WARNING! IF THE INFORMATION IN
THIS MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUSING
PROPERTY DAMAGE,PERSONAL
INJURY OR LOSS OF LIFE.
DIRECT VENT
INSERT
FOR YOUR SAFETY
MODEL
WHAT TO DO IF YOU SMELL GAS:
* Do not try to light any appliance.
* Do not touch any electric switch.
* Donotuseanyphoneinyourbuilding.
* Immediately call your gas supplier
from your neighbours phone. Follow
the gas suppliers instructions.
IRHEDV32
* If you cannot reach your gas supplier
call the fire department.
DO NOT STORE
OR USE GASOLINE OR OTHER
FLAMMABLE VAPOURS AND LIQUIDS
IN THE VICINITY OF THIS OR ANY
OTHER APPLIANCE.
*
Installation and service must be
performed by a qualified installer,
service agency or your gas supplier.
Installation Instructions &
Homeowner's Manual
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER
10003929
01/02 Rev. 0
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INSTALLATION INSTRUCTIONS
This gas appliance should be installed by a qualified
IMPORTANT:
PLEASE REVIEW THE FOLLOWING
CAREFULLY
installer in accordance with local building codes and with
current CSA-B149.1 or .2 Installation codes for Gas Burning
Appliances and Equipment.
FOR U.S.A Installations follow local codes and/or the current
National Fuel Gas Code. ANSI Z223.1.
It is normal for fireplaces fabricated of steel to
give off some expansion and/or contraction
noises during the start up or cool down cycle.
Similar noises are found with your furnace heat
exchanger or car engine.
FOR SAFE INSTALLATION AND OPERATION OF
YOUR IRVING OIL GAS FIREPLACE PLEASE NOTE
THE FOLLOWING:
It is not unusual for your Irving Oil gas fireplace
to give off some odour the first time it is burned.
This is due to the curing of the paint and any
undetected oil from the manufacturing process.
1 . This appliance gives off high temperatures and
should be located out of high traffic areas and away
from furniture and draperies.
2. Children and adults should be alerted to the hazards
of the high surface temperatures of this appliance
and should stay away to avoid burns or ignition of
clothing.
Please ensure that your room is well
ventilated - open all windows.
3. Children should be carefully supervised when they
are in the same room as your appliance.
It is recommended that you burn your Irving Oil
fireplace for a least ten (10) hours the first time
you use it. If optional fan kit has been installed,
place fan in the "OFF" position during this time.
4. Under no circumstances should this appliance be
modified. Parts removed for servicing should be
replaced prior to operating this appliance again.
LOCATING YOUR IRVING OIL GAS
FIREPLACE INSERT
5. Installation and any repairs to this appliance should
be carried out by a qualified service person. A
professional service person should be contacted to
inspect this appliance annually. Make it a practice to
have all of your gas appliances checked annually.
More frequent cleaning may be required due to
excess lint and dust from carpeting, bedding
material, etc.
Your Direct Vented Insert unit was de-
signed to be installed in an existing
woodburning fireplace. The location and
clearances are therefore subject to your
local building codes.
6. Control compartments, burners and air passages in
this appliance should be kept clean and free of dust
and lint. Make sure that the gas valve and pilot light
are turned off before you attempt to clean this unit.
INSERT APPLICATIONS
Beforeinstallingthegasfireplaceinsertconsiderationmust
be given to the functioning needs of the fireplace. The size
of the fireplace cavity size (min. 28-3/4"W x 21-1/4"H x 16"
D), the design of the chimney (a minimum size of 8" x 12"
is necessary to accomadate the two (2) 3" liners). The
availability of the gas supply as well as electricity for the
insert fan must be confirmed.
7. The venting system (chimney) of this appliance
should be checked at least once a year and if
needed your venting system should be cleaned.
8. Keep the area around your appliance clear of
combustible materials, gasoline and other flamma-
ble vapour and liquids. This appliance should not be
used as a drying rack for clothing, nor should
Christmas stockings or decorations be hung in the
area of it.
Your Direct Vented Insert unit is designed
to be vented vertically only with a mini-
mum height of 12 feet.
MANTELS
9. Under no circumstances should any solid fuels
(wood, coal, paper or cardboard etc.) be used in this
appliance.
Whentheunit isinstalledintoawoodburningfireplace, the
minimum distance the mantel can be placed above the
fireplace is governed by local building codes applicable to
woodburning fireplaces. Consult local authorities having
jurisdiction for these clearances. The underside of the
mantelwillbecomewarm. Useonlyfinisheswhichareheat
resistant and do not discolour.
10. The flow of combustion and ventilation air fan must
not be obstructed in any way.
3
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FIREPLACE & TRIM DIMENSIONS
3" (75mm)
R - Fireplace opening width
Q - Fireplace opening height
U
S - Depth of insert
Q
V
T - Firebox width at insert depth(S)
U - Firebox depth at insert back height (V)
V - Insert back height
T
S
1= SS or SSD Trim
2= SL or SLD Trim
3= SXL Trim
R
MINIMUM FIREPLACE
INSERT OPENING
4= BSL Trim
5= BXL Trim
IRHEDV32
A1
B1
A2
B2
A3
B3
A4
B4
A5
B5
C
D
E
F
G
H
I
265/8"
676 mm
975 mm
737 mm
383/8"
29"
T
R
I
4115/16" 1065 mm
33"
838 mm
1118 mm
712 mm
1041 mm
775 mm
1171 mm
733 mm
44"
28"
M
407/8"
301/2"
46"
287/8"
F
I
R
E
P
L
A
C
E
M O
I P
N E
I N
M I
U N
M G
167/8"
12"
428 mm
305 mm
285/8"
16"
727 mm
406 mm
510 mm
535 mm
561 mm
465 mm
539 mm
711 mm
407 mm
441 mm
413 mm
541 mm
201/16"
211/16"
221/16"
185/16"
211/4"
283/4"
16"
J
K
Q
R
S
T
U
V
173/8"
161/4"
215/16"
4
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GAS LINE INSTALLATIONGAS
GAS SPECIFICATIONS
MAX.
INPUT
MIN.
INPUT
When purging the gas line, the front
glass must be removed.
MODEL
FUEL
GAS CONTROL B.T.U.H B.T.U.H.
