Troy Bilt Yard Vacuum 24B 060F063 User Manual

Operator’s Manual  
Yard Vacuum  
Chipper/Shredder/  
Vacuum/Hose  
Model Numbers  
24B-060F063  
24C-060F063  
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY  
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-  
covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting  
applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.  
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have  
similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized  
service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.  
TROY-BILT LLC P.O. BOX 361131 CLEVELAND, OHIO 44136-0019  
PRINTED IN U.S.A.  
769-00835.
FORM NO.  
(8/03)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 1: IMPORTANT SAFE OPERATION PRACTICES  
WARNING: This symbol points out important safety instructions which, if not followed, could  
endanger the personal safety and/or property of yourself and others. Read and follow all instructions in  
this manual before attempting to operate this machine. Failure to comply with these instructions may  
result in personal injury. When you see this symbol - heed its warning.  
WARNING: Engine Exhaust, some of its constituents, and certain vehicle  
components contain or emit chemicals known to State of California to cause cancer  
and birth defects or other reproductive harm.  
DANGER: This machine was built to be operated according to the rules for safe operation in this  
manual. As with any type of power equipment, carelessness or error on the part of the operator can  
result in serious injury. This machine is capable of amputating hands and feet and throwing objects.  
Failure to observe the following safety instructions could result in serious injury or death.  
2. Always wear safety glasses or safety goggles  
TRAINING  
during operation or while performing an adjustment  
1. Read, understand, and follow all instructions on the  
or repair, to protect eyes. Thrown objects which  
machine and in the manual(s) before attempting to  
ricochet can cause serious injury to the eyes.  
assemble and operate. Keep this manual in a safe  
3. Wear sturdy, rough-soled work shoes and close-  
place for future and regular reference and for  
ordering replacement parts.  
fitting slacks and shirts. Loose fitting clothes or  
jewelry can be caught in movable parts. Never  
2. Be familiar with all controls and their proper  
operate this machine in bare feet or sandals. Wear  
operation. Know how to stop the machine and  
leather work gloves when feeding material in the  
disengage them quickly.  
chipper chute.  
3. Never allow children under 16 years old to operate  
4. Before starting, check all bolts and screws for  
this machine. Children 16 years old and over  
should read and understand the operation  
proper tightness to be sure the machine is in safe  
working condition. Also, visually inspect machine  
instructions and safety rules in this manual and  
for any damage at frequent intervals.  
should be trained and supervised by a parent.  
4. Never allow adults to operate this machine without  
proper instruction.  
5. Keep bystanders, helpers, pets, and children at  
least 75 feet from the machine while it is in  
operation. Stop machine if anyone enters the area.  
6. Never run an engine indoors or in a poorly  
ventilated area. Engine exhaust contains carbon  
monoxide, an odorless and deadly gas.  
7. Do not put hands and feet near rotating parts or in  
5. Maintain or replace safety and instructions labels,  
as necessary.  
6. To avoid personal injury or property damage use  
extreme care in handling gasoline. Gasoline is  
extremely flammable and the vapors are explosive.  
Serious personal injury can occur when gasoline is  
spilled on yourself or your clothes which can ignite.  
Wash your skin and change clothes immediately.  
a. Use only an approved gasoline container.  
b. Extinguish all cigarettes, cigars, pipes, and  
the feeding chambers and discharge opening.  
other sources of ignition.  
Contact with the rotating impeller can amputate  
fingers, hands, and feet.  
8. Never attempt to unclog either the feed intake or  
c. Never fuel machine indoors.  
d. Never remove gas cap or add fuel while the  
engine is hot or running.  
discharge opening, remove or empty vacuum bag,  
e. Allow engine to cool at least two minutes  
or inspect and repair the machine while the engine  
before refueling.  
is running. Shut the engine off and wait until all  
f. Never over fill fuel tank. Fill tank to no more  
moving parts have come to a complete stop.  
than 1/2 inch below bottom of filler neck to  
Disconnect the spark plug wire and ground it  
provide space for fuel expansion.  
against the engine.  
g. Replace gasoline cap and tighten securely.  
h. If gasoline is spilled, wipe it off the engine  
PREPARATION  
and equipment. Move machine to another  
area. Wait 5 minutes before starting the  
engine.  
