Wagner SprayTech Paint Sprayer GM300AC User Manual

Translation of the original

Operating manual

GM 3000AC

Edition 05/2007

AirCoat spray gun

with ﬂat or round jet nozzles

"?ꢀꢀꢀꢁꢂ

"?ꢀꢀꢀꢁꢁ

II 2G X (Atex 95)

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

Contents

1.1

1.2

ABOUT THESE INSTRUCTIONS

Languages

Warnings, notes and symbols in these instructions

2.1

GENERAL SAFETY INSTRUCTIONS

Safety instructions for the operator

2.1.1 Electrical equipment

2.1.2 Personnel qualiﬁcations

2.1.3 A safe work environment

2.2

Safety instructions for staff

2.2.1 Safe handling of WAGNER spray units

2.2.2 Earth the unit

2.2.3 Material hoses

2.2.4 Cleaning

2.2.5 Handling hazardous liquids, varnishes and paints

2.2.6 Touching hot surfaces

2.3

2.4

Correct use

Use in an explosion hazard area

2.4.1 Correct use

2.4.2 Explosion protection identiﬁcation

2.4.3 Max. surface temperature

2.4.4 Safety instructions

2.5

German regualtions and guidelines

PRODUCT LIABILITY AND WARRANTY

Important notes on product liability

Warranty

3.1

3.2

3.3

CE-conformity

4.1

DESCRIPTION

Area of application, using in accordance with the instructions

4.1.1 Processable materials

4.2 Scope of supply

4.2.1 HV-variants

4.2.2 LV-variants

4.2.3 Hot spraying HV-variants

4.2.4 LV-variants 160 bar; 16 MPa; 2320 psi

4.2.5 Standard equipment

4.3

Data

4.3.1 Materials of paint wetted parts

4.3

4.4

4.4.1 Design of spraygun

4.4.2 Operation of the spraygun

Technical Data

Functional description

4.5

Jet process

4.5.1 Aircoat ﬂat jet process

4.5.2 Aircoat round jet process

PREPARATION BEFORE STARTING WORK

5.1

Set up and connect

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

Contents

5.1.1 Typical aircoat installation

5.1.2 Ventilation of the spray booth

5.1.3 Air supply

5.1.4 Fluid (paint) hoses

5.1.5 Earthing

5.2

5.2.1 Viscosity conversion table

5.3 Start-up

Preparation of paints

5.3.1 General rules for making adjustments to the spray gun

5.3.2 Preparation

5.4

Working

5.4.1 Start-up aircoat spraying

5.4.2 Adjusting the spray pattern

5.4.3 Changing aircoat nozzle

5.4.4 Cleaning aircoat nozzles

5.4.5 Unblocking clogged nozzle

MAINTENANCE

6.1

6.2

6.3

6.4

Finishing work and cleaning

Changing or cleaning ﬁlter

Changing material hose

Replacing parts of the valve stem

6.4.1 Dismantling

6.4.2 Replacing seals in the valve tappet

6.4.3 Reassembling

6.5

6.6

6.7

Replacing nozzle seal

Replacing seal (distributor)

Changing or cleaning edge ﬁlter (optional)

TROUBLE SHOOTING AND SOLUTIONS

REPAIR WORK

Filter housing connection

pivot joint paint

8.1

8.2

8.3

Pivot joint paint LW

ACCESSORIES

AirCoat nozzles ACF3000

Air caps

9.1

9.2

9.3

Aircoat-nozzle round ACR3000

9.3.1 Nozzle inserts RXX

9.3.2 Nozzle screw joint assy.

9.4

9.5

9.6

9.7

ﬁlters for spray gun

Swivel for guns without ﬁlters

Hoses

Miscellaneous

SPARE PARTS

How to order spare parts?

Spare parts list GM 3000AC with ﬁlter

Spare parts list GM 3000AC without ﬁlter

Spare parts list GM 3000AC-H without ﬁlter

10.1

10.2

10.3

10.4

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

1 ABOUT THESE INSTRUCTIONS

4HIS OPERATING MANUAL CONTAINS INFORMATION ON THE OPERATIONꢃREPAIR AND MAINTENANCE OF

THE UNITꢄ

œ !LWAYS OBSERVE THESE INSTRUCTIONS WHEN OPERATING THE UNITꢄ

4HIS EQUIPMENT CAN BE DANGEROUS IF IT IS NOT OPERATED IN ACCORDANCE WITH THIS MANUALꢄ

#OMPLIANCE WITH THESE INSTRUCTIONS CONSTITUTES AN INTEGRAL COMPONENT OF THE WARRANTY

AGREEMENTꢄ

1.1 LANGUAGES

This operating manual is available in the following languages:

Language:

German

French

Italian

Danish

Part No.

364830

364832

364834

364836

364838

Language:

English

Dutch

Spanish

Swedish

Polish

Part No.

364831

364833

364835

364837

364839

Portuguese

1.2 WARNINGS, NOTES AND SYMBOLS IN THESE INSTRUCTIONS

Warning instructions in this manual point out particular dangers to users and equipment

and state measures for avoiding the hazard. These warning instructions fall into the follo-

wing categories:

Danger - imminent danger. Non-observance will result

in death, serious injury and serious material damage.

$!.'%2

4HIS LINE WARNS OF THE HAZARD ꢀ

0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUCꢆ

TIONSꢄ 4HE SIGNAL WORD POINTS OUT THE HAZARD LEVELꢄ

œ 4HE MEASURES FOR PREVENTING THE HAZARD AND ITS CONSEQUENCESꢄ

3)()?ꢀꢅꢀꢀ?'"

Warning - possible danger. Non-observance can result

in death, serious injury and serious material damage.

7!2.).'

4HIS LINE WARNS OF THE HAZARD ꢀ

0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUCꢆ

TIONSꢄ 4HE SIGNAL WORD POINTS OUT THE HAZARD LEVELꢄ

œ 4HE MEASURES FOR PREVENTING THE HAZARD AND ITS CONSEQUENCESꢄ

3)()?ꢀꢅꢀꢇ?'"

Caution - a possibly hazardous situation. Non-obser-

vance can result in minor injury.

#!54)/.

4HIS LINE WARNS OF THE HAZARD ꢀ

0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUCꢆ

TIONSꢄ 4HE SIGNAL WORD POINTS OUT THE HAZARD LEVELꢄ

œ 4HE MEASURES FOR PREVENTING THE HAZARD AND ITS CONSEQUENCESꢄ

3)()?ꢀꢅꢀꢅ?'"

3)()?ꢀꢅꢀꢈ?'"

Caution - a possibly hazardous situation. Non-obser-

vance can cause material damage.

#!54)/.

4HIS LINE WARNS OF THE HAZARD ꢀ

0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUCTIONSꢄ 4HE SIGNAL WORD

POINTS OUT THE HAZARD LEVELꢄ

œ 4HE MEASURES FOR PREVENTING THE HAZARD AND ITS CONSEQUENCESꢄ

Note - provide information on particular characteristics and how to proceed.

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

2 GENERAL SAFETY INSTRUCTIONS

2.1 SAFETY INSTRUCTIONS FOR THE OPERATOR

œ +EEP THESE OPERATING INSTRUCTIONS TO HAND NEAR THE UNIT AT ALL TIMESꢄ

œ !LWAYS FOLLOW LOCAL REGULATIONS CONCERNING OCCUPATIONAL SAFETY AND ACCIDENT PREVENꢆ

TIONꢄ

2.1.1 ELECTRICAL EQUIPMENT

%LECTRICAL PLANT AND UNIT

œ 4O BE PROVIDED IN ACCORDANCE WITH THE LOCAL SAFETY REQUIREMENTS WITH REGARD TO THE

OPERATING MODE AND AMBIENT INmUENCESꢄ

œ -AY ONLY BE MAINTAINED BY SKILLED ELECTRICIANS OR UNDER THEIR SUPERVISIONꢄ

œ -UST BE OPERATED IN ACCORDANCE WITH THE SAFETY REGULATIONS AND ELECTROTECHNICAL REGUꢆ

LATIONSꢄ

œ -UST BE REPAIRED IMMEDIATELY IN THE EVENT OF PROBLEMSꢄ

œ -UST BE PUT OUT OF OPERATION IF THEY POSE A HAZARDꢄ

œ -UST BE DEꢆENERGIZED BEFORE WORK IS COMMENCED ON ACTIVE PARTSꢄ )NFORM STAFF ABOUT

PLANNED WORKꢃOBSERVE ELECTRICAL SAFETY REGULATIONSꢄ

2.1.2 PERSONNEL QUALIFICATIONS

œ %NSURE THAT THE UNIT IS OPERATED AND REPAIRED ONLY BY TRAINED PERSONSꢄ

2.1.3 A SAFE WORK ENVIRONMENT

œ %NSURE THAT THE mOOR OF THE WORKING AREA IS ANTIꢆSTATIC IN ACCORDANCE WITH %. ꢁꢀꢀꢁꢇ 0ART ꢅꢃ

eꢂꢆꢈꢃMEASUREMENT IN ACCORDANCE WITH $). ꢁꢅꢉꢁꢇꢄ

œ %NSURE THAT ALL PERSONS WITHIN THE WORKING AREA WEAR ANTIꢆSTATIC SHOESꢃ EꢄGꢄ SHOES WITH

LEATHER SOLESꢄ

œ %NSURE THAT DURING SPRAYINGꢃPERSONS WEAR ANTIꢆSTATIC GLOVES SO THAT THEY ARE EARTHED VIA

THE HANDLE OF THE SPRAY GUNꢄ

œ #USTOMER TO PROVIDE PAINT MIST EXTRACTION SYSTEMS CONFORMING TO LOCAL REGULATIONSꢄ

œ %NSURE THAT THE FOLLOWING COMPONENTS OF A SAFE WORKING ENVIRONMENT ARE AVAILABLEꢊ

n -ATERIALꢋAIR HOSES ADAPTED TO THE WORKING PRESSURE

n 0ERSONAL SAFETY EQUIPMENT ꢌBREATHING AND SKIN PROTECTION

œ %NSURE THAT THERE ARE NO IGNITION SOURCES SUCH AS NAKED mAMEꢃ GLOWING WIRES OR HOT

SURFACES IN THE VICINITYꢄ$O NOT SMOKEꢄ

2.2 SAFETY INSTRUCTIONS FOR STAFF

œ !LWAYS FOLLOW THE INFORMATION IN THESE INSTRUCTIONSꢃ PARTICULARLY THE GENERAL SAFETY INꢆ

STRUCTIONS AND THE WARNING INSTRUCTIONSꢄ

œ !LWAYS FOLLOW LOCAL REGULATIONS CONCERNING OCCUPATIONAL SAFETY AND ACCIDENT PREVENꢆ

TIONꢄ

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

2.2.1 SAFE HANDLING OF WAGNER SPRAY UNITS

The spray jet is under pressure and can cause dangerous injuries.

Avoid injection of paint or cleaning agents:

Never point the spray gun at people.

Never reach into the spray jet.

Before all work on the unit, in the event of work interruptions and functional

faults:

– Switch off the energy/compressed air supply.

– Secure the spray gun against actuation.

– Relieve the pressure from the spray gun and unit.

– By functional faults: Identify and correct the problem, proceed as described in

chap. „Trouble shooting“.

In the event of skin injuries caused by paint or cleaning agents:

Note down the paint or cleaning agent that you have been using.

Consult a doctor immediately.

Avoid danger of injury through recoil forces:

Ensure that you have a ﬁrm footing when operating the spray gun.

Only hold the spray gun brieﬂy in any one position.

