Vermont Casting Gas Grill VC50 User Manual

VERMONT  
Castings  
VERMONT  
Castings  
VERMONT  
USERS MANUAL  
For Models VC50 and VC75  
Gas Barbecue Grill  
50000621/1200  
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Warnings  
SIGNAL WORDS :  
The Signal Words used in this Manual, and their intended meanings, are as follows :  
DANGER : Indicates that a failure to observe the safety instructions could result in death or catastrophic  
bodily injury.  
WARNING : Indicates that a failure to observe the safety instructions could result in serious bodily injury.  
CAUTION : Indicates that a failure to observe the safety instructions could result in property damage or  
minor bodily injury.  
NOTE : Designates important information relating to the safe use of the Grill.  
IMPORTANT WARNINGS :  
Since this outdoor cooking appliance is movable, is fueled by natural or propane gas, generates very high  
temperatures for cooking and emits carbon monoxide as a bi-product of combustion, prudent precautions  
must be taken to assure its safe use.  
DANGER : This Grill has been designed for OUTDOOR use only.  
Never use this outdoor Grill inside any building, garage, shed or breezeway, or inside any  
boat, trailer or recreational vehicle, to prevent a possible fire and to prevent the possibility of  
carbon monoxide poisoning or asphyxiation  
DANGER : Exposing an over-filled or a disconnected propane cylinder to heat could cause venting of  
fuel through the pressure release valve. Since propane vapor is heavier than air it tends to pool and, if  
ignited, could produce a violent fire or explosion.  
Never install a propane cylinder if it is more than 80 % full, as the contents may lack adequate room for  
expansion when exposed to heat.  
Never store a spare Propane Gas Cylinder in the cylinder compartment of this Grill, because it will be exposed  
to high temperatures when the Grill is in use.  
This Gas Barbecue Grill will provide you with many hours of pleasure and enjoyment, if it is used in  
accordance with the Warnings and Safety Instructions contained in this Manual.  
The essential Warnings and Safety Instructions are located throughout the pages of this Manual, but some of  
the principal ones have been summarized below for your convenience:  
Page ii  
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Warnings  
A. SAFE LOCATIONS FOR USE OF THIS OUTDOOR GRILL  
DANGER :  
Never use this outdoor Grill inside any building, garage, shed or breezeway, or inside any boat, trailer  
or recreational vehicle, to prevent a possible fire and to prevent the possibility of carbon monoxide  
poisoning or asphyxiation.  
WARNINGS :  
Always confirm that this Grill is not positioned under a combustible object (e.g., an awning or  
umbrella) or in a covered area (e.g., a porch or gazebo) before lighting it, to prevent a possible fire.  
Always confirm that this Grill is not positioned under the overhang of a house, a garage or other  
structure before lighting it. An overhang will serve to deflect flareups and radiated heat into the  
structure itself, which could result in a fire.  
Always confirm that this Grill is positioned more  
than 36” (1m) away from any combustible  
materials or surfaces before lighting it, and that  
no gasoline or other volatile substances are  
stored in the vicinity of this Grill. The tempera-  
ture of a grease fire or of the radiated heat might  
otherwise be sufficient to ignite nearby combus-  
tibles or volatile substances.  
Always locate this Grill where there will be ample  
combustion and ventilation air, but never  
position it in the direct path of a strong wind.  
Never allow the Grill to operate while unat-  
tended, to prevent uncontrolled grease fires from  
erupting.  
Never attempt to move this Grill while it is in opera-  
tion or while it is still hot, to prevent possible  
personal injury.  
Fig. 1  
Never store or use gasoline or other flammable or volatile substances in the vicinity of this Grill or in the  
vacinity of any other heat-generating appliance, because of the danger of starting a fire.  
Always confirm that the installation of this Grill conforms with the requirements of all local Codes or, in the  
absence of any applicable local Codes, with either the National Fuel Gas Code, ANSI Z223.1; CAN/CGA-  
B149.1, National Gas Installation Code; or CAN/CGA-B149.2, Propane Installation Code.  
Page iii  
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Warnings  
B. SAFE USE OF LP (PROPANE) GAS  
DANGER :  
Never install a propane cylinder that is more than 80 % full, as the contents may lack adequate room  
for expansion when exposed to heat. Propane vapor may then be vented through the pressure release  
valve, which could accumulate in a pool and later result in a fire or explosion.  
Always instruct your certified propane fuel supplier to confirm by weight that your cylinder is not more  
than 80 % full. An empty cylinder will weigh about 18 lbs., while a properly filled cylinder should weigh  
no more than 38 lbs.  
Never store a spare Propane Cylinder in the cylinder compartment of this Grill. Exposing a discon-  
nected cylinder to heat could result in the venting of propane vapor through the pressure release valve,  
and the pooled vapor could result in a violent fire. (No hazard is posed by the connected cylinder if it is  
not overfilled, however, as it tends to refrigerate itself while it is being used.)  
Always confirm that all openings in the cylinder compartment of this Grill are free of any obstructions  
that would restrict the circulation of ventilation air. Good ventilation will prevent the pooling of leaked  
propane vapor, which is heavier than air, and which could explode if ignited.  
WARNINGS :  
Always consult the Rating Label on the back of the Grill to confirm which fuel must be used with the  
Grill. Never operate the Grill with propane gas if it has been configured to use natural gas, to prevent  
hazardous overheating.  
Always confirm that there are no gas leaks before lighting this Grill. Apply a 50/50 solution of liquid  
soap and water to the gas supply line connectors with a brush or spray bottle, and watch for bubbles.  
Never use a match or open flame to test for gas leaks.  
Always visually inspect the gas supply line for fraying, cracking or rodent damage before each use of  
this Grill and, if necessary, install a replacement obtained from your Vermont Castings dealer before  
lighting this Grill.  
Always store your spare Propane Gas Cylinders in an outdoor area that is well-ventilated, shady, cool and  
removed from any heat source. Always store those cylinders in an upright position. Never store a spare  
cylinder in the vicinity of this Grill, or in the vicinity of any other heat-generating appliance.  
C. SAFE USE OF NATURAL GAS  
Always consult the Rating Label on the back of the Grill to confirm which fuel must be used with the  
Grill. Never attempt to operate the Grill with natural gas if it has been configured to use propane gas, to  
prevent possible bodily injury.  
