WATERFORD
Fine Porcelain Enamel, Cast Iron Stoves from Ireland
Owners &
Installation Manual
EMERALDVentedGasHeater
MODELS:
E63-NG1 Natural Gas
E63-LP1 Propane
WARNING:
FOR YOUR SAFETY
Iftheinformationintheseinstructionsarenotfollowedexactly, What to do if you smell gas:
a fire or explosion may result causing property damage, ! Do not try to light any appliance
personal injury or loss of life.
! Do not touch any electrical switch:
do not use any phone in your
building.
! Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
! If you cannot reach your gas
supplier, call the fire department.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
Tested by:
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
908-804
FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
05/29/03
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TABLE OF CONTENTS
Page
Page
Safety Label
Operating Instructions
Safety Label .......................................................................... 4
Operating Instructions ........................................................ 15
Lighting Instructions ........................................................... 15
Shutdown Instructions ....................................................... 15
First Fire.............................................................................. 15
Convection Fan Operation ................................................. 15
Flame Height Adjustment .................................................. 15
Copy of Lighting Plate Instructions .................................... 16
Normal Operating Sounds of Gas Appliances .................. 16
Installation
General Installation Information .......................................... 6
Installation Checklist ............................................................ 6
Minimum Clearances to Combustibles .............................. 7
Optional Fan Installation ...................................................... 7
Draft Hood ............................................................................ 8
High Elevation ...................................................................... 8
Venting .................................................................................. 8
- Venting Requirements ..................................................... 8
- Vent Terminations ............................................................ 8
- Installation into Existing Woodstove Flue System ........... 8
Gas Connection ................................................................... 9
System Data ......................................................................... 9
Aeration Adjustment ............................................................. 9
Gas Pressure Test ............................................................... 9
Conversion to Propane ...................................................... 10
Reduction to Lower Btu Rating .......................................... 11
Log Installation ................................................................... 12
Optional Door Grill .............................................................. 13
Test for Flue Spillage ......................................................... 13
Optional Wall Thermostat .................................................. 13
Optional Remote Control Installation ................................ 13
Final Check......................................................................... 14
Wiring Diagram .................................................................. 14
Maintenance
Maintenance Instructions ................................................... 17
Pilot Adjustment ................................................................. 17
Log Replacement ............................................................... 17
Glass Replacement ........................................................... 17
Gasket Replacement ......................................................... 18
Fan Maintenance ................................................................ 18
Valve Maintenance ............................................................. 18
Parts List ............................................................................ 20
Warranty
Warranty .............................................................................. 23
Waterford E63-1 EMERALD Freestanding Gas Stove
3
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SAFETY LABEL
This is a copy of the label that accompanies NOTE: Waterford units are constantly being
each EMERALD Freestanding Gas Stove. We improved.Checkthelabelontheunitandifthere
have printed a copy of the contents here for is a difference, the label on the unit is the correct
your review. The safety label is located on the
inside of the drop down pedestal door.
one.
Copy of the Safety Label for the E63-NG1 Natural Gas
4
Waterford E63-1 EMERALD Freestanding Gas Stove
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SAFETY LABEL
Copy of the Safety Label for the E63-LP1 Propane
For the State of Massachusetts, installation
and repair must be done by a plumber or
gasfitter licensed in the Commonwealth of
Massachusetts.
For the State of Massachusetts, flexible
connectors shall not exceed 36 inches in
length.
For the State of Massachusetts, the appli-
ances individual manual shut-off must be a
t-handle type valve.
Waterford E63-1 EMERALD Freestanding Gas Stove
5
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INSTALLATION
12) Under no circumstances should this appli-
ance be modified. Parts that have to be
removed for servicing should be replaced
prior to operating this appliance.
BEFORE YOU START
IMPORTANT:
SAVE THESE
INSTRUCTIONS
Safe installation and operation of this appliance
requires common sense, however, we are
required by the Canadian Safety Standards
and ANSI Standards to make you aware of the
following:
13) Installation and any repairs to this appliance
should be done by a qualified service per-
son. A professional service person should
be called to inspect this appliance annually.
Make it a practice to have all of your gas
appliances checked annually.
The EMERALD Freestanding Gas Stove must
be installed in accordance with these instruc-
tions. Carefully read all the instructions in this
manual first. Consult the "authority having juris-
diction" to determine the need for a permit prior
to starting the installation.
INSTALLATION AND REPAIR
SHOULD BE DONE BY A QUALI-
FIEDSERVICEPERSON. THEAP-
PLIANCESHOULDBEINSPECTED
BEFOREUSEANDATLEASTAN-
NUALLY BY A PROFESSIONAL
SERVICE PERSON. MORE FRE-
QUENT CLEANING MAY BE RE-
QUIREDDUETOEXCESSIVELINT
FROMCARPETING,BEDDINGMA-
TERIAL, ETC. IT IS IMPERATIVE
THAT CONTROL COMPART-
MENTS,BURNERSANDCIRCULAT-
ING AIR PASSAGEWAYS OF THE
APPLIANCEBEKEPTCLEAN.
14) Do not strike the glass door.
15) Under no circumstances should any solid
fuels (wood, paper, cardboard, coal, etc.)
be used in this appliance.
GENERAL SAFETY
INFORMATION
16) The appliance area must be kept clear and
free of combustible materials, (gases and
other flammable vapours and liquids).
1) The appliance installation must conform
with local codes or, in the absence of local
codes, with the current Canadian or Nation-
al Gas Codes, CAN1-B149 or ANSI-223.1
Installation Codes.
17) This unit can be installed on a solid combus-
tible surface like a wood floor as well as on
carpeting.
2) Theappliancewheninstalled, mustbeelec-
trically grounded in accordance with local
codes, or in the absence of local codes with
the current National Electrical Code, ANSI/
NFPA70orCSAC22.1CanadianElectrical
Code.
18) Do not connect this gas appliance to chim-
ney flue serving a separate sold-fuel burn-
ing appliance.
DUE TO HIGH TEMPERATURES,
THEAPPLIANCESHOULDBELO-
CATED OUT OF TRAFFIC AND
AWAY FROM FURNITURE AND
DRAPERIES.
19) WARNING:Operationofthisappliancewhen
not connected to a properly installed and
maintainedventingsystemortamperingwith
the blocked vent shutoff system can result
in carbon monoxide (CO) poisoning and
possible death.
3) This appliance is Listed for bedroom instal-
lations when used with a Listed Millivolt
Thermostat. Some areas may have further
requirements, check local codes before
installation.
20) This appliance needs fresh air for safe
operation and must be installed so there are
provisions for adequate combustion and
ventilation air.
WARNING:FAILURETOINSTALL
THIS APPLIANCE CORRECTLY
MAY CAUSE A SERIOUS HOUSE
FIREANDWILLVOIDYOURWAR-
RANTY.
4) This appliance is Listed for Alcove installa-
tions, maintainminimumAlcoveclearances
as follows, minimum ceiling height of 47",
minimumwidthof41"andamaximumdepth
of 24".
Emissions from burning wood or gas could
contain chemicals known to the State of
California to cause cancer, birth defects or
other reproductive harm.
5) This unit is not approved for installation into
a mobile home.