1. Thoroughly inspect the area where the equipment  
is to be used. Remove all rocks, bottles, cans, or  
other foreign objects which could be picked up or  
thrown and cause personal injury or damage to the  
machine.  
3
Download from Www.Somanuals.com. All Manuals Search And Download.  
i. Never store the machine or fuel container  
inside where there is an open flame, spark,  
or pilot light (e.g. furnace, water heater,  
space heater, clothes dryer, etc.)  
j. To reduce a fire hazard, keep machine free  
of grass, leaves, or other debris build-up.  
Clean up oil or fuel spillage and remove any  
fuel soaked debris.  
9. Never operate without either the inlet nozzle or  
optional hose attachment properly attached to the  
machine. Never attempt to attach or change either  
attachment while the engine is running.  
10. Keep all guards, deflectors and safety devices in  
place and operating properly.  
11. Keep your face and body back and to the side of  
the chipper chute while feeding material into the  
machine to avoid accidental kickback injuries.  
12. Never operate this machine without good visibility  
or light. Always be sure of your footing and keep a  
firm hold on the handles.  
13. Do not operate this machine on a gravel surface.  
14. Do not operate this machine while under the  
influence of alcohol or drugs.  
15. Muffler and engine become hot and can cause a  
burn. Do not touch.  
k. Allow machine to cool at least 5 minutes  
before storing.  
OPERATION  
1. Do not put hands and feet near rotating parts or in  
the feeding chambers and discharge opening.  
Contact with the rotating impeller can amputate  
fingers, hands, and feet.  
2. Before starting the machine, make sure the chipper  
chute, feed intake, and cutting chamber are empty  
and free of all debris.  
16. Never pick up or carry machine while the engine is  
running.  
3. Thoroughly inspect all material to be shredded and  
remove any metal, rocks, bottles, cans, or other  
foreign objects which could cause personal injury  
or damage to the machine.  
MAINTENANCE AND STORAGE  
1. Never tamper with safety devices. Check their  
proper operation regularly.  
4. If the impeller strikes a foreign object or if your  
machine should start making an unusual noise or  
vibration, immediately shut the engine off. Allow the  
impeller to come to a complete stop. Disconnect  
the spark plug wire, ground it against the engine  
and perform the following steps:  
2. Check bolts and screws for proper tightness at  
frequent intervals to keep the machine in safe  
working condition. Also, visually inspect machine  
for any damage and repair, if needed.  
3. Before cleaning, repairing, or inspecting, stop the  
engine and make certain the impeller and all  
moving parts have stopped. Disconnect the spark  
plug wire and ground it against the engine to  
prevent unintended starting.  
4. Do not change the engine governor settings or  
overspeed the engine. The governor controls the  
maximum safe operating speed of the engine.  
5. Maintain or replace safety and instruction labels, as  
necessary.  
a. Inspect for damage.  
b. Repair or replace any damaged parts.  
c. Check for any loose parts and tighten to  
assure continued safe operation.  
5. Do not allow an accumulation of processed  
material to build up in the discharge area. This can  
prevent proper discharge and result in kickback of  
material through the feed opening.  
6. Do not attempt to shred or chip material larger than  
specified on the machine or in this manual.  
Personal injury or machine damage could result.  
7. Never attempt to unclog either the feed intake or  
discharge opening while the engine is running.  
Shut the engine off, wait until all moving parts have  
stopped, disconnect the spark plug wire and  
ground it against the engine before clearing debris.  
8. Never operate without vacuum bag and discharge  
chute properly attached to the machine. Never  
empty or change vacuum bag while the engine is  
running. Zippered end of vacuum bag must be kept  
closed at all times during operation.  
6. Follow this manual for safe loading, unloading,  
transporting, and storage of this machine.  
7. Never store the machine or fuel container inside  
where there is an open flame, spark or pilot light  
such as a water heater, furnace, clothes dryer, etc.  
8. Always refer to the operator’s manual for proper  
instructions on off-season storage.  
9. If the fuel tank has to be drained, do this outdoors.  
10. Observe proper disposal laws and regulations for  
gas, oil, etc. to protect the environment.  
4
Download from Www.Somanuals.com. All Manuals Search And Download.  