2.2.2 EARTH THE UNIT

%LECTROSTATIC CHARGES CAN OCCUR ON THE UNIT DUE TO THE ELECTROSTATIC CHARGE AND THE mOW

SPEED INVOLVED IN SPRAYINGꢄ4HESE CAN CAUSE SPARKS AND mAMES UPON DISCHARGEꢄ

œ %NSURE THAT THE UNIT IS EARTHED FOR EVERY SPRAYING OPERATIONꢄ

œ %ARTH THE WORKPIECES TO BE COATEDꢄ

œ %NSURE THAT ALL PERSONS INSIDE THE WORKING AREA ARE EARTHEDꢃ EꢄGꢄ THAT THEY ARE WEARING

ANTISTATIC SHOESꢄ

œ 7HEN SPRAYINGꢃWEAR ANTISTATIC GLOVES TO EARTH YOURSELF VIA THE SPRAY GUN HANDLEꢄ

2.2.3 MATERIAL HOSES

œ %NSURE THAT THE HOSE MATERIAL IS CHEMICALLY RESISTANT TO THE SPRAYED MATERIALSꢄ

œ %NSURE THAT THE MATERIAL HOSE IS SUITABLE FOR THE PRESSURE GENERATED IN THE UNITꢄ

œ %NSURE THAT THE FOLLOWING INFORMATION IS VISIBLE ON THE HIGHꢆPRESSURE HOSEꢊ

n -ANUFACTURER

n 0ERMISSIBLE OPERATING OVERPRESSURE

n $ATE OF MANUFACTUREꢄ

œ 4HE ELECTRICAL RESISTANCE OF THE COMPLETE HIGHꢆPRESSURE HOSE MUST BE LESS THAN

ꢅ -/HMꢄ

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

2.2.4 CLEANING

œ $EꢆENERGIZE THE UNIT ELECTRICALLYꢄ

œ $ISCONNECT THE PNEUMATIC SUPPLY LINEꢄ

œ 2ELIEVE THE PRESSURE FROM THE UNITꢄ

œ %NSURE THAT THE mASH POINT OF THE CLEANING AGENT IS AT LEAST ꢁ + ABOVE THE AMBIENT TEMꢆ

PERATUREꢄ

œ 4O CLEANꢃ USE ONLY SOLVENTꢆFREE CLOTHS AND BRUSHESꢄ .EVER USE HARD OBJECTS OR SPRAY ON

CLEANING AGENTS WITH A GUNꢄ

!N EXPLOSIVE GASꢋAIR MIXTURE FORMS IN CLOSED CONTAINERSꢄ

œ 7HEN CLEANING UNITS WITH SOLVENTSꢃNEVER SPRAY INTO A CLOSED CONTAINERꢄ

œ %ARTH THE CONTAINERꢄ

2.2.5 HANDLING HAZARDOUS LIQUIDS,VARNISHES AND PAINTS

œ 7HEN PREPARING OR WORKING WITH PAINT AND WHEN CLEANING THE UNITꢃ FOLLOW THE WORKꢆ

ING INSTRUCTIONS OF THE MANUFACTURER OF THE PAINTSꢃ SOLVENTS AND CLEANING AGENTS BEING

USEDꢄ

œ 4AKE THE SPECIlED PROTECTIVE MEASURESꢃ IN PARTICULAR WEAR SAFETY GOGGLESꢃ PROTECTIVE

CLOTHING AND GLOVESꢃAS WELL AS HAND PROTECTION CREAM IF NECESSARYꢄ

œ 5SE A MASK OR BREATHING APPARATUS IF NECESSARYꢄ

œ &OR SUFlCIENT HEALTH AND ENVIRONMENTAL SAFETYꢊ/PERATE THE UNIT IN A SPRAY BOOTH OR ON

A SPRAYING WALL WITH THE VENTILATION ꢌEXTRACTION SWITCHED ONꢄ

œ 7EAR SUITABLE PROTECTIVE CLOTHING WHEN WORKING WITH HOT MATERIALSꢄ

2.2.6 TOUCHING HOT SURFACES

œ 4OUCH HOT SURFACES ONLY IF YOU ARE WEARING PROTECTIVE GLOVESꢄ

œ 7HEN OPERATING THE UNIT WITH A COATING MATERIAL WITH A TEMPERATURE OF ꢍꢎꢇ²#ꢏ ꢅꢀꢉꢄꢎ²&ꢊ

ꢆ )DENTIFY THE UNIT WITH A WARNING LABEL THAT SAYSu7ARNING ꢆ HOT SURFACEhꢄ

/RDER .Oꢁ

ꢉꢉꢉꢐꢉꢅꢀ )NFORMATION LABEL

ꢉꢉꢉꢐꢉꢅꢅ 3AFETY LABEL

2.3 CORRECT USE

7!'.%2 ACCEPTS NO LIABILITY FOR ANY DAMAGE ARISING FROM INCORRECT USEꢄ

œ 5SE THE UNIT ONLY TO WORK WITH THE MATERIALS RECOMMENDED BY 7!'.%2ꢄ

œ /PERATE THE UNIT ONLY AS AN ENTIRE UNITꢄ

œ $O NOT DEACTIVATE SAFETY EQUIPMENTꢄ

œ 5SE ONLY 7!'.%2 ORIGINAL SPARE PARTS AND ACCESSORIESꢄ

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

2.4 USE IN AN EXPLOSION HAZARD AREA

2.4.1 CORRECT USE

4HE UNIT IS SUITABLE FOR WORKING LIQUID MATERIALS IN ACCORDANCE WITH THE CLASSIlCATION INTO

EXPLOSION CLASSESꢄ

2.4.2 EXPLOSION PROTECTION IDENTIFICATION

!S DElNED IN THE $IRECTIVE ꢉꢎꢋꢉꢋ#% ꢌ!4%8 ꢉꢁ ꢃ THE UNIT IS SUITABLE FOR USE IN AREAS WHERE

THERE IS AN EXPLOSION HAZARDꢄ

)) ꢈ' 8

#%ꢊ

%Xꢊ

))ꢊ

#OMMUNAUTÏS %UROPÏENNES

3YMBOL FOR EXPLOSION PROTECTION

5NIT CLASS ))

ꢈꢊ

#ATEGORY ꢈ ꢌ:ONE ꢅ

'ꢊ

8ꢊ

%XꢆATMOSPHERE GAS

3PECIAL IDENTIlCATIONꢄ

2.4.3 MAX. SURFACE TEMPERATURE

4HE UNIT@S MAXIMUM SURFACE TEMPERATURE DEPENDS ON THE TEMPERATURE OF THE COATING MAꢆ

TERIALꢄ

4HE UNIT IS SUITABLE FOR COATING MATERIALS WITH A MAXꢄTEMPERATURE OF ꢐꢀ²#ꢏ ꢅꢂꢑ²&ꢄ

!MBIENT TEMPERATURE

0ERMISSIBLE AMBIENT TEMPERATURE ꢒꢁ²# TO ꢒꢎꢀ²#ꢏ ꢒꢎꢅ²& TO ꢒꢅꢀꢎ²&ꢄ

2.4.4 SAFETY INSTRUCTIONS

3AFE HANDLING OF 7!'.%2 SPRAY UNITS

-ECHANICAL SPARKS CAN FORM IF THE UNIT COMES INTO CONTACT WITH METALꢄ

)N AN EXPLOSIVE ATMOSPHEREꢊ

œ $O NOT KNOCK OR PUSH THE UNIT AGAINST STEEL OR RUSTY IRONꢄ

œ $O NOT DROP THE SPRAY GUNꢄ

œ 5SE ONLY TOOLS THAT ARE MADE OF A PERMITTED MATERIALꢄ

)GNITION TEMPERATURE OF THE COATING MATERIAL

œ %NSURE THAT THE IGNITION TEMPERATURE OF THE COATING MATERIAL IS ABOVE THE MAXIMUM

SURFACE TEMPERATUREꢄ

-EDIUM SUPPORTING ATOMIZING

œ 4O ATOMIZE THE MATERIALꢃUSE ONLY WEAKLY OXIDIZING GASESꢃEꢄGꢄAIRꢄ

#LEANING

)F THERE ARE DEPOSITS ON THE SURFACESꢃ THE UNIT MAY FORM ELECTROSTATIC CHARGESꢄ &LAMES OR

SPARKS CAN FORM IF THERE IS A DISCHARGEꢄ

œ 2EMOVE DEPOSITS FROM THE SURFACES TO MAINTAIN CONDUCTIVITYꢄ

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

2.5 GERMAN REGUALTIONS AND GUIDELINES

a) BGV D15

b) BGV D25

c) CHV 9

d) BGR 104

e) BGR 132

f) BGR 180

Working with liquid ejection devices

Using coating materials

Regulations on ﬂammable liquids

Explosion protection rules

Avoiding ignition risks

Setting up for cleaning with solvents for cleaning workpieces with

solvents

g) ZH 1/406

h) BGI 740

Guidelines for liquid ejection devices

Painting rooms and equipment

Note: All titles can be ordered from Heymanns Publishing House in Cologne or download

from Internet

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

3 PRODUCT LIABILITY AND WARRANTY

3.1 IMPORTANT NOTES ON PRODUCT LIABILITY

!S A RESULT OF AN %# REGULATIONꢃ EFFECTIVE AS FROM *ANUARY ꢅꢃ ꢅꢉꢉꢀꢃ THE MANUFACTURER SHALL

ONLY BE LIABLE FOR HIS PRODUCT IF ALL PARTS COME FROM HIM OR ARE APPROVED BY HIMꢃ AND IF THE

DEVICES ARE PROPERLY lTTED ꢃOPERATED AND MAINTAINEDꢄ

)F OTHER MAKES OF ACCESSORY AND SPARE PARTS ARE USEDꢃ THE MANUFACTURER@S LIABILITY COULD BE

FULLY OR PARTIALLY NULL AND VOIDꢄ

4HE USAGE OF ORIGINAL 7!'.%2 ACCESSORIES AND SPARE PARTS GUARANTEES THAT ALL SAFETY REꢆ

GULATIONS ARE OBSERVEDꢄ

3.2 WARRANTY

4HIS UNIT IS COVERED BY OUR WARRANTY ON THE FOLLOWING TERMSꢊ

7E WILL AT OUR DISCRETION REPAIR OR REPLACE FREE OF CHARGE ALL PARTS WHICH WITHIN ꢈꢎ MONTHS

IN SINGLEꢆSHIFTꢃꢅꢈ MONTHS IN ꢈꢆSHIFT OR ꢑ MONTHS IN ꢇꢆSHIFT OPERATION FROM DATE OF RECEIPT BY

THE 0URCHASER ARE FOUND TO BE WHOLLY OR SUBSTANTIALLY UNUSABLE DUE TO CAUSES PRIOR TO THE

SALEꢃIN PARTICULAR FAULTY DESIGNꢃDEFECTIVE MATERIALS OR POOR WORKMANSHIPꢄ

4HE TERMS OF THE WARRANTY ARE MET AT OUR DISCRETION BY THE REPAIR OR REPLACEMENT OF THE

UNIT OR PARTS THEREOFꢄ 4HE RESULTING COSTSꢃ IN PARTICULAR SHIPPING CHARGESꢃ ROAD TOLLSꢃ LABOUR

AND MATERIAL COSTS WILL BE BORNE BY US EXCEPT WHERE THESE COSTS ARE INCREASED DUE TO THE

SUBSEQUENT SHIPMENT OF THE UNIT TO A LOCATION OTHER THAN THE ADDRESS OF THE PURCHASERꢄ

4HIS WARRANTY DOES NOT COVER DAMAGE CAUSED BYꢊ

5NSUITABLE OR IMPROPER USEꢃ FAULTY INSTALLATION OR COMMISSIONING BY THE PURCHASER OR A

THIRD PARTYꢃ NORMAL WEARꢃ NEGLIGENT HANDLINGꢃ DEFECTIVE MAINTENANCEꢃ UNSUITABLE COATING

PRODUCTSꢃ SUBSTITUTE MATERIALS AND THE ACTION OF CHEMICALꢃ ELECTROCHEMICAL OR ELECTRICAL

AGENTSꢃEXCEPT WHEN THE DAMAGE IS ATTRIBUTABLE TO USꢄ

!BRASIVE COATING PRODUCTS SUCH AS REDLEADꢃ EMULSIONSꢃ GLAZESꢃ LIQUID ABRASIVESꢃ ZINC DUST

PAINTS AND SIMILAR REDUCE THE SERVICE LIFE OF VALVESꢃPACKINGSꢃSPRAY GUNSꢃNOZZLESꢃCYLINDERSꢃ

PISTONS ETCꢄ !NY WEAR RESULTING FROM THE AFOREMENTIONED CAUSES IS NOT COVERED BY THIS

WARRANTYꢄ

#OMPONENTS NOT MANUFACTURED BY 7AGNER ARE SUBJECT TO THE WARRANTY TERMS OF THE ORIGIꢆ

NAL MAKERꢄ

4HE REPLACEMENT OF A PART DOES NOT EXTEND THE WARRANTY PERIOD OF THE UNITꢄ

4HE UNIT SHOULD BE INSPECTED IMMEDIATELY UPON RECEIPTꢄ

4O AVOID LOSS WARRANTYꢃ ANIY APPARENT DEFECT SHOULD BE NOTIlED TO US OR THE DEALER IN WRIꢆ

TING WITHIN ꢅꢎ DAYS FROM DATE OF SALE OF THE UNITꢄ

4HE RIGHT TO COMMISSION WARRANTY SERVICES TO A THIRD PARTY IS RESERVEDꢄ

7ARRANTY CLAIMS ARE SUBJECT TO PROOF OF PURCHASE BY SUBMITTING AN INVOICE OR DELIVERY NOTEꢄ

)F AN INSPECTION lNDS DAMAGE NOT COVERED BY THE PRESENT WARRANTYꢃ THE REPAIR WILL BE CARꢆ

RIED OUT AT THE EXPENSE OF THE PURCHASERꢄ

.OTE THAT THIS WARRANTY DOES NOT IN ANY WAY RESTRICT LEGALLY ENTITLED CLAIMS OR THOSE CONTRACꢆ

TUALLY AGREED TO IN OUR GENERAL TERMS AND CONDITIONSꢄ

*ꢄ7AGNER !'