RHEDV32RP Propane Gas
Millivolt Hi/Lo 27,000 20,250
The gas pipeline can be brought into the fireplace base
from the right side. It is most convenient to install it
from the right side into the valve.
This appliance may be installed in an aftermaket
permanently located, manufactured (mobile) home,
where not prohibited by local codes.
When using copper or flex connector use
only approved fittings. Always provide a
unionwhenusingblackironpipesothatgas
linecanbeeasilydisconnectedforburneror
fan servicing. See gas specification for
pressure details and ratings.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless an
available certified kit is used.
The gas line connection can be made of either properly
tinned 3/8" copper pipe, 3/8" rigid pipe or an approved flex
connector.
Input ratings are shown in BTU per hour and are
certified without deration for elevations up to
4,500 feet (1,370 m) above sea level.
For elevations above 4,500 feet (1,370 m) in USA,
installations must be in accordance with the
current ANSI Z223.1 and/or local codes having
jurisdiction.
The gas control inlet is 3/8" N.P.T. therefore the 1/2" rigid
gas line must be reduced to 3/8" N.P.T. Typical installation
layout for rigid pipe is shown following. (Fig. 1)
In Canada, please consult provincial and/or local
authorities having jurisdiction for installations at
elevations above 4,500 feet (1,370 m).
1/2" GAS SUPPLY
CFM186
1/2" X 3/8" REDUCER
3/8" NIPPLE
All Irving Oil gas inserts are approved
for installation in solid fuel burning
masonry or zero clearance fireplaces.
3/8" X 3/8" SHUT OFF VALVE
3/8" NIPPLE
3/8" UNION
3/8" NIPPLE
GAS INLET & MANIFOLD PRESSURES
Fig. 1
LP (Propane)
Input Minimum
Input Maximum
Manifold Pressure
11" wc
13" wc
10" wc
During any pressure testing of the gas line system, when
the test pressures are to exceed 1/2 psi (3.5 kpa) the
fireplace and its gas valve must not be connected to that
system.
Do not use this appliance if any part of it has
been under water. Immediately call a quali-
fied service technician to inspect the unit
andreplaceanypartofthecontrolwhichhas
been under water.
Attestpressuresequaltoorlessthan1/2psi, thegasvalve
of the fireplace may be connected to the gas line, but must
be in the closed position.
Since some municipalities have some additional local
codes, it is always best to consult your local authority and
the CSA- B149 (.1 or .2) installation code in Canada.
PREPARATION
FOR U.S.A Installations consult the current National
Before beginning, remove glass door and logs from unit.
Also check to make sure there is no hidden damage to the
unit. Take a minute and plan out the gas,venting and
electrical route. It is best to start with the gas line first
followed by the chimney liner (See page 9).
Fuel Gas Code, ANSI Z223.1
Always check for gas leaks with a mild
soap and water solution. Do not use an
open flame for leak testing.
IRHEDV32
CERTIFIED TO:
ANSI.Z21.88b-1999 / CSA 2.33b - M99
Vented Gas Fireplace Heaters
5
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HONEYWELL VALVE
INSTALLATION OF TRIM SWITCH
FOR RP GAS VALVES
1. Thread wire through openings on the right side of
fireplace. Do not cut wire or insulation on metal edges.
2. Slide switch assembly from the back, between
subframe and trim, then fasten the screw. (Fig. 3)
3. For left side installation reverse switch position in
bracket and repeat Step 2 (Fig. 4 ).
4. Connect wiring to gas valve (Fig. 5a & b) and switch.
Fig. 5b
ADJUSTMENT OF LEVELLING BAR
(IF REQUIRED)
Wiring from millivolt
gas valve
1. Determine height of adjustment.
Trim
Screw
2. Loosen the four (4) screws. (Fig. 6)
3. Set bar at proper height and tighten the screws.
4. Add the two (2) extra screws to prevent any movement.
On/Off switch
assembly
BACK OF UNIT
Fig. 3
Trim Top
Bracket Switch
Trim
-----
-----
Left
Side
SET SCREWS
Wiring from millivolt
gas valve
Trim
Screw
LEVELLING BAR
Fig. 6
On/Off switch
On/Off Switch
Assembly
VENTING AND INSTALLATION
1. The Irving Oil fireplace may be installed in and
vented through any solid fuel fireplace that has a
minimum fireplace opening 28-3/4" wide x 21-1/4"
high x 16" deep and has been installed in
accordance with the National, Provincial/State and
local building codes and is constructed of non-
combustible materials.
Fig. 4
SIT VALVE
THERMOPILE
2. Only HEDVT (8 x 12) or HEDVT (12 x 12)
termination kit and flex vent kit HEDVK25 or
HEDVK35 is able to be used in this installation.
Under no circumstances should B vent or C vent
be used on this application.
3. Any flue damper must be removed or blocked open.
4. The chimney must be clean and in good working
order and constructed of non-combustible materials.
5. Make sure that all chimney cleanouts fit properly so
air cannot leak into the chimney.
ON/OFF SWITCH OR
MILLVOLT THERMOSTAT
Fig. 5a
6. Install the appliance without trim frame and make all
gas fittings and electrical connections.
7. Install the decorative trim frame. Please refer to the
Frame Assembly instructions.
CAUTION: DO NOT WIRE MILLIVOLT
REMOTE WALL SWITCH FOR GAS
FIREPLACE TO A 120V POWER SUPPLY.
6
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LINER INSTALLATION - Fig. 6
VENTING DIAGRAM
The collar extending down from the termi-
nation base is the air intake connector. Be
sure the flex vent, which is connected to
this collar, is also connected to the labelled
air intake flue collar on the fireplace. Make
suretheFlexventisattachedonthecorrect
collar and cap for exhaust as well.
Flue gas exits
through the vent
termination rain cap
1) Attach flexible pipe to rain cap
2) Secure with clamp
3) Attach raincap to vent
termination using three screws
Outside combustion air
enters through the
lower level of the
vent termination
Pull flexible pipe
through vent
termination
Slide the insulation provided in the termination kit over the
two (2) 3" flex liners, (to be attached to the 3" Flue collar
and cap of the termination). Feed one 3" flex vent from the
bottom of the termination up through the 4" sleeve. Apply
hi-temp sealant on the rain cap collar and slide the flex
vent over the end of the rain cap collar fastening with the
clamp provided. Slide the flex liner back down the 4"
sleeve until 4" cap slides over the sleeve. Attach cap to the
sleeve with four (4) screws supplied. Apply hi-temp
sealant over the air intake collar and attach intake flex vent
in the same method. Feed the two flex liners down the
chimneythroughthedamperopening. Tightentermination
to the chimney using the screws provided.