WARNING - YOUR RESPONSIBILITY: Restrict the use of this power machine to persons who read,  
understand and follow the warnings and instructions in this manual and on the machine.  
NOTE: Not all safety labels may apply to your Yard Vacuum.  
SECTION 2: ASSEMBLING YOUR YARD VACUUM  
IMPORTANT: This unit is shipped without gasoline or oil  
in the engine. Be certain to service engine with gasoline  
and oil as instructed in the separate engine manual  
before operating your machine.  
Blower Chute*  
Upper  
Handle  
NOTE: Reference to right or left hand side of the Yard  
Vacuum is observed from the operating position.  
Wing  
Rope  
Nuts  
Guide  
Removing Unit From Carton  
Remove staples, break glue on top flaps, or cut  
tape at carton end and peel along top flap to open  
carton.  
Remove loose parts if included with unit (i.e.,  
operator’s manual, etc.)  
Cut along corners, lay carton down flat, and remove  
packing material.  
Roll or slide unit out of carton and check carton  
thoroughly for loose parts.  
Lower  
Handle  
Loose Parts In Carton (See Figure 1)  
Hose  
Assembly  
Handle Assembly  
Bag  
Bag  
Blower Chute (If Equipped)  
Hose Assembly  
Disconnecting Spark Plug Wire  
Before setting up your Yard Vacuum, disconnect the  
spark plug wire from the spark plug and ground to a  
stud on the engine.  
*If Equipped  
Figure 1  
5
Download from Www.Somanuals.com. All Manuals Search And Download.  
Attaching The Handle  
Unfold the upper handle until it aligns with the lower  
handle.  
Hose  
Secure the two handles by tightening the wing nuts  
(carriage bolts must be seated properly into the  
handle). See Figure 1.  
Remove the hairpin clips from the handle brackets  
on the Yard Vacuum and remove the carriage bolts  
and wing nuts from the lower handle. See Figure 2.  
Place the bottom holes in lower handle over pins on  
handle brackets and secure with hairpin clips.  
Insert carriage bolts through upper hole in lower  
handle from the outside and secure with wing nuts.  
Adapter  
Spring  
Loaded Pin  
Figure 3  
Wing Nuts  
Attaching The Bag  
Grasp bag handle with one hand and slide locking  
rod on mounting bracket with other hand toward  
engine. Use the end of mounting bracket as  
leverage when sliding the locking rod. See Figure 4.  
Slip bag over the rim of the discharge opening and  
release locking rod to secure bag in place.  
Place the straps on the bag over the lower handle,  
hooking them on the studs.  
Carriage Bolt  
Hairpin Clip  
Snap bag clip to the top of the lower handle.  
NOTE: The safety switch button attached to the  
mounting bracket must be fully depressed by the front  
tab on the bag handle when securing the bag or the  
engine will not start. See Figure 4.  
Figure 2  
Loosen the wing nut that secures the rope guide to  
the right side of upper handle.  
Pull the starter rope out of the engine slowly and  
slip the starter rope into the rope guide. Tighten the  
wing nut.  
Bag Handle  
Straps  
Stud  
Bag Clip  
Attaching The Hose Assembly  
Slide hose adapter of hose assembly into the base  
adapter located on the left front of the Yard  
Vacuum. See Figure 3.  
Pull spring loaded pin out on the base and align pin  
with the first hole in the hose adapter.  
Release the pin to lock the hose in place.  
Connect the hose handle near nozzle end of hose  
to the side bracket on the upper handle. Refer to  
Figure 6.  
Front Tab  
Stud  
Snap hose handle to the lower handle bracket to  
secure in place and lay hose tubing on side hanger  
bracket next to chipper chute. Refer to Figure 6.  
Locking  
Rod  
Safety Switch  
Figure 4  
6
Download from Www.Somanuals.com. All Manuals Search And Download.  
Attaching The Blower Chute (If Equipped)  
Blower  
Chute  
NOTE: The blower chute is an optional feature on some  
model yard vacuums. It is NOT standard equipment. If  
your unit is not equipped with a blower chute, contact  
Customer Support as instructed on page 2 for  
information regarding price and availability.  
Front  
Tab  
Locking  
Rod  
Safety  
Switch  
Button  
Grasp blower chute with one hand and slide locking  
rod on mounting bracket with other hand toward  
engine. Use end of mounting bracket as leverage  
when sliding the locking rod. See Figure 5.  
