60. Summit Drip Pan  
61. Side Burner Grate  
62. Rear Frame Rail  
63. Side Burner Cap  
64. Side Burner Ring  
65. Side Burner Control Knob  
66. Side Burner  
25. Front Panel  
26. Left Work Surface  
27. Left Trim Piece  
28. 1/4 - 20 x 1 inch Black Bolt  
29. Nylon Washer  
67. Wheel Frame Assembly  
68. Hubcap  
30. 1/4 - 20 x 1/2 inch Black Bolt  
31. Left Swing-Up Table  
32. Front Frame Rail  
69. Wheel  
70. Right Trim Piece  
71. Cylinder Glides  
33. Caster Frame Assembly  
34. Door Bushing  
72. Right Swing-Up Table  
73. Back Panel  
35. Bottom Shelf  
74. Door Plug  
36. Mounting Clip  
37. Caster  
38. Left Door  
39. 10 - 16 x 3/4 Screw w/ Washer  
A-8  
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Parts List  
Lid - 1  
Bottom Shelf - 1  
Left Door - 1  
Cookbox - 1  
Right Door - 1  
Front Frame Rail - 1  
Rear Frame Rail - 1  
Side Table - 2  
Side Burner - 1  
Left Frame  
Assembly - 1  
Right Frame Assembly - 1  
Warming Rack - 1  
Warm-UpRack - 1  
Rear Panel - 1  
A-9  
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Parts List  
Flavorizor® Bars - 2 Sets  
Hinge Pin- 2  
Hair Pin Cotter- 2  
1-1/4 inch Bolts  
(1/4 x 20 x 1-1/4 inch Bolt) - 2  
Stainless Steel  
Cooking Grates - 2  
Nut Hex (1/4 x 20 Blk Zinc) - 2  
1/2 inch Bolts  
(1/4 x 20 x 1/2 inch Bolt) - 8  
Bottom Tray - 1  
Nylon Washer - 10  
Catch-Pan Holder - 1  
Catch-Pan - 1  
Wing Nut (10-24) - 2  
Plastic Washer - 1  
Wrench - 1  
Disposable Drip Pans - 2  
Smoker - 1  
7/16 inch Wrench - 1  
Hose - 1  
A-10  
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Place corregated  
from each side of  
the Cookbox under  
the Caster and  
Wheel Frame  
Assembly to level  
the frames for  
Frame Rail  
1
a
Assembly.  
b
c
ƽ CAUTION: Before  
proceeding to the next  
step check that frame rail  
(2) is on the side with the  
swing tables (3). The tab  
on frame rail (2) must be  
facing toward the wheels.  
(1)  
(3)  
(3)  
(2)  
Ba402_NG.a  
B-a  
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2
a
b
ƽ ATTENTION!  
Only start these bolts.  
Do not tighten yet.  
B-b  
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3
B-c  
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4
a
b
ƽ ATTENTION!  
Completely  
remove both  
partially started  
bolts from top  
rear frame rail  
c
1
2
ƽ ATTENTION!  
Reinstall both bolts  
through rear panel and  
into rear frame rail.  
B-d  
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ƽ ATTENTION!  
Remove packing tape holding  
the gas line and bracket(1).  
When installing cookbox route  
the gas line and bracket(1)  
inside the frame rails(2).  
5
a
(1)  
(1)  
(2)  
(2)  
(2)  
(2)  
B-e  
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6
b
(1)  
(2)  
(3)  
B-f  
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7
c
(1)  
(2)  
(1)  
(2)  
B-g  
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8
a
b
Matchlight Holder  
B-h  
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9
a
b
(1)  
(3)  
(2)  
B-i  
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10  
a
a
b
b
B-j  
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a
11  
(1)  
(2)  
NOTE:  
Igniter  
Wire(1) is  
located  
b
up under  
right side  
of control  
panel.  
(1)  
B407_NG.c  
B-1  
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c
ƽ CAUTION: Hold burner cap(1) down  
while pushing side burner ignition wire(2) on.  
(1)  
(2)  
d
B-2  
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12  
b
a
13  
B-3  
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14  
15  
B-4  
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16  
17  
B-5  
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B-6  
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Gas Instructions  
Gas Line Piping  
If the length of the line required does not exceed 50  
Install Gas Supply  
General Specifications for Piping  
feet, use a 5/8" O.D. tube. One size larger should be  
used for lengths greater than 50 feet.  
Gas piping may be copper tubing, type K or L;  
polyethylene plastic tube, with a minimum wall  
thickness of .062 inch; or standard weight (schedule 40)  
steel or wrought iron pipe.  
Copper tubing must be tin-lined if the gas contains  
more than 0.3 grams of hydrogen sulfide per 100 cubic  
feet of gas.  
Plastic tubing is suitable only for outdoor, underground  
use.  