Secure with clamp
and three screws
A or B vent with
7" 0 inside minimum
and 14" outside maximum
NOTE:
Minimum Vent Height - 12 feet
Maximum Vent Height - 35 feet
EXHAUST
In case the fireplace opening is only minimum height 21"
(533mm) and access from the front is not possible, then
follow the instructions below.
AIR INTAKE
AIR INTAKE COLLAR
WITH LABEL SECURED
WITH CLAMP AND
THREE SCREWS
EXHAUST COLLAR SECURED
WITH CLAMP AND THREE
SCREWS
1. Remove flue collar plate assembly. Unbolt the top
fastener plate and move it to the back first before
sliding the flue collar plate out from the top of the unit.
(See Fig. 7)
AIR INTAKE
2. Apply a bead of hi-temp sealant on the end of the
collar before attaching the liner to the flue collar.
Fasten it with two clamps then adjust fastener plate all
the way to the back before sliding flue gas plate back
onto the unit. (See Fig. 8 and Fig. 9).
Fig. 6
3. Afterthefluecollarplateissetonthecabinettop,make
sure the front edge of the flue collar plate is completely
in contact with the back edge of the cabinet top (See
Fig. 10).
FASTENER PLATE
4. Put the machine screw back into the fastener plate.
Bolt the plate until it is locked. (See Fig. 11).
FLUE COLLAR PLATE
CABINET TOP
MOVE
BACK
Under no circumstances should
insulation be put between the damper
and the top of the unit. This may cause
condensation and overheating of the unit.
10/24"X 1 1/2" MACHINE SCREW
FIG .1
- 4 -
Fig. 7
7
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3" FLEX VENT
TWO PIECES
FAN KIT
DAMPER
115 volt, 60 Hz.56W
CLAMPS & SCREW
Thefankit includesthefollowing: fan,temperaturesensor,
speed control and a 6 ft. cord. The following explains how
to start and set the fan for automatic operation.
1. Plug in the electrical cord.
FASTENER
PLATE
2. Start gas fire - see lighting procedures.
3. Turn on fan speed control.
4. Wait until the unit has warmed up sufficiently to
activate the termperature sensor, approximately
5-10 minutes.
GASKET
FLUE COLLAR
PLATE
5. Once fan starts, adjust speed control to desired fan
speed. The fan will now automatically come on
every time the fireplace is in operation. Should the
fan not be needed simply turn off the speed control.
UNIT
Fig. 8
The appliance, when installed must be elec-
trically connected and grounded in accord-
ance with local codes or, in the absence of
local codes, with the current CSA C22.1
Canadian electrical code.
DAMPER
3" CHIMNEY LINER
TWO PIECES
For U.S.A. Installations, follow local codes
and the National Electrical code, ANSI/
NFPA No. 70.
FRONT FRAME
CLAMPS & SCREW
Should this fan require servicing, the
power supply must be disconnected. For
rewiring of any replacement
FLUE COLLAR PLATE
components see Fig. 13.
FAN REMOVAL INSTRUCTIONS
1. Turn off gas and electricity.
2. Remove the front glass.
3. Remove the logs.
UNIT
Fig. 9
CAUTION: LOGS MAY BE HOT
4. Remove burner assembly and rear log support plate.
5. Remove the fan mounting nuts (2 nuts). (Fig. 12)
6. Slip off the electrical connector at the motor.
7. Lift out the fan.
FASTENER PLATE
FLUE COLLAR PLATE
8. To reinstall reverse procedure.
CABINET TOP
MOVE
BACK
Thermal sensor
is attached
to burner base
Fan is installed
at the back of
the air intake box
MAKE SURE THE FLUE COLLAR PLATE IS IN
CONTACT WITH THE BACK EDGE OF THE CABINET TOP
screw studs
TOP VIEW
Fig. 10
Valve
FASTENER PLATE
Fan speed control/
Junction box
PLATE FLUE COLLAR
Fig. 12
CABINET TOP
A: SPEED CONTROL
C
B: TEMPERATURE SENSOR
C: FAN
B
A
Black
White
Ground
MACHINE SCREW AFTER
FASTENED
Fig. 11
Fig. 13
8
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OPERATING INSTRUCTIONS
INSTALLATION OF LOGS
& BURNER LAVA ROCK
GENERAL GLASS INFORMATION
Only ceramic glass approved by Vermont
Castings Majestic Products Company may
be used for replacement on this unit.
1 . Remove front glass. (See "Glass Removal" section)
2. Remove logs from packaging.
3. Place rear log (KR4) on rear bracket (ensure log is
seated properly, leveled and centered to the unit), so it
will not move from side to side and it is firmly positioned
on the bracket.
4. Slip front ember log (KR1) down in the front deflector.
5. Place front left log (KR2) on top burner, left side. Use
log's bottom holes to locate it into the left bracket log
locator studs.
1. The use of substitute glass will void all product
warranties.
2. Care must be taken to avoid breakage of the glass.
3. Under no circumstances should this appliance be
operated without glass properly installed, or with any
cracked or broken glass. Replacement of any glass
assembly as supplied by the manufacturer should be
done by a licenced qualified service person.
6. Place front right log (KR3) on top of burner, right side.
Use log's bottom holes to locate it into the right bracket
log locator studs.
7. Place burner lava rocks material on top of burner. (See
Fig. 16 for proper location).
LOUVRE REMOVAL
To remove louvre pull louvre up and then lift out.
1. Lift Up
2. Lift Out
8. Place top right log (KR6) onto locator notches. Ensure
log is secure.
9. Place top left log (KR5) onto locator notches. Ensure
log is secure.
Fig. 14
GLASS CLEANING
Top logs must be placed properly into
notches.