Slip blower chute over rim of the discharge opening  
and release locking rod to secure chute in place.  
Make sure the safety switch button is fully  
depressed by the front tab on the blower chute.  
Raise the nozzle height to the highest setting when  
using the blower chute. Refer to nozzle height  
adjustment in the OPERATION section.  
Locking  
Rod  
Figure 5  
SECTION 3: KNOW YOUR YARD VACUUM  
Starter Handle  
Bag  
Side Bracket  
Bag Handle  
Handle Bracket  
Hose Handle  
Nozzle/Hose  
Vac Handle  
Hose Assembly  
Nozzle  
Blower Chute*  
Chipper Chute  
Side Hanger  
Bracket  
Nozzle Height  
Adjustment Lever  
*If Equipped  
Figure 6  
Read this operator’s manual and safety rules before  
operating your Yard Vacuum. Compare the illustrations  
in Figure 6 with your unit to familiarize yourself with the  
location of various controls and adjustments.  
Starter Handle  
The starter handle is attached to the right upper handle.  
Stand behind unit and pull the starter handle to start  
engine.  
Bag  
WARNING: The operation of any Yard  
Vacuum can result in foreign objects  
being thrown into the eyes, which can  
result in severe eye damage. Always wear  
safety glasses, provided with the Yard  
Vacuum, for operating this equipment or  
while performing any adjustments or  
repairs on it.  
Collects shredded material fed through the chipper  
chute or vacuumed through the nozzle or hose.  
Bag Handle  
Used to grasp bag in order to assist in attaching,  
removing, and emptying bag.  
7
Download from Www.Somanuals.com. All Manuals Search And Download.  
Chipper Chute  
Hose Assembly  
Allow twigs and small branches up to 1 1/2” in diameter  
to be fed into the impeller for chipping.  
Used as an alternative to the nozzle to vacuum yard  
waste such as leaves or pine needles in hard to reach  
places.  
Blower Chute (If Equipped)  
Hose Handle  
When attached to unit the blower chute is used to blow  
or scatter yard waste such as leaves, pine needles, or  
small twigs across yard.  
Used to guide hose assembly when vacuuming.  
Nozzle/Hose Vac Handle  
Nozzle Height Adjustment Lever  
Used to adjust the nozzle ground clearance ranging  
approximately 5/8” to 4 1/8”.  
The nozzle/hose vac handle is located on top of the  
nozzle and it is used to regulate the vacuum between  
the nozzle and the hose assembly.  
Nozzle  
Throttle Control Lever (Not Shown)  
Yard waste such as leaves or pine needles can be  
vacuumed up through the nozzle for shredding.  
The throttle control lever is located on the engine. It  
controls the engine’s speed and stops the engine. See  
separate engine manual packed with unit for details.  
Engine Controls  
See the separate engine manual for the location and  
function of the controls on the engine.  
SECTION 4: OPERATING YOUR YARD VACUUM  
WARNING: The operation of the Yard  
Vacuum can result in foreign objects  
being thrown into the eyes, which can  
damage your eyes severely. Always wear  
the safety glasses provided with this unit  
or eye shields before chipping or blowing  
and while performing any adjustments or  
repairs.  
The throttle control is located on the engine. Move  
engine throttle control lever to FAST or ON position.  
Stand behind unit, grasp starter handle and pull  
rope out slowly until engine reaches start of  
compression cycle (rope will pull slightly harder at  
this point).  
Pull rope with a rapid, continuous, full arm stroke.  
Keep a firm grip on starter handle. Let rope rewind  
slowly.  
Repeat previous steps until engine fires. When  
engine starts, move choke control (if equipped)  
gradually to RUN position.  
Gas And Oil Fill-Up  
Service the engine with gasoline and oil as instructed in  
the separate engine manual packed with your Yard  
Vacuum. Read instructions carefully.  
WARNING: Never run the engine indoors  
or in a poorly ventilated area. Engine  
exhaust contains carbon monoxide, an  
odorless and deadly gas.  
WARNING: Never fill fuel tank indoors with  
engine running or until the engine has  
been allowed to cool for at least two  
minutes after running.  
Stopping Engine  
Move throttle control lever to STOP or OFF  
position.  