Note - Contact your local municipality for building  
codes regulating outdoor gas barbecue installations.  
In absence of Local Codes, you must confirm to the  
latest edition of ANSI Z223.1. WE RECOMMEND THAT  
THIS INSTALLATION BE DONE BY A PROFESSIONAL.  
Some of the following are general requirements taken from  
ANISI Z223.1 latest edition for complete specifications.  
This barbecue is designed to operate at 7 inches of  
water column pressure (.2526 psi).  
A manual shut-off valve must be installed outdoors,  
immediately ahead of the quick disconnect.  
An additional manual shut-off valve indoors should be  
installed in the branch fuel line in an accessible location  
near the supply line  
The quick disconnect connects to a 3/8 inch NPT  
thread from the gas source. The quick disconnect fitting  
is a hand-operated device that automatically shuts OFF  
the flow of gas from the source when the barbecue is  
disconnected  
The quick disconnect fitting can be installed  
horizontally, or pointing downward. Installing the fitting  
with the open end pointing upward can result in  
collecting water and debris.  
Gas piping in contact with earth, or any other material  
which may corrode the piping, must be protected  
against corrosion in an approved manner.  
Underground piping must have a minimum of 18" cover  
Test Connections  
All connections and joints must be thoroughly tested for  
leaks in accordance with local codes and all listed  
procedures in the latest edition of ANSI Z223.1  
ƽ DANGER  
Do not use an open flame to check for gas  
leaks. Be sure there are no sparks or open  
flames in the area while you check for gas  
leaks.This will result in a fire or explosion  
which can cause serious bodily injury or  
death and damage to property.  
The dust covers (supplied plastic plugs) help keep the  
open ends of the quick disconnect fitting clean while  
disconnected.  
Pipe compound should be used which is resistant to the  
action of natural gas when connections are made.  
The outdoor connector must be firmly attached to rigid,  
permanent construction.  
ƽ WARNING: Do not route the 12 foot hose under a  
deck.The hose must be visible.  
Check that all burner valves are off  
Gas supply  
Inside wall  
Valves are shipped in the OFF position, but you should  
check to be sure that they are turned OFF. Check by  
pushing down and turning clockwise. If they do not turn,  
they are off. Proceed to the next step. If they do turn  
continue turning them clockwise until they stop, then they  
are off. Proceed to the next step.  
Outside wall  
Shut off  
This is a typical installation  
of a Weber® natural gas  
barbecue. Local codes may  
require different  
installations.  
Locking shut off  
3
1
/
nipple  
/
" Pipe  
" Pipe  
2
Quick  
disconnect  
8
nipple  
Do Not Use  
C407_NG.c  
C-1  
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Gas Instructions  
Check for Gas Leaks  
Connect Gas Supply  
ƽ DANGER  
Do not use an open flame to check for gas leaks. Be  
sure there are no sparks or open flames in the area  
while you check for leaks. Sparks or open flames will  
result in a fire or explosion which can cause serious  
bodily injury or death and damage to property.  
a) To connect gas hose at the supply: Slide back the  
collar of the quick disconnect. Push male fitting of the hose  
into the quick disconnect, and maintain pressure(1). Slide  
the collar closed(2). If it does not engage or lock, repeat  
procedure.  
ƽ WARNING:You should check for gas leaks every  
time you disconnect and reconnect a gas fitting.  
ƽ WARNING: Perform these leak checks even if your  
barbecue was dealer or store assembled.  
Turn on gas supply.  
b) To connect gas hose at the Grill: Slide back the collar  
of the quick disconnect. Push male fitting of the grill  
connection into the quick disconnect, and maintain  
pressure(1). Slide the collar closed(2). If it does not  
engage or lock, repeat procedure.  
Check for leaks by wetting the connections with the soap  
and water solution and watching for bubbles. If bubbles  
form or if a bubble grows, there is a leak.  
Gas will not flow unless the quick disconnect is properly  
engaged.  
Note - Since some leak test solutions, including soap and  
water, may be slightly corrosive, all connections should be  
rinsed with water after checking for leaks.  
ƽ WARNING: Do not ignite burners when leak  
checking.  
a
(2)  
b
(1)  
(2)  
(1)  
C-2  
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Gas Instructions  
Completely remove the control panel (4) from the cooking  
box assembly exposing the valves, burners, igniter, and  
manifold.  
ƽWARNING :The gas connections of your Summit®  
gas grill have been factory tested. We do however  
recommend that you leak check all gas connections  
before operating your Summit® gas grill.  
Remove control panel  
Part required: Phillips Screwdriver.  
Remove the burner control knobs (1). The screws (2) need  
to be removed from the control panel (3) before the control  
panel is removed from the grill.  
(1)  
(2)  
(2)  
(3)  
(4)  
Remove the Front Panel by sliding the panel up and out of  
the slots.  