It will be necessary to clean the glass periodically. During
start-up condensation, which is normal, forms on the
inside of the glass and causes lint, dust and other airborne
particles cling to the glass surface. Also initial paint curing
may deposit a slight film on the glass. It is therefore
recommended that the glass be cleaned two or three times
with a non-ammonia household cleaner and warm water
(werecommendgasfireplaceglasscleaner). Afterthatthe
glass should be cleaned two or three times during each
heating season depending on the circumstances present.
IRHEDV32
V
Clean glass after first two weeks of
operation.
Fig. 18
GLASS FRAME REMOVAL
1. Remove four (4) bottom fastening nuts with a 3/8" nut
driver. Fig. 15.
2. Lift up and unhook glass frame at the top.
GLASS
FRAME
10/24 NUT
10/24 NUT
W
10/24 NUT
Fig. 15
10/24 NUT
9
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MAINTENANCE
LARGE LAVA ROCK PLACEMENT
a. It is important to keep the burner and the burner
compartment clean. This must be done periodically,
at least once per season. (See Cleaning Procedure).
b. Clean the brass trim using a soft clean cloth, slightly
dampened with lemon oil and buff with a soft clean
cloth. Do NOT use brass polish or household
cleaners as these products will damage the brass
trim. Lemon oil can be obtained at supermarkets or
hardware stores.
The large lava rock provided with this fireplace must be
placed on the firebox base on either side of the burner
assembly.
Under no circumstances should these
lava rock be placed on top of the burner
assembly.
c. The FK24 Fan requires periodic cleaning. Check the
area under the control door in front of the fan
assembly and wipe or vacuum at least once per
month during the operating season.
CERAMIC REFRACTORY INSTALLATION
d. Contact your local representative to arrange an
annual service program.
1. Remove front glass.
2. Remove logs from unit.
3. Remove refractory from package
CLEANING PROCEDURE
Refractory are fragile and must be han-
dled with care. Where at all possible, two
hands should be used when handling.
1. Turn off pilot light at gas valve.
2. Remove front glass.
3. Remove logs.
CAUTION: LOGS MAY BE HOT
4. Take centre refractory and tilt so bottom edge slides
into support angle in back of fireplace. Fig. 17.
5. Now press centre refractory to back side of fireplace
and hold in place.
4. Vacuum burner compartment especially around
orifice/primary air openings.
6. Take left or right refractory and align it so leading
edge faces outward. (Place refractory in fireplace
side and slide it forward into side support angle on
fireplace front. Leading edge of refractory must be
completely behind side support angle of IRHEDV32
for proper placement).
5. Reinstall logs.
6. Check pilot and main burner operation.
7. Reinstall front glass.
8. Recheck pilot and main burner operation.
9. Check visually the flame pattern and compare with
Fig. 20.
7. Now carefully slide in back side of refractory against
fireplace side.
8. Repeat steps 6 and 7 for remaining side refractory.
When side refractory is installed correctly,
the centre refractory will be supported by
the side refractory.
Fig. 17
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FLAME ADJUSTMENT
FLAME CHARACTERISTICS
Flame adjustment is accomplished by rotating the Hi/Lo
adjustment knob located near the centre of the gas
control. (Fig. 18)
It is important to periodically perform a
visual check of the pilot and the burner
flames. Compare them to the pictorials
illustrated below (Fig.19 and 20). If any
of the flames appear abnormal call a
service person.
Turn
Turn clockwise
counterclockwise
to lower
to increase
flame height.
flame height.
SIT Pilot
3/8" - 1/2"
SIT Valve
Turn
Turn clockwise
counterclockwise
to increase
to decrease
flame height.
L
I
flame height.
O
H
Honeywell
Valve
Fig. 18
PSE Pilot
Fig. 19
IRHEDV32
Fig. 20
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LIGHTING AND OPERATING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
A. This fireplace has a pilot which must be lit manually.
When lighting the pilot follow these instructions
exactly.
B. BEFORE LIGHTING smell all around the fireplace
area for gas. Be sure to smell next to the floor be-
cause some gas is heavier than air and will settle on
the floor.
•
If you cannot reach your gas supplier, call the
Fire Department
C. Use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will
not push in or turn by hand, do not try to repair
it, call a qualified service technician. Applying
force or any attempted repair may result in a
fire or explosion.
WHAT TO DO IF YOU SMELL GAS
•
•
•
•
Do not try to light any fireplace.
Do not touch any electric switch
Do not use any phone in your building
Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
D. Do not use this fireplace if any part has been
under water. Immediately call a qualified
service technician to inspect the fireplace and
to replace any part of the control system and
any gas control which has been under water.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this label.
2. Turn off all electrical power to the fireplace.
3. For MN/MP/TN/TP appliances ONLY, go on to Step 4.
For RN/RP appliances turn the On/Off switch to off
position or set thermostat to lowest level.
10. Push the control knob all the way in and hold.
Immediately light the pilot by repeatedly de-
pressing the piezo spark ignitor until a flame
appears. Continue to hold the control knob in for
about one (1) minute after the pilot is lit. Re-
lease knob and it will pop back up. Pilot should
remain lit. If it goes out, repeat steps 5 through 8.
4. Open control access panel.
5. Push in gas control knob slightly and turn clockwise
to
"OFF". Do not force.
3/8" - 1/2"
OFF
PILOT
•If knob does not pop up when released, stop
and immediately call your service technician or
gas supplier.
EURO SIT
SIT NOVA
HONEYWELL
6. Wait five (5) minutes to clear out any gas. Then smell
for gas, including near the floor. If you smell gas,
STOP! Follow "B" in the safety information above on
this label. If you don't smell gas, go to the next step.
7. Remove window frame assembly before lighting pilot.
(See Window Frame Assembly Removal in manual).
8. Visibly locate pilot by the main burner.
•If after several tries, the pilot will not stay lit,
turn the gas control knob to "OFF" and call
your service technician or gas supplier.
11. Replace window frame assembly.
12. Turn gas control knob to "On"
position.
13. For Rn/RP appliances turn the On/Off switch to
"On" positin or set thermostat to desired setting.
14. Turn on all electrical power to the fireplace.
9. Turn knob on gas control counterclockwise
to "PILOT".
TO TURN OFF GAS TO FIREPLACE
Turn the On/Off sTwitOch toTOUff pRosNitionOorFseFt GAS TO FIREPLACE
1.
2.
3.
4.
Push in gas control knob slightly and
the thermostat to lowest setting.