Disconnect spark plug wire from spark plug and  
ground against the engine.  
Starting Engine  
Attach spark plug wire to spark plug. Make certain  
the metal cap on the end of the spark plug is  
fastened securely over the metal tip on the spark  
plug.  
To Empty Bag  
Make sure safety switch wire is connected to  
engine and properly grounded.  
Engines with choke lever:  
Move choke lever on engine to CHOKE position. (A  
warm engine may not require choking).  
Engines with primer:  
Prime engine as instructed in separate engine  
manual.  
Unhook bag straps from the lower handle and  
unsnap bag clip from the top of lower handle.  
See Figure 7.  
Grasp bag handle with one hand and pull lock rod  
on mounting bracket with other hand toward engine  
to release.  
Remove bag from rim of the discharge opening.  
Refer to Figure 4.  
8
Download from Www.Somanuals.com. All Manuals Search And Download.  
Twist the two buttons on the back of the bag to  
unlock and empty contents. See Figure 7.  
Hold bag handle and bag clip while emptying the  
contents.  
Compress bag opening and fold inner flap over  
opening.  
Fold outer flap over inner flap and insert buttons on  
the bag through metal outlets.  
Twist the buttons to lock bag.  
Nozzle/Hose  
Vac Handle  
(Top Position)  
Buttons  
Bag Clip  
Inner Flap  
Spring Loaded Pin  
(First Hole)  
Bag Handle  
Figure 8  
IMPORTANT: The flail screen is located inside the  
housing in the discharge area. If the flail screen  
becomes clogged, remove and clean as instructed in  
SECTION 5: MAINTAINING YOUR YARD VACUUM.  
For best performance, it is also important to keep the  
chipper blade sharp.  
Outer Flap  
Strap  
WARNING: Do not at any time make any  
adjustments without first stopping engine  
and disconnecting spark plug wire.  
Figure 7  
Using the Hose Assembly  
To Remove Blower Chute (If Equipped)  
Place nozzle/hose vac handle in the bottom  
position on the nozzle to redirect vacuum to the  
hose assembly. See Figure 9.  
Grasp blower chute with one hand and pull lock rod  
on mounting bracket with other hand toward engine  
to release. Refer to Figure 5.  
The spring loaded pin must be in the second hole of  
the hose adapter to operate the hose assembly.  
Unhook the hose from upper handle bracket and  
grasp the hose handle to guide while vacuuming  
yard waste such as leaves or pine needles in hard  
to reach places.  
Remove blower chute from rim of the discharge  
opening.  
Using the Nozzle Vacuum  
Place nozzle/hose vac handle in the top position on  
the nozzle to vacuum through nozzle. See Figure 8.  
The spring loaded pin must be in the first hole of the  
hose adapter to operate the nozzle vac.  
Place both hands on top of upper handle to push  
unit over yard waste.  
Nozzle/Hose  
Vac Handle  
(Bottom Position)  
Yard waste such as leaves and pine needles can be  
vacuumed up through the nozzle for shredding. After  
material has been shredded by the flail blades on the  
impeller assembly, it will be discharged into catcher bag  
or through blower chute (if equipped). Do not attempt to  
shred or chip any material other than vegetation found  
in a normal yard (i.e. branches, leaves, twigs, etc.)  
Avoid fibrous plants such as tomato vines until they are  
thoroughly dried out. Materials such as stalks or heavy  
branches up to 1 1/2” in diameter may be fed into the  
chipper chute.  
Spring Loaded Pin  
(Second Hole)  
Figure 9  
9
Download from Www.Somanuals.com. All Manuals Search And Download.  
Nozzle Height Adjustment  
The nozzle can be adjusted to any six positions,  
ranging from 5/8” to 4 1/8” ground clearance. The  
nozzle height has to be adjusted according to the  
conditions. Move the height adjustment levers forward  
or backward to adjust the nozzle upwards or  
downwards. Make sure both levers are in the same  
position. See Figure 10.  
NOTE: In general, raise the nozzle height to vacuum a  
thick layer of leaves or to operate with the blower chute  
(if equipped) and lower the nozzle height for smoother  
surfaces.  