Put your fingers under the front edge of the control panel  
and lift off.  
C-3  
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Gas Instructions  
Check for gas leaks  
ƽ WARNING: If there is a leak at connection (6),  
retighten the fitting with a wrench and recheck for  
leaks with soap and water solution.  
ƽ DANGER  
Do not use an open flame to check for gas leaks. Be  
sure there are no sparks or open flames in the area  
while you check for leaks. Sparks or open flames will  
result in a fire or explosion which can cause serious  
bodily injury or death and damage to property.  
If a leak persists after retightening the fitting, turn OFF  
the gas. DO NOT OPERATE THE GRILL. Contact the  
Customer Service Representative in your region using  
the contact information sheet provided with your  
manual.  
ƽ WARNING:You should check for gas leaks every  
time you disconnect and reconnect a gas fitting.  
Note - All factory-made connections have been thoroughly  
checked for gas leaks. The burners have been flame-  
tested. As a safety precaution however, you should  
recheck all fittings for leaks before using your Weber® gas  
barbecue. Shipping and handling may loosen or damage a  
gas fitting.  
(1)  
ƽ WARNING: Perform these leak checks even if your  
barbecue was dealer or store assembled.  
You will need: a soap and water solution, and a rag or  
brush to apply it.  
Make sure side burner is OFF. Remove valve control knob  
and screws. Remove porcelain top.  
(2)  
To perform leak checks: Slide back the collar of the quick  
disconnect. Push male fitting of the hose into the quick  
disconnect, and maintain pressure(1). Slide the collar  
closed(2). If it does not engage or lock, repeat procedure.  
Gas will not flow unless the quick disconnect is properly  
engaged.  
Turn on gas supply.  
(5)  
(3)  
Check for leaks by wetting the connections with the soap  
and water solution and watching for bubbles. If bubbles  
form or if a bubble grows, there is a leak.  
Note - Since some leak test solutions, including soap and  
water, may be slightly corrosive, all connections should be  
rinsed with water after checking for leaks.  
(6)  
ƽ WARNING: Do not ignite burners when leak  
checking.  
(4)  
Check:  
1) Quick disconnect hose to grill connection  
2) Side burner hose to manifold connection  
3) Side burner hose to side burner connection  
4) Hose to quick disconnect connection (gas supply)  
5) Valve to manifold connection  
ƽ WARNING: If there is a leak at connections  
(1),(2),(3),(4) or (5) turn OFF the gas. DO NOT  
OPERATE THE GRILL. Contact the Customer Service  
Representative in your region using the contact  
information sheet provided with your manual.  
When leak checks are complete, turn gas supply OFF at  
the source and rinse connections with water.  
6) Gas line to manifold connections.  
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Gas Instructions  
Reinstall control panel  
Parts required: control panel, screws, and burner control  
knobs.  
Place the control panel back onto the control panel  
brackets on either side of the front of the cooking box.  
Line up screws with screw holes on both the control panel  
and control panel brackets. Tighten screws.  
Reinstall burner control knobs & igniter wires (if  
necessary).  
Place corresponding control knobs down onto the valve  
stems. From the underside of the control panel, replace the  
two wires (1, 2) of each igniter.  
-
+
+
-
a
c
b
(1)  
(2)  
d
a = Blue Tab with Black Wire  
b = Yellow Tab with Black Wire  
c = White Tab with Black Wire  
d = Solid White Wire  
C-5  
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Operating Instructions  
Direct cooking  
The Direct Method, similar to broiling, means the food is  
cooked directly over the heat source. For even cooking,  
food should be turned once halfway through the grilling  
time.  
Grilling Methods  
NOTE: If grill looses heat while cooking refer to the  
troubleshooting section of this manual.  
Use the Direct method for foods that take less than 25  
minutes to cook: steaks, chops, kabobs, sausages,  
vegetables, and more.  
You can adjust the Left and Right burners in each burner  
set as desired. The control settings are High (H), Medium  
(M), Low (L), or Off (O).  
Direct cooking is also necessary to sear meats. Searing  
creates that wonderful crisp, caramelized texture where  
the food hits the grate. It also adds great color and flavor to  
the entire surface. Steaks, chops, chicken breasts, and  
larger cuts of meat all benefit from searing.  
To sear meats, place them over Direct High heat for 2 to 5  
minutes per side. Smaller pieces require less searing time.  
Usually after searing you finish cooking the food at a lower  
temperature.You  
If burners go out during cooking, turn off all burners  
and wait 5 minutes before relighting.  
ƽWARNING: Check the bottom tray and catch pan for  
grease build-up before each use. Remove excess  
grease to avoid a grease fire in the bottom tray.  
Preheating the grill before grilling is important. Light your  
Summit® gas grill according to the instructions in this  
Owner’s Manual. Turn both burners in each burner set  
to High (HH), close the lid, and preheat grill with the lid  
down until grill thermometer reaches 550ºF. This is the  
recommended broiling temperature.  
can finish cooking fast-cooking foods by the Direct  
method; use  
the Indirect method for longer-cooking foods.  
