Models
USER’S MANUAL for
VCS3505, VCS3505BI, VCS4005, VCS5005/5010,
VCS5005BI, VCS6005
Gas Barbecue Grill
CERTIFIED
C
D
I
50002972 7/05 Rev. 5 En
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Warnings
SIGNAL WORDS:
The Signal Words used in this Manual, and their intended meanings, are as follows :
DANGER: Indicates that a failure to observe the safety instructions could result in death or cata-
strophic bodily injury.
WARNING: Indicates that a failure to observe the safety instructions could result in serious bodily
injury.
CAUTION: Indicates that a failure to observe the safety instructions could result in property dam-
age or minor bodily injury.
NOTE: Designates important information relating to the safe use of the Grill.
IMPORTANT WARNINGS:
Since this outdoor cooking appliance is movable, is fueled by natural or propane gas, generates
very high temperatures for cooking and emits carbon monoxide as a by-product of combustion,
prudent precautions must be taken to assure its safe use.
• DANGER: This Grill has been designed for OUTDOOR use only.
Never use this outdoor Grill inside any building, garage, shed or breezeway, or inside any boat,
trailer or recreational vehicle, to prevent a possible fire and to prevent the possibility of carbon
monoxide poisoning or asphyxiation
• DANGER: Exposing an overfilled or a disconnected propane cylinder to heat could cause
venting of fuel through the pressure release valve. Since propane vapor is heavier than air it
tends to pool and, if ignited, could produce a violent fire or explosion.
Never install a propane cylinder if it is more than 80% full, as the contents may lack adequate
room for expansion when exposed to heat.
Never store a spare Propane Gas Cylinder in the cylinder compartment of this Grill, because it will
be exposed to high temperatures when the Grill is in use.
This Gas Barbecue Grill will provide you with many hours of pleasure and enjoyment, if it is used
in accordance with the Warnings and Safety Instructions contained in this Manual.
The essential Warnings and Safety Instructions are located throughout the pages of this Manual,
but some of the principal ones have been summarized below for your convenience:
Page ii
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Warnings
A. SAFE LOCATIONS FOR USE OF THIS OUTDOOR GRILL
DANGER:
•
Never use this outdoor Grill inside any building, garage, shed or breezeway, or inside any boat,
trailer or recreational vehicle, to prevent a possible fire and to prevent the possibility of carbon
monoxide poisoning or asphyxiation.
WARNINGS:
•
•
Always confirm that this Grill is not positioned under a combustible object (e.g., an awning or
umbrella) or in a covered area (e.g., a porch or gazebo) before lighting it, to prevent a possible
fire.
Always confirm that this Grill is not positioned under the overhang of a house, a garage or
other structure before lighting it. An overhang will serve to deflect flare-ups and radiated heat
into the structure itself, which could result in a fire.
•
Always confirm that this Grill is positioned
more than 36” (1 m) away from any combusti-
ble materials or surfaces before lighting it, and
that no gasoline or other volatile substances
are stored in the vicinity of this Grill. The
temperature of a grease fire or of the radiated
heat might otherwise be sufficient to ignite
nearby combustibles or volatile substances.
•
Always locate this Grill where there will be
ample combustion and ventilation air, but
never position it in the direct path of a strong
wind.
•
Never allow the Grill to operate while unat -
tended, to prevent uncontrolled grease fires
from erupting.
Never attempt to move this Grill while it is in
operation or while it is still hot, to prevent possible
personal injury.
Fig. 1
•
Never store or use gasoline or other flammable
or volatile substances in the vicinity of this Grill or in the vicinity of any other
heat-generating appliance, because of the danger of starting a fire.
•
Always confirm that the installation of this Grill conforms with the requirements of all local
Codes or, in the absence of any applicable local Codes, with either the National FuelGas Code,
ANSI Z223.1/NFPA54, or CAN/CGA-B149.1, Natural Gas and Propane Installation Code.
Page iii
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Warnings
B. SAFE USE OF LP (PROPANE) GAS
DANGER:
• Never install a propane cylinder that is more than 80 % full, as the contents may lack adequate
room for expansion when exposed to heat. Propane vapor may then be vented through the pres-
sure release valve, which could accumulate in a pool and later result in a fire or explosion.
Always instruct your certified propane fuel supplier to confirm by weight that your cylinder
is not more than 80 % full. An empty cylinder will weigh about 18 lb., while a properly filled
cylinder should weigh no more than 38 lb.
• Never store a spare Propane Cylinder in the cylinder compartment of this Grill. Exposing a
disconnected cylinder to heat could result in the venting of propane vapor through the pressure
release valve, and the pooled vapor could result in a violent fire. (No hazard is posed by the
connected cylinder if it is not overfilled, however, as it tends to refrigerate itself while it is being
used.)
Always confirm that all openings in the cylinder compartment of this Grill are free of any ob-
structions that would restrict the circulation of ventilation air. Good ventilation will prevent the
pooling of leaked propane vapor, which is heavier than air, and which could explode if ignited.
WARNINGS:
• Always consult the Rating Label on the back of the Grill to confirm which fuel must be
used with the Grill. Never operate the Grill with propane gas if it has been configured
to use natural gas, to prevent hazardous overheating.
• Always confirm that there are no gas leaks before lighting this Grill. Apply a 50/50
solution of liquid soap and water to the gas supply line connectors with a brush or spray
bottle, and watch for bubbles. Never use a match or open flame to test for gas leaks.
• Always visually inspect the gas supply line for fraying, cracking or rodent damage
before each use of this Grill and, if necessary, install a replacement obtained from your
dealer before lighting this Grill.
Always store your spare Propane Gas Cylinders in an outdoor area that is well-ventilated, shady,
cool and removed from any heat source. Always store those cylinders in an upright position.
Never store a spare cylinder in the vicinity of this Grill, or in the vicinity of any other heat-gener-
ating appliance.
