D
GB
F
I
Betriebsanleitung
Operating manual ...........p. 24
Mode d’emploi.................p. 48
Istruzioni per l’uso...........p. 72
HC950 • HC950 SSP
HC970 • HC970 SSP
Airless Hochdruck-Spritzgerät
Airless high-pressure spraying unit
Groupe de projection à haute pression
Impianto per la verniciatura a spruzzo ad alta pressione Airless
HC 950
HC 970
HC 950 230V
HC 970 400V
HC 950 SSP
230V
HC 970 SSP
400V
HC 950 SSP
HC 970 SSP
Ausgabe 6 / 2014
Edition
Edizione
0528 940G
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Contents
Page
Contents
Page
9.
Remedy in case of faults..................................................................40
Gasoline engine.....................................................................................40
Electric motor .........................................................................................40
Hydraulic motor.....................................................................................40
Material feed pump..............................................................................41
1.
Safety regulations for Airless spraying....................................26
Explanation of symbols used............................................................26
Electrical safety.......................................................................................27
Gasoline engine safety ........................................................................28
Setting up on uneven surfaces.........................................................28
9.1
9.2
9.3
9.4
1.1
1.2
1.3
1.4
10.
Servicing..................................................................................................42
2.
2.1
2.2
General view of application...........................................................29
Application ..............................................................................................29
Coating materials ..................................................................................29
10.1 General servicing...................................................................................42
10.2 Checking the oil level in the hydraulic oil tank ..........................42
10.3 Oil and oil filter change of the hydraulic oil pump ...................42
10.4 High-pressure hose...............................................................................42
3.
Description of unit..............................................................................29
Airless process........................................................................................29
Functioning of the unit .......................................................................29
Illustration legend for gasoline HC units ......................................30
Illustration of gasoline HC units.......................................................30
Illustration legend for electric HC units.........................................31
Illustration of electric HC units .........................................................31
Technical data for gasoline HC units..............................................32
Technical data for electric HC units................................................33
Transport..................................................................................................34
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
11.
Appendix.................................................................................................43
11.1 Selection of tip .......................................................................................43
11.2 Servicing and cleaning of Airless hard-metal tips ....................43
11.3 Spray gun accessories..........................................................................43
11.4 Airless tip table................................................................................ 44/45
11.5 2Speed Tip table....................................................................................46
Sales and service companies.......................................................................47
3.10 Transport in vehicle..............................................................................34
3.11 Crane transport......................................................................................34
Accessories and spare parts ........................................................................96
Accessories for HC units I .......................................................................... 96/97
Accessories for HC units II ......................................................................... 98/99
Spare parts list for the main assembly............................................. 100/101
Spare parts list for the cart assembly ............................................... 102/103
Spare parts list for the hydraulic system......................................... 104/105
Spare parts list for the hydraulic motor .......................................... 106/107
Spare parts list for the fluid section.................................................. 108/109
Spare parts list for the shovel valve
4.
Starting operation..............................................................................35
Changing the material feed pump position................................35
High-pressure hose, spray gun and separating oil ...................36
Gasoline engine (gas units only)......................................................36
Connection to the mains (electric units only).............................36
Flushing preserving fluid during initial start-up........................36
Taking the unit into operation with coating material..............37
4.1
4.2
4.3
4.4
4.5
4.6
HC 950-SSP • HC 970-SSP...................................................................... 110/111
Spare parts list for the high-pressure filter .................................... 112/113
Spare parts list for electric convertokit (230V / 400V)..........................114
Spare parts list for gas convertokit .............................................................116
Spare parts list for belt guard assembly....................................................117
Spare parts list for bleed valve .....................................................................118
5.
6.
7.
Spraying technique ...........................................................................37
Handling the high-pressure hose ...............................................37
Interruption of work..........................................................................37
Electrical schematic HC950 • HC970 ......................................................119
8.
Cleaning the unit (shutting down) .............................................38
Cleaning the unit from the outside ................................................38
Cleaning the high-pressure filter.....................................................38
Cleaning Airless spray gun.................................................................39
8.1
8.2
8.3
Important notes on product liability ....................................................121
3+2 years guarantee for professional finishing ..............................121
HC 950 • HC 970
25
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Safety precautions
•
All accessories must be rated at or above the maximum
operating pressure range of the sprayer. This includes spray
tips, guns, extensions, and hose.
1.
Safety regulations for Airless spraying
1.1
Explanation of symbols used
This manual contains information that must be read and understood
before using the equipment. When you come to an area that has one
of the following symbols, pay particular attention and make certain
to heed the safeguard.
HAZARD: HIGH PRESSURE HOSE
The paint hose can develop leaks from wear, kinking
and abuse. A leak can inject material into the skin.
Inspect the hose before each use.
This symbol indicates a potential hazard that
may cause serious injury or loss of life. Important
safety information will follow.
PREVENTION:
•
High-pressure hoses must be checked thoroughly before they
are used.
This symbol indicates a potential hazard to you
or to the equipment. Important information that
tells how to prevent damage to the equipment or
•
•
•
Replace any damaged high-pressure hose immediately.
Never repair defective high-pressure hoses yourself!
Avoid sharp bends and folds: the smallest bending radius is
about 20 cm.
Attention
how to avoid causes of minor injuries will follow.
•
Do not drive over the high-pressure hose. Protect against
sharp objects and edges.
Danger of skin injection
•
•
•
Never pull on the high-pressure hose to move the device.
Do not twist the high-pressure hose.
Do not put the high-pressure hose into solvents. Use only a
wet cloth to wipe down the outside of the hose.
Danger of fire from solvent and paint fumes
•
Lay the high-pressure hose in such a way as to ensure that it
cannot be tripped over.
Danger of explosion from solvent, paint fumes
and incompatible materials
Only use WAGNER original-high-pressure hoses in
order to ensure functionality, safety and durability.
i
Danger of injury from inhalation of harmful
vapors
HAZARD: EXPLOSION OR FIRE
Solvent and paint fumes can explode or ignite.
Severe injury and/or property damage can occur.
Notes give important information which should
be given special attention.
i
PREVENTION:
HAZARD: INJECTION INJURy
A high pressure stream produced by this equipment
can pierce the skin and underlying tissues, leading to
serious injury and possible amputation.
Do not treat a spraying injury as a harmless cut. In
case of injury to the skin through coating materials
or solvents, consult a doctor immediately for quick
and expert treatment. Inform the doctor about the
coating material or solvent used.
•
Do not use materials with a flashpoint below 21° C (70° F).
Flashpoint is the temperature at which a fluid can produce
enough vapors to ignite.
•
•
Do not use the unit in work places which are covered by the
explosion protection regulations.
Provide extensive exhaust and fresh air introduction to
keep the air within the spray area free from accumulation of
flammable vapors.
•
Avoid all ignition sources such as static electricity sparks,
electrical appliances, flames, pilot lights, hot objects, and
sparks from connecting and disconnecting power cords or
working light switches.
PREVENTION:
•
•
NEVER aim the gun at any part of the body.
NEVER allow any part of the body to touch the fluid stream.
DO NOT allow body to touch a leak in the fluid hose.
NEVER put your hand in front of the gun. Gloves will not
provide protection against an injection injury.
ALWAYS lock the gun trigger, shut the fluid pump off and
release all pressure before servicing, cleaning the tip guard,
changing tips, or leaving unattended. Pressure will not be
released by turning off the engine. The PRIME/SPRAY valve
or pressure bleed valve must be turned to their appropriate
positions to relieve system pressure.
ALWAYS keep tip guard in place while spraying. The tip guard
provides some protection but is mainly a warning device.
ALWAYS remove the spray tip before flushing or cleaning the
system.
NEVER use a spray gun without a working trigger lock and
trigger guard in place.
•
•
Do not smoke in spray area.
Place sprayer sufficient distance from the spray object in a
well ventilated area (add more hose if necessary). Flammable
vapors are often heavier than air. Floor area must be
extremely well ventilated. The pump contains arcing parts
that emit sparks and can ignite vapors.
•
•
•
•
•
•
The equipment and objects in and around the spray area must
be properly grounded to prevent static sparks.