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

3.3 CE-CONFORMITY

Herewith we declare that the supplied version of

0364001 Spray gun GM 3000AC Filter M16x1.5 HV

0364002 Spray gun GM 3000AC Filter NPS1/4“ HV

0364003 Spray gun GM 3000AC M16x1.5 HV

0364004 Spray gun GM 3000AC NPS1/4“ HV

0364005 Spray gun GM 3000AC Filter M16x1.5 LV

0364006 Spray gun GM 3000AC Filter NPS1/4“ LV

0364007 Spray gun GM 3000AC M16x1.5 LV

0364008 Spray gun GM 3000AC NPS1/4“ LV

0364016 Spray gun GM 3000AC 160 bar Filter NPS1/4“ LV

0364018 Spray gun GM 3000AC 160 bar NPS1/4“ LV

0364020 Spray gun GM 3000AC-H M16x1.5 HV

Complies with the following provisons apllying to it:

98/37/EG

94/9/EG

Applied standards, in particular:

EN 292-1

EN 292-2

EN 563

EN 1127-1

EN 1953

EN 3746

EN 1050

EN 13463-1

Applied national technical standards and speciﬁcations, in particular:

see chapter. 2.5

CE Certiﬁcate of Conformity

The certiﬁcate is enclosed with this product.The certiﬁcate of conformity can be reordered

from your WAGNER representative, quoting the product and serial number.

Part number:

GM 3000AC

0364900_a

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

4 DESCRIPTION

4.1 AREA OF APPLICATION, USING IN ACCORDANCE WITH THE INSTRUCTIONS

The gun is suitable for atomising liquid materials, particularly coating materials, using the

AirCoat process.

4.1.1 PROCESSABLE MATERIALS

Top-coat paints, primer paints, corrosion protection solvents, textured paints, lyes, staining

solvents, clear paints, parting solvents, etc. on a solvent or water basis

WARNING

Hot coating substances!

Burns

œ Wear antistatic protective gloves.

œ When operating the unit with a coating material with a temper-

ature greater than 43°C; 109.4°F:Identify the unit with a warning

sticker "Warning - hot surface".

SIHI_0019_GB

Note:

In the event of application problems, contact your WAGNER branch and the paint manu-

facturer.

4.2 SCOPE OF SUPPLY

The AirCoat gun is available in different variants as shown below. In accessories different

ﬂat nozzles and round jet nozzles are available. The nozzle size depends on the paint and

on the application.Therefore the nozzle is not included in the scope of supply. For a nozzle

list and other accessories look in chapter 9.

4.2.1 HV-VARIANTS

These guns have a blue air cap. This air cap is specially designed for high viscosity (HV)

material.

Qty

Part-No.

0364001

0364002

0364030

0364003

0364004

0364031

AirCoat gun

GM 3000AC with ﬁlter + M16x1.5“ material connector HV

GM 3000AC with ﬁlter + NPSM1/4“ material connectors HV

GM 3000AC with ﬁlter + NPSM1/4“ material connector HV USA

GM 3000AC without ﬁlter + M16x1.5“ material connector HV

GM 3000AC without ﬁlter + NPSM1/4“ material connector HV

GM 3000AC with ﬁlter + NPSM1/4“ material connector HV USA

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

4.2.2 LV-VARIANTS

These guns have a red air cap.This air cap is specially designed for low viscosity (LV) mate-

rial.

Qty

Part-No.

0364005

0364006

0364032

0364007

0364008

0364033

AirCoat gun

GM 3000AC with ﬁlter + M16x1.5“ material connector LV

GM 3000AC with ﬁlter + NPSM1/4“ material connector LV

GM 3000AC with ﬁlter + NPSM1/4“ material connector LV USA

GM 3000AC without ﬁlter + M16x1.5“ material connector LV

GM 3000AC without ﬁlter + NPSM1/4“ material connector LV

GM 3000AC with ﬁlter + NPSM1/4“ material connector LV USA

4.2.3 HOT SPRAYING HV-VARIANTS

These guns have a blue air cap. This air cap is specially designed for high viscosity (HV)

material and for hot spraying.

Qty Part-No. AirCoat gun

0364020 GM 3000AC-H without ﬁlter + M16x1.5 material connector HV

4.2.4 LV-VARIANTS 160 BAR; 16 MPA; 2320 PSI

These guns have a red air cap.This air cap is specially designed for low viscosity (LV) mate-

rial.

Qty Part-No. AirCoat gun

0364016 GM 3000AC 16 MPa; 160 bar; 2320 psi with ﬁlter + NPSM1/4“

material connector LV

0364034 GM 3000AC 16 MPa; 160 bar; 2320 psi with ﬁlter + NPSM1/4“

material connector LV USA

0364018 GM 3000AC 16 MPa; 160 bar; 2320 psi without ﬁlter + NPSM1/4“

material connector LV

0364035 GM 3000AC 16 MPa; 160 bar; 2320 psi without ﬁlter + NPSM1/4“

material connector LV USA

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

4.2.5 STANDARD EQUIPMENT

The standard equipment includes:

Quantity

Description

Part No. AirCoat manual gun GM 3000AC

8780111 Double-ended open-jaw spanner 13x17

9991401 Double-ended open-jaw spanner 17x19

0043235 Push-in ﬁltre yellow (installed: push-in ﬁltre red)

0034383 Push-in ﬁltre red (installed: push-in ﬁltre yellow)

0364911 Air cap HV (blue)

0364910 Air cap HV (red)

0364900 CE-Declaration of Conformity

364830 Operating manual German

see 1.0 An operating manual in the local language

The standard equipment includes:

Quantity

Description

Part No.

AirCoat manual gun GM 3000AC USA

8780111

9991401

0043235

0034383

0364911

0364910

0364900

364831

Double-ended open-jaw spanner 13x17

Double-ended open-jaw spanner 17x19

Push-in ﬁltre yellow (installed: push-in ﬁltre red)

Push-in ﬁltre red (installed: push-in ﬁltre yellow)

Air cap HV (blue)

Air cap HV (red)

CE-Declaration of Conformity

Operating manual English

see 1.0

An operating manual in the local language

For special versions the delivery note applies.

4.3 DATA

4.3.1 MATERIALS OF PAINT WETTED PARTS

Steel

Plastics

Tungsten carbide

Stainl. steel 1.4310

Stainl. steel 1.4305 UHMW-PE

Stainl. steel 1.4104 PTFE

FPM

PA 6.6

POM

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

4.3 TECHNICAL DATA

Description

Units

Max. air pressure

MPa

psi

bar

0.8

120

Max. material

pressure

MPa

psi

bar

3625

250

2320

160

Mat. ﬂow volume

l/min

cc/min.

Materia connector

M16x1.5

Material connector Inches

NPS 1/4“

Air connection

Filter (accessory)

Weight

Inches

Meshes ** **

G1/4“

** **

723 723 520 520 723 520 723 723 520 520 723 520 520 723 520 723 520

25.5 25.5 18.3 18.3 25.5 18.3 25.5 25.5 18.3 18.3 25.5 18.3 18.3 25.5 18.3 25.5 18.3

Max. temperature

material

°C

°F

131

176

131

Max. temperature

air

°C

°F

109

Sound level at 0.3

MPa; 3 bar; 43.5 psi

air pressure and

11 MPa; 110 bar;

1549 psi material

pressure***

dB(A)

76.0

76.5

76.0

76.5

According to nozzle, see chapter 9.1.

** Filter types see paragr. 9.6

*** A rated sound pressure level meassured in 0.5m distance according to DIN EN ISO 3746-1995

GM 3000AC with ﬁlter

GM 3000AC without ﬁlter

Dimensions

ꢅꢐꢈ MM ꢌꢂꢄꢅꢑ INCHES

"?ꢀꢀꢀꢇꢐ

"?ꢀꢀꢀꢇꢂ

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

4.4 FUNCTIONAL DESCRIPTION

4.4.1 DESIGN OF SPRAYGUN

(

)

(

)

"?ꢀꢀꢀꢁꢑ

"?ꢀꢀꢀꢁꢎ

GM 3000AC with ﬁlter

GM 3000AC without ﬁlter

Description

Aircap nut and nozzle guard

Suspension hook

Shaping air control knob

Tension cap

Nozzle / air cap

Spraygun body

Filter housing

Tube handle

Trigger

Safety catch

Air connector

Pivot joint, material

Pivot joint, air

Material connector

4.4.2 OPERATION OF THE SPRAYGUN

Pulling the trigger (D) approximately 1/2 way opens the air valve allowing atomising and

shaping-air to ﬂow through the aircap.When the trigger is pulled further, more resistance

is felt and the material valve is opened.The atomising air control adjusts the total quantity

of air ﬂowing trough the spray gun.

The spray gun is rendered safe with the trigger safety catch (E). (Turn the trigger safety

catch in the spraying direction and fasten in the groove)

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

4.5 JET PROCESS

4.5.1 AIRCOAT FLAT JET PROCESS

With the AirCoat process the spray material is atomized at a pressure of 3-12 MPa; 30-120

bar; 435-1740 psi.A soft, ﬂat spray is achieved with help of the AirCoat air, which has a pres-

sure of 0.05-0.25 MPa; 0.5-2.5 bar; 7.2-36 psi. The shaping air (C) provides the potential to

make the width of the spray jet larger and smaller.

Air cap

Shaping air

Atomizing air

B_00001

Advantages

High painting capacity

Low mist formation

Good ﬁnish

High-solids paints can easily be applied

•

Adjustable spray fan.

•

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

4.5.2 AIRCOAT ROUND JET PROCESS

In the AirCoat process, high pressure of 3-12 MPa;30-120 bar;435-1740 psi is used to atom-

ize the material.

The AirCoat air at 0.05-0.25 MPa; 0.5-2.5 bar; 7.2-36 psi produces a soft jet, which largely

eliminates the problem of overlapping boundaries.

The spray jet can be adjusted by turning the nozzle nut. The multi-channel swirl nozzle

produces ﬁne paint particles, while at the same time reducing their forwards speed and

swirling them to produce a rotating motion. The result is a soft, extremely well atomized

spraying cloud.

Nozzle nut

AirCoat-air

Material

AirCoat-air

"?ꢀꢀꢀꢈꢇ

Multi-channel swirl nozzle

Spray jet

Advantages

High painting capacity

Low fogging tendency

Good ﬁnish

High- viscosity paints can easily be applied

•

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

5 PREPARATION BEFORE STARTING WORK

5.1 SET UP AND CONNECT

5.1.1 TYPICAL AIRCOAT INSTALLATION

WARNING

Incorrect installation/operation!

Risk of injury and damage to equipment

œ When putting into operation and for all work, read and follow

the operating instructions and safety regulations for the addi-

tionally required system components.

SIHI_0050_GB

)

(

"?ꢀꢀꢀꢈꢁ

Paint-pump

Air shut-off valve

Air regulator

Air regulator with ﬁlter

Earthing cable

Air hose (electrically conductive)

AirCoat spray gun

HP-ﬂuid hose

The spray gun GM 3000AC must be used a

part of an AirCoat spraying system. The Air-

Coat system shown in the ﬁgure is only one

example of an AirCoat spraying system. Con-

tact your WAGNER distributor for assistance

in designing a system to meet your needs.

The operating instructions and the safety re

gulations for the additional system compo-

nents used must be read before starting-up

HP-ﬁlter/ relief valve

Relief tube

Stand Trolley

Suction system

Mains air inlet

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

5.1.2 VENTILATION OF THE SPRAY BOOTH

WARNING

Toxic and/or ﬂammable vapor mixtures!

Risk of poisoning and burns

œ Operate the unit in a spraying booth approved for the working

materials.

-or-

œ Operate the unit on an appropriate spraying wall with the venti-

lation (extraction) switched on.

œ Observe national and local regulations for the outgoing air

speed.

SIHI_0028_GB

5.1.3 AIR SUPPLY

The use of an air ﬁlter with the air regulator (D) ensures that only dry, clean atomising air

gets into the spray gun. Dirt and moisture in the atomising air reduce the spraying quality

and the appearance of the ﬁnished piece.

5.1.4 FLUID (PAINT) HOSES

#!54)/.

)MPURITIES IN THE SPRAYING SYSTEMꢀ

3PRAY GUN BLOCKAGEꢃMATERIALS HARDEN IN THE SPRAYING SYSTEMꢄ

œ &LUSH THE SPRAY GUN AND PAINT SUPPLY WITH A SUITABLE CLEANING AGENTꢄ

3)()?ꢀꢀꢀꢅ?'"

DANGER

Bursting hose, bursting threaded joints!

Danger to life from injection of material

œ Ensure that the hose material is chemically resistant.

œ Ensure that the spray gun, threaded joints and material hose

between the unit and the spray gun is suitable for the pressure

generated in the unit.

œ Ensure that the following information can be seen on the high-

pressure hose:

- Manufacturer

- Permissible operating pressure

- Date of manufacture.

SIHI_0029_GB

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

5.1.5 EARTHING

7!2.).'

$ISCHARGE OF ELECTROSTATICALLY CHARGED COMPONENTS IN ATMOꢂ

SPHERES CONTAINING SOLVENTSꢀ

%XPLOSION HAZARD FROM ELECTROSTATIC SPARKS OR mAMESꢄ

œ %ARTH ALL UNIT COMPONENTSꢄ

œ %ARTH THE WORKPIECES BEING PAINTEDꢄ

3)()?ꢀꢀꢈꢂ?'"

WARNING

Heavy paint mist if earthing is insufﬁcient!

Risk of poisoning

Insufﬁcient paint application quality

œ Earth all unit components.

œ Earth the workpieces being painted.

SIHI_0003_GB

Any material containers and the unit must be connected by a potential equalisation (earth)

cable.