Always employ a qualified service agency to install all necessary gas supply plumbing, for safety reasons  
and to assure compliance with all applicable Codes.  
Page iv  
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Safety  
Always promptly shut off the gas supply and immediately extinguish all flames if you smell gas. Always  
seek assistance from your gas supplier or local Fire Department if the gas smell persists, because of the  
danger of fire or explosion.  
Always confirm that there are no gas leaks before lighting this Grill. Apply a 50/50 solution of liquid  
soap and water to the gas supply line connectors with a brush or spray bottle, and watch for bubbles.  
Never use a match or open flame to test for gas leaks.  
Always visually inspect the gas supply line for fraying, cracking or rodent damage before each use of this  
Grill and, if necessary, install a replacement before lighting this Grill.  
Never permit a gas supply line to contact any heated surface of this Grill.  
D. PREVENTION OF BURNS  
Always keep children and pets under close supervision when using this Grill, and never permit them to  
come near the Grill while it is in use, as the exterior surfaces will be very hot.  
Always wear insulated protective mitts when working at the Grill, or when attempting to close a gas  
supply valve after cooking has been completed, to prevent possible burns. Always use insulated pot holders  
when handling containers of hot food.  
Always wear an insulated protective mitt when adding a smoking agent to a Smoker Box.  
Never store or use gasoline or other flammable or volatile substances in the vicinity of this Grill, or in  
the vicinity of any other heat-generating appliance.  
E. ELECTRICAL SAFETY  
Always confirm that this Grill has been grounded in accordance with local Codes or, in the absence of  
local Codes, with the National Electrical Code, ANSI/NFPA No. 70 or the Canadian Electrical Code, CSA  
C22.1, when an external electrical source is being utilized for the Rotisserie Motor.  
Always use a grounded three-prong outlet and a three-prong extension cord to energize the Rotisserie  
Motor. Never alter or remove the grounding prong on the Rotisserie Power Cord, as an electric shock  
hazard would then result.  
Never permit an electrical supply cord to contact any heated surface of this Grill.  
Page v  
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Table of Contents  
Safety  
Important Warnings.................................................................... i - v  
Clearance Requirements ............................................................. ii  
Table of Contents........................................................................ 1  
Fuels ........................................................................................... 2  
Safey ........................................................................................... 3  
Gas Hookup Hooking Up to the Gas Supply..................................................... 4  
LP Gas Supply Connection ........................................................... 4  
Natural Gas Supply Connection.................................................... 5  
Test for Leaks .............................................................................. 5  
Operation Control Functions ........................................................................ 6  
Lighting the Main Burners........................................................... 7  
Turning the Burners Off .............................................................. 8  
Flareups ...................................................................................... 8  
Match Lighting the Main Burner .................................................. 8  
Lighting the Rotisserie Burner..................................................... 10  
Match Lighting the Rotisserie Burner .......................................... 10  
Rotisserie Setup .......................................................................... 11  
Lighting the Side Burner.............................................................. 12  
Shutting the Side Burner Off ........................................................ 12  
Using the Smoker Box ................................................................. 13  
Cooking  
Methods of Cooking..................................................................... 14  
Preparing Food for the Grill ........................................................ 15  
Grilling Tips ................................................................................ 16  
Cooking Time Chart..................................................................... 17  
Care &  
Maintenance  
Burners....................................................................................... 20  
Cooking Grids ............................................................................. 21  
Drip Tray..................................................................................... 22  
Stainless Steel Panels................................................................... 22  
Porcelain Enamel Castings .......................................................... 22  
Burner Adjustment ...................................................................... 23  
Trouble Shooting Guide .................................................................................. 24  
Page 1  
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Safety  
Fuels  
WARNING : Never use Natural Gas in a Grill that has been configured to burn Propane Gas, and never use  
Propane Gas in a Grill that has been configured to use Natural Gas, to avoid possible bodily injury. Always  
consult the Rating Label on the back of your Grill to confirm which fuel must be used with the Grill.  
NOTE: Your Vermont Castings Gas Grill has been specifically equipped at the factory to burn either Propane  
Gas (LP) or Natural Gas (NG). The Grill may be converted for safe use with the alternative fuel, however,  
through the installation of an appropriate Fuel Conversion Kit, which is available from your Vermont Castings  
dealer.  
Check hose for breaks  
or wear before each use  
WARNING: Use only the pressure regulator and and type I propane  
gas supply coupling and hose that is originally provided with this  
appliance or as specified by Vermont Castings, (see Fig. 2).  
Type I  
Connector  
ADDITIONAL WARNINGS:  
Always install a 20 lb. propane cylinder that is equipped with a  
type I valve outlet (see Fig. 3), and that has a 12” diammeter and  
an 18” height. Always use a propane cylinder that has been  
constructed and marked in conformance with either the  
spectifications for LP Gas Cylinders of the U.S. Department of  
Treasportation or the spectifications in the National Standard of  
Regulator  
Fig. 2  
Canada, CAN/CSA-B339, Cylinder, Spheres and Tube for  
Transportation of Dangerous Goods, as applicable.  
Always confirm that your propane cylinder is equipped with a  
shut-off valve terminating in a Type I propane cylinder valve outlet  
connection, and that it has been provided with a collar to protect  
the cylinder valve.  
Shutoff  
Valve  
Collar  
Never install a propane cylinder in this Grill unless it is  
equipped with a listed Overfill Protection Device (OPD).  
Always have a new propane cylinder properly purged of air by  
your certified propane gas dealer. Since a new cylinder is initially  
filled with air, the air must first be purged before it is filled with  
propane.  
Always visually inspect the gas supply line for fraying, cracking  
or rodent danaged before each use of this Grill and, if necessary,  
install a replacement obtained from your Vermont Castings dealer  
prior to lighting this Grill.  
Fig. 3  
Page 2  
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Safety  
DANGER:  
a) Do not store a spare LP - Gas Cylinder under or near this appliance  
b) Never fill the cylinder beyond 80% full; and  
c) If the information in a) and b) is not followed exactly, a fire causing death or serious injury may occur.  