C. SAFE USE OF NATURAL GAS
• Always consult the Rating Label on the back of the Grill to confirm which fuel must be used
with the Grill. Never attempt to operate the Grill with natural gas if it has been configured to
use propane gas, to prevent possible bodily injury.
• Always employ a qualified service agency to install all necessary gas supply plumbing, for
safety reasons and to assure compliance with all applicable Codes.
Page iv
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Safety
• Always promptly shut off the gas supply and immediately extinguish all flames if you smell gas.
Always seek assistance from your gas supplier or local Fire Department if the gas smell persists,
because of the danger of fire or explosion.
• Always confirm that there are no gas leaks before lighting this Grill. Apply a 50/50 solution of
liquid soap and water to the gas supply line connectors with a brush or spray bottle, and watch
for bubbles. Never use a match or open flame to test for gas leaks.
• Always visually inspect the gas supply line for fraying, cracking or rodent damage before each
use of this Grill and, if necessary, install a replacement before lighting this Grill.
• Never permit a gas supply line to contact any heated surface of this Grill.
D.PREVENTION OF BURNS
• Always keep children and pets under close supervision when using this Grill, and never permit
them to come near the Grill while it is in use, as the exterior surfaces will be very hot.
• Always wear insulated protective mitts when working at the Grill, or when attempting to close
a gas supply valve after cooking has been completed, to prevent possible burns. Always use
insulated pot holders when handling containers of hot food.
• Always wear an insulated protective mitt when adding a smoking agent to a Smoker Box.
• Never store or use gasoline or other flammable or volatile substances in the vicinity of this Grill,
or in the vicinity of any other heat-generating appliance.
E. ELECTRICAL SAFETY
• Always confirm that this Grill has been grounded in accordance with local Codes or, in the
absence of local Codes, with the National Electrical Code, ANSI/NFPA No. 70 or the Canadian
Electrical Code, CSA C22.1, when an external electrical source is being utilized for the Rotis-
serie Motor.
• Always use a grounded three-prong outlet and a three-prong extension cord to energize the Ro-
tisserie Motor. Never alter or remove the grounding prong on the Rotisserie Power Cord, as an
electric shock hazard would then result.
• Never permit an electrical supply cord to contact any heated surface of this Grill.
Page v
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Table of Contents
Safety
Important Warnings ..................................................... i - v
Clearance Requirements ................................................. ii
Table of Contents ............................................................1
Fuels .................................................................................2
Safety ...............................................................................3
Gas Hookup Hooking Up to the Gas Supply ........................................4
LP Gas Supply Connection ..............................................4
Natural Gas Supply Connection .......................................5
Test for Leaks ...................................................................5
Operation Control Functions .............................................................6
Lighting the Main Burners ...............................................7
Turning the Burners Off ..................................................8
Flare-ups ..........................................................................8
Match Lighting the Main Burner .....................................8
Lighting the Rotisserie Burner .........................................9
Match Lighting the Rotisserie Burner ..............................9
Rotisserie Setup .............................................................10
Lighting the Side Burner ................................................11
Shutting the Side Burner Off .........................................11
Cooking
Methods of Cooking ......................................................12
Preparing Food for the Grill .........................................13
Grilling Tips ..................................................................14
Cooking Time Chart .....................................................15
Care &
Maintenance
Burners ...........................................................................18
Rotisserie Burners ..........................................................19
Side Burners ...................................................................19
Cooking Grids.................................................................19
Drip Tray .......................................................................20
Stainless Steel Panels .....................................................20
Porcelain Enamel Castings ............................................20
Burner Adjustment..........................................................21
Troubleshooting Guide .......................................................................22
Page 1
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Safety
FUELS
WARNING: Never use Natural Gas in a Grill that has been configured to burn Propane Gas, and never use
Propane Gas in a Grill that has been configured to use Natural Gas, to avoid possible bodily injury.Always
consult the Rating Label on the back of your Grill to confirm which fuel must be used with the Grill.
WARNING: Use only the pressure regulator and type I propane gas supply coupling and hose that is
originally provided with this appliance or as specified, (see Fig. 2).
ADDITIONAL WARNINGS:
Check hose for breaks or wear
• Always install a 20 lb. propane cylinder that is equipped with
before each use.
a type I valve outlet (see Fig. 3), and that has a 12” diameter
and an 18” height. Always use a propane cylinder that has
been constructed and marked in conformance with either the
Type I Con-
nector
specifications for LP Gas Cylinders of the U.S. Department of
Transportation or the specifications in the National Standard
of Canada, CAN/CSA-B339, Cylinder, Spheres and Tube for
Transportation of Dangerous Goods, as applicable.
• Always confirm that your propane cylinder is equipped with
a shutoff valve terminating in a Type I propane cylinder valve
outlet connection, and that it has been provided with a collar
Regulator
Fig. 2
to protect the cylinder valve.
Shutoff Valve
• Never install a propane cylinder in this Grill unless it is
equipped with a listed Overfill Protection Device (OPD).
Collar
• Always have a new propane cylinder properly purged of air
by your certified propane gas dealer. Since a new cylinder is
initially filled with air, the air must first be purged before it is
filled with propane.
• Always visually inspect the gas supply line for fraying,
cracking or rodent damage before each use of this Grill and,
if necessary, install a replacement obtained from your dealer
prior to lighting this Grill.
Fig. 3
Page 2
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Safety
DANGER:
a) Do not store a spare LP - Gas Cylinder under or near this appliance
b) Never fill the cylinder beyond 80% full; and
c) If the information in a) and b) is not followed exactly, a fire causing death or serious injury may oc-
cur.
WARNING: Always confirm that the openings in the cylinder compartment of the Grill are free of any
obstructions that would restrict the circulation of ventilation air. Good ventilation will prevent any possible
accumulation of leaked propane vapor, which is heavier than air and which could explode if ignited.