CHILDRENANDADULTSSHOULD
BE ALERTED TO THE HAZARDS
OF HIGH SURFACE TEMPERA-
TURES, ESPECIALLY THE FIRE-
PLACE GLASS, AND SHOULD
STAYAWAYTOAVOIDBURNSOR
CLOTHINGIGNITION.
6) See general construction and assembly
instructions.
INSTALLATION
CHECKLIST
7) This appliance must be connected to a vent
and terminate to the outside of the building
envelope. Never vent to another room or
inside a building.
1) Check Clearances to Combustibles, page 7.
2) Install Optional Fan, page 7.
8) Inspect the venting system annually for
YOUNG CHILDREN SHOULD BE
CAREFULLY SUPERVISEDWHEN
THEYAREINTHESAMEROOMAS
THEAPPLIANCE.
blockage and any signs of deterioration.
3) Install venting, page 8.
9) Any safety glass removed for servicing
must be replaced prior to operating the
appliance.
4) Make gas connections, page 9. Test the
pilot. Must be as per diagram, page 17. If
converting to Propane (see page 10, or if
converting to lower Btu Rating (see page
11).
CLOTHING OR OTHER FLAMMA-
BLEMATERIALSHOULDNOTBE
PLACEDONORNEARTHEAPPLI-
ANCE.
10) To prevent injury, do not allow anyone who
is unfamiliar with the operation to use the
fireplace.
5) Test Gas Pressure, page 9.
11) Wear gloves and safety glasses for pro-
6) Install log set where indicated on page 12.
7) Test for flue spillage (draft test), page 13.
tection while doing required maintenance.
6
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INSTALLATION
be in the down position when control panel
is in place.
8) InstalloptionalRemoteControl,orWallTher-
mostat, page 13.
4) Push black knob onto speed control.
9) Final check, page 14.
5) Remove the rear access panel on the back
of the stove. Remove the 3 top screws, but
only loosen the 3 bottom screws - the panel
can then be lifted off. Install the fan onto pins
as per diagram 2.
Before leaving this unit with the customer, the
installer must ensure that the appliance is firing
correctly and operation fully explained to cus-
tomer.
This includes:
1) Clocking the appliance to ensure the cor-
rect firing rate (rate noted on label) after
burning appliance for 15 minutes.
2) If required, adjusting the primary air to
ensure that the flame does not carbon. First
allow the unit to burn for 15-20 min. to
stabilize.
CAUTION: Any alteration to the product
that causes sooting or carboning or that
results in damage is not the responsibil-
ity of the manufacturer.
CLEARANCES TO
COMBUSTIBLES
This unit can be installed on a solid combustible
surface like a wood floor. This unit can also be
installed directly on carpeting or vinyl when the
bottom pedestal cover plate (provided with unit)
is installed.
The clearances listed below are MINIMUM dis-
tances. Measure the clearance to both the
appliance and the chimney connector. (The
farthest distance is correct if the two
clearances do not coincide.) For example,
if the appliance is set as indicated in one of the
figures but the connector is too close, move the
stove until the correct clearance to the connec-
tor is obtained.
Diagram 2
Hint for pushing fan down onto pins - rub
a bit of dish soap on the pins so the
grommets will slide down more easily.
Check to make sure the fan is seated
properly on the pins - try to move the fan
back and forth.
OPTIONAL FAN
INSTALLATION
Fan Kit Contains:
Qty. Description
This appliance may be installed only with the
clearances as shown in the situations pictured.
Do not combine clearances from one type of
installation with another in order to achieve
closer clearances.
6) Push power cord through hole in the rear
panel 14" - 16" and tie a loose knot in the
cord on the inside to prevent the power
cord from being pulled out. Diagram 2.
1
1
1
1
Fan Speed Controller with nut, and knob.
Fan Assembly c/w green wire attached
power cord
Plastic locking grommet
7) Install locking grommet to power cord and
pushthroughholeintherearpanelandgive
a 1/4 turn to secure.
1) RemovetheTopControlPanelAssemblyby
Use the minimum clearances shown in the
diagrams below for installation with "B" vent.
removing the three screws. Diagram 1.
NOTE: When running wires, keep them
clear of valve assembly and tubing
to avoid tangling of wires and valve.
E63-NG1 & E63-LP1 Clearances
A
B
C
D
Left Side Wall to Unit
6" / 150mm
Right Side Wall to Unit 10" / 255mm
Back Wall to Unit
Vertical Vent Pipe to
Back Wall
5" / 125mm
NOTE: Be careful not to cut wires when
passing through holes in the fire-
box.
2" / 50mm
2" / 50mm
E
Unit Corner to Wall
8) Run green ground wire from fan and con-
Mantel
Unit to Alcove Ceiling
Max. Alcove Depth
18" / 460mm
18" / 460mm
24" / 610mm
nect to grounding lug.
Diagram 1
Minimum ceiling height is 18" / 460 mm from top
of unit.
2) Remove the nylon hole plug from the con-
trol panel.
If further reduced clearances are needed,
obtain requirements for construction of a pro-
tected wall from your local building authorities
and their allowable reductions of the listed
clearances.
3) Install the fan speed controller onto the
control panel and secure with nut. Connect
remaining wire harness wires to speed
control. NOTE: Speed control wires must
Waterford E63-1 EMERALD Freestanding Gas Stove
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7
INSTALLATION
not penetrate the inner sleeve of the B-Vent
when tightening the screw.
DRAFT HOOD
This heater has a draft hood built in. It must not
be altered, obstructed, or blocked in any way,
and the unit must be installed so that the draft
hood is in the same atmospheric pressure zone
as the combustion air inlet to the burner. This
heater must be properly connected to a venting
system. This heater is equipped with a vent
safety shutoff system.
Follow all venting manufacturer’s requirements
and local building codes. In cold climates, we
recommend the use of insulated B-vent, chase,
and liners. For altitudes above 2000 ft. we
recommend that a minimum flue height of 12 ft.
is used.
Vent Terminations
9) Connect green power cord ground wire to
grounding lug.
WARNING:Operationofthisheater
when not connected to a properly
installed and maintained venting
system or tampering with the vent
safety shutoff system can result in
carbon monoxide (CO) poisoning
and possible death.
10) Run neutral black wire from power cord
and connect to fan motor.
11) Run live black wire from power cord and
connect to speed control wire.
12) Connect the white wire of the wire har-
ness to the fan terminal.
HIGH ELEVATION
NOTE: Pull excess wire next to fan to
avoid excessive heat from the fire-
box.
The E63-1 (with 38,000 Btu) is approved in
Canada for altitude 2000 ft. to 4500 ft. (CAN/
CGA-2.17-M91) with the orifice kit (Part # 591-
975). For Natural Gas installations above 4500
ft. follow current CAN/CGA-B149.1.
13) Ensure all wires are pulled away from
firebox to avoid excessive heat and se-
cure with stick-on wire clip.
14) Re-attach control panel with 3 screws,
reversing step 1. Re-attach rear access
panel with 6 screws, reversing step 5.
In U.S.A., for installations above 2000 ft. refer
to current ANSI Z223.1 Sc8-8.1.2a appendix F,
for resizing orifice.
NOTE: When power cord is plugged in,
speed control is in the ON posi-
tion and stove is burning, allow 10
- 15 minutes for the thermodisc
(temperature switch) to activate
and turn on the Fan automatically.