Nozzle Height  
Adjustment  
Lever  
Nozzle  
Figure 10  
SECTION 5: MAINTAINING YOUR YARD VACUUM  
Customer Responsibilities  
MAINTENANCE  
SCHEDULE  
SERVICE  
DATES  
Lubricate Wheels  
Lubricate Nozzle Levers  
Lubricate Locking Rod  
Lubricate Nozzle/Hose Handle  
Check Chipper Blade  
Change Oil  
Check Air Filter  
Clean Engine  
Check Spark Plug  
WARNING: Always stop engine and  
disconnect spark plug wire before  
cleaning, lubricating or doing any kind of  
maintenance on your machine.  
Locking Rod: Lubricate the locking rod with light oil to  
ease the application of attaching on or removing bag or  
blower chute (if equipped). Refer to Figure 6.  
Nozzle/Hose Vac Handle: Lubricate the nozzle/hose  
vac handle on top of nozzle once a season with light oil.  
Refer to Figure 6.  
Lubrication  
Wheels: Lubricate each wheel shoulder screw once a  
Engine: Follow the separate engine manual packed  
season with light oil. Refer to Figure 6.  
with you unit for lubrication instructions.  
Nozzle height adjustment levers: Lubricate the pivot  
points of the nozzle height adjustment levers once a  
season with light oil. Refer to Figure 6.  
10  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Maintenance  
Engine  
Refer to the separate engine manual for all engine  
maintenance instructions.  
Check engine oil level before each use as  
instructed in the separate engine manual packed  
with your unit. Read and follow instructions  
carefully.  
Clean air cleaner every 25 hours under normal  
conditions or once a season. Clean every few hours  
under extremely dusty conditions. To service the air  
cleaner, refer to the separate engine manual  
packed with your unit.  
Remove  
Hex Screw  
The spark plug should be cleaned and the gap  
reset once a season. Check engine manual for  
correct plug type and gap specifications.  
Figure 12  
Removing The Flail Screen  
Sharpening Or Replacing Chipper Blade  
If the discharge area becomes clogged, remove the flail  
screen and clean area as follows:  
Because the engine on this unit has a tapered  
crankshaft, a special impeller tool (part number 753-  
0900) is required to remove the impeller assembly. For  
further assistance, contact your local service dealer.  
Stop the engine and make certain the Yard  
Vacuum has come to a complete stop.  
Disconnect spark plug wire from spark plug and  
ground against the engine.  
Remove the bag or blower chute (if equipped) from  
the unit as instructed in the OPERATION section to  
obtain access to flail screen. See Figure 11.  
NOTE: When tipping the unit, empty the fuel tank and  
keep spark plug side up.  
Disconnect the spark plug wire and ground it away  
from the spark plug.  
Remove the front hubcaps, lock nuts, front wheels,  
and wave washers that attach to the pivot arm  
assemblies. See Figure 13.  
Hex Screw &  
Flat Washer  
Remove the shoulder screws, thrust and bell  
washers that go through the pivot arms and height  
adjustment brackets to the front support brace.  
Pivot Arm Assembly  
Bell Washer  
Wave Washer  
Hubcap  
Lock Nut  
Flail Screen  
Figure 11  
Remove hex screw on right side of unit that  
attaches to the fail screen. It may be necessary to  
remove the hose bracket hanger to get access to  
the hex screw. See Figure 12.  
Height Adjustment  
Bracket  
Thrust Washer  
Shoulder  
Screw  
Lock Nut  
Remove hex screw and flat washer on top of rear  
housing mounting bracket and the lock nut that  
secures flail screen. See Figure 11.  
Remove and clean the screen by scraping or  
washing with water. Reinstall the flail screen.  
Figure 13  
Remove the three screws on the upper housing  
that secure the nozzle cover and the nine screws  
that secure the lower housing to the upper housing.  
See Figure 14.  
11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Apply lubricant to the threads of impeller removal  
tool and then thread the tool into the crankshaft.  
Stop when the impeller assembly can move on the  
crankshaft.  
Housing  
Screws  
Remove the impeller assembly from the crankshaft.  
Unthread the impeller removal tool from the  
impeller assembly.  
Remove the blade using a 3/16” allen wrench on  
the outside of the blade and 1/2” wrench on the  
impeller assembly.  
Replace or sharpen chipper blade.  
When sharpening blade, protect hands by using  
gloves and follow the original angle of grind.  