5.2 PREPARATION OF PAINTS

The viscosity of the paint is of great importance.The best results are obtained for paints of

80 and 150 milli Pascal x Sec (mPas).

In most cases, the application of paints of up to 260 mPas for high ﬁlm-thicknesses does

not cause any problems.

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

5.2.1 VISCOSITY CONVERSION TABLE

MILLI 0ASCAL X #ENTIPOISE

3EC M0AS

0OISE

$). #UP

ꢎ MM ꢏ ꢀꢄꢅꢑ IN

&ORD #UP ꢎ

:AHN ꢈ

ꢅꢀ

ꢅꢁ

ꢅꢀ

ꢅꢁ

ꢀꢄꢅ

ꢀꢄꢅꢁ

ꢀꢄꢈ

ꢀꢄꢈꢁ

ꢀꢄꢇ

ꢀꢄꢎ

ꢀꢄꢁ

ꢀꢄꢑ

ꢀꢄꢂ

ꢀꢄꢐ

ꢀꢄꢉ

ꢅ

ꢁ

ꢅꢑ

ꢅꢂ

ꢅꢐ

ꢅꢉ

ꢈꢀ

ꢈꢈ

ꢈꢎ

ꢈꢂ

ꢇꢀ

ꢇꢎ

ꢇꢂ

ꢎꢅ

ꢎꢉ

ꢁꢐ

ꢑꢑ

ꢂꢎ

ꢐꢈ

ꢐ

ꢈꢀ

ꢅꢀ

ꢅꢈ

ꢅꢎ

ꢅꢐ

ꢈꢈ

ꢈꢑ

ꢈꢐ

ꢇꢅ

ꢇꢈ

ꢇꢎ

ꢎꢅ

ꢎꢁ

ꢁꢀ

ꢁꢎ

ꢁꢐ

ꢑꢈ

ꢑꢁ

ꢑꢐ

ꢂꢀ

ꢂꢎ

ꢈꢁ

ꢅꢎ

ꢅꢁ

ꢅꢂ

ꢅꢉ

ꢈꢅ

ꢈꢇ

ꢈꢁ

ꢈꢐ

ꢇꢀ

ꢇꢇ

ꢇꢂ

ꢎꢇ

ꢎꢑ

ꢎꢉ

ꢁꢈ

ꢁꢑ

ꢑꢈ

ꢑꢁ

ꢂꢀ

ꢇꢀ

ꢎꢀ

ꢁꢀ

ꢑꢀ

ꢂꢀ

ꢐꢀ

ꢉꢀ

ꢅꢀꢀ

ꢅꢈꢀ

ꢅꢎꢀ

ꢅꢑꢀ

ꢅꢐꢀ

ꢈꢀꢀ

ꢈꢈꢀ

ꢈꢎꢀ

ꢈꢑꢀ

ꢈꢐꢀ

ꢇꢀꢀ

ꢇꢈꢀ

ꢇꢎꢀ

ꢇꢑꢀ

ꢇꢐꢀ

ꢎꢀꢀ

ꢅꢀꢀ

ꢅꢈꢀ

ꢅꢎꢀ

ꢅꢑꢀ

ꢅꢐꢀ

ꢈꢀꢀ

ꢈꢈꢀ

ꢈꢎꢀ

ꢈꢑꢀ

ꢈꢐꢀ

ꢇꢀꢀ

ꢇꢈꢀ

ꢇꢎꢀ

ꢇꢑꢀ

ꢇꢐꢀ

ꢎꢀꢀ

ꢅꢄꢈ

ꢅꢄꢎ

ꢅꢄꢑ

ꢅꢄꢐ

ꢈ

ꢈꢄꢈ

ꢈꢄꢎ

ꢈꢄꢑ

ꢈꢄꢐ

ꢇ

ꢇꢄꢈ

ꢇꢄꢎ

ꢇꢄꢑ

ꢇꢄꢐ

ꢎ

ꢐꢀ

ꢉꢀ

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

5.3 START-UP

5.3.1 GENERAL RULES FOR MAKING ADJUSTMENTS TO THE SPRAY GUN

➞ See safety regulations in chapter 2.

WARNING

Unintentional putting into operation!

Risk of injury

Before all work on the unit, in the event of work interruptions and

functional faults:

œ Switch off the energy/compressed air supply.

œ Relieve the pressure from the spray gun and unit.

œ Secure the spray gun against actuation.

œ By functional faults: Identify and correct the problem, proceed

as described in chap„Trouble shooting“.

SIHI_0065_GB

CAUTION

Cleaning agent in the air duct!

Functional faults caused by swollen seals

œ Always point the spray gun down when cleaning.

œ Ensure that neither paint nor cleaning agent enters the air duct.

SIHI_0005_GB

Trigger safety catch in on

(safe) position

00036

Material

Air

"?ꢀꢀꢀꢇꢁ

Material

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

5.3.2 PREPARATION

1. Secure the spraygun.

2. Connect material hose to spray gun and to pump.

3. Connect air hose to spray gun and to oil-free, dry air supply with regulator.

4. Insert suitable gun ﬁlter.

5. Tighten the complete gun handle/ swivel assembly.

6. Place the nozzle into the nozzle seal. Fit the aircap over the nozzle, ensuring that the

location ﬂats (X) are in line. Fit the aircap nut with nozzle guard and tighten by hand.

Note:

The pin in the housing is to adjust the spray jet in the horizontal or vertical position.

"?ꢀꢀꢀꢎꢎ

7. Visually check the permissible pressures for all the system components.

8. Make sure that the spraying unit and all other conductive parts within the work area

are earthed

9. Set material pressure approx. 100 bar; 10 MPa; 1450 psi and use a suitable medium

(solvent or water) to check that connections do not leak.

Note:

Pull the trigger and then release, checking that the gun closes cleany.

10. Relieve spray gun and unit pressure and secure the spraygun.

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

5.4 WORKING

5.4.1 START-UP AIRCOAT SPRAYING

1. Set material pressure to approx. 8MPa; 80 bar; 1160 psi at material pump.

2. Spray (release trigger safety catch and pull trigger) and check the atomisation.

3. Set the ﬂuid pressure to the point where a further increase in ﬂuid pressure would

signiﬁcantly improve ﬂuid atomization.

4. Now open AirCoat-air on the atomizing air regulator and set.

5. Adjust the pressure to get the optimum spraying ﬁnish.Relation between spray pattern

and atomizing air see illustration. Set the minimum air pressure necessary to achieve

the best possible spray pattern.

Note:

Repeat point 4 and 5 until the optimum spray pattern is reached

Spray patterns

B_00071

no atomizing air

too little atomizing air

correct amount of atomizing air

5.4.2 ADJUSTING THE SPRAY PATTERN

The spray pattern can be adjusted to suit the object Being sprayed using the shaping air

regulator. The illustration below shows the inﬂuence of the shaping air regulator on the

spraying pattern.

Other tip sizes can be used to obtain larger or smaller spraying patterns.

Shaping air fully

open

Shaping air fully

closed

Note

The paint output volume can be changed by:

Changing the material pressure.

Fitting another ﬂat jet nozzle. See accessories.

•

Viewed from rear of spraygun

•

"?ꢀꢀꢀꢂꢀ

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

5.4.3 CHANGING AIRCOAT NOZZLE

CAUTION

Defective AirCoat nozzle!

Insufﬁcient paint application quality

œ Do not use sharp-edged objects to treat hard metal on the AirCoat nozzle.

SIHI_0020_GB

CAUTION

Defective nozzle seal!

Material sprays into the air cap next to the nozzle

Risk of contamination

œ Do not clean the nozzle seal with sharp-edged objects.

œ Replace the nozzle seal if the sealing surface is damaged.

SIHI_0021_GB

1. Relieve the pressure from the gun and unit.

2. Secure gun with trigger safety catch.

3. Unscrew aircap nut (A)

4. Remove air cap (B) and nozzle (C).

5. Press AirCoat nozzle (C) out of the air cap by hand and brush with cleaning solvent

until all remaining paint has been dissolved.

6. Assembly:

Place AirCoat nozzle (C) in nozzle seal (D).

7. Place air cap (B) on the nozzle (C).Take care that the nozzle ﬁtted is correctly (see ﬂats

8. Fit the aircap nut with nozzle guard (A) over the air cap (B) onto the spray gun and

tighten by hand.

"?ꢀꢀꢀꢎꢎ

B_00042

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

5.4.4 CLEANING AIRCOAT NOZZLES

For disassembly and assembly see AirCoat nozzles section 5.4.3.

The AirCoat nozzle (C) can be placed into a cleaning solvent which has been recommend-

ed by the paint manufacturer.

5.4.5 UNBLOCKING CLOGGED NOZZLE

1. Relieve the pressure from the gun and unit.

2. Secure gun with trigger safety catch.

3. Unscrew aircap nut with nozzle guard (A).

4. Remove aircap (B).

5. Pull out the clogged nozzle (C) from the air cap (B),reverse it and replace it into nozzle seal

(D).

6. Place air cap (B) on the nozzle (C).Take care that the nozzle ﬁtted is correctly

(see ﬂats X)

7. Fit the aircap nut with nozzle guard (A) over the air cap (B) onto the spray gun and

tighten by hand.

8. Switch the material pressure back on.

9. Turn the safety catch to the spraying position and brieﬂy pull trigger.

10. When the blockage has been ﬂushed out secure the gun with safety catch.

11. Relieve the pressure from the gun and unit.

12. Unscrew aircap nut with nozzle guard (A).

13. Remove air cap (B) and reverse nozzle (C) again.

14. Reﬁt air cap (B) on the nozzle (C). Take care that the nozzle ﬁtted is correctly (see ﬂat

side X)

"?ꢀꢀꢀꢎꢎ

15. Fit the aircap nut with nozzle guard (A) over the air cap (B) onto the spray gun and

tighten by hand.

16. Switch the material pressure and the air pressure back on.

Nozzle in„spray“ position

B_00039

Nozzle in„cleaning“ position

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

6 MAINTENANCE

➞

See safety regulations in chapter 2.

The spray gun and the unit must be cleaned every day. Use only the cleaning solvent rec-

ommended by the material manufacture.

CAUTION

Cleaning agent in the air duct!

Functional faults caused by swollen seals

œ Never immerse the spray gun in cleaning agent.

SIHI_0066_GB

WARNING

Incorrect maintenance/repair!

Risk of injury and damage to the equipment

œ Repairs and part replacement may only be carried out by spe-

cially trained staff or a WAGNER service center.

œ Before all work on the unit and in the event of work interrup-

tions:

- Switch off the energy/compressed air supply.

- Relieve the pressure from the spray gun and unit.

- Secure the spray gun against actuation.

œ Observe the operating and service instructions when carrying

out all work.

SIHI_0004_GB

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

6.1 FINISHING WORK AND CLEANING

DANGER

Exploding gas/ air mixture!

Danger to life from ﬂying parts and burns

œ Never spray into a closed container.

œ Earth the container.

SIHI_0008_GB

CAUTION

Cleaning agent in the air duct!

Functional faults caused by swollen seals

œ Always point the spray gun down when cleaning.

œ Ensure that neither paint nor cleaning agent enters the air duct.

SIHI_0005_GB

7!2.).'

%XPLOSIVE ATMOSPHEREꢀ

%XPLOSIVE GASES ARE PRODUCED WHEN ALUMINIUM COMES INTO CONTACT

WITH HALOGENIZED HYDROCARBONSꢄ

œ 4O CLEAN ALUMINIUMꢃ DO NOT USE LIQUIDS CONTAINING HALOGENIZED

HYDROCARBONSꢄ

3)()?ꢀꢀꢀꢉ?'"

Note:

Methylene chloride is not recommended as a ﬂushing or cleaning solvent with this gun or

any system components.

1. Relieve the pressure from the gun and unit.

2. Secure gun with trigger safety catch.

3. Replace material with cleaning agent.

4. Remove and clean the AirCoat nozzle. (see section 5.4.3)

5. Pressurize the cleaning supply to approx. 4 MPa; 40 bar; 580 psi max. and thoroughly

ﬂush the spray gun.

6. Relieve spray gun and unit pressure!

7. Secure gun with trigger safety catch.

8. Clean gun body with a cleaning agent recommended by the manufacturer, and dry

with a cloth.

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

6.2 CHANGING OR CLEANING FILTER

1. Take spraygun out of operation and clean.

2. Relieve the pressure from the gun and unit.

3. Secure gun with trigger safety catch.

4. Unscrew the complete swivel assembly with the ﬁlter housing,and remove downwards

with the hose.

5. Remove the ﬁlter insert (A) from the ﬁlter housing (B).

6. Clean the swivel, ﬁlter housing and ﬁlter (A) with cleaning agent.

7. Fit the cleaned or new ﬁlter insert (A) into the ﬁlter housing with the conical end (X)

pointing upwards.

"?ꢀꢀꢀꢈꢉ

8. Push the ﬁlter housing over the swivel hexagon, then slide the whole assembly over

the gun ﬁlter and tighten by hand.