Installation into Existing
Woodstove Flue System
VENTING
This heater is a vented appliance and must be
connected to a chimney/flue in accordance
with the installation codes.
1) Clean existing Chimney system.
2) Run an approved 4" flex liner or "B" vent
WARNING:
Note: The rear pedestal cover plate is
only required when outside air is
being used. If using room air for
combustion, remove this plate
from the back of the pedestal.
into existing chimney.
ElectricalGroundingInstructions
This appliance is equipped with a
threepronged(grounding)plugfor
yourprotectionagainstshockhaz-
ardandshouldbepluggeddirectly
into a properly grounded three-
prong receptacle. Do not cut or
remove the grounding prong from
this plug.
Note: See the chimney
systems manufac-
turer for detailed
installation
For your safety this heater is equipped with a
vent safety switch designed to sense incorrect
venting and react by shutting down the gas
supply. This thermally actuated switch is locat-
ed within the draft hood and will detect either
ablockedchimneyorbackdraftconditionwhere
the chimney flow has reversed. If this switch
shuts the unit down, it indicates a drafting
problem that must be identified and rectified
without delay - the thermally activated switch
must never be bypassed or disconnected as
a hazardous or deadly condition can result.
instructions.
Venting Requirements
A four inch diameter vent is required. B-Vent,
Class A or Masonry with an approved liner are
all acceptable. For cosmetic or aesthetic pur-
poses 6" outer vent can be used as long as an
approved inner vent is installed. Fasten but do
8
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INSTALLATION
GAS CONNECTION
System Data -
E63-1convertedto
27,000 Btu (NG) or 29,000 (LP)
The gas line can be rigid pipe, or to make
installation easier, use a listed flexible connec-
tor if allowed by local codes. Copper may also
be used if approved by local codes.
For 0 to 4500 feet altitude
Burner Inlet Orifice Sizes:
Thegasconnectionatthevalveis3/8"NPT. For
minimumandmaximumsupplypressureseethe
System Data Table.
Natural Gas
#40
Propane
#52
Burner
Max. Input Rating
Natural Gas
Propane
System Data - E63-1
(with38,000Btu)
27,000 Btu/h
29,000 Btu/h
For 0 to 2000 feet altitude
Burner Inlet Orifice Sizes:
Min. Input Rating
Natural Gas
Propane
13,500 Btu/h
14,500 Btu/h
Natural Gas
#32
Propane
#50
Burner
Output Capacity with blower Off
*Above 2000 ft. see National Fuel Code
Orifice Chart.
Natural Gas
Propane
20,331 Btu/h
22,330 Btu/h
Max. Input Rating
Output Capacity with blower On
Natural Gas
Propane
38,000 Btu/h
38,000 Btu/h
Natural Gas
Propane
19,575 Btu/h
21,518 Btu/h
Min. Input Rating
Natural Gas
Propane
Supply Pressure
Natural Gas
Propane
19,000 Btu/h
19,000 Btu/h
min. 5.0" w.c.
min. 12.0" w.c.
Clockwise to open,
counter-clockwise to close.
Output Capacity with blower Off
Manifold Pressure
Natural Gas
Propane
Natural Gas
Propane
27,740 Btu/h
28,500 Btu/h
3.8" +/- 0.2" w.c.
11" +/- 0.2" w.c.
Caution: Carbon will be produced if the
air shutter is closed too much.
Output Capacity with blower On
Natural Gas
Propane
28,690 Btu/h
29,374 Btu/h
Note: Any damage due to carboning
resulting from improperly setting
the aeration controls is NOT cov-
ered under warranty.
AERATION
ADJUSTMENT
Supply Pressure
Natural Gas
Propane
min. 5.0" w.c.
min. 12.0" w.c.
The burner aeration is factory set but may need
adjusting due to either the local gas supply, air
supply or altitude.
Note: Aeration Adjustment should only
be performed by an authorized
Regency Installer at the time of
installation or service.
Manifold Pressure
Natural Gas
Propane
3.8" +/- 0.2" w.c.
11" +/- 0.2" w.c.
with 38,000 Btu
with 27,000 (NG) /
29,000 LP
GAS PIPE PRESSURE
TESTING
System Data -
HIGHELEVATION:E63-NG1
Natural Gas
3/8"(9.5mm)
Propane
Natural Gas
3/16"(4.75mm)
Propane
For 2,000 - 4,500 feet altitude
The appliance must be isolated from the gas
supply piping system by closing its individual
manual shut-off valve during any pressure
testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig. (3.45
kPa). Disconnect piping from valve at pres-
sures over 1/2 psig (14" w.c.).
wide open
1/4" (6.35mm)
Burner Inlet Orifice Sizes:
Natural Gas
Burner
#33
The aeration adjustment gears are located on
the right side of the burner box and can be
accessed from the side.
Max. Input Rating
Natural Gas
34,000 Btu/h
17,000 Btu/h
The manifold pressure is controlled by a regu-
lator built into the gas control, and should be
checked at the pressure test point.
To adjust the aeration: use the allen key to turn
the turning gear which will adjust the air shut-
ter. Opentheairshutterforablueflameorclose
it for a yellower flame. This adjustment is
performed by a qualified installer. The factory
setting should be sufficient for most installa-
tions.
Min. Input Rating
Natural Gas
Output Capacity with blower Off
Natural Gas 24,820 Btu/h
Note: To properly check gas pressure,
both inlet and manifold pressures
should be checked using the valve
pressure ports on the valve.
Max. Output Capacity with blower On
Natural Gas 25,670 Btu/h
1) Makesurethevalveisinthe"OFF"position.
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9
INSTALLATION
2) Loosen the "IN" (# 7) and/or "OUT" (# 6)
pressure tap(s), turning counterclockwise
with a 1/8" wide flat screwdriver.
4) Carefully remove the logs, embers and
rockwool.
CONVERSION KIT
FROM NATURAL GAS
TO PROPANE
Model#261-969
for Emerald Gas Stoves and Gas
Inserts using SIT 820 NOVA Gas
Valve
5) Remove burner. See diagram below.
3) Attach manometer to "IN" and/or "OUT"
pressure tap(s) using a 5/16" ID hose.
4) Light the pilot and turn the valve to "ON"
position.
5) The pressure check should be carried out
with the unit burning and the setting should
be within the limits specified on the safety
label.
THIS CONVERSION MUST
BE DONE BY A
QUALIFIED GAS
FITTER IF IN DOUBT DO
NOT DO THIS
6) When finished reading manometer, turn off
the gas valve, disconnect the hose and
tighten the screw (clockwise) with a 1/8"
flat screwdriver. Screw should be snug,
but do not over tighten.
Note: Use a magnetic type screwdriver if
possible.
CONVERSION !!
S.I.T. Valve Description
Conversion Kit Contains:
1) Gas cock knob
Qty.
Part # Description
1
910-018 SIT Conversion Kit-50%
Turndown LP
910-037 LP Injector (Pilot Orifice)
904-641 Burner Orifice #50
908-175 E63/E65 Decal "Converted to
Propane"
2) Manual high/low adjustment
3) Pilot Adjustment
1
1
1
4) Thermocouple Connection
5) Main Operator
6) Outlet Pressure Tap
7) Inlet Pressure Tap
1
1
908-528 Red"PROPANE"label
908-780 Instruction Sheet
Pilot assembly is now accessible
for steps 6) to 11).