Reassemble by performing the previous steps in  
reverse order.  
Tighten blade screws to 210-250 in-lbs.  
Tighten impeller bolt to 375-425 in-lbs.  
Lower Housing  
Screws  
Nozzle  
Screws  
NOTE: Make certain chipper blade is reassembled with  
the sharp edge facing upward. See Figure 16.  
Figure 14  
Remove lock nut that secures flail screen to the  
lower housing. The flail screen does not have to be  
removed. Refer to Figure 11.  
Chipper  
Blade  
Flail  
Blade  
Remove the hex bolt, lock washer, and flat washer  
that secure the impeller assembly to the crankshaft.  
See Figure 15.  
Impeller  
Assembly  
Upper  
Housing  
Chipper  
Blade  
Impeller  
Assembly  
Figure 16  
Storing Your Yard Vacuum  
Clean the equipment thoroughly.  
Wipe equipment with a oiled rag to prevent rust.  
Refer to engine manual for correct engine storage  
instructions.  
Store unit in a clean, dry area. Do not store next to  
corrosive materials such as fertilizer.  
Hex Bolt  
Lock Washer  
Flat Washer  
Flail  
Blade  
BOTTOM VIEW  
Figure 15  
12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: TROUBLESHOOTING  
Problem  
Cause  
Remedy  
Engine fails to start  
1. Spark plug wire disconnected.  
2. Fuel tank empty or stale fuel.  
1. Connect wire to spark plug.  
2. Fill tank with clean, fresh gasoline.  
3. Throttle control lever not in correct 3. Move throttle lever to FAST position.  
starting position.  
4. Choke not in CHOKE position. (If  
Equipped)  
4. Move choke to CHOKE position.  
5. Engine (if equipped with a primer)  
not primed properly.  
5. Prime engine.  
6. Blocked fuel line.  
6. Clean fuel line.  
7. Faulty spark plug.  
7. Clean, adjust gap, or replace.  
Engine runs erratic  
1. Spark plug wire loose.  
2. Unit running on CHOKE. (If  
Equipped)  
1. Connect and tighten spark plug wire.  
2. Move choke lever to OFF position.  
3. Blocked fuel line or stale fuel.  
3. Clean fuel line; fill tank with clean, fresh  
gasoline.  
4. Water or dirt in fuel system.  
5. Dirty air cleaner.  
6. Carburetor out of adjustment.  
4. Drain fuel tank. Refill with fresh fuel.  
5. Clean or replace air cleaner.  
6. See authorized service dealer.  
Too much vibration  
Engine overheats  
1. Loose parts or damaged impeller.  
1. See authorized service dealer.  
1. Engine oil level low.  
2. Dirty air cleaner.  
3. Carburetor not adjusted properly.  
1. Fill crankcase with proper oil.  
2. Clean or replace air cleaner.  
3. See authorized service dealer.  
Occasionalskip (hesitates) 1. Spark plug gap too close.  
at high speed  
1. Adjust gap to.030”.  
Unit does not discharge  
1. Discharge chute clogged.  
1. Stop engine immediately and  
disconnect spark plug wire. Clean flail  
screen and inside of discharge opening.  
2. Stop engine and disconnect spark plug  
wire. Remove lodged object.  
2. Foreign object lodged in impeller.  
3. Low engine RPM  
4. Vacuum bag is full.  
3. Always run engine at full throttle.  
4. Empty bag.  
Rate of discharge slows  
considerably or  
composition of discharged  
material changes.  
1. Low engine RPM.  
2. Chipper blade dull.  
1. Always run engine at full throttle.  
2. Replace chipper blade or see your  
authorized service dealer.  
NOTE: For repairs beyond the minor adjustments listed above, contact your nearest authorized service dealer.  
13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
MANUFACTURER’S LIMITED WARRANTY FOR:  
The limited warranty set forth below is given by Troy-Bilt LLC  
with respect to new merchandise purchased and used in the  
United States, its possessions and territories.  
e.  
Troy-Bilt does not extend any warranty for products  
sold or exported outside of the United States, its  
possessions and territories, except those sold through  
Troy-Bilt’s authorized channels of export distribution.  
Replacement parts that are not genuine Troy-Bilt parts.  
Transportation charges and service calls.  