NOTE: Always have a certified propane gas supplier inspect and re-qualify your refillable propane gas
cylinder prior to each refilling, in accordance with DOT or TC requirements for propane cylinders.
ADDITIONAL WARNINGS:
• Always handle propane cylinders with great care, as the contents are under high pressure.
• Always close the propane cylinder valve promptly after each use of the Grill.
• Always store propane cylinders outdoors, in an upright, secure position, out of direct sunlight, away
from living quarters and in a well-ventilated, cool, dry area. NEVER STORE A CYLINDER IN A
BUILDING, GARAGE OR OTHER STRUCTURE OR ENCLOSED AREA.
• Always keep cylinders out of reach of children.
• Always confirm that a valve dust cap has been tightly installed and that the valve itself is fully
closed, whenever a propane cylinder has been disconnected.
• Always transport a propane cylinder in an upright, secure position, after confirming that its valve is
closed.
• Always stabilize a cylinder so that it cannot move, when it is being transported in a car trunk.
• Never transport a propane cylinder in the passenger compartment of a car or truck.
• Never store a Gas Grill indoors, unless the propane cylinder has first been disconnected and re-
moved from the Grill.
• Never expose a propane cylinder to any heat source, never apply heat directly to a cylinder and
never store a spare cylinder in the vicinity of this Grill.
• Never paint a propane cylinder a dark color, as this can cause the cylinder and its contents to over-
heat.
• The LP cylinder must be arranged for vapor withdrawal.
Page 3
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Gas Hookup
Hooking Up to the LP (Propane) Gas
Supply
FOR YOUR SAFETY
1. WARNING: Never store or use gasoline or any
other volatile substance in the vicinity of this
Grill.
2. WARNING: Never store a spare propane cylinder
in the vicinity of this Grill, or in the vicinity of any
other potential heat source.
LP (PROPANE) GAS SUPPLY CONNECTION
1. Always place the propane tank in the tank
locator hole in the bottom pan of the cylinder
compartment.
2. Always confirm that all burner control knobs
are in the OFF position before activating the gas
supply.
3. Always connect the gas supply regulator as
follows:
• Insert the nipple of the valve coupling into
the tank valve and tighten the connection
collar by turning it clockwise with one hand
while holding the regulator with the other (see Fig. 4).
WARNING: Always conduct a leak test before lighting the Grill,
to prevent a possible fire or explosion (see page 5).
Fig. 5
Page 4
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Gas Hookup
Natural Gas Supply Connection
TO CONNECT:
1. Push back the Sleeve on the Socket as shown below
(see Fig. 6a).
Retract Sleeve
2. Insert Plug and release the Sleeve (see Fig. 6b).
3. Push the Plug until Sleeve snaps forward to lock the
Plug in the Socket.
Fig. 6a
Fig. 6b
•
WARNING: Always conduct the following safety tests
before lighting the Grill, to prevent a possible fire or
explosion (see leak test below).
TO DISCONNECT:
ReleaseSleeve
1. Push Sleeve back and pull the Plug out.
TESTING FOR GAS LEAKS
Before attempting to operate this Grill :
1. Always confirm that all burner control knobs are in the OFF position.
2. Always connect the gas supply hose first and then open the gas shutoff valve.
3. Always use a brush or spray bottle to apply a 50/50 solution of liquid soap and water to all connection
points (see Fig. 5) to test for gas leaks. Never use a match or open flame for that purpose.
4. Always look for bubbles to appear, as the appearance of bubbles will indicate a gas leak. Always turn off
the gas immediately and tighten the connection, if you find that a leak exists.
5. Always repeat this procedure until no further gas leaks are found to exist, before lighting the Grill.
6. Never attempt to light this Grill, however, if a leak cannot be stopped. Always call your gas supplier
promptly to obtain assistance.
WARNINGS:
•
•
Always consult the Rating Label on the back of the Grill to confirm that it has already been configured to
burn Natural Gas.
All gas supply plumbing should be performed only by a qualified service agency. In the U.S., the sup-
ply connection must be made in accordance with local code or, in the absence of local codes, with the
national fuel gas codes, ANSI Z223.1/NFPA54. In Canada, the supply connection shall be carried out in
accordance with the provincial authorities having jurisdiction and in accordance with the requirements
of the CAN/CGA 1-B149.1 installation code. A shutoff value must be installed between the gas grill and
the main supply. For natural gas, use a 3/8” or 1/2” natural gas supply line capable of an a input of at least
75,000 BTUs.
•
•
Always disconnect the Grill and close its individual manual shutoff valve, when conducting pressure tests
of the gas supply piping system at pressures which exceed 1/2 psi (3.5 kPa).
Always isolate the Grill from the gas supply piping system by closing its individual manual shutoff valve.
Page 5
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Operation
Control Functions
PROPANE TANK VALVE
WARNING: Never open the Tank Valve unless the Grill is being prepared for use, to prevent the pooling of
propane vapor.
Always open the Valve immediately before lighting the Grill, and always close it immediately after cooking
has been completed.
BURNER CONTROL VALVES (see Fig. 7)
On Model VCS3505, three valves independently control gas flow to each burner, as indicated on the front
Control Panel.
On Model VCS4005, four valves independently control gas flow to each burner, as indicated on the front
Control Panel.
On Model VCS5005/5010, there are five independent control valves for the main burners, and a separate
control valve for the rotisserie burner.
On Model VCS6005, there are six independent control valves for the main burners, and a separate control
valve for the rotisserie burner.
The OFF position is indicated above each knob. A full range of flame adjustment is available from High to
Low, (by turning a knob counterclockwise).
Activating the Igniter
ELECTRONIC IGNITION SYSTEM
As you push and hold the Igniter Button, you will hear a series of clicks as the igniter module generates an
ignition spark to the burners. The burner should light within five seconds. Depending on which model you
have, the system is powered by either a single “AA” or a single “AAA” battery. To remove or replace the
battery, turn the push button knob counter-clockwise, and carefully pull out the spring and battery. Ensure
that the positive end of the battery is in the down (bottom) position before replacing the knob.