Unscrew

Tighten

37 ꢅꢇ MMꢏ

ꢀꢄꢁꢅIN

Counter

Note:

In case of difﬁculty unsrewing the ﬁlter

housing use 2 open-ended wrenches

(13 mm; 0.512 inch / 17 mm; 0.70 inch)

"?ꢀꢀꢀꢁꢅ

Unscrew

37 ꢅꢂ MMꢏ

ꢀꢄꢂꢀ IN

Note:

Do not unscrew the paint connection.The nut must only be unscrewed by

WAGNER- Service-Agency.

"?ꢀꢀꢀꢇꢈ

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

6.3 CHANGING MATERIAL HOSE

1. Put out of operation and clean.

2. Relieve the pressure from the gun and unit.

3. Secure gun with trigger safety catch.

4. Place open-ended wrench 13 mm; 0.51 inch respectively 17 mm; 0.70 inch on ﬂats of paint

connection respectively swivel and counterhold.

5. Turn nut to the right with open-ended wrench 19 mm; 0.75 inch and unscrew material hose.

6. Assembly:

Fit the material hose by hand and tighten with 2 open-ended wrenches

13 mm; 0.51 inch; 19 mm; 0.75 inch respectively 17 mm; 0.70 inch; 19 mm; 0.75 inch

SW 19 mm; 0.75 inch

SW 13 mm; 0.51 inch

Counterpressure

B_00059

SW 17 mm; 0.70 inc

Counterpressure

Note:

Do not unscrew the paint connection. The nut must only be unscrewed by WAGNER- Ser-

vice-Agency.

B_00036

"?ꢀꢀꢀꢇꢁ

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

6.4 REPLACING PARTS OF THE VALVE STEM

6.4.1 DISMANTLING

1. Take spraygun out of operation and clean.

2. Relieve the pressure from the gun and unit.

3. Secure gun with trigger safety catch.

4. Unscrew the tension cap (A) remove the springs (B) and (C).

5. Remove trigger pin (H) and screw (J).

6. Remove the trigger (I).

7. Loosen packing screw (G) with open-ended wrench 7 mm; 0.275 inch .

8. Push the valve tappet (E) together with the valve rod (D) backwards by hand.

9. Using pliers pull out parts (E) and (D).

CAUTION

Unsuitable tool!

Damage to seals and sealing surfaces

œ Do not hold the valve rod with pliers or a similar tool.

SIHI_0006_GB

10. Remove packing screw (G) with open-ended wrench 7 mm; 0.275 inch.

11. Remove sealing package (F).

Note:

If parts remain stuck in the hole then remove the air cap (M) with the nozzle (L), then

the valve seat holder (K) using a 12 mm; 0.472 inch wrench and remove. The stuck

components can then be pushed out with a drift max. ø 4.5 mm; 0.177 inch.

12. Exchange any worn parts.

Sealing surface

Tightening torque 10 Nm; 7.4 lbft

Tightening torque 8 Nm; 5.9 lbft

B_00064

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

6.4.2 REPLACING SEALS IN THE VALVE TAPPET

1. Heat valve tappet assy. to about 150°C; 302°F.

2. Place a 7 mm;o.28 inch wrench on the valve tappet (E) and hold.Unscrew

the tappet cap (Q) with an 8 mm; 0.31 inch wrench.

3. Remove and replace tappet seal (O) and seal (P).

Note:

The seal (O) can be unscrewed from the valve tappet (E) using a small screw-

driver pushed into it

,OCTITE ꢈꢎꢇ

When the air-valve leaks:

4. Remove the air-valve seal (R) from

the gun-housing and replace. Clean

sealing surfaces in the gun housing.

Disassembly tool for air-

valve seal (R)

Part-No. 036 943

When the slide cap (S) is damaged:

5. Cut the slide cap (S) with a shrap knife

and press a new one onto the tappet

cap.

Assembly tool for air-

valve seal (R)

Part-No. 0364942

"?ꢀꢀꢀꢅꢈ

6.4.3 REASSEMBLING

1. Screw in the valve seat (K) and tighten using a 12 mm; 0.472 inch torque wrench to a

torque of 10 Nm; 7.4 lbft.

See section 5.4.3 for reassembly of air-cap.

3. Lightly grease the tappet seal (O) and the seal (P) and assemble on valve tappet (E).

4. Push in valve stem (D).

Note:

Only silicon-free or resin-free grease is permitted to be used.

5. Screw the air valve tappet (E) and tappet cap (Q) together using loctite 243 by hand.

Carefully tighten using 7 mm; 0.275 inch / 8 mm; 0.314 inch wrenches until slight

resistance is felt when sliding the valve stem in and out.

6. Place the seal package (F) on the valve rod (D) and insert into the hole in the housing

from the rear.

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

7. Pull the valve rod (D) out again.

8. Screw in the packing screw (G) and do not tighten fully.

9. Put trigger (I) in position, and insert trigger pin (H) and screw ( J).

10. Place the valve tappet (E) over the valve rod (D). Push both parts from behind into the

housing.

11. Place the springs (C) and (B) in place and tighten tension cap (A).to a torque of 8 Nm;

5.9 lbft.

12. Tighten seal package (F) with packing screw (G) carefully. Take care of a smooth

movement of trigger.

13. Start-up see chapter 5.3.

Note:

Ensure that the springs plates in the sealing package (F)

are in the correct position.

"?ꢀꢀꢀꢑꢈ

6.5 REPLACING NOZZLE SEAL

CAUTION

Forming air and atomizer air not separate !

Poor spray pattern

Spray jet cannot be adjusted

œ Treat the distributor seal (F) with care.

SIHI_0030_GB

1. Take out of operation and clean.

2. Relieve the pressure from the gun and unit.

3. Secure gun with trigger safety catch.

4. Unscrew aircap nut with nozzle guard (A)

5. Remove air cap (B) and nozzle (C).

6. Prise the tip seal (D) out using a small screwdriver.

7. Push the new nozzle seal into the valve seat holder (E).

8. Re-assemble aircap in reverse order

B_00033

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

6.6 REPLACING SEAL (DISTRIBUTOR)

1. Take out of operation and clean.

2. Relieve the pressure from the gun and unit.

3. Secure gun with trigger safety catch.

4. Unscrew aircap nut with nozzle guard (A)

5. Remove air cap (B) and nozzle (C).

6. Pull the damaged seal (F) out using a pliers

7. Assembly: Put the new seal (F) on the air cap (B).

8. Place the air cap and seal into gun housing.

9. Set aircap nut (A) and screw in as far as the seal ring (F) in the groove catches. (snap

hearable)

10. Disassemble aircap nut and aircap an complete the spray gun. See chapter 5.4.3.

B_00066

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

6.7 CHANGING OR CLEANING EDGE FILTER (OPTIONAL)

1. Put out of operation and clean.

2. Relieve the pressure from the gun and unit.

3. Secure gun with trigger safety catch.

4. Place open-ended wrench 19 mm; 0.75 inch respectively 17 mm; 0.70 inch on ﬂats of

ﬁlter housing (B) respectively swivel (C) and counterhold.

5. Turn nut to the right with open-ended wrench 17 mm; 0.70 inch and unscrew pivot

joint (C) with material hose.

6. Remove edge ﬁlter (A)

7. Clean the ﬁlter housing (B) respectively swivel (C) and edge ﬁlter (A) with cleaning

agent.

8. Assembly:

Fit the cleaned or new edge ﬁlter into the pivot joint (C).

9. Fit pivot joint with the material hose by hand and tighten with 2 open-ended wrenches

17 mm; 0.70 inch / 19 mm; 0.748 inch.

SW 19 mm; 0.75 inch

Counterpressure

SW 17 mm;

0.70 inch

B_00067

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

7 TROUBLE SHOOTING AND SOLUTIONS

Problem

Cause

Solution

Select larger nozzle (see para. 9.1)

Paint output too low

Nozzle too small

Paint pressure too low Adjust at pump as required.

Gun ﬁlter blocked

or HP ﬁlter at pump

clogged

Clean/ replace ﬁlters (see para. 6.1)

Nozzle blocked or

Clean nozzle (see section 5.4.5)

Replace valve stem

Trigger/ valve stem

defective

Poor quality spray pattern Incorrect atomizing air Re-adjust (see para. 5.4.1)

pressure

Nozzle too large

Select smaller nozzle (see para. 9.1)

Paint pressure too low Increase pressure at pump

Material viscosity too

high

Thin material acc. to manufacturer‘s

instruction.

Partial nozzle blokkage Clean nozzle (see para. 5.4.5)

Incorrect fanair

Re-adjust fanair control on spraygun (see

adjustment (fan to

wide or to narrow)

para. 5.4.1)

Aircap faulty (blocked

holes, damaged seal)

Clean or replace aircap

Wrong aircap type

Replace as requiered (solvent /

waterbased)

Leaking valve stem seals

(paint or air)

Paint seal (packing)

amaged or worn, valve stem cpl.

stem damaged.

Adjust or replace packing or replace valve

Air valve seals

damaged.

Replace air valve seals (see para. 6.3)

Pretension to low

Tighten the sealing screw

Spaygun will not shut-off

correctly

Worn valveseat / valve Replace as required

ball

Packing-screw too

tight, or packing stuck

with dried paint

Retension or replace packing

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

8 REPAIR WORK

WARNING

Incorrect maintenance/repair!

Risk of injury and damage to the equipment

œ Repairs and part replacement may only be carried out by spe-

cially trained staff or a WAGNER service center.

œ Before all work on the unit and in the event of work interrup-

tions:

- Switch off the energy/compressed air supply.

- Relieve the pressure from the spray gun and unit.

- Secure the spray gun against actuation.

œ Observe the operating and service instructions when carrying

out all work.

SIHI_0004_GB

➞ See safety regulations in chapter 2.

8.1 FILTER HOUSING CONNECTION

Heat up to approx. 150°C;

302°F with a hot air fans.

SW 13 mm

15 Nm; 11.1 lbft

B_00031

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

Disassembly

1. Remove all moving parts of the spray-gun

2. Heat up to approx. 150°C; 302°F the area of the banjo bolt (4).

3. Unscrew banjo bolt (4) with open-end wrench (size 13 mm;0.51 inch) and remove ﬁlter

housing (5) with seal material (7) or material outlet ﬁtting (8).

4. Clean all reusable parts using a suitable solvent.

Heat up to approx. 150°C;

302°F with a hot air fans.

❋

SW 13 mm

15 Nm; 11.1 lbft

B_00030

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

Repair spare parts

Item

Qty

Part-No. Description

0364927 Gun housing pre-assembled ﬁlter

0364928 Gun housing pre-assy. M16x1.5

0364929 Gun housing pre-assy. NPSM1/4“

0364934 Gun housing AC-H M16x1.5

0364339 Seal material inlet

9922720 Snap ring

0364336 Banjo bolt

0364343 Filter housing bended

9992833 Loctite 638 green

0364340 Seal ﬁlter

0364353 Material outlet ﬁtting M16x1.5

0364355 Material outlet ﬁtting NPSM1/4“

9992528 Loctite 270

Assembly

1. Push the new banjo bolt (4) onto ﬁlter housing (5) or onto material outlet nipple (8).

2. Place the snap ring (3) in the groove of ﬁlter housing (5) and place the seal material (2)

onto ﬁlter housing (5).

3. Apply loctite 638 to the thread of the bajo bolt (4) and of the ﬁlter pipe (5).

4. Push complete ﬁlter housing or material outlet ﬁtting onto gun housing and ensure

that it is in the correct position. Tighten the banjo bolt (4) using a torque wrench to a

torque of 15 Nm; 11 lbft.

5. Put the cemented joint for 30 minutes at 40°C; 104°F in a oven.

6. Assemble the spraygun and check the gun for leaks using solvent or spray oil and a

max. pressure of 25 MPa; 250 bar; 3626 psi or 16 MPa; 160 bar; 2320 psi.

7. Check the gun for leaks using solvent or spray oil and a max. pressure of 25 MPa; 250

bar; 3626 psi or 16 MPa; 160 bar; 2320 psi

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

8.2 PIVOT JOINT PAINT

7!2.).'

$EFECTIVE PARTSꢀ

,EAKAGE CAUSED BY DEFECTIVE PARTSꢄ

4HE RESULTING SPRAY JET CAN INJECT MATERIAL INTO THE BODY ꢌSKINꢃ EYES

ETCꢄ ꢄ

œ !LWAYS REPLACE DEFECTIVE PARTSꢃ/ꢆRINGS AND SEAL SETSꢄ

œ %NSURE THAT ADHESION POINTS ARE CLEAN AND FREE OF GREASEꢄ

3)()?ꢀꢀꢇꢅ?'"

Disassembly

ꢅ

1. Remove pressure spring (1) and unscrew adjuster screw (2).

2. Remove o-ring (3) and gasket (4).

ꢈ

ꢇ

Item

Qty

Part-No. Description

0043590 Pressure spring

0364374 Adjuster screw

9971147 O-ring

ꢎ

ꢁ

0364375 Gasket

0364923 Pivot joint paint M16x1,5

0364924 Pivot joint paint NPSM1/4“-18

9992528 Loctite 270

9992695 Castor oil

"?ꢀꢅꢈꢉꢅ

Assembly

1. Lightly grease o-ring (3) using castor oil and push it onto

gasket (4). Insert the gasket assy. into connection piece.