Turn off all electric power to the fireplace if
service is to be performed.
turn clockwise
not force.
to "OFF". Do
5.
Close control access panel.
Open control access panel.
12
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TROUBLE SHOOTING THE GAS CONTROL SYSTEM
SIT 820 MILLIVOLT VALVE
Note: Before trouble shooting the gas control system, be sure external gas shut off is in the "On" position.
WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE GLASS FRONT.
SYMPTOM
POSSIBLE CAUSES
CORRECTIVE ACTION
1. Spark ignitor will not light
A. Defective or misaligned
electrode at pilot.
Using a match, light pilot. If pilot lights, turn off pilot and
push the red button again. If pilot will not light - check gap
at electrode and pilot-should be 1/8" to have a strong spark.
B. Defective ignitor (Push Button)
Push Piezo Ignitor Button. Check for spark at electrode and
pilot. If no spark to pilot, and electrode wire is properly
connected, replace ignitor.
2. Pilot will not stay lit after
carefully following lighting
instructions.
A. Defective pilot generator
(thermocouple), remote wall
switch.
1. Check pilot flame. Must impinge on thermocouple/
thermopile. Note: this pilot burner assembly utilizes both
a thermocouple and a thermopile. The thermocouple
operates the main valve operation (On and Off). Clean
and or adjust pilot for maximum flame impingement on
thermopile and thermocouple.
B. Defective automatic valve
operator.
Turn valve knob to "Pilot". Maintain flow to pilot; millivolt
meter should read greater than 10 mV. If the reading is
okay and the pilot does not stay on, replace the gas
valve. Note: An interrupter block (not supplied) must be
used to conduct this test.
3. Pilot burning, no gas to
burner, Valve knob "ON",
Wall Switch "ON".
A. Wall switch or wires
defective.
Check wall switch and wires for proper connections. Jumper
wire across terminals at wall switch, if burner comes on,
replace defective wall switch. If okay, jumper wires across
wall switch wires at valve, if burner comes on, wires are
faulty or connections are bad.
B. Thermopile may not be
generating sufficient
millivoltage.
1. Be sure wire connections from thermopile at gas valve
terminals are tight and thermopile is fully inserted into pilot
bracket.
2. One of the wall switch wires may be grounded. Remove
wall switch wires from valve terminals if pilot now stays lit,
trace wall switch wiring for ground. May be grounded to
appliance or gas supply.
3. Check thermopile with millivolt meter. Take reading at
thermopile terminals of gas valve. Should read 325 milli-
volts minimum while holding valve knob depressed in
pilot position and wall switch "Off". Replace faulty
thermopile if reading is below specified minimum.
C. Plugged burner orifice.
Check burner orifices for debris and remove.
D. Defective automatic valve
operator.
Turn valve knob to "On", place wall switch to "On" millivolt
meter should read greater than 100 mV. If the reading is
okay and the burner does not come on, replace the gas
valve.
4. Frequent pilot outage
problem.
A. Pilot flame may be too low
or blowing (high) causing the
pilot safety to drop out.
Clean and/or adjust pilot flame for maximum flame
impingement on thermopile and thermocouple.
B. Possible leak in liner or seals.
Check the venting for leaks or blockage.
13
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TROUBLE SHOOTING THE GAS CONTROL SYSTEM
HONEYWELL MILLIVOLT VALVE
START
CHECK
• SUPPLY LINE HOOKED UP
• SHUTOFF VALVE OPEN
• GAS SUPPLY ON
NO
• LOCKOUT HAS ENGAGED. WAIT
60 SECONDS AND TRY AGAIN.
• FOR SPARK AT ELECTRODE
WHILE DEPRESSING PIEZO
— 1/8" GAP TO
PILOT HOOD NEEDED.
• ALL WIRING CONNECTIONS
• REPLACE PIEZO IGNITOR
YES
PILOT LIGHTS WITH
PIEZO IGNITOR
NO
YES
PILOT STAYS LIT
YES
• FOR AIR IN THE LINES
• THERMOPILE NEEDS A
MINIMUM 325mV. ADJUST
PILOT FLAME HEIGHT.
• ALL WIRING CONNECTIONS.
• REPLACE THERMOPILE
• THERMOCOUPLE NEEDS A
MINIMUM OF 14mV.
• DEFECTIVE VALVE. TURN TO
PILOT, METER SHOULD READ
GREATER THAN 100 mV. IF
NOT, REPLACE.
NO
• VALVE IS TURNED ON
• ON/OFF SWITCH IS NOT
TURNED ON. WATCH
FOR GROUNDED WIRES!
• THERMOPILE NEEDS A
MINIMUM 325mV.
PILOT LIGHTS MAIN
BURNER
NO
• PLUGGED BURNER ORIFICE.
YES
SYSTEM OK.
14
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REPLACEMENT PARTS
35
10a/b
12
19
18
30
15
14
24
16
31
20
a/b
8
32
11 a/b
25
27
28
13 18
9 a/b
17
34
29
26
3
2
21
33
22
OFF
L
I
PILOT
O
H
23 a/b
IRHEDV32
15
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REPLACEMENT PARTS LIST
Description
IRHEDV32
1
1a
1b
1c
Log Set Complete
57896
Log Ember Front
KR1
Log Front Left
KR2
Log Front Right
KR3
1d
1e
1f
Log Rear
KR4
Log Top Left
KR5
Log Top Right
KR6
2
Lava Rock (Package)
Burner Lava Rock (Package)
Burner Complete With Tiles (Nat.)
Burner Complete With Tiles (Prop.)
Ceramic Tile (Single)
Orfice Front Burner (Nat.)
Orfice Front Burner (Prop.)
Orfice Main Burner (Nat.)
Orfice Main Burner (Prop.)
Orfice Pilot SIT (Nat.)
Orfice Pilot SIT (Prop.)
Orifice Pilot PSE (Nat.)
Orifice Pilot PSE (Prop.)
Pilot Assembly SIT (Nat.)
Pilot Assemby SIT (Prop.)
Pilot Assembly PSE (Nat.)
Pilot Assembly PSE (Prop.)