PIEZO IGNITION SYSTEM
As you turn the Igniter Knob clockwise, you will hear a click as the Piezo module generates an ignition
spark to the burner. Rotate the Igniter Knob until the burner lights. The burner should light within five
seconds.
Main Burners
(3, 4, 5, or 6 )
Rotisserie Burner Control
(if so equipped)
Igniter Button
(All Models)
(VCS5005/5010 Model Shown)
Fig. 7
Page 6
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Operation
Lighting the Main Burners
1. Always open the Hood completely and always inspect
the Grill and burners to confirm that all components
are properly positioned before lighting the main burn-
ers.
NOTE: When lighting the grill for the first time, burn
with the main burners on HIGH for at least 30 minutes,
to burn off any manufacturing residues.
WARNING: Never stand with your head directly over
the Grill when preparing to light the main burners, to
prevent possible bodily injury.
2. Always confirm that all of the burner control knobs
are in the OFF position before opening the gas supply.
3. Turn on the propane gas supply valve at the tank (1 to
2 turns) or turn on the main natural gas supply valve
(see Fig. 8).
4. Turn the selected Burner Control Knob to the HIGH
position by pushing down on the knob and turning it
counter-clockwise.
5. Immediately activate the Igniter (see Page 6). The
selected burner should light within five seconds.
Light the burners sequentially from either left to right
or right to left.
Fig. 8
WARNING: IF THE SELECTED BURNER DOES
NOT LIGHT, immediately turn the burner control knob to the
OFF position, to prevent gas buildup. Wait five (5) minutes for the gas to clear and then repeat the preceding
starting procedure. If the burner will not light when using the Igniter, follow the match lighting instructions
(see Page 8).
6. Confirm that the burner is properly lit and that the flame pattern is as desired, (see Figs. 9a, 9b & 9c, for
the proper flame patterns). If the flame pattern is other than normal, consult the Troubleshooting Guide on
Page 23 for corrective action.
7. Always preheat the grill before starting cooking. Light all burners and adjust them to the HIGH position
for 5 to 10 minutes. Before placing any food on the Grill, clean the cooking grids with a brass wire brush.
8. Adjust the Controls to a medium setting for most cooking requirements. A light coating of cooking oil on
the cooking grids, before heating the Grill, will prevent foods from sticking to the Grill.
Fig. 9a
Fig. 9b
Fig. 9c
Out of Adjustment: Noisy, hard blue
flames indicate too much air
Poor Combustion: Wavy yellow
flames indicate too little air
Normal: Soft blue flames
Page 7
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Operation
Turning the Burners Off
1. Always turn the burner control knob(s) to the OFF position when cooking has been completed.
2. Promptly turn OFF the gas supply valve at the propane cylinder or at the main natural gas supply line.
3. Close the Hood of the Grill.
FLARE-UPS
“Flare-ups” sometimes occur when food drippings fall onto the hot sear plates or burners and ignite. Some
flaring is normal and desirable, as it helps impart the unique flavors associated with grilled foods. Control-
ling the intensity of the flare-ups is also desirable, however, in order to avoid burned or unevenly cooked
foods and to prevent the possibility of an accidental fire.
•
WARNING: Always monitor the Grill carefully while cooking and turn the flame level down (LO), or OFF,
if flare-ups intensify.
MATCH LIGHTING THE MAIN BURNERS:
1. Always open the Hood completely and inspect the
Grill and burners to confirm that all components are
properly positioned, before lighting the main burn-
ers.
WARNING: Never stand with your head directly over
the Grill when preparing to light the main burners, to
prevent possible bodily injury.
2. Always confirm that all of the burner control knobs
are in the OFF position before opening the gas sup-
ply.
3. Always turn on the propane gas supply valve at the
tank (1 to 2 turns) or turn on the main natural gas
supply valve.
4. Insert a lit match or a butane lighter into the match
lighting hole located on the left hand side of the base,
(see Fig. 10).
5. Turn the left Burner Control Knob to the HIGH
position by pushing down on the knob and turning
it counterclockwise.
Fig. 10
Page 8
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Operation
Lighting the Rotisserie Burner (if applicable)
The Rotisserie burner provides the steady, even heat required to cook poultry and roasts to self-basted-per
fection. Please read Assembly Procedures for instructions as well.
TO START THE ROTISSERIE BURNER:
1. Always open the Hood completely before attempting to light the Grill.
•
WARNING: Never stand with your head directly over the Grill when preparing to light the Rotisserie
burner, to prevent possible bodily injury.
2. Always confirm that all of the burner control knobs are in the OFF position before opening the gas s-up
ply.
3. Turn on the propane gas supply valve at the tank (1 to 2 turns) or turn on the main natural gas supply valve.
4. Turn the Rotisserie Burner Control Knob to the HIGH position, by pushing down on the knob and turning
it counterclockwise.
5. Immediately push the Igniter Button. The Rotisserie burner should light within five seconds.
•
WARNING: IFTHEROTISSERIEBURNERDOESNOTLIGHT,immediatelyturntheburnercontrolknobto
the OFF position, to prevent gas buildup Wait five (5) minutes for the gas to clear and then repeat the
preceding starting procedure. If the burner will not light when using the Igniter, follow the match lighting
instructions below.
6. Confirm that the burner is properly lit and that the flame pattern is as desired, (see Figs. 9a, 9b & 9c, for
the proper flame patterns). If the flame pattern is other than normal, consult the Troubleshooting Guide on
Page 22 for corrective action.
7. Always preheat the Grill before starting to cook on the rotisserie.
MATCH LIGHTING THE ROTISSERIE BURNER:
1. Always open the Hood completely, before attempting to light the Grill.
WARNING: Never stand with your head directly over the Grill
when preparing to light the Rotisserie Burner, to prevent possible
bodily injury.