8) PilotOutlet
9) Main Gas Outlet
1) Shut off the gas supply.
6) Remove and discard the 3 pressure regu-
lator mounting screws (A), pressure reg-
ulator tower (B) and diaphragm (C).
10) Flange Securing Screw Holes
11) Alternative TC Connection Point
12) Thermoelectric Unit
13) Additional Valve Mounting Hole
2) Openthevalvedoorandremovethecontrol
panel.
7) Insure that the rubber gasket (D) is properly
positioned and install the new HI/LO pres-
sure regulator assembly to the valve using
the new screws (E) supplied with the kit.
Tighten screws securely.
8) Pull off the pilot cap to expose the pilot
orifice.
3) Open the front door. Open the right side
door and there is a cutout in the heat shield
through which can be seen a wing nut
threaded on to a stud attached to the front
door. Loosen this nut by turning it counter-
clockwise.
10
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INSTALLATION
12) Reverse steps 4) to 2).
2) Openthevalvedoorandremovethecontrol
panel.
13) Attach the Conversion label "This unit has
been converted to Propane" on top of the
Serial # decal. E63/E65: Part #175
E63/E65 Conversion Decal: 908-175
3) Open the front door. Open the right side
door and there is a cutout in the heat shield
through which can be seen a wing nut
threaded on to a stud attached to the front
door. Loosen this nut by turning it counter-
clockwise.
14) Replace yellow "Natural Gas" label with red
"Propane" label
15) Check for gas leaks.
16) Check inlet and outlet pressures.
17) Check operation of flame control.
18) Check for proper flame appearance and
glow on logs.
Reduction Kit to Lower
Btu Rating for Emerald
E65-1 Gas Stove
Natural Gas - Kit #: 260-920
Propane - Kit # 260-922
The wing nut that holds the front door is
accessible through the cut-out in the right
side heat shield.
THIS CONVERSION MUST
BE DONE BY A
4) Carefullyremovethelogs,embersandrock-
wool.
QUALIFIED GAS FITTER IF
IN DOUBT DO NOT DO
THIS CONVERSION !!
5) Remove burner.
Natural Gas Conversion Kit 260-920
Contains:
9) Unscrew the pilot orifice with the allen key
andreplacewiththeLPpilotorificeinthekit.
Qty.Part #
Description
1
1
1
904-593 Burner Orifice #40
(Natural Gas)
908-365 Decal "Converted to
27,000 Btu"
908-363 Instruction Sheet
Note: Use a magnetic type screwdriver
if possible.
Propane Conversion Kit 260-922
Contains:
Qty.Part #
Description
1
1
904-390 Burner Orifice #52 (Propane)
908-365 Decal "Converted to
29,000 Btu"
Burner Orifice
10) Remove burner orifice with a 1/2" wrench
and discard. Use a wrench to hold on to the
elbow behind the orifice.
1
908-363 Instruction Sheet
1) Shut off the gas supply.
11) Reinstall new burner orifice LP stamped
#50 and tighten.
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11
INSTALLATION
6) Remove burner orifice with a 1/2" wrench
and discard.
OPTIONAL DOOR
GRILL INSTALLATION
Door Grill Kit Contains:
Qty. Description
1
4
4
Front Door Grill
Screws
GrillClips
1) Open the front door. Open the right side
door and there is a cutout in the heat shield
through which can be seen a wing nut
threaded on to a stud attached to the front
door. Loosen this nut by turning it counter-
clockwise.
Burner Orifice
Diagram 1
Note: Do not force logs down.
7) Reinstall new burner orifice (NG stamped
#40 or LP stamped #52) and tighten.
8) Reverse steps 5) to 2).
9) Attach the label "This unit has been con-
verted to..." on top of the Serial # decal over
the higher Btu information.
10) Check for gas leaks.
11) Check inlet and outlet pressures.
12) Check operation of flame control. Check for
proper flame appearance and glow on logs.
Diagram 2
2) Remove the glass panel by loosening the 6
screws securing the glass brackets. Sup-
port the glass to prevent it from dropping
out and breaking.
LOG INSTALLATION
WARNING: Dangerous operating condi-
tions may occur if these logs are not
positioned in their approved locations.
Read the instructions below carefully and
refer to the diagrams. If logs are broken
do not use the unit until they are replaced.
Broken logs can interfere with the pilot
and burner operation.
a)
b)
c)
d)
e)
Front Right Log - Part # 902-020
Front Left Log - Part # 902-021
Rear log - Part # 902-022
Embers - Part # 902-151 (1 bag)
Lava - Part # 902-154 (1 bag)
Diagram 3
5) Distribute the embers along the front burner
but do not cover the burner ports and
around the logs. Place the embers on the
floor of the firebox. Place the lava on the
burner tray in front of the left and right front
logs. See Diagram 4.
(Part # 560-935 for the set of three logs)
1) Remove the logs from the box and carefully
unwrap them. The logs are fragile, handle
with care - DO NOT FORCE into position.
2) Place the rear log, carefully sliding it down
onto the pins, with the flat side of the log
facing the back of the unit. See diagram 1.
3) Place the left front log, carefully sliding it
down onto the left pins of the front burner.
See diagram 2.
4) Place the right front log, carefully sliding it
down onto the right pins of the front burner.
See diagram 3.
Diagram 4
12
Waterford E63-1 EMERALD Freestanding Gas Stove
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INSTALLATION
3) Attach the 4 grill clips with the 4 screws but
OPTIONAL WALL
THERMOSTAT
do not tighten down at this point.
A wall thermostat may be installed if desired.
Connect the wires as per the wiring diagrams.
Note that the wires are connected to the "TH"
on the gas valve. Use table below to determine
the maximum wire length:
Note: Preferable if the thermostat is in-
stalled on an interior wall.
Waterford offers an optional programmable
thermostat but any 250-750 millivolt rated non-
anticipator type thermostat that is CSA, ULC or
UL approved may be used.
The smoke should be drawn into the draft hood.
If the smoke is not drawn into the draft hood,
turn the unit off and check for the cause of lack
of draft.
CAUTION
Do not connect the millivolt
wall thermostat wires
to the 120V wires.
Thermostat Wire Table
4) Place the grill into position on the front of the
door, center it in the front viewing area and
use the grill clips to hold it in place.
Recommended Maximum Lead Length
(Two-Wire) When Using Wall
Thermostat (CP-2 System)
Wire Size
Max. Length
14 GA.
16 GA.
18 GA.
20 GA.
22 GA.
50 Ft.
32 Ft.
20 Ft.
12 Ft.
9 Ft.
Note: If the flue is blocked or has a strong
reverse flow, the thermally actuat-
ed safety switch mounted in the
draft hood will automatically shut
off the gas supply within about 10
minutes. If the heater turns off
because of this during the spillage
test, check for the
5) Tighten the screws on the grill clips.
OPTIONAL REMOTE
CONTROL
6) Replace the glass and secure the glass
clips, reversing step 2)
UsetheWaterfordRemoteControlKitapproved
for this unit. Use of other systems may void your
warranty.
7) Close the front door by reversing step 1).
The remote control kit comes with a hand held
transmitter, a receiver and a wall mounting
plate.