Pilot SIT
10001454
3
57897
4a
4b
5
10000198
57904
57803
6a
6b
7a
7b
8a
8b
9a
9b
10a
10b
11a
11b
12
13
14
15
16
17
18
19
20
21
22a
22b
23a
23b
24a
24b
25
26
27
28
29
30
31
32
33
34
35
SEE RATING PLATE FOR ORIFICE SIZE
SEE RATING PLATE FOR ORIFICE SIZE
SEE RATING PLATE FOR ORIFICE SIZE
SEE RATING PLATE FOR ORIFICE SIZE
54273
54272
10001822
10001823
10000674
10000675
10001741
10001742
10001295
10001824
10001296
57318
Pilot w/ignitor and cable PSE
Pilot Tubing w/fittings
Manifold Tubing w/fittings
Thermocouple SIT
53373
Thermocouple PSE
Thermopile
10001825
51827
Electrode Ignitor w/cable SIT
Ignitor Piezo SIT
10001297
52464
Ignitor Piezo Honeywell
Valve Sit 820 RN
2000062
52677
Valve Sit 820 RP
52678
Valve Honeywell RN
Valve Honeywell RP
Valve Eurosit 630 TN
Valve Eurosit 630 TP
Fan with Bracket
10001782
10001759
53448
53446
54103
Electrical Cord (6 ft)
Fan Termperature Sensor
Speed Control
51865
51704
51738
Speed Control Knob
Glass with Gasket
51882
10003244
57316
Gasket Glass
Frame Window
57192
Remote Switch
53606
Remote Wire Harness with Terminals
Ceramic Refractory Kit
57265
10000230
16
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A-TRIM OPTIONS FOR RHEDV32
IMPORTANT: Only Trim Panel Assemblies approved by Vermont Castings Majestic Products Company can be used.
A1) RHESS, RHESL, RHESSD, RHESLD & RHESXL TRIMS
FRAME ASSEMBLY
RHESS, RHESL, RHESSD, RHESLD and RHESXL
1. LayTrimTopFacingandTrimSideFacings,facedown
Trim Top Deflector
on to an even surface such as a table or floor. Be sure
not to scratch the painted surfaces.
2. Install the nuts and bolts (Fig. 21).
Trim Frame Top Section
Side View
Fig. 24
10/24
SCREWS
RHESSD and RHESLD (Fig. 24)
FRAME TOP
1. Install trim channels (left and right sides). Use two
screws to assemble each piece.
2. Peel off plastic protective covering from top edges of
the inner sides where they will be covered by the inner
top trim facing.
3. Place the trim facing inner top in place (do not fasten it
yet). Peel off the plastic protective covering from the
bottom edge.
4. Install the trim top deflector and fasten it (will hold the
inner top piece). Use two screws to assemble them.
5. Install trim channels (left and right sides). Use two
screws to assemble each piece.
LEFT
FRAME
RIGHT
FRAME
10/24
NUTS
FIG.1
AS SHOWN FROM BACK
Fig. 21
6. Slideonthetrimtopchannelandfastenitfromtheback
side.
TRIM ASSEMBLY
7. Remove ALL plastic protective covering from brass
trim.
RHESS, RHESL, and RHESXL (Fig. 22)
1. Install trim channels (left and right sides). Use two
screws to assemble each piece.
2. Slide on the trim top channel and fasten it from the back
side.
TRIM TOP CHANNEL
SCREW
TRIM FRAMING
INNER TOP
3. Install the trim top deflector and use two screws to fasten
it. (Fig. 22 & 23)
4. Remove ALL plastic protective covering from brass trim.
TRIM SIDE
CHANNEL
TRIM SIDE
CHANNEL
DEFLECTOR
TRIM TOP
TRIM TOP CHANNEL
SCREW
TRIM FRAMING
INNER SIDES
TRIM SIDE
CHANNEL
AS SHOWN FROM FRONT
TRIM SIDE
CHANNEL
DEFLECTOR
TRIM TOP
Fig. 24
A flat louvre kit OR a bay window kit
needs to be chosen to complete the
installation.
AS SHOWN FROM FRONT
Fig. 22
10003929
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FRAME MOUNTING
GENERAL INFORMATION
The Decorative Front Frame should be installed last
after all other work, such as gas connections, venting,
etc., has been completed and thoroughly checked and
tested for operation, leaks and proper installations
requirements.
Fit Decorative Frame to the fireplace and fasten (Fig. 25).
SCREWS
AS SHOWN FROM FRONT
Fig. 25
Plastic on the trim must be removed
before mounting onto the fireplace.
Glass must be tightly pressed against the
front of the frame in order to prevent
screws from damaging glass edges.
10003929
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TRIM REPLACEMENT PARTS LIST
All repair parts will be available from your local dealer.
When ordering, always give the following information: Model and serial number, part description with finish and part number;
KEY DESCRIPTION
RHESS(2)
RHESL(3)
RHESSD(3)
RHESLD(3)
RHESXL(4)
1
2
3
4
Trim Frame Top, Flat Black
57929
57927
57928
17634
57932
57930
57931
17634
57929
57927
57928
17634
57932
57930
57931
17634
57935
57933
57934
17634
Trim Frame Left, Flat Black
Trim Frame Right, Flat Black
Trim Top Deflector(1)
5
6
Trim Top Channel(1)
50586
50587
17611
17623
17609
17620
17622
55043
17612
17624
17610
17619
17621
55043
52787
Trim Side Channel Left(1)
Trim Facing Inner Top(1)
Trim Facing Inner Left(1)
Trim Facing Inner Right(1)
Fasteners Package (Not Shown)
50589
50590
52788
7
-
-
-
8
-
-
-
-
-
-
9
10
55043
55043
55043
(1)
(2)
(3)
(4)
Specify Finish (Antique or Polished Brass)
SS and SSD trim dimensions are for openings smaller than 261/2"H x 38" W (673mm x 965mm)
SL and SLD trim dimensions are for openings smaller than 29"H x 41" W (736mm x 1040mm)
SXL trim dimensions are for openings smaller than 32"H x 43" W (813mm x 1092mm)
5
1
4
6
2
3
6
7
9
8
10003929
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A2) RHEBSL & RHEBXL TRIMS
RHEBXL
TRIM ASSEMBLY
To install the kit you do not have to remove any piece
of brass, you just add the external pieces.
RHEBSL
1. Install trim channels (left and right sides). Use two
screws to assemble each piece.
