Viking Convection Oven LPKPDR User Manual

Installation Guide  
Viking Range, LLC  
111 Front Street  
Greenwood, Mississippi 38930 USA  
(662) 455-1200  
For product information,  
call 1-888-845-4641  
LPKPDR - Universal LP Conversion Kit for  
Professional & Designer Ranges/Rangetops  
F20525E EN  
(041414)  
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LP Orifice Conversion Kit Contents  
Regulator Conversion  
Burner Type  
Size Quantity  
Infrared Broiler  
Sealed Type 1  
56  
1.1  
(1)  
(8)  
Sealed Type 2  
1.07  
57  
(8)  
(1)  
(1)  
(1)  
(1)  
(1)  
Designer Surface Burner  
Designer Surface Burner  
Designer Surface Burner  
Designer Surface Burner  
Designer Surface Burner  
Flip Cap  
Sealed Surface Burner Models  
Hex Nut Cap  
61  
63  
Identify regulator type from rear of range/rangetop located underneath main top assembly.  
65  
67  
Open Surface Burner Models  
Identify regulator type from front of unit by removing grates, burner bowls and grate  
support from far left side of range/rangetop.  
Designer Surface Burner  
Designer Surface Burner  
Designer Surface Burner  
Open Type 3  
58  
60  
70  
57  
57  
57  
52  
57  
(1)  
(1)  
(1)  
(6)  
(2)  
(2)  
(1)  
(4)  
Griddle  
Grill  
Wok  
“L” Type Bake  
Before proceeding with conversion, turn off gas supply and disconnect power to unit.  
Flip Cap  
Press downward on regulator cap and turn counterclockwise to remove. NOTE: Regulator  
cap is marked “Nat” on one side and “LP” on opposite side. Reverse regulator cap and  
reinstall with LP side facing upward for LP operation.  
“U” Type Bake  
52  
(1)  
Sealed Type 2  
PowerPlus™  
1.24  
(1)  
Excludes models VGR, VCM, VRT, VRT-R and D3 models. For information on these models,  
please contact customer service at 1-888-845-4641.  
Hex Nut Cap  
Remove brass hex nut from top of regulator.  
Unsnap plastic plunger from brass hex nut.  
Reverse plunger and reinstall onto brass hex  
nut by pressing firmly.  
NOTE: Plunger is marked “Nat” and “LP”.  
Converted fuel type will be shown on the lower  
portion of plunger.  
Reinstall hex nut onto regulator in configuration  
desired.  
4
5
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Infrared Broiler Conversion  
Surface Burner Conversion  
IMPORTANT: The infrared broiler orifice must be changed from rear of range before unit is  
installed.  
Sealed  
Type 1  
Locate bag labeled IR Broiler Orifice.  
Item #1  
Remove nut  
securing 90  
degree fitting and  
broiler tubing to  
rear of range.  
Item #2  
Locate bag labeled Sealed Burner Orifice Type 1.  
Remove the venturi (Item #1) by turning counterclockwise.  
Remove Orifice from 90 degree fitting and replace with orifice from bag labeled IR Broiler  
Orifice.  
Use a 11/32” (9 mm) socket or nut driver to remove orifice (Item #2) and replace it with orifice  
from bag labeled Sealed Burner Orifice Type 1.  
Reverse procedure as needed to reassemble.  
Tech Tip: Tape can be applied to the inside of a socket to assist in retrieval of the surface  
burner orifices. This can prevent the orifices from falling into the range during removal.  
Preparing for Top Surface Conversion  
Replace the venturi (Item #1) and hand tighten.  
Repeat steps until all top burners have been converted.  
Reverse procedure as needed to reassemble.  
Remove all grates, burner bowls, grate supports, surface burner caps, griddle, grill grates and  
grill grate supports.  
NOTE: Some models may not be equipped with all parts mentioned above.  
IMPORTANT: For proper placement of burner head, rotate until burner head seats into groove.  
For models with an arrow on the burner head, position arrow toward igniter.  
IMPORTANT: For models equipped with griddles, notice position of griddle temperature probe  
for proper reinstallation. Failure to properly reinstall could result in damage to griddle  
temperature probe.  
6
7
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Surface Burner Conversion  
Surface Burner Conversion  
Sealed  
Type 2  
Designer Range  
& Rangetop  
Item #1  
Item #1  
Item #2  
Item #2  
Item #3  
Item #3  
Locate bag labeled Sealed Burner Orifice Type 2.  
Locate bag labeled Designer Burner Orifice.  
NOTE: If the burner is a PowerPlus™ Burner (check control panel), use orifice kit 011915-000 to  
convert this burner only.  