Rotisserie
Lighting Hole
2. Always confirm that all of the burner control knobs are in
the OFF position before opening the gas supply.
3. Turn on the propane gas supply valve at the tank (1 to 2
turns) or turn on the main natural gas supply valve.
4. Insert a lit match or a butane lighter into the match lighting
hole located below the rotisserie screen (see Fig. 11).
5. Turn the Rotisserie Control Knob to the HIGH position by
pushing down on the knob and turning it counterclockwise.
Page 9
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Operation
Rotisserie Setup (if applicable)
The Rotisserie burner is intended to be used for rotisserie cooking only.
WARNING: Never use the main burners while using the Rotisserie burner, as that could result in igniting
the drippings, or overheating your Grill.
The Rotisserie assembly includes a
counterweight for large or irregular
food items ; using the counterweight
Rotisserie
forks
will reduce the strain on the motor.
Bushing
1. Remove the warming rack. Lay
a flat pan directly on the cooking
grates to catch drippings. Large
food items may require that you
Rotisserie
support
Rotisserie
motor
remove the middle cooking grate(s),
and place the pan on the sear
plates.
2. Insert the ends of the Rotisserie
Motor
bracket
Support into the slots of the right
cooking grate, so that the edge of
the support is approximately 1”
from the right casting, and the top
groove is in line with the rotisserie
Fig. 12
spit hole in the left casting (see
Fig. 12).
3. Engage the Motor Bracket to the left side of the base as per Rotisserie instructions.
4. Engage the Rotisserie Motor in the Motor Bracket (see Fig. 12).
5. Assemble the spit and meat forks. Adjust the retainer bushing to keep the spit in place (see Fig. 12).
Tighten the thumbscrews with small pliers.
NOTES: Always use the counterweight to balance the spit when cooking large or irregular food items.
The Rotisserie Motor is rated to turn a maximum load of 12 lb.
WARNINGS:
•
•
Never use the Rotisserie Motor in the rain, and never use it if it has become wet.
Always use a grounded three-prong outlet and a three-prong extension cord to energize the Rotisserie Mo-
tor. Never alter or remove the grounding prong on the Rotisserie Power Cord, as an electric shock hazard
would then result.
•
Never permit an electrical supply cord or a gas supply line to contact any heated surface of this Grill.
Page 10
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Operation
Lighting the Side Burner (if applicable)
WARNING: Never stand with your head directly over the Grill when preparing to light the side burner,
to prevent possible bodily injury.
1. Turn the side burner control knob to HIGH (see Fig. 13).
2a. PIEZO IGNITION SYSTEM - Turn the Igniter Knob clockwise until the burner ignites. The burner
should light within four clicks of the igniter.
2b.ELECTRONIC IGNITION SYSTEM - Push and hold the Igniter Button until the burner ignites.
The burner should light within five seconds.
NOTE: Observe the flame pattern. Soft blue flames are normal ; hard blue flames or wavy yellow flames are
not.You can adjust the flame with the air shutter below the control knob (see Fig 19). If yellow flames persist,
refer to the Troubleshooting Guide on Page 22.
SHUTTING THE BURNER OFF
1. Turn the control knob counterclockwise to the HIGH position, then depress it and turn it to OFF.
NEVER force the knob without depressing it, as that can damage the valve.
Fig. 13
Control
knob
Igniter
(Single Burner with PIEZO IGNITION SYSTEM shown)
Page 11
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Cooking
Methods of Cooking
With its combination of burners and accessories your gas grill can provide
for virtually every conceivable style of cooking.
• The powerful Main burners deliver the middle and high range of tempera-
tures desired for traditional barbecuing. This includes searing and finish-
ing steaks, hamburgers, pork chops and the like, or grilling chicken parts,
sausages, or kebabs with more moderate heat (see Fig. 14a).
• The Rotisserie burner, if equipped, delivers the succulent self-basted fla-
vors of chickens, ducks and hams or pork, beef and lamb roasts that only
rotisserie cooking can achieve. Also, the radiant infrared unit ensures that
you will be enjoying the results much sooner (see Fig. 14b).
Fig. 14a
• The Side burner, if equipped, boils, sautés, stir fries or warms all with equal
aplomb. Plus its high power is more than adequate for deep frying seafood,
vegetables and meats or hard boiling soups, lobsters or corn on the cob (see
Fig. 14c).
ROTISSERIE
Fig. 14b
Fig. 14c
Page 12
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Cooking
One of the keys to extending your range of grilling capabilities is a fundamental understanding of the
two common methods of cooking, Direct and Indirect cooking.
In the Direct cooking method, food is placed directly above the heat source. This method is used in
searing for example where you require high and immediate heat to quickly brown the outside layer of
meats thereby sealing in their juices to enhance flavor. On the grill this is accomplished using one or
both of your main burners and placing the food on the porcelain cooking grids directly over the burn-
ers. This may be done with the grill hood either open or closed.
In the Indirect cooking method, food is placed on the grill offset from the heat source. With the grill
lid closed reflected heat surrounds the food cooking it more evenly and gently. This approximates the
action of a convection oven where heat is circulated by the use of a fan to achieve a similar result. This
method is perfect for cooking roasts of any kind but is also useful whenever you want to slow cook
or bake a wide variety of foods. Indirect cooking on your grill is accomplished using one of the main
burners and placing the food on the porcelain cooking grid above the opposite burner, or on the warm-
ing rack burner. The grill hood should always be closed when employing the indirect cooking method
PREPARING FOOD FOR THE GRILL:
WARNING: Always observe safe food-handling and safe food-preparation practices when using this
Grill, to prevent food-borne illnesses :
• Always cook foods adequately. Undercooked foods can retain bacteria, especially if thawed or exposed
to warm conditions prior to cooking.
• Always use a meat thermometer to confirm that foods have been fully cooked.