WARNING : Always confirm that the openings in the cylinder compartment of the Grill are free of any  
obstructions that would restrict the circulation of ventilation air. Good ventilation will prevent any possible  
accumulation of leaked propane vapor, which is heavier than air and which could explode if ignited.  
NOTE : Always have a certified propane gas supplier inspect and requalify your refillable propane gas  
cylinder prior to each refilling, in accordance with DOT or TC requirements for propane cylinders.  
ADDITIONAL WARNINGS :  
Always handle propane cylinders with great care, as the contents are under high pressure.  
Always close the propane cylinder valve promptly after each use of the Grill.  
Always store propane cylinders outdoors, in an upright, secure position, out of direct sunlight, away  
from living quarters and in a well-ventilated, cool, dry area. NEVER STORE A CYLINDER IN A BUILD-  
ING, GARAGE OR OTHER STRUCTURE OR ENCLOSED AREA.  
Always keep cylinders out of reach of children.  
Always confirm that a valve dust cap has been tightly installed and that the valve itself is fully closed,  
whenever a propane cylinder has been disconnected.  
Always transport a propane cylinder in an upright, secure position, after confirming that its valve is  
closed.  
Always stabilize a cylinder so that it cannot move, when it is being transported in a car trunk.  
Never transport a propane cylinder in the passenger compartment of a car or truck.  
Never store a Vermont Castings Gas Grill indoors, unless the propane cylinder has first been discon-  
nected and removed from the Grill.  
Never expose a propane cylinder to any heat source, never apply heat directly to a cylinder and never  
store a spare cylinder in the vicinity of this Grill.  
Never paint a propane cylinder a dark color, as this can cause the cylinder and its contents to over-  
heat.  
The LP cylinder must be arranged for vapor withdrawal.  
Page 3  
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Gas Hookup  
Hooking Up to the LP (Propane) Gas Supply  
For Your Safety  
VERMONT  
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1. WARNING : Never store or use gasoline or any  
other volatile substance in the vicinity of this Grill.  
VERMONT  
2. WARNING : Never store a spare propane cylinder  
in the vicinity of this Grill, or in the vicinity of any other  
potential heat source.  
LP (Propane) Gas Supply Connection  
1. Always place the propane tank in the tank locator hole in the  
bottom pan of the cylinder compartment.  
2. Always confirm that all burner control knobs are in the OFF  
position before activating the gas supply.  
3. Always connect the gas supply regulator as follows :  
• Insert the nipple of the valve coupling into the tank valve and  
tighten the connection collar by turning it clockwise with one  
hand while holding the regulator with the other, (see Fig. 4).  
WARNING : Always conduct a leak test before lighting the Grill, to  
prevent a possible fire or explosion (see page 5).  
Fig. 4  
Fig. 5  
Page 4  
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Gas Hookup  
Natural Gas Supply Connection  
To Connect:  
1. Push back the Sleeve on the Socket as shown below (see Fig. 6a).  
2. Insert Plug and release the Sleeve (see Fig. 6b).  
Retract Sleeve  
3. Push the Plug until Sleeve snaps forward to lock  
the Plug in the Socket.  
WARNING : Always conduct the following safety  
tests before lighting the Grill, to prevent a possible  
fire or explosion (see leak test below)  
Fig. 6a  
To Disconnect:  
1. Push Sleeve back and pull the Plug out.  
Testing For Gas Leaks  
Before attempting to operate this Grill :  
1. Always confirm that all burner control knobs are  
in the OFF position.  
Release Sleeve  
Fig. 6b  
2. Always connect the gas supply hose first and then open the gas shutoff valve.  
3. Always use a brush or spray bottle to apply a 50/50 solution of liquid soap and water to all connection  
points (see Fig. 5) to test for gas leaks. Never use a match or open flame for that purpose.  
4. Always look for bubbles to appear, as the appearance of bubbles will indicate a gas leak. Always turn off  
the gas immediately and tighten the connection, if you find that a leak exists.  
5. Always repeat this procedure until no further gas leaks are found to exist, before lighting the Grill.  
6. Never attempt to light this Grill, however, if a leak cannot be stopped. Always call your propane gas  
supplier promptly to obtain assistance.  
WARNINGS :  
Always consult the Rating Label on the back of the Grill to confirm that it has already been configured to burn Natural  
Gas. If it is necessary to reconfigure the Grill, however, always utilize the Natural Gas Fuel Conversion Kit available from  
your Vermont Castings retailer, to prevent possible bodily injury.  
All gas suppy plumbing should be performed only by a qualified service agency. In the U.S., the supply connection  
must be made in accordance with local code or, in the absence of local codes, with the national fuel gas codes, ANSI  
Z223.1. In Canada, the supply connection shell be carried out in accordance with the provincial authorities having  
jurisdiction and in accordance with the requirements of the CAN/CGA 1-B149.1 AND .2 installation code. A shut-off  
value must be installed between the gas grill and the main supply. For natural gas, use a 3/8” or 1/2” natural gas supply  
line capable of an a input of at least 60,000 BTU’S.  
Always disconnect the Grill and close its individual manual shutoff valve, when conducting pressure tests of the gas  
supply piping system at pressures which exceed 1/2 psi (3.5kPa).  
Always isolate the Grill from the gas supply piping system by closing its individual manual shutoff valve when  
conducting pressure tests of the gas supply piping system at pressures which are equal to or less than 1/2 psi (3.5kPa).  
Page 5  
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O p e r a t i o n  
Control Functions  
Propane Tank Valve  
WARNING : Never open the Tank Valve unless the Grill is being prepared for use, to prevent the pooling of  
propane vapor.  
Always open the Valve immediately before lighting the Grill, and always close it immediately after cooking has  
been completed.  
Burner Control Valves  
On Model VC75, three valves independently control gas flow to the Left, Right, and Rotisserie burners, as  
indicated on the front Control Panel (see Fig. 7).  
On Model VC50 there are two independent control valves for the main burners.  
The OFF position is indicated by the dot above each knob. A full range of flame adjustment is available from  
High to Low, (by turning a knob counterclockwise).  
Piezo Ignition System  
As you turn the Ignitor knob clockwise, you will hear a click as the Piezo module generates an ignition spark  
to the burners. The burner should light within four clicks.  