Use only conductive or earthed high pressure fluid hose. Gun
must be earthed through hose connections.
Power cord must be connected to a grounded circuit (electric
units only).
Always flush unit into separate metal container, at low pump
pressure, with spray tip removed. Hold gun firmly against side
of container to ground container and prevent static sparks.
•
•
•
26
HC 950 • HC 970
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Safety precautions
•
Follow material and solvent manufacturer’s warnings and
instructions. Be familiar with the coating material’s MSDS
sheet and technical information to ensure safe use.
1.2
Electric Safety
Electric models must be earthed. In the event of an electrical short
circuit, earthing reduces the risk of electric shock by providing an
escape wire for the electric current. This product is equipped with
a cord having an earthing wire with an appropriate earthing plug.
Connection to the mains only through a special feed point, e.g.
through an error protection insallation with INF < 30 mA.
•
•
Use lowest possible pressure to flush equipment.
When cleaning the unit with solvents, the solvent should
never be sprayed or pumped back into a container with a
small opening (bunghole). An explosive gas/air mixture can
arise. The container must be earthed.
DANGER — Work or repairs at the electrical
equipment may only be carried out by a skilled
electrician. No liability is assumed for incorrect
installation. Switch the unit off. Before all repair
work, unplug the power plug from the outlet.
HAZARD: HAZARDOUS VAPORS
Paints, solvents, and other materials can be harmful
if inhaled or come in contact with body. Vapors can
cause severe nausea, fainting, or poisoning.
Danger of short-circuits caused by water ingressing into the electrical
equipment. Never spray down the unit with high-pressure or high-
pressure steam cleaners.
PREVENTION:
•
Wear respiratory protection when spraying. Read all
Work or repairs at the electrical equipment:
These may only be carried out by a skilled electrician. No liability is
assumed for incorrect installation.
instructions supplied with the mask to be sure it will provide
the necessary protection.
•
All local regulations regarding protection against hazardous
vapors must be observed.
•
•
Wear protective eyewear.
Protective clothing, gloves and possibly skin protection cream
are necessary for the protection of the skin. Observe the
regulations of the manufacturer concerning coating materials,
solvents and cleaning agents in preparation, processing and
cleaning units.
HAZARD: GENERAL
This product can cause severe injury or property
damage.
PREVENTION:
•
Follow all appropriate local, state, and national codes
governing ventilation, fire prevention, and operation.
•
Pulling the trigger causes a recoil force to the hand that is
holding the spray gun. The recoil force of the spray gun is
particularly powerful when the tip has been removed and
a high pressure has been set on the airless pump. When
cleaning without a spray tip, set the pressure control knob to
the lowest pressure.
•
Use only manufacturer authorized parts. User assumes all
risks and liabilities when using parts that do not meet the
minimum specifications and safety devices of the pump
manufacturer.
•
•
•
•
ALWAYS follow the material manufacturer’s instructions for
safe handling of paint and solvents.
Clean up all material and solvent spills immediately to prevent
slip hazard.
Wear ear protection. This unit can produce noise levels above
85 dB(A).
Never leave this equipment unattended. Keep away from
children or anyone not familiar with the operation of airless
equipment.
•
•
Do not spray on windy days.
The device and all related liquids (i.e. hydraulic oil) must be
disposed of in an environmentally friendly way.
HC 950 • HC 970
27
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Safety precautions
1.3
Gasoline Engine Safety
1.4
Setting up on uneven surfaces
The front side of the unit must point downwards to prevent sliding
away.
Always place sprayer outside of structure in fresh
air. Keep all solvents away from engine exhaust.
Never fill fuel tank with a running or hot engine.
Hot surface can ignite spilled fuel. Always attach
ground wire from pump to a grounded object.
Refer to engine owner’s manual for complete safety
information.
1. Gas engines are designed to give safe and dependable service
if operated according to instructions. Read and understand
the engine manufacturer’s Owner’s Manual before operating
the engine. Failure to do so could result in personal injury or
equipment damage.
2. To prevent fire hazards and to provide adequate ventilation,
keep the engine at least 1 meter (3 feet) away from buildings
and other equipment during operation. Do not place
flammable objects close to the engine.
3. People who are not operating the device must stay away from
the area of operation due to a possibility of burns from hot
engine components or injury from any equipment the engine
may be used to operate.
4. Know how to stop the engine quickly, and understand the
operation of all controls. Never permit anyone to operate the
engine without proper instructions.
5. Gasoline is extremely flammable and is explosive under
certain conditions.
6. Refuel in a well-ventilated area with the engine stopped. Do
not smoke or allow flames or sparks in the refueling area or
where gasoline is stored.
7. Do not overfill the fuel tank. After refueling, make sure the
tank cap is closed properly and securely.
8. Be careful not to spill fuel when refueling. Fuel vapor or
spilled fuel may ignite. If any fuel is spilled, make sure the area
is dry before starting the engine.
9. Never run the engine in an enclosed or confined area. Exhaust
contains poisonous carbon monoxide gas; exposure may
cause loss of consciousness and may lead to death.
10. The muffler becomes very hot during operation and remains
hot for a while after stopping the engine. Be careful not to
touch the muffler while it is hot. To avoid severe burns or fire
hazards, let the engine cool before transporting it or storing it
indoors.
11. Never ship/transport sprayer with gasoline in the tank.
DO NOT use this equipment to spray water or acid.
28
HC 950 • HC 970
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General view of application
Description of unit
2.
General view of application
3.
Description of unit
2.1
Application
3.1
Airless process
Priming and final coating of large areas, sealing, impregnation,
construction sanitation, façade protection and renovation, rust
protection and building protection, roof coating, roof sealing,
concrete sanitation, as well as heavy corrosion protection.
The main area of application are thick layers of highly viscous coating
material for large areas and a high consumption of material.
A piston pump takes in the coating material by suction and conveys it
to the tip. Pressed through the tip at a pressure of up to a maximum
of 250 bar (25 MPa), the coating material is atomised. This high
pressure has the effect of micro fine atomisation of the coating
material.
Examples of objects to be sprayed
Large-scale construction sites, underground construction, cooling
towers, bridges, sewage treatment plants and terraces.
As no air is used in this process, it is described as an AIRLESS process.
This method of spraying has the advantages of finest atomisation,
cloudless operation and a smooth, bubble-free surface. As well as
these, the advantages of the speed of work and convenience must be
mentioned.
2.2
Coating materials
Processible coating materials
3.2
Functioning of the unit
The following section contains a brief description of the technical
Pay attention to the Airless quality of the coating
materials to be processed.
construction for better understanding of the function.
i
WAGNER HC 950 • 970 are high-pressure spraying units driven by
either a gasoline engine or electric motor.
Latex paint, dispersion paints, fire protection and thick film materials,
zinc dust and micaceous iron ore paints, Airless spray primer,
sprayable glue, anti-corrosive agents, thick coating materials and
bitumen-like coating materials.
The gasoline engine or electric motor (fig. 2, item 1) drives the
hydraulic pump (3) by means of a V-belt which is under the belt cover
(2). Hydraulic oil flows to the hydraulic motor (4) and then moves the
piston up and down in the material feed pump (5).
With devices HC 950-SSP and HC 970-SSP, the piston in the material
feed pump moves a shovel valve (6). The shovel valve feeds high-
viscosity coating materials.
No other materials should be used for spraying without WAGNER’s
approval.
HC 950-SSP
The inlet valve is opened automatically by the upwards movement
of the piston. The outlet valve is opened when the piston moves
downward.
The coating material flows under high pressure through the high-
pressure hose to the spray gun. When the coating material exits from
the tip it atomises.
With suitable accessories, especially for working with airless spray
primer (Object size: 200-800 m2).
HC 970-SSP
Especially suited to working with airless spray primer (Object size:
more than 800 m2).
The pressure control valve (7) controls the volume and the operating
pressure of the coating material.
Filtering
In spite of the high-pressure filter, filtering of the coating material is
to be recommended in general (except when processing airless joint
filler).
Stir coating material before commencement of work.
Make sure when stirring with motor-driven agitators
that no air bubbles are stirred in. Air bubbles disturb
1
i
when spraying and can, in fact, lead to interruption
3
of operation.