TEST FOR FLUE
SPILLAGE
1) Choose a convenient location on the wall to
install the receiver and the receptacle box
(protection from extreme heat is very im-
portant). Run wires from the fireplace to
that location, use Thermostat Wire Table.
A "spillage" test must be made before the
installed unit is left with the customer. Follow
the procedure below:
1) Start all exhaust fans in the home and any
other gas appliances. Then close all doors
and windows.
2) Connect the wires as per the wiring dia-
gram on page 14.
The thermally activated safety switch
must be manually reset before first star-
tup.
2) Light the unit and set controls to maximum.
CAUTION
Do not connect the millivolt
remote control wires to the 120V
wires.
3) After five minutes, test that there is a "pull"
on the flue by placing a smoke match,
cigarette or similar device which gives off
smoke, on the edge of the draft hood. See
diagrams.
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13
INSTALLATION
3) Install 3 AAA alkaline batteries in transmit-
ter and 4 AA alkaline batteries in the
receiver. Install the receiver and its cover
in the wall. Switch the remote receiver to
"remote" mode. The remote control is now
ready for operation.
CAUTION
FINAL CHECK
Any alteration to the product that
installer must ensure that the appliance is firing causes sooting or carboning that
Before leaving this unit with the customer, the
correctly. This includes:
results in damage to the exterior
facia is not the responsibility of the
manufacturer.
1) Clocking the appliance to ensure the cor-
rect firing rate (rate noted on label) at 15
minutes.
2) If required, adjusting the primary air to
ensure that the flame does not carbon. First
allow the unit to burn for 15 min. to stabilize.
3) Check for proper draft.
WIRING DIAGRAM
This heater does not require a 120V A.C.
supply for operation. In case of a power failure,
the burner switch and the optional remote
control/thermostat will continue to operate.
However, a 120V A.C. power supply is needed
for the fan/blower operation.
Caution: Ensure that the wires do
not touch any hot surfaces and are
away from sharp edges.
CAUTION: Label all wires prior to
disconnectionwhenservicingcon-
trols. Wiring errors can cause im-
proper and dangerous operation.
WARNING:ElectricalGroundingInstructions
If any of the original wires as
suppliedwiththeappliancemust
be replaced, it must be replaced
with CSA type SEW (200oC) or its
equivalent.
This appliance is equipped with a three pronged (grounding) plug for your
protection against shock hazard and should be plugged directly into a
properlygroundedthree-prongreceptacle.Donotcutorremovetheground-
ing prong from this plug.
14
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OPERATING INSTRUCTIONS
3) Wait five minutes to allow gas, that may
DO NOT BURN THE APPLIANCE
WITHOUT THE GLASS FRONT IN
PLACE.
OPERATING
INSTRUCTIONS
have accumulated in the main burner com-
partment, to escape. If you smell gas, follow
the instructions on the front of this manual.
If you don't smell gas continue on to the next
step.
Beforeoperatingthisappliance,proceedthrough
the following check list.
AUTOMATIC
CONVECTION
FAN OPERATION
4) Turn the PILOT knob counterclockwise to
1) Read and understand these Instructions
pilot and align it with the arrow.
before operating this appliance.
5) Push in PILOT knob all the way in and hold.
ImmediatelypushIGNITORbuttonuntilpilot
lights.ContinuetoholdthePILOTknobinfor
approximately one minute, then release the
PILOT knob. Thepilotflameshouldcontinue
toburn. Ifthepilotdoesnotremainlit,repeat
operation allowing a longer period before
releasing PILOT knob.
2) Check to see that all wiring is correct and
The fan operates automatically - turn the knob
at the top right rear corner to adjust to the
desired speed. The fan will turn on as the stove
comes up to operating temperature. After the
unit has been turned off and the unit cooled to
below a useful heat output range the fan will
shut off automatically.
enclosed to prevent possible shock.
3) Check to ensure there are no gas leaks.
4) Make sure the three pieces of door glass are
properly positioned. Never operate the
appliance with any of the glass removed or
with the door open.
6) Turn PILOT knob counter clockwise to on.
ADJUSTING FLAME
HEIGHT
5) Verify that all venting and the cap is unob-
7) Use the Burner ON/OFF switch to turn on
structed.
the burner.
6) Verify log placement. If the pilot cannot be
seen when lighting the unit - the logs or the
embers have been incorrectly positioned.
8) Rotate the HEAT control to adjust the flame Your heater has an adjustable flame to tailor the
height higher or lower.
look and heat output to your specific needs. It is
adjusted by turning the flame adjustment dial on
the gas control valve.
7) The unit should never to turned off and on
SHUTDOWN
INSTRUCTIONS
without a minimum of a 60 second wait.
Turn clockwise to adjust the flame higher,
counterclockwise for a lower flame.
1) Use the Burner ON/OFF switch, thermostat
or remote control to turn off the burner.
2) Push in the PILOT knob slightly and turn
clockwise to off. Do not force.
3) Turn off all electric power to the appliance
if service is to be performed.
FIRST FIRE
The FIRSTFIREinyourstoveispartofthepaint
curing process. To ensure that the paint is
properly cured, it is recommended that you burn
your fireplace for at least four (4) hours the first
time you use it with the fan on. When first
operated, the unit will release an odour caused
by the curing of the paint and the burning off of
any oils remaining from manufacturing. Smoke
detectors in the house may go off at this time.
Open a few windows to ventilate the room for
a couple of hours. The glass may require
cleaning.
LIGHTING
INSTRUCTIONS
IMPORTANT: The PILOT knob cannot be
turned from pilot to off unless it is partial-
ly depressed.
Note: Open the pedestal door of the unit
before lighting the pilot. Once the pilot is
lit, close the door. You should never
operate the unit with the door open.
DO NOT ATTEMPT TO CLEAN THE GLASS
WHILE IT IS STILL HOT!
1) If the PILOT knob is in the off position
Note: When the glass is cold and the
appliance is lit, it may cause con-
densation and fog the glass. This
condensation is normal and will
disappear in a few minutes as the
glass heats up.
proceed to Step 4.
2) Push in PILOT knob slightly and turn clock-
wise to off. Knob cannot be turned from
pilot to off unless knob is pushed in slight-
ly. Do not force.
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15
OPERATING INSTRUCTIONS
NORMAL OPERATING
SOUNDS OF
COPY OF THE
LIGHTING PLATE INSTRUCTIONS
GAS APPLIANCES
FOR YOUR SAFETY READ BEFORE LIGHTING
It is possible that you will hear some sounds
from your gas appliance. This is perfectly
normal due to the fact that there are various
gauges and types of steel used within your
appliance. Listed below are some examples.
All are normal operating sounds and should
not be considered as defects in your appli-
ance.
This appliance must be installed in accordance with local codes, if any; if not, follow
thecurrentCAN1-B149/ANSIZ223ꢀ1(Australia:AG601, NewZealand:NZS5261)
WARNING: If you do not follow these instructions exactly, a fire
or explosion may result causing property damage, personal
injuryorlossoflife Improperinstallation,adjustment,alteration,
service or maintenance can cause injury or property damage
Refer to the owner’s information manual provided with this
appliance For assistance or additional information consult a
qualified installer, service agency or gas supplier
Blower:
Waterford gas appliances use high tech blow-
ers to push heated air farther into the room. It
is not unusual for the fan to make a "whirring"
sound when ON. This sound will increase or
decrease in volume depending on the speed
setting of your fan speed control.