Models VC200 & 400  
BUTTON  
Fig. 7  
Page 6  
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Operation  
Lighting the Main Burners  
1. Always open the Hood completely and always inspect the Grill  
and burners to confirm that all components are properly  
positioned, before lighting the main burners.  
VERMONT  
Castings  
VERMONT  
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WARNING: Never stand with your head directly over the Grill  
when preparing to light the main burners, to prevent possible  
bodily injury.  
2. Always confirm that all of the burner control knobs are in the  
OFF position before opening the gas supply.  
3. Turn on the propane gas supply valve at the tank (1 to 2 turns)  
or turn on the main natural gas supply valve, (see Fig. 8).  
4. Turn the selected Burner Control Knob to the HI position by  
pushing down on the knob and turning it counterclockwise.  
Fig. 8  
5. Immediately turn Igniter Button. The selected burner should  
light within four clicks.  
WARNING: IF THE SELECTED BURNER DOES NOT LIGHT, immediately turn the burner control knob to the OFF  
position, to prevent gas buildup. Wait five (5) minutes for the gas to clear and then repeat the preceding starting  
procedure. If the burner will not light when using the Igniter, follow the match lighting instructions (see Page 9).  
6. Confirm that the burner is properly lit and that the flame pattern is as desired, (see Figs. 9a, 9b & 9c, for the proper  
flame patterns). If the flame pattern is other than normal, consult the Troubleshooting Guide on Page 26 for correc  
tive action.  
7. Always preheat the grill before starting cooking. Light both burners and adjust them to the HI position for 5 to 10  
minutes. Before placing any food on the Grill, clean the cooking grids with a brass wire brush.  
8. Adjust the Controls to a medium setting for most cooking requirements. A light coating of cooking oil on the cooking  
grids, before heating the Grill, will prevent foods from sticking to the Grill.  
Fig. 9c  
Fig. 9b  
Fig. 9a  
Out of Adjustment: Hard blue  
Poor Combustion: Wavy, yellow  
Normal: Soft blue flames  
flames-too much air  
flames-too little air  
Page 7  
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Operation  
Lighting the Oven Burner (Models VC200 & VC400)  
Use of the Oven burner is ideal for the convection cooking of roasts, seafood, vegetables and pizzas.  
To start the Oven burner :  
1. Always open the Hood completely, before attempting to light the Grill.  
WARNING : Never stand with your head directly over the Grill when preparing to light the Oven burner, to  
prevent possible bodily injury.  
2. Always confirm that all of the burner control knobs are in the OFF position, before opening the gas supply.  
3. Turn on the propane gas supply valve at the tank (1 to 2 turns) or turn on the main natural gas supply  
valve.  
4. Turn the Oven Burner Control Knob to the HI position by pushing down on the knob and turning it  
counterclockwise.  
5. Immediately push the Igniter Button. The Oven burner should light within four seconds.  
WARNING : IF THE OVEN BURNER DOES NOT LIGHT, immediately turn the burner control knob to the  
OFF position, to prevent gas buildup. Wait five (5) minutes for the gas to clear and then repeat the  
preceding starting procedure. If the Oven burner will not light when using the Igniter, first ignite one  
of the main burners and then turn on the Oven burner. Turn off the main burner once the Oven burner is lit.  
6. Confirm that the burner is properly lit and that the flame pattern is as desired (see Figs. 9a, 9b & 9c, for  
the proper flame patterns). If the flame pattern is other than normal, consult the Troubleshooting Guide  
on Page 26 for corrective action.  
7. Always preheat the Grill before starting cooking.  
8. Adjust the Control to a medium setting, for most cooking requirements.  
WARNING : Never use the main burners while using the Oven burner, as that could result in overheat your  
Grill.  
Page 9  
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Operation  
Lighting the Rotisserie Burner (Model VC75)  
The Rotisserie burner provides the steady, even heat required to cook poultry and roasts to self-basted perfection.  
To start the Rotisserie burner :  
1. Always open the Hood completely before attempting to light the Grill.  
WARNING : Never stand with your head directly over the Grill when preparing to light the Rotisserie burner,  
to prevent possible bodily injury.  
2. Always confirm that all of the burner control knobs are in the OFF position before opening the gas supply.  
3. Turn on the propane gas supply valve at the tank (1 to 2 turns) or turn on the main natural gas supply valve.  
4. Turn the Rotisserie Burner Control Knob to the HI position, by pushing down on the knob and turning it  
counterclockwise.  
5. Immediately turn the Igniter Button. The Rotisserie burner should light within four clicks.  
WARNING : IF THE ROTISSERIE BURNER DOES NOT LIGHT, immediately  
turn the burner control knob to the OFF position, to prevent gas buildup.  
Wait five (5) minutes for the gas to clear and then repeat the preceding  
starting procedure. If the burner will not light when using the Piezo  
Igniter, follow the match lighting instructions below.  
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6. Confirm that the burner is properly lit and that the flame pattern is as  
desired, (see Figs. 9a, 9b & 9c, for the proper flame patterns). If the  
flame pattern is other than normal, consult the Troubleshooting  
Guide on Page 26 for corrective action.  
VERMONT  
7. Always preheat the Grill before starting to cook on the rotisserie.  
Match Lighting the Rotisserie Burner  
1. Always open the Hood completely, before attempting to light the Grill.  
Rotisserie  
Lighting Hole  
WARNING : Never stand with your head directly over the Grill when  
preparing to light the Rotisserie Burner, to prevent possible bodily injury.  
2. Always confirm that all of the burner control knobs are in the OFF  
position before opening the gas supply.  
3. Turn on the propane gas supply valve at the tank (1 to 2 turns) or  
turn on the main natural gas supply valve.  
4. Insert a lit match or a butane lighter into the match lighting hole located  
below the rotisserie screen (see Fig. 11).  
5. Turn the Rotisserie Control Knob to the HI position by pushing down on the  
knob and turning it counterclockwise.  
Fig. 11  
Page 10  
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Operation  
Rotisserie Setup (Optional to Model VC50 & VC75)  
The Rotisserie burner is intended to be used for rotisserie cooking only.  
WARNING : Never use the main burners while using the Rotisserie burner, as that could result in igniting the  
drippings, or overheating your Grill.  