7
4
5
Viscosity
It is possible to work with high-viscosity coating materials with the
devices.
If highly viscous coating materials cannot be sucked up, they must be
diluted in accordance with the manufacturer’s instruction.
Two-component coating material
The appropriate processing time must be adhered to exactly. Within
this time rinse through and clean the unit meticulously with the
appropriate cleaning agents.
Coating materials with sharp-edged additional materials
6
These have a strong wear and tear effect on valves, high-pressure
hose, spray gun and tip. The durability of these parts can be reduced
appreciably through this.
2
HC 950 • HC 970
29
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Description of unit
3.3
Illustration legend for gasoline HC units
1
Spray gun
High-pressure hose
Gasoline engine
Extractable handle
V-belt under the belt cover
Return hose
Suction tube
High-pressure filter
Material feed pump — HC 950, HC 970
12 Oil cup for separating oil (separating oil prevents increased
wear and tear of the packings)
2
3
4
5
6
7
8
9
13 Ball valve: horizontal position – hydraulic motor switched off
vertical position – hydraulic motor switched on
14 Handle for swiveling the material feed pump
15 Hydraulic motor
16 Relief valve handle: Turn left for circulation k
Turn right for spray p
17 Hydraulic oil pump
18 Pressure control knob
19 Oil measuring stick
10 Material feed pump — HC 950-SSP, HC 970-SSP
11 Pressure gauge
3.4
Illustration of gasoline HC units
4
1
2
3
19
17
15
15
18
16
14
13
13
12
12
11
9
10
7
8
7
6
5
30
HC 950 • HC 970
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Description of unit
3.5
Illustration legend for electric HC units
1
Spray gun
12 Suction tube
2
3
4
5
High-pressure hose
Electric motor
ON/OFF switch — HC 950, HC 950-SSP
Control lamp that shows unit operational —
HC 950, HC 950-SSP
Power cord
Extractable handle
Control lamp that shows unit operational —
HC 970, HC 970-SSP
ON/OFF switch (400 V) — HC 970, HC 970-SSP
13 High-pressure filter
14 Material feed pump — HC 950, HC 970
15 Material feed pump — HC 950-SSP, HC 970-SSP
16 Pressure gauge
17 Oil cup for separating oil (separating oil prevents increased
wear and tear of the packings)
6
7
8
18 Ball valve: horizontal position – hydraulic motor switched off
vertical position – hydraulic motor switched on
19 Handle for swiveling the material feed pump
20 Hydraulic motor
9
21 Relief valve handle: Turn left for circulation k
10 V-belt under the belt cover
11 Return hose
Turn right for spray p
22 Hydraulic oil pump
23 Pressure control knob
24 Oil measuring stick
3.6
Illustration of electric HC units
7
1
2
6
5
4
3
8
9
24
22
20
20
23
21
19
18
18
17
17
16
14
13
15
12
12
11
10
HC 950 • HC 970
31
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Description of unit
3.7
Technical data for gasoline HC units
HC 950
(0528500)
HC 950-SSP
(0528502)
HC 970
(0528508)
HC 970-SSP
(0528506)
Gasoline engine, power
4.1 kW:
R
R
6 kW:
R
R
R
R
Max. operating pressure
25 MPa (250 bar):
Max. volume flow
8 l/min:
R
R
R
R
12 l/min:
Volume flow at 12 MPa (120) bar
7.6 l/min:
R
R
R
R
R
R
R
R
R
R
R
11 l/min:
Max. size of tip with a spray gun
0.052 inch – 1.30 mm:
0.056 inch – 1.42 mm:
Fluid outlet fitting
3/8 inch – 9.5 mm:
1/2 inch – 12.7 mm:
Max. temperature of the coating material
43° C:
R
R
R
R
R
R
R
R
R
Max. Viscosity
50.000 mPa·s:
65.000 mPa·s:
Filter insert (standard equipment)
0 Mesh:
Weight
76 kg
R
R
R
R
R
R
R
R
88 kg
R
R
R
R
R
R
Hydraulic oil filling quantity
4.7 l ISO 32:
Max. tire pressure
0.2 MPa (2 bar):
Special high-pressure hose
DN 10 mm, 15 m, connection thread NPSM 3/8:
DN 13 mm, 15 m, connection thread NPSM 1/2:
Hose whip
DN 10 mm, 2.5 m, connection thread NPSM 3/8:
Dimensions L x W x H
R
R
R
R
R
R
R
R
R
R
R
1185 x 955 x 655 mm:
1200 x 955 x 655 mm:
Max.sound pressure level:
92 dB (A)*
R
R
R
R
R
R
R
R
98 dB (A)*
* Place of measurement: 1 m distance from unit and 1.60 m above reverberant floor, 120 bar (12 MPa) operating pressure.
32
HC 950 • HC 970
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Description of unit
3.8
Technical data for electric HC units
HC 950
(0528501)
HC 950-SSP
(0528503)
HC 970
(0528509)
HC 970-SSP
(0528507)
Voltage
230 V~, 50 Hz:
R
R
400 V, 50 Hz, V3~:
Fuse protection
16 A:
R
R
R
R
R
R
R
R
Power cord
3 x 2.5 mm2 – 6 m:
5 x 2.5 mm2 – 6 m:
Capacity
R
R
3.6 kW:
R
R
5.5 kW:
R
R
R
R
Max operating pressure
25 MPa (250 bar):
Maximum volume flow
6.6 l/min:
R
R
R
R
10 l/min:
Volume flow at 12 MPa (120 bar)
5.2 l/min:
R
R
R
R
R
R
R
R
R
R
R
10 l/min:
Max. size of tip with a spray gun
0.052 inch – 1.30 mm:
0.056 inch – 1.42 mm:
Fluid outlet fitting
3/8 inch – 9.5 mm:
1/2 inch – 12.7 mm:
Max. temperature of the coating material
43° C:
R
R
R
R
R
R
R
R
R
Max. Viscosity
50.000 mPa·s:
65.000 mPa·s:
Filter insert (standard equipment)
0 Mesh:
Weight:
83 kg
R
R
R
R
R
R
R
R
84.5 kg
100 kg
R
103 kg
R
R
R
Hydraulic oil filling quantity
4.7 l ISO 32:
Max. tire pressure
0.2 MPa (2 bar):
R
R
R
R
R
R
R
Special high-pressure hose
DN 10 mm, 15 m, connection thread NPSM 3/8:
DN 13 mm, 15 m, connection thread NPSM 1/2:
Hose whip
DN 10 mm, 2,5 m, connection thread NPSM 3/8:
Dimensions L x W x H
1185 x 955 x 655 mm:
1200 x 955 x 655 mm:
Max. sound pressure level:
80 dB (A)*
R
R
R
R
R
R
R
R
R
R
R
R
R
R
88 dB (A)*
* Place of measurement: 1 m distance from unit and 1.60 m above reverberant floor, 12 MPa (120 bar) operating pressure.
HC 950 • HC 970
33
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Description of unit
Operating Temperature
This equipment will operate correctly in its intended ambient, at a
minimum between +10°C and +40°C.
Relative Humidity
The equipment will operate correctly within an environment at 50%
RH, +40°C. Higher RH may be allowed at lower temperatures.
1
Measures shall be taken by the Purchaser to avoid the harmful effects
of occasional condensation.
Altitude
This equipment will operate correctly up to 2100 m above mean sea
level.
Transportation and Storage
This equipment will withstand, or has been protected against,
transportation and storage temperatures of -25°C to +55°C and for
short periods up to +70°C.
It has been packaged to prevent damage from the effects of normal
humidity, vibration and shock.
2
3
3.9
Transport
Do not lift by cart handle when loading or unloading.
Device is very heavy. Three-person lift is required.
Attention
Handle
Pull out the handle (fig. 5, item 1) until it will come no further. Push in
the snap buttons (2) on the sides of the handle and insert the handle.
3.11 Crane transport
Hanging points for crane straps or ropes, see figure 7.
1
2
2
3.10 Transport in vehicle
Push locking pin (fig. 6, item 1) in the swivel mechanism (2) for the
material feed pump (3) and swivel it to a horizontal position. Ensure
that the locking pin locks.