A) Thisappliancehasapilotwhichmust C) Use only your hand to push in or turn the
be lighted by handꢀ When lighting the
pilot,followtheseinstructionsexactlyꢀ
gas control knobꢀ Never use toolsꢀ
If the knob will not push in or turn by
hand, don’t try to repair it, call a qualified
service technicianꢀ Force or attempted
repair may result in a fire or explosionꢀ
B) BEFORE LIGHTING smell all around
the appliance area for gasꢀ Be sure to
smell next to the floor because some
Burner Tray:
gas is heavier than air and will settle D) Do not use this appliance if any part has
The burner tray is positioned directly under the
burner tube(s) and logs and is made of a
different gauge material from the rest of the
firebox and body. Therefore, the varying thick-
nesses of steel will expand and contract at
slightly different rates which can cause "tick-
ing" and "cracking" sounds. You should also be
aware that as there are temperature changes
within the unit these sounds will likely re-occur.
Again, this is normal for steel fireboxes.
on the floorꢀ
been under waterꢀ Immediately call a
qualifiedservicetechniciantoinspectthe
appliance and to replace any part of the
controlsystemandanygascontrolwhich
has been under waterꢀ
WHAT TO DO IF YOU SMELL GAS
- Do not try to light any appliance
- Do not touch any electric switch, do
not use any phone in your building
- Immediately call your gas supplier This appliance needs fresh air for safe
from a neighbours phoneꢀ Follow the operationandmustbeinstalledsothereare
gas supplier’s instructionsꢀ
provisions for adequate combustion and
- If you cannot reach your gas supplier, ventilation airꢀ
call the fire departmentꢀ
Blower Thermodisc:
CAUTION: Hot while in operation Do not touch Severe Burns may
result Due to high surface temperatures keep children, clothing
and furniture, gasoline and other liquids having fammable vapors
away Keepburnerandcontrolcompartmentclean Seeinstallation
and operating instructions accompanying appliance
When this thermally activated switch turns ON
it will create a small "clicking" sound. This is the
switch contacts closing and is normal.
Pilot Flame:
While the pilot flame is on it can make a very
slight "whisper" sound.
LIGHTING INSTRUCTIONS
STOP! Read the safety information 4) Push in control knob all the way and
above on this labelꢀ
1) Push in gas control knob slightly and
turn clockwise
hold inꢀ Continually push and release
the black button on spark igniter until
pilot lightsꢀ Continue to hold the
control knob in for about 1/2 minute
after the pilot is litꢀ Release knob and
it will pop back upꢀ Pilot should remain
litꢀ If it goes out, repeat steps 1) to 4)ꢀ
If knob does not pop up when released,
stop and immediately call your service
technicianorgassupplierꢀIfthepilotwill
notstaylitafterseveraltries,turnthegas
control knob to “OFF” and call your
service technician or gas supplierꢀ
Gas Control Valve:
As the gas control valve turns ON and OFF, a
dullclickingsoundmaybeaudible,thisisnormal
operation of a gas regulator or valve.
to “OFF”ꢀ Knob
cannotbeturnedfrom“PILOT”to“OFF”
unless knob is pushed in slightlyꢀ Do
notforceꢀ
2) Wait five (5) minutes to clear out any
gasꢀ If you then smell gas STOP! follow
“B” in the safety information above on
this labelꢀ If you don’t smell gas, go to
the next stepꢀ
Unit Body/Firebox:
Different types and thicknesses of steel will
expand and contract at different rates result-
ing in some "cracking" and "ticking" sounds will
be heard throughout the cycling process.
3) Turn knob on gas control counter-
clockwise
to“PILOT”ꢀ
PILOT BURNER
VEILLEUSE
5) Turn gas control knob
OFF
counterclock-wise
to “ON”ꢀ
THERMOPILE
6) Use rocker switch to op-
erate main burnerꢀ
ELEMENT
THERMO-
ELECTRIQUE
TO TURN OFF GAS APPLIANCE
2) Turn off all electric power to the
appliance if service is to be performedꢀ
1) Push in the gas control knob slightly and
turn clockwise to “OFF”ꢀ Do not forceꢀ
908-017
DO NOT REMOVE THIS INSTRUCTION PLATE
16
Waterford E63-1 EMERALD Freestanding Gas Stove
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MAINTENANCE
MAINTENANCE
INSTRUCTIONS
LOG REPLACEMENT
CLOTHING OR OTHER FLAMMA-
BLE MATERIAL SHOULD NOT BE
PLACEDONORNEARTHEAPPLI-
ANCE.
The unit should never be used with broken logs.
Turn off the gas valve and allow the unit to cool
before opening door to carefully remove the
logs. The pilot light generates enough heat to
burn someone. If for any reason a log should
need replacement, you must use the proper
replacement log. The position of these logs
must be as shown in the diagram under Log
Installation.
1) Always shut the valve off before cleaning.
For relighting, refer to lighting instructions.
Keep the burner and control compartment
clean by brushing and vacuuming at least
once a year. When cleaning the logs, use a
soft clean brush as the logs are fragile and
easily damaged.
DO NOT USE THIS APPLIANCE IF
ANYPARTHASBEENUNDERWA-
TER.IMMEDIATELYCALLAQUAL-
IFIED SERVICE TECHNICIAN TO
INSPECTTHEAPPLIANCEANDTO
REPLACEANYPARTOFCONTROL
SYSTEMANDANYGASCONTROL
WHICHHASBEENUNDERWATER.
2) Clean glass (never when unit is hot), appli-
ance, and door with a damp cloth. Never
use an abrasive cleaner.
Note: Improper positioning of logs may
create carbon build-up and will
alter the unit’s performance
which is not covered under war-
ranty.
3) The heater is finished in a porcelain finish or
with a heat resistant paint and should only
be refinished with heat resistant paint (not
with wall paint). Waterford uses Stove-
Bright Paint - Metallic Black #6309.
7) Verify proper operation after servicing.
GLASS
REPLACEMENT
PILOT ADJUSTMENT
Never use an abrasive cleaner on the por-
celain finish as it may scratch the surface.
Periodically check the pilot flames. Correct
flame pattern has three strong blue flames: 1
flowing around the thermopile and 1 around the
thermocouple, and 1 flowing across the rear of
the burner (it does not have to be touching the
burner).
Your EMERALD stove is supplied with high
temperature, 5 mm Neoceram ceramic glass
that will withstand the highest heat that your
unit will produce. In the event that you break
your glass by impact, purchase your replace-
ment door from an authorized Waterford dealer
only, and follow our step-by-step instructions
for replacement.
4) Make a periodic check of burner for proper
position and condition. Visually check the
flame of the burner periodically, making
sure the flames are steady; not lifting or
floating. If there is a problem, call a qualified
service person.
Note: If you have an incorrect flame pat-
tern, contact your Waterford deal-
er for further instructions.
5) The appliance and venting system must be
inspected before use, and at least annually,
by a qualified field service person, to en-
sure that the flow of combustion and ven-
tilation air is not obstructed.