Note

By assembling do not damage gasket (4).

0.5 Nm

1.0 Nm

0.74 lbft

;

0.36lbft

2. Screw adjuster screw (2) into connection piece using Loctite

270.

Note

Do not thighten fully the adjuster screw.

3. Tighten the adjuster screw (2) using a torque wrench to a

torque of 1.5 Nm ^{0.5 Nm}; 1.84 lbft

0.37 lbft

4. Push the pressure spring (1) onto the adjuster screw (2).

5. Put the assembled part for 30 minutes at 40°C; 104°F in a oven.

Note

The part must be placed in the oven on the connection piece.

(Pressure spring downstairs)

6. Check the pivot joint for leaks using solvent or spray oil and a

max. pressure of 25 MPa; 250 bar; 3626 psi or 16 MPa; 160 bar;

2320 psi.

B_01293

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

Dimensional accuracy:

If the distance„x“ between pinhead (1) and distance piece (2) is larger than 1.5 mm; 0.06

inches, the pivot joint must be replaced.

B_01292

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

8.3 PIVOT JOINT PAINT LW

7!2.).'

$EFECTIVE PARTSꢀ

,EAKAGE CAUSED BY DEFECTIVE PARTSꢄ

4HE RESULTING SPRAY JET CAN INJECT MATERIAL INTO THE BODY ꢌSKINꢃ EYES

ETCꢄ ꢄ

œ !LWAYS REPLACE DEFECTIVE PARTSꢃ/ꢆRINGS AND SEAL SETSꢄ

œ %NSURE THAT ADHESION POINTS ARE CLEAN AND FREE OF GREASEꢄ

3)()?ꢀꢀꢇꢅ?'"

Disassembly

1. Unscrew the ﬁlter housing (1) from the connection piece and remove the edge ﬁlter

(6) and nipple (5).

2. Unscrew adjuster screw (2). Remove o-ring (3) and gasket (4).

ꢁ

Item

Qty

Part-No. Description

0364379 Filter housing M16x1.5 LW

0364380 Filter housing NPS1/4“-18 LW

0364374 Adjuster screw

ꢅ

9971147 O-ring

ꢑ

0364375 Gasket

ꢂ

ꢈ

0179456 Nipple for M16x1.5

0179457 Nipple for NPS1/4“-18

3204605 Edge ﬁlter 100 meshes

0364925 Pivot joint paint LW M16x1.5 ﬁlter

0364926 Pivot joint paint LW NPS1/4“-18 ﬁlter

9992528 Loctite 270

ꢇ

ꢎ

"?ꢀꢅꢈꢉꢎ

9992695 Castor oil

9992698 Vaseline white PHHV II

Note:

All reusable parts should be cleaned thoroughly using a suitable solvent.

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

Assembly

1. Lightly grease o-ring (3) using castor oil and push it onto gasket

(4). Insert the gasket assy. into connection piece.

Note

By assembling do not damage gasket (4)

2. Screw adjuster screw (2) into connection piece using Loctite

270.

Note

Do not thighten fully the adjuster screw.

3. Tighten the adjuster screw (2) using a torque wrench to a

0.5 Nm

1.0 Nm

0.74 lbft

;

0.36lbft

torque of 1.5 Nm ^{0.5 Nm}; 1.11 lbft

0.37 lbft

4. Put the assembled part for 30 minutes at 40°C; 104°F in a oven.

Note

The part must be placed in the oven on the ﬁlter housing (1).

5. Press nipple (5) into ﬁlter housing (1). Place the edge ﬁlter (6)

into connection piece. Screw the ﬁlter housing (1) and pivot

joint together. (Lightly grease the thread with vaseline)

6. Check the pivot joint for leaks using solvent or spray oil and a

max. pressure of 25 MPa; 250 bar; 3626 psi or 16 MPa; 160 bar;

2320 psi.

B_01296

Dimensional accuracy:

If the distance„x“ between pinhead (1) and distance piece (2) is larger than 1.5 mm; 0.06

inches, the pivot joint must be replaced.