Roll the high-pressure hose over the hose rack on the handle.
Secure the unit with a suitable fastening.
34
HC 950 • HC 970
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Starting operation
2. Operating position I (fig. 10)
Swiveling the material feed pump to a vertical position allows
the material feed pump to be immersed in the coating material
container.
4.
Starting operation
4.1
Changing the material feed pump position
Be careful, as the moving parts of the swivel
mechanism can crush fingers and feet.
1. Grip handle (fig. 8, item 1) with one hand.
2. Push locking pin (2) with the other hand.
3. Swivel material feed pump up or down to the desired
position, until the locking pin (2) locks into the new position.
2
1
3. Operating position II (fig. 11)
Swivel material feed pump to a slanted (45°) postion if using the
container suction system (accessory). In this position, there is open
space under the material feed pump.
1. Transport position (fig. 9)
Transport unit only when the material feed pump is in the horizontal
position.
Swiveling the material feed pump to a horizontal position also allows
removal of the pump from the coating material container.
Ensure that the locking pin locks.
HC 950 • HC 970
35
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Starting operation
4.2
High-pressure hose, spray gun and separating
oil
4.3
Gasoline engine (gas units only)
1. Fill in the supplied engine oil.
The gasoline engine is transported without engine oil.
The oil-level sensor prevents the engine from being started
when the oil level is too low.
For oil grades and quantities please refer to the engine
instructions.
1. Screw the high-pressure hose (fig. 12, item 1) onto the hose
connection (2).
2. Screw HC 950-SSP • HC 970 and HC 970-SSP double socket (3)
into the high-pressure hose.
Screw on hose whip (4).
2. Fill the gasoline tank.
3. Screw connection socket (5) to the spray gun (6).
For information on the gasoline please refer to the engine
instructions.
4. Screw spray gun with selected tip to the high-pressure hose or
hose whip (4), depending on the model.
5. Tighten union nuts at high-pressure hose and, depending on
the model, at the hose whip to prevent coating material from
leaking.
4.4
Connection to the mains (electric units only)
The connection must take place through a properly
earthed two-pole and earth socket outlet.
Attention
Before connecting the unit to the mains supply, make sure that the
line voltage matches the specifications on the unit’s rating plate.
The green indicator light will light up as soon as the mains plug has
been connected.
4
3
6
5
1
4.5
Flushing preserving fluid during initial
start-up
1
1. Push locking pin (fig. 14, item 1) and swivel material feed
pump to a container with suitable cleaning agent.
2. Turn the pressure control knob (2) on the hydraulic pump to
the left (pressure reduction) until it stops.
3. Turn the relief valve handle (3) fully counterclockwise (k
Circulation).
4. Start the engine or turn on the electric motor.
a. To start the gas engine, refer to the engine manual.
b. To start the electric motor:
2
•
•
For HC 920 and HC 950 units, move the switch to “1” (ON).
For HC 970 units, first set the switch to “Y” and then to “∆” (ON).
The direction of the rotation of the pulley must
correspond to the arrow (4) on the belt cover. If the
belt is running opposite the direction of the arrow:
Switch unit to “O” (OFF). Unplug power plug and
turn the polarity changer (5) in the power plug by
180º with a screwdriver. Plug in power plug again.
i
6. Fill in EasyGlide (fig. 13). Do not fill in too much separating
oil, i.e. ensure that no separating oil drips into the coating
material container.
5. Move the hydraulic ball valve (6) on the material feed pump
to its vertical position (open). This will switch on the hydraulic
motor.
EasyGlide prevents increased wear and tear to the
packings.
Hydraulic oil flows to the hydraulic motor of the material feed
pump.
Attention
6. Turn the pressure control knob (2) to the right (pressure
increase) until cleaning agent exits the return hose.
7. Turn relief valve handle (3) fully clockwise (p spray).
8. Pull the trigger of the spray gun.
9. Spray the cleaning agent from the unit into an open collecting
container.
36
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Starting operation
Interruption of work
5.
Spraying technique
4
2
Move the spray gun evenly during the spraying process. Otherwise
the spray pattern will be uneven. Carry out the spray movement with
the arm, not with the wrist. Observe a parallel distance of approx. 30
cm between the spray gun and the object of spraying. The lateral
edge of the spray jet should not be too distinct. The spray edge
should be gradual in order to facilitate overlapping of the next coat.
Always move the spray gun parallel and at an angle of 90° to the
surface to be coated in order to minimize the paint mist.
3
6
1
If very sharp edges result or if there are streaks in the
spray jet – increase the operating pressure or dilute
the coating material.
i
6.
Handling the high-pressure hose
The unit is equipped with a high-pressure hose specially suited for
piston pumps.
Danger of injury through leaking high-pressure
hose. Replace any damaged high-pressure hose
immediately.
5
Never repair defective high-pressure hoses yourself!
HC970E
HC970E-SSP
The high-pressure hose is to be handled with care. Avoid sharp
bends and folds: the smallest bending radius is about 20 cm.
Do not drive over the high-pressure hose. Protect against sharp
objects and edges.
Never pull on the high-pressure hose to move the device.
Make sure that the high-pressure hose cannot twist. This can be
avoided by using a Wagner spray gun with a swivel joint and a hose
system.
4.6
Taking the unit into operation with coating
material
If the unit is located on a non-conductive surface
(e.g. a wood floor), earth the unit with an earthing
cable.
When using the high-pressure hose while working
on scaffolding, it is best to always guide the hose
i
1. Push locking pin (fig. 14, item 1) and swivel material feed
pump into the coating material container.
2. Turn the pressure control knob (2) on the hydraulic pump to
along the outside of the scaffolding.
The risk of damage rises with the age of the high-
pressure hose. Wagner recommends replacing high-
pressure hoses after 6 years.
the left (pressure reduction) until it stops.
3. Turn the relief valve handle (3) fully counterclockwise (k
Use only WAGNER original-high-pressure hoses in
order to ensure functionality, safety and durability.
Circulation).
4. Start the engine or turn on the electric motor.
a. To start the gas engine, refer to the engine manual.
b. To start the electric motor:
7.
Interruption of work
•
•
For HC 950 units, move the switch to “1” (ON).
For HC 970 units, first set the switch to “Y” and then to “∆” (ON).
1. Move the hydraulic ball valve on the material feed pump to its
horzontal position (closed).
Flow of hydraulic oil to hydraulic motor of material feed pump
is interrupted.
The direction of the rotation of the pulley must
correspond to the arrow (4) on the belt cover. If the
belt is running opposite the direction of the arrow:
Switch unit to “O” (OFF). Unplug power plug and
turn the polarity changer (5) in the power plug by
180º with a screwdriver. Plug in power plug again.
i
2. Turn the relief valve handle (3) fully counterclockwise (k
Circulation).
3. Turn off the gasoline engine or electric motor.
4. Pull the trigger of the spray gun in order to release the
pressure from the high-pressure hose and spray gun.
5. Secure the spray gun, refer to the operating manual of the
spray gun.
6. If a standard tip is to be cleaned, see page 43, point 11.2.
5. Move the hydraulic ball valve (6) on the material feed pump
to its vertical position (open). This will switch on the hydraulic
motor.
Hydraulic oil flows to the hydraulic motor of the material feed
pump.
6. Turn the pressure control knob (2) to the right (pressure
increase) until coating material exits the return hose.
If a non-standard tip is installed, proceed according to the
relevant operating manual.
7. Leave the suction tube immersed in the coating material or
immerse it in the corresponding cleaning agent.
7. Turn relief valve handle (3) fully clockwise (p spray).
8. Pull the trigger of the spray gun, then set the desired
operating pressure by means of the pressure control knob (2).
If fast-drying or two-component coating material is
used, ensure that the unit is rinsed with a suitable
cleaning agent within the processing time.
9. The unit is ready to spray.
Attention
HC 950 • HC 970
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Cleaning the unit (shutting down)
8.1
Cleaning the unit from the outside
8.
Cleaning the unit (shutting down)
A clean state is the best method of ensuring operation without
problems. After you have finished spraying, clean the unit. Under no
circumstances may any remaining coating material dry and harden in
the unit.