To set up your gas grill for Direct cooking, preheat the grill  
with all burners on High. Place food on the cooking grate,  
and then adjust all burners to the temperature noted in the  
recipe. Close the lid of the grill and lift it only to turn food or  
to test for doneness at the end of the recommended  
cooking time.  
Preheating  
Preheating the grill before grilling is very important. Light  
your Summit® gas grill according to the instructions in your  
Owner’s Manual. Close the lid and wait until the  
thermometer in your lid reaches 500˚-550˚F (260˚-288˚C).  
This will take approximately 10 to 15 minutes, depending  
on outside temperatures.  
Covered cooking  
All grilling is done with the lid down to provide uniform,  
evenly circulated heat. With the lid closed, the Summit®  
gas grill cooks much like a convection oven. The  
thermometer in the lid indicates the cooking temperature  
inside the grill. All preheating and grilling is done with the  
lid down. No peeking — heat is lost every time you lift the  
lid.  
Flavorizer® system  
When meat juices drip from the food onto the specially  
angled Flavorizer® bars, they create smoke that gives  
foods an irresistible barbecued flavor. Thanks to the unique  
design of the burners, Flavorizer® bars and the flexible  
temperature controls, uncontrolled flare-ups are virtually  
eliminated, because YOU control the flames. Because of  
the special design of the Flavorizer® bars and burners,  
excess fats are directed through the funnel-shaped bottom  
tray into the grease catch pan.  
The most important thing to know about grilling is which  
cooking method to use for a specific food, Direct or  
Indirect. The difference  
is simple: place the food directly over the fire, or arrange  
the fire on either side of it. Using the right method is the  
shortest route to great resultsand the best way to ensure  
doneness safety.  
D407_NG.d  
D-1  
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Operating Instructions  
Indirect cooking  
The Indirect Method is similar to roasting, but with the  
added benefits of that grilled texture, flavor, and  
Grilling Tips & Helpful Hints  
Always preheat the grill before cooking. Set all burners  
on HIGH heat and close lid; heat for 10 minutes, or until  
thermometer registers 500˚-550˚F (260˚-288˚C).  
Sear meats and cook with the lid down for perfectly  
grilled food every time.  
appearance you cant get from an oven. To set up for  
Indirect cooking, gas burners are lit on either side of the  
food but not directly beneath it. Heat rises, reflects off the  
lid and inside surfaces of the grill, and circulates to slowly  
cook the food evenly on all sides, much like a convection  
oven, so theres no need to turn the food.  
Use the Indirect method for foods that require 25 minutes  
or more of grilling time or that are so delicate that direct  
exposure to the flame would dry them out or scorch them.  
Examples include roasts, ribs, whole chickens, turkeys,  
and other large cuts of meat, as well as delicate fish fillets.  
To set up your gas grill for Indirect cooking, preheat the  
grill with all burners on High. Then adjust the burners on  
each side of the food to the temperature noted in the  
recipe and turn off the burner(s) directly below the food.  
For best results, place roasts, poultry, or large cuts  
of meat on a roasting rack set inside a disposable heavy-  
gauge foil pan. For longer cooking times, add water to the  
foil pan to keep drippings from burning. The drippings can  
be used to make gravies or sauces.  
Grilling times in recipes are based on 70˚F (20˚C)  
weather and little or no wind. Allow more cooking time  
on cold or windy days, or at higher altitudes. Allow less  
cooking time in extremely hot weather.  
Grilling times in charts and recipes are approximate.  
Times can vary because of the weather, or the amount,  
size and shape of the food being grilled.  
The temperature of your Summit® gas grill may run  
hotter than normal for the first few uses.  
Grilling conditions may require the adjustment of the  
burner controls to attain the correct cooking  
temperatures.  
In general, large pieces of meat will require more  
cooking time per pound than small pieces of meat.  
Foods on a crowded cooking grate will require more  
cooking time than just a few foods. Foods grilled in  
containers, such as baked beans, will require more time  
if grilled in a deep casserole rather than a shallow  
baking pan.  
Trim excess fat from steaks, chops and roasts, leaving  
no more than a scant 14 inch of fat. Less fat makes  
cleanup easier, and is a virtual guarantee against  
unwanted flare-ups.  
Foods placed on the cooking grate directly above  
burners may require turning or moving to a less hot  
area.  
Use tongs rather than a fork for turning and handling  
meats to avoid losing natural juices. Use two spatulas for  
handling large whole fish.  
If an unwanted flare-up should occur, turn all burners to  
OFF and move food to another area of the cooking  
grate. Any flames will quickly subside. After flames  
subside, relight the grill. NEVER USE WATER TO  
EXTINGUISH FLAMES ON A GAS GRILL.  