Remove the screws (Item #1) and set burner base aside (Item #2).  
DO NOT use this orifice for any other top burners.  
IMPORTANT: Burner bases must be handled carefully to prevent igniter wires from becoming  
disconnected. Loose igniter wires may fall through top assembly.  
Remove the screws (Item #1) and set burner base aside (Item #2).  
IMPORTANT: Burner bases must be handled carefully to prevent igniter wires from becoming  
disconnected. Loose igniter wires may fall through top assembly.  
Use a Metric size 7mm socket or nut driver to remove orifice (Item #3) and replace it with orifice  
from bag labeled Sealed Burner Orifice Type 2.  
Use a 5/16” socket or nut driver to remove orifice (Item #3) and replace it with orifice from bag  
labeled Designer Burner Orifice.  
Tech Tip: Tape can be applied to the inside of a socket to assist in retrieval of the surface  
burner orifices. This can prevent the orifices from falling into the range during removal.  
Tech Tip: Tape can be applied to the inside of a socket to assist in retrieval of the surface burner  
orifices. This can prevent the orifices from falling into the range during removal.  
Reverse procedure as needed to reassemble.  
Reverse procedure as needed to reassemble.  
IMPORTANT: For proper placement of burner head, rotate until burner head seats into groove.  
For models with an arrow on the burner head, position arrow toward igniter.  
IMPORTANT: For proper placement of burner head, rotate until burner head seats into groove.  
8
9
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Orifice Locations  
Surface Burner Conversion  
Open Burner Type 3  
DGRT301  
Locate bag labeled Open Burner Orifice Type 3.  
Remove screws securing open surface burner to burner box and remove open surface burner.  
NOTE: Igniter wire must be disconnected to remove burner.  
Loosen air shutter screw and adjust opening to 7/16” and tighten air shutter screw.  
Locate orifice mounted onto gas valve behind control panel.  
NOTE: This can be accessed through the burner box area. Control panel does not require  
removal.  
DGRT361  
Use a 1/2” deep socket wrench to remove orifice by turning counterclockwise.  
IMPORTANT: If a valve pin is present, remove valve pin and discard.  
Install orifice from bag labeled Open Burner Orifice Type 3.  
IMPORTANT: The orifice tip must be located 3/16” inside the burner for proper gas mixture  
and combustion. The depth of the orifice can be adjusted by turning the orifice  
counterclockwise (more depth) or clockwise (less depth).  
Reconnect igniter wire and reinstall burner.  
Repeat steps until all surface burners have been converted.  
Reinstall all grates, grate supports and burner bowls.  
DCCG130  
DSCD130  
10  
11  
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Griddle Conversion  
Griddle Conversion  
(for models equipped with griddle)  
(for models equipped with griddle)  
U-Shape Burner with Spark Ignition  
Straight Tube Burner with Spark Ignition  
Screw (Front of Burner)  
Air Shutter  
Air Shutter  
Set Screw  
Screw (Rear of Burner)  
Orifice  
Hood  
Locate bag labeled Griddle Orifice.  
Remove screws securing griddle venturi plate to griddle box and remove griddle venturi plate.  
Remove screws securing griddle burner to burner box.  
Locate bag labeled Griddle Orifice.  
Remove screws securing griddle venturi plate to griddle box and remove griddle venturi plate.  
Remove screws securing griddle burner to burner box.  
Loosen air shutter screw and adjust opening on burner to 7/16” and tighten air shutter screw.  
Use a 1/2” deep socket wrench to remove orifice by turning counterclockwise.  
Loosen air shutter screw and adjust opening on burner to 7/16” and tighten air shutter screw.  
Use a 1/2” deep socket wrench to remove orifice by turning counterclockwise.  
IMPORTANT: If a valve pin is present, remove valve pin and discard.  
Install orifice from bag labeled Griddle Orifice.  
IMPORTANT: If a valve pin is present, remove valve pin and discard.  
IMPORTANT: The orifice tip must be located 3/16” inside the burner for proper gas mixture  
and combustion. The depth of the orifice can be adjusted by turning the orifice  
counterclockwise (more depth) or clockwise (less depth).  
Install orifice from bag labeled Griddle Orifice.  
IMPORTANT: The orifice tip must be located 3/16” inside the burner for proper gas mixture  
and combustion. The depth of the orifice can be adjusted by turning the orifice  
counterclockwise (more depth) or clockwise (less depth).  
Reverse procedures as needed to reassemble.  
nd  
NOTE: If necessary, repeat steps for 2 burner located on 24” griddles.  
Reverse procedures as needed to reassemble.  