Gasoline units — Switch off the gasoline engine and
let it cool down.
Electric units — Unplug the mains plug from the
socket.
Danger of short-circuits through penetrating water.
Never spray down the unit with high-pressure or
high-pressure steam cleaners.
The cleaning agent used for cleaning (only with an ignition point
above 21 °C) must be suitable for the coating material used.
•
Secure the spray gun, refer to the operating manual of the
spray gun.
Clean and remove tip.
For a standard tip, refer to page 43, point 11.2.
Do not put the high-pressure hose into solvents.
Use only a wet cloth to wipe down the outside of the
hose.
If a non-standard tip is installed, proceed according to the relevant
operating manual.
1. Push locking pin and swivel material feed pump out of
coating material.
Attention
Wipe the unit off with a cloth soaked in a suitable cleaning agent.
2. Pull the trigger of the spray gun in order to pump the
remaining coating material from the suction tube, high-
pressure hose and the spray gun into an open container.
8.2
Cleaning the high-pressure filter
Clean the filter cartridge regularly.
A soiled or clogged high-pressure filter can cause a poor spray
pattern or a clogged tip.
The container must be earthed in case of coating
materials which contain solvents.
Attention
Disassembly
Caution! Do not pump or spray into a container with
a small opening (bunghole)!
1. Move the hydraulic ball valve on the material feed pump to its
horzontal position (closed).
Refer to the safety regulations.
Flow of hydraulic oil to hydraulic motor of material feed pump
is interrupted.
3. Push locking pin and swivel material feed pump to a container
with suitable cleaning agent.
2. Turn the relief valve handle fully counterclockwise (k
Circulation).
4. Turn the relief valve handle fully counterclockwise (k
3. Turn off the gasoline engine or electric motor.
4. Unscrew the housing cover (fig. 15, item 1).
5. Pull filter cartridge (3) out of housing (8).
6. Clean the pressure spring (2) and filter cartridge (3) with an
appropriate cleaning agent, clean the inside of the housing (8)
and housing cover (1).
Circulation).
5. Pump a suitable cleaning agent in the circuit for a few
minutes.
6. Turn relief valve handle fully clockwise (p spray).
7. Pump the remaining cleaning agent into an open container
until the unit is empty.
7. Check ball in the filter cartridge (3) for wear and replace filter
8. Turn the relief valve handle fully counterclockwise (k
cartridge, if necessary.
Circulation).
8. If ball in filter cartridge (3) is thoroughly worn, aremove O-ring
(6) and valve seat (7). Replace worn valve seat, if necessary.
9. Always replace O-ring (6) after removal.
9. Move the hydraulic ball valve on the material feed pump to its
horzontal position (closed).
10. Turn off the gasoline engine or electric motor.
10. Pull off pressure spring (2) from housing cover (1).
Measure length of pressure spring, and replace if shorter than
19 mm.
Assembly
1. Insert valve seat (7) with the ball seat surface facing up into
the housing (8).
2. Insert O-ring (6) into the housing (8).
3. Insert filter cartridge (3).
4. Place thin seal (5) on threaded section of housing (8).
5. Place thick seal (4) on top of thin seal (5).
6. Slide pressure spring (2) onto housing cover pin (2).
7. Screw on housing cover (1) and tighten by hand.
38
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Cleaning the unit (shutting down)
8.3
Cleaning Airless spray gun
–
Rinse Airless spray gun with an appropriate cleaning agent.
–
Clean tip thoroughly with appropriate cleaning agent so that
no coating material residue remains.
1
–
Thoroughly clean the outside of the Airless spray gun.
Intake filter in Airless spray gun (fig. 16)
Dismounting
2
3
1. Pull protective guard (1) forward vigorously.
2. Screw handle (2) out of the gun housing. Remove intake filter
(3).
3. Intake filter congested or defective – replace.
Mounting
1. Place intake filter (3) with the long cone into the gun housing.
2. Screw handle (2) into the gun housing and tighten.
3. Snap in protective guard (1).
4
5
6
7
3
8
1
2
HC 950 • HC 970
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Remedy in case of faults
9.1
Gasoline engine
Type of malfunction
Possible cause
Measures for eliminating the malfunction
A. Gasoline engine does not start up
1. No gasoline.
1. Fill the gasoline tank.
2. ON/OFF switch to OFF.
3. Gasoline cock closed.
4. Engine problem.
2. Move the switch to ON.
3. Open the gasoline cock.
4. Please refer to the engine instructions.
5. Bring to the Honda service point.
6. Top off oil.
5. Engine defective.
6. Oil level insufficient.
9.2
Electric Motor
Type of malfunction
Possible cause
Measures for eliminating the malfunction
A. Unit does not start
1. Indicator light does not indicate unit
has power.
2. The unit has switched off
automatically because of an overload.
1. Check power supply.
2. Wait 2 – 3 minutes, then turn the unit back on.
B. HC 970 units:
1. Direction of the rotation of the electric
motor is incorrect
1. Turn the polarity changer in the power plug 180º.
Piston rod in the material feed pump
is not moving up and down.
9.3
Hydraulic motor
Type of malfunction
Possible cause
Measures for eliminating the malfunction
A. Hydraulic motor stuck in the lower
position.
1. Outlet valve seat in the material feed
1. Ball valve on the material feed pump – lever position
vertical. Screw out sealing screw on hydraulic motor.
Press down reversing valve on hydraulic motor.
Remount sealing screw. Start unit. The piston rod
moves upward and then gets stuck in the lower
position. The cause is a loose outlet valve seat.
2. Take unit to a Wagner authorized service center.
pump is loose.
2. Reversing valve in the hydraulic
motor is stuck or the upper or lower
hexagonal nut on the valve rod has
become loose.
B. Hydraulic motor stuck in the upper
position.
1. Reversing valve is stuck.
2. Pressure spring on valve rod is broken.
3. Pressure spring stop on valve rod is
broken.
1. Take unit to a Wagner authorized service center.
2. Take unit to a Wagner authorized service center.
3. Take unit to a Wagner authorized service center.
4. Turn back pressure control knob.
Vent air at low pressure during a 5 – 10 minute
endurance run. Do not let the material feed pump run
dry.
4. Air in the hydraulic motor.
Check for leaks:
• Loose connections on hydraulic oil tank
• Loose connections on the hydraulic oil pump
• Loose hydraulic oil hose connections
• Level of oil in hydraulic tank is too low
5. Air in the material feed pump.
5. Ball valve on the material feed pump – lever position
vertical. Screw out sealing screw on hydraulic motor.
Press down reversing valve on hydraulic motor.
Remount sealing screw. Start unit. Prevent the material
feed pump from sucking up air.
C. Low pressure. The piston rod moves
correctly in the downward stroke, but
the upward stroke is sluggish. The
outside of the hydraulic motor is very
hot.
1. Faulty piston packing in hydraulic
motor.
2. Piston rod is broken.
1. Take unit to a Wagner authorized service center.
2. Take unit to a Wagner authorized service center.
D. Low pressure. The outside of the
hydraulic motor becomes very
hot when stroking upward and
downward.
1. Middle O-ring on reversing valve is
1. Take unit to a Wagner authorized service center.
faulty.
2. Packings in the material feed pump
are worn.
2. Replace
40
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Remedy in case of faults
9.4
Material feed pump
Type of malfunction
Possible cause
Measures for eliminating the malfunction
A. A sufficient amount of coating
material is ejected only with an
upward stroke, or upward motion
of the piston rod is slow and
downward motion is fast
1. Inlet valve is leaky due to impurities or
wear.
2. Coating material viscosity is too high,
preventing it from being sucked up.
1. Clean and check the inlet valve housing. Insert ball and fill
with water; if leaky, replace ball.
2. Thin out according to the manufacturer’s instructions.
B. A sufficient amount of coating
material is ejected only with a
downward stroke, or downward
motion of the piston rod is slow
and upward motion is fast.
1. Outlet valve leaky.
1. Dismantle and check outlet valve seat. Insert ball and fill
with water; if leaky, replace ball.
2. Lower packing is worn.
2. Replace.
C. Piston rod moves up and down
1. Suction tube projects over the fluid
level and sucks in air.