Fig. 12  
Rotisserie  
The Rotisserie assembly includes a  
counter-weight for large or irregular  
food items ; using the counterweight  
will reduce the strain on the motor.  
Forks  
VERMONT  
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Bushing  
Rotisserie  
Motor  
Rotisserie  
Support  
1. Remove the warming rack. Lay a flat  
pan directly on the cooking grates to  
catch drippings. Large food items  
may require that you remove the  
cooking grates and place the pan on  
the sear plates.  
Rotisserie  
Bracket  
VERMONT  
2. Insert the ends of the Rotisserie  
Support into the slots of the right  
cooking grate, so that the edge of the  
support is approximently 1” from the  
right casting, and the top groove is in  
line with the rotisserie spit hole in the left casting (see Fig. 12).  
3. Engage the Motor Bracket into the Bracket guide on the inside edge of the left shelf.  
4. Engage the Rotisserie Motor in the Motor Bracket (see Fig. 12).  
5. Assemble the spit and meat forks. Adjust the retainer bushing to keep the spit in place (see Fig. 12).  
Tighten the thumbscrews with small pliers.  
Always use the counterweight to balance the spit when cooking large or irregular food items.  
The Rotisserie Motor is rated to turn a maximum load of 12 lbs.  
WARNINGS :  
Never use the Rotisserie Motor in the rain, and never use it if it has become wet.  
Always use a grounded three-prong outlet and a three-prong extension cord to energize the Rotisserie  
Motor. Never alter or remove the grounding prong on the Rotisserie Power Cord, as an electric shock hazard  
would then result.  
Never permit an electrical supply cord or a gas supply line to contact any heated surface of this Grill.  
Page 11  
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Operation  
Lighting the Side Burner (Optional to Models VC50 & VC75)  
WARNING : Never stand with your head directly over the Grill when preparing to light the side burner, to  
prevent possible bodily injury.  
1. Turn the side burner control knob to HI (see Fig. 13).  
2. Turn the Igniter Knob clockwise until the burner ignites. The burner  
should light within four clicks of the igniter.  
NOTE: Observe the flame pattern. Soft blue flames are normal ; hard blue  
flames or wavy yellow flames are not. You can adjust the flame with the air  
shutter below the control knob (see Fig 19). If yellow flames persist, refer to  
the Troubleshooting Guide on Page 26.  
Shutting the burner off  
1. Turn the control knob counterclockwise to the HI position, then depress it and turn it to OFF. NEVER force  
the knob without depressing it, as that can damage the valve.  
IGNITOR  
VALVE CONTROL  
HI  
L O  
Fig. 13  
Page 12  
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Operation  
Using the Smoker Box (Model VC75)  
The VC75 model Grill is equipped with a Rotisserie Burner Smoker Box. You can add a distinct, smoky flavor  
to your food by burning a variety of woods or herbs in this unit.  
1. Always soak any wood chips or herbs that you wish to smoke for a half-hour or more.  
2. Always pre-warm the Grill before adding your smoking agent to the Smoker Box.  
3. Remove the lid from the Smoker Box with a pair of tongs, or while wearing an insulated protective mitt  
and place some of the presoaked material in it (see Fig. 14).  
4. Use low or medium heat for smoking.  
5. Use a marinade with drier foods to benefit the smoking process and to enhance the flavor of your smoked  
dishes.  
WARNING : Always wear an insulated protective mitt when adding a smoking agent to the Smoker Box,  
to prevent burns.  
Fig. 14  
Rotisserie Burner Smoker Box  
Page 13  
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Cooking  
Methods of Cooking  
With its combination of burners and accessories your Vermont Castings gas grill  
can provide for virtually every conceivable style of cooking.  
The powerful Main burners deliver the middle and high range of tempera-  
tures desired for traditional barbecuing. This includes searing and finishing  
steaks, hamburgers, pork chops and the like, or grilling chicken parts,  
sausages, or kebabs with more moderate heat (see Fig. 15a).  
The Rotisserie burner standard on Model VC75, delivers the succulent self-  
basted flavours of chickens, ducks and hams or pork, beef and lamb roasts  
that only rotissing can achieve. Also the radiant infrared unit ensures that you  
will be enjoying the results much sooner (see Fig. 15b).  
Fig. 15a  
The optional Side burner boils sautés, stir fries or warms all with equal  
aplomb. Plus its high power is more than adequate for deep frying seafood,  
vegetables and meats or hard boiling soups, lobsters or corn on the cob (see  
Fig. 15c).  
ROTISSERIE  
The optional Smoker Box, standard with all Vermont Castings gas grills  
allows you enhance the flavors of foods by slow smoking with herbs, or a  
variety of wood chips or chunks (see Fig. 14).  
Fig. 15b  
The optional Vermont Castings Griddle pan accessory extends your  
capabilities again. With this item you can pan fry eggs and bacon, potatoes  
or seafood. Or if you prefer use it to grill fish steaks, other seafood or  
lamb chops.  
Fig. 15c  
Page 14  
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Cooking  
One of the keys to extending your range of grilling capabilities is a fundamental understanding of the two  
common methods of cooking, Direct and Indirect cooking.  
In the Direct cooking method foods are placed directly above the heat source. This method is used in  
searing for example where you require high and immediate heat to quickly brown the outside layer of meats  
thereby sealing in their juices to enhance flavor. On the Vermont Castings grill this is accomplished using one  
or both of your main burners and placing the food on the porcelain cooking grids directly over the burners.  
This may be done with the grill hood either open or closed.  
In the Indirect cooking method foods are placed on the grill offset from the heat source . With the grill lid  
closed reflected heat surrounds the food cooking it more evenly and gently. This approximates the action of a  
convection oven where heat is circulated by the use of a fan to achieve a similar result. This method is perfect  
for cooking roasts of any kind but is also useful whenever you want to slow cook or bake a wide variety of  
foods. Indirect cooking on your Vermont Castings grill is accomplished using one of the main burners and  
placing the food on the porcelain cooking grid above the opposite burner, or on the warming rack burner.  
The grill hood should always be closed when employing the indirect cooking method  
Preparing Food for the Grill  
WARNING: Always observe safe food-handling and safe food-preparation practices when using this Grill, to  
prevent food-borne illnesses :  
Always cook foods adequately. Undercooked foods can retain bacteria, especially if thawed or exposed to  
warm conditions prior to cooking.  