Some foods, such as a casserole or thin fish fillets, will  
require a container for grilling. Disposable foil pans are  
very convenient, but any metal pan with ovenproof  
handles can also be used.  
Always be sure the bottom tray and grease catch pan  
are clean and free from debris.  
Do not line the funnel-shaped bottom tray with foil. This  
could prevent the grease from flowing into the grease  
catch pan.  
Using a timer will help to alert you when well-doneis  
about to become over-done.”  
D-2  
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Operating Instructions  
1) Open the lid.  
Lighting  
2) Make sure all burner control knobs are turned OFF.  
(Push each burner control knob down and turn  
clockwise to ensure that they are in the off position.)  
3) Turn the gas supply valve on.  
ƽWARNING: Do not lean over the open grill while  
lighting.  
4) Select the burner set you want to operate.  
5) Push LEFT burner control knob down and turn to  
START/HI in selected burner set.  
6) Push igniter button and hold until burner ignites.You  
will hear the igniter sparker.  
Summary lighting instructions are on the control panel.  
ƽ DANGER  
Failure to open the lid while igniting the  
barbecue’s burners, or not waiting 5 minutes  
to allow the gas to clear if the barbecue does  
not light, may result in an explosive flame-up  
which can cause serious bodily injury or  
death.  
7) Check that the burner is lit by looking through the  
cooking grates.You should see a flame.  
ƽ WARNING: If the burner does not light, turn the  
LEFT burner control knob to OFF and wait 5  
minutes to let the gas clear before you try again or  
try to light with a match.  
8) After the LEFT burner is lit you can turn on the RIGHT  
burner adjacent to it. The RIGHT burner lights from the  
LEFT burner.  
Crossover® Ignition System  
Note - The Crossover® ignition system ignites the set of left  
burners with a spark from the igniter electrode inside the  
Gas Catcherignition chamber.You generate the energy  
for the spark by pushing the electronic ignition button.  
ƽ WARNING: Check hose before each use of  
barbecue for nicks, cracking, abrasions or cuts. If  
the hose is found to be damaged in any way, do not  
use the barbecue. Replace using only Weber®  
authorized replacement hose. Contact the  
Customer Service Representative in your region  
using the contact information sheet provided with  
your manual.  
To Extinguish  
Push down and turn each burner control knob  
clockwise to the OFF position.Turn gas supply OFF at  
the source.  
1
4,5,8  
7
2
6
3
2
*The grill illustrated may have slight differences than the  
model purchased.  
D-3  
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Operating Instructions  
ƽ WARNING: If the burner does not light, turn the  
Manual Lighting  
LEFT burner control knob to OFF and wait 5  
minutes to let the gas clear before you try again or  
try to light with a match.  
ƽ DANGER  
Failure to open lid while igniting the  
barbecue’s burners, or not waiting 5 minutes  
to allow the gas to clear if the barbecue does  
not light, may result in an explosive flame-up  
which can cause serious bodily injury or  
death.  
7) After LEFT burner is lit you can turn on the RIGHT  
burner adjacent to it. The RIGHT burner lights from the  
LEFT burner.  
To Extinguish  
Push down and turn each burner control knob  
clockwise to the OFF position.Turn gas supply OFF at  
the source.  
1) Open the lid.  
2) Make sure all burner control knobs are turned OFF.  
(Push each burner control knob down and turn  
clockwise to ensure they are in the off position.)  
3) Turn the gas supply valve on.  
4) Put match in the match holder and strike match.  
ƽ WARNING: Do not lean over open barbecue.  
5) Push LEFT burner control knob down and turn to  
START/HI.  
6) Insert match holder and lit match down through  
cooking grates and Flavorizor® bars to ignite LEFT  
burner in each selected burner set.  
1
4,5,7  
6
2
3
2
*The grill illustrated may have slight differences than the  
model purchased.  
D-4  
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Operating Instructions  
Lighting the side burner if the main burners are lit.  
1) Open the side burner lid.  
2) Push down and turn the side burner control to START/  
HI.  
3) Push igniter button and hold until burner ignites.You will  
hear the igniter sparking  
Side Burner Lighting Instructions  
ƽ DANGER  
Failure to open the lid while igniting the side  
burner, or not waiting 5 minutes to allow the  
gas to clear if the side burner does not light,  
may result in an explosive flame-up which can  
cause serious bodily injury or death.  
1
Lighting only the side burner.  
1) Open the side burner lid.  
2
2) Check that the side burner valve is turned OFF. (Push  
each knob down and turn clockwise to ensure they are  
in the off position.), and all main burner control valves  
are OFF (push down and turn clockwise).  
3) Turn the LP tank valve on (turn counter-lockwise).  
4) Push down and turn the side burner control valve to  
START/HI.  