2. Slide on the trim top channel and fasten it from the
back side.
3. Install the trim top deflector and use two screws to
fasten it. (Fig. 26)
4. Remove ALL plastic protective covering from brass trim.
Remove the frame trim from the unit if it is already
installed.
1. Installtrimchannels(leftandrightsides)byremoving
the two screws that hold the side brass trim and put
them back to hold both parts.
2. Slide on the trim top channel and fasten it from the
back side.
3. Remove the two screws that hold the top brass trim.
4. Install the two brackets to the studs in the bottom of
the top channel. Use the nuts supplied with the kit.
5. Reinstall the two screws to hold the top trim channel.
Trim Top Deflector
Trim Frame Top Section
Side View
Fig. 26
TRIM REPLACEMENT PARTS LIST
ALL repair parts will be available from your local dealer.
When ordering, always give the following information: Model and serial number, part description with finish and part number;
KEY DESCRIPTION
RHEBSLP
RHEBSLA
RHEBXLP(1)
RHEBXLA(1)
1
2
3
4
5
6
7
Trim Frame Flat Black
57926
17634-PB
57864
57862
-
57926
17634-AB
57844
57843
-
-
-
Trim Top Deflector
-
-
Trim Top Channel
-
-
Trim Side Channel
-
-
Trim Outer Top Channel
Trim Outer Side Channel
Fasteners Package (Not Shown)
57861
57863
57633
57845
57846
57633
-
-
54618
54618
(1)
(2)
(4)
RHEBXLP or RHEBXLA to be used with RHEBSLP or RHEBSLA trims.
SL trim dimensions are for openings smaller than 271/2"H x 401/2" W (700mm x 1030mm)
XL trim dimensions are for openings smaller than 30"H x 455/8" W (765mm x 1160mm)
5
3
1
2
4
6
4
6
10003929
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A3) RHEFA and RHEFP TRIMS
3. Install bottom decorative plate by simply sliding it
TRIM ASSEMBLY
under the unit floor. No fastening is required for
this installation (See Fig. 45). Be sure to remove
protective cover.
1. Remove the front glass (see "Glass Frame Re-
moval" section).
4. Install the bottom louvre assembly by fastening the
hinges with four screws to the pre-punched holes
in the cabinet.
2. Install support window trim channel, top and
bottom brass trim by using the shortest black
screw. (Fig. 43 & 44).
5. Re-install the front glass.
6. Install the top louvre by using the hooks to hang it
in place.
TRIM-TOP
screws
GLASS FRAME
TRIM-BOTTOM
Fig. 27
BOTTOM
DECORATIVE PLATE
Louvre
Note:
Fig. 29
Position brass trim top as
shown (small end up)
to prevent heat discolouration
Glass
Frame
Fig. 28
TRIM REPLACEMENT PARTS LIST
ALL repair parts will be available from your local dealer.
When ordering, always give the following information: Model and serial number, part description with finish and part number;
1
KEY DESCRIPTION
RHEFA
RHEFP
2
3
1
2
3
4
5
6
Trim Window Top/Bottom
52624-AB
17597-AB
57905
52624-PB
17597-PB
57905
Plate Decorative Bottom
Top Louvre Assembly
Bottom Louvre Assembly
Hinge
57906
57906
52356
52356
4
Fateners Package (Not Shown)
57916
57916
5
10003929
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A4) HEBTKP, HESBTKP, HECBTK, HECBTKMB & HEBTA TRIMS
HECBTK
-
-
-
-
Cast bay window and grills in classic black trim kit
HECBKMB
HESBTKP
HEBTKP
Cast bay window and grills in midnight black porcelain enamel trim kit
Steel bay window with polished brass and cast grills in classic black trim kit
Steel bay window and bay louvres with polished brass trim kit
Install the bay window after all other installation work has been completed, thoroughly checked, and tested for operation, leaks
and proper installation requirements.
DO NOT REMOVE EXISTING GLASS WITH FRAME
HECBTK &
HECBTKMB
HESBTKP
HEBTKP
Fig. 31
Fig. 32
Fig. 30
HECBTKP, HECBTKMB and HESBTKP Trim Assembly
1) Reposition controls.
a) Remove the Fan Speed Control Box (Fig. 33)
b) Attach the Fan Speed Control Box to the Bracket (Fig. 34) and install the Bracket into the Cabinet.
Only for RN/RP VALVE units:
c) Install the Control Knobs Extensions onto the appropriate Control Valve Knobs (Fig. 35)
On units fitted with a Honeywell brand control valve the location of the control knobs and the ignitor
button may vary slightly from those shown in Fig. 35. The Honeywell extension pieces are visually
different in design and are not interchangeable with the RN/RP knobs shown in Fig. 35.
2) Install the hanging brackets, as per Fig. 36.
3) Install the two ceramic pieces inside the bay window, as per Fig.32.
4) Install the bay window by hanging it onto the lower tabs of the hanging brackets, as per Fig. 37.
5) Install the upper grill by engaging the obround holes with the upper tabs of the hanging brackets, as per Fig. 38.
6) Install brass trim to the steel frame as per Fig. 39 (Only for HESBTKP trim)
10003929
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HEBTKP Trim Assembly
1) Reposition controls.
a) Remove the Fan Speed Control Box (Fig. 33).
b) Attach the Fan Speed Control Box to the Bracket (Fig. 34) and install the Bracket into the Cabinet.
Only for RN/RP VALVE units.
c) Install the Control Knobs Extensions onto the appropriate Control Valve Knobs (Fig. 34).
On units fitted with a Honeywell brand control valve the location of the control knobs and the ignitor
button may vary slightly from those shown in Fig. 35. The Honeywell extension pieces are visually
different in design and are not interchangeable with the RN/RP knobs shown in Fig. 35.
2) Install the hanging brackets, as per Fig. 36.
3) Install bracket on each side of the cabinet as per Fig. 40.
4) Install the two ceramic pieces inside the bay window, as per Fig. 32.
5) Install the bay window by hanging it onto the lower tabs of the hanging brackets, as per Fig. 37.
6) Install top louvre by engaging the obround holes with the upper tabs of the hanging brackets, as per Fig. 38.
7) Install brass trim to the steel frame as per Fig. 39.
Fig. 33. Remove Fan Control Box.