Always use a meat thermometer to confirm that foods have been fully cooked.  
Always use separate plates and utensils for the handling of raw food. Never place raw food and cooked  
food on the same plate, and never place cooked food on a plate that was used for handling raw food.Al  
ways carefully wash all plates and utensils used to handle raw food before using them to handle cooked  
food.  
Always wash all vegetables, seafood and poultry before cooking.  
Always leave uncooked foods in the refrigerator until you are ready to start cooking.  
Always marinate meat in the refrigerator. Always dispose of the excess marinade, and never reuse it.  
Always preheat your Grill for 5 to 10 minutes before cooking, and clean off all grease and food residue  
before using the cooking grids.  
Page 15  
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Cooking  
Grilling Tips  
A few helpful hints will ensure that your grilling results are perfect every time.  
Apply a light coating of cooking oil to your cooking grids before grilling, to prevent foods from sticking.  
Cook similar portion sizes together, so that they all cook evenly.  
Use tongs to turn foods on the Grill.  
Never pierce foods while they are cooking on the Grill, as this will dry them out.  
On foods such as pork chops and steak, slit the fat strip to prevent the meat from curling during cooking.  
Turn foods infrequently. Some chefs say that a good steak should never be turned more than once.  
Apply sugar-based sauces such as commercial barbecue sauces only during the latter stages of cooking, to  
prevent charring.  
Soak the string you use to tie up roasts and poultry on the Rotisserie spit to protect it from burning. Also,  
soak the wooden skewers that you intend to use for kebabs for several minutes before using them for  
cooking.  
·
Use a disposable aluminum tray filled with water, fruit juice, wine or a marinade to add extra flavor and  
moisture to slow-cooked foods like roasts, whole chickens, turkeys or ducks. Place the tray on top of the  
sear plates below the Grill surface and immediately under the foods being cooked. This will buffer the  
heat from below, thereby slowing the cooking process and protecting the bottom of the food from over-  
cooking. Check the tray periodically during cooking and keep it filled with liquid.  
WARNING : Never let the tray boil dry. That could be hazardous, as grease from fatty foods that has  
collected in the tray could ignite and possibly cause bodily injury or property damage.  
NOTE : Always trim excess fat from your foods to reduce the occurrence of flareups during cooking.  
Page 16  
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Cooking Time Chart  
Cooking  
Temperature  
Weight/  
Thickness  
Cooking Time  
Type of Food  
Beef  
Burgers  
Rare: 4-7min.  
Medium: 7-10 min.  
Well Done:10-12 min.  
400-450° F.  
1 inch  
Roasts  
Rare: 18-20min./lb.  
Medium: 20-25 min./lb.  
Well Done: 25-30 min./lb.  
Blade, Sirloin Tip  
350°  
Steaks  
Porterhouse, Rib,  
Ribeye, Sirloin,  
T-Bone  
Rare: 4-7min.  
Medium: 7-10 min.  
Well Done: 10-12 min.  
550-600° F. (To sear)  
400-450° F. (To finish)  
1 inch  
Rare: 15-17 min.  
Medium: 17-19 min.  
Well Done: 19-22 min.  
Filet Mignon  
550-600° F. (To sear)  
400-450° F. (To finish)  
2 inches  
Poultry  
Chicken, Parts  
325 –350° F.  
30-45 min.  
20 min./lb.  
12-15 min.  
Chicken, Whole  
3 –4 lbs.  
1-2 lbs.  
325 –350° F.  
Chicken Breasts,  
Boneless  
325 –350° F.  
325 –350° F.  
325 –350° F.  
325 –350° F.  
1–1-1/2 lbs.  
4 –5 lbs.  
45-60 min.  
18-20 min./lb.  
20 min./lb.  
Cornish Hens  
Duck  
13 –25 lbs.  
Turkey  
Fish & Seafood  
Fish  
Fillets  
Steaks  
Whole Fish  
1-1-1/2 inch  
1 -2 lbs.  
2 -4 lbs.  
10-15 min.  
20-30 min.  
30-50 min.  
400-450° F.  
325-350° F.  
325-350° F.  
Seafood  
Lobster  
Shrimp  
15 min.  
400-450° F.  
325-350° F.  
1-1/2-2 lbs.  
Large  
5-6 min.  
Page 17  
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Cooking Time Chart  
Weight/  
Thickness  
Cooking  
Temperature  
Cooking Time  
Type of Food  
Pork  
Chops  
25-30 min.  
12-15 min.  
1 inch  
1 inch  
400-450° F.  
Ham  
Steak  
400-450° F.  
Whole ham  
12-14 lbs.  
Bone in  
325 –350° F.  
Medium: 20-25 min./lb.  
Well Done: 25-30min./lb.  
4-5 lbs.  
Boneless  
325 –350° F.  
50-60 min.  
Ribs  
Back, Side  
5-6 lbs.  
3-5lbs.  
Medium: 25-27 min./lb.  
Well Done: 27-30 min./lb.  
325-350° F.  
Roasts  
Butt, Loin, Shoulder  
1-1-1/2 hrs.  
325-350° F.  
Tenderloin  
Medium: 30-35 min./lb.  
Well Done: 35-40 min./lb.  
375-400° F.  
12-20 min.  
Sausage  
Lamb  
Chops  
Loin, Rib, Shoulder  
Rare: 7-9 min  
Medium: 10-13 min.  
Well Done: 14-17 min.  
1 inch  
400-450° F.  
Roast  
Crown Roast  
40-45 min./lb.  
30-35 min./lb.  
2 _-4 lbs.  
5-9 lbs.  
325-350° F.  
325-350° F.  
Leg  
Page 18  
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Cooking Time Chart  
Cooking  
Temperature  
Comments  
Type of Food  
Vegetables  
Asparagus  
Cooking Time  
325-350° F.  
Cut off ends of stems. Lay across the  
grills.  
6-8 min.  
Wrap in foil with butter or margarine.  
Turn over once.  
325-350° F.  
Beans  
30-35 min.  
325-350° F.  
Carrots  
20-30 min.  
25-35 min.  
Cook directly on the grill.  
325-350° F.  