ƽ CAUTION: Side burner flame may be difficult to see  
on a bright sunny day.  
ƽ WARNING: If the side burner does not light:  
1) Turn OFF the side burner control valve.  
2) Wait 5 minutes to let the gas clear before you  
try again or try to light with a match.  
5) Push igniter button and hold until burner ignites.You  
will hear the igniter sparking.  
ƽ CAUTION: Side burner flame may be difficult to see  
on a bright sunny day.  
1
2, 4  
ƽ WARNING: If the side burner does not light:  
1) Turn OFF the side burner control valve.  
2) Wait 5 minutes to let the gas clear before you  
try again or try to light with a match.  
D-5  
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Operating Instructions  
Note - After refilling smoker, smoke will take about 10 to  
15 minutes to start again.  
Using the Smoker  
The smoker may be used to enhance any of the meat,  
poultry and fish recipes in the gas grill cookbook. Cook  
with the lid down according to the times indicated in charts  
or recipes.  
The smoker uses presoaked wood chips. For best results  
with faster cooking foods like steaks, burgers and chops,  
etc., we recommend using finer wood chips because they  
ignite and create smoke faster. For longer cooking foods  
such as roasts, chicken and turkeys, etc., we recommend  
using larger wood chunks because they ignite slowly and  
provide smoke for a longer period of time. As you gain  
experience in using your smoker, we encourage you to  
experiment with different combinations of wood chips and  
chunks to find the smoke flavor that best suits your taste.  
To use the smoker  
As a starting point, soak wood chips in water for at least  
30 minutes before using. (Wet wood will produce more  
smoke flavor.) Place a handful of wood chips or a few  
larger chunks in the bottom of the smoker body(1). As you  
gain experience in smoking, increase or decrease the  
amount of wood to suit your taste.  
ƽ DANGER  
Do not use any flammable fluid in the smoker to  
ignite the wood.This will cause serious bodily  
injury.  
Cleaning the smoker  
Before each use, empty the smoker of ash to allow proper  
air flow.  
Note - Smoking will leave a smokeresidue on the surface  
of the smoker. This residue cannot be removed and will not  
affect the function of the smoker. To a lesser degree a  
smokeresidue will accumulate on the inside of your gas  
grill. This residue need not be removed and will not  
adversely affect the function of your gas grill.  
Note - Always grill with the lid closed to allow the smoke to  
fully penetrate the food.  
(1)  
Light the smoker burner by following the instructions for  
Lighting The Smoker Burner After wood starts to smolder  
turn control knob to low.  
Smoke will start in approximately 10 minutes and last as  
long as 45 minutes. If you require more smoke flavor, refill  
the smoker with wood chips and /or chunks. Keep the lid of  
the grill closed while cooking.  
D-6  
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Operating Instructions  
1
Lighting the Smoker Burner  
ƽWARNING: Check hose before each use of grill for  
nicks, cracking, abrasions or cuts. If the hose is  
found to be damaged in any way, do not use the  
grill. Replace using only Weber® authorized  
2,3,9  
replacement hose. Contact the Customer Service  
Representative in your region using the contact  
information sheet provided with your manual.  
8
6
1)  
Open the grill lid.  
4
ƽDANGER:  
Failure to open the lid while igniting the grill, or not  
waiting 5 minutes to allow the gas to clear if the grill  
does not light, may result in an explosive flare-up  
which can cause serious bodily injury or death.  
7
5
4
2) Open smoker box lid  
*The grill illustrated may have slight differences than the  
model purchased.  
3) Fill smoker with water soaked wood chunks or chips.  
4) Make sure all burner control knobs are turned OFF.  
(Push control knob down and turn clockwise to ensure  
that it is in the OFF position.)  
5) Turn on the gas supply.  
ƽWARNING: Do not lean over the open grill while  
lighting.  
To Extinguish  
Push down and turn each burner control knob clockwise to  
OFF position. Turn gas supply OFF at the source.  
6) Push smoker burner control knob down and turn to  
START/HI.  
7) Push and hold down the Igniter button until burner  
ignites.You will hear the igniter sparking.  
8) Check that the burner is lit by looking through the  
cooking grate.  
ƽDANGER:  
If the smoker burner does not light, turn the burner  
control knob to OFF and wait 5 minutes to let the gas  
clear before you try again or try to light with a match.  
9) Close smoker cover after wood starts to smolder and  
turn control knob to LOW.  
D-7  
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Operating Instructions  
1
Manually Lighting the Smoker Burner  
ƽWARNING: Check hose before each use of grill for  
nicks, cracking, abrasions or cuts. If the hose is found  
to be damaged in any way, do not use the grill.  
Replace using only Weber® authorized replacement  
hose.  
Contact the Customer Service Representative in your  
region using the contact information sheet provided  
with your manual.  
2,3,10  
7,9  
8
1) Open the lid.  