2. Coating material viscosity is too high,
preventing it from being sucked up.
3. Ball in inlet valve housing is stuck.
1. Refill the coating material
quickly.
2. Thin out the coating material according to manufacturer’s
instructions.
3. Vent air from material feed pump and turn the relief valve
knob to the left (k Circulation).
D. Piston rod moves up and down
slowly when the spray gun is
closed.
1. Loose connections.
1. Dismantle inlet valve housing, clean ball and valve seat.
Check all connections between the material feed pump
and spray gun.
2. Relief valve is not closed completely.
3. Relief valve worn.
4. Lower packing worn.
2. Turn relief valve handle (3) fully clockwise (p spray).
3. Replace
4. If the measures described above do not help, replace
lower packing.
5. Ball in inlet valve housing and ball
in outlet valve seat are not sealing
properly.
5. Dismantle inlet valve housing and outlet valve seat. Clean
balls and valve seats.
E. Not enough pressure to the spray
1. Tip is worn.
1. Replace
gun.
2. Filter cartridge in high-pressure filter
is clogged.
2. Clean or replace the filter cartridge.
3. High-pressure hose is too long.
3. Reduce length.
F. Piston rod sputters when stroking
upward or downward.
1. Solvent has made the upper packing
1. Replace upper packing.
expand.
HC 950 • HC 970
41
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Servicing
10. Servicing
Electric units — Switch off unit “O” (OFF).
Remove the mains plug from the socket.
10.1 General servicing
The unit should be serviced once a year by the Wagner Service.
1. Turn off the gasoline engine or electric motor.
1. For servicing of the gasoline engine, refer to the engine
instructions.
2. Move the hydraulic ball valve (fig. 18, item 1) on the material
feed pump to its vertical position (open).
2. Check the high-pressure hoses for damage.
3. Check the inlet and outlet vents for wear.
4. Check oil level in hydraulic oil tank.
5. Carry out an oil change if necessary.
3. Remove the screws on the hydraulic oil pump cover (2) and
remove cover.
4. Turn oil measuring stick (3) to the left and pull out.
5. Screw out oil filter (4) with a strap spanner and replace.
6. Screw out sealing screw (5) under the hydraulic oil tank. Drain
the waste oil.
10.2 Checking the oil level in the hydraulic oil tank
7. Replace the sealing screw into the hydraulic oil tank.
8. Fill in 4.7 liters of ESSO ISO 32 hydraulic oil.
Gasoline units — Check oil level daily.
When oil is filled in, air can enter the hydraulic
i
i
system. Therefore, the system must be vented.
9. Let the unit run for at least five minutes at low pressure to
automatically bleed the air from the hydraulic system.
Electric units — Switch off unit “O” (OFF).
Remove the mains plug from the socket.
1. Turn oil measuring stick (fig. 17, item 1) to the left and pull out.
2. The oil level should be visible between the marking (see
arrows) on the oil measuring stick.
3. If necessary, refill oil. For information on the oil grade, refer to
the oil change section, chapter 10.3.
3
1
1
4 2
max:
min:
5
10.4 High-pressure hose
Inspect the high-pressure hose visually for any notches or bulges, in
particular at the transition in the fittings. It must be possible to turn
the union nuts freely.
10.3 Oil and oil filter change ot the hydraulic oil
pump
Carry out oil and oil filter change once every 12 months.
The risk of damage rises with the age of the high-
pressure hose. Wagner recommends replacing high-
i
pressure hoses after 6 years.
Danger to the environment
Do not dispose of waste oil into the sewer or soil.
Polluting the ground water is a crime. Waste oil can
be returned where hydraulic oil is bought.
Carry out an oil change while the unit is still warm
from operation.
i
42
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Appendix
11. Appendix
11.1 Selection of tip
To achieve faultless and rational working, the selection of the tip is of the greatest importance.
In many cases the correct tip can only be determined by means of a spraying test.
Some rules for this:
The spray jet must be even.
If streaks appear in the spray jet the spraying pressure is either too low or the viscosity of the coating material to high.
Remedy: Increase pressure or dilute coating material. Each pump conveys a certain quantity in proportion to the size of the tip:
The following principle is valid:
large tip = low pressure
small tip = high pressure
There is a large range of tips with various spraying angles.
11.2 Servicing and cleaning of Airless hard-metal tips
Standard tips
If a different tip type has been fitted, then clean it according to manufacturer’s instructions.
The tip has a bore processed with the greatest precision. Careful handling is necessary to achieve long durability. Do not forget the fact that the
hard-metal insert is brittle! Never throw the tip or handle with sharp metal objects.
The following points must be observed to keep the tip clean and ready for use:
1. Turn the relief valve handle fully counterclockwise (k Circulation).
2. Switch off the gasoline engine.
3. Dismount the tip from the spray gun.
4. Place tip in an appropriate cleaning agent until all coating material residue is dissolved.
5. If there is pressure air, blow out tip.
6. Remove any residue by means of a sharp wooden rod (toothpick).
7. Check the tip with the help of a magnifying glass and, if necessary, repeat points 4 to 6.
11.3 Spray gun accessories
Flat jet adjusting tip
up to 250 bar (25 MPa
Contact protection
for the flat jet adjustment tip
Spray width at about 30 cm
removal of spray object
Pressure 100 bar (10 MPa)
Flat jet
adjusting tip
Order No.
Tip
marking
Bore mm
Use
15
20
28
41
0.13 - 0.46
0.18 - 0.48
0.28 - 0.66
0.43 - 0.88
5 - 35 cm
Paints
0999 057
0999 053
0999 054
0999 055
5 - 50 cm
Paints, fillers
8 - 55 cm
Paints, dispersions
10 - 60 cm
Rust protection paints
- dispersions
Order No. 0097 294
49
0.53 - 1.37
10 - 40 cm
Large-area coats
0999 056
Tip extension
with slewable
knee joint
Tip extension
(without tip)
15 cm, F-thread, Order no. 0556 051
30 cm, F-thread, Order no. 0556 052
45 cm, F-thread, Order no. 0556 053
60 cm, F-thread, Order no. 0556 054
15 cm, G-thread, Order no. 0556 074
30 cm, G-thread, Order no. 0556 075
45 cm, G-thread, Order no. 0556 076
60 cm, G-thread, Order no. 0556 077
Length: 100 cm
Length: 200 cm
Length: 300 cm
Order no. 0096 015
Order no. 0096 016
Order no. 0096 017
HC 950 • HC 970
43
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Appendix
11.4 Airless tip table
Wagner
without tip
without tip
TradeTip 3 tip
up to 270 bar
(27 MPa)
F thread (11/16 - 16 UN)
for Wagner spray guns
Order no. 0289391
G thread (7/8 - 14 UN)
for Graco/Titan spray guns
Order no. 0289390
All of the tips in the table below are supplied
together with the appropriate gun filter.
i
Application
Tip marking
Spray
angle
Bore
inch / mm
Spraying
width mm 1)
Gun filter
Order no.