• Always use separate plates and utensils for the handling of raw food. Never place raw food and cooked
food on the same plate, and never place cooked food on a plate that was used for handling raw food.
Always carefully wash all plates and utensils used to handle raw food before using them to handle
cooked food.
• Always wash all vegetables, seafood and poultry before cooking.
• Always leave uncooked foods in the refrigerator until you are ready to start cooking.
• Always marinate meat in the refrigerator. Always dispose of the excess marinade, and never reuse it.
• Always preheat your Grill for 5 to 10 minutes before cooking, and clean off all grease and food residue
before using the cooking grids.
Page 13
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Cooking
Grilling Tips:
A few helpful hints will ensure that your grilling results are perfect every time.
•
•
•
•
•
•
•
Apply a light coating of cooking oil to your cooking grids before grilling, to prevent foods from sticking.
Cook similar portion sizes together, so that they all cook evenly.
Use tongs to turn foods on the Grill.
Never pierce foods while they are cooking on the Grill, as this will dry them out.
On foods such as pork chops and steak, slit the fat strip to prevent the meat from curling during cooking.
Turn foods infrequently. Some chefs say that a good steak should never be turned more than once.
Apply sugar-based sauces such as commercial barbecue sauces only during the latter stages of cooking,
to prevent charring.
•
•
Soak the string you use to tie up roasts and poultry on the Rotisserie spit to protect it from burning. Also,
soak the wooden skewers that you intend to use for kebabs for several minutes before using them for
cooking.
Use a disposable aluminum tray filled with water, fruit juice, wine or a marinade to add extra flavor and
moisture to slow-cooked foods like roasts, whole chickens, turkeys or ducks. Place the tray on top of the
sear plates below the Grill surface and immediately under the foods being cooked. This will buffer the
heat from below, thereby slowing the cooking process and protecting the bottom of the food from over-
cooking. Check the tray periodically during cooking and keep it filled with liquid.
WARNING: Never let the tray boil dry. That could be hazardous, as grease from fatty foods that have collected
in the tray could ignite and possibly cause bodily injury or property damage.
NOTE: Always trim excess fat from your foods to reduce the occurrence of flare-ups during cooking.
Page 14
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Cooking Time Chart
Cooking
Weight/
Temperature
Cooking Time
Type of Food
Thickness
Beef
Burgers
400–450° F.
350°
Rare: 4–7 min.
Medium: 7–10 min.
Well Done: 10–12 min.
1 inch
Roasts
Blade, Sirloin Tip
Rare: 18–20 min./lb.
Medium: 20–25 min./lb.
Well Done: 25–30 min./lb.
Steaks
Maximum (To sear)
400–450 F. (To finish)
Rare: 4–7 min.
Medium: 7–10 min.
Well Done: 10–12 min.
Porterhouse, Rib,
Ribeye, Sirloin,
T-Bone
1 inch
°
Maximum (To sear)
400–450 F. (To finish)
Rare: 15–17 min.
Medium: 17–19 min.
Well Done: 19–22 min.
Filet Mignon
2 inches
°
Poultry
Chicken, Parts
325–350
325–350
325–350
°
°
°
F.
F.
F.
30–45 min.
20 min./lb.
12–15 min.
Chicken, Whole
3–4 lb.
1–2 lb.
Chicken Breasts,
Boneless
Cornish Hens
Duck
1–11/2 lb.
4–5 lb.
325–350
325–350
325–350
°
°
°
F.
F.
F.
45–60 min.
18–20 min./lb.
20 min./lb.
Turkey
13–25 lb.
Fish & Seafood
Fish
Fillets
1–11/2 inch
1–2 lb.
2–4 lb.
10–15 min.
20–30 min.
30–50 min.
400–450
325–350
325–350
°
°
°
F.
F.
F.
Steaks
Whole Fish
Seafood
Lobster
Shrimp
11/2–2 lb.
Large
15 min.
5–6 min.
400–450
325–350
°
°
F.
F.
Page 15
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Cooking Time Chart
Weight/
Cooking
Cooking Time
Thickness
Type of Food
Temperature
Pork
Chops
25–30 min.
12–15 min.
1 inch
1 inch
400–450
°
F.
Ham
Steak
400–450
325–350
°
°
F.
F.
12–14 lb.
Bone in
Whole ham
Medium: 20–25 min./lb.
Well Done: 25–30 min./lb.
4–5 lb.
Boneless
325–350
325–350
325–350
°
°
°
F.
F.
F.
50–60 min.
Ribs
Back, Side
5–6 lb.
3–5 lb.
Medium: 25–27 min./lb.
Well Done: 27–30 min./lb.
Roasts
Butt, Loin, Shoul-
1–11/2 hrs.
der
Medium: 30–35 min./lb.
Well Done: 35–40 min./lb.
Tenderloin
375–400
325–350
°
°
F.
F.
—
Sausage
12–20 min.
Lamb
Chops
Loin, Rib, Shoul-
der
Rare: 7–9 min
Medium: 10–13 min.
Well Done: 14–17 min.
400–450
°
F.
1 inch
Roast
Crown Roast
Leg
325–350
325–350
°
°
F.
F.
2–4 lb.
5–9 lb.
40–45 min./lb.
30–35 min./lb.
Page 16
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Cooking Time Chart
Cooking
Type of Food
Vegetables
Asparagus
Cooking Time
Temperature
Comments
6–8 min.
325–350
325–350
°
°
F.
F.
Cut off ends of stems. Lay across
the grills.
Beans
30–35 min.
Wrap in foil with butter or marga-
rine.
Turn over once.
Carrots
20–30 min.
25–35 min.
325–350
325–350
°
°
F.
F.
Cook directly on the grill.
Corn on the
Cob
Soak in cold water for 15 minutes.
Cook with husk on.
Eggplant
Mushrooms
Onions
6–8 min./side
6–8 min.