Corn on the Cob  
Soak in cold water for 15 minutes.  
Cook with husk on.  
325-350° F.  
325-350° F.  
325-350° F.  
400-450° F.  
325-350° F.  
325-350° F.  
Eggplant  
6-8 min./side  
6-8 min.  
Cut into slices and coat with oil.  
Cook directly on the grill.  
Mushrooms  
Onions  
Wrap in foil Turn over once during  
cooking.  
40-45 min.  
15-20 min.  
50-60 min.  
30-40 min.  
Peppers  
Remove charred skin before eating.  
Wrap in foil.Turn over once.  
Potatoes  
Cut off top of bud and lightly coat with  
Olive oil. Wrap in foil.  
Roasted Garlic  
Cut in half and coat in Olive oil.  
Cut into slices and coat with oil.  
325-350° F.  
Tomatoes  
Zucchini  
5-7 min.  
325-350° F.  
6-8 min./side  
Page 19  
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Care & Maintenance  
Care & Cleaning  
WARNING : Always observe the following safety precautions, to prevent bodily injury and to assure that your  
Grill will operate properly :  
Always allow sufficient time for the Grill to cool fully before handling or cleaning any of its parts.  
Burners  
NOTE : All of the burners should be inspected  
frequently and cleaned as often as is necessary.  
Main Burner  
WARNING : Always inspect the air shutter screen  
periodically to confirm that it is clear of food  
residue, spider webs or other insect debris. A  
Rotisserie  
Burner  
clogged venturi tube can cause a fire to occur  
beneath the Grill, due to a flashback of gas  
(see Fig. 16).  
Oven  
Burner  
Main  
Burner  
NOTE : Remove the cooking Grills and the sear  
plates to inspect the burner at least once per year,  
or more frequently if required.  
Loosen the burner attachment screws (from  
inside) to allow the burners to be pulled away  
from the valves far enough for a ventuti brush or  
suitable cleaning device to be inserted into the  
burner venturi to clean away debris (see Fig. 16).  
Be careful not to damage the electrode ceramics.  
Spider Web  
and Debris  
Reinstall the burners properly over the valves (see  
Fig. 22). Use a wire brush or toothpick to clean the  
ports all around the sides of the burner (see Fig.  
18). It is normal for some surface rust to appear  
on the burner. Severe rusting can enlarge the gas  
ports, however, which could cause changes in the  
Grills performance.  
Shutter  
Screen  
Venturi  
Brush  
Fig. 16  
Page 20  
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Care & Maintenance  
Rotisserie Burner  
Inspect the Rotisserie burner monthly, if it is used  
frequently. Remove the rear panel (four screws) to  
access the burner. Confirm that the burner ports and  
air shutter screen are clear of food residue, cobwebs  
or other insect debris (see Fig. 17).  
Rotisserie Burner  
Fig. 17  
WARNING : A clogged venturi tube can cause a fire to occur beneath the  
Grill, due to a flashback of gas.  
Use a wire brush to clean all ports on the sides of the burner (see Fig. 18).  
Fig. 18  
Side Burner  
Inspect the air shutter screen periodically (see Fig. 19)  
and confirm that it is clear of food residue, cobwebs or  
other insect debris. The Side Burner ignition electrode  
delivers a spark to ignite the gas at the burner. Always  
keep it clear of any buildup of foreign material, as that  
can act as an insulator and prevent the burner from  
lighting.  
Adjust Shutter and  
Keep Screen Clean  
Fig. 19  
Fig. 19  
Cooking Grids  
The cooking grids have been porcelain enameled for durability and ease of cleaning. These Grills may be  
cleaned with any nonabrasive cleaning agent formulated for kitchen use, or a brass wire brush.  
NOTE : Always handle the grids with care, as porcelain enamel is susceptible to chipping.  
Page 21  
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Care & Maintenance  
Drip Tray  
The drip tray located under the burner pan in the bottom of  
the Grill body is provided to catch excess cooking fats and  
juices.  
The drip tray is accessible from the left-hand side of the  
Grill, when facing it from the front. It is necessary to lift out  
the left-hand cabinet panel to gain access to the drip tray  
(see Fig. 20).  
Check it for accumulations after each use of the Grill, and  
clean it as necessary.  
Use lightly abrasive or non-abrasive products only for  
cleaning the drip tray.  
Fig. 20  
Stainless Steel Panels  
Stainless steel is very durable and should last indefinitely with a minimum of care. Due to the nature of its  
brushed surface, minor scratches may appear with normal use and handling. These may be removed with the  
use of a fine to medium grade Scotch-Brite* (or similar) polishing pad. Apply gentle, even pressure while  
rubbing with the grain of the steel. Do not rub against the grain, as damage to the finish can result. Never use  
steel wool on the stainless steel panels.  
Periodic cleaning with a non-abrasive cleaning compound, specifically formulated for stainless steel, will  
remove any dirt, grease, cooking residue or discoloration that may develop.  
CAUTION : NEVER USE ABRASIVE CLEANING AGENTS, SCOURING PADS OR OTHER ABRASIVE MATERIALS  
TO CLEAN THE STAINLESS STEEL PANELS, TO AVOID SCRATCHING THE SURFACES.  
Porcelain Enamel Castings  
Periodic cleaning with a dry or slightly damp cloth or soft brush will keep porcelain enamel surfaces looking  
new. Use a kitchen appliance cleaner or a polish expressly formulated for use on porcelain enamel to clean  
the porcelain enamel castings.  
CAUTION : NEVER USE ABRASIVE CLEANING AGENTS OR ABRAISIVE MATERIALS TO CLEAN THE PORCE-  
LAIN ENAMEL CASTINGS, AS THEY WILL PERMANENTLY SCRATCH THE PORCELAIN ENAMEL SURFACES.  
Page 22  
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Care & Maintenance  
Maintenance  
Burner Adjustment  
NOTE : It may be necessary to adjust the burners periodi-  
cally, to compensate for variables in gas characteristics. If you  
notice that the burner flame pattern is irregular (see Figs. 9a,  
9b & 9c) it may be necessary to adjust the air shutter opening  
at the front of the venturi tubes. The shutters are accessible  
under the control panel at the front of the Grill (see Fig. 21).  