1) Open the front door. Open the right side
door and there is a cutout in the heat shield
through which can be seen a wing nut
threaded on to a stud attached to the front
door. Loosen this nut by turning it counter-
clockwise.
During the annual service call, the burner
should be removed from the burner tray and
cleaned. Replace the embers - do not block
the pilot or burner ports.
6) Keep the area near the appliance clear and
free from combustible materials, gasoline
and other flammable vapours and liquids.
Top View of pilot flame
CAUTION: ANYSAFETYSCREEN
ORGUARDREMOVEDFORSERV-
ICING AN APPLIANCE MUST BE
REPLACED PRIOR TO OPERAT-
INGTHEAPPLIANCE.
Incorrect flame pattern will have small, prob-
ably yellow flames, not coming into proper
contact with the rear of the burner or thermo-
pile.
The wing nut that holds the front door
is accessible through the cut-out in the
right side heat shield.
2) Remove the six screws that secure the
retainers holding the glass in place.
WARNING: CHILDREN AND
ADULTSSHOULDBEALERTEDTO
THEHAZARDSOFHIGHSURFACE
TEMPERATURE AND SHOULD
STAYAWAYTOAVOIDBURNSOR
CLOTHING IGNITION. YOUNG
CHILDRENSHOULDBECAREFUL-
LYSUPERVISEDWHENTHEYARE
IN THE SAME ROOM AS THE AP-
PLIANCE.
3) Remove the glass and replace with the new
glass.
4) Install two bottom retainers and turn the
screws in just enough to support the glass.
5) Installtheotherretainers,tightenthescrews
alternately. Do not overtighten as this can
damage the glass.
Top View of pilot flame
6) Close the door. Thread the nut onto the end
of the stud.
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17
MAINTENANCE
Replacement Part
# 940-087 Emerald Glass
3) Disconnect gas line to stove.
NOTE: the unit MUST NOT be operated
without the fan access panel se-
curely in place and correctly sealed.
4) Disconnect3/8"NPTpipefrom90o elbowon
valve.
WARNING: Do not operate appli-
ance with glass panels removed,
cracked or broken. Replacement of
the glass should be done by a li-
censed or qualified service person.
IMPORTANT: These fans collect a
lot of dust from within your home.
Ensure you maintain these fan mo-
tors on a regular basis by vacuum-
ingoutthefansquirrelcages,around
the motor, and around the grills on
the back of the stove.
5) Disconnect the two (2) switch wires from
valve.
Note: Wearing gloves will protect your
hands while handling glass.
IMPORTANT
Disconnectpowersupply
before servicing
REPLACING THE
GASKET
The Emerald has 3/8" fiberglass gasket in the
frontdoor. Shoulditeverneedreplacement, use
only the proper replacement gasket that is
available from your Waterford dealer. To re-
place the gasket, follow this procedure.
WARNING:
ElectricalGroundingInstructions
This appliance is equipped with a
three pronged (grounding) plug
for your protection against shock
hazard and should be plugged
directly into a properly grounded
three-prongreceptacle.Donotcut
or remove the grounding prong
from this plug.
6) Disconnect piezo wire.
7) Open the front door. Open the right side
door and there is a cutout in the heat shield
through which can be seen a wing nut
threaded on to a stud attached to the front
door. Loosen this nut by turning it counter-
clockwise.
1) Open the front door (see instructions above
in Glass Replacement 1)).
2) Remove the existing gasket and clean its
channel with a scraper or wire brush.
3) Lay a thin bead of gasket cement the entire
length of the channel.
To replace fan: See the fan installation
instructions on page 7 and reverse the
steps.
4) Lay the gasket in the channel with sufficient
pressure that it stays in place. Trim the
excess from the end of the gasket so that
it butts snugly against the other end without
leaving a gap.
REMOVING VALVE
5) Close the door and apply firm pressure to
seat the gasket evenly throughout.
If your valve requires maintenance or replace-
ment, use the following instructions:
Note: Always close off the gas supply
before removing the valve.
FAN MAINTENANCE
8) Carefully remove the logs, embers and
If your fan requires maintenance or replace-
ment, access to the fan is through the plate on
the rear wall of the firebox.
1) If optional fan is installed, disconnect pow-
rockwool.
er source to stove.
9) Remove burner. See diagram below.
2) Remove access panel.
Note: Use a magnetic type screwdriver
if possible.
18
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MAINTENANCE
10) Remove all 8 screws holding the burner
INSTALLING VALVE
ASSEMBLY
tray assembly in place.
1) To install a new valve assembly, reverse
instructions for removing valve. See
assembly steps 1-12.
2) Checkforleaksandmanifoldpressure. See
Gas Pressure Test instructions.
3) To reinstall valve, reverse instructions for
removing valve assembly, steps 13-19.
11) Carefully lift the burner tray assembly out.
12) To replace the burner tray assembly, simply
reverse these instructions.
To remove valve from valve assembly,
continue.
13) Remove two (2) thermopile wires.
14) Remove thermocouple with a 9 mm (metric)
wrench.
15) Remove pilot nut with an 11 mm wrench.
16) Remove valve to orifice nut with a 5/8"
wrench.
17) Remove inlet pipe with pipe wrench. Note
orientation of 90o elbow.
18) Remove two (2) phillips head M5 screws on
each side of the valve.
19) Remove valve and remove gas out 90o
brass fitting. Note orientation of fitting.
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19
PARTS LIST
MAIN ASSEMBLY
Part #
Description
Part #
Description
Part #
Description
1)
2)
3)
4)
5)
6)
W400141** EmeraldRightDoor
28)
*
Draft Hood Assembly
Gasket - Relief Mounting
B-Vent Clip
Access Plug
PipeCollar
46) 260-535
Heat Exchanger Assy
Firebox Heatshield
Top Heat Shield
904-258
948-134
44351
Door Magnet
Door Stop
Black Butt Hinge
29) 560-030
47)
48)
*
*
30)
31)
33)
*
*
*
49) W841991** EmeraldHob
W842001** EmeraldRightSide
51)
*
Nut 1/4 x 20 Hex
Side Shelf with Brackets
(Optional)
41211
Tape Gasket w/adhesive
34) 250-020
35) 260-037
36) 910-241
RearPanel
67) 42801**
Backing
Rear Control Panel
Burner ON/OFF Switch
Hole Plug 0.375
Fan Access Panel
Fan Auto On/Off
Thermodisc
7)
8)
9)
10)
11)
*
*
*
*
*
Heat Shield - Right
Firebox - Right
Firebox - Base/Back
Firebox - Left
68) 942-061** Decorative Door Grill Front
(Optional)
37)
*
38) 630-021
39) 910-233
69)
90)
91)
*
*
*
Screw-1/4x1/2"FlatHead
PhillipZincPlated
Screw #10-24 x 1/4 Pan
Head
Screw #8 x 1/2" Hex slot-
ted washer
Screw 1/4 x 5/8" Flat Head
Screw 1/4 x 1" Flat Head
Phillips Zinc Plated
Screw 1/4 x 1/2" Flat Head
Phillips Zinc Plated
Screw 1/4 x 20 3/8" Flat
undercut
Heat Shield - Left
12) W842121** Emerald Left Side
13) 260-066
14)
15)
16) 904-001
17)
18) 910-897
41) 730-517
Fan Assembly (Option)
DoorShim
910-331/P Fan Blower
*
*
Wire Tie Wrap
Wire Tie Mount Button
Door Rod
43) 910-330
904-569
Fan Speed Control (120 V)
Knob - Fan Speed Control
(120 V)
Power Cord (120 V)
Firebox Baffle
92)
93)
*
*
*
Wing Nut for Door Rod
High Temp. Wire Harness-
FanEnd
910-794
45) 560-071
122) *
123) *
19)
*
Grommet for power cord
20) W842081** EmeraldFront
Frame
21) W942051** EmeraldDoor
Front
22) 936-236
Rope Gasket
23) 940-087/P Replacement
Glass
24) W310171 Glass Clip
25)
*
Firebox Front
Fan Access Door
Spill Switch
26) 560-055
27) 910-250
*Not available as a replacement part.