Water-thinnable and solvent-based 107
10°
20°
30°
40°
10°
20°
30°
40°
50°
60°
0.007 / 0.18 100
0.007 / 0.18 120
0.007 / 0.18 150
0.007 / 0.18 190
0.009 / 0.23 100
0.009 / 0.23 120
0.009 / 0.23 150
0.009 / 0.23 190
0.009 / 0.23 225
0.009 / 0.23 270
red
red
red
red
red
red
red
red
red
red
0553107
0553207
0553307
0553407
0553109
0553209
0553309
0553409
0553509
0553609
paints and varnishes, oils, separat-
ing agents
207
307
407
109
209
309
409
509
609
Synthetic-resin paints
PVC paints
111
211
311
411
511
611
10°
20°
30°
40°
50°
60°
0.011 / 0.28 100
0.011 / 0.28 120
0.011 / 0.28 150
0.011 / 0.28 190
0.011 / 0.28 225
0.011 / 0.28 270
red
red
red
red
red
red
0553111
0553211
0553311
0553411
0553511
0553611
Paints, primers
Fillers
113
213
313
413
513
613
813
10°
20°
30°
40°
50°
60°
80°
0.013 / 0.33 100
0.013 / 0.33 120
0.013 / 0.33 150
0.013 / 0.33 190
0.013 / 0.33 225
0.013 / 0.33 270
0.013 / 0.33 330
red
red
red
red
red
red
red
0553113
0553213
0553313
0553413
0553513
0553613
0553813
Fillers
Rust protection paints
115
215
315
415
515
615
715
815
10°
20°
30°
40°
50°
60°
70°
80°
0.015 / 0.38 100
0.015 / 0.38 120
0.015 / 0.38 150
0.015 / 0.38 190
0.015 / 0.38 225
0.015 / 0.38 270
0.015 / 0.38 300
0.015 / 0.38 330
yellow
yellow
yellow
yellow
yellow
yellow
yellow
yellow
0553115
0553215
0553315
0553415
0553515
0553615
0553715
0553815
Rust protection paints
Latex paints
Dispersions
117
217
317
417
517
617
717
817
10°
20°
30°
40°
50°
60°
70°
80°
0.017 / 0.43 100
0.017 / 0.43 120
0.017 / 0.43 150
0.017 / 0.43 190
0.017 / 0.43 225
0.017 / 0.43 270
0.017 / 0.43 300
0.017 / 0.43 330
yellow
yellow
yellow
yellow
yellow
yellow
yellow
yellow
0553117
0553217
0553317
0553417
0553517
0553617
0553717
0553817
Rust protection paints
Latex paints
Dispersions
219
319
419
519
619
719
819
919
20°
30°
40°
50°
60°
70°
80°
90°
0.019 / 0.48 120
0.019 / 0.48 150
0.019 / 0.48 190
0.019 / 0.48 225
0.019 / 0.48 270
0.019 / 0.48 300
0.019 / 0.48 330
0.019 / 0.48 385
white
white
white
white
white
white
white
white
0553219
0553319
0553419
0553519
0553619
0553719
0553819
0553919
Flame retardant
221
321
421
521
621
721
821
20°
30°
40°
50°
60°
70°
80°
0.021 / 0.53 120
0.021 / 0.53 150
0.021 / 0.53 190
0.021 / 0.53 225
0.021 / 0.53 270
0.021 / 0.53 300
0.021 / 0.53 330
white
white
white
white
white
white
white
0553221
0553321
0553421
0553521
0553621
0553721
0553821
1)Spray width at about 30 cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds.
44
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Appendix
Application
Tip marking
Spray
angle
Bore
inch / mm
Spraying
Gun filter
Order no.
width mm 1)
Roof coatings
223
323
423
523
623
723
823
20°
30°
40°
50°
60°
70°
80°
0.023 / 0.58 120
0.023 / 0.58 150
0.023 / 0.58 190
0.023 / 0.58 225
0.023 / 0.58 270
0.023 / 0.58 300
0.023 / 0.58 330
white
white
white
white
white
white
white
0553223
0553323
0553423
0553523
0553623
0553723
0553823
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
0553225
0553325
0553425
0553525
0553625
0553725
0553825
0553227
0553327
0553427
0553527
0553627
0553827
0553229
0553329
0553429
0553529
0553629
0553231
0553331
0553431
0553531
0553631
0553731
0553831
0553233
0553333
0553433
0553533
0553633
0553235
0553335
0553435
0553535
0553635
0553735
0553439
0553539
0553639
Thick-film materials,
Corrosion protection
Spray filler
225
325
425
525
625
725
825
227
327
427
527
627
827
229
329
429
529
629
231
331
431
531
631
731
831
233
333
433
533
633
235
335
435
535
635
735
439
539
639
20°
30°
40°
50°
60°
70°
80°
20°
30°
40°
50°
60°
80°
20°
30°
40°
50°
60°
20°
30°
40°
50°
60°
70°
80°
20°
30°
40°
50°
60°
20°
30°
40°
50°
60°
70°
40°
50°
60°
0.025 / 0.64
0.025 / 0.64
0.025 / 0.64
0.025 / 0.64
0.025 / 0.64
0.025 / 0.64
0.025 / 0.64
0.027 / 0.69
0.027 / 0.69
0.027 / 0.69
0.027 / 0.69
0.027 / 0.69
0.027 / 0.69
0.029 / 0.75
0.029 / 0.75
0.029 / 0.75
0.029 / 0.75
0.029 / 0.75
0.031 / 0.79
0.031 / 0.79
0.031 / 0.79
0.031 / 0.79
0.031 / 0.79
0.031 / 0.79
0.031 / 0.79
0.033 / 0.83
0.033 / 0.83
0.033 / 0.83
0.033 / 0.83
0.033 / 0.83
0.035 / 0.90
0.035 / 0.90
0.035 / 0.90
0.035 / 0.90
0.035 / 0.90
0.035 / 0.90
0.039 / 0.99
0.039 / 0.99
0.039 / 0.99
120
150
190
225
270
300
330
120
150
190
225
270
330
120
150
190
225
270
120
150
190
225
270
300
330
120
150
190
225
270
120
150
190
225
270
300
190
225
270
Heavy duty applications
243
443
543
643
445
545
645
451
551
651
252
455
555
655
261
461
561
661
263
463
565
665
267
467
20°
40°
50°
60°
40°
50°
60°
40°
50°
60°
20°
40°
50°
60°
20°
40°
50°
60°
20°
40°
50°
60°
20°
40°
0.043 / 1.10
0.043 / 1.10
0.043 / 1.10
0.043 / 1.10
0.045 / 1.14
0.045 / 1.14
0.045 / 1.14
0.051 / 1.30
0.051 / 1.30
0.051 / 1.30
0.052 / 1.32
0.055 / 1.40
0.055 / 1.40
0.055 / 1.40
0.061 / 1.55
0.061 / 1.55
0.061 / 1.55
0.061 / 1.55
0.063 / 1.60
0.063 / 1.60
0.065 / 1.65
120
190
green
green
green
green
green
green
green
green
green
green
green
green
green
green
green
green
green
green
green
green
green
green
green
green
0553243
0553443
0553543
0553643
0553445
0553545
0553645
0553451
0553551
0553651
0553252
0553455
0553555
0553655
0553261
0553461
0553561
0553661
0553263
0553463
0553565
0553665
0553267
0553467
225
270
190
225
270
190
225
270
120
190
225
270
120
190
225
270
120
190
225
0.065 /
1.65 270
0.067 / 1.70 120
0.067 / 1.70 190
1)Spray width at about 30 cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds.
HC 950 • HC 970
45
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Appendix
11.5 2Speed Tip table
The innovative changeover nozzle from WAGNER
combines two nozzle cores into one nozzle.
2 Speed Tip holder
Order no. 0271065
Tip table
Object size
Painting material
Emulsion (D)
Lacquer (L)
Filler (S)
D5
S5
Nozzles: 111 / 415
Order no. 0271 062
Nozzles: 225 / 629
Order no. 0271 064
D7
Small
Nozzles: 113 / 417
Order no. 0271 063
L10
D10
S10
Nozzles: 208 / 510
Order no. 0271 042
Nozzles: 111 / 419
Order no. 0271 045
Nozzles: 527 / 235
Order no. 0271 049
L20
D20
S20
Medium
Large
Nozzles: 210 / 512
Order no. 0271 043
Nozzles: 115 / 421
Order no. 0271 046
Nozzles: 539 / 243
Order no. 0271 050
L30
D30
S30
Nozzles: 212 / 514
Order no. 0271 044
Nozzles: 115 / 423
Order no. 0271 047
Nozzles: 543 / 252
Order no. 0271 051
D40
X-Large
Nozzles: 117 / 427
Order no. 0271 048
Recommended gun filter
red
white
-
46
HC 950 • HC 970
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A
B
J. Wagner Ges.m.b.H.
Ottogasse 2/20
2333 Leopoldsdorf
Österreich
Tel. +43/ 2235 / 44 158
Telefax +43/ 2235 / 44 163
DK Wagner Spraytech
Scandinavia A/S
GB Wagner Spraytech (UK) Limited
The Coach House
Helgeshøj Allé 28
2630 Taastrup
Denmark
Tel. +45/43/ 27 18 18
Telefax +45/43/ 43 05 28
2 Main Road
Middleton Cheney OX17 2ND
Great Britain
UK-Helpline 0844 335 0517
5 p per minute (landline)
WSB Finishing Equipment
Veilinglaan 56-58
1861 Wolvertem
E
F
Wagner Spraytech Iberica S.A.