325–350
325–350
325–350
°
°
°
F.
F.
F.
Cut into slices and coat with oil.
Cook directly on the grill.
40–45 min.
Wrap in foil. Turn over once dur-
ing cooking.
Peppers
15–20 min.
400–450
°
F.
Remove charred skin before eat-
ing.
Potatoes
50–60 min.
30–40 min.
325–350
325–350
°
°
F.
F.
Wrap in foil. Turn over once.
Roasted Garlic
Cut off top of bud and lightly coat
with Olive oil. Wrap in foil.
Tomatoes
Zucchini
5–7 min.
325–350
325–350
°
°
F.
F.
Cut in half and coat in Olive oil.
Cut into slices and coat with oil.
6–8 min./side
Page 17
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Care & Maintenance
Care & Cleaning
WARNING: Always observe the following safety precautions, to prevent bodily injury and to
assure that your Grill will operate properly :
CAUTION: Always allow sufficient time for the Grill to cool fully before handling or cleaning
any of its parts.
BURNERS:
NOTE: All of the burners should be inspected
frequently and cleaned as often as is neces-
sary.
• Main Burner
WARNING: Always inspect the air shutter
screen periodically to confirm that it is clear
Rotisserie
Burner
of food residue, spider webs or other insect
debris.Aclogged venturi tube can cause a fire
to occur beneath the Grill, due to a flashback
Main
Burner
of gas (see Fig. 15).
NOTE: Remove the cooking Grills and the
sear plates to inspect the burner at least once
per year, or more frequently if required.
•
Loosen the burner attachment screws (from
inside) to allow the burners to be pulled
away from the valves far enough for a
venturi brush or suitable cleaning device to
be inserted into the burner venturi to clean
away debris (see Fig. 15). Be careful not
to damage the electrode ceramics.
Spider web
and debris
•
Reinstalltheburnersproperlyoverthevalves
(see Fig. 21). Use a wire brush or toothpick
to clean the ports all around the sides of the
burner (see Fig. 17). It is normal for some
surface rust to appear on the burner. Severe
rusting can enlarge the gas ports, however,
which could cause changes in the Grillʼs
performance.
Shutter screen
Venturi brush
Fig. 15
Page 18
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Care & Maintenance
•
Rotisserie Burner (if applicable)
Inspect the Rotisserie burner monthly, if it is
used frequently. Remove the rear panel to access
the burner. Confirm that the burner ports and air
shutter screen are clear of food residue, cobwebs
or other insect debris (see Fig. 16).
Rotisserie Burner
Fig. 16
WARNING: A clogged venturi tube can cause a fire to occur
beneath the Grill, due to a flashback of gas.
Use a wire brush to clean all ports on the sides of the burner (see
Fig. 17).
Fig. 17
•
Side Burner (if applicable)
Inspect the air shutter screen periodically (see
Fig. 18) and confirm that it is clear of food
residue, cobwebs or other insect debris. The
Side Burner ignition electrode delivers a spark
to ignite the gas at the burner. Always keep
it clear of any buildup of foreign material, as
that can act as an insulator and prevent the
Adjust shutter, and
keep screen clean
Fig. 18
•
Cooking Grids
The cooking grids have been porcelain enam-
eled for durability and ease of cleaning. These Grills may be cleaned with any nonabrasive
cleaning agent formulated for kitchen use, or a brass wire brush.
NOTE: Always handle the grids with care, as porcelain enamel is susceptible to chipping.
Page 19
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Care & Maintenance
DRIP TRAY
The drip tray and grease cup, located under
the burner pan in the bottom of the Grill body
are provided to catch excess cooking fats and
juices.
The drip tray is accessible from the rear of the
Grill. It is necessary to lift up the pan slightly
while pulling it out (see Fig. 19).
Check it for accumulations in the grease cup
after each use of the Grill, and clean it as nec-
essary.
Use lightly abrasive or nonabrasive products
only for cleaning the drip tray.
Fig. 19
STAINLESS STEEL PANELS
Stainless steel is very durable and should last indefinitely with a minimum of care. Due to
the nature of its brushed surface, minor scratches may appear with normal use and handling.
These may be removed with the use of a fine to medium grade Scotch-Brite* (or similar) pol-
ishing pad. Apply gentle, even pressure while rubbing with the grain of the steel. Do not rub
against the grain, as damage to the finish can result. Never use steel wool on the stainless steel
panels.
Periodic cleaning with a nonabrasive cleaning compound, specifically formulated for stainless
steel, will remove any dirt, grease, cooking residue or discoloration that may develop.
CAUTION: Never use abrasive cleaning agents, scouring pads, or other abrasive materials to
clean the stainless steel panels, to avoid scratching the surfaces.
PORCELAIN ENAMEL CASTINGS
Periodic cleaning with a dry or slightly damp cloth or soft brush will keep porcelain enamel
surfaces looking new. Use a kitchen appliance cleaner or a polish expressly formulated for use
on porcelain enamel to clean the porcelain enamel castings.
CAUTION: Never use abrasive cleaning agents or abrasive materials to clean the porcelain
enamel castings, as they will permanently scratch the porcelain enamel surfaces. to avoid scratch-
ing the surfaces.
Page 20
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Care & Maintenance
Maintenance
BURNER ADJUSTMENT
NOTE: It may be necessary to adjust the burners
periodically, to compensate for variables in gas char-
acteristics. If you notice that the burner flame pattern
is irregular (see Figs. 9a, 9b
& 9c), it may be necessary to adjust the air shutter
opening at the front of the venturi tubes.
•
The shutters are accessible under the control panel
at the front of the Grill (see Fig. 20).
•
Use a screwdriver to loosen the locking screws.
Open the shutter just enough to achieve the
desired soft, blue flames. Make adjustments in
small increments and allow the burner to come
up to operating temperature
Loosen the
locking screw
(10 min.) before making further adjustments.