** Last digit of the Part # represents the color
code: 1=Black, 2=Blue, 4= Blush, 5=Brown,
8=Claret, 9=Hunter Green
20
Waterford E63-1 EMERALD Freestanding Gas Stove
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PARTS LIST
BURNER & LOG ASSEMBLY
Part #
52) 910-190
56) 908-672
57) 490-061
Description
Piezo Igniter with Nut
Control Panel Decal
Switch Plate
251-524/P Valve Assembly S.I.T. - Natural Gas
251-526/P Valve Assembly S.I.T. - Propane
261-969
60) 910-378
910-380
Propane Conversion Kit
Valve S.I.T. - Natural Gas
Valve S.I.T. - Propane
Heat Shield
64)
65)
*
*
Valve Bracket
904-688
904-641
904-593
904-390
#32 Orifice - N.G. (38,000 Btu)
#50 Orifice - LP (38,000 Btu)
#40 Orifice - N.G. (27,000 Btu)
#52 Orifice - LP (29,000 Btu)
Valve Gasket
70) 260-042
71) 260-570
72) 910-034
910-035
Log Stand Assy
Pilot Assy-S.I.T.-3 flame - Natural Gas
Pilot Assy-S.I.T.-3 flame-Propane
Burner Box
73)
*
74) 260-565
75) 560-935
78) 651-580
Air Shutter Gear Assy - Female
Log Set
Burner Assy - NG/LP
Base Plate
79)
*
80) 260-565
81) 904-565
82) 260-042
Air Shutter Gear Assembly - Female
Hex Key 3/16" AF
Valve Gasket
83)
*
Air Shutter Gear Assembly - Male
Hinge for Valve Access Door
Valve Access Door
84) 948-042
85) 260-056
86) W420011** Leg
91)
94)
95)
96)
*
*
*
*
Screw - #8 x 1/2 Hex slotted washer
Capscrew 3/8 x 3/4" Zinc Plated
Washer 3/8 Flat Zinc Plated
Levelling Bolt 5/16 x 5/8"
910-896
910-897
High Temperature Wire Harness - to power cord
HIgh Temperature Wire Harness - Fan End
*Not available as a replacement part.
** Last digit of the Part # represents the color code: 1=Black, 2=Blue,
4= Blush, 5=Brown, 8=Claret, 9=Hunter Green
Waterford E63-1 EMERALD Freestanding Gas Stove
21
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NOTES
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22
Waterford E63-1 EMERALD Freestanding Gas Stove
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WARRANTY
Waterford Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each
unit thoroughly before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the original
purchaser of a Waterford Product.
The Warranty: Limited Lifetime
External casting, not directly in contact with the fire, such as hobs, sides, ash lips, legs, fronts and fire doors, are covered against cracks and warps resulting from
manufacturer defects, parts and subsidized labour* for three (3) years from the date of purchase and parts only thereafter.
The combustion chamber, heat exchanger, burner tubes/pans, logs, embers and all gold plating (against defective manufacture only) are covered under the Limited
Lifetime Warranty for five (5) years for parts and subsidized labour* and parts only thereafter.
Glass is covered for lifetime against thermal breakage only, parts and subsidized labour* for three (3) years and parts only thereafter from date of purchase.
Electrical and mechanical components such as blowers, switches, wiring, thermodiscs, FPI remote controls, spill switches, thermopiles, thermocouples, pilot assembly
components, and gas valves are covered for one year parts and subsidized labour* from the date of purchase. Blowers and valves replaced under warranty are considered
repairs and continue as if new with appliance. ie. twelve (12) months from original purchase date of appliance with a minimum of three (3) months coverage from date
of replacement.
FPI venting components are covered parts and subsidized labour* for three (3) years from date of installation and parts only thereafter.
Conditions:
Porcelain/Enamel - Absolute perfection is neither guaranteed nor commercially possible. Any chips must be reported and inspected by an authorized dealer within three
days of installation. Reported damage after this time will be subject to rejection.
Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distributor or agent
provided that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.
It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated
for manufacturer defect.
The authorized selling dealer is responsible for all in-field service work carried out on your Waterford product. FPI will not be liable for results or costs of workmanship
from unauthorized service persons or dealers.
At all times FPI reserves the right to inspect product in the field which is claimed to be defective.
All claims must be submitted to FPI by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information including customer
name, purchase date, serial #, type of unit, problem, and part or parts requested, without this information the warranty will be invalid.
Exclusions:
This limited Lifetime Warranty does not extend to or include paint (charcoal units), porcelain (including pinholes, scratches and minor shade mismatch), door or glass
gasketing or trim.
AtnotimewillFPIbeliableforanyconsequentialdamageswhichexceedthepurchasepriceoftheunit.FPIhasnoobligationtoenhanceormodifyanyunitoncemanufactured.
ie. as products evolve, field modifications or upgrades will not be performed.
FPI will not be liable for travel costs for service work.
Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy.
Refractory liners, gaskets, door handles, paint are not covered under the terms of this warranty policy.
Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy.
Thewarrantywillnotextendtoanypartwhichhasbeentamperedwithoralteredinanyway, orinourjudgmenthasbeensubject tomisuse, improperinstallation, negligence
or accident, spillage or downdrafts caused by environmental or geographical conditions, inadequate ventilation, excessive offsets, negative air pressure caused by
mechanical systems such as furnaces, fans, clothes dryer, etc.
Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer.
FPI will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance.
Performance problems due to operator error will not be covered by this warranty policy.
Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from Waterford, may nullify
your warranty on this product.
Simpson Dura-Vent venting components are covered by Simpson Dura-Vent Inc. warranty.
* Subsidy according to job scale as predetermined by FPI.
Waterford E63-1 EMERALD Freestanding Gas Stove
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23
Waterford fireplace products are
designed with reliability and simplicity
in mind. In addition, our internal
Quality Assurance Team carefully
inspects each unit thoroughly
before it leaves our door.
Waterford Irish Stoves is pleased
to extend this Limited Lifetime
Warranty to the original purchaser of
a Waterford Product.
See the inside back cover for details.
Installer:Pleasecompletethefollowinginformation
Dealer Name & Address:______________________________________________
__________________________________________________________________
Installer: ___________________________________________________________
Phone #: ___________________________________________________________
Date Installed: ______________________________________________________
Serial No.: _________________________________________________________
Waterford is a trademark of FPI Fireplace Products International Ltd.
© FPI Fireplace Products International Ltd. 2003
Printed in Canada
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