P.O. Box 132, Crta. N-340
08750 Molins de Rey
Barcelona / Espania
Tel. +34/93/6800028
Telefax +34/93/66800555
I
Wagner Colora Srl
Via Italia 34
20060 Gessate - MI
Italia
Tel. +39 02.9592920.1
Telefax +39 02.95780187
Belgium
Tel. +32/2/269 46 75
Telefax +32/2/269 78 45
CH Wagner International AG
Industriestrasse 22
Wagner France
NL WSB Finishing Equipment BV
De Heldinnenlaan 200
3543 MB Utrecht
12 Avenue des Tropiques
Z.A. de Courtaboeuf,
91978 Les Ulis Cedex
France
9450 Altstätten
Schweiz
Tel. +41/71 / 7 57 22 11
Telefax +41/71 / 7 57 22 22
Netherlands
Tel. +31/ 30/241 41 55
Telefax +31/ 30/241 17 87
Tel. 0 825 011 111
Telefax +33 (0) 69 81 72 57
D
J. Wagner GmbH
Otto-Lilienthal-Straße 18
D-88677 Markdorf
CZ Wagner, spol. s r.o.
Nedasovská str. 345
155 21 Praha 5 -Zlicín
Czechia
S
Wagner Spraytech
Scandinavia A/S
Helgeshøj Allé 28
2630 Taastrup
Postfach 11 20
Deutschland
Tel. +42/ 2 / 579 50 412
Telefax +42/ 2 / 579 51 052
Denmark
Tel. +49 / 75 44 / 505-1664
Telefax +49 / 75 44 / 505-1155
Tel. +45/43/ 21 18 18
Telefax +45/43/ 43 05 28
HC 950 • HC 970
47
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4. Exclusion of guarantee
Guarantee claims cannot be considered
Important notes on product liability
As a result of an EC regulation being effective as from January 1, 1990, the
manufacturer shall only be liable for his product if all parts come from him or
are released by him, and if the devices are properly mounted and operated.
If the user applies outside accessories and spare parts, the manufacturer´s
liability can fully or partially be inapplicable; in extreme cases usage of the
entire device can be prohibited by the competent authorities (employer´s
liability insurance association and factory inspectorate division).
-
for parts that are subject to wear and tear due to use or other natural
wear and tear, as well as defects in the product that are a result of
natural wear and tear, or wear and tear due to use. This includes in
particular cables, valves, packaging, jets, cylinders, pistons, means-
carrying housing components, filters, pipes, seals, rotors, stators, etc.
Damage due to wear and tear that is caused in particular by sanded
coating materials, such as dispersions, plaster, putty, adhesives,
glazes, quartz foundation.
Only the usage of original WAGNER accessories and spare parts guarantees
that all safety regulations are observed.
-
in the event of errors in devices that are due to non-compliance with
the operating instructions, unsuitable or unprofessional use, incorrect
assembly and/or commissioning by the buyer or by a third party,
or utilisation other than is intended, abnormal ambient conditions,
unsuitable coating materials, unsuitable operating conditions,
operation with the incorrect mains voltage supply/frequency, over-
operation or defective servicing or care and/or cleaning.
3+2 years guarantee for professional finishing
Wagner professional guarantee
(Status 01.02.2009)
-
-
for errors in the device that have been caused by using accessory
parts, additional components or spare parts that are not original
Wagner parts.
for products to which modifications or additions have been carried
out.
for products where the serial number has been removed or is illegible
for products to which attempts at repairs have been carried out by
unauthorised persons.
1. Scope of guarantee
All Wagner professional colour application devices (hereafter referred to as
products) are carefully inspected, tested and are subject to strict checks under
Wagner quality assurance. Wagner exclusively issues extended guarantees to
commercial or professional users (hereafter referred to as “customer”) who
have purchased the product in an authorised specialist shop, and which relate
group.com/profi-guarantee.
-
-
The buyer’s claim for liability for defects from the purchase agreement with
-
-
for products with slight deviations from the target properties, which
are negligible with regard to the value and usability of the device.
for products that have been partially or fully taken apart.
the seller as well as statutory rights are not impaired by this guarantee.
We provide a guarantee in that we decide whether to replace or repair
the product or individual parts, or take the device back and reimburse
the purchase price. The costs for materials and working hours are our
responsibility. Replaced products or parts become our property.
5. Additional regulations.
The above guarantees apply exclusively to products that have been bought
by authorised specialist shops in the EU, CIS, Australia and are used within the
reference country.
If the check shows that the case is not a guarantee case, repairs are carried
out at the expense of the buyer.
The above regulations manage the legal relationship to us concludingly.
Additional claims, in particular for damages and losses of any type, which
occur as a result of the product or its use, are excluded from the product
liability act except with regard to the area of application.
2. Guarantee period and registration
The guarantee period amounts to 36 months. For industrial use or equal wear,
such as shift operations in particular, or in the event of rentals it amounts to 12
months.
Systems driven by petrol or air are also guaranteed for a 12 month period.
The guarantee period begins with the day of delivery by the authorised
specialist shop. The date on the original purchase document is authoritative.
For all products bought in authorised specialist shops from 01.02.2009 the
guarantee period is extended to 24 months providing the buyer of these
devices registers in accordance with the following conditions within 4 weeks
of the day of delivery by the authorised specialist shop.
com/profi-guarantee. The guarantee certificate is valid as confirmation, as
is the original purchase document that carries the date of the purchase.
Registration is only possible if the buyer is in agreement with having the data
being stored that is entered during registration.
When services are carried out under guarantee the guarantee period for the
product is neither extended nor renewed.
Once the guarantee period has expired, claims made against the guarantee or
from the guarantee can no longer be enforced.
Claims for liability for defects to the specialist trader remain unaffected.
German law applies to this guarantee. The contractual language is German.
In the event that the meaning of the German and a foreign text of this
guarantee deviate from one another, the meaning of the German text has
priority.
J. Wagner GmbH
Division Professional Finishing
Otto Lilienthal Strasse 18
88677 Markdorf
Federal Republic of Germany
3. Handling
If defects can be seen in the materials, processing or performance of the
device during the guarantee period, guarantee claims must be made
immediately, or at the latest within a period of 2 weeks.
The authorised specialist shop that delivered the device is entitled to accept
guarantee claims. Guarantee claims may also be made to the service centres
named in our operating instructions. The product has to be sent without
charge or presented together with the original purchase document that
includes details of the purchase date and the name of the product. In order
to claim for an extension to the guarantee, the guarantee certificate must be
included.
The costs as well as the risk of loss or damage to the product in transit or by
the centre that accepts the guarantee claims or who delivers the repaired
product, are the responsibility of the customer.
HC 950 • HC 970
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126
HC 950 • HC 970
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Entsorgungshinweis:
Gemäß der europäischen Richtlinie 2002/96/EG
zur Entsorgung von Elektro-Altgeräten, und deren
Umsetzung in nationales Recht, ist dieses Produkt nicht
über den Hausmüll zu entsorgen, sondern muss der
umweltgerechten Wiederverwertung zugeführt werden!
Ihr Wagner-Altgerät wird von uns, bzw. unseren
Handelsvertretungen zurückgenommen und für Sie
umweltgerecht entsorgt. Wenden Sie sich in diesem Fall
an einen unserer Service-Stützpunkte, bzw. Handelsvetretungen oder
direkt an uns.
Note on disposal:
In observance of the European Directive 2002/96/
EC on waste electrical and electronic equipment and
implementation in accordance with national law, this
product is not to be disposed of together with household
waste material but must be recycled in an environmentally
friendly way!
Wagner or one of our dealers will take back your used
Wagner waste electrical or electronic equipment and will
dispose of it for you in an environmentally friendly way. Please ask your
local Wagner service centre or dealer for details or contact us direct.
128
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HC 950 • HC 970
|