4
ƽDANGER  
Failure to open the lid while igniting the grill, or not  
waiting 5 minutes to allow the gas to clear if the grill  
does not light, may result in an explosive flare-up  
which can cause serious bodily injury or death.  
5
4
2) Open smoker box lid  
*The grill illustrated may have slight differences than the  
model purchased.  
3) Fill smoker with water soaked wood chunks or chips.  
4) Make sure all burner control knobs are turned OFF.  
(Push control knob down and turn clockwise to ensure  
that it is in the OFF position.)  
5) Turn on the gas supply.  
To Extinguish  
Push down and turn each burner control knob clockwise to  
OFF position. Turn gas supply OFF at the source.  
6) Put a match in the match holder and strike the match.  
7) Insert match holder and lit match down through  
cooking grates and Flavorizer® bars to ignite smoker  
burner.  
ƽWARNING: Do not lean over the open grill while  
lighting.  
8) Push smoker burner control knob down and turn to  
START / HI.  
9) Check that the burner is lit by looking down through  
the cooking grate.  
ƽDANGER:  
If the smoker burner does not light, turn the burner  
control knob to OFF and wait 5 minutes to let the gas  
clear before you try again or try to light with a match.  
10) Close smoker cover after wood starts to smolder and  
turn control knob to low.  
D-8  
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Main & Smoker BurnerTroubleshooting  
Problem  
Check  
Cure  
Burners burn with a yellow or  
orange flame, in conjunction with Screens for possible obstructions.  
the smell of gas.  
Inspect Weber® Insect/Spider  
Clean Weber® Insect/Spider  
Screens. (See Section Annual  
Maintenance)  
(Blockage of holes.)  
Burner does not light, or flame is  
low in HIGH position.  
Is fuel hose bent or kinked?  
Straighten fuel hose.  
Does the Left burner light with a  
match?  
If you can light the Left burner with  
a match, then check the Crossover®  
ignition system.  
Are you preheating barbecue in the  
prescribed manner?  
Experiencing flare-ups:  
All burners on high for 10 to 15  
minutes for preheating.  
Are the cooking grates and  
Flavorizer® bars heavily coated with  
burned-on grease?  
Clean thoroughly. (See Section  
Cleaning)  
ƽ CAUTION: Do not line the  
bottom tray with aluminum foil.  
Is the bottom tray dirtyand not  
allowing grease to flow into catch  
pan?  
Clean bottom tray  
Burner flame pattern is erratic.  
Flame is low when burner is on  
HIGH. Flames do not run the  
whole length of the burner tube.  
Are burners clean?  
Clean burners. (See Section  
Maintenance.)  
Inside of lid appears to be  
peeling.(Resembles paint  
peeling.)  
The lid is porcelain-on-steel, not  
Clean thoroughly. (See Section  
paint. It cannot peel. What you are Cleaning.)  
seeking is baked on grease that has  
turned to carbon and is flaking off.  
THIS IS NOT A DEFECT.  
If problems cannot be corrected by using these methods, please contact the Customer  
Service Representative in your region using the contact information sheet provided with  
your manual.  
D-9  
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Side Burner Troubleshooting  
Problem  
Side Burner does not light.  
Check  
Is gas supply off?  
Cure  
Turn supply on.  
Is the fuel hose bent or kinked?  
Straighten hose.  
Flame is low in HIGH position.  
If match lights burner, checkigniter  
(see below).  
Push button ignition does not  
work.  
Does burner light with a match?  
Side Burner maintenance  
ƽ WARNING: All gas controls and supply valves  
should be in the OFF position.  
1) Igniter Wire  
2) Venturi/Burner  
3) 1/8 to 3/16 inch gap between electrode and burner  
(3)  
(1)  
(2)  
Make sure wire is connected between igniter and  
electrode. Check that igniter lock nut is tight.  
Note: If the igniter works loose, carefully tighten the  
igniter lock nut with an adjustable wrench or pliers.  
Adjust igniter electrode to burner. Gap should be 1/8 to  
3/16 inch from tip of electrode to burner. Spark should  
be a white/blue color, not yellow.  
Side Burner Grate  
Side Burner Cap  
Side Burner Ring & Head  
Igniter Electrode  
Control Knob  
D-10  
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Maintenance  
Weber® Spider /Insect screens  
Lightly tap the burner to get debris and dirt out of the  
burner tube. Once the spider/insect screens and burners  
are clean replace the burners.  
If the spider/insect screen becomes damaged or cannot be  
cleaned, call Weber-Stephen Products Customer Service  
for replacement parts.  
Your Weber® gas barbecue, as well as any outdoor gas  
appliance, is a target for spiders and other insects. They  
can nest in the venturi section(1) of the burner tubes. This  
blocks the normal gas flow, and can cause the gas to flow  
back out of the air shutter. This could result in a fire in and  
around the air shutters, under the control panel, causing  
serious damage to your barbecue.  