Fig. 34. Attach the control box to the bracket and
install bracket into the cabinet.
Fig. 35. Install the knob extensions. (only for RN/RP
valves)
Fig. 36. Hanging Bracket alignment.
10003929
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Fig. 38. Engage the slots in the Upper Grille Top
Louvre with the upper tabs of the Hang-
ing Brackets.
Fig. 37. Hang the Window Grille or the Steel Frame
onto the lower tabs of the Hanging Brackets.
Fig. 39. Attach magnets and brass trim to the
steel frame.
Fig. 40. Bracket for HEBTKP.
10003929
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TRIM REPLACEMENT PARTS LIST
IMPORTANT: Only Trim Panel Assemblies Approved by Vermont Castings Majestic Products Company Can Be Used
on These Products.
ALL repair parts will be available from your local dealer.
When ordering, always give the following information: Model and serial number, part description with finish and part number;
HEBTKP
HESBTKP
HECBTK & HECBTKMB
1
3
3
13
8
10
10
9
10
6
8
9
10
7
8
4
5
5
5
7
2
7
18
14
11
20
12
16
15
19
KEY DESCRIPTION
HECBTK
HECBTKMB
HESBTKP
HEBTKP
HEBTA
1
2
3
4
5
6
7
8
9
Trim Window Top/Bottom (1)
Plate Decorative Bottom
Top Louvre (Grill) Assembly
-
-
55188-PB
-
55188-PB 55188-AB
52828-PB 52828-AB
-
-
1301199
-
1341199
-
1301199
-
57945
57947
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Bottom Louvre (Grill) Assembly
Control Door
1301200
1301219
1301218
1301198
1601971
1601957
55163
1341200
1341219
1341218
1341198
1601971
1601957
55163
1301200
1301219
1301218
1409127
1601971
1601957
55163
57946
Bottom Louvre Left
Bottom Louvre Right
Bay Window Centre
Glass Side
-
-
1409127
1601971
1601957
55163
10 Glass Front
11 Extension Knob ON/OFF (RN/RP)
12 Extension Knob Hi/Lo (RN/RP)
13 Ceramic Refractory Bay (Set)
14 Bracket Hanging Bay Window
15 Bracket Extension Rheostat
16 Bracket Mounting Bay Window
17 Hardware Pkg. (Not Shown)
55162
55162
55162
55162
1601939
30000023
1409146
-
1601939
30000023
1409146
-
1601939
30000023
1409146
-
1601939
1409129
1409146
57877
10000108
20000006
20000007
10000108
20000006
20000007
20001427
10000108
20000006
20000007
20001427
10000530
20000006
20000007
20001427
18 Extension Knob Hi/Lo (Honeywell Valve)
19 Extension Knob On/Off (Honeywell Valve)
20 Extension Knob Piezo Ignitor (Honeywell Valve 20001427
With magnets.
(1)
10003929
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A5) CAST TRIM OPTIONS
Cast Surround And Flat Face
HECBL
HECBLUE
HECCG
HECGR
CSSP
Cast Surround Black
Cast Surround Blue
Cast Surround Charcoal Grey
Cast Surround Green
Polished Brass Small Trim for Cast Surround
Polished Brass Large Trim for Cast Surround (to be used with CSSP)
CSLP
A6) FREESTANDING KITS
Convert Insert Into a Freestanding Stove
Note: 1) Requires Bay Window Face Kit
2) Vent starter kit FSHEDVSK must be installed to use any of the
freestanding shells.
FSNVCSKB
FSNVCSKM
FSNVCSKG
Classic Black Freestanding Cast Shell
Midnight Black Enamel Freestanding Cast Shell
Green Enamel Freestanding Cast Shell
A7) RISER KITS
1. Install the unit according to Homeowner’s Manual.
2. Install the trim according to Installation Instructions.
3. Remove the two (2) screws at the bottom of the trim.
4. Install the riser at the bottom of the trim (Fig. 58).
5. Fasten the trim with the same two (2) screws removed
on step 3.
Note: The riser kit should only be used with the RHEBSL
& RHEBXL trim.
Riser Trim Dimensions
Length - A Height - B
Depth - C
Fig. 41
42.0” (1067mm) 1.0” (25.6mm)
42.0” (1067mm) 2.0” (50.9mm)
2.55” (64.8mm)
2.58” (65.6mm)
RHER1-Riser 1”
RHER2-Riser 2”
RHER5-Riser 5”
42.0” (1067mm) 5.0” (127.9mm) 2.58” (65.6mm)
A8) ARCH DOOR KITS
HEADKA - Antique Brass Arch Door
HEADKP - Polished Brass Arch Door
B) REMOTE CONTROL
Only for units with RN/RP valve.
IMT -
Wall mounted thermostat control,
MRC1 -
MRC2 -
MRC3 -
On/Off Button Remote Control
Temperature Control Remote
Temperature Control with digital display
and 24 hour programmable clock.
10003929
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VENTING COMPONENTS
8" x 12" VENT TERMINATION KIT
B
Model: HEDVT (8" x 12")
(Fit Typical 8" x 12" and 9" x 13" flue Tile)
A
C
Kit Includes:
A - 8" x 12" Vent Termination (x1)
B - Stainless Steel Clamps 3"-3.5" (x4)
C - Hardware Package (x1)
HIGH TEMPERATURE SEALANT
D
D - High Temperature Sealant (x1)
12" x 12" VENT TERMINATION KIT
Model: HEDVT (12" x 12")
B
(Fit Typical 12"-13" x 12"-13" Flue Tile)
A
C
Kit Includes:
A - Vent Termination SL (x1)
B - Stainless Steel Clamps 3"-3.5" (x4)
C - Hardware Package (x1)
D - High Temperature Sealant
HIGH TEMPERATURE SEALANT
D
FLEX VENT KIT
FLEX VENT 25 FT. LENGTH
Model: HEDVK25
Includes:
Two (2) 3" Dia. x 25 ft. long, compressed Flex Vent
Note: Air Intake has a Blue Line on the vent.
FLEX VENT 35 FT. LENGTH
FLEX VENT KIT
Model: HEDVK35
Includes:
Two (2) 3" Dia. x 35 ft. long, compressed Flex Vent
Note: Air Intake has a Blue Line on the vent.
10003929
27
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