Turn shutter clock-
wise to open
Fig. 20
If burners are removed for cleaning or adjustment, always
confirm that they have been reinstalled correctly over the
valve outlets (see Fig. 21). The valves should extend into
the burner venturis 1/4” minimum.
Venturi tube
Valve outlet
NOTE: Similar adjustment can be made to Rotisserie
and/or Side Burners, if so equipped.
1/4”
Fig. 21
Page 21
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Troubleshooting Guide
POTENTIAL
PROBLEM
ACTION REQUIRED
CAUSE
Burner will not light
Gas supply turned off
Turn on fuel supply and retry.
Out of propane
Confirm the flow of gas by smell or by listening for the hiss
of gas being emitted. Allow gas to clear before attempting to
relight.
Weigh your propane cylinder. A standard 20 lb. cylinder will
weigh about 18 lb. when it is empty and 38 lb. when it is 80 %
full.
WARNING: Never take a propane cylinder indoors for any
purpose.
Blockage in the gas
system
Confirm that the venturi tubes are not blocked by insects or
other debris. Use a special venturi brush to clean (Fig. 16).
Use a pin or needle to carefully probe the orifice in the gas
valve. Never enlarge the orifice (Fig. 18).
Misalignment of the gas
Look under the front control panel and reinsert the gas injector
valve to the venturi tubes into the venturi tube, if required (Fig. 22).
of the burner.
Improper attachment of Tighten the regulator’s plastic collar onto the cylinder valve.
the propane hose and
regulator
Hand-tighten only (Fig. 4).
Unit won’t heat up
(LP)
Control knob left open at
startup,
or
turning gas on too
quickly
For safety, the regulator coupling on your barbecue is
equipped with a flow control mechanism. This device limits
gas flow in the event of a sudden change in the demand
for gas. This may be engaged inadvertently, if a burner
control knob should be left ON when you open the propane
cylinder valve. Rapidly opening the valve can also engage
flow control. To resolve the problem, close your cylinder
valve. Confirm that all burner control knobs are in the OFF
position. Open the cylinder valve slowly (about 1 to 2 turns)
and wait 5 seconds. Finally, turn a single burner ON and try
relighting it.
Always shelter your Grill from strong winds.
Unit won’t stay lit Wind
Running out of fuel
Confirm the flow of gas by smell, or by listening for the hiss of
gas being emitted.
Weigh your propane cylinder. A standard 20 lb. cylinder will with
about 18 lb. when it is empty ad 38 lb. when it is 80% full.
WARNING: Never take a propane cylinder indoors for any pur-
pose.
Page 22
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Troubleshooting Guide
POTENTIAL
CAUSE
ACTION REQUIRED
PROBLEM
Uneven burn pattern
or
Blockage in the burner
or gas system
Confirm that the venturi tubes are not blocked by insects or other
debris. Use a special venturi brush to clean (Fig. 15).
Flashback fire
Use a pin or needle to probe the orifice in the gas valve. Never
enlarge the orifice (Fig. 17).
Use a small nail or toothpick to clean the burner ports (Fig. 17).
Corroded burner
Corrosion of a gas burner can cause the solid material between
the gas ports to deteriorate, resulting in uneven burning. See
your retailer for the appropriate replacement burner.
Excessive yellow
flame
Your Grill should burn with a predominantly blue flame.
If the flame is mostly yellow, check the venturi tubes for ob-
struction and clean as shown on Page 19. If yellow flames still
persist, adjust the opening on the air shutter of the venturi tube
located under the front console of the Grill (Fig. 20).
Improper air shutter
opening
Flare-up
Excessively fatty foods
Grease buildup
Trim all excess fat from meat before cooking.
Confirm that the sear plate is clean and properly installed. Re-
move excess grease from the burn chamber.
Wipe the electrode with a soft, clean cloth.
Igniter does not spark Electrode fouled
The electrode should be located 1/8” to
3/16” from the
Electrode improperly
gapped
burner, and positioned to spark to the edge of a gas port.
If the gap is incorrect, or the unit is not properly sparking,
gently bend the electrode tip into position. Use caution so
that the ceramic insulator does not crack.
Electrode cracked
If the ceramic insulator on the electrode is cracked, it may
short out. Replace the electrode.
Lead wire is discon-
nected
Confirm that the lead from the Ignitor module to the elec-
trode is well seated on the termination of the module.
Lead wire is cracked
A crack in the lead wire may result in shorting. Replace the
wire.
The battery in the Igniter Button may be dead or installed
incorrectly. Correct position is positive end down.
Battery dead or installed
wrong
Page 23
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Lifetime Warranty
•
•
• On all exterior Stainless Steel Components, such as the cart paneling &
doors, shelving, condiment bins and handles, if so equipped.
• On all castings (1 year on paint).
10 Year Warranty
• On all porcelain on steel surfaces such as the hood and burn chamber.
• On all burners except side burner.
5 Year Warranty
• On all remaining parts.
•
•
1 Year (Accessories)
• Rotisserie.
• The warranty is nontransferable.
• It does not cover failures due to misuse or improper installation or maintenance.
• The warranty is for replacement or repair of defective parts only. CFM Home Products
will not be responsible for incidental or consequential damages or any labor costs.
• This limited warranty does not cover damage due to chipping and scratching of porce-
lain or painted surfaces nor does it cover corrosion or discoloring due to misuse, lack of
maintenance, hostile environments, accident, alterations, abuse or neglect.
• This limited warranty does not cover any scratches, dents, corrosion or discoloring by
heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, nor any
components used in the installation of the gas grill.
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CFM Corporation
2695 Meadowvale Boulevard
Mississauga, Ontario L5N 8A3 Canada
(800) 668-5323
www.cfmcorp.com
Service Note: If you are experiencing difficulties or are dissatisfied with your purchase, please contact CFM at
the telephone number listed above prior to returning your grill to the store.
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