12  
13  
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Griddle Conversion  
Grill Conversion  
(for models equipped with griddle)  
(for models equipped with grill)  
Lift flavor grids from unit.  
Lift flavor grid support from unit.  
Straight Tube Burner with Glow Bar Ignition  
Remove screws securing rear bracket to burner box.  
Remove screws securing flame shield to burner box.  
Lift out left and right side burner box liners.  
Screw (Front of Burner)  
Screw (Rear of Burner)  
Remove screws securing burner to burner box.  
Loosen air shutter screw and adjust opening on burner to 7/16” and tighten air shutter screw.  
Remove orifice by turning counterclockwise and replace with orifice from bag labeled Grill  
Orifice.  
IMPORTANT: The orifice tip must be located 3/16” inside the burner for proper gas mixture  
and combustion. The depth of the orifice can be adjusted by turning the orifice  
counterclockwise (more depth) or clockwise (less depth).  
Reverse procedures as needed to reassemble.  
Remove screws securing glow bar igniter to burner box and place glow bar igniter aside.  
Remove screws securing metal plate to burner box located underneath griddle burner and  
remove metal plate.  
Remove screws securing griddle burner to unit and remove griddle burner.  
Loosen air shutter screw and adjust opening on burner to 7/16” and tighten air shutter screw.  
Use a 1/2” deep socket wrench to remove orifice by turning counterclockwise.  
Grill  
Burner  
Screw (Front of Burner)  
Screw (Rear of Burner)  
IMPORTANT: If a valve pin is present, remove valve pin and discard.  
Install orifice from bag labeled Griddle Orifice.  
nd  
NOTE: If necessary, repeat steps for 2 burner located on 24” griddles.  
Reverse procedures as needed to reassemble.  
14  
15  
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Wok Conversion  
Bake Conversion  
(for models equipped with wok)  
“L” Shaped  
Overhead  
View  
Air Shutter  
Orifice  
Remove center trivet and/or grates, center ring and grate support.  
Lift and remove burner from unit.  
Loosen air shutter screw and adjust opening on burner to 5/8” and tighten air shutter screw.  
Remove orifice by turning counterclockwise and replace with orifice from bag labeled Wok  
Orifice.  
Remove oven racks and rack supports.  
Remove oven bottom by sliding toward rear of range, then lift upward.  
Remove screws securing toe grille to unit.  
Remove screws securing burner support bracket to frame of unit and remove burner support  
bracket.  
Slide bake burner to the left off of orifice and pull bake burner straight out through available  
clearance.  
IMPORTANT: The orifice tip must be located 3/16” inside the burner for proper gas mixture  
and combustion. The depth of the orifice can be adjusted by turning the orifice  
counterclockwise (more depth) or clockwise (less depth).  
Loosen air shutter screw and adjust opening on burner to 7/16” and tighten air shutter screw.  
Remove orifice by turning counterclockwise and replace with orifice from bag labeled Oven  
Burner Orifice (L-Shape).  
Reverse procedures as needed to reassemble.  
IMPORTANT: The orifice tip must be located 3/16” inside the burner for proper gas mixture  
and combustion. The depth of the orifice can be adjusted by turning the orifice  
counterclockwise (more depth) or clockwise (less depth).  
To reinstall burner, position rear of burner into slot on rear wall of burner box then place front  
of burner onto orifice.  
Reverse procedure as needed to reassemble.  
16  
17  
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Bake Conversion  
Rating Label Locations  
When LP/Propane conversion is complete, complete the enclosed conversion label and place it  
next to the rating label.  
“U” Shaped  
Air Shutter  
The rating label locations can be found as follows:  
Air Shutter  
Set Screw  
Professional Open Burner Range & Rangetop - On the interior left side of the burner box. To  
access this label, remove the left side grates and grate support.  
Orifice  
Hood  
Professional Sealed Burner Range & Rangetop - Under the control panel.  
Designer Sealed Burner Range & Rangetop - Under the control panel.  
Remove oven racks and rack supports.  
Remove oven bottom.  
Remove screws securing bake igniter to bake burner.  
Remove screws securing bake burner shield to oven burner box.  
Remove screws securing bake burner to oven burner box.  
Loosen air shutter screw and adjust opening on burner to 3/8” and tighten air shutter screw.  
Remove orifice by turning counterclockwise and replace with orifice from bag labeled Oven  
Burner Orifice (U-Shape).  
IMPORTANT: The orifice tip must be located 3/16” inside the burner for proper gas mixture  
and combustion. The depth of the orifice can be adjusted by turning the orifice  
counterclockwise (more depth) or clockwise (less depth).  
Reverse procedure as needed to reassemble.  
18  
19  
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