B_01295

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

9 ACCESSORIES

9.1 AIRCOAT NOZZLES ACF3000

2ECOMMENDED GUNlLTER

3IZE

MMꢃ INCH

3PRAYING

ANGLE

2ECOMMENDED EDGE lLTER

0ARTꢂ.Oꢁ

-ARKING

!PPLICATION

ꢅꢀ^ꢀ

ꢈꢀ^ꢀ

ꢇꢀ^ꢀ

ꢎꢀ^ꢀ

ꢁꢀ^ꢀ

ꢑꢀ^ꢀ

ꢅꢀ^ꢀ

ꢈꢀ^ꢀ

ꢇꢀ^ꢀ

ꢎꢀ^ꢀ

ꢁꢀ^ꢀ

ꢑꢀ^ꢀ

ꢅꢀ^ꢀ

ꢈꢀ^ꢀ

ꢇꢀ^ꢀ

ꢎꢀ^ꢀ

ꢁꢀ^ꢀ

ꢑꢀ^ꢀ

ꢐꢀ^ꢀ

ꢅꢀ^ꢀ

ꢈꢀ^ꢀ

ꢇꢀ^ꢀ

ꢎꢀ^ꢀ

ꢁꢀ^ꢀ

ꢑꢀ^ꢀ

ꢐꢀ^ꢀ

ꢈꢀ^ꢀ

ꢇꢀ^ꢀ

ꢎꢀ^ꢀ

ꢁꢀ^ꢀ

ꢑꢀ^ꢀ

ꢐꢀ^ꢀ

.ATURAL PAINT

ꢀꢇꢂꢉꢅꢀꢂ

ꢀꢇꢂꢉꢈꢀꢂ

ꢀꢇꢂꢉꢈꢀꢉ

ꢀꢇꢂꢉꢇꢀꢉ

ꢀꢇꢂꢉꢎꢀꢉ

ꢀꢇꢂꢉꢁꢀꢉ

ꢀꢇꢂꢉꢑꢀꢉ

ꢀꢇꢂꢉꢅꢅꢅ

ꢀꢇꢂꢉꢈꢅꢅ

ꢀꢇꢂꢉꢇꢅꢅ

ꢀꢇꢂꢉꢎꢅꢅ

ꢀꢇꢂꢉꢁꢅꢅ

ꢀꢇꢂꢉꢑꢅꢅ

ꢀꢇꢂꢉꢅꢅꢇ

ꢀꢇꢂꢉꢈꢅꢇ

ꢀꢇꢂꢉꢇꢅꢇ

ꢀꢇꢂꢉꢎꢅꢇ

ꢀꢇꢂꢉꢁꢅꢇ

ꢀꢇꢂꢉꢑꢅꢇ

ꢀꢇꢂꢉꢐꢅꢇ

ꢀꢇꢂꢉꢅꢅꢁ

ꢀꢇꢂꢉꢈꢅꢁ

ꢀꢇꢂꢉꢇꢅꢁ

ꢀꢇꢂꢉꢎꢅꢁ

ꢀꢇꢂꢉꢁꢅꢁ

ꢀꢇꢂꢉꢑꢅꢁ

ꢀꢇꢂꢉꢐꢅꢁ

ꢀꢇꢂꢉꢈꢅꢂ

ꢀꢇꢂꢉꢇꢅꢂ

ꢀꢇꢂꢉꢎꢅꢂ

ꢀꢇꢂꢉꢁꢅꢂ

ꢀꢇꢂꢉꢑꢅꢂ

ꢀꢇꢂꢉꢐꢅꢂ

ꢀꢂꢋꢅꢀ

ꢀꢂꢋꢈꢀ

ꢀꢉꢋꢈꢀ

ꢀꢉꢋꢇꢀ

ꢀꢉꢋꢎꢀ

ꢀꢉꢋꢁꢀ

ꢀꢉꢋꢑꢀ

ꢅꢅꢋꢅꢀ

ꢅꢅꢋꢈꢀ

ꢅꢅꢋꢇꢀ

ꢅꢅꢋꢎꢀ

ꢅꢅꢋꢁꢀ

ꢅꢅꢋꢑꢀ

ꢅꢇꢋꢅꢀ

ꢅꢇꢋꢈꢀ

ꢅꢇꢋꢇꢀ

ꢅꢇꢋꢎꢀ

ꢅꢇꢋꢁꢀ

ꢅꢇꢋꢑꢀ

ꢅꢇꢋꢐꢀ

ꢅꢁꢋꢅꢀ

ꢅꢁꢋꢈꢀ

ꢅꢁꢋꢇꢀ

ꢅꢁꢋꢎꢀ

ꢅꢁꢋꢁꢀ

ꢅꢁꢋꢑꢀ

ꢅꢁꢋꢐꢀ

ꢅꢂꢋꢈꢀ

ꢅꢂꢋꢇꢀ

ꢅꢂꢋꢎꢀ

ꢅꢂꢋꢁꢀ

ꢅꢂꢋꢑꢀ

ꢅꢂꢋꢐꢀ

ꢀꢄꢀꢀꢂꢆꢀꢄꢅꢐ

ꢀꢄꢀꢀꢉꢆꢀꢄꢈꢇ

ꢀꢄꢀꢅꢅꢆꢀꢄꢈꢐ

ꢀꢄꢀꢅꢇꢆꢀꢄꢇꢇ

ꢀꢄꢀꢅꢁꢆꢀꢄꢇꢐ

ꢀꢄꢀꢅꢂꢆꢀꢄꢎꢇ

4RANSPARENT PAINT

/IL

3YNTHETIC RESIN PAINT

06# PAINT

0AINTꢃUNDERCOAT

0RIMING PAINT

&ILLER

2USTPROOlNG PAINT

,ATEX PAINT

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

2ECOMMENDED GUNlLTER

3IZE

INCHꢂMM

3PRAYING

ANGLE

2ECOMMENDED EDGE lLTER

0ARTꢂ.Oꢁ

-ARKING

!PPLICATION

ꢈꢀ^ꢀ

ꢇꢀ^ꢀ

ꢎꢀ^ꢀ

ꢁꢀ^ꢀ

ꢑꢀ^ꢀ

ꢐꢀ^ꢀ

ꢈꢀ^ꢀ

ꢎꢀ^ꢀ

ꢁꢀ^ꢀ

ꢑꢀ^ꢀ

ꢐꢀ^ꢀ

ꢎꢀ^ꢀ

ꢑꢀ^ꢀ

ꢐꢀ^ꢀ

ꢎꢀ^ꢀ

ꢑꢀ^ꢀ

ꢐꢀ^ꢀ

ꢎꢀ^ꢀ

ꢑꢀ^ꢀ

ꢐꢀ^ꢀ

ꢎꢀ^ꢀ

ꢑꢀ^ꢀ

ꢐꢀ^ꢀ

ꢎꢀ^ꢀ

ꢑꢀ^ꢀ

ꢐꢀ^ꢀ

ꢎꢀ^ꢀ

ꢑꢀ^ꢀ

ꢐꢀ^ꢀ

2USTPROOlNG PAINT

,ATEX PAINT

ꢀꢇꢂꢉꢈꢅꢉ

ꢀꢇꢂꢉꢇꢅꢉ

ꢀꢇꢂꢉꢎꢅꢉ

ꢀꢇꢂꢉꢁꢅꢉ

ꢀꢇꢂꢉꢑꢅꢉ

ꢀꢇꢂꢉꢐꢅꢉ

ꢀꢇꢂꢉꢈꢈꢅ

ꢀꢇꢂꢉꢎꢈꢅ

ꢀꢇꢂꢉꢁꢈꢅ

ꢀꢇꢂꢉꢑꢈꢅ

ꢀꢇꢂꢉꢐꢈꢅ

ꢀꢇꢂꢉꢎꢈꢇ

ꢀꢇꢂꢉꢑꢈꢇ

ꢀꢇꢂꢉꢐꢈꢇ

ꢀꢇꢂꢉꢎꢈꢁ

ꢀꢇꢂꢉꢑꢈꢁ

ꢀꢇꢂꢉꢐꢈꢁ

ꢀꢇꢂꢉꢎꢈꢂ

ꢀꢇꢂꢉꢑꢈꢂ

ꢀꢇꢂꢉꢐꢈꢂ

ꢀꢇꢂꢉꢎꢈꢉ

ꢀꢇꢂꢉꢑꢈꢉ

ꢀꢇꢂꢉꢐꢈꢉ

ꢀꢇꢂꢉꢎꢇꢅ

ꢀꢇꢂꢉꢑꢇꢅ

ꢀꢇꢂꢉꢐꢇꢅ

ꢀꢇꢂꢉꢎꢇꢁ

ꢀꢇꢂꢉꢑꢇꢁ

ꢀꢇꢂꢉꢐꢇꢁ

ꢅꢉꢋꢈꢀ

ꢅꢉꢋꢇꢀ

ꢅꢉꢋꢎꢀ

ꢅꢉꢋꢁꢀ

ꢅꢉꢋꢑꢀ

ꢅꢉꢋꢐꢀ

ꢈꢅꢋꢈꢀ

ꢈꢅꢋꢎꢀ

ꢈꢅꢋꢁꢀ

ꢈꢅꢋꢑꢀ

ꢈꢅꢋꢐꢀ

ꢈꢇꢋꢎꢀ

ꢈꢇꢋꢑꢀ

ꢈꢇꢋꢐꢀ

ꢈꢁꢋꢎꢀ

ꢈꢁꢋꢑꢀ

ꢈꢁꢋꢐꢀ

ꢈꢂꢋꢎꢀ

ꢈꢂꢋꢑꢀ

ꢈꢂꢋꢐꢀ

ꢈꢉꢋꢎꢀ

ꢈꢉꢋꢑꢀ

ꢈꢉꢋꢐꢀ

ꢇꢅꢋꢎꢀ

ꢇꢅꢋꢑꢀ

ꢇꢅꢋꢐꢀ

ꢇꢁꢋꢎꢀ

ꢇꢁꢋꢑꢀ

ꢇꢁꢋꢐꢀ

ꢀꢄꢀꢅꢉꢆꢀꢄꢎꢐ

ꢀꢄꢀꢈꢅꢆꢀꢄꢁꢇ

ꢀꢄꢀꢈꢇꢆꢀꢄꢁꢐ

ꢀꢄꢀꢈꢁꢆꢀꢄꢑꢎ

ꢀꢄꢀꢈꢂꢆꢀꢄꢑꢉ

ꢀꢄꢀꢈꢉꢆꢀꢄꢂꢁ

ꢀꢄꢀꢇꢅꢆꢀꢄꢂꢉ

ꢀꢄꢀꢇꢁꢆꢀꢄꢉꢀ

$ISTEMPER PAINT

:INC DUST COATING

2USTPROOlNG PAINT

-ICA PAINT

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

9.2 AIR CAPS

Part No. Description

0364911 Air cap HV (blue) for high viscosity paints

0364910 Air cap LV (red) for low viscosity paints

"?ꢀꢀꢀꢀꢑ

"?ꢀꢀꢀꢀꢈ

9.3 AIRCOAT-NOZZLE ROUND ACR3000

Part No. Description

0371011 Nozzle ACR3000 R11

0371012 Nozzle ACR3000 R12

0371013 Nozzle ACR3000 R13

0371014 Nozzle ACR3000 R14

0371015 Nozzle ACR3000 R15

0371016 Nozzle ACR3000 R16

0371017 Nozzle ACR3000 R17

0371018 Nozzle ACR3000 R18

0371019 Nozzle ACR3000 R19

0371020 Nozzle ACR3000 R20

0371021 Nozzle ACR3000 R21

0371022 Nozzle ACR3000 R22

"?ꢀꢀꢀꢅꢐ

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

9.3.1 NOZZLE INSERTS RXX

Part No.

0132720

0132721

0132722

0132723

0132724

0132725

0132726

0132727

0132728

0132729

0132730

0132731

Description

Marking

Jet witdh**

ca. 250; 9.84

Nozzle insert R11

Nozzle insert R12

Nozzle insert R13

Nozzle insert R14

Nozzle insert R15

Nozzle insert R16

Nozzle insert R17

Nozzle insert R18

Nozzle insert R19

Nozzle insert R20

Nozzle insert R21

Nozzle insert R22

"?ꢀꢀꢀꢈꢂ

** Jet width in mm; inch at a distance of 30 cm; 11.8 inches from the object and at a

pressure of 10 MPa; 100 bar; 1450 psi, synthetic resin paint, 20 DIN4 seconds

9.3.2 NOZZLE SCREW JOINT ASSY.

Part No. Description

0132922 Nozzle screw joint assy.

B_00076

9.4 FILTERS FOR SPRAY GUN

Part No.

for 1 piece for 10 pcs.

Part No. Filter Type

Meshsize For use with

nozzle sizes:

0034383

0043235

0034377

0097022 Gun ﬁlter (red)

200

100

0.007“ - 0.015“

0.015“ - 0.019“

0.017“ - 0.021“

"?ꢀꢀꢀꢂꢈ

0097023 Gun ﬁlter (yellow)

0097024 Gun ﬁlter (white)

"?ꢀꢀꢀꢂꢁ

"?ꢀꢅꢀꢐꢎ

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

9.5 SWIVEL FOR GUNS WITHOUT FILTERS

Part No.

Description

0364930

Set swivel M16x1,5 for paint connection and air connection.

"?ꢀꢀꢀꢅꢁ

"?ꢀꢀꢀꢅꢎ

0364931

0364925

0364926

3204605

3204604

9999002

Set swivel NPSM1/4“ for paint connection and air connection.

Swivel material connection M16x1,6 with ﬁlter 100 meshes

Swivel material connection NPSM1/4“ with ﬁlter 100 meshes

Filter for swivel 100 meshes

"?ꢀꢀꢀꢅꢎ

"?ꢀꢀꢀꢅꢉ

Filter for swivel 60 meshes

"?ꢀꢀꢀꢅꢉ

Filter for swivel 200 meshes

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

9.6 HOSES

Part No.

Description

HP-Twin hose

M16x1.5; 7.5 m; DN 4 mm; 27 MPa; 270 bar,

M16x1.5; 24.6 ft; ID 0.16 in; 3916 psi

for guns with ﬁlter

9984564

HP-Twin hose

M16x1.5; 7.5 m; DN 4 mm; 27 MPa; 270 bar,

M16x1.5; 24.6 ft; ID 0.16 in; 3916 psi

for guns without ﬁlter

9984565

9984509

9984609

9984664

9984665

"?ꢀꢀꢈꢑ

HP-Twin hose

M16x1.5; 7.5 m; DN 4 mm; 27 MPa; 270 bar,

M16x1.5; 24.6 ft; ID 0.16 in; 3916 psi

for extension HP twin hose

HP-Twin hose

NPSM1/4“; 7.5 m; DN 4 mm; 27 MPa; 270 bar,

NPSM1/4“; 24.6 ft; ID 0.16 in; 3916 psi

for extension HP twin hose

HP-Twin hose

NPSM1/4“; 7.5 m; DN 4 mm; 27 MPa; 270 bar,

NPSM1/4“; 24.6 ft; ID 0.16 in; 3916 psi

for guns with ﬁlter

"?ꢀꢀꢈꢑ

HP-Twin hose

NPSM1/4“; 7.5 m; DN 4 mm; 27 MPa; 270 bar,

NPSM1/4“; 24.6 ft; ID 0.16 in; 3916 psi

for guns without ﬁlter

9.7 MISCELLANEOUS

Part No.

9997001

8612001

0364940

0364941

9985720

0123446

0367560

0364966

Description

Nozzle cleaning brush

Nozzle cleaning needle set (12 pieces)

Service kit GM3000AC for gun with ﬁlter

Service kit GM3000AC for gun without ﬁlter

Double nipple R1/4“ for extension for air hose

Double nipple M16x1.5 for extension for material hose

Double connection NPSM1/4“ for extension for material hose

Conversion kit 16 MPa; 160 bar; 2320 psi GM3000AC

Note:

Valid for gun-serial-number„02001“ and higher

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

10 SPARE PARTS

10.1 HOW TO ORDER SPARE PARTS?

!LWAYS SUPPLY THE FOLLOWING INFORMATION TO ENSURE DELIVERY OF THE RIGHT SPARE PARTꢊ

0ART .UMBERꢄDESCRIPTION AND QUANTITY

4HE QUANTITY NEED NOT BE THE SAME AS THE NUMBER GIVEN IN THE u1UANTITYh COLUMNꢄ 4HIS

NUMBER MERELY INDICATES HOW MANY OF THE RESPECTIVE PARTS ARE USED IN EACH SUBASSEMBLYꢄ

4HE FOLLOWING INFORMATION IS ALSO REQUIRED TO ENSURE SMOOTH PROCESSING OF YOUR ORDERꢊ

ꢆ !DDRESS FOR THE INVOICE

ꢆ !DDRESS FOR DELIVERY

ꢆ .AME OF THE PERSON TO BE CONTACTED IN THE EVENT OF ANY QUERIES

ꢆ 4YPE OF DELIVERY REQUIRED ꢌAIR FREIGHT OR MAILꢃSEA ROUTE OR OVERLAND ROUTEꢃETCꢄ

-ARKS IN SPARE PARTS LISTS

.OTE TO COLUMNu+h IN THE FOLLOWING SPARE PARTS LISTSꢄ

ꢓ

7EARING PARTS

.OTEꢊ.O LIABILITY IS ASSUMED FOR WEARING PARTS

.OT PART OF STANDARD EQUIPMENTꢃ AVAILABLEꢃHOWEVERꢃAS ADDITIONAL EXTRAꢄ

WARNING

Incorrect maintenance/repair!

Risk of injury and damage to the equipment

œ Repairs and part replacement may only be carried out by spe-

cially trained staff or a WAGNER service center.

œ Before all work on the unit and in the event of work interrup-

tions:

- Switch off the energy/compressed air supply.

- Relieve the pressure from the spray gun and unit.

- Secure the spray gun against actuation.

œ Observe the operating and service instructions when carrying

out all work.

SIHI_0004_GB

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

10.2 SPARE PARTS LIST GM 3000AC WITH FILTER

Spare parts list GM 3000AC with ﬁlter

Item

Qty Part-No. Description

0364927 Gun housing pre-assembled ﬁlter

0364921 Aircap nut assy.

0364922 Valve seat assy.

◆★

0364920 Valve rod (assembled)

0364923 Swivel joint (paint) M16x1.5 assy.

0364924 Swivel joint (paint) NPSM1/4“ assy.

0364347 Fan air control knob

0364346 Tension nut 25 MPa; 250 bar; 3626 psi

0364366 Tension nut 16MPa; 160 bar; 2320 psi

0364327 Trigger

0364350 Safety catch

0364317 Air connection

0364348 Atomizing air plug

0364337 Retaining screw

0364349 Housing cover

◆★

0364301 Seal (distributor)

0364328 Seal (nozzle)

0364318 Seal (air valve)

0364345 Shaft collar

0364340 Seal (ﬁlter)

9998580 Pressure spring (air)

9998581 Pressure spring (paint)

9900808 Screw M3x8 mm; 0.31 inches long

9907146 Screw M4x10 mm; 0.39 inches long

0364938 Swivel joint (air) R1/4“

9971390 O-ring

◆★

◆

9971353 O-ring

9971182 O-ring

00.....

Gun ﬁlter (see chapter 9.4)

0364309 Valve tappet

0364910 Air cap LV (red)

0364911 Air cap HV (blue)

0364319 Seal (tappet)

◆★

◆ = Wearing part

✭ = Included in service-kit

● = Not part of standard equipment for the spray gun. but is available as an optional

extra

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

GM 3000AC with ﬁlter

8 Nm;

5.9 lbft

10 Nm;

7.38 lbft

2.5 - 3 Nm;

1.84 - 2.21 lbft

Assembly materials

Item

●

Part-No. Description

9992511 Loctite 243

9992590 Loctite 222

9992528 Loctite 270

9992698 Vaseline white PHHV II

9992695 Castor oil

B_00045

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

Spare parts list GM 3000AC with ﬁlter

Item

Qty Part-No. Description

◆★

0364320 Seal (rod)

0364311 Tappet cap

0364338 Slide cap

◆★

0364305 Packing screw

0364306 Packing

0364307 Pressure ring

0335707 Spring plate set

★

◆●

0379...

AC-nozzle ../.. see chapter 9.1

9984564 HP-twin-hose M16x1.5; 7.5 m; DN 4 mm; 27 MPa; 270

bar, M16x1.5; 24.6 ft; ID 0.16 inches; 3916 psi

0364400 Nozzle nut

9922722 Snap ring

0364302 Union nut

●

◆●

●

0132...

Nozzle insert ACR... (see chapter 9.3.)

0132351 Nozzle screw joint holder

0132516 Nozzle screw joint assy.

0128327 Sealing nipple

◆●

●

0364401 Nozzle housing

●

0364940 Service kit GM3000AC with ﬁlter

◆ = Wearing part

✭ = Included in service-kit

● = Not part of standard equipment for the spray gun. but is available as an optional

extra

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

10.3 SPARE PARTS LIST GM 3000AC WITHOUT FILTER

Spare parts list GM3000 AC without ﬁltre

Item

Qty

Part-No. Description

0364928 Gun housing pre-assembled M16x1.5

0364929 Gun housing pre-assembled NPSM1/4“

0364921 Aircap nut assy.

0364922 Valve seat assy.

◆★

0364920 Valve rod (assembled)

0364347 Fan air control knob

0364346 Tension nut 25 MPa; 250 bar; 3626 psi

0364366 Tension nut 16MPa; 160 bar; 2320 psi

0364327 Trigger

0364350 Safety catch

0364361 Air connection LW

0364348 Atomizing air plug

0364337 Retaining screw

◆★

◆

0364301 Seal (distributor)

0364328 Seal (nozzle)

0364318 Seal (air valve)

0364345 Shaft collar

9998580 Pressure spring (air)

9998581 Pressure spring (paint)

9900808 Screw M3x8 mm; 0.31 inches long

9907146 Screw M4x10 mm; 0.39 inches long

9971390 O-ring

◆★

9971353 O-ring

9971182 O-ring

0364309 Valve tappet

0364910 Air cap LV (red)

0364911 Air cap HV (blue)

0364319 Seal (tappet)

0364320 Seal (rod)

◆★

0364311 Tappet cap

◆★

0364338 Slide cap

0364305 Packing screw

0364306 Packing

0364307 Pressure ring

◆ = Wearing part

✭ = Included in service-set

● = Not part of standard equipment for the spray gun. but is available as an optional

extra

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

GM3000 AC without ﬁltre

8 Nm;

5.9 lbft

10 Nm;

7.38 lbft

2.5 - 3 Nm;

1.84 - 2.21 lbft

Assembly materials

B_00046

Item

●

Part-No. Description

9992511 Loctite 243

9992590 Loctite 222

9992528 Loctite 270

9992698 Vaseline white PHHV II

9992695 Castor oil

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

Spare parts list GM3000 AC without ﬁltre

Item

★

Qty

Part-No. Description

0335707 Spring plate set

◆●

0379...