Use a screwdriver to loosen the locking screws. Open the  
shutter just enough to achieve the desired soft, blue flames.  
Make adjustments in small increments and allow the burner to  
come up to operating temperature (10 min.) before making  
further adjustments.  
Loosen the  
Locking Screw  
Turn Shutter  
Clockwise  
to Open  
Fig. 21  
If burners are removed for cleaning or adjustment, always  
confirm that they have been reinstalled correctly over the valve  
outlets (see Fig. 22). The valves should extend into the burner  
venturis approximately 1/4".  
Venturi Tube  
Valve  
Outlet  
1/4"  
Fig. 22  
Page 23  
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Troubleshooting Guide  
ACTION REQUIRED  
PROBLEM  
POTENTIAL CAUSE  
Turn on fuel supply and retry.  
Burner will not light Gas supply turned off  
Out of propane  
Confirm the flow of gas by smell or by listening for the hiss  
of gas being emitted. Allow gas to clear before attempting to  
relight.  
Weigh your propane cylinder. A standard 20 lb. cylinder  
will weigh about 18 lb. when it is empty and 38 lb. when it  
is 80 % full.  
(WARNING : Never take a propane cylinder indoors for  
any purpose.)  
Blockage in the gas system  
Confirm that the venturi tubes are not blocked by insects or  
other debris. Use a special venturi brush to clean (Fig. 16).  
Use a pin or needle to carefully probe the orifice in the gas  
valve. Never enlarge the orifice (Fig. 18).  
Misalignment of the gas valve to  
the venturi tubes of the burner.  
Look under the front control panel and reinsert the gas  
injector into the venturi tube, if required (Fig. 22).  
Improper attachment of the  
propane hose and regulator  
Tighten the regulators plastic collar onto the cylinder valve.  
Hand-tighten only (Fig. 4).  
Unit won’t heat up (LP) Control knob left open at startup  
or  
For safety, the regulator coupling on your barbecue is  
equipped with a flow control mechanism. This device limits  
gas flow in the event of a sudden change in the demand for  
gas. This may be engaged inadvertently, if a burner control  
knob should be left ON when you open the propane cylinder  
valve. Rapidly opening the valve can also engage flow control.  
To resolve the problem, close your cylinder valve. Confirm  
that all burner control knobs are in the OFF position. Open  
the cylinder valve slowly (about 1 to 2 turns) and wait 5  
seconds. Finally, turn a single burner ON and try relighting it.  
Turning gas on too quickly  
Always shelter your Grill from strong winds.  
Unit won’t stay lit  
Wind  
Confirm the flow of gas by smell, or by listening for the hiss  
of gas being emitted.  
Running out of fuel  
Weigh your propane cylinder. A standard 20 lb. cylinder will  
weigh about 18 lb. when it is empty and 38 lb. when it is 80  
% full. (WARNING : Never take a propane cylinder indoors  
for any purpose.)  
Page 24  
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Troubleshooting Guide  
ACTION REQUIRED  
PROBLEM  
POTENTIAL CAUSE  
Uneven burn pattern  
or  
Flashback fire  
Blockage in the burner or gas Confirm that the venturi tubes are not blocked by insects or  
system  
other debris. Use a special venturi brush to clean (Fig. 16).  
Use a pin or needle to probe the orifice in the gas valve.  
Never enlarge the orifice (Fig. 18).  
Use a small nail or toothpick to clean the burner ports  
(Fig. 18).  
Corrosion of a gas burner can cause the solid material  
between the gas ports to deteriorate, resulting in uneven  
burning. See your Vermont Castings retailer for the  
appropriate replacement burner.  
Corroded burner  
Improper air shutter opening Your Grill should burn with a predominantly blue flame. If  
the flame is mostly yellow, check the venturi tubes for  
obstruction and clean as shown on Page 21. If yellow flames  
still persist, adjust the opening on the air shutter of the  
venturi tube located under the front console of the Grill  
(Fig. 21).  
Excessive yellow  
flame  
Trim all excess fat from meat before cooking.  
Excessively fatty foods  
Grease buildup  
Flareup  
Confirm that the sear plate is clean and properly installed.  
Remove excess grease from the burn chamber.  
Igniter does not spark  
Electrode fouled  
Wipe the electrode with a soft, clean cloth.  
Electrode improperly gapped  
The electrode should be located 1/8” to 3/16” from the  
burner, and positioned to spark to the edge of a gas port.  
If the gap is incorrect, or the unit is not properly  
sparking, gently bend the electrode tip into position. Use  
caution so that the ceramic insulator does not crack.  
Electrode cracked  
If the ceramic insulator on the electrode is cracked, it  
may short out. Replace the electrode.  
Lead wire is disconnected  
Confirm that the lead from the Ignitor module to the  
electrode is well seated on the termination of the  
module.  
A crack in the lead wire may result in shorting. Replace  
the wire.  
Lead wire is cracked  
Rotary Generator faulty  
Replace the Rotary Generator.  
Page 25  
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Notes  
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Notes  
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Warranty  
OUTDOOR PRODUCTS  
Lifetime Warranty  
On all exterior Stainless Steel Components, such as the cart paneling & doors,  
shelving, condiment bins and handles, if so equipped.  
10 Year Warranty  
On all porcelain onsteel surfaces such as the hood and burn chamber.  
On all manifold and valves, knobs plus the infrared rotisserie burner housing  
and screens.  
On all burners except the side burner.  
5 Year Warranty  
On all remaining parts.  
1 Year (Accessories)  
Rotisserie.  
The warranty is nontransferable.  
• It does not cover failures due to misuse or improper installation or maintenance.  
The warranty is for replacement or repair of defective parts only. Vermont Castings  
will not be responsible for incidental or consequential damages or any labor costs.  
This limited warranty does not cover damage due to chipping and scratching of porcelain  
or painted surfaces nor does it cover corrosion or discoloring due to misuse, lack of  
maintenance, hostile envionments, accident, alterations, abuse or neglect.  
This limited warranty does not cover any scratches, dents, corrosion or discoloring by  
heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, nor any  
components used in the installation ot the gas grill.  
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Th e Ver m on t Ca st in gs,  
Ma jest ic P r od u ct s Com p a n y  
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777  
50000621/1200  
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