Main Burner Flame Pattern  
(1)  
The Weber® gas barbecue burners have been factory set  
for the correct air and gas mixture. The correct flame  
pattern is shown.  
1) Burner tube  
2) Tips occasionally flicker yellow  
3) Light blue  
4) Dark blue  
The burner tube air shutter is fitted with a stainless steel  
screen(1) to prevent spiders and other insects access to  
(1)  
the burner tubes through the air shutter openings.  
(1)  
(2)  
(3)  
(4)  
If the flames do not appear to be uniform throughout the  
burner tube, follow the burner cleaning procedures.  
Main Burner Cleaning Procedure  
Turn off the gas supply. Remove the manifold.  
Look inside each burner with a flashlight.  
We recommend that you inspect the Spider/Insect  
screens at least once a year. (See Section “Annual  
Maintenance”.) Also inspect and clean the the Spider/  
Insect screens if any of the following symptoms  
should ever occur:  
1) The smell of gas in conjunction with the burner flames  
appearing yellow and lazy.  
2) Barbecue does not reach temperature.  
3) Barbecue heats unevenly.  
4) One or more of the burners do not ignite.  
Clean the inside of the burners with a wire (a straightened-  
out coat hanger will work). Check and clean the air shutter  
Failure to correct the above mentioned symptoms may opening at the ends of the burners. Check and clean the  
ƽ DANGER  
result in a fire, which can cause serious bodily injury  
or death, and cause damage to property.  
valve orifices at the base of the valves. Use a Steel bristle  
brush to clean outside of burners. This is to make sure all  
the burner ports are fully open.  
Annual Maintenance  
ƽCAUTION: Do not enlarge the burner ports when  
cleaning.  
Inspection and cleaning of the Spider/Insect screens  
To inspect the spider/insect screens, remove the control  
panel. If there is dust or dirt on the screens, remove the  
burners for cleaning the screens.  
Brush the spider/inspect screens, lightly, with a soft bristle  
brush (i.e. an old toothbrush).  
ƽ CAUTION: Do not clean the spider/insect screens  
with hard or sharp tools. Do not dislodge the spider/  
insect screens or enlarge the screen openings.  
E401.b  
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Maintenance  
9.  
Remove screws from the manifold assembly:  
(a) Locate the screws on both sides of the manifold  
frame. (b) Remove the screws from manifold frame.  
Replacing Main Burners  
1.  
2.  
3.  
4.  
5.  
6.  
7.  
Your Summit® gas grill must be OFF and cool.  
Turn gas OFF at source.  
Disconnect regulator.  
Remove cooking grates.  
Remove Smoker box.  
Remove Flavorizer® bars.  
To remove control panel refer to “Remove the control  
panel” under “Check for Gas Leaks.”  
Disconnect all ignition wires from the Ignition Module.  
8.  
(a)  
(a)  
(b)  
(b)  
10. Pull manifold assembly out from the manifold frame.  
-
+
+
-
a
c
b
d
a = Blue Tab with Black Wire  
b = Yellow Tab with Black Wire  
c = White Tab with Black Wire  
d = Solid White Wire  
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Maintenance  
11. Lift and twist the burner assembly slightly, to separate 14. To reinstall the manifold assembly, reverse steps 7  
the Crossover® tube (a) from the burners (b).  
through 13.  
ƽCAUTION:The burner openings (1) must be  
positioned properly over the  
valve orifices (2).  
Check proper assembly before fastening manifold in  
place.  
(b)  
(b)  
(2)  
(a)  
(1)  
12. Remove the Crossover® tube.  
13. Pull the selected burner(s) tube(s) from manifold  
frame and replace with a new burner tube.  
ƽWARNING: After reinstalling the gas lines, they  
should be leak checked with a soap and water  
solution before using the grill. (See, Check for gas  
leaks.)  
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Maintenance  
Crossover® Ignition System Operations Replace Igniter Batteries  
If the Crossover® ignition system fails to ignite the LEFT  
Parts required: 1 AA alkaline battery per igniter.  
burner in a burner set, light the LEFT burner with a match.  
If the LEFT burner lights with a match, then check the  
Unscrew igniter button from top of control panel. Remove  
igniter button and contact spring. Remove old battery and  
replace with a new AA alkaline battery. Positive end(1) of  
battery faces up as shown in illustration. Replace spring  
contact(2) and screw igniter button(3) back down.  
Crossover® ignition system.  
Check that both ignition wires(1,2) are attached  
properly.  
Check that the Crossover® ignition button is activating.  
Replace battery with a like brand battery.  
You should hear the igniter sparking.  
If the Crossover® ignition system still fails to light, contact  
the Customer Service Representative in your region using  
the contact information sheet provided with your manual.  
(1)  
(2)  
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