AC-nozzle ../.. see chapter 9.1

9984565 HP-twin-hose M16x1.5; 7.5 m; DN 4 mm; 27 MPa; 270

bar, M16x1.5; 24.6 ft; ID 0.16 in; 3916 psi

◆●

●

3204...

Filter see chapter 9.4

0364925 Swivel mat. connection M16x1.5

0364926 Swivel mat. connection NPSM1/4“

0364938 Swivel joint (air) R1/4“

0364400 Nozzle nut

●

9922722 Snap ring

●

0364302 Union nut

◆●

●

0132...

Nozzle insert ACR... (see chapter 9.3)

0132351 Nozzle screw joint holder

0132516 Nozzle screw joint assy.

0128327 Sealing nipple

◆●

●

0364401 Nozzle housing

●

0364941 Service kit GM3000AC without ﬁlter

◆ = Wearing part

✭ = Included in service-set

● = Not part of standard equipment for the spray gun. but is available as an optional

extra

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

10.4 SPARE PARTS LIST GM 3000AC-H WITHOUT FILTER

Spare parts list GM 3000AC-H without ﬁltre

Item

Qty Part-No. Description

0364934 Gun housing AC-H pre-assembled M16x1.5

0364921 Aircap nut assy.

0364922 Valve seat assy.

0364920 Valve rod (assembled)

0364347 Fan air control knob

0364346 Tension nut 25 MPa; 250 bar; 3626 psi

0364327 Trigger

◆★

0364350 Safety catch

0364361 Air connection LW

0364348 Atomizing air plug

0364337 Retaining screw

0364301 Seal (distributor)

0364328 Seal (nozzle)

◆★

◆

0364318 Seal (air valve)

0364345 Shaft collar

9998580 Pressure spring (air)

9998581 Pressure spring (paint)

9900808 Screw M3x8 mm; 0.31 inches long

9907146 Screw M4x10 mm; 0.39 inches long

9971390 O-ring

◆★

9971353 O-ring

9971182 O-ring

0364309 Valve tappet

0364911 Air cap HV (blue)

0364319 Seal (tappet)

◆★

0364320 Seal (rod)

0364311 Tappet cap

0364338 Slide cap

◆★

0364305 Packing screw

0364306 Packing

0364307 Pressure ring

0335707 Spring plate set

✭

0379...

AC-nozzle ../.. see chapter 9.1

◆●

◆ = Wearing part

✭ = Included in service kit

● = Not part of standard equipment for the spray gun. but is available as an optional

extra

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

GM 3000AC-H without ﬁltre

8 Nm;

5.9 lbft

10 Nm;

7.38 lbft

2.5 - 3 Nm;

1.84 - 2.21 lbft

B_00047

Assembly materials

Item

●

Part-No. Description

9992511 Loctite 243

9992590 Loctite 222

9992528 Loctite 270

9992698 Vaseline white PHHV II

9992695 Castor oil

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

Spare parts list GM 3000AC-H without ﬁltre

Item

◆●

Qty Part-No. Description

9984565 HP-twin-hose M16x1.5; 7.5 m; DN 4 mm; 27 MPa; 270 bar,

M16x1.5; 24.6 ft; ID 0.16 inches; 3916 psi

Filter see chapter 9.4

00...

◆●

0364925 Swivel mat. connection M16x1.5

0364938 Swivel joint (air) R1/4“

9998910 Instruction sticker

9998911 Protection sticker

9982606 Protection hose 70 mm; 2.75 inches

0364400 Nozzle nut

●

9922722 Snap ring

0364302 Union nut

●

◆●

●

0132...

Nozzle insert ACR... (see chapter 9.3)

0132351 Nozzle screw joint holder

0132516 Nozzle screw joint assy.

0128327 Sealing nipple

◆●

●

0364401 Nozzle housing

●

0364941 Service kit GM3000AC without ﬁlter

◆ = Wearing part

✭ = Included in service kit

● = Not part of standard equipment for the spray gun. but is available as an optional

extra

Download from Www.Somanuals.com. All Manuals Search And Download.

GM 3000AC

EDITION 05/2007

PART NO. DOC364831

OPERATING MANUAL

Germany

Switzerland

J.WAGNER GmbH

J.WAGNER AG

Otto-Lilienthal-Str. 18

Postfach 1120

Industriestrasse 22

Postfach 663

D- 88677 Markdorf

CH- 9450 Altstätten

Telephone: ++49/ (0)7544 / 5050

Telefax: ++49/ (0)7544 / 505200

E-Mail:[email protected]

Telephone: ++41/ (0)71 / 757 2211

Telefax: ++41/ (0)71 / 757 2222

E-Mail: [email protected]

Belgium

Denmark

WAGNER Spraytech Benelux BV

Veilinglaan 56

WAGNER Spraytech Scandinavia A/S

Helgeshøj Allé 28

B- 1861 Wolvertem

DK- 2630 Tåstrup

Telephone: ++32/ (0)2 / 269 4675

Telefax: ++32/ (0)2 / 269 7845

E-Mail: [email protected]

Telephone: ++45/ 43 271 818

Telefax: ++45/ 43 43 05 28

E-Mail [email protected]

United Kingdom

France

WAGNER Spraytech (UK) Ltd.

Haslemere Way

J.WAGNER France S.A.R.L.

5, Ave. du 1er Mai – BP 47

F- 91122 Palaiseau-Cedex

Tramway Industrial Estate

GB- Banbury, OXON OX16 8TY

Telephone: ++44/ (0)1295 / 265 353

Telefax: ++44/ (0)1295 / 269861

E-Mail: [email protected]

Telephone: ++33/ (0)1 / 69 19 46 76

Telefax: ++33/ (0)1 / 69 81 72 57

E-Mail: [email protected]

Netherlands

Italy

WAGNER SPRAYTECH Benelux BV

Zonnebaan 10

WAGNER COLORA S.r.l

Via Fermi, 3

NL- 3542 EC Utrecht

I- 20040 Burago di Molgora (MI)

PO Box 1656

3600 BR Maarssen

Telephone: ++31/ (0)30 / 241 4155

Telefax: ++31/ (0)30 / 241 1787

E-Mail: [email protected]

Telephone: ++39/ 039 / 625021

Telefax: ++39/ 039 / 6851800

E-Mail: [email protected]

Japan

Austria

WAGNER Spraytech Ltd.

2-35, Shinden Nishimachi

J- Daito Shi, Osaka, 574-0057

J.WAGNER GmbH

Otto-Lilienthal-Str. 18

Postfach 1120

D- 88677 Markdorf

Telephone: ++81/ (0)720 / 874 3561

Telefax: ++81/ (0)720 / 874 3426

E-Mail: [email protected]

Telephone: ++49/ (0)7544 / 5050

Telefax: ++49/ (0)7544 / 505200

E-Mail:[email protected]

Sweden

Spain

WAGNER Industrial Solutions Scandinavia AB

Karbingatan 28

WAGNER Spraytech Iberica S.A.

Ctra. N- 340, Km. 1245,4

S- 25467 Helsingborg

E- 08750 Molins de Rei (Barcelona)

Telephone: ++34/ (0)93/ 680 0028

Telefax: ++34/ (0)93/ 668 0156

E-Mail: [email protected]

Telephone: ++46/ (0)42 150 020

Telefax: ++46/ (0)42 150 035

E-Mail: [email protected]

Czechoslovakia

USA

WAGNER s.r.o.

Na Belidle 1/63

C- 15000 Praha 5

Telephone: ++420/ (0)2/ 573 123 24

Telefax: ++420/ (0)2/ 545 001

E-Mail: [email protected]

Walter Pilot North America

46890 Continental Drive

Chesterﬁeld, MI 48047 USA

Telephone: ++1/ 877 / 925-8437

Telefax: ++1/ 586 / 598-1457

http://www.waltherpilotna.com

Download from Www.Somanuals.com. All Manuals Search And Download.

/RDER NUMBER 364831

'ERMANY

*ꢄ7!'.%2 'MB(

/TTOꢆ,ILIENTHALꢆ3TRꢄꢅꢐ

0OSTFACH ꢅꢅꢈꢀ

$ꢆ ꢐꢐꢑꢂꢂ -ARKDORF

4ELEPHONE ꢒꢒꢎꢉꢋ ꢌꢀ ꢂꢁꢎꢎ ꢋ ꢁꢀꢁꢀ

4ELEFAX ꢒꢒꢎꢉꢋ ꢌꢀ ꢂꢁꢎꢎ ꢋ ꢁꢀꢁꢈꢀꢀ

%ꢆ-AILꢊSERVICEꢄSTANDARD WAGNERꢆGROUPꢄCOM

3WITZERLAND

*ꢄ7!'.%2 !'

)NDUSTRIESTRASSE ꢈꢈ

0OSTFACH ꢑꢑꢇ

#(ꢆ ꢉꢎꢁꢀ !LTSTËTTEN

4ELEPHONE ꢒꢒꢎꢅꢋ ꢌꢀ ꢂꢅ ꢋ ꢂꢁꢂ ꢈꢈꢅꢅ

4ELEFAX ꢒꢒꢎꢅꢋ ꢌꢀ ꢂꢅ ꢋ ꢂꢁꢂ ꢈꢈꢈꢈ

%ꢆ-AILꢊREPꢆCH WAGNERꢆGROUPꢄCH

WWWꢁWAGNERꢂGROUPꢁCOM

Download from Www.Somanuals.com. All Manuals Search And Download.

The combination of innovative nozzle and

two different air caps makes the GM 3000

AC to an high grade allrounder for the

application of all water based and solvent

based lacquers (such as e.g. acrylic-,

2 component-, DD lacquer), stains and

varnishes.

Die Kombination von innovativer Düse

und zwei verschiedenen Luftkappen

macht die GM 3000 AC zu einem

Allrounder bei der Verarbeitung aller

wasser- und lösemittelhaltigen Lacke

(wie z.B. Acryllack, 2 K-Lack, DD-

Lack), Beizen und Lasuren.

The best features

at-a-glance:

GM 3000 AC

Das Beste auf einen Blick:

➞ high coating speed

➞ hohe Beschichtungsgeschwindig-

keit

➞ uniform application of material

➞ soft run-out at the edges of zones

➞ less overspray than with Airless and

air-spraying

➞ gleichmäßiger Materialauftrag

➞ weich auslaufende Randzonen

➞ weniger Overspray im Vergleich

zum Airless- und Luftspritzen

➞ gute Zerstäubung schon ab 60 bar

Materialdruck

➞ deshalb geringerer Düsen- und

Geräteverschleiß

➞ ergonomische Pistole mit vielen

Extras für hohen Arbeitskomfort,

wie die Wendedüse und das hand-

lösbare Filtergehäuse

➞ good atomisation right from a material

pressure of 60 bar

Für pneumatische

Kolbenpumpen

Für 2K-Anlagen

For 2-K-units

For pneumatic piston

pumps

➞ thus less nozzle and equipment wear

➞ the ergonomic gun with many extras

for a higher level of working conveni-

ence, such as the reversible nozzle

and the manually released ﬁlter hou-

sing

The result: the best application

characteristics for high-grade surface

coating.

Das Ergebnis: beste Verarbeitungs-

eigenschaften für eine hochwertige

Oberﬂächenbeschichtung.

Für Membran-Anlagen

For diaphragm pumps

Erkundigen Sie sich nach weiteren Produkten aus unserem

Hause: Niederdruckluftspritzgeräte, Kolben- und Membran-

pumpen, 2K-Anlagen, Putzspritzanlagen, Materialförderlogistik

…und vieles mehr.

Ask about other products from our company: Low pressure air

spraying equipments, piston and diaphragm pumps, 2-K units, plaster

spraying equipments, material feed logistics…and much more.

www.wagner-group.com

Download from Www.Somanuals.com. All Manuals Search And Download.

Thule Automobile Accessories Kit 2120 User Manual
Thule Automobile Accessories TK4 User Manual
Timex Fitness Electronics 620 095000 User Manual
Toastmaster Rice Cooker TRC5 User Manual
Topcom Automobile Accessories TMC 2010H User Manual
Tripp Lite Network Card U236 000 R User Manual
True Fitness Bicycle CS80R User Manual
Universal Smoke Alarm 1422 User Manual
ViewSonic Flat Panel Television VX1933w User Manual
Vulcan Hart Range V36 1 User Manual