“Troy-Bilt” warrants this product against defects in material  
and workmanship for a period of two (2) years commencing  
on the date of original purchase and will, at its option, repair or  
replace, free of charge, any part found to be defective in  
materials or workmanship. This limited warranty shall only  
apply if this product has been operated and maintained in  
accordance with the Operator’s Manual furnished with the  
product, and has not been subject to misuse, abuse,  
commercial use, neglect, accident, improper maintenance,  
alteration, vandalism, theft, fire, water, or damage because of  
other peril or natural disaster. Damage resulting from the  
installation or use of any part, accessory or attachment not  
approved by Troy-Bilt for use with the product(s) covered by  
this manual will void your warranty as to any resulting  
damage.  
f.  
g.  
No implied warranty, including any implied warranty of  
merchantability of fitness for a particular purpose,  
applies after the applicable period of express written  
warranty above as to the parts as identified. No other  
express warranty, whether written or oral, except as  
mentioned above, given by any person or entity,  
including a dealer or retailer, with respect to any product,  
shall bind Troy-Bilt. During the period of the warranty, the  
exclusive remedy is repair or replacement of the product  
as set forth above.  
The provisions as set forth in this warranty provide the  
sole and exclusive remedy arising from the sale. Troy-Bilt  
shall not be liable for incidental or consequential loss or  
damage including, without limitation, expenses incurred  
for substitute or replacement lawn care services or for  
rental expenses to temporarily replace a warranted  
product.  
Normal wear parts are warranted to be free from defects in  
material and workmanship for a period of thirty (30) days from  
the date of purchase. Normal wear parts include, but not  
limited to items such as: batteries, belts, blades, blade  
adapters, grass bags, rider deck wheels, seats, snow thrower  
skid shoes, shave plates, auger spiral rubber and tires.  
Some states do not allow the exclusion or limitation of  
incidental or consequential damages, or limitations on how  
long an implied warranty lasts, so the above exclusions or  
limitations may not apply to you.  
HOW TO OBTAIN SERVICE: Warranty service is available,  
WITH PROOF OF PURCHASE, through your local authorized  
service dealer. To locate the dealer in your area, check your  
Yellow Pages, or contact Troy-Bilt LLC at P.O. Box 361131,  
Cleveland, Ohio 44136-0019, or call 1-866-840-6483 or 1-  
In no event shall recovery of any kind be greater than the  
amount of the purchase price of the product sold. Alteration  
of safety features of the product shall void this warranty.  
You assume the risk and liability for loss, damage, or injury to  
you and your property and/or to others and their property  
arising out of the misuse or inability to use the product.  
This limited warranty does not provide coverage in the  
following cases:  
a.  
The engine or component parts thereof. These items  
may carry a separate manufacturer’s warranty. Refer  
to applicable manufacturer’s warranty for terms and  
conditions.  
This limited warranty shall not extend to anyone other than  
the original purchaser or to the person for whom it was  
purchased as a gift.  
b.  
c.  
Log splitter pumps, valves, and cylinders have a  
separate one year warranty.  
HOW STATE LAW RELATES TO THIS WARRANTY: This  
limited warranty gives you specific legal rights, and you may  
also have other rights which vary from state to state.  
Routine maintenance items such as lubricants, filters,  
blade sharpening, tune-ups, brake adjustments, clutch  
adjustments, deck adjustments, and normal  
deterioration of the exterior finish due to use or  
exposure.  
IMPORTANT: Owner must present Original Proof of  
Purchase to obtain warranty coverage.  
d.  
Service completed by someone other than an  
authorized service dealer.  
Troy-Bilt LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-866-840-6483, 1-330-558-7220  
Download from Www.Somanuals.com. All Manuals Search And Download.  

TDK Network Card ZCB 11 User Manual
Technics Speaker SB CSS150 User Manual
Tunturi Treadmill T60F User Manual
Uniflame Gas Grill GBC956W1 C User Manual
Vandersteen Audio Portable Speaker VCC 5 User Manual
Viper Automobile Alarm 160XVL User Manual
Vornado Computer Accessories D9478A User Manual
VTech Two Way Radio VT 1511 User Manual
Waterford Appliances Gas Heater E63 NG1 User Manual
Weed Eater Lawn Mower